CN103737311B - Nozzle body automatic assembling - Google Patents
Nozzle body automatic assembling Download PDFInfo
- Publication number
- CN103737311B CN103737311B CN201310662391.9A CN201310662391A CN103737311B CN 103737311 B CN103737311 B CN 103737311B CN 201310662391 A CN201310662391 A CN 201310662391A CN 103737311 B CN103737311 B CN 103737311B
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- China
- Prior art keywords
- nozzle
- nozzle body
- casing
- batch
- nozzle casing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
Abstract
The invention discloses a kind of nozzle body automatic assembling, include workbench, if batch (-type) rotating disk on the table, described batch (-type) rotating disk is evenly equipped with 12 tools along its peripheral intervals, it is characterized in that: described workbench is provided with the nozzle body feeding device corresponding with tool successively around batch (-type) rotating disk, spring feeding device, spring is at level detecting apparatus, steel ball feeding device, steel ball is at level detecting apparatus, nozzle casing material loading and assembling device, nozzle casing is at level detecting apparatus, nozzle body closes up and checkout gear, defective assembly withdrawing device and qualified clusters piece installing withdrawing device.The machine realizes the linking of each technique by the batch (-type) rotating disk of very station, and all process steps all achieves automation mechanized operation, controls mechanical mechanism and realizes automated production, improve production efficiency, simplify manual operation by various inductor and electric elements.
Description
Technical field
The present invention relates to a kind of kludge, specifically a kind of nozzle body automatic assembling.
Background technology
It is CN202861756U that State Intellectual Property Office discloses publication number on April 10th, 2013, patent name is the utility model patent of full-automatic screw assembling device, this patent, comprise product fixed mechanism and assembling mechanism, it is characterized in that: described product fixed mechanism comprises the movable substrate be arranged on rack platform, on described substrate interval be provided with two support arms, be provided with rotatable product fixation plate between described two support arms; Described assembling mechanism comprise be arranged at a guide rail above described product fixation plate, can along No. two guide rails of a described slide, can along No. three guide rails of described No. two guide rail movements, a described guide rail leads equal level with described No. two and vertical setting mutually, and described No. three guide rails are provided with the pneumatic gun that can move up and down for tighten the screws.The method that the present invention adopts screw pneumatic gun to combine with Image detection, whether whether achieve the position being looked for screw hole by image, and install and install correct at the complete rear detection screw of screwed lock, not only packaging efficiency is high, and operation is also more convenient, substantially increases the qualification rate of product.
There is the difference of essence in above-mentioned art solutions and this patent, the problem solved is different.
Summary of the invention
The object of this invention is to provide one can increase work efficiency, simplify manual operation, reduce the nozzle body automatic assembling of labour intensity.
For achieving the above object, the technical solution adopted in the present invention is:
Nozzle body automatic assembling, include workbench, establish batch (-type) rotating disk on the table, described batch (-type) rotating disk is evenly equipped with 12 tools along its peripheral intervals, on described workbench and around batch (-type) rotating disk be provided with successively the nozzle body feeding device corresponding with tool, spring feeding device, spring level detecting apparatus, steel ball feeding device, steel ball level detecting apparatus, nozzle casing material loading and assembling device, nozzle casing level detecting apparatus, nozzle body close up and checkout gear, defective assembly withdrawing device and qualified clusters piece installing withdrawing device, described steel ball feeding device is formed primarily of material-storing box, upper top gas cylinder, lower suction nozzle, upper suction nozzle and cylinder, in described material-storing box, bottom and top correspondence are provided with through hole, described lower suction nozzle extend into material-storing box from the through hole of bottom, after being drawn onto steel ball, by upper top gas cylinder, lower suction nozzle is upwards released from the through hole at top, after the steel ball ejected adsorbs by the upper suction nozzle be located at above material-storing box, promote upper suction nozzle by cylinder, steel ball is sent in the nozzle body in tool, described nozzle casing material loading and assembling device are by vibrating disk, straight line feeder, manipulator, mini-roundabout, the positive and negative detector of nozzle casing, nozzle casing switching mechanism, assembly manipulator is formed, described mini-roundabout is established on the table and is positioned at the side of batch (-type) rotating disk, described manipulator, the positive and negative detector of nozzle casing, nozzle casing switching mechanism and assembly manipulator are located at the station place of mini-roundabout periphery, described vibrating disk sends nozzle casing to straight line feeder, after nozzle casing transmission puts in place by straight line feeder, manipulator captures nozzle casing and puts on mini-roundabout, mini-roundabout rotates, nozzle casing is forwarded to next station and carry out positive and negative detection and the detection of different product by the positive and negative detector of nozzle casing, mini-roundabout rotates a station again, the positive and negative detector of nozzle casing detects nozzle casing inverse time, by nozzle casing switching mechanism, 180o upset is carried out to nozzle casing, mini-roundabout rotates a station again, by assembly manipulator, nozzle casing is taken out from mini-roundabout, according to testing result, nozzle casing be put on the nozzle body in batch (-type) rotating disk or be put into different product tapping channel, described nozzle body closing in and checkout gear are primarily of rotating machine arm, closing in tool, riveting mechanism, down-pressed pole, truncated cone-shaped closing in seat with closing in groove is formed, truncated cone-shaped closing in cover for seat is contained on down-pressed pole, rotating machine arm takes out nozzle body and nozzle cap member from batch (-type) rotating disk, and put into closing in tool, riveting mechanism drive down-pressed pole and truncated cone-shaped closing in seat move down and install on nozzle body by down-pressed pole by nozzle casing cover, closed up by the upper port of truncated cone-shaped closing in seat to nozzle body, riveting mechanism to press down riveting force value and travel feedback in process to rotating machine arm, rotating machine arm can be decision making to whether closing in is qualified according to riveting force value and stroke, the qualified nozzle body assembly of closing in is put on batch (-type) rotating disk by rotating machine arm, underproof for closing in nozzle body assembly is put in closing in defective work hopper.
Described nozzle body feeding device is made up of vibrating disk, straight line feeder, two catching robot and correlation optical fiber, described vibrating disk sends nozzle body to straight line feeder, nozzle body transmission puts in place by straight line feeder, capture described nozzle body by two catching robot and put into tool on batch (-type) rotating disk, and whether be in place by correlation fiber laser arrays nozzle body.
Described spring feeding device is made up of spring feed appliance and manipulator, and spring is delivered to assigned address by described spring feed appliance, and spring takes out and puts into nozzle body by manipulator.
Described spring at level detecting apparatus, steel ball at level detecting apparatus, the positive and negative detector of nozzle casing and nozzle casing at level detecting apparatus, being all adopt height formula testing agency, spy sheet extend in the hole of described nozzle body, judging by visiting the height change of sheet.
The appearance and size of described workbench is: length is 1700mm, and width is 1700mm, is highly 2000mm.
Beneficial effect of the present invention: the machine realizes the linking of each technique by the batch (-type) rotating disk of twelve-station, carry out nozzle body material loading, spring material loading, spring detection in place, steel ball material loading, steel ball detection in place, nozzle casing material loading and assembling, nozzle casing detection in place successively, nozzle body closes up and detection, the taking-up of defective assembly and qualified clusters piece installing are taken out, all process steps all achieves automation mechanized operation, control mechanical mechanism by various inductor and electric elements and realize automated production, improve production efficiency, simplify manual operation.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of the steel ball feeding device shown in Fig. 1;
Fig. 3 closes up and the structural representation of checkout gear for the nozzle body shown in Fig. 1.
In figure: 1, workbench; 2, batch (-type) rotating disk; 3, tool; 4, nozzle body feeding device; 5, spring feeding device; 6, spring is at level detecting apparatus; 7, steel ball feeding device; 8, steel ball is at level detecting apparatus; 9, nozzle casing material loading and assembling device; 10, nozzle casing is at level detecting apparatus; 11, nozzle body closes up and checkout gear; 12, defective assembly withdrawing device; 13, qualified clusters piece installing withdrawing device; 14, vibrating disk; 15, straight line feeder; 16, two catching robot; 17, material-storing box; 18, upper top gas cylinder; 19, lower suction nozzle; 20, upper suction nozzle; 21, cylinder; 22, vibrating disk; 23, straight line feeder; 24, manipulator; 25, mini-roundabout; 26, the positive and negative detector of nozzle casing; 27, nozzle casing switching mechanism; 28, assembly manipulator; 29, rotating machine arm; 30, closing in tool; 31, riveting mechanism; 32, down-pressed pole; 33, truncated cone-shaped closing in seat; 34, steel ball.
Detailed description of the invention
As shown in Figure 1, nozzle body automatic assembling, include workbench 1, the batch (-type) rotating disk 2 be located on workbench 1, described batch (-type) rotating disk 2 is evenly equipped with 12 tools 3 along its peripheral intervals, the appearance and size of described workbench 1 is: length is 1700mm, width is 1700mm, is highly 2000mm; On workbench 1 and around batch (-type) rotating disk be provided with successively the nozzle body feeding device 4 corresponding with tool, spring feeding device 5, spring level detecting apparatus 6, steel ball feeding device 7, steel ball level detecting apparatus 8, nozzle casing material loading and assembling device 9, nozzle casing level detecting apparatus 10, nozzle body close up and checkout gear 11, defective assembly withdrawing device 12 and qualified clusters piece installing withdrawing device 13.
Described nozzle body feeding device 4 is made up of vibrating disk 14, straight line feeder 15, two catching robot 16 and correlation optical fiber, described vibrating disk 14 sends nozzle body to straight line feeder 15, nozzle body transmission puts in place by straight line feeder 15, capture described nozzle body by two catching robot 16 and put into tool 3 on batch (-type) rotating disk 2, and whether be in place by correlation fiber laser arrays nozzle body.
Described spring feeding device 5 is made up of spring feed appliance and manipulator, and spring is delivered to assigned address by described spring feed appliance, and spring takes out and puts into nozzle body by manipulator.
Described spring adopts height formula testing agency at level detecting apparatus 6, extend in the hole of described nozzle body by spy sheet, and whether by visiting the height change of sheet, to carry out judgement spring in place.
As shown in Figure 2, described steel ball feeding device 7 is formed primarily of material-storing box 17, upper top gas cylinder 18, lower suction nozzle 19, upper suction nozzle 20 and cylinder 21, in described material-storing box 17, bottom and top correspondence are provided with through hole, described lower suction nozzle 19 extend into material-storing box 17 from the through hole of bottom, after being drawn onto steel ball, by upper top gas cylinder 18, lower suction nozzle 19 is upwards released from the through hole at top, after the steel ball ejected adsorbs by the upper suction nozzle 20 be located at above material-storing box, promote upper suction nozzle 20 by cylinder 21, steel ball is sent in the nozzle body in tool 3.
Described steel ball, at level detecting apparatus 8, adopts height formula testing agency, extend in the hole of described nozzle body by spy sheet, and whether by visiting the height change of sheet, to carry out judgement steel ball 34 in place.
Described nozzle casing material loading and assembling device 9, by vibrating disk 22, straight line feeder 23, manipulator 24, mini-roundabout 25, the positive and negative detector 26 of nozzle casing, nozzle casing switching mechanism 27, assembly manipulator 28 is formed, described mini-roundabout 25 to be located on workbench 1 and to be positioned at the side of batch (-type) rotating disk 2, described manipulator 24, the positive and negative detector 26 of nozzle casing, nozzle casing switching mechanism 27 and assembly manipulator 28 are located at the station place of mini-roundabout 25 periphery, described vibrating disk 22 sends nozzle casing to straight line feeder 23, after nozzle casing transmission puts in place by straight line feeder 23, manipulator 24 captures nozzle casing and puts on mini-roundabout 25, mini-roundabout 25 rotates, nozzle casing is forwarded to next station and carry out positive and negative detection and the detection of different product by the positive and negative detector of nozzle casing 26, mini-roundabout 25 rotates a station again, the positive and negative detector of nozzle casing detects nozzle casing inverse time, 180o upset is carried out by nozzle casing switching mechanism 27 pairs of nozzle casings, mini-roundabout 25 rotates a station again, by assembly manipulator 28, nozzle casing is taken out from mini-roundabout 25, according to testing result, nozzle casing be put on the nozzle body in batch (-type) rotating disk 2 or be put into different product tapping channel.The positive and negative detector 26 of described nozzle casing, adopts height formula testing agency, extend in the hole of described nozzle body, judged the positive and negative of nozzle casing by the height change visiting sheet by spy sheet.
Described nozzle casing, at level detecting apparatus 10, also adopts height formula testing agency, extend in the hole of described nozzle body, judge that whether nozzle casing is in place by the height change visiting sheet by spy sheet.
As Fig. 1, shown in 3, described nozzle body closes up and checkout gear 11, primarily of rotating machine arm 29, closing in tool 30, riveting mechanism 31, down-pressed pole 32, truncated cone-shaped closing in seat 33 with closing in groove is formed, truncated cone-shaped closing in seat 33 is sleeved on down-pressed pole 32, rotating machine arm 29 takes out nozzle body and nozzle cap member from batch (-type) rotating disk 2, and put into closing in tool 30, riveting mechanism 31 drives down-pressed pole 32 and truncated cone-shaped closing in seat 33 to move down, by down-pressed pole 32, nozzle casing cover is installed on nozzle body, closed up by the upper port of truncated cone-shaped closing in seat 33 pairs of nozzle bodies, riveting mechanism 31 to press down riveting force value and travel feedback in process to rotating machine arm 29, rotating machine arm 29 can be decision making to whether closing in is qualified according to riveting force value and stroke, the qualified nozzle body assembly of closing in is put on batch (-type) rotating disk 2 by rotating machine arm, underproof for closing in nozzle body assembly is put in closing in defective work hopper.
Described defective assembly withdrawing device 12, for through each detection at level detecting apparatus above-mentioned, when finding that all parts is installed not in place, by the station taking-up thus of these nozzle bodies, the defective assembly taken out at this station does not comprise the underproof assembly that closes up.
Described qualified clusters piece installing withdrawing device 13, be by manipulator by certified products assembly this station from batch (-type) rotating disk 2 take out after, put into material-storing box.
The above is the preferred embodiment of the present invention; certainly the interest field of the present invention can not be limited with this; should be understood that; for those skilled in the art; technical scheme of the present invention is modified or equivalent replacement, do not depart from the protection domain of technical solution of the present invention.
Claims (5)
1. a nozzle body automatic assembling, include workbench, if batch (-type) rotating disk on the table, described batch (-type) rotating disk is evenly equipped with 12 tools along its peripheral intervals, it is characterized in that: described workbench is provided with the nozzle body feeding device corresponding with tool successively around batch (-type) rotating disk, spring feeding device, spring is at level detecting apparatus, steel ball feeding device, steel ball is at level detecting apparatus, nozzle casing material loading and assembling device, nozzle casing is at level detecting apparatus, nozzle body closes up and checkout gear, defective assembly withdrawing device and qualified clusters piece installing withdrawing device, described steel ball feeding device is formed primarily of material-storing box, upper top gas cylinder, lower suction nozzle, upper suction nozzle and cylinder, in described material-storing box, bottom and top correspondence are provided with through hole, described lower suction nozzle extend into material-storing box from the through hole of bottom, after being drawn onto steel ball, by upper top gas cylinder, lower suction nozzle is upwards released from the through hole at top, after the steel ball ejected adsorbs by the upper suction nozzle be located at above material-storing box, promote upper suction nozzle by cylinder, steel ball is sent in the nozzle body in tool, described nozzle casing material loading and assembling device are by vibrating disk, straight line feeder, manipulator, mini-roundabout, the positive and negative detector of nozzle casing, nozzle casing switching mechanism, assembly manipulator is formed, described mini-roundabout is established on the table and is positioned at the side of batch (-type) rotating disk, described manipulator, the positive and negative detector of nozzle casing, nozzle casing switching mechanism and assembly manipulator are located at the station place of mini-roundabout periphery, described vibrating disk sends nozzle casing to straight line feeder, after nozzle casing transmission puts in place by straight line feeder, manipulator captures nozzle casing and puts on mini-roundabout, mini-roundabout rotates, nozzle casing is forwarded to next station and carry out positive and negative detection and the detection of different product by the positive and negative detector of nozzle casing, mini-roundabout rotates a station again, the positive and negative detector of nozzle casing detects nozzle casing inverse time, by nozzle casing switching mechanism, 180o upset is carried out to nozzle casing, mini-roundabout rotates a station again, by assembly manipulator, nozzle casing is taken out from mini-roundabout, according to testing result, nozzle casing be put on the nozzle body in batch (-type) rotating disk or be put into different product tapping channel, described nozzle body closing in and checkout gear are primarily of rotating machine arm, closing in tool, riveting mechanism, down-pressed pole, truncated cone-shaped closing in seat with closing in groove is formed, truncated cone-shaped closing in cover for seat is contained on down-pressed pole, rotating machine arm takes out nozzle body and nozzle cap member from batch (-type) rotating disk, and put into closing in tool, riveting mechanism drive down-pressed pole and truncated cone-shaped closing in seat move down and install on nozzle body by down-pressed pole by nozzle casing cover, closed up by the upper port of truncated cone-shaped closing in seat to nozzle body, riveting mechanism to press down riveting force value and travel feedback in process to rotating machine arm, rotating machine arm can be decision making to whether closing in is qualified according to riveting force value and stroke, the qualified nozzle body assembly of closing in is put on batch (-type) rotating disk by rotating machine arm, underproof for closing in nozzle body assembly is put in closing in defective work hopper.
2. nozzle body automatic assembling according to claim 1, it is characterized in that: described nozzle body feeding device is made up of vibrating disk, straight line feeder, two catching robot and correlation optical fiber, described vibrating disk sends nozzle body to straight line feeder, nozzle body transmission puts in place by straight line feeder, capture described nozzle body by two catching robot and put into tool on batch (-type) rotating disk, and whether be in place by correlation fiber laser arrays nozzle body.
3. nozzle body automatic assembling according to claim 1, is characterized in that: described spring feeding device is made up of spring feed appliance and manipulator, and spring is delivered to assigned address by described spring feed appliance, and spring takes out and puts into nozzle body by manipulator.
4. nozzle body automatic assembling according to claim 1, it is characterized in that: described spring at level detecting apparatus, steel ball at level detecting apparatus, the positive and negative detector of nozzle casing and nozzle casing at level detecting apparatus, all adopt height formula testing agency, spy sheet is extend in the hole of described nozzle body, is judged by the height change visiting sheet.
5. nozzle body automatic assembling according to claim 1, is characterized in that: the appearance and size of described workbench is: length is 1700mm, and width is 1700mm, is highly 2000mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310662391.9A CN103737311B (en) | 2013-12-10 | 2013-12-10 | Nozzle body automatic assembling |
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CN201310662391.9A CN103737311B (en) | 2013-12-10 | 2013-12-10 | Nozzle body automatic assembling |
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CN103737311A CN103737311A (en) | 2014-04-23 |
CN103737311B true CN103737311B (en) | 2016-04-06 |
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CN201310662391.9A Expired - Fee Related CN103737311B (en) | 2013-12-10 | 2013-12-10 | Nozzle body automatic assembling |
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CN108372404B (en) * | 2018-04-16 | 2023-10-17 | 苏州润禄自动化科技有限公司 | Spray head assembling machine |
CN108436453B (en) * | 2018-05-07 | 2024-01-05 | 成都安好精工机械股份有限公司 | Automatic assembly system for one-way valve |
CN108817950B (en) * | 2018-08-16 | 2023-04-18 | 肇庆学院 | Pressure regulating piston assembling equipment |
CN112192208B (en) * | 2020-09-29 | 2021-10-22 | 东莞市旺高实业有限公司 | Automatic nozzle production equipment |
CN114952218B (en) * | 2022-05-16 | 2024-04-02 | 重庆汉为机械有限公司 | Nozzle assembly apparatus |
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JPH11207546A (en) * | 1998-01-23 | 1999-08-03 | Nitivy Co Ltd | Automatic nozzle assembly device |
KR100771048B1 (en) * | 2006-05-22 | 2007-10-29 | 주식회사 포스렉 | Apparatus for assembling top nozzle of tundish |
CN201079901Y (en) * | 2007-07-31 | 2008-07-02 | 深圳市鑫吉泰喷雾泵有限公司 | Nozzle assembling machine |
CN103358123A (en) * | 2013-08-19 | 2013-10-23 | 苏州菱欧自动化设备有限公司 | Automatic nozzle bottle cap assembling machine |
CN203679724U (en) * | 2013-12-10 | 2014-07-02 | 周俊雄 | Automatic assembling machine for nozzle body |
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2013
- 2013-12-10 CN CN201310662391.9A patent/CN103737311B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH11207546A (en) * | 1998-01-23 | 1999-08-03 | Nitivy Co Ltd | Automatic nozzle assembly device |
KR100771048B1 (en) * | 2006-05-22 | 2007-10-29 | 주식회사 포스렉 | Apparatus for assembling top nozzle of tundish |
CN201079901Y (en) * | 2007-07-31 | 2008-07-02 | 深圳市鑫吉泰喷雾泵有限公司 | Nozzle assembling machine |
CN103358123A (en) * | 2013-08-19 | 2013-10-23 | 苏州菱欧自动化设备有限公司 | Automatic nozzle bottle cap assembling machine |
CN203679724U (en) * | 2013-12-10 | 2014-07-02 | 周俊雄 | Automatic assembling machine for nozzle body |
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Effective date of registration: 20170223 Address after: 516255 Guangdong Province, Huicheng District Shuikou Street office, East Road, No. (plant B) Patentee after: Guangdong LiYuanHeng Intelligent Automation Co., Ltd. Address before: 516057 Guangdong Province, Huizhou city Huicheng District Ma new group Industrial Park (east school nearby) Patentee before: Zhou Junxiong |
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