CN103525529A - High-performance environment-friendly water-soluble punching oil - Google Patents

High-performance environment-friendly water-soluble punching oil Download PDF

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Publication number
CN103525529A
CN103525529A CN201310480155.5A CN201310480155A CN103525529A CN 103525529 A CN103525529 A CN 103525529A CN 201310480155 A CN201310480155 A CN 201310480155A CN 103525529 A CN103525529 A CN 103525529A
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China
Prior art keywords
performance environment
force feed
type water
environment protection
protection type
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CN201310480155.5A
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CN103525529B (en
Inventor
林丽静
常建忠
阿部聪
俞威
潘陈渊
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QIDONG YOUXILU CHEMICAL INDUSTRY Co Ltd
Shanghai Yushiro Chemical Industry Co Ltd
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QIDONG YOUXILU CHEMICAL INDUSTRY Co Ltd
Shanghai Yushiro Chemical Industry Co Ltd
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Abstract

The invention discloses a high-performance environment-friendly water-soluble punching oil which is composed of high-polymer carboxylic acid, organic amine, higher alcohols, a surfactant, vegetable oil or synthetic lubricant, a vulcanizing extreme pressure additive, a chlorination extreme pressure additive, pure water, a defoaming agent and a preservative. The punching oil has superhigh lubricating property; after the product is diluted by 30 times, the tapping torque is less than or equal to 3000 N.cm, the cutter life is long, and the single batch cutter part processing quantity is greater than or equal to 300000. When adopting design formula of excellent-biodegradability vegetable oil (or synthetic fat) and other assistants, after the product is diluted by 30 times, the BOD/COD (biochemical oxygen demand/chemical oxygen demand) is greater than or equal to 0.6.

Description

High-performance environment protection type water-soluble flush force feed
Technical field
The present invention relates to the high-performance environment protection type water-soluble flush force feed of using in a kind of metal stamping processing.
Background technology
The pure oiliness punching oil that tradition is used (is made base oil with mineral oil, composite extreme pressure agent and the blending of multiple auxiliary agent form, not moisture, can not dilute use), due to its technology and mature preparation process, lubricated, antirust, corrosion resistance is good, the punch machining process of the machining enterprise that is widely used in for a long time the fields such as automobile, motorcycle, engineering machinery to metal materials such as steel, cast iron, aluminium alloys.But also there are some important drawbacks in it.The one, pure Oily preparation consumes bulk petroleum resource, and price is expensive, and use cost is high: the 2nd, there is disaster hidden-trouble, poor stability: and the 3rd, the waste liquid of discharge is difficult for processing, serious environment pollution.Last century the nineties, the developed country such as Japanese, American-European has researched and developed successfully water-soluble flush force feed in succession, compare with pure Oily preparation, significantly reduce petroleum resource consumption, production and use cost are low, there is not disaster hidden-trouble, waste liquid is easily processed, and environmental pollution is little, is subject to market favor, be expected to progressively replace pure Oily preparation, become the main product of future market.Since entering the new millennium, domestic also have some enterprises in succession to succeed in developing water-soluble flush force feed, but all undesirable (subject matter is: lubricity is poor, affects cutter life and workpiece surface quality; Biodegradable performance is poor, and the waste liquid of discharge is difficult for biochemical treatment; In formula, containing hazardous and noxious substances, safety and sanitation are of poor quality), thus its apply (especially high-end market) in market greatly restricted.
Summary of the invention
The object of the present invention is to provide that a kind of lubricity is strong, the high-performance environment protection type water-soluble flush force feed to human and environment safety.
Technical solution of the present invention is:
A water-soluble flush force feed, is characterized in that: the one-tenth by following weight percent is grouped into:
Polymeric carboxylic 3 ~ 10%
Organic amine 5 ~ 20%
Higher alcohols 1 ~ 10%
Tensio-active agent 1 ~ 20%
Vegetables oil or synthetic lubricant 10 ~ 30%
Sulfurized extreme pressure agent 10 ~ 30%
Chlorination extreme pressure agent 5 ~ 15%
Pure water 5 ~ 25%
Defoamer 0 ~ 0.5%
Sanitas or sterilant 0 ~ 5%.
Described polymeric carboxylic is sad, pelargonic acid, sebacic acid, hexanodioic acid, nonane diacid, bay diacid, C 8~ C 18one or more in lipid acid, oleic acid, linolic acid, triazines multi-carboxylic acid compounds.
Described organic amine is one or more in Monoethanolamine MEA BASF, diethanolamine, trolamine, monoisopropanolamine, diisopropanolamine (DIPA), tri-isopropanolamine, morpholine, dicyclohexyl amine, N-methylmorpholine, 2-amino-2-methyl-1-propanol, diethylin ethanol.
Described higher alcohols is C 8~ C 10straight chain alcohol, C 12~ C 13straight chain alcohol or isomery alcohol, C 14~ C 15straight chain alcohol or one or more in isomery alcohol.
Described tensio-active agent is one or more in fatty alcohol-polyoxyethylene ether (5~12), aliphatic alcohol polyethenoxy polyethenoxy ether, alkylol amide, aliphatic alcohol polyethenoxy ester (5~12), sulfonate.
Described vegetables oil or synthetic lubricant are one or more in sirasimeyu, soybean oil, plam oil, Oleum Cocois, suet, tricarboxymethyl propane oleate, pentaerythritol ester, isooctyl oleate, Witconol 2301, hexanodioic acid dibutyl ester, Wickenol 155.
Described sulfurized extreme pressure agent is one or more in olefine sulfide, sulfuration methyl esters, sulfuration tallow fatty acid, vulcanized vegetable oil.
Described chlorination extreme pressure agent is clorafin.
Described defoamer is one or more in dimethyl silicone oil, diethyl silicone oil, methyl phenyl silicone oil, ammonia alkyl silicone oil, polyether silicone oil, polyethers.
Described sanitas is benzotriazole, methyl benzotriazazole, 1H-1,2, one or more in 4-triazole.
The present invention has superpower lubricity; During 30 times of uses of product dilution, its tapping moment of torsion≤3000N.cm, cutter life is long, single batch of tool sharpening part amount >=300000.Select the vegetables oil that biodegradable performance is good (or synthetic fat) and other auxiliary agent component designs, during 30 times of uses of product dilution, its BOD(biological oxygen demand (BOD))/COD(chemical oxygen demand) >=0.6.Select that environmentally safe and HUMAN HEALTH is harmless, the alternative raw material component design of excellent property, the biological Lethal Dose 50 LD50>=5000mg/kg of product, toxic limit medium dose LC50>=5000mg/m 3, respiratory mucosa stimulates≤1 grade.
Below in conjunction with embodiment, the invention will be further described.
Embodiment
Embodiment 1:
A water-soluble flush force feed, is mixed by the composition of following weight percent:
Month silicon diacid 5%
Oleic acid 5%
2-amino-2-methyl-1-propanol 11%
Diisopropanolamine (DIPA) 3%
Tri-isopropanolamine 3%
Alkylol amide 4%
Polyoxyethylene poly-oxygen propylene aether 2%
Pure water 13.4%
Pentadecanol 2%
Tricarboxymethyl propane oleate 10%
Plam oil 10%
Polyether silicone oil 0.5%
Benzotriazole 0.1%
Clorafin 5%
Olefine sulfide 26%.
Embodiment 2:
A water-soluble flush force feed, is grouped into by the one-tenth of following weight percent:
Polymeric carboxylic 3 ~ 10%(example 3%, 7%, 10%)
Organic amine 5 ~ 20%(example 5%, 13%, 20%)
Higher alcohols 1 ~ 10%(example 1%, 5%, 10%)
Tensio-active agent 1 ~ 20%(example 1%, 10%, 20%)
Vegetables oil or synthetic lubricant 10 ~ 30%(example 10%, 20%, 30%)
Sulfurized extreme pressure agent 10 ~ 30%(example 10%, 20%, 30%)
Chlorination extreme pressure agent 5 ~ 15%(example 5%, 10%, 15%)
Pure water 5 ~ 25%(example 5%, 15%, 25%)
Defoamer 0 ~ 0.5%(example 0.1%, 0.3%, 0.5%)
Sanitas or sterilant 0 ~ 5%(example 1%, 3%, 5%).
Described polymeric carboxylic is sad, pelargonic acid, sebacic acid, hexanodioic acid, nonane diacid, bay diacid, C 8~ C 18one or more in lipid acid, oleic acid, linolic acid, triazines multi-carboxylic acid compounds.
Described organic amine is one or more in Monoethanolamine MEA BASF, diethanolamine, trolamine, monoisopropanolamine, diisopropanolamine (DIPA), tri-isopropanolamine, morpholine, dicyclohexyl amine, N-methylmorpholine, 2-amino-2-methyl-1-propanol, diethylin ethanol.
Described higher alcohols is C 8~ C 10straight chain alcohol, C 12~ C 13straight chain alcohol or isomery alcohol, C 14~ C 15straight chain alcohol or one or more in isomery alcohol.
Described tensio-active agent is one or more in fatty alcohol-polyoxyethylene ether (5~12), aliphatic alcohol polyethenoxy polyethenoxy ether, alkylol amide, aliphatic alcohol polyethenoxy ester (5~12), sulfonate.
Described vegetables oil or synthetic lubricant are one or more in sirasimeyu, soybean oil, plam oil, Oleum Cocois, suet, tricarboxymethyl propane oleate, pentaerythritol ester, isooctyl oleate, Witconol 2301, hexanodioic acid dibutyl ester, Wickenol 155.
Described sulfurized extreme pressure agent is one or more in olefine sulfide, sulfuration methyl esters, sulfuration tallow fatty acid, vulcanized vegetable oil.
Described chlorination extreme pressure agent is clorafin.
Described defoamer is one or more in dimethyl silicone oil, diethyl silicone oil, methyl phenyl silicone oil, ammonia alkyl silicone oil, polyether silicone oil, polyethers.
Described sanitas is benzotriazole, methyl benzotriazazole, 1H-1,2, one or more in 4-triazole.

Claims (10)

1. a high-performance environment protection type water-soluble flush force feed, is characterized in that: the one-tenth by following weight percent is grouped into:
Polymeric carboxylic 3 ~ 10%
Organic amine 5 ~ 20%
Higher alcohols 1 ~ 10%
Tensio-active agent 1 ~ 20%
Vegetables oil or synthetic lubricant 10 ~ 30%
Sulfurized extreme pressure agent 10 ~ 30%
Chlorination extreme pressure agent 5 ~ 15%
Pure water 5 ~ 25%
Defoamer 0 ~ 0.5%
Sanitas or sterilant 0 ~ 5%.
2. high-performance environment protection type water-soluble flush force feed according to claim 1, is characterized in that: described polymeric carboxylic is sad, pelargonic acid, sebacic acid, hexanodioic acid, nonane diacid, bay diacid, C 8~ C 18one or more in lipid acid, oleic acid, linolic acid, triazines multi-carboxylic acid compounds.
3. high-performance environment protection type water-soluble flush force feed according to claim 1 and 2, is characterized in that: described organic amine is one or more in Monoethanolamine MEA BASF, diethanolamine, trolamine, monoisopropanolamine, diisopropanolamine (DIPA), tri-isopropanolamine, morpholine, dicyclohexyl amine, N-methylmorpholine, 2-amino-2-methyl-1-propanol, diethylin ethanol.
4. high-performance environment protection type water-soluble flush force feed according to claim 1 and 2, is characterized in that: described higher alcohols is C 8~ C 10straight chain alcohol, C 12~ C 13straight chain alcohol or isomery alcohol, C 14~ C 15straight chain alcohol or one or more in isomery alcohol.
5. high-performance environment protection type water-soluble flush force feed according to claim 1 and 2, is characterized in that: described tensio-active agent is one or more in fatty alcohol-polyoxyethylene ether (5~12), aliphatic alcohol polyethenoxy polyethenoxy ether, alkylol amide, aliphatic alcohol polyethenoxy ester (5~12), sulfonate.
6. high-performance environment protection type water-soluble flush force feed according to claim 1 and 2, is characterized in that: described vegetables oil or synthetic lubricant are one or more in sirasimeyu, soybean oil, plam oil, Oleum Cocois, suet, tricarboxymethyl propane oleate, pentaerythritol ester, isooctyl oleate, Witconol 2301, hexanodioic acid dibutyl ester, Wickenol 155.
7. high-performance environment protection type water-soluble flush force feed according to claim 1 and 2, is characterized in that: described sulfurized extreme pressure agent is one or more in olefine sulfide, sulfuration methyl esters, sulfuration tallow fatty acid, vulcanized vegetable oil.
8. high-performance environment protection type water-soluble flush force feed according to claim 1 and 2, is characterized in that: described chlorination extreme pressure agent is clorafin.
9. high-performance environment protection type water-soluble flush force feed according to claim 1 and 2, is characterized in that: described defoamer is one or more in dimethyl silicone oil, diethyl silicone oil, methyl phenyl silicone oil, ammonia alkyl silicone oil, polyether silicone oil, polyethers.
10. high-performance environment protection type water-soluble flush force feed according to claim 1 and 2, is characterized in that: described sanitas is benzotriazole, methyl benzotriazazole, 1H-1,2, one or more in 4-triazole.
CN201310480155.5A 2013-10-15 2013-10-15 High-performance environment-friendly water-soluble punching oil Active CN103525529B (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104694234A (en) * 2015-03-18 2015-06-10 启东尤希路化学工业有限公司 High-performance environmentally-friendly medium- and long-period antirust punching oil
CN104830409A (en) * 2015-04-01 2015-08-12 瑞虹电子(昆山)有限公司 Connection elastic plate stamping lubricating oil and preparation method thereof
CN104928000A (en) * 2015-07-03 2015-09-23 上海尤希路化学工业有限公司 Multipurpose carbon-deposition-free environmental-friendly water soluble drawing lubricant
CN106675714A (en) * 2016-08-26 2017-05-17 上海金兆节能科技有限公司 Volatile trace lubricating oil and preparation method thereof
CN107629844A (en) * 2016-07-18 2018-01-26 天津市澳路浦润滑科技股份有限公司 A kind of aluminum alloy plate materials water-soluble flush force feed
CN107974338A (en) * 2017-11-24 2018-05-01 东莞市伟思化学科技有限公司 A kind of fully synthetic aqueous stamping oil of carbon steel and preparation method thereof
CN108251194A (en) * 2017-12-25 2018-07-06 柳州智臻智能机械有限公司 A kind of mechanical processing is with lubricator and preparation method thereof
CN108359522A (en) * 2018-02-05 2018-08-03 镇江艾润润滑油有限公司 A kind of Biostatic type metal working fluid and preparation method thereof
CN108865382A (en) * 2018-08-20 2018-11-23 东莞市伟思化学科技有限公司 A kind of stainless steel plant base water-soluble flush pressure oil and preparation method thereof
CN109679752A (en) * 2019-01-29 2019-04-26 汉能(青岛)润滑科技有限公司 A kind of degradable lubricating oil and preparation method thereof using permeable formation technology
CN109797035A (en) * 2019-02-19 2019-05-24 华彦汽车零部件(江苏)有限公司 A kind of high-performance punching press oil formula
CN110951532A (en) * 2019-12-23 2020-04-03 苏州铱诺化学材料有限公司 Water-based stamping oil for aluminum fins and preparation method thereof
CN111763559A (en) * 2020-07-30 2020-10-13 东莞市鹏润压铸材料科技有限公司 Environment-friendly water-based plunger punch lubricating liquid
CN112080334A (en) * 2020-09-22 2020-12-15 湖北诚祥科技有限公司 Novel water-soluble punching oil
CN115521825A (en) * 2022-11-07 2022-12-27 季华实验室 Water-based punching liquid and preparation method and application thereof

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CN102618372A (en) * 2012-02-28 2012-08-01 上海尤希路化学工业有限公司 High performance biodegradation type metal machining protection liquid
CN103046066A (en) * 2013-01-08 2013-04-17 上海尤希路化学工业有限公司 High-performance and environment-friendly water-based cleaning agent
CN103275795A (en) * 2013-05-24 2013-09-04 上海金兆节能科技有限公司 Organic molybdenum trace lubricant

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Publication number Priority date Publication date Assignee Title
US20110162425A1 (en) * 2008-09-05 2011-07-07 Matthias Hof Emulsifiers for Metal Working Fluids
CN102618372A (en) * 2012-02-28 2012-08-01 上海尤希路化学工业有限公司 High performance biodegradation type metal machining protection liquid
CN103046066A (en) * 2013-01-08 2013-04-17 上海尤希路化学工业有限公司 High-performance and environment-friendly water-based cleaning agent
CN103275795A (en) * 2013-05-24 2013-09-04 上海金兆节能科技有限公司 Organic molybdenum trace lubricant

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104694234A (en) * 2015-03-18 2015-06-10 启东尤希路化学工业有限公司 High-performance environmentally-friendly medium- and long-period antirust punching oil
CN104830409A (en) * 2015-04-01 2015-08-12 瑞虹电子(昆山)有限公司 Connection elastic plate stamping lubricating oil and preparation method thereof
CN104928000A (en) * 2015-07-03 2015-09-23 上海尤希路化学工业有限公司 Multipurpose carbon-deposition-free environmental-friendly water soluble drawing lubricant
CN107629844A (en) * 2016-07-18 2018-01-26 天津市澳路浦润滑科技股份有限公司 A kind of aluminum alloy plate materials water-soluble flush force feed
CN106675714B (en) * 2016-08-26 2019-12-10 上海金兆节能科技有限公司 volatile trace lubricating oil and preparation method thereof
CN106675714A (en) * 2016-08-26 2017-05-17 上海金兆节能科技有限公司 Volatile trace lubricating oil and preparation method thereof
CN107974338A (en) * 2017-11-24 2018-05-01 东莞市伟思化学科技有限公司 A kind of fully synthetic aqueous stamping oil of carbon steel and preparation method thereof
CN108251194A (en) * 2017-12-25 2018-07-06 柳州智臻智能机械有限公司 A kind of mechanical processing is with lubricator and preparation method thereof
CN108359522A (en) * 2018-02-05 2018-08-03 镇江艾润润滑油有限公司 A kind of Biostatic type metal working fluid and preparation method thereof
CN108865382A (en) * 2018-08-20 2018-11-23 东莞市伟思化学科技有限公司 A kind of stainless steel plant base water-soluble flush pressure oil and preparation method thereof
CN109679752A (en) * 2019-01-29 2019-04-26 汉能(青岛)润滑科技有限公司 A kind of degradable lubricating oil and preparation method thereof using permeable formation technology
CN109797035A (en) * 2019-02-19 2019-05-24 华彦汽车零部件(江苏)有限公司 A kind of high-performance punching press oil formula
CN110951532A (en) * 2019-12-23 2020-04-03 苏州铱诺化学材料有限公司 Water-based stamping oil for aluminum fins and preparation method thereof
CN110951532B (en) * 2019-12-23 2022-03-11 苏州铱诺化学材料有限公司 Water-based stamping oil for aluminum fins and preparation method thereof
CN111763559A (en) * 2020-07-30 2020-10-13 东莞市鹏润压铸材料科技有限公司 Environment-friendly water-based plunger punch lubricating liquid
CN112080334A (en) * 2020-09-22 2020-12-15 湖北诚祥科技有限公司 Novel water-soluble punching oil
CN112080334B (en) * 2020-09-22 2023-01-06 湖北诚祥科技有限公司 Novel water-soluble punching oil
CN115521825A (en) * 2022-11-07 2022-12-27 季华实验室 Water-based punching liquid and preparation method and application thereof
CN115521825B (en) * 2022-11-07 2023-11-21 季华实验室 Water-based stamping liquid and preparation method and application thereof

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