CN106628928B - Combined test assembly line - Google Patents

Combined test assembly line Download PDF

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Publication number
CN106628928B
CN106628928B CN201710054229.7A CN201710054229A CN106628928B CN 106628928 B CN106628928 B CN 106628928B CN 201710054229 A CN201710054229 A CN 201710054229A CN 106628928 B CN106628928 B CN 106628928B
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conveyor belt
test
testing
tray
feeding mechanism
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CN106628928A (en
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伍连保
陈天辉
熊凯
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Dongguan Junqing Technology Co ltd
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SHENZHEN ZIDONG TECHNOLOGY CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B65G37/02Flow-sheets for conveyor combinations in warehouses, magazines or workshops
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • B65G47/8807Separating or stopping elements, e.g. fingers with one stop
    • B65G47/8823Pivoting stop, swinging in or out of the path of the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0258Trays, totes or bins

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a combined type test assembly line, which comprises a feeding mechanism, a cache assembly, a discharging mechanism and at least one test mechanism, wherein the feeding mechanism is arranged on the cache assembly; the feeding mechanism, the buffer storage assembly, the blanking mechanism and the frames of all the testing mechanisms are fixed in a mode that the side surfaces are sequentially connected, and the feeding mechanism, the buffer storage assembly, the blanking mechanism and all the testing mechanisms are respectively provided with a conveyor belt used for conveying trays for bearing materials so as to form a production line; the buffer assembly is provided with a blocking device for blocking the tray; according to the invention, the buffer component is additionally arranged in the test production line, so that the transmission of other trays is not influenced while the test operation progress of the whole test production line is adjusted; by adjusting the number of the testing mechanisms and the testing items, several tests can be simultaneously carried out on one testing production line, and the testing efficiency is improved; the tray and the materials are in one-to-one correspondence in the whole testing process by arranging codes on the tray and the materials, so that the whole-process controllability of the material testing is ensured.

Description

一种组合式测试流水线A combined test pipeline

技术领域technical field

本发明涉及一种自动化的测试流水线,具体涉及一种由多种功能模块组合而成的测试流水线。The invention relates to an automated test pipeline, in particular to a test pipeline composed of multiple functional modules.

背景技术Background technique

目前常见的电子通讯产品的屏蔽测试流水线体积庞大、结构复杂,并且流水线上的各个功能机构都是固定安装在一个结构件内,只要有一个功能机构出现故障必须整条线停工检修,另外测试产线的测试能力也是固定不变的。例如,通常一条产线上设有若干个屏蔽箱,所有的屏蔽箱共用一套传送机构和上下料机构,对所有的屏蔽箱进行统一计算管理,无法根据测试的实际需求进行产能调整,给产商使用带来不便。At present, the shielding test line of common electronic communication products is large in size and complex in structure, and each functional mechanism on the line is fixedly installed in a structural member. As long as one functional mechanism fails, the entire line must be shut down for maintenance. The test capability of the line is also fixed. For example, there are usually several shielding boxes on a production line, and all shielding boxes share a set of transmission mechanism and loading and unloading mechanism, and unified calculation and management of all shielding boxes are carried out. Commercial use brings inconvenience.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于针对上述技术问题提出一种组合式测试流水线。The purpose of the present invention is to propose a combined test pipeline for the above technical problems.

本发明解决上述技术问题所采用的技术方案为:一种组合式测试流水线,包括上料机构、下料机构以及至少一个测试机构;所述上料机构、下料机构以及每一个测试机构的机架以侧面依次相接的方式固定,并且所述上料机构、下料机构以及每一个测试机构分别设有用于传送承载物料的托盘的传送带以形成流水线;每一所述测试机构设有至少一个测试工位以及与每一测试工位对应的测试治具、缓存组件、托举装置;所述托举装置用于将所在的测试工位上装有待测试物料的托盘抬离传送带,且该托举装置包括设于传送带的传送面的两侧的两块托举板以及用于驱动所述托举板升降的驱动机构;所述缓存组件包括用于阻挡托盘进入下一测试工位的阻挡装置。The technical scheme adopted by the present invention to solve the above-mentioned technical problems is: a combined test assembly line, including a feeding mechanism, a feeding mechanism and at least one testing mechanism; the feeding mechanism, the feeding mechanism and the machine of each testing mechanism The racks are fixed in a way that their sides are connected in sequence, and the feeding mechanism, the feeding mechanism and each testing mechanism are respectively provided with conveyor belts for conveying trays carrying materials to form an assembly line; each testing mechanism is provided with at least one A test station and a test fixture, a buffer assembly, and a lifting device corresponding to each test station; the lifting device is used to lift the tray containing the material to be tested on the test station where it is located from the conveyor belt, and the lifting device The device includes two lifting plates arranged on both sides of the conveying surface of the conveyor belt and a driving mechanism for driving the lifting plates to rise and fall; the buffer assembly includes a blocking device for blocking the tray from entering the next test station.

在本发明中,所述阻挡装置包括底座、阻挡钩以及驱动器,所述底座设置在所述传送面的下方并固定所述传送带的机架上,所述阻挡钩铰接连接在所述底座的本体上,并在所述驱动器的驱动下突出到传送带的传送面以勾住托盘阻挡托盘前行。In the present invention, the blocking device includes a base, a blocking hook and a driver, the base is arranged below the conveying surface and is fixed on a frame of the conveyor belt, and the blocking hook is hingedly connected to the body of the base and protrudes to the conveying surface of the conveyor belt under the driving of the driver to hook the tray to block the tray from moving forward.

在本发明中,每一所述托盘上设有带有用于标定托盘的标识码的托盘标识码牌,每一承载在托盘上的物料设有有用于标定物料的标识码的物料标识码牌;所述缓存组件包括设于所述传送带的上方的标识码采集器,所述标识码采集器用于采集托盘以及承载于该托盘的物料的标识码以建立对应匹配,使得所述托盘与承载于该托盘上的物料在整个测试过程中唯一对应。In the present invention, each of the pallets is provided with a pallet identification code plate with an identification code for calibrating the pallet, and each material carried on the pallet is provided with a material identification code plate for calibrating the identification code of the material; The cache assembly includes an identification code collector arranged above the conveyor belt, and the identification code collector is used to collect the identification code of the pallet and the material carried on the pallet to establish a corresponding match, so that the pallet and the material carried on the pallet are matched. The material on the pallet corresponds uniquely throughout the test.

在本发明中,所述上料机构与测试机构之间设有用于暂存托盘的等待机构,所述等待机构包括安装在机架内的传送带以及设在该传送带上方的标识码采集器,所述等待机构的传送带上设有阻挡装置。In the present invention, a waiting mechanism for temporarily storing trays is arranged between the feeding mechanism and the testing mechanism, and the waiting mechanism includes a conveyor belt installed in the rack and an identification code collector disposed above the conveyor belt, so A blocking device is provided on the conveyor belt of the waiting mechanism.

在本发明中,每一个所述测试机构包括机械臂,所述测试机构的传送带独立设置在所述测试治具与机械臂之间,并且所述传送带与测试治具均位于所述机械臂的行程范围内;每一所述测试治具设有滑动支架并以可插拔的方式插设在所述测试机构的测试工位处。In the present invention, each of the testing mechanisms includes a robotic arm, the conveyor belt of the testing mechanism is independently arranged between the testing fixture and the robotic arm, and both the conveyor belt and the testing fixture are located on the side of the robotic arm. Within the stroke range; each of the test fixtures is provided with a sliding bracket and is inserted in the test station of the test mechanism in a pluggable manner.

在本发明中,所述等待机构以及每一个测试机构的传送带包括上层传送带和设于所述上层传送带的下方的下层传送带,所述上层传送带与下层传送带的传送方向相反。In the present invention, the conveyor belts of the waiting mechanism and each testing mechanism include an upper conveyor belt and a lower conveyor belt disposed below the upper conveyor belt, and the upper conveyor belt and the lower conveyor belt have opposite conveying directions.

在本发明中,所述等待机构的上层传送带和下层传送带分别设有阻挡装置;所述缓存组件设在所述测试机构的上层传送带上。In the present invention, the upper conveyor belt and the lower conveyor belt of the waiting mechanism are respectively provided with blocking devices; the buffer assembly is provided on the upper conveyor belt of the testing mechanism.

在本发明中,所述上料机构设有驱动装置并通过所述驱动装置使得所述上料机构的传送带在所述上料机构的机架内整体移动到与所述等待机构的上层传送带对齐并用于送出托盘的第一位置和与所述等待机构的下层传送带对齐并用于接收托盘的第二位置。In the present invention, the feeding mechanism is provided with a driving device, and through the driving device, the conveyor belt of the feeding mechanism is integrally moved in the frame of the feeding mechanism to align with the upper conveyor belt of the waiting mechanism And a first position for sending out trays and a second position for aligning with the lower conveyor belt of the waiting mechanism and for receiving trays.

在本发明中,所述下料机构设有驱动装置并通过所述驱动装置使得所述下料机构的传送带在所述下料机构的机架内整体移动到与所述测试机构的上层传送带对齐并用于接收托盘的第一位置和与所述测试机构的下层传送带对齐并用于送出托盘的第二位置。In the present invention, the unloading mechanism is provided with a driving device, and through the driving device, the conveyor belt of the unloading mechanism is integrally moved in the frame of the unloading mechanism to align with the upper conveyor belt of the testing mechanism And a first position for receiving trays and a second position for aligning with the lower conveyor belt of the testing mechanism and for sending out trays.

在本发明中,所述上料机构、等待机构、下料机构以及每一个测试机构分别设有用于控制以及监控的操控器,所述操控器包括显示器和输入设备。In the present invention, the loading mechanism, the waiting mechanism, the unloading mechanism and each testing mechanism are respectively provided with a controller for control and monitoring, and the controller includes a display and an input device.

本发明通过在测试产线中增设托举组件和缓存组件,通过的托举装置以及缓存组件的阻挡装置在传送带不停机的同时控制托盘在测试机构内的测试流程,控制整个测试流水线的测试节奏;通过等待机构控制托盘送入测试机构的速率,调节整条测试产线测试作业进度的同时不妨碍其他托盘的传送;通过调整测试机构的数量和测试项目,可以在一条测试产线上同时进行几项测试,提高测试效率;通过在托盘和物料上设置编码实现在测试的全过程托盘和物料的一一对应,保证物料测试的全程可控性。The present invention controls the test process of the tray in the test mechanism and the test rhythm of the entire test line by adding a lifting component and a buffer component in the test production line, and the passing lifting device and the blocking device of the buffer component control the testing process of the tray in the testing mechanism while the conveyor belt is not stopped. ; Control the rate at which the trays are fed into the testing mechanism by the waiting mechanism, so as to adjust the progress of the entire test production line without hindering the transfer of other trays; by adjusting the number of test institutions and test items, it can be carried out simultaneously on a test production line Several tests are carried out to improve the test efficiency; by setting codes on the trays and materials, the one-to-one correspondence between the trays and the materials in the whole process of the test is realized to ensure the controllability of the whole process of the material test.

附图说明Description of drawings

图1为本发明一实施例中的上料机构的结构示意图;1 is a schematic structural diagram of a feeding mechanism in an embodiment of the present invention;

图2为本发明一实施例中的缓存组件的结构示意图;FIG. 2 is a schematic structural diagram of a cache component in an embodiment of the present invention;

图3为本发明一实施例中的测试机构的结构示意图;3 is a schematic structural diagram of a testing mechanism in an embodiment of the present invention;

图4为本发明一实施例中的测试机构的内部结构示意图;4 is a schematic diagram of the internal structure of a testing mechanism in an embodiment of the present invention;

图5为本发明一实施例中的治具组件的结构示意图;FIG. 5 is a schematic structural diagram of a jig assembly in an embodiment of the present invention;

图6为本发明一实施例中的下料机构的结构示意图;6 is a schematic structural diagram of a feeding mechanism in an embodiment of the present invention;

图7为本发明一实施例中的缓存组件的传送带结构示意图;7 is a schematic diagram of a conveyor belt structure of a cache assembly in an embodiment of the present invention;

图8为本发明一实施例中的缓存组件的阻挡装置结构示意图;FIG. 8 is a schematic structural diagram of a blocking device of a cache assembly according to an embodiment of the present invention;

图9为本发明一实施例中的测试机构的机械臂结构示意图;9 is a schematic structural diagram of a mechanical arm of a testing mechanism in an embodiment of the present invention;

图10为本发明一实施例中的测试机构的传送带结构示意图;10 is a schematic diagram of a conveyor belt structure of a testing mechanism in an embodiment of the present invention;

图11为本发明一实施例中的测试机构的托举装置结构示意图;11 is a schematic structural diagram of a lifting device of a testing mechanism in an embodiment of the present invention;

图12为本发明一实施例中的托盘的结构示意图。FIG. 12 is a schematic structural diagram of a tray in an embodiment of the present invention.

具体实施方式Detailed ways

为了更清楚地说明本发明的技术方案,以下结合附图及实施例,对本发明的技术方案进行进一步详细说明,显而易见地,下面描述仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些实施例获得其他的实施例。In order to illustrate the technical solutions of the present invention more clearly, the technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. Obviously, the following descriptions are only some embodiments of the present invention, which will be useful to those skilled in the art. In other words, other embodiments can also be obtained based on these embodiments without creative effort.

参照图1至图12,一种组合式测试流水线,包括上料机构100、下料机构400以及至少一个测试机构300;上料机构100、下料机构400以及每一个测试机构300的机架1以侧面依次相接的方式固定,并且上料机构100、下料机构400以及每一个测试机构300分别设有用于传送用于承载物料的托盘2的传送带以形成流水线;每一测试机构300设有至少一个测试工位以及与每一测试工位对应的测试治具10、缓存组件、托举装置;托举装置用于将所在的测试工位上装有待测试物料的托盘2抬离传送带,且该托举装置包括设于传送带的传送面的两侧的两块托举板以及用于驱动托举板升降的驱动机构22;缓存组件包括用于阻挡托盘2进入下一测试工位的阻挡装置11。优选的,阻挡装置11包括底座12、阻挡钩13以及驱动器,底座12设置在传送带的传送面的下方并固定在传送带的支架上,阻挡钩13通过旋转轴铰接连接在底座12的本体23上,并在驱动器的驱动下突出到传送带的上方以勾住托盘2阻挡托盘2继续前送;当然,阻挡钩13也可以采用摇杆结构,通过采用气动缸或者液压缸作为驱动器实现阻挡钩13的升降。1 to 12 , a combined testing assembly line includes a feeding mechanism 100 , a feeding mechanism 400 and at least one testing mechanism 300 ; the feeding mechanism 100 , the feeding mechanism 400 and the rack 1 of each testing mechanism 300 It is fixed in a way that the sides are connected in sequence, and the feeding mechanism 100, the feeding mechanism 400 and each testing mechanism 300 are respectively provided with a conveyor belt for conveying the tray 2 for carrying materials to form an assembly line; each testing mechanism 300 is provided with At least one test station and a test fixture 10, a buffer assembly, and a lifting device corresponding to each test station; the lifting device is used to lift the tray 2 containing the material to be tested on the test station where it is located from the conveyor belt, and the The lifting device includes two lifting plates arranged on both sides of the conveying surface of the conveyor belt and a driving mechanism 22 for driving the lifting plates to rise and fall; the buffer assembly includes a blocking device 11 for blocking the tray 2 from entering the next test station . Preferably, the blocking device 11 includes a base 12, a blocking hook 13 and a driver, the base 12 is disposed below the conveying surface of the conveyor belt and is fixed on the support of the conveyor belt, and the blocking hook 13 is hingedly connected to the body 23 of the base 12 through a rotating shaft, And under the drive of the driver, it protrudes to the top of the conveyor belt to hook the tray 2 to block the tray 2 from continuing to move forward; of course, the blocking hook 13 can also adopt a rocker structure, and the lifting and lowering of the blocking hook 13 can be realized by using a pneumatic cylinder or a hydraulic cylinder as a driver. .

在测试作业过程中,带着待测试物料的托盘2被传送带送入测试机构300的测试工位处后,阻挡装置11的阻挡钩13升起勾住托盘2实现托盘2的相对静止,机械臂9将待测试物料送入测试治具10进行相应的测试,同时空出的托盘2由托举装置抬离测试机构300的传送带的传送面等待当前物料完成测试,从而将测试机构300的传送带的传送面让出实现后续测试工位的进料。物料完成测试后,机械臂9将完成测试的物料放回托盘2,托举装置将托盘2放回测试机构300的传送带的传送面上继续向前传送,物料出料以及托盘2回送的动作可以同步进行也可以分步骤进行,具体根据物料的特点进行设定。若前方测试治具10全满,则阻挡装置11将托盘2阻挡直至前方出现空的测试治具10后放行。During the test operation, after the tray 2 with the material to be tested is conveyed to the test station of the testing mechanism 300 by the conveyor belt, the blocking hook 13 of the blocking device 11 is lifted up to hook the tray 2 to realize the relative stillness of the tray 2, and the mechanical arm 9. Send the material to be tested into the test fixture 10 for the corresponding test, and at the same time, the vacated tray 2 is lifted off the conveying surface of the conveyor belt of the testing mechanism 300 by the lifting device and waits for the current material to complete the test, thereby the conveyor belt of the testing mechanism 300. The conveying surface gives way to the feed to realize the subsequent test station. After the material is tested, the robotic arm 9 puts the tested material back into the tray 2, and the lifting device puts the tray 2 back on the conveyor surface of the conveyor belt of the testing mechanism 300 to continue forwarding. The material discharge and tray 2 return actions can be The synchronization can also be carried out in steps, which are set according to the characteristics of the material. If the front test jig 10 is full, the blocking device 11 blocks the tray 2 until an empty test jig 10 appears in the front and then is released.

在一具体实施例中,为实现对托盘2以及物料的有效监控,每一托盘2上设有带有用于标定托盘2的标识码的托盘标识码牌,每一承载在托盘2上的物料设有有用于标定物料的标识码的物料标识码牌;缓存组件包括设于传送带的上方的标识码采集器6,该标识码采集器6用于采集托盘2以及承载于该托盘2的物料的标识码并建立对应匹配,使得托盘2与承载于该托盘2上的物料在整个测试过程中唯一对应。具体的,托盘标识码牌和物料标识码牌都采用印刷有相应标识码的贴纸,为实现物料在整个测试过程中与托盘2一一对应,物料装入托盘2后,测试流水线通过标识码采集器6将托盘2上的托盘标识码牌上的标识码和装载在该托盘2上的物料的物料标识码牌的标识码录入控制系统并建立对应匹配关系,保证整个测试过程中物料与托盘2的唯一匹配配合。优选的,标识码采集器6分别配置于每一个测试工位300以及下料机构400,对物料和托盘2的对应匹配关系在测试流水线的测试过程中的每一个步骤进行检查确认,保证测试过程的准确无误。In a specific embodiment, in order to effectively monitor the pallet 2 and the material, each pallet 2 is provided with a pallet identification code plate with an identification code for calibrating the pallet 2, and each material carried on the pallet 2 is provided with a pallet identification code plate. There is a material identification code plate with an identification code for calibrating the material; the cache component includes an identification code collector 6 arranged above the conveyor belt, and the identification code collector 6 is used to collect the identification of the tray 2 and the material carried on the tray 2 . code and establish a corresponding match, so that the pallet 2 and the material carried on the pallet 2 uniquely correspond throughout the testing process. Specifically, both the pallet identification code plate and the material identification code plate are stickers printed with the corresponding identification code. In order to realize the one-to-one correspondence between the material and the pallet 2 during the whole testing process, after the material is loaded into the pallet 2, the test line collects the identification code through the identification code. The device 6 records the identification code of the pallet identification code plate on the pallet 2 and the identification code of the material identification code plate of the material loaded on the pallet 2 into the control system and establishes a corresponding matching relationship to ensure that the material and the pallet 2 are in the whole testing process. the only matching fit. Preferably, the identification code collector 6 is respectively disposed in each test station 300 and the unloading mechanism 400 to check and confirm the corresponding matching relationship between the material and the tray 2 in each step of the test process of the test line to ensure the test process. is accurate.

在一具体实施例中,为实现对物料的稳定承载,托盘2上设有用固定物料的定位块24,托盘2至少部分区域采用软磁材料制成以构成磁吸区域25,定位块24采用磁性材料制成;优选的,软磁材料可以采用铁硅合金(硅钢片)、纯铁、低碳钢以及铁铝系合金等。定位块24吸附到托盘2的磁吸区域25且承载在托盘2上的物料的至少三边设有定位块24,通过定位块24与托盘2之间的磁吸力来固定物料。具体的,托盘2可以部分或者全部采用软磁材料制成,例如可以采用工程塑料制造托盘2的本体23,然后再将软磁材料嵌设固定在本体23的表面以减低制造成本;软磁材料可以铺满本体23的上表面,也可以只在本体23表面的部分区域铺设。定位块24至少部分采用磁性材料制成,通过磁性吸附力吸附在托盘2的软磁材料上,定位块24的数量可以根据物料的大小以及重量进行增减。电子产品或者芯片等物料的外形结构一般比较方正,根据三点构成稳定平面的原理,一般情况下,在物料的三个边分别设置一个定位块24就可以满足物料的固定要求。优选的,定位块24包括采用磁性材料的吸附部21以及L型结构的承载部22;通过承载部22将物料与磁性材料的吸附部21隔开,避免物料与磁性材料直接接触而被磁化;另外,定位块24的承载部22采用L型结构,通过各个定位块24的竖直边构成限位空间,通过各个定位块24的水平边构成承载空间,保证物料在托盘2上的稳定承载。In a specific embodiment, in order to realize the stable bearing of the material, the tray 2 is provided with a positioning block 24 for fixing the material, at least a part of the tray 2 is made of soft magnetic material to form a magnetic attraction area 25, and the positioning block 24 is magnetic. material; preferably, the soft magnetic material can be iron-silicon alloy (silicon steel sheet), pure iron, low-carbon steel, and iron-aluminum alloy. The positioning block 24 is adsorbed to the magnetic attraction area 25 of the tray 2 , and at least three sides of the material carried on the tray 2 are provided with the positioning block 24 , and the material is fixed by the magnetic attraction between the positioning block 24 and the tray 2 . Specifically, the tray 2 can be partially or completely made of soft magnetic material, for example, engineering plastics can be used to manufacture the main body 23 of the tray 2, and then the soft magnetic material is embedded and fixed on the surface of the main body 23 to reduce the manufacturing cost; The upper surface of the main body 23 may be covered all over, or only a part of the surface of the main body 23 may be laid. The positioning block 24 is at least partially made of magnetic material, and is adsorbed on the soft magnetic material of the tray 2 by magnetic adsorption force. The number of the positioning block 24 can be increased or decreased according to the size and weight of the material. The shape and structure of materials such as electronic products or chips are generally relatively square. According to the principle of three points forming a stable plane, generally, a positioning block 24 can be set on the three sides of the material to meet the fixing requirements of the material. Preferably, the positioning block 24 includes a magnetic material adsorption part 21 and an L-shaped bearing part 22; the material is separated from the magnetic material adsorption part 21 by the bearing part 22, so as to prevent the material from being magnetized by direct contact with the magnetic material; In addition, the bearing portion 22 of the positioning block 24 adopts an L-shaped structure, the vertical sides of each positioning block 24 constitute a limit space, and the horizontal sides of each positioning block 24 constitute a bearing space to ensure the stable bearing of the material on the tray 2 .

在一具体实施例中,物料在托盘2内的相对位置影响对测试机构300的机械臂9的动作精度,一般是依靠设置在等待机构200以及测试机构300内的工业摄像机(工业摄像机可以是单独设置,也可以是与标识码采集器6集成一体)进行视觉定位,但是完全依靠机器视觉进行定位,定位精度误差较大。为此,托盘2的表面设有至少由定位网格构成的定位区域26,定位区域26与磁吸区域25至少部分重合。优选的,定位区域26的定位网格由方形网格构成,具体可以设置在托盘2的一个边角上,物料承载在托盘2上后,物料至少一部分位于定位区域26内,通过定位区域26内的定位方格可以快读准确的对物料与托盘2的相对位置进行识别标定,保证机械臂9的准确动作。In a specific embodiment, the relative position of the material in the tray 2 affects the motion accuracy of the robotic arm 9 of the testing mechanism 300, generally relying on the industrial cameras (the industrial cameras may be separate) provided in the waiting mechanism 200 and the testing mechanism 300. It can also be integrated with the identification code collector 6) for visual positioning, but the positioning is completely dependent on machine vision, and the positioning accuracy error is large. To this end, the surface of the tray 2 is provided with a positioning area 26 formed at least by a positioning grid, and the positioning area 26 is at least partially overlapped with the magnetic attraction area 25 . Preferably, the positioning grid of the positioning area 26 is composed of a square grid, which can be specifically arranged on a corner of the tray 2. After the material is carried on the tray 2, at least a part of the material is located in the positioning area 26, and passes through the positioning area 26. The positioning grid can quickly read and accurately identify and calibrate the relative position of the material and the tray 2 to ensure the accurate movement of the mechanical arm 9.

在一具体实施例中,当出现测试治具10全满的情况时,测试机构300内不能再送入托盘2,为此,上料机构100与测试机构300之间设有用于暂存托盘2的等待机构200,等待机构200包括安装在机架内的传送带以及设在该传送带上方的标识码采集器6,等待机构200的传送带上设有阻挡装置11。当测试机构300内的所有测试治具10都在进行测试作业时,等待机构200通过阻挡装置11将最新一个由上料机构100送入的承载有待测试物料的托盘2阻挡滞留在等待机构200的传送带上,直至有测试治具10空出在继续往前传送。具体的,增加了等待机构200的组合式测试流水线包括上料机构100、等待机构200、下料机构400以及至少一个测试机构300;上料机构100、等待机构200、下料机构400以及每一个测试机构300的机架1以侧面依次相接的方式固定,并且上料机构100、等待机构200、下料机构400以及每一个测试机构300分别设有用于传送用于承载物料的托盘2的传送带以形成流水线;等待机构200设有用于阻挡托盘2的阻挡装置11,阻挡装置11包括底座12、阻挡钩13以及驱动器,底座12设置在等待机构200的传送带的下方并固定与等待机构200的机架1上,阻挡钩13通过旋转轴铰接连接在底座12的本体23上,并在驱动器的驱动下突出到等待机构200的传送带的传送面的上方以勾住托盘2阻挡托盘2送入测试机构300;若有测试治具10空出,则阻挡钩13放下传送带继续送入托盘2。In a specific embodiment, when the test fixture 10 is completely full, the tray 2 cannot be fed into the test mechanism 300 . The waiting mechanism 200 includes a conveyor belt installed in the frame and an identification code collector 6 arranged above the conveyor belt. A blocking device 11 is provided on the conveyor belt of the waiting mechanism 200 . When all the test fixtures 10 in the test mechanism 300 are performing the test operation, the waiting mechanism 200 blocks the latest tray 2 carrying the material to be tested sent by the feeding mechanism 100 through the blocking device 11 to block the waiting mechanism 200 . On the conveyor belt, continue forwarding until the test fixture 10 is free. Specifically, the combined test assembly line with the waiting mechanism 200 added includes a feeding mechanism 100, a waiting mechanism 200, a feeding mechanism 400, and at least one testing mechanism 300; the feeding mechanism 100, the waiting mechanism 200, the feeding mechanism 400, and each of The frame 1 of the testing mechanism 300 is fixed in a manner that the sides are connected in sequence, and the feeding mechanism 100 , the waiting mechanism 200 , the unloading mechanism 400 and each testing mechanism 300 are respectively provided with conveyor belts for conveying the trays 2 for carrying materials To form an assembly line; the waiting mechanism 200 is provided with a blocking device 11 for blocking the tray 2, the blocking device 11 includes a base 12, a blocking hook 13 and a driver, and the base 12 is arranged below the conveyor belt of the waiting mechanism 200 and is fixed with the waiting mechanism On the rack 1, the blocking hook 13 is hingedly connected to the body 23 of the base 12 through the rotating shaft, and is driven by the driver to protrude above the conveying surface of the conveyor belt of the waiting mechanism 200 to hook the tray 2 and block the tray 2 from being sent into the testing mechanism. 300; if the test fixture 10 is empty, the blocking hook 13 is put down on the conveyor belt and continues to be fed into the tray 2.

物料承载在托盘2上并通过传送带送入等待机构200,等待机构200根据测试机构300的工作情况对托盘2进行调控,若测试机构300的测试治具10全满,则通过阻挡装置11将托盘2阻挡停留在等待机构200内,阻挡装置11在接收到阻挡托盘2的命令后,驱动器工作驱动阻挡钩13旋转并突出等待机构200的传送带的上方并勾住托盘2;当有测试治具10空出,驱动器驱动阻挡钩13旋转收入等待机构200的传送带的下方以放开托盘2,保证测试流水线的测试作业有序进行;驱动器可以采用电机或者液压马达。The material is carried on the tray 2 and sent to the waiting mechanism 200 through the conveyor belt. The waiting mechanism 200 controls the tray 2 according to the working conditions of the testing mechanism 300. 2. The block stays in the waiting mechanism 200. After the blocking device 11 receives the command to block the tray 2, the driver works to drive the blocking hook 13 to rotate and protrude above the conveyor belt of the waiting mechanism 200 and hook the tray 2; when there is a test fixture 10 When empty, the driver drives the blocking hook 13 to rotate under the conveyor belt of the waiting mechanism 200 to release the tray 2, so as to ensure the orderly test operation of the test line; the driver can be an electric motor or a hydraulic motor.

在一具体实施例中,每一个测试机构300包括安装在机架1内的机械臂9,测试机构300的传送带独立设置在测试治具10与机械臂9之间;并且传送带与测试治具10均位于机械臂9的行程范围内;每一个测试治具10设有滑动支架并以可插拔的方式插设在测试机构300的测试工位处。In a specific embodiment, each testing mechanism 300 includes a robotic arm 9 installed in the rack 1, and the conveyor belt of the testing mechanism 300 is independently arranged between the test fixture 10 and the robotic arm 9; and the conveyor belt and the test fixture 10 All are located within the stroke range of the robotic arm 9 ; each test fixture 10 is provided with a sliding bracket and is inserted into the test station of the test mechanism 300 in a pluggable manner.

具体的,测试机构300包括机架1以及安装在机架1内的测试治具10、机械臂9以及独立设置在机架1内的传送带;机架1外层安装有相应的挡板形成一个相对封闭的空间对安装在机架1内部的设备形成保护,并且设置有可开关的维修门,方便对设备进行维护。机械臂9设置在机架1内的一侧,测试治具10设置在机架1内的另一侧,传送带设置在机械臂9与测试治具10之间,并且传送带与测试治具10均位于机械臂9的行程范围内;每一个测试治具10设有滑动支架,且测试治具10以可插拔的方式插设在测试机构300的测试工位处;传送带设有分别与每一个测试治具10一一对应的用于给测试治具10进出物料的等待工位;每一测试治具10与对应的等待工位之间分别设有对位组件。具体的,传送带为不固定安装在机架1内的独立功能模块,三个测试治具10安装在机架1内且沿传送带的长度方向依次均匀间隔设置,传送带上设有两个分别与测试治具10一一对应的等待工位;机械臂9安装在机架1内且位于传送带的另一侧,由于传送带与测试治具10都位于该机械臂9的行程范围内,通过机械臂9可以实现待测试的物料置放在托盘2内由传送带送至与测试治具10匹配的位置,机械臂9将物料从托盘2内抓取并送入测试治具10内进行相应的测试活动,物料测试完成后,机械臂9将物料从测试治具10内抓取并送回相应的托盘2内并由传送带送出。由于测试治具10与传送带的相对位置关系到机械臂9的动作精度,机械臂9固定安装在机架1上,相对位置固定不变,而传送带是独立置放在机架1内的,为此,每一测试治具10与对应的等待工位之间分别设有对位组件以对测试治具10和传送带的等待工位之间的相对位置进行单独调整以保证测试治具10与相应的等待工位对位准确。优选的,传动带的底部分别设有方便移动的万向轮,实现测试治具10与传送带之间的相对移动,方便通过对位组件准确布置传送带与测试治具10之间的相对位置,保证传送带的等待工位与测试治具10的位置精确匹配。Specifically, the testing mechanism 300 includes a rack 1, a test fixture 10 installed in the rack 1, a robotic arm 9 and a conveyor belt independently arranged in the rack 1; the outer layer of the rack 1 is provided with corresponding baffles to form a The relatively closed space forms protection for the equipment installed in the rack 1, and is provided with a switchable maintenance door to facilitate the maintenance of the equipment. The robot arm 9 is arranged on one side of the rack 1, the test fixture 10 is arranged on the other side of the rack 1, the conveyor belt is arranged between the robot arm 9 and the test fixture 10, and the conveyor belt and the test fixture 10 are both arranged. Located within the stroke range of the robotic arm 9; each test fixture 10 is provided with a sliding bracket, and the test fixture 10 is inserted into the test station of the test mechanism 300 in a pluggable manner; the conveyor belt is provided with a The test fixtures 10 are in a one-to-one correspondence with waiting stations for entering and exiting materials for the test fixtures 10 ; alignment components are respectively provided between each test fixture 10 and the corresponding waiting station. Specifically, the conveyor belt is an independent functional module that is not fixedly installed in the rack 1. The three test fixtures 10 are installed in the rack 1 and are uniformly spaced in sequence along the length direction of the conveyor belt. The jig 10 corresponds to the waiting station one-to-one; the robot arm 9 is installed in the rack 1 and is located on the other side of the conveyor belt. Since the conveyor belt and the test fixture 10 are both located within the stroke range of the robot arm 9, the robot arm 9 It can realize that the material to be tested is placed in the tray 2 and sent to the position matching the test fixture 10 by the conveyor belt. The mechanical arm 9 grabs the material from the tray 2 and sends it into the test fixture 10 for corresponding testing activities. After the material test is completed, the robotic arm 9 grabs the material from the test fixture 10 and returns it to the corresponding tray 2 and sends it out by the conveyor belt. Since the relative position of the test fixture 10 and the conveyor belt is related to the motion accuracy of the manipulator 9, the manipulator 9 is fixedly installed on the frame 1, and the relative position is fixed, and the conveyor belt is placed in the frame 1 independently, for Therefore, alignment components are respectively provided between each test fixture 10 and the corresponding waiting station to individually adjust the relative position between the test fixture 10 and the waiting station of the conveyor belt to ensure that the test fixture 10 corresponds to the corresponding waiting station. The waiting station alignment is accurate. Preferably, the bottom of the transmission belt is provided with a universal wheel that is easy to move, so as to realize the relative movement between the test fixture 10 and the conveyor belt, and it is convenient to accurately arrange the relative position between the conveyor belt and the test fixture 10 through the alignment assembly, so as to ensure the conveyor belt. The waiting station of 10 exactly matches the position of the test fixture 10 .

优选的,测试机构300的机架1内设有用于插置测试治具10的测试工位,测试治具10沿传送带以可插拔的方式插置在机架1的测试工位内;每一个测试治具10包括滑动支架101,测试治具10固定安装在该滑动支架101上测试治具10形成一个可移动的功能模块,传送带设有分别与每一个测试治具10一一对应的用于给测试治具10进出物料的等待工位;每一测试治具10与对应的传送带的等待工位之间分别设有对位组件。测试治具10以可插拔的方式插置在测试机构300的机架1的测试工位内,将测试治具10拔出机架1即可以很方便的对测试治具10的相关功能部件进行维护,另外需要变更测试项目时,也只需要将需要更换的测试治具10从测试机构300的机架1内拔出,然后再插入选定的测试治具10即可,操作简单快捷。另外,将全部测试治具10拔出后,可以通过用于插置测试治具10的测试工位对传送带以及机械臂6等安装在测试机构300的机架1内部的功能部件进行维护,极大地降低了工作难度。Preferably, the rack 1 of the testing mechanism 300 is provided with a test station for inserting the test fixture 10, and the test fixture 10 is inserted into the test station of the rack 1 in a pluggable manner along the conveyor belt; A test fixture 10 includes a sliding bracket 101. The test fixture 10 is fixedly mounted on the sliding bracket 101 to form a movable functional module. In the waiting station for entering and exiting the material for the test fixture 10 ; alignment components are respectively provided between each test fixture 10 and the waiting station of the corresponding conveyor belt. The test fixture 10 is inserted into the test station of the rack 1 of the test mechanism 300 in a pluggable manner, and the relevant functional components of the test fixture 10 can be easily accessed by pulling the test fixture 10 out of the rack 1 When performing maintenance and changing test items, it is only necessary to pull out the test fixture 10 to be replaced from the rack 1 of the test mechanism 300 and then insert the selected test fixture 10. The operation is simple and quick. In addition, after all the test fixtures 10 are pulled out, the functional components installed in the rack 1 of the test mechanism 300 such as the conveyor belt and the robot arm 6 can be maintained through the test station for inserting the test fixtures 10 . Greatly reduces the difficulty of work.

为实现传送带的用于给测试治具10进出物料的等待工位与对应的测试治具10精确对位;对位组件包括分别设置在每一测试治具10与对应的传送带的等待工位之间的对位磁铁和对位吸铁。具体的,机架1内安装设置有两个测试治具10,传送带上设有两个等待工位,对位组件的对位吸铁102安装在测试治具10的滑动支架101上,对位组件的对位磁铁安装在传送带的支架上;当然,对位吸铁和对位磁铁的安装位置可以对调。通过对位组件的对位磁铁和对位吸铁的磁力吸附即可完成测试治具10和传送带之间的定位操作,方便快捷,可以极大地提高安装效率。在其他实施例中,对位组件的对位吸铁也可以采用对位磁铁替换,安装时将调整好两个对位磁铁的磁极位置,利用磁铁异性相吸的性能实现相互吸附定位。In order to realize the precise alignment of the waiting station of the conveyor belt for feeding and discharging materials to the test jig 10 and the corresponding test jig 10; between the alignment magnet and the alignment magnet. Specifically, two test fixtures 10 are installed in the rack 1, and two waiting stations are provided on the conveyor belt. The alignment magnet of the assembly is installed on the support of the conveyor belt; of course, the installation positions of the alignment magnet and the alignment magnet can be reversed. The positioning operation between the test fixture 10 and the conveyor belt can be completed through the magnetic adsorption of the positioning magnet of the positioning assembly and the positioning suction iron, which is convenient and quick, and can greatly improve the installation efficiency. In other embodiments, the alignment magnets of the alignment assembly can also be replaced by alignment magnets. During installation, the magnetic pole positions of the two alignment magnets are adjusted, and the magnets attract each other to achieve mutual adsorption and positioning.

在一具体实施例中,机械臂9包括固定安装在机架1上的第一固定臂14,设于第一固定臂14上的第二摆臂15、设于第二摆臂15上的第三摆臂16、设于第三摆臂16上的第四摇臂17以及设于第四摇臂17上的抓手18。其中,第二摆臂15可以围绕第一固定臂14的轴心转动,第四摇臂17可以围绕自身长轴线在第二摆臂15的外端部作转动和升降动作,从而实现吸爪的灵活动作。由于不同物料的抓取要求不一样,为此,抓手18包括四个吸盘、与吸盘一一对应的用于调整吸盘位置的调整臂以及用于承载调整臂的固定部;固定部与第四摇臂17固定连接,每一调整臂包括第一子臂和第二子臂,第一子臂与固定部之间设有第一旋转关节,第一子臂和第二子臂之间第二旋转关节,吸盘设于第二子臂的自由端。通过第一旋转关节和第二旋转关节调整固定部、第一子臂以及第二子臂之间的相互位置关系,形成不同爪型,以适应不同物料的抓取需要,提高了设备的适应性。In a specific embodiment, the mechanical arm 9 includes a first fixed arm 14 fixedly mounted on the frame 1 , a second swing arm 15 disposed on the first fixed arm 14 , and a first swing arm 15 disposed on the second swing arm 15 . Three swing arms 16 , a fourth swing arm 17 disposed on the third swing arm 16 , and a gripper 18 disposed on the fourth swing arm 17 . Among them, the second swing arm 15 can rotate around the axis of the first fixed arm 14, and the fourth swing arm 17 can rotate and lift around its long axis at the outer end of the second swing arm 15, so as to realize the suction claw. Flexible movement. Because the grabbing requirements of different materials are different, for this reason, the gripper 18 includes four suction cups, an adjustment arm corresponding to the suction cups for adjusting the position of the suction cups, and a fixed part for carrying the adjustment arm; the fixed part is the same as the fourth suction cup. The rocker arm 17 is fixedly connected, each adjustment arm includes a first sub-arm and a second sub-arm, a first rotary joint is provided between the first sub-arm and the fixed part, and a second The rotary joint is provided with a suction cup at the free end of the second sub-arm. The mutual positional relationship between the fixed part, the first sub-arm and the second sub-arm is adjusted through the first rotary joint and the second rotary joint to form different claw shapes to meet the needs of grasping different materials and improve the adaptability of the equipment .

在一具体实施例中,每一个测试机构300的传送带的每一个等待工位处分别设有一组托举装置19包括对称设于传送带的传送面的两侧的两块托举板21以及两个用于驱动托举板21升降的驱动机构22。In a specific embodiment, each waiting station of the conveyor belt of each testing mechanism 300 is respectively provided with a set of lifting devices 19 including two lifting plates 21 and two A drive mechanism 22 for driving the lift plate 21 to rise and fall.

每一组托举装置19包括对称设于相应传送带的传送面的两侧的两块托举板21以及两个用于驱动托举板21的驱动机构22,每一组托举装置19中的两块托举板21之间的间距小于托盘2的宽度以实现对托盘2的托举,并且托举板21的位置略低于传送带的传送对面的位置以防止托举板21对托盘2形成阻滞,每一块托举板21分别配设有用于驱动托举板21升降的驱动机构22,传送带的两侧的驱动机构22之间的间距大于托盘2的尺寸。在测试流水线上,传送系统设有多个工位,每以个工位分别对应一个测试治具10,即每一个工位分别配置有一组托举装置19,承载有物料的托盘2通过传送面输送到指定工位时,物料进入测试治具10进行测试,然后托举装置19的驱动机构22驱动托举板21上升将托盘2向上托举等待物料并将传送系统的传送带让出以便后续托盘2可以顺利通过当前工位继续向前传送。物料在测试治具10内完成测试后,托举装置19将托盘2下放回传送带,完成测试的物料从测试治具10内出料放回托盘2后,驱动机构22驱动托举板21下降将该托盘2送回传送带并由传送带送出。Each group of lifting devices 19 includes two lifting plates 21 symmetrically arranged on both sides of the conveying surface of the corresponding conveyor belt and two driving mechanisms 22 for driving the lifting plates 21 . The distance between the two lifting plates 21 is smaller than the width of the tray 2 to achieve the lifting of the tray 2, and the position of the lifting plate 21 is slightly lower than the position of the opposite side of the conveyor belt to prevent the lifting plate 21 from forming on the tray 2. Blocking, each lifting plate 21 is respectively equipped with a driving mechanism 22 for driving the lifting plate 21 to rise and fall, and the distance between the driving mechanisms 22 on both sides of the conveyor belt is larger than the size of the tray 2 . On the test assembly line, the conveying system is provided with a plurality of stations, and each station corresponds to a test fixture 10, that is, each station is equipped with a set of lifting devices 19, and the tray 2 carrying the material passes through the conveying surface. When transported to the designated station, the material enters the test fixture 10 for testing, and then the drive mechanism 22 of the lifting device 19 drives the lifting plate 21 to rise to lift the tray 2 up to wait for the material and give out the conveyor belt of the conveying system for subsequent trays. 2 can continue to move forward through the current station smoothly. After the material is tested in the test fixture 10, the lifting device 19 lowers the tray 2 back to the conveyor belt. After the material that has completed the test is discharged from the test fixture 10 and returned to the tray 2, the driving mechanism 22 drives the lifting plate 21 to descend to the conveyor belt. The tray 2 is returned to the conveyor belt and sent out by the conveyor belt.

在一具体实施例中,等待机构200以及每一个测试机构300的传送带包括上层传送带7和设于上层传送带7的下方的下层传送带8,上层传送带7与下层传送带8的传送方向相反。In a specific embodiment, the conveyor belt of the waiting mechanism 200 and each testing mechanism 300 includes an upper conveyor belt 7 and a lower conveyor belt 8 disposed below the upper conveyor belt 7, and the conveying directions of the upper conveyor belt 7 and the lower conveyor belt 8 are opposite.

等待机构200的上层传送带7和下层传送带8分别设有阻挡方向相反的阻挡装置11。The upper conveyor belt 7 and the lower conveyor belt 8 of the waiting mechanism 200 are respectively provided with blocking devices 11 which block in opposite directions.

上料机构100设有驱动装置并通过驱动装置使得上料机构100的传送带4在上料机构100的机架1内整体移动到与等待机构200的上层传送带7对齐并用于送出托盘2的第一位置A和与等待机构200的下层传送带8对齐并用于接收托盘2的第二位置B。The feeding mechanism 100 is provided with a driving device, and through the driving device, the conveyor belt 4 of the feeding mechanism 100 is integrally moved in the frame 1 of the feeding mechanism 100 to the first conveyor belt 7 aligned with the upper conveyor belt 7 of the waiting mechanism 200 and used for sending out the tray 2 . The position A and the second position B are aligned with the lower conveyor 8 of the waiting mechanism 200 and used to receive the trays 2 .

下料机构400设有驱动装置并通过驱动装置使得下料机构400的传送带14在下料机构400的机架1内整体移动到与测试机构300的上层传送带7对齐并用于接收托盘2的第一位置C和与测试机构300的下层传送带8对齐并用于送出托盘2的第二位置D。The unloading mechanism 400 is provided with a driving device, and through the driving device, the conveyor belt 14 of the unloading mechanism 400 is integrally moved in the frame 1 of the unloading mechanism 400 to a first position aligned with the upper conveyor belt 7 of the testing mechanism 300 and used to receive the tray 2 C and a second position D that is aligned with the lower conveyor 8 of the testing mechanism 300 and used to deliver the trays 2 .

具体的,开始测试时,上料机构100的传送带4位于第一位置A,将承载有物料的托盘2持续送入等待机构200的上层传送带7并由上层传送带7继续向前输送,测试机构300完成测试后,托盘2带着测试后的物料由测试机构300的上层传送带7传送并最终进入下料机构400,同时,下料机构400的传送带4位于第一位置C接收托盘2并下料;然后,下料机构400的驱动装置3驱动传送带下移至第二位置D并反转,将空托盘2送入测试机构300的下层传送带8上并由下层传送带8依次通过测试机构300和等待机构200往上料机构100回送;同时,上料机构100的传送带4由驱动装置3驱动下移动至第二位置B接收空托盘2,然后,上料机构100的驱动装置3驱动上料机构100的传送带4带着空托盘2回到第一位置A,进入新的测试循环。每一个托盘2都在动循环中,节省了托盘2的搬运过程,提高了测试效率。Specifically, when the test starts, the conveyor belt 4 of the feeding mechanism 100 is located at the first position A, and the tray 2 carrying the material is continuously fed into the upper conveyor belt 7 of the waiting mechanism 200 and conveyed forward by the upper conveyor belt 7. The testing mechanism 300 After the test is completed, the tray 2 is transported by the upper conveyor belt 7 of the testing mechanism 300 with the tested material and finally enters the unloading mechanism 400, and at the same time, the conveyor belt 4 of the unloading mechanism 400 is located at the first position C to receive the tray 2 and unload; Then, the driving device 3 of the unloading mechanism 400 drives the conveyor belt to move down to the second position D and reverses it, and sends the empty tray 2 to the lower conveyor belt 8 of the testing mechanism 300, and the lower conveyor belt 8 passes through the testing mechanism 300 and the waiting mechanism in turn. 200 is sent back to the feeding mechanism 100; at the same time, the conveyor belt 4 of the feeding mechanism 100 is driven by the driving device 3 to move to the second position B to receive the empty tray 2, and then the driving device 3 of the feeding mechanism 100 drives the feeding mechanism 100. The conveyor belt 4 returns to the first position A with the empty trays 2 and enters a new test cycle. Each tray 2 is in a dynamic cycle, which saves the handling process of the tray 2 and improves the test efficiency.

在一具体实施例中,由于上料机构100一次只能接受一个托盘2,为此,等待机构200的下层传送带8设有阻挡装置11,通过阻挡装置11将托盘2暂时阻挡在等待机构200的下层传送带8内,在上料机构100空出后,在将空托盘2放出。In a specific embodiment, since the feeding mechanism 100 can only accept one tray 2 at a time, for this reason, the lower conveyor belt 8 of the waiting mechanism 200 is provided with a blocking device 11, and the tray 2 is temporarily blocked by the blocking device 11 from the waiting mechanism 200. In the lower conveyor belt 8, after the feeding mechanism 100 is emptied, the empty tray 2 is released.

在一具体实施例中,为实现各组成机构调整配合,上料机构100、等待机构200、下料机构400以及每一个测试机构300分别设有用于控制以及监控的操控器5,操控器5包括显示器和输入设备。通过显示器可以实时显示各组成机构的运行状态参数,方便对个组成机构的监控;同时,通过输入设备可以调整各组成机构的运行参数,保证各组成机构之间的协调高效配合。In a specific embodiment, in order to realize the adjustment and cooperation of each component mechanism, the feeding mechanism 100, the waiting mechanism 200, the unloading mechanism 400 and each testing mechanism 300 are respectively provided with a controller 5 for control and monitoring. The controller 5 includes: Displays and input devices. The operating status parameters of each component can be displayed in real time through the display, which is convenient for monitoring each component; at the same time, the operating parameters of each component can be adjusted through the input device to ensure the coordination and efficient cooperation between the components.

本发明通过在测试产线中增设托举组件和缓存组件,通过的托举装置以及缓存组件的阻挡装置在传送带不停机的同时控制托盘在测试机构内的测试流程,控制整个测试流水线的测试节奏;通过等待机构控制托盘送入测试机构的速率,调节整条测试产线测试作业进度的同时不妨碍其他托盘的传送;通过调整测试机构的数量和测试项目,可以在一条测试产线上同时进行几项测试,提高测试效率;通过在托盘和物料上设置编码实现在测试的全过程托盘和物料的一一对应,保证物料测试的全程可控性。The present invention controls the test process of the tray in the test mechanism and the test rhythm of the entire test line by adding a lifting component and a buffer component in the test production line, and the passing lifting device and the blocking device of the buffer component control the testing process of the tray in the testing mechanism while the conveyor belt is not stopped. ; Control the rate at which the trays are fed into the testing mechanism by the waiting mechanism, so as to adjust the progress of the entire test production line without hindering the transfer of other trays; by adjusting the number of test institutions and test items, it can be carried out simultaneously on a test production line Several tests are carried out to improve the test efficiency; by setting codes on the trays and materials, the one-to-one correspondence between the trays and the materials in the whole process of the test is realized to ensure the controllability of the whole process of the material test.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be It is regarded as the protection scope of the present invention.

Claims (10)

1.一种组合式测试流水线,其特征在于,包括上料机构、下料机构以及至少一个测试机构;所述上料机构、下料机构以及每一个测试机构的机架以侧面依次相接的方式固定,并且所述上料机构、下料机构以及每一个测试机构分别设有用于传送承载物料的托盘的传送带以形成流水线;每一所述测试机构设有至少一个测试工位以及与每一测试工位对应的测试治具、缓存组件、托举装置;所述托举装置用于将所在的测试工位上装有待测试物料的托盘抬离传送带,且该托举装置包括设于传送带的传送面的两侧的两块托举板以及用于驱动所述托举板升降的驱动机构,在待测试物料送入测试治具进行相应的测试时,空出的托盘由托举装置抬离测试机构的传送带的传送面等待当前物料完成测试,以将测试机构的传送带的传送面让出实现后续测试工位的进料;所述缓存组件包括用于阻挡托盘进入下一测试工位的阻挡装置。1. A combined test assembly line is characterized in that, comprising a feeding mechanism, a feeding mechanism and at least one testing mechanism; the racks of the feeding mechanism, the feeding mechanism and each testing mechanism are connected in sequence with a side surface. The method is fixed, and the feeding mechanism, the feeding mechanism and each testing mechanism are respectively provided with a conveyor belt for conveying the tray carrying the material to form an assembly line; each of the testing mechanisms is provided with at least one testing station and each A test fixture, a buffer component, and a lifting device corresponding to the test station; the lifting device is used to lift the tray containing the material to be tested on the test station where it is located from the conveyor belt, and the lifting device includes a conveyor set on the conveyor belt. The two lifting plates on both sides of the surface and the driving mechanism for driving the lifting plates to rise and fall, when the material to be tested is sent into the test fixture for the corresponding test, the empty tray is lifted off the test by the lifting device The conveyor surface of the conveyor belt of the mechanism waits for the current material to complete the test, so as to let the conveyor surface of the conveyor belt of the testing mechanism out to realize the feeding of the subsequent test station; the buffer assembly includes a blocking device for blocking the tray from entering the next test station . 2.如权利要求1所述的组合式测试流水线,其特征在于,所述阻挡装置包括底座、阻挡钩以及驱动器,所述底座设置在所述传送面的下方并固定所述传送带的机架上,所述阻挡钩铰接连接在所述底座的本体上,并在所述驱动器的驱动下突出到传送带的传送面以勾住托盘阻挡托盘前行。2 . The combined test assembly line according to claim 1 , wherein the blocking device comprises a base, a blocking hook and a driver, and the base is arranged below the conveying surface and on a frame that fixes the conveying belt. 3 . , the blocking hook is hingedly connected to the body of the base, and protrudes to the conveying surface of the conveyor belt under the driving of the driver to hook the tray to block the tray from moving forward. 3.如权利要求1所述的组合式测试流水线,其特征在于,每一所述托盘上设有带有用于标定托盘的标识码的托盘标识码牌,每一承载在托盘上的物料设有用于标定物料的标识码的物料标识码牌;所述缓存组件包括设于所述传送带的上方的标识码采集器,所述标识码采集器用于采集托盘以及承载于该托盘的物料的标识码并建立对应匹配,使得所述托盘与承载于该托盘上的物料在整个测试过程中唯一对应。3. The combined test assembly line of claim 1, wherein each described pallet is provided with a pallet identification code plate with an identification code for calibrating the pallet, and each material carried on the pallet is provided with a A material identification code plate for calibrating the identification code of the material; the cache component includes an identification code collector arranged above the conveyor belt, and the identification code collector is used to collect the identification code of the pallet and the material carried on the pallet and Correspondence matching is established so that the pallet and the material carried on the pallet uniquely correspond throughout the testing process. 4.如权利要求3所述的组合式测试流水线,其特征在于,所述上料机构与测试机构之间设有用于暂存托盘的等待机构,所述等待机构包括安装在机架内的传送带以及设在该传送带上方的标识码采集器,所述等待机构的传送带上设有阻挡装置。4. The combined test assembly line according to claim 3, wherein a waiting mechanism for temporarily storing trays is arranged between the feeding mechanism and the testing mechanism, and the waiting mechanism comprises a conveyor belt installed in the rack and an identification code collector arranged above the conveyor belt, and a blocking device is provided on the conveyor belt of the waiting mechanism. 5.如权利要求1所述的组合式测试流水线,其特征在于,每一个所述测试机构包括机械臂,所述测试机构的传送带独立设置在所述测试治具与机械臂之间,并且所述传送带与测试治具均位于所述机械臂的行程范围内;每一所述测试治具设有滑动支架并以可插拔的方式插设在所述测试机构的测试工位处。5. The combined test assembly line according to claim 1, wherein each of the test mechanisms comprises a robotic arm, and the conveyor belt of the test mechanism is independently arranged between the test fixture and the robotic arm, and the The conveyor belt and the test fixture are both located within the stroke range of the robotic arm; each test fixture is provided with a sliding bracket and is inserted in the test station of the test mechanism in a pluggable manner. 6.如权利要求4所述的组合式测试流水线,其特征在于,所述等待机构以及每一个测试机构的传送带包括上层传送带和设于所述上层传送带的下方的下层传送带,所述上层传送带与下层传送带的传送方向相反。6. The combined test assembly line of claim 4, wherein the waiting mechanism and the conveyor belt of each testing mechanism comprise an upper conveyor belt and a lower conveyor belt disposed below the upper conveyor belt, the upper conveyor belt and The conveying direction of the lower conveyor belt is opposite. 7.如权利要求6所述的组合式测试流水线,其特征在于,所述等待机构的上层传送带和下层传送带分别设有阻挡装置;所述缓存组件设在所述测试机构的上层传送带上。7 . The combined test assembly line according to claim 6 , wherein the upper conveyor belt and the lower conveyor belt of the waiting mechanism are respectively provided with blocking devices; the buffer assembly is provided on the upper conveyor belt of the testing mechanism. 8 . 8.如权利要求6所述的组合式测试流水线,其特征在于,所述上料机构设有驱动装置并通过所述驱动装置使得所述上料机构的传送带在所述上料机构的机架内整体移动到与所述等待机构的上层传送带对齐并用于送出托盘的第一位置和与所述等待机构的下层传送带对齐并用于接收托盘的第二位置。8 . The combined test assembly line according to claim 6 , wherein the feeding mechanism is provided with a driving device, and through the driving device, the conveyor belt of the feeding mechanism is placed on the frame of the feeding mechanism. 9 . The inner unit is moved to a first position aligned with the upper conveyor belt of the waiting mechanism for sending out trays and a second position aligned with the lower conveyor belt of the waiting mechanism and used to receive trays. 9.如权利要求6所述的组合式测试流水线,其特征在于,所述下料机构设有驱动装置并通过所述驱动装置使得所述下料机构的传送带在所述下料机构的机架内整体移动到与所述测试机构的上层传送带对齐并用于接收托盘的第一位置和与所述测试机构的下层传送带对齐并用于送出托盘的第二位置。9 . The combined test assembly line according to claim 6 , wherein the feeding mechanism is provided with a driving device, and through the driving device, the conveyor belt of the feeding mechanism is placed on the frame of the feeding mechanism. 10 . The inner unit is moved to a first position aligned with the upper conveyor belt of the testing mechanism for receiving trays and a second position aligned with the lower conveyor belt of the testing mechanism and used to send out trays. 10.如权利要求4所述的组合式测试流水线,其特征在于,所述上料机构、等待机构、下料机构以及每一个测试机构分别设有用于控制以及监控的操控器,所述操控器包括显示器和输入设备。10. The combined test assembly line of claim 4, wherein the feeding mechanism, the waiting mechanism, the unloading mechanism and each testing mechanism are respectively provided with a controller for control and monitoring, and the controller Includes displays and input devices.
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