CN103021994A - 一种aaqfn二次塑封与二次植球优化的封装件及其制作工艺 - Google Patents
一种aaqfn二次塑封与二次植球优化的封装件及其制作工艺 Download PDFInfo
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Abstract
本发明公开了一种AAQFN二次塑封与二次植球优化的封装件及其制作工艺,所述封装件主要由蚀刻后铜引线框架、粘片胶、芯片、键合线、塑封料、蚀刻凹槽、锡球、镍钯金镀层组成。所述制作工艺主要按照以下步骤进行:铜框架半蚀刻、晶圆减薄、晶圆划片、上芯、压焊、一次塑封、框架背面蚀刻、刷锡膏回流、二次塑封、磨屑部分塑封体、锡球电镀镍钯金、二次植球。本发明具有节约封装成本、以及散热性、电性能和共面性好等特点。
Description
技术领域
本发明涉及于半导体封装技术领域,具体是一种AAQFN二次塑封与二次植球优化的封装件及其制作工艺。
背景技术
随着技术的不断发展,电子封装不但要提供芯片的保护,同时还要在一定的成本下满足不断增加的性能、可靠性、散热、功率分配等要求。
AAQFN封装在成熟的蚀刻工艺技术基础上,从框架设计、材料选择、焊盘结构优化等方面入手,建立完善的封装工艺技术,不断调整优化,突破窄间距(0.4mm)、超薄型(0.5mm 以下)封装技术难点,实现面内I/O 布局列阵AAQFN 封装,形成成套封装工艺技术,在一定的成本下满足了不断增加的性能、可靠性、散热、功率分配等要求。
以往的AAQFN封装工艺主要是在框架蚀刻凹槽刷Solder mask,然后在引脚植入锡球,而AAQFN二次塑封与二次植球优化在此基础上代替蚀刻凹槽刷Solder mask,采用二次塑封,二次塑封时不用贴膜,将锡球全部封住,然后采用磨屑的方法将二次塑封体去掉一部分,露出锡球横截面,随后在锡球表面电镀镍钯金,再进行二次植球。从而在低成本要求下满足不断增加的性能、可靠性、散热、功率分配等要求,具有明显的技术优势。
发明内容
针对上述封装技术存在的问题,本发明提供了一种AAQFN二次塑封与二次植球优化的封装件及其制作工艺,其在以往AAQFN封装技术的基础上,对产品进行二次塑封与二次植球优化,促进了电子封装技术的发展。
本发明的技术方案是:一种AAQFN二次塑封与二次植球优化的封装件,主要由蚀刻后铜引线框架、粘片胶、芯片、键合线、塑封料、蚀刻凹槽、锡球、镍钯金镀层组成。所述的蚀刻后铜引线框架是半蚀刻处理,其通过粘片胶粘接芯片,芯片通过键合线与蚀刻后铜引线框架的引脚相连,所述蚀刻后铜引线框架、蚀刻后铜引线框架的引脚、芯片和键合线由塑封体包围连接;所述蚀刻凹槽由蚀刻后铜引线框架底部蚀刻后形成,所述锡球由蚀刻后的引脚底部刷锡膏回流后形成,蚀刻凹槽与锡球由塑封体包围连接;所述锡球的横截面由磨屑形成,锡球的横截面有镍钯金电镀层,所述锡球浸锡回流后在镍钯金电镀层上形成。
所述制作工艺主要按照以下步骤进行:铜框架半蚀刻、晶圆减薄、晶圆划片、上芯、压焊、一次塑封、框架背面蚀刻、刷锡膏回流、二次塑封、磨屑部分塑封体、锡球电镀镍钯金、二次植球。
AAQFN二次塑封与二次植球优化在以往技术的基础上进一步改进,无需Solder mask底部填充,二次塑封时不用贴膜,节省了材料的消耗,从而就节约了封装成本;AAQFN二次塑封与二次植球优化通过二次塑封将球全部封住,然后采用磨屑的方法将二次塑封体去掉一部分,露出锡球横截面,在锡表面电镀镍钯金,进行二次植球,可提高导电性、润滑性、耐热性、和表面美观,具有明显的技术优势,能够实现多引脚、高密度、小型薄型化封装,具有散热性、电性能以及共面性好等特点。本发明为无铅、无卤素的环保型先进封装技术,可应用于更大范围的移动、消费电子产品上,满足移动通信和移动计算机领域的便捷式电子机器,如PDA、3G手机、MP3、MP4、MP5等超薄型电子产品发展的需要,是迅速成长起来的一种新型封装技术。
说明书附图
图1 引线框架剖面图;
图2 上芯后产品剖面图;
图3 压焊后产品剖面图;
图4 一次塑封后产品剖面图;
图5框架背面蚀刻后产品剖面图;
图6锡膏回流焊后产品剖面图;
图7二次塑封后产品剖面图;
图8 磨屑后产品剖面图;
图9 锡球截面电镀后产品剖面图;
图10 二次植球后产品剖面图。
图中、1为蚀刻后铜引线框架、2为粘片胶、3为芯片、4为键合线、5和8为塑封体、6为蚀刻凹槽、7和10为锡球、9为镍钯金电镀层。
具体实施方式
下面结合附图对本发明做进一步详细叙述。
如图所示,一种AAQFN二次塑封与二次植球优化的封装件,主要由蚀刻后铜引线框架1、粘片胶2、芯片3、键合线4、塑封料5和8、蚀刻凹槽6、锡球7和10、镍钯金镀层9组成。所述的蚀刻后铜引线框架1是半蚀刻处理,其通过粘片胶2粘接芯片3,芯片3通过键合线4与蚀刻后铜引线框架1的引脚相连,所述蚀刻后铜引线框架1、蚀刻后铜引线框架1的引脚、芯片3和键合线4由塑封体5包围连接;所述蚀刻凹槽6由蚀刻后铜引线框架1底部蚀刻后形成,所述锡球7由蚀刻后的引脚底部刷锡膏回流后形成,蚀刻凹槽6与锡球7由塑封体8包围连接;所述锡球7的横截面由磨屑形成,锡球7的横截面有镍钯金电镀层9,所述锡球10浸锡回流后在镍钯金电镀层9上形成。
如图所示,一种AAQFN二次塑封与二次植球优化的封装件的制作工艺,其按照以下步骤进行:
第一步、铜引线框架蚀刻:将铜引线框架进行半蚀刻,依据芯片pad分布结构,通过成熟的涂胶、曝光、显影、电镀及腐蚀等工艺,在铜板正面蚀刻出载体,互连线,I/O Pad,确定I/O Pad大小,脚间距和它们各自的位置;如图1所示;
第二步、晶圆减薄和划片:在晶圆正面贴上胶膜,然后在专用减薄机上进行减薄达到工艺要求;减薄完的晶圆清洗经检验合格后,去掉正面胶膜,在晶圆背面贴上胶膜后再进行划片,将晶圆划成单个IC芯片;
第三步、上芯:使用专用上料夹,用点胶头均匀的将粘片胶2(导电胶或绝缘胶)点在蚀刻后铜引线框架1的PAD上,吸嘴将承片台上的芯片3吸起放置到已点好粘片胶2的蚀刻后铜引线框架1上,粘片后框架自动送到弹夹中;如图2所示;
第四步、压焊:在专用压焊机上,键合线4采用金线或铜线,通过球焊把芯片3上的焊盘(PAD)和蚀刻后铜引线框架1的引脚相连,形成了电路的电源和信号通道;如图3所示;
第五步、一次塑封:采用塑料包封系统将压焊后的产品自动传送到塑封模具中,用塑封体5对压焊后的产品进行包封,随后进行固化;如图4所示;
第六步、框架背面蚀刻:对蚀刻后铜引线框架1进行背面蚀刻,将选定的露铜部分蚀刻掉,进行引脚分离;如图 5所示;
第七步、刷锡膏回流:在蚀刻后引脚底部进行钢网刷锡膏,形成的锡膏进行回流焊后形成锡球7;如图6所示;
第八步、二次塑封:用塑封体8完全包封锡球7与底部蚀刻凹槽6,随后进行固化;如图7所示;
第九步、磨屑部分塑封体、锡球电镀镍钯金、二次植球:采用磨屑的方法将二次塑封体8去掉一部分,露出锡球7横截面,然后在锡球7横截面上电镀镍钯金形成镍钯金电镀层9,再通过浸锡回流在镍钯金电镀层9上植入锡球10;如图8、图9和图10。
Claims (2)
1.一种AAQFN二次塑封与二次植球优化的封装件,其特征在于:主要由蚀刻后铜引线框架(1)、粘片胶(2)、芯片(3)、键合线(4)、塑封料(5)和(8)、蚀刻凹槽(6)、锡球(7)和(10)、镍钯金电镀层(9)组成;所述的蚀刻后铜引线框架(1)是半蚀刻处理,其通过粘片胶(2)粘接芯片(3),芯片(3)通过键合线(4)与蚀刻后铜引线框架(1)的引脚相连,所述蚀刻后铜引线框架(1)、蚀刻后铜引线框架(1)的引脚、芯片(3)和键合线(4)由塑封体(5)包围连接;所述蚀刻凹槽(6)由蚀刻后铜引线框架(1)底部蚀刻后形成,所述锡球(7)由蚀刻后的引脚底部刷锡膏回流后形成,蚀刻凹槽(6)与锡球(7)由塑封体(8)包围连接;所述锡球(7)的横截面由磨屑形成,锡球(7)的横截面有镍钯金电镀层(9),所述锡球(10)浸锡回流后在镍钯金电镀层(9)上形成。
2.一种AAQFN二次塑封与二次植球优化的封装件的制作工艺,其特征在于:其按照以下步骤进行:
第一步、铜引线框架蚀刻:将铜引线框架进行半蚀刻,依据芯片pad分布结构,通过成熟的涂胶、曝光、显影、电镀及腐蚀等工艺,在铜板正面蚀刻出载体,互连线,I/O Pad,确定I/O Pad大小,脚间距和它们各自的位置;
第二步、晶圆减薄和划片:在晶圆正面贴上胶膜,然后在专用减薄机上进行减薄达到工艺要求;减薄完的晶圆清洗经检验合格后,去掉正面胶膜,在晶圆背面贴上胶膜后再进行划片,将晶圆划成单个IC芯片;
第三步、上芯:使用专用上料夹,用点胶头均匀的将粘片胶(2)(导电胶或绝缘胶)点在蚀刻后铜引线框架(1)的PAD上,吸嘴将承片台上的芯片(3)吸起放置到已点好粘片胶(2)的蚀刻后铜引线框架(1)上,粘片后框架自动送到弹夹中;
第四步、压焊:在专用压焊机上,键合线(4)采用金线或铜线,通过球焊把芯片(3)上的焊盘(PAD)和蚀刻后铜引线框架(1)的引脚相连,形成了电路的电源和信号通道;
第五步、一次塑封:采用塑料包封系统将压焊后的产品自动传送到塑封模具中,用塑封体(5)对压焊后的产品进行包封,随后进行固化;
第六步、框架背面蚀刻:对蚀刻后铜引线框架(1)进行背面蚀刻,将选定的露铜部分蚀刻掉,进行引脚分离;
第七步、刷锡膏回流:在蚀刻后引脚底部进行钢网刷锡膏,形成的锡膏进行回流焊后形成锡球(7);
第八步、二次塑封:用塑封体(8)完全包封锡球(7)与底部蚀刻凹槽(6),随后进行固化;
第九步、磨屑部分塑封体、锡球电镀镍钯金、二次植球:采用磨屑的方法将二次塑封体(8)去掉一部分,露出锡球(7)横截面,然后在锡球(7)横截面上电镀镍钯金形成镍钯金电镀层(9),再通过浸锡回流在镍钯金电镀层(9)上植入锡球(10)。
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