CN105180862A - Synchronizer automatic production line gear sleeve detection device - Google Patents
Synchronizer automatic production line gear sleeve detection device Download PDFInfo
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- CN105180862A CN105180862A CN201510549594.6A CN201510549594A CN105180862A CN 105180862 A CN105180862 A CN 105180862A CN 201510549594 A CN201510549594 A CN 201510549594A CN 105180862 A CN105180862 A CN 105180862A
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- dynamic plate
- plate
- guide
- pin bushing
- guide pillar
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Abstract
The invention discloses a synchronizer automatic production line gear sleeve detection device. A piston rod of a cylinder (2) is vertically downwards, and is connected with the middle portion of a first moving plate (3); a second moving plate (4) is arranged right under the first moving plate (3); the second moving plate (4) is equipped with four guide rods (5); a first guide sleeve (12) is arranged between each guide rod (5) and a top plate (1a) of a rack (1); a second guide sleeve (13) is arranged between each guide rod (5) and the first moving plate (3); a positioning die (7) is fixedly arranged in the middle portion of the bottom surface of the second moving plate (4); the top surface of the second moving plate (4) is equipped with four supports (18); and each support (8) is equipped with a displacement sensor (9). The device is novel in concept, easy to implement, simple and compact in structure and small and exquisite in size, occupies small space on the production line and facilitates arrangement on the production line, so that detection speed is fast, degree of automation is high, detection process is stable, and detection result is accurate and reliable.
Description
Technical field
The present invention relates to a kind of synchronizer production line, the tooth cover pick-up unit particularly on synchronizer Assembly and inspect line.
Background technology
At present, before the tooth hub of synchronizer, tooth are enclosed within trap assembling, need to carry out the large footpath of tooth hub female spline to detect, the large footpath of tooth hub groove width, annular groove is detected, a series of detection of tooth cover fork slot position detection etc., all detection operations and the assembly manipulation after detecting are all by manually carrying out, each class of needs 20 people like this, not only human cost is high, the inefficiency detecting and assemble, and detect, assembling accuracy be difficult to ensure, the requirement of uniform production can not be met.
If design an automatic production line, the detection of tooth hub, tooth cover and assembling are all put and automatically carries out on a production line, will greatly improve the production efficiency of synchronizer, and guarantee product quality.But how building the synchronizer automatic production line of content with funtion requirement, is technical matters just urgently to be resolved hurrily in industry.
Summary of the invention
Technical matters to be solved by this invention is to provide one synchronizer automatic assembly line tooth cover pick-up unit accurately and reliably.
Technical scheme of the present invention is as follows: a kind of synchronizer automatic assembly line tooth cover pick-up unit, it is characterized in that: at the top of frame (1), cylinder (2) is installed, the piston rod of this cylinder (2) straight down, and be connected with the middle part of the first dynamic plate (3), second dynamic plate (4) is set immediately below the first dynamic plate (3), second dynamic plate (4) parallels with the first dynamic plate (3), described second dynamic plate (4) is provided with four guide pillars (5) by the rectangular distribution, these four guide pillars (5) are parallel to each other, the lower end of guide pillar (5) and the second dynamic plate (4) fix, the upper end of guide pillar (5) is upward through the top board (1a) of the first dynamic plate (3) and frame (1),
The first guide pin bushing (12) is provided with between described guide pillar (5) and the top board (1a) of frame (1), guide pillar (5) and the first guide pin bushing (12) are slidably matched, the bottom of the first guide pin bushing (12) is formed with bottom disk, the bottom surface of this bottom disk and top board (1a) fits, and is fixed by circumferentially equally distributed first bolt; The second guide pin bushing (13) is provided with between described guide pillar (5) and the first dynamic plate (3), guide pillar (5) and the second guide pin bushing (13) are slidably matched, the top of the second guide pin bushing (13) is formed with head disk, the end face of this head disk and the first dynamic plate (3) fits, and is fixed by circumferentially equally distributed second bolt;
In the equal pocketed springs in the bottom (6) of every root guide pillar (5), spring (6) is positioned between the first dynamic plate (3) and the second dynamic plate (4); At middle part fixed installation positioning module (7) of the described second dynamic plate (4) bottom surface, the end face of the second dynamic plate (4) is equipped with four bearings (8), upper installation position displacement sensor (9) of each bearing (8), four displacement transducers (9) by the rectangular distribution, and four displacement transducers (9) are positioned at the space that four springs (6) surround, the contact of institute displacement sensors (9) lower end is through the second dynamic plate (4), and the contact of displacement transducer (9) lower end is positioned at the outside of positioning module (7); Arrange immediately below the described second dynamic plate (4) and need backing strap plate (10), this treats that backing strap plate (10) and second moves plate (4) and parallels.
Adopt above technical scheme, tooth cover workpiece to be detected is sent on a production line treats backing strap plate, and be positioned at immediately below positioning module, now cylinder action, the piston rod of cylinder stretches out downwards, and the first dynamic plate is moved downward, and the first dynamic plate is oppressed four springs and compressed simultaneously, make Spring driving second move plate to move downward, until positioning module enters in tooth cover workpiece.Four displacement transducers wherein three for detecting the flatness of tooth cover workpiece, another is for detecting the positive and negative pose of tooth cover, if the flatness of tooth cover workpiece or pose undesirable, corresponding displacement transducer passes the signal to control system and reports to the police.The present invention not only structure is simple, compact, takes up room little, and whole testing process need not manual intervention, and automaticity is high, testing result accurately, reliable.Four guide pillars move up and down with the second dynamic plate, play guiding, to guarantee that the second dynamic plate is only at vertical in-plane moving.First guide pin bushing and the second guide pin bushing play a part wear-resisting, to prevent guide pillar from wearing and tearing, and can guarantee that guide bush movement is smooth and easy.Spring provides driving force for the second dynamic plate moves downward on the one hand, and make the second dynamic plate stable movement, on the other hand, when cylinder piston rod return, spring provides power-assisted, makes return faster, can improve the efficiency of detection thus.
In order to simplify structure, facilitating processing and fabricating, reducing production cost, as preferably, the described first dynamic plate (3) and second moves plate (4) and is rectangular flat structure.
Beneficial effect: the present invention is novel, implement easily, structure is simple, compact, compact, takes up room on a production line little, is conducive to arranging on a production line; Move plate by air cylinder driven to move downward, and can detect the tooth cover flatness of workpiece in conjunction with four displacement transducers and whether positive and negative pose meets the requirements, not only detection speed is fast, and automaticity is high, and testing process is stablized, testing result accurately, reliable.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
As shown in Figure 1, install cylinder 2 at the top of frame 1, the piston rod of this cylinder 2 straight down, and is connected with the middle part of the first dynamic plate 3, and the first dynamic plate 3 is preferably rectangular flat, and the first dynamic plate 3 parallels with the top board 1a of frame 1.Immediately below the first dynamic plate 3, arrange the dynamic plate 4 of the second dynamic plate 4, second be also preferably rectangular flat, the second dynamic plate 4 parallels with the first dynamic plate 3.
As shown in Figure 1, the second dynamic plate 4 is provided with four guide pillars 5 by the rectangular distribution, and these four guide pillars 5 are parallel to each other, and guide pillar 5 is perpendicular to the second dynamic plate 4.The lower end of guide pillar 5 and the second dynamic plate 4 fix, and the upper end of guide pillar 5 is upward through the top board 1a of the first dynamic plate 3 and frame 1.The first guide pin bushing 12 is provided with between guide pillar 5 and the top board 1a of frame 1, guide pillar 5 and the first guide pin bushing 12 are slidably matched, the bottom of the first guide pin bushing 12 is formed with bottom disk, the bottom surface of this bottom disk and top board 1a fits, and fixed by circumferentially equally distributed first bolt, the upper end of the first guide pin bushing 12 exceedes the end face of top board 1a.The second guide pin bushing 13 is provided with between guide pillar 5 and the first dynamic plate 3, guide pillar 5 and the second guide pin bushing 13 are slidably matched, the top of the second guide pin bushing 13 is formed with head disk, the end face of this head disk and the first dynamic plate 3 fits, and fixed by circumferentially equally distributed second bolt, the bottom surface of lower end dynamic plate 3 more than first of the second guide pin bushing 13.At the equal pocketed springs 6 in the bottom of every root guide pillar 5, spring 6 is between the first dynamic plate 3 and the second dynamic plate 4, and the upper end of spring 6 abuts with the lower end of the second guide pin bushing 13, and the lower end of spring 6 abuts with the second dynamic plate 4.
As shown in Figure 1, the end face of the dynamic plate 4 of middle part fixed installation positioning module 7, second of the second dynamic plate 4 bottom surface is equipped with four bearings 8, installation position displacement sensor 9 on each bearing 8, by the rectangular distribution, and four displacement transducers 9 are positioned at the space that four springs 6 surround to four displacement transducers 9.The contact of each displacement transducer 9 lower end is through the second dynamic plate 4, and the contact of displacement transducer 9 lower end is positioned at the outside of positioning module 7.Arrange immediately below the second dynamic plate 4 and need backing strap plate 10, this treats that backing strap plate 10 and second moves plate 4 and parallels.
Principle of work of the present invention is as follows:
Tooth cover workpiece 11 to be detected is sent on a production line treats backing strap plate 10, and be positioned at immediately below positioning module 7, now cylinder 2 action, the piston rod of cylinder 2 stretches out downwards, first dynamic plate 3 is moved downward, first dynamic plate 3 is oppressed four springs 6 and is compressed simultaneously, makes spring 6 drive the second dynamic plate 4 to move downward, until positioning module 7 enters in tooth cover workpiece 11.Four displacement transducers 9 wherein three for detecting the flatness of tooth cover workpiece 11, another is for detecting the positive and negative pose of tooth cover 11, if flatness or the pose of tooth cover workpiece 11 are undesirable, corresponding displacement transducer 9 passes the signal to control system and reports to the police.
Claims (2)
1. a synchronizer automatic assembly line tooth cover pick-up unit, it is characterized in that: at the top of frame (1), cylinder (2) is installed, the piston rod of this cylinder (2) straight down, and be connected with the middle part of the first dynamic plate (3), second dynamic plate (4) is set immediately below the first dynamic plate (3), second dynamic plate (4) parallels with the first dynamic plate (3), described second dynamic plate (4) is provided with four guide pillars (5) by the rectangular distribution, these four guide pillars (5) are parallel to each other, the lower end of guide pillar (5) and the second dynamic plate (4) fix, the upper end of guide pillar (5) is upward through the top board (1a) of the first dynamic plate (3) and frame (1),
The first guide pin bushing (12) is provided with between described guide pillar (5) and the top board (1a) of frame (1), guide pillar (5) and the first guide pin bushing (12) are slidably matched, the bottom of the first guide pin bushing (12) is formed with bottom disk, the bottom surface of this bottom disk and top board (1a) fits, and is fixed by circumferentially equally distributed first bolt; The second guide pin bushing (13) is provided with between described guide pillar (5) and the first dynamic plate (3), guide pillar (5) and the second guide pin bushing (13) are slidably matched, the top of the second guide pin bushing (13) is formed with head disk, the end face of this head disk and the first dynamic plate (3) fits, and is fixed by circumferentially equally distributed second bolt;
In the equal pocketed springs in the bottom (6) of every root guide pillar (5), spring (6) is positioned between the first dynamic plate (3) and the second dynamic plate (4); At middle part fixed installation positioning module (7) of the described second dynamic plate (4) bottom surface, the end face of the second dynamic plate (4) is equipped with four bearings (8), upper installation position displacement sensor (9) of each bearing (8), four displacement transducers (9) by the rectangular distribution, and four displacement transducers (9) are positioned at the space that four springs (6) surround, the contact of institute displacement sensors (9) lower end is through the second dynamic plate (4), and the contact of displacement transducer (9) lower end is positioned at the outside of positioning module (7); Arrange immediately below the described second dynamic plate (4) and need backing strap plate (10), this treats that backing strap plate (10) and second moves plate (4) and parallels.
2. synchronizer automatic assembly line tooth cover pick-up unit according to claim 1, is characterized in that: the described first dynamic plate (3) and the second dynamic plate (4) are rectangular flat structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510549594.6A CN105180862A (en) | 2015-08-31 | 2015-08-31 | Synchronizer automatic production line gear sleeve detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510549594.6A CN105180862A (en) | 2015-08-31 | 2015-08-31 | Synchronizer automatic production line gear sleeve detection device |
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| Publication Number | Publication Date |
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| CN105180862A true CN105180862A (en) | 2015-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510549594.6A Pending CN105180862A (en) | 2015-08-31 | 2015-08-31 | Synchronizer automatic production line gear sleeve detection device |
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| CN (1) | CN105180862A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106441021A (en) * | 2016-11-24 | 2017-02-22 | 郑州艾莫弗信息技术有限公司 | Rotating shaft diameter sleeving detection tool for motor producing line |
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| CN202591935U (en) * | 2012-04-21 | 2012-12-12 | 石家庄爱驰自动化设备有限公司 | Bearing automation assembling machine |
| CN202630942U (en) * | 2012-05-11 | 2012-12-26 | 天津辰安自动化设备有限公司 | Gap detection apparatus between inner gear hub and outer gear sleeve of synchronizer |
| CN103234488A (en) * | 2013-04-15 | 2013-08-07 | 机科发展科技股份有限公司 | Intelligent thickness and parallelism detector |
| KR20130119736A (en) * | 2012-04-24 | 2013-11-01 | 이병환 | Automatically ball assembled device for linear bearings |
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2015
- 2015-08-31 CN CN201510549594.6A patent/CN105180862A/en active Pending
Patent Citations (8)
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|---|---|---|---|---|
| CN202591935U (en) * | 2012-04-21 | 2012-12-12 | 石家庄爱驰自动化设备有限公司 | Bearing automation assembling machine |
| KR20130119736A (en) * | 2012-04-24 | 2013-11-01 | 이병환 | Automatically ball assembled device for linear bearings |
| CN202630942U (en) * | 2012-05-11 | 2012-12-26 | 天津辰安自动化设备有限公司 | Gap detection apparatus between inner gear hub and outer gear sleeve of synchronizer |
| CN103234488A (en) * | 2013-04-15 | 2013-08-07 | 机科发展科技股份有限公司 | Intelligent thickness and parallelism detector |
| CN103737311A (en) * | 2013-12-10 | 2014-04-23 | 周俊雄 | Automatic nozzle body assembling machine |
| CN203929042U (en) * | 2014-05-23 | 2014-11-05 | 安徽奥弗橡塑科技有限公司 | A kind of automatic tester for detection of outside framework oil seal size |
| CN204413569U (en) * | 2014-12-31 | 2015-06-24 | 南通广野自动化系统工程有限公司 | A kind of spool pressing machine |
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| 孙筱等: "《模具设计指导》", 30 September 2014, 天津大学出版社 * |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106441021A (en) * | 2016-11-24 | 2017-02-22 | 郑州艾莫弗信息技术有限公司 | Rotating shaft diameter sleeving detection tool for motor producing line |
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Application publication date: 20151223 |