CN103652734A - 一种三高膳食紫甘薯粉条及其制备方法 - Google Patents
一种三高膳食紫甘薯粉条及其制备方法 Download PDFInfo
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Abstract
本发明公开了一种三高膳食紫甘薯粉条及其制备方法，其原料组成和重量份数：紫薯全粉43-48份、山楂粉1-5份、绿豆粉1-5份、红枣粉1-5份、薏米粉1-3份和水40-46份。其制备方法经混粉、匀浆、熟化、成形、冷却、饧粉、干燥、切断、计量和包装工序，匀浆转速30-70转/分，熟化夹套温度80-105°C，成形螺杆速度10-30转/分，冷却采用冷却床风冷，干燥为循环热风温度30-60°C。本紫甘薯粉条，营养成分全面、具有降三高功能、久煮不烂、弹性大、高营养、风味独特、口感柔嫩爽滑，保持了紫甘薯、山楂等固有营养价值和保健功能；生产方法工艺合理，操作容易，产品质量稳定，没有废水、废气和粉尘污染，且其生产原料来源丰富，适于大规模工业化生产。
Description
技术领域
本发明属于食品加工技术领域，涉及一种三高膳食紫甘薯粉条及其制备方法。
背景技术
粉条、粉丝是一种制作简单，食用方便，营养丰富，即可主食又可快餐的健康保健食品。粉条、粉丝用淀粉加水熟化之后，挤压制成条状(或窄或宽，或扁或因)或小片状食品。随着生活水平的提高，人们不再满足于粉条的简单食用功能(充饥、摄取能量物质) ,而希望粉条这一传统食品能够承载更多的营养保健功能。目前市场上粉丝、粉条品种繁多，如绿豆粉丝、豌豆粉丝、蚕豆粉丝、魔芋粉丝。更多的是淀粉制的粉丝如：红薯粉丝，甘薯粉丝、土豆粉丝等。粉丝有粗、细、圆、扁及片状等多种，其主要用料有豆类、薯类等。
如本申请人的专利，中国专利：专利申请号201210227701，公告号CN102697002U，公告日2012.10.03，该发明一种紫甘薯淮山粉条、粉丝及其制备方法，原料组成和重量份数：紫薯全粉43-48 份、淮山全粉2-7 份、水38-42 份。其制备经泪粉、匀浆、熟化、成形、冷却、干燥、切断、计量和包装工序，匀浆转速30-70 转/分，熟化夹套温度80-105 0C ，成形螺杆速度10-30转/分，冷却采用冷却床风冷，干燥为循环热风温度30-60°C 。
紫薯(Solanum tuberdsm) ，又称紫心甘薯、紫肉甘薯、黑薯，为番薯属植物。薯肉呈紫色至深紫色。它除了具有普通红薯的淀粉、蛋白质、粘多糖和胶原等营养成分外，还富含、晒元素和紫甘薯色素，紫甘薯色素又称花青素(anthocyanins) 。花青素对100 多种疾病有预防和治疗作用，被誉为继水、蛋白质、脂肪、碳水化合物、维生素、矿物质之后的第七大必需营养素。花青素是目前科学界发现的防治疾病、维护人类健康最直接、最有效、最安全的自由基清除剂，其清除自由基的能力是维生素C 的20 倍、维生素E 的50 倍。紫红薯将成为花青素的主要原料之一。紫薯在国际、国内市场上十分走俏，发展前景非常广阔。紫薯中含有丰富的蛋白质， 18 种易被人体消化和吸收的氢基酸，维生素C 、B 、A 等8 种维生素和磷、铁等10 多种天然矿物质元素。其中铁和晒含量丰富。而晒和铁是人体抗疲劳、抗衰老、补血的必要元素，特别是晒被称为"抗癌大王"，易被人体吸收，可留在血清中，修补心肌，增强机体免疫力，清除体内自由基，抑制癌细胞中DNA 的合成和癌细胞的分裂与生长，预防胃癌、肝癌等癌病的发生。
紫薯富含纤维素，可增加粪便体积，促进肠胃蠕动，清理肠腔内滞留的粘液、积气和腐败物，排出粪便中的有毒物质和致癌物质，保持大使畅通，改善消化道环境，防止胃肠道疾病的发生。
紫薯富含晒和花青素。晒是抗癌物质，而花青素是一种有机活性抗氧化物，能够抗癌，防老化。
紫薯富含粘多糖和胶原物质，粘液多糖能提高人体的免疫功能，增强抗病能力，并且保持动脉血管的弹性，防止肝、肾的结缔组织萎缩，预防心脏病、肾脏病、高血压、神经病、风湿病和关节炎等胶原病的发生。人体的精子和卵子等遗传因子的核酸正是粘液物质，可见甘薯的粘多糖和胶原等物质正是生命的基本物质。人体从口腔到胃肠的消化系统，和从鼻腔到气管，肺叶的呼吸系统，以及泌尿生殖系统，其表面皆由充满粘液的粘膜所覆盖，一旦粘液减少，就容易引起各器官的炎症和癌变。对于生命起这样重要作用的粘液多糖物质，是米、面、鸡、鸭、鱼、肉所无法供给的，而紫薯却十分丰富。
花青素类色素广泛存在于紫甘薯、葡萄、血橙、红球甘蓝、蓝营、茄子皮、樱桃、红橙、红营、草营、桑蓄、山植皮、紫苏、黑(红)米、牵牛花等植物的组织中。花青素为人体带来多种益处。从根本上讲，花青素是一种强有力的抗氧化剂，它能够保护人体免受一种叫做自由基的有害物质的损伤。花青素还能够增强血管弹性，改善循环系统和增进皮肤的光滑度，抑制炎症和过敏，改善关节的柔韧性。
山楂（Crataegus pinnatifida），别名：山里果、山里红、酸里红、山里红果、酸枣、红果、红果子、山林果，核果类水果，核质硬，果肉薄，味微酸涩。性味：酸、甘，微温。归经：归脾、胃、肝经。现代研究山楂含糖类、蛋白质、脂肪、维生素C、胡萝卜素、淀粉、苹果酸、枸橼酸、钙和铁等物质，具有降血脂、血压、强心和抗心律不齐等作用。山楂内的黄酮类化合物牡荆素，是一种抗癌作用较强的药物，山楂提取物对癌细胞体内生长、增殖和浸润转移均有一定的抑制作用。功效主治：开胃消食、化滞消积、活血散瘀、化痰行气。用于肉食滞积、症瘕积聚、腹胀痞满、瘀阻腹痛、痰饮、泄泻、肠风下血等。
薏（yì）仁（SemenCoicis）又名薏苡仁、苡米、苡仁，土玉米，薏米、起实、薏珠子、回回米、米仁、六谷子。是常用的中药．又是普遍、常吃的食物，性味甘淡微寒，归经入脾、胃、肺、大肠，主要成分为蛋白质、维生素B1、B2，有利水消肿、健脾去湿、舒筋除痹、清热排脓等功效，为常用的利水渗湿药。薏仁又是一种美容食品，常食可以保持人体皮肤光泽细腻，消除粉刺、斑雀、老年斑、妊娠斑、蝴蝶斑，对脱屑、痤疮、皲裂、皮肤粗糙等都有良好疗效。
红枣（Ziziphus zizyphus），又名大枣。自古以来就被列为“五果”(桃、李、梅、杏、枣)之一，被誉为“百果之王”。红枣味甘性温、归脾胃经，有补中益气、养血安神、缓和药性的功能红枣不仅是一种深受老百姓喜爱的食品，也是一味常用的中药。现代药理研究发现，大枣最突出的特点是维生素含量高，红枣中含有较多的蛋白质、氨基酸、糖类、有机酸 、维生素A、维 生素B2.维生素C、P 等，以及微量元素钙、磷、钾、铁、镁、铝和大量的环磷酸腺苷等。它性温、味甘，具有补脾益气、养血安神、生津液、解药毒、缓和药性的功效。中医很早就有用红枣组方的“养肝汤”来养肝排毒的方法。湖北省中医院脏象肝病研究所所长博士生导师盛国光教授介绍，红枣具有保肝、健脾、降低胆固醇、升高白血球、抗过敏等作用。
绿豆（Vigna radiata）是一种豆科、蝶形花亚科豇豆属植物，含蛋白质（主要是球蛋白类）、脂肪、碳水化合物、维生素B1、B2、胡萝卜素、菸碱酸、叶酸，矿物质钙、磷、铁，所含蛋白质主要为球蛋白，其组成中富含赖氨酸、亮氨酸、苏氨酸，但蛋氨酸、色氨酸、酪氨酸比较少。磷脂成分中有磷脂酰胆碱（Phosphatidyl choline）、磷脂酰乙醇胺（Phosphatidylethano- lamine）、磷脂酰肌醇（Phosphatidylinositol）、磷脂酰甘油（Phosphatidylglycerol）、磷脂酰丝氨酸（Phosphatidylserine）、磷脂酸（Phosphatidic acid）。有显著降脂作用，绿豆中含有一种球蛋白和多糖，能促进动物体内胆固醇在肝脏分解成胆酸，加速胆汁中胆盐分泌和降低小肠对胆固醇的吸收。有效成分具有抗过敏作用，可辅助治疗荨麻疹等过敏反应。绿豆对葡萄球菌有抑制作用。绿豆中所含蛋白质、磷脂均有兴奋神经，增进食欲的功能。绿豆含丰富胰蛋白酶抑制剂，可以保护肝脏，减少蛋白分解，减少氮质血症，因而保护肾脏。绿豆的药理作用为降血脂、降胆固醇、抗过敏、抗菌、抗肿瘤、增强食欲、保肝护肾。
发明内容
本发明要解决的技术问题是提供一种营养成分全面、有保健功能、风味口感独特、久煮不烂和保持原料原有功效的三高膳食紫甘薯粉条，并公开适于规模化生产且成本较低的三高膳食紫甘薯粉条生产方法。
为了实现上述目的，本发明采用了以下技术方案：
一种三高膳食紫甘薯粉条，其中：包括原料组成和重量份数：紫薯全粉43-48份、山楂粉1-5份、绿豆粉1-5份、红枣粉1-5份、薏米粉1-3份和水40-46份。
以上所述的原料组成和重量份数：紫薯全粉45份、山楂粉3份、绿豆粉3份、红枣粉3份、薏米粉2份和水43份。
以上所述的三高膳食紫甘薯粉条的制备方法：包括以下步骤：
（1）混粉：按以上所述的配比配备原料，将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉投入混合机中，启动混合器，将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉混合均匀备用；
（2）匀浆：将水投入匀浆釜中，启动搅拌机再将步骤（1）混合的紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉加入匀浆釜中，混合成均质的浆料；
（3）熟化：启动螺杆挤压机的夹套加热装置和螺杆挤压机，控制夹套温度80-105°C，将步骤（2）的浆料熟化；
（4）成形：通过成形装置将熟化浆料挤出成形粉条；
（5）冷却：粉条经冷却床风冷；
（6）饧粉：冷却后粉条切成1-2米，用挂杆挂入密封的热风干燥房中干燥，然后在粉条上洒少量水，再密封饧12-16 h即可；
（7）干燥：控制干燥循环热风温度30-60°C；
（8）切断：按规格切断、计量、包装得三高膳食紫甘薯粉条产品。
以上所述的所述的匀浆是先将≤95%水投入匀浆釜中，启动搅拌器，常温，搅拌转速30-70转/分，然后慢慢加入混合粉，最后再慢慢加入剩余的水，并充分调匀；当粉乳团表面柔软光滑，乳滴成丝状，无结块，无硬粒备用。
以上所述的夹套加热装置采用水加热或蒸气加热。
以上所述的成形装置为螺杆挤压机，速度为10-30转/分。
本发明的有益效果：
1、本发明三高膳食紫甘薯粉条，营养成分全面、具有食疗功能、色泽光鲜、久煮不烂、弹性大、高营养、风味独特、口感柔嫩爽滑，保持了紫薯、山楂、绿豆、红枣和薏米等固有营养价值，为无公害、绿色有机食品。
2、本发明采用紫薯、山楂、绿豆、红枣和薏米作为原材料加工制作粉条，山楂、绿豆、红枣和薏米对于缓解高血压、高血糖、高血脂有一定的作用，不但营养全面而且还能到达食疗的作用，尤其适合三高人群食用。
3、本发明生产方法工艺合理，操作容易，粉浆熟化后直接成型，粉条不会相互粘结，不需要进行理条，不破坏紫甘薯、陈皮和山楂本身所含的营养成分和膳食纤维，产品质量稳定，没有废水、废气和粉尘污染，且其生产原料来源丰富，适于大规模工业化生产。
具体实施方式
下面以具体实施例对本发明进一步的详细描述。
实施例1：
一种三高膳食紫甘薯粉条，原料组成和重量份数：紫薯全粉45份、山楂粉3份、绿豆粉3份、红枣粉3份、薏米粉2份和水43份，制备方法：将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉投入混合机中，启动混合器，将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉混合均匀，先将95%的水投入匀浆釜中，启动搅拌器，常温，搅拌转速50转/分，然后慢慢加入混合粉，最后再慢慢加入剩余的水，并充分调匀，当粉乳团表面柔软光滑，乳滴成丝状，无结块，无硬粒，混合成均质的浆料即可。启动螺杆挤压机的夹套加热装置和螺杆挤压机，控制夹套温度85°C ，将浆料熟化，控制螺杆速度20 转/分，通过成形装置将熟化浆料挤出成形粉条。将成形粉条经电脑控制冷却床吹风冷却，将冷却粉条切成1.6米，用挂杆挂入密封的热风干燥房中干燥，然后在粉条上洒少量水，再密封饧14 h，然后控制干燥循环热风温度40°C 干燥，最后按20 公分规格切断、计量、包装得三高膳食紫甘薯粉条产品。
实施例2：
一种三高膳食紫甘薯粉条，原料组成和重量公斤数：紫薯全粉48公斤、山楂粉5公斤、绿豆粉5公斤、红枣粉5公斤、薏米粉3公斤和水46公斤，制备方法：将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉投入混合机中，启动混合器，将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉混合均匀，先将95%的水投入匀浆釜中，启动搅拌器，常温，搅拌转速70转/分，然后慢慢加入混合粉，最后再慢慢加入剩余的水，并充分调匀，当粉乳团表面柔软光滑，乳滴成丝状，无结块，无硬粒，混合成均质的浆料即可。启动螺杆挤压机的夹套加热装置和螺杆挤压机，控制夹套温度105°C ，将浆料熟化，控制螺杆速度30 转/分，通过成形装置将熟化浆料挤出成形粉条。将成形粉条经电脑控制冷却床吹风冷却，将冷却粉条切成2米，用挂杆挂入密封的热风干燥房中干燥，然后在粉条上洒少量水，再密封饧16 h，然后控制干燥循环热风温度40°C 干燥，最后按20 公分规格切断、计量、包装得三高膳食紫甘薯粉条产品。
实施例3：
一种三高膳食紫甘薯粉条，原料组成和重量公斤数：紫薯全粉43公斤、山楂粉1公斤、绿豆粉1公斤、红枣粉1公斤、薏米粉1公斤和水40公斤，制备方法：将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉投入混合机中，启动混合器，将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉混合均匀，先将95%的水投入匀浆釜中，启动搅拌器，常温，搅拌转速30转/分，然后慢慢加入混合粉，最后再慢慢加入剩余的水，并充分调匀，当粉乳团表面柔软光滑，乳滴成丝状，无结块，无硬粒，混合成均质的浆料即可。启动螺杆挤压机的夹套加热装置和螺杆挤压机，控制夹套温度80°C ，将浆料熟化，控制螺杆速度20 转/分，通过成形装置将熟化浆料挤出成形粉条。将成形粉条经电脑控制冷却床吹风冷却，将冷却粉条切成1米，用挂杆挂入密封的热风干燥房中干燥，然后在粉条上洒少量水，再密封饧12h，然后控制干燥循环热风温度40°C 干燥，最后按20 公分规格切断、计量、包装得三高膳食紫甘薯粉条产品。
以上所述的实施例，只是本发明的较优选的具体方式之一，本领域的技术员在本发明技术方案范围内进行的通常变化和替换都应包含在本发明的保护范围内。
Claims (6)
1.一种三高膳食紫甘薯粉条，其特征是：包括原料组成和重量份数：紫薯全粉43-48份、山楂粉1-5份、绿豆粉1-5份、红枣粉1-5份、薏米粉1-3份和水40-46份。
2.根据权利要求1所述的三高膳食紫甘薯粉条，其特征是：所述的原料组成和重量份数：紫薯全粉45份、山楂粉3份、绿豆粉3份、红枣粉3份、薏米粉2份和水43份。
3.根据权利要求1-2任何一项所述的三高膳食紫甘薯粉条的制备方法，其特征是：包括以下步骤：
（1）混粉：按以上所述的配比配备原料，将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉投入混合机中，启动混合器，将紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉混合均匀，备用；
（2）匀浆：将水投入匀浆釜中，启动搅拌机再将步骤（1）混合的紫薯全粉、山楂粉、绿豆粉、红枣粉和薏米粉加入匀浆釜中，混合成均质的浆料；
（3）熟化：启动螺杆挤压机的夹套加热装置和螺杆挤压机，控制夹套温度80-105°C，将步骤（2）的浆料熟化；
（4）成形：通过成形装置将熟化浆料挤出成形粉条；
（5）冷却：粉条经冷却床风冷；
（6）饧粉：冷却后粉条切成1-2米，用挂杆挂入密封的热风干燥房中干燥，然后在粉条上洒少量水，再密封饧12-16 h即可；
（7）干燥：控制干燥循环热风温度30-60°C；
（8）切断：按规格切断、计量、包装得三高膳食紫甘薯粉条产品。
4.根据权利要求3所述的三高膳食紫甘薯粉条的制备方法，其特征是：所述的匀浆是先将≤95%水投入匀浆釜中，启动搅拌器，常温，搅拌转速30-70转/分，然后慢慢加入混合粉，最后再慢慢加入剩余的水，并充分调匀；当粉乳团表面柔软光滑，乳滴成丝状，无结块，无硬粒备用。
5.根据权利要求3所述的三高膳食紫甘薯粉条的制备方法，其特征是：所述的夹套加热装置采用水加热或蒸气加热。
6.根据权利要求3所述的三高膳食紫甘薯粉条的制备方法，其特征是：所述的成形装置为螺杆挤压机，速度为10-30转/分。
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| CN105124483A (zh) * | 2015-09-11 | 2015-12-09 | 颍上县管氏面制品有限公司 | 一种生姜暖胃保鲜紫薯粉丝 |
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| CN105249341A (zh) * | 2015-09-11 | 2016-01-20 | 颍上县天好食品有限公司 | 一种燕麦保鲜紫薯粉丝 |
| CN105285939A (zh) * | 2015-09-11 | 2016-02-03 | 颍上县管氏面制品有限公司 | 一种青稞紫薯保鲜粉丝 |
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