CN103801935A - Automatic assembly device of connectors - Google Patents
Automatic assembly device of connectors Download PDFInfo
- Publication number
- CN103801935A CN103801935A CN201410075293.XA CN201410075293A CN103801935A CN 103801935 A CN103801935 A CN 103801935A CN 201410075293 A CN201410075293 A CN 201410075293A CN 103801935 A CN103801935 A CN 103801935A
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- Prior art keywords
- intermittent delivery
- rivet
- delivery band
- feeding
- pressed sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/12—Riveting machines with tools or tool parts having a movement additional to the feed movement, e.g. spin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an automatic assembly device of connectors. The automatic assembly device of the connectors comprises a machine frame and a batch-type conveyor belt arranged on the machine frame, wherein the four corners of the machine frame are supported on a lifting air cylinder; the lifting air cylinder is used for adjusting the height of the machine frame; a stamping plate and rivet assembling and feeding device, a connector body feeding mechanical arm, a rivet in-situ detection device, a spin riveting machine, a circular cover feeding and assembling device, a circular cover in-situ detection device, a screw plate feeding mechanical arm, a screw plate in-situ detection device, a screw feeding and screwing device and a finished part taking-out mechanical arm are sequentially arranged in the movement direction of the batch-type conveyor belt. The processes are joined through the batch-type conveyor belt, all the processes achieve automatic production through various sensors and electrical element control mechanical mechanisms, production efficiency is improved, and manual operation is simplified.
Description
Technical field
The present invention relates to a kind of mounting equipment, specifically a kind of connector automatic assembly equipment.
Background technology
It is CN202861756U that State Intellectual Property Office discloses publication number on April 10th, 2013, patent name is the patent of full-automatic screw assembling device, this patent, comprise product fixed mechanism and assembling mechanism, it is characterized in that: described product fixed mechanism comprises the movable substrate on rack platform that is arranged at, on described substrate interval be provided with two support arms, between described two support arms, be provided with rotatable product fixation plate; Described assembling mechanism comprises and is arranged at a guide rail of described product fixation plate top, No. two guide rails that can slide along a described guide rail, No. three guide rails that can move along described No. two guide rails, a described guide rail is led equal level and vertical setting mutually with described No. two, on described No. three guide rails, is provided with the pneumatic gun that can move up and down for tighten the screws.The present invention adopts screw pneumatic gun to detect the method for combination with image, whether whether realized the position of looking for screw hole by image, and installed and install correct at the complete rear detection screw of screwed lock, not only packaging efficiency is high, and operation is also more convenient, greatly improve the qualification rate of product.
There is the difference of essence in above-mentioned patented technology scheme and this patent, the problem difference solving.
Summary of the invention
The object of this invention is to provide one can increase work efficiency, and has simplified manual operation, has reduced the connector automatic assembly equipment of labour intensity.
For achieving the above object, the technical solution adopted in the present invention is:
Connector automatic assembly equipment, include frame and be located at the intermittent delivery band in frame, four jiaos of described frame are supported on lift cylinder, described lift cylinder, in order to regulate the height of frame, be provided with pressed sheet successively and stack of rivets is loaded onto materials device along the moving direction of intermittent delivery band, connector main body feeding manipulator, rivet is at level detecting apparatus, riveter, circular lid material loading apparatus for assembling, circular lid is at level detecting apparatus, screw plate feeding manipulator, screw plate is at level detecting apparatus, Screw feeding and device for screwing up and finished parts extracting mechanical arm,
Described pressed sheet and stack of rivets are loaded onto materials device, comprise four station batch (-type) rotating disks, be provided with rivet feeding device around four station batch (-type) rotating disks by priority operation, pressed sheet feeding device and reclaimer robot, described rivet feeding device is mainly by vibrating disk, straight line feeder, induction optical fiber and manipulator form, described vibrating disk sends rivet to straight line feeder, straight line feeder puts rivet transmission in place, induction optical fiber starts manipulator while sensing rivet, manipulator captures rivet rivet is vertically put in the tool on four station batch (-type) rotating disks greatly upside down, four station batch (-type) rotating disks turn to pressed sheet feeding station, described pressed sheet feeding device is mainly by vibrating disk, straight line feeder, induction optical fiber and manipulator form, described vibrating disk sends pressed sheet to straight line feeder, straight line feeder puts pressed sheet transmission in place, induction optical fiber starts manipulator while sensing pressed sheet, manipulator captures pressed sheet be put in the tool on four station batch (-type) rotating disks, and the rivet that makes tool penetrates in the hole on pressed sheet, four station batch (-type) rotating disks turn to feeding station, described reclaimer robot captures pressed sheet and rivet be put on intermittent delivery band, pressed sheet and rivet are transported to connector main body feeding station by intermittent delivery band,
Described connector main body feeding manipulator captures connector main body be put on the pressed sheet on intermittent delivery band, and the riveted holes of rivet connector main body passed, pressed sheet and connector body delivery are arrived rivet detection station in place by intermittent delivery band;
Described rivet is at level detecting apparatus, mainly be made up of cylinder and probe, its middle probe is vertically located at the top of intermittent delivery band, and cylinder drives probe to move down, the height that moves down by probe judges that whether rivet in place, intermittent delivery band by pressed sheet and connector body delivery to revolving riveter position;
Described riveter, in order to rivet is revolved to riveting, is riveted together the pressed sheet on intermittent delivery band and connector main body, revolves after riveting, and riveting parts is transported to circular lid material loading assembling station by intermittent delivery band;
Described circular lid is at level detecting apparatus, mainly formed by vibrating disk, straight line feeder, induction optical fiber, manipulator and press mechanism, described vibrating disk sends circular lid to straight line feeder, straight line feeder puts circular lid transmission in place, induction optical fiber starts manipulator while sensing circular lid, manipulator captures circular lid be put into the circular trough place in the connector main body on intermittent delivery band, press mechanism is pressed into circular lid in circular trough, and riveting parts is transported to circular lid detection station in place by intermittent delivery band;
Described circular lid is at level detecting apparatus, mainly be made up of cylinder and probe, its middle probe is vertically located at the top of intermittent delivery band, and cylinder drives probe to move down, the height moving down by probe judges that whether circular lid is in place, and riveting parts is transported to screw plate feeding station by intermittent delivery band;
Described screw plate feeding manipulator, in order to screw plate is captured and to be put into the assigned address in the connector main body on intermittent delivery band, riveting parts is transported to screw plate detection station in place by intermittent delivery band;
Described screw plate is at level detecting apparatus, mainly be made up of cylinder and probe, its middle probe is vertically located at the top of intermittent delivery band, and cylinder drives probe to move down, the height moving down by probe judges that whether screw plate is in place, and intermittent delivery band is transported to riveting parts Screw feeding and tightens station;
Described Screw feeding and device for screwing up, mainly formed by screw feed appliance and electric screwdriver, screw feed appliance is transported to screw at the screw place of the screw plate on intermittent delivery band, electric screwdriver presses down screw screw, intermittent delivery band is transported to finished product by finished parts and takes out station, finished parts is taken away from intermittent delivery band by finished parts extracting mechanical arm.
Further, described riveter is provided with two, and two riveters revolve riveting successively to the rivet described in two.
Connector automatic assembly equipment, also comprise conveyer belt and plastic sucking disc, described plastic sucking disc is placed on conveyer belt, connector main body is placed in plastic sucking disc, in the plastic sucking disc of described connector main body feeding manipulator from conveyer belt, connector main body is captured and is put on the pressed sheet on intermittent delivery band.
Connector automatic assembly equipment, also comprise and carry bracing wire and plastic sucking disc, described plastic sucking disc is placed on to be carried in bracing wire, screw plate is placed in plastic sucking disc, and described screw plate feeding manipulator captures screw plate be put into the assigned address in the connector main body on intermittent delivery band from carry the plastic sucking disc bracing wire.
Connector automatic assembly equipment, also comprise qualified finished product output bracing wire and do not conform to product output bracing wire, described finished parts extracting mechanical arm captures qualified finished parts be put in qualified finished product output bracing wire from intermittent delivery band, and the assembly that detection is not conformed to product captures and is put into and do not conform to product and export in bracing wire.
Beneficial effect of the present invention: the machine is realized the linking of each technique by intermittent delivery band, carry out successively that pressed sheet and stack of rivets are loaded onto material, connector main body material loading, rivet detection in place, revolved riveting, the assembling of circular lid material loading, circular lid detection in place, screw plate material loading, screw plate detection in place, Screw feeding and tighten and the operations such as finished parts taking-up, all process steps is by various inductors and the automated production of electric elements control machinery winding machine, improve production efficiency, simplified manual operation.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation that the pressed sheet shown in Fig. 1 and stack of rivets are loaded onto materials device;
Fig. 3 is each accessory feeding flow chart of this patent.
In figure: 1, frame; 2, intermittent delivery band; 3, pressed sheet and stack of rivets are loaded onto materials device; 4, connector main body feeding manipulator; 5, rivet is at level detecting apparatus; 6, riveter; 7, circular lid material loading apparatus for assembling; 8, circular lid is at level detecting apparatus; 9, screw plate feeding manipulator; 10, screw plate is at level detecting apparatus; 11, Screw feeding and device for screwing up; 12, finished parts extracting mechanical arm; 13, four station batch (-type) rotating disks; 14, rivet feeding device; 15, pressed sheet feeding device; 16, reclaimer robot; 17, vibrating disk; 18, straight line feeder; 19, manipulator; 20, vibrating disk; 21, straight line feeder; 22, manipulator; 23, conveyer belt; 24, plastic sucking disc; 25, vibrating disk; 26, straight line feeder; 27, manipulator; 28, press mechanism; 29, carry bracing wire; 30, plastic sucking disc; 31, screw feed appliance; 32, electric screwdriver; 33, qualified finished product output bracing wire; 34, do not conform to product output bracing wire.
The specific embodiment
As shown in Figure 1, connector automatic assembly equipment, include frame 1 and be located at the intermittent delivery band 2 in frame 1, four jiaos of described frame are supported on lift cylinder, described lift cylinder, in order to regulate the height of frame, be provided with successively pressed sheet and stack of rivets is loaded onto materials device 3 along the moving direction of intermittent delivery band 2, connector main body feeding manipulator 4, rivet is at level detecting apparatus 5, riveter 6, circular lid material loading apparatus for assembling 7, circular lid is at level detecting apparatus 8, screw plate feeding manipulator 9, screw plate is at level detecting apparatus 10, Screw feeding and device for screwing up 11 and finished parts extracting mechanical arm 12.
As shown in Figure 2, described pressed sheet and stack of rivets are loaded onto materials device 3, comprise four station batch (-type) rotating disks 13, be provided with rivet feeding device 14 around four station batch (-type) rotating disks 13 by priority operation, pressed sheet feeding device 15 and reclaimer robot 16, described rivet feeding device 14 is mainly by vibrating disk 17, straight line feeder 18, induction optical fiber and manipulator 19 form, described vibrating disk 17 sends rivet to straight line feeder 18, straight line feeder 18 puts rivet transmission in place, induction optical fiber starts manipulator 19 while sensing rivet, manipulator 19 captures rivet rivet is vertically put in the tool on four station batch (-type) rotating disks 13 greatly upside down, four station batch (-type) rotating disks 13 turn to pressed sheet feeding station.
Described pressed sheet feeding device 15 is mainly by vibrating disk 20, straight line feeder 21, induction optical fiber and manipulator 22 form, described vibrating disk 20 sends pressed sheet to straight line feeder 21, straight line feeder 21 puts pressed sheet transmission in place, induction optical fiber starts manipulator 22 while sensing pressed sheet, manipulator 22 captures pressed sheet be put in the tool on four station batch (-type) rotating disks 13, and the rivet that makes tool penetrates in the hole on pressed sheet, four station batch (-type) rotating disks 13 turn to feeding station, described reclaimer robot 16 captures pressed sheet and rivet be put on intermittent delivery band 2, pressed sheet and rivet are transported to connector main body feeding station by intermittent delivery band 2.
As shown in Figure 1, connector automatic assembly equipment, also comprise conveyer belt 23 and plastic sucking disc 24, described plastic sucking disc 24 is placed on conveyer belt 23, connector main body is placed in plastic sucking disc 24, in the plastic sucking disc 24 of described connector main body feeding manipulator 4 from conveyer belt 23, connector main body is captured and is put on the pressed sheet on intermittent delivery band 2, and the riveted holes of rivet connector main body passed, pressed sheet and connector body delivery are arrived rivet detection station in place by intermittent delivery band 2.
Described rivet is at level detecting apparatus 5, mainly be made up of cylinder and probe, its middle probe is vertically located at the top of intermittent delivery band, and cylinder drives probe to move down, the height that moves down by probe judges that whether rivet in place, intermittent delivery band 2 by pressed sheet and connector body delivery to revolving riveter position.
Described riveter 6 is provided with two, two riveters 6 are in order to revolve successively riveting to the rivet described in two, thereby the pressed sheet on intermittent delivery band and connector main body are riveted together, revolve after riveting, riveting parts is transported to circular lid material loading assembling station by intermittent delivery band 2.
Described circular lid is at level detecting apparatus 7, mainly formed by vibrating disk 25, straight line feeder 26, induction optical fiber, manipulator 27 and press mechanism 28, described vibrating disk 25 sends circular lid to straight line feeder 26, straight line feeder 26 puts circular lid transmission in place, induction optical fiber starts manipulator 27 while sensing circular lid, manipulator 27 captures circular lid be put into the circular trough place in the connector main body on intermittent delivery band 2, press mechanism 28 is pressed into circular lid in circular trough, and riveting parts is transported to circular lid detection station in place by intermittent delivery band 2.
Described circular lid is at level detecting apparatus 8, mainly be made up of cylinder and probe, its middle probe is vertically located at the top of intermittent delivery band, and cylinder drives probe to move down, the height moving down by probe judges that whether circular lid is in place, and riveting parts is transported to screw plate feeding station by intermittent delivery band 2.
Connector automatic assembly equipment, also comprise and carry bracing wire 29 and plastic sucking disc 30, described plastic sucking disc 30 is placed on to be carried in bracing wire 29, screw plate is placed in plastic sucking disc 30, described screw plate feeding manipulator 9 captures screw plate be put into the assigned address in the connector main body on intermittent delivery band 2 from carry the plastic sucking disc 30 bracing wire 29, and riveting parts is transported to screw plate detection station in place by intermittent delivery band 2.
Described screw plate is at level detecting apparatus 10, mainly formed by cylinder and probe, its middle probe is vertically located at the top of intermittent delivery band, cylinder drives probe to move down, the height moving down by probe judges that whether screw plate is in place, and intermittent delivery band is transported to riveting parts Screw feeding and tightens station.
Described Screw feeding and device for screwing up 11, mainly formed by screw feed appliance 31 and electric screwdriver 32, screw feed appliance 31 is transported to screw at the screw place of the screw plate on intermittent delivery band 2, electric screwdriver 32 presses down screw screw, intermittent delivery band 2 is transported to finished product by finished parts and takes out station, described finished parts extracting mechanical arm 12 captures qualified finished parts be put in qualified finished product output bracing wire 33 from intermittent delivery band 2, and the assembly that detection is not conformed to product captures and is put into and do not conform to product and export in bracing wire 34.
As shown in Figure 3, be each accessory feeding flow chart of this patent, the real structural representation that the structure of the each accessory in figure is actual assembled, this patent be exactly for the assembling of the connector in figure custom-designed.
The above is the preferred embodiment of the present invention; certainly can not limit with this interest field of the present invention; should be understood that; for those skilled in the art; technical scheme of the present invention is modified or is equal to replacement, do not depart from the protection domain of technical solution of the present invention.
Claims (5)
1. a connector automatic assembly equipment, include frame and be located at the intermittent delivery band in frame, it is characterized in that: four jiaos of described frame are supported on lift cylinder, described lift cylinder, in order to regulate the height of frame, be provided with pressed sheet successively and stack of rivets is loaded onto materials device along the moving direction of intermittent delivery band, connector main body feeding manipulator, rivet is at level detecting apparatus, riveter, circular lid material loading apparatus for assembling, circular lid is at level detecting apparatus, screw plate feeding manipulator, screw plate is at level detecting apparatus, Screw feeding and device for screwing up and finished parts extracting mechanical arm,
Described pressed sheet and stack of rivets are loaded onto materials device, comprise four station batch (-type) rotating disks, are provided with rivet feeding device, pressed sheet feeding device and reclaimer robot around four station batch (-type) rotating disks by priority operation, described rivet feeding device is mainly made up of vibrating disk, straight line feeder, induction optical fiber and manipulator, described vibrating disk sends rivet to straight line feeder, straight line feeder puts rivet transmission in place, induction optical fiber starts manipulator while sensing rivet, manipulator captures rivet rivet is vertically put in the tool on four station batch (-type) rotating disks greatly upside down, and four station batch (-type) rotating disks turn to pressed sheet feeding station, described pressed sheet feeding device is mainly by vibrating disk, straight line feeder, induction optical fiber and manipulator form, described vibrating disk sends pressed sheet to straight line feeder, straight line feeder puts pressed sheet transmission in place, induction optical fiber starts manipulator while sensing pressed sheet, manipulator captures pressed sheet be put in the tool on four station batch (-type) rotating disks, and the rivet that makes tool penetrates in the hole on pressed sheet, four station batch (-type) rotating disks turn to feeding station, described reclaimer robot captures pressed sheet and rivet be put on intermittent delivery band, pressed sheet and rivet are transported to connector main body feeding station by intermittent delivery band,
Described connector main body feeding manipulator captures connector main body be put on the pressed sheet on intermittent delivery band, and the riveted holes of rivet connector main body passed, pressed sheet and connector body delivery are arrived rivet detection station in place by intermittent delivery band;
Described rivet is at level detecting apparatus, mainly be made up of cylinder and probe, its middle probe is vertically located at the top of intermittent delivery band, and cylinder drives probe to move down, the height that moves down by probe judges that whether rivet in place, intermittent delivery band by pressed sheet and connector body delivery to revolving riveter position;
Described riveter, in order to rivet is revolved to riveting, is riveted together the pressed sheet on intermittent delivery band and connector main body, revolves after riveting, and riveting parts is transported to circular lid material loading assembling station by intermittent delivery band;
Described circular lid is at level detecting apparatus, mainly formed by vibrating disk, straight line feeder, induction optical fiber, manipulator and press mechanism, described vibrating disk sends circular lid to straight line feeder, straight line feeder puts circular lid transmission in place, induction optical fiber starts manipulator while sensing circular lid, manipulator captures circular lid be put into the circular trough place in the connector main body on intermittent delivery band, press mechanism is pressed into circular lid in circular trough, and riveting parts is transported to circular lid detection station in place by intermittent delivery band;
Described circular lid is at level detecting apparatus, mainly be made up of cylinder and probe, its middle probe is vertically located at the top of intermittent delivery band, and cylinder drives probe to move down, the height moving down by probe judges that whether circular lid is in place, and riveting parts is transported to screw plate feeding station by intermittent delivery band;
Described screw plate feeding manipulator, in order to screw plate is captured and to be put into the assigned address in the connector main body on intermittent delivery band, riveting parts is transported to screw plate detection station in place by intermittent delivery band;
Described screw plate is at level detecting apparatus, mainly be made up of cylinder and probe, its middle probe is vertically located at the top of intermittent delivery band, and cylinder drives probe to move down, the height moving down by probe judges that whether screw plate is in place, and intermittent delivery band is transported to riveting parts Screw feeding and tightens station;
Described Screw feeding and device for screwing up, mainly formed by screw feed appliance and electric screwdriver, screw feed appliance is transported to screw at the screw place of the screw plate on intermittent delivery band, electric screwdriver presses down screw screw, intermittent delivery band is transported to finished product by finished parts and takes out station, finished parts is taken away from intermittent delivery band by finished parts extracting mechanical arm.
2. connector automatic assembly equipment according to claim 1, is characterized in that: described riveter is provided with two, and two riveters revolve riveting successively to the rivet described in two.
3. connector automatic assembly equipment according to claim 1, it is characterized in that: also comprise conveyer belt and plastic sucking disc, described plastic sucking disc is placed on conveyer belt, connector main body is placed in plastic sucking disc, in the plastic sucking disc of described connector main body feeding manipulator from conveyer belt, connector main body is captured and is put on the pressed sheet on intermittent delivery band.
4. connector automatic assembly equipment according to claim 1, it is characterized in that: also comprise and carry bracing wire and plastic sucking disc, described plastic sucking disc is placed on to be carried in bracing wire, screw plate is placed in plastic sucking disc, and described screw plate feeding manipulator captures screw plate be put into the assigned address in the connector main body on intermittent delivery band from carry the plastic sucking disc bracing wire.
5. connector automatic assembly equipment according to claim 1, it is characterized in that: also comprise qualified finished product output bracing wire and do not conform to product output bracing wire, described finished parts extracting mechanical arm captures qualified finished parts be put in qualified finished product output bracing wire from intermittent delivery band, and the assembly that detection is not conformed to product captures and is put into and do not conform to product and export in bracing wire.
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CN201410075293.XA CN103801935B (en) | 2014-03-04 | 2014-03-04 | Connecting joint automatic assembly equipment |
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CN201410075293.XA CN103801935B (en) | 2014-03-04 | 2014-03-04 | Connecting joint automatic assembly equipment |
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CN103801935A true CN103801935A (en) | 2014-05-21 |
CN103801935B CN103801935B (en) | 2016-06-01 |
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CN104015090A (en) * | 2014-05-30 | 2014-09-03 | 东莞市亮宇自动化科技有限公司 | Material fetching and collecting method for numerical-control machining and robot for implementing material fetching and collecting method |
CN104723104A (en) * | 2015-03-31 | 2015-06-24 | 吴中区木渎蒯斌模具加工厂 | Working method for simple sliding rail assembling machine |
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Effective date of registration: 20170222 Address after: 516255 Guangdong Province, Huicheng District Shuikou Street office, East Road, No. (plant B) Patentee after: Guangdong LiYuanHeng Intelligent Automation Co., Ltd. Address before: 516057 Guangdong Province, Huizhou city Huicheng District Ma new group Industrial Park (east school nearby) Patentee before: Zhou Junxiong |
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