CN102782211A - 分散染料 - Google Patents

分散染料 Download PDF

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CN102782211A
CN102782211A CN2010800613250A CN201080061325A CN102782211A CN 102782211 A CN102782211 A CN 102782211A CN 2010800613250 A CN2010800613250 A CN 2010800613250A CN 201080061325 A CN201080061325 A CN 201080061325A CN 102782211 A CN102782211 A CN 102782211A
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CN102782211B (zh
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P·德赛
大野慎介
N·德赛
J·帕特尔
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Abstract

本发明涉及一种通式(1)的分散染料,其中,X、Y和Z独立地为氢、卤素、氰基、硝基或SO2F;其中X、Y和Z的至少一个为SO2F。R1为氢、甲基、羟基或NHR4;R2为氢、氯或甲氧基;R3为氢、(C1-C4)烷基或-CH2(CH2)nCOOCH2CN;R5为氢、(C1-C4)烷基或-CH2(CH2)mCOOCH2CN;R4为-COCH3、-COC2H5、-SO2CH3或SO2C2H5;n和m独立地为0、1或2,附带条件为:-在Y和Z都为Cl时,R1不为甲基。-在R2为氢且R3和R4都为烷基时,R1选自NHSO2CH3或NHSO2C2H5。通式(1)的分散染料对聚酯和聚酯混纺物具有优异的耐洗性和耐光性。

Description

分散染料
技术领域
本发明涉及一种新的分散染料及其应用。
背景技术
传统上,分散染料用于以通常的浸染染色、连续染色和印刷技术对合成纤维及其与其它纤维如纤维素、聚氨酯、尼龙和毛绒的混纺物进行染色。
印度专利申请2162/KOLNP/2009,其为WO2008/074719的印度相同申请且名称为“分散染料混合物”,公开了用于对合成纺织材料着色的偶氮分散染料与蒽醌或苯并二呋喃酮染料的混合物。所述专利着重于分散染料混合物以实现所需的牢度性能。
印度专利号IN190551(1700/DEL/94),其为WO950200014的印度相同申请,涉及单偶氮染料、对合成纺织材料着色的方法、着色后的合成纺织物、用于塑料的本体染色的方法、着色后的塑料、特定的新偶氮染料以及包含偶氮染料的组合物。IN190551的分案申请号IN197577(935/DEL/2002)和IN196765(936/DEL/2002)也教导了用于制备偶氮染料化合物的方法。
最近,随着流行、时尚和市场需要的变化,混纺织物的消耗明显增加。这些新织物由使用细旦聚酯纤维或与聚氨酯、尼龙和毛绒的混纺纤维的微尺寸纤维制成。这些新着色织物的牢度性能在耐光性和升华牢度上变差,尤其是在用常规分散染料染色或印刷时的耐洗性变差。
为了克服用于合成纺织物的分散染料的耐光性和耐洗性的局限,本发明的发明人已开发了一系列具有优异的综合牢度性能,尤其是耐洗性的分散染料。
发明内容
本发明的一个目的在于提供偶氮分散染料。
本发明的另一目的在于提供对聚酯纤维具有优异的耐洗性的偶氮分散染料。
本发明的又一目的在于提供对合成纺织材料着色的方法。
根据本发明的一个方面,提供一种以下通式的分散染料,
Figure BDA00001880484200021
其中,
X、Y和Z独立地为氢、卤素、氰基、硝基或SO2F;
其中X、Y和Z的至少一个为SO2F。
R1为氢、甲基、羟基或NHR4
R2为氢、氯或甲氧基;
R3为氢、(C1-C4)烷基或-CH2(CH2)nCOOCH2CN;
R5为氢、(C1-C4)烷基或-CH2(CH2)mCOOCH2CN;
R4为-COCH3、-COC2H5、-SO2CH3或SO2C2H5
n和m独立地为0、1或2。
附带条件为:
-在Y和Z都为Cl时,R1不为甲基。
-在R2为氢且R3和R5都为烷基时,R1选自NHSO2CH3或NHSO2C2H5
在上述通式(1)中限定的分散染料对聚酯纤维具有优异的耐洗性和耐光性。
具体实施方式
偶氮分散染料通常通过芳族伯胺的重氮化作用并随后与合适的偶联组分偶联来制备。
本发明涉及分散染料和对纤维应用这些染料的方法。
上述分散染料用于以通常的浸染染色、连续染色和印刷技术对聚酯及其与其它纤维如纤维素、聚氨酯、尼龙和毛绒的混纺物进行染色。最近,着色织物的牢度性能由于使用细旦聚酯纤维或与聚氨酯、尼龙和毛绒的混纺纤维而在耐光性和升华牢度,尤其是耐洗性上变差。在染色和印刷领域中需要承受此应用的优异染料。
为了解决这些问题,本发明的发明人已设计了如通式(1)所示的具有优异的耐洗性的新偶氮分散染料。
Figure BDA00001880484200031
其中,
X、Y和Z独立地为氢、卤素、氰基、硝基或SO2F;
其中X、Y和Z的至少一个为SO2F。
R1为氢、甲基、羟基或NHR4
R2为氢、氯或甲氧基;
R3为氢、(C1-C4)烷基或-CH2(CH2)nCOOCH2CN;
R5为氢、(C1-C4)烷基或-CH2(CH2)mCOOCH2CN;
R4为-COCH3、-COC2H5、-SO2CH3或SO2C2H5
n和m独立地为0、1或2。
附带条件为:
-在Y和Z都为Cl时,R1不为甲基。
-在R2为氢且R3和R5都为烷基时,R1选自NHSO2CH3或NHSO2C2H5
在适宜的条件下,芳族伯胺能够成功地重氮化并与特别开发的偶联组分偶联以获得通式(1)的新分散染料。这些新分散染料具有优异的耐洗性和耐光性。
本发明的具体方面提供了一种组合物,包括本发明的分散染料和另外的常用于着色应用的至少一种其它成分如分散剂,以及可选择的表面活性剂或湿润剂。作为固体介质中的单一组分或混合物,该染料组合物通常包括总染料的10wt%至65wt%,优选20wt%至50wt%。
优选的分散剂为木质素磺酸盐类、萘磺酸/甲醛缩合物类和苯酚/甲酚/磺胺酸/甲醛缩合物类。湿润剂的优选实例为可磺化或磷化的烷基芳基乙氧基化物,且可存在的其它成分的典型实例为无机盐类、消泡剂如矿物油或壬醇、有机液体类和缓冲剂类。基于染料混合物的重量,分散剂可以80%至400%的量存在。基于染料混合物的重量,湿润剂可以0.1%至20%的量使用。
本发明的分散染料或分散染料的混合物在水介质中通过利用玻璃珠或沙子的适宜分散剂研磨。上述组合物可进一步具有分散剂、填料和其它表面活性剂,并可通过诸如喷雾干燥的技术进行干燥以提供包含染料的15wt%至65wt%的固体组合物。
在对纤维材料染色时,在水中用分散剂以普通方法研磨染料,并将制得的染料以液体形式或液体喷雾干燥后的粉末形式用于染色或印刷。将每种制得的染料以本发明的单一、或者两种或更多种的混合物的形式用于染色和印刷。
在浸染染色时,通过高温染色、载体染色和连续染色以优异的牢度对聚酯纤维、组合纤维和混纺纤维进行染色。通式(1)的染料可单独或作为通式(1)的衍生物的混合物用于染色和印刷。
在印刷时,通过直接印刷或拔染以优异的牢度加工聚酯纤维、纺织材料。
将参照以下实施例详细说明本发明的实施方式,其中,除非另作说明,否则份数为重量份。
实施例:
本发明具体解释如下,但本发明不限于这些实施例。
实施例-1:
结构式(2)
Figure BDA00001880484200051
用以下方法合成实施例1的结构式(2)。
在0~5℃将40%的亚硝酰硫酸3ml加入到2:5-二氯代氟代磺酰苯胺2.0g、乙酸和丙酸(86∶14,25ml)的混合物中,并在低于5℃下搅拌2小时。将偶联剂N-乙基-N-氰基甲氧基羰基乙基苯胺(3-(乙基(苯基)氨基)丙酸氰基甲酯)2.1g溶解在甲醇100ml中,并在0~5℃将上述合成的重氮化的溶液加入到该偶联剂溶液中。在低于5℃下搅拌该反应物料1小时,过滤掉结晶固体并用水洗涤。
得到7.0g的50%的湿滤饼。产率为80%。实施例1的染料在丙酮中的λmax为515nm。
然后将2.0g制得的湿压滤饼用2.0g的萘磺酸-甲醛缩合物、50g水和500g的玻璃珠(平均直径为0.8mm)研磨24小时,研磨后,过滤物料以分离玻璃珠。
在100ml水中加入2.0g制得的所得液体,并用乙酸保持pH4,并将10g的聚酯片加入到该染料浴中以进行浸染染色。
将该染料浴加热至135℃并保持40分钟。在适当地漂洗、洗涤并干燥后,染色后的材料提供具有优异的耐洗性、耐光性和升华牢度的红宝石深色。
染色织物的牢度性能由以下测试方法评价。
耐洗性依照测试方法AATCC 61 2A,耐光性依照测试方法ISO 105 B02,且升华测试在180℃下30秒和在210℃下30秒。
实施例-2
用与实施例-1中描述的相同方法合成通式(3)的染料以得到表中描述的以下染料:
Figure BDA00001880484200061
  实施例   R1   R2   R3   R4   m   λmax(nm)
  2-1   H   H   C3H7   ---   1   517
  2-2   H   H   C2H5   ---   2   522
  2-3   NHR4   H   C2H5   SO2CH3   1   530
  2-4   NHR4   H   C2H5   COCH3   1   537
  2-5   OH   H   C4H9(n)   ---   1   520
这些染料显示了优异的耐洗性、耐光性和升华牢度。
实施例-3
用与实施例-1中描述的相同方法合成通式(4)的染料以得到表中描述的以下染料:
Figure BDA00001880484200062
  实施例   X   Y   R4   R3和R5   λmax(nm)
  3-1   Cl   Cl   C2H5   C2H5   537
  3-2   Cl   Cl   CH3   C2H5   537
  3-3   NO2   H   CH3   C2H5   545
  3-4   NO2   Cl   CH3   C2H5   551
  3-5   Cl   Cl   CH3   C2H4OCH3   527
  3-6   Cl   Cl   CH3   C4H9(n)   539
这些染料提供了非常好的明亮色,并显示了优异的耐洗性、耐光性和升华牢度。
实施例-4:
用与实施例-1中描述的相同方法合成通式(5)的染料以得到表中描述的以下染料:
Figure BDA00001880484200071
  实施例   Y   Z   R1   R2   R3   R4   m   λmax(nm)
  4-1   NO2   H   H   H   C2H5   ---   1   520
  4-2   NO2   H   H   H   C2H5   ---   0   511
  4-3   NO2   H   NHR4   H   C2H5   COCH3   1   532
  4-4   Cl   Cl   H   H   C2H5   ---   0   418
  4-5   Cl   Cl   H   H   CH2COOCH2CN   ---   1   417
  4-6   CN   H   H   H   C2H5   ---   1   543
这些染料显示了优异的耐洗性、耐光性和升华牢度。
实施例-5:
用与实施例-1中描述的相同方法合成通式(6)的染料以得到表中描述的以下染料:
Figure BDA00001880484200072
  实施例   X   Z   R1   R2   R3   R4   m   λmax(nm)
  5-1   NO2   H   H   H   C2H5   ---   1   523
  5-2   SO2F   H   H   H   C2H5   ---   1   511
  5-3   NO2   H   NHR4   H   CH2COOCH2CN   COCH3   0   546
  5-4   NO2   Cl   NHR4   H   C2H5   SO2CH3   1   570
  5-5   NO2   Cl   NHR4   OCH3   C2H5   COCH3   1   602
这些染料显示了优异的耐洗性、耐光性和升华牢度。
实施例-6:
用与实施例-1中描述的相同方法合成通式(7)的染料以得到表中描述的以下染料:
  实施例   Y   Z   R1   R2   R3   R4   -   λmax(nm)
  6-1   Cl   Cl   H   H   C2H5   ---   1   513
  6-2   Cl   Cl   OH   H   C2H5   ---   1   535
  6-3   NO2   H   H   H   CH2COOCH2CN   ---   1   519
  6-4   Cl   Cl   NHR4   H   C2H4COOCH2CN   COCH3   1   526
  6-5   Cl   H   CH3   H   C2H5   ---   1   516
这些染料显示了优异的耐洗性、耐光性和升华牢度。
对比例-1:
将WO95/20014的表-1中记为实施例-37的以下染料与本专利中记为染料实施例-1的染料比较耐光性、耐洗性和升华牢度如下。
Figure BDA00001880484200091
Figure BDA00001880484200092
耐洗性依照测试方法AATCC 61 2A,耐光性依照测试方法ISO 105 B02,且升华测试在180℃下30秒和在210℃下30秒
本专利的实施例-1的染料和WO95/20014的染料-37为非常相似的化学制品,区别仅在于氨基上的乙基和C2H4COOCH2CN,但特性区别非常大,尤其是在耐洗性以及升华牢度和耐光性上。该对比例对逻辑法提供确认,引入两个C2H4COOCH2CN取代基代替WO95/20014中的仅一个C2H4COOCH2CN取代基以改善耐洗性。引入两个C2H4COOCH2CN取代基提供更优异的耐洗性,同样也使升华牢度和耐光性得到改善。
对比例2
在另一个提高WO95/20014的对比染料实施例-37的耐光性能的方法中,本专利的发明人已在偶联组分的3-(间)位上引入-NHSO2CH3或-NHSO2C2H5取代基,且以下的对比数据清楚地显示了通过预期改变而实现的优异性能。
Figure BDA00001880484200101
Figure BDA00001880484200102
耐洗性依照测试方法AATCC 61 2A,耐光性依照测试方法ISO 105 B02,且升华测试在180℃下30秒和在210℃下30秒
本专利的实施例-3-2的染料和WO95/20014的染料-37为非常相似的化学制品,区别仅在于偶联组分上-NHSO2CH3之间的区别。但特性区别非常大,尤其是在耐洗性以及升华牢度和耐光性上。该对比例进一步对采用的逻辑法提供确认,通过引入-NHSO2CH3取代基改善WO95/20014的对比染料-37的耐光性能。
尽管已结合具体实施方式说明了本发明,但明显,本领域技术人员鉴于上述说明明显可进行多种替换、修改和变更。因此,意在包括在所附权利要求的精神和范围内解释的所有此类替换、修改和变更。
权利要求书(按照条约第19条的修改)
1.一种通式(1)的新偶氮分散染料,
其中,
X、Y和Z独立地为氢、卤素、氰基、硝基或SO2F;
其中X、Y和Z的至少一个为SO2F;
R1为氢、甲基、羟基或NHR4
R2为氢、氯或甲氧基;
R3为氢、(C1-C4)烷基或-CH2(CH2)mCOOCH2CN;
R4为-COCH3、-COC2H5、-SO2CH3或SO2C2H5
n和m独立地为0、1或2,
附带条件为:
在Y和Z都为Cl时,R1不为甲基。
2.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为式(2)的化合物:
Figure FDA00001880484500012
3.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为通式(3)的化合物:
Figure FDA00001880484500021
其中
  R1   R2   R3   R4   n
  H   H   C3H7   ---   1
  H   H   C2H5   ---   2
  NHR4   H   C2H5   SO2CH3   1
  NHR4   H   C2H5   COCH3   1
  OH   H   C4H9(n)   ---   1
                         。
4.一种通式(4)的新偶氮分散染料,
Figure FDA00001880484500022
其中,
  X   Y   R3   R5   R4
  Cl   Cl   C2H5   C2H5   CH3
  Cl   Cl   C2H5   C2H5   C2H5
  NO2   H   CH3   C2H5   CH3
  NO2   H   CH3   C2H5   C2H5
  NO2   Cl   CH3   C2H5   CH3
  NO2   Cl   CH3   C2H5   C2H5
  Cl   Cl   CH3   C2H4OCH3   CH3
  Cl   Cl   CH3   C2H4OCH3   C2H5
  Cl   Cl   CH3   C4H9(n)   CH3
  Cl   Cl   CH3   C4H9(n)   C2H5
                          。
5.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为通式(5)的化合物:
Figure FDA00001880484500031
其中,
  Y   Z   R1   R2   R3  R4   n
  NO2   H   H   H   C2H5  ---   1
  NO2   H   H   H   C2H5  ---   0
  NO2   H   NHR4   H   C2H5  COCH3   1
  Cl   Cl   H   H   C2H5  ---   0
  Cl   Cl   H   H   CH2COOCH2CN  ---   1
  CN   H   H   H   C2H5  ---   1
                                  。
6.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为通式(6)的化合物:
Figure FDA00001880484500032
其中,
  X   Z   R1   R2   R3   R4   n
  NO2   H   H   H   C2H5   ---   1
  SO2F   H   H   H   C2H5   ---   1
  NO2   H   NHR4   H   CH2COOCH2CN   COCH3   0
  NO2   Cl   NHR4   H   C2H5   SO2CH3   1
  NO2   Cl   NHR4   OCH3   C2H5   COCH3   1
                                        。
7.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为通式(7)的化合物:
Figure FDA00001880484500041
其中,
 Y   Z   R1   R2   R3   R4   n
 Cl   Cl   H   H   C2H5   ---   1
 Cl   Cl   OH   H   C2H5   ---   1
 NO2   H   H   H   CH2COOCH2CN   ---   1
 Cl   Cl   NHR4   H   C2H4COOCH2CN   COCH3   1
 Cl   H   CH3   H   C2H5   ---   1
                                  。
8.一种根据前述任一项权利要求的分散染料组合物,包含:通式(1)的偶氮染料或其混合物;在染料混合物的80wt%至400wt%的范围内的分散剂;以及可选的在所述染料混合物的0.1wt%至20wt%的范围内的湿润剂。
9.一种根据前述任一项权利要求所述的作为单一组分、或者两种或更多种染料的组合的染色材料。

Claims (9)

1.一种通式(1)的新偶氮分散染料,
Figure FDA00001880484100011
其中,
X、Y和Z独立地为氢、卤素、氰基、硝基或SO2F;
其中X、Y和Z的至少一个为SO2F;
R1为氢、甲基、羟基或NHR4
R2为氢、氯或甲氧基;
R3为氢、(C1-C4)烷基或-CH2(CH2)nCOOCH2CN;
R5为氢、(C1-C4)烷基或-CH2(CH2)mCOOCH2CN;
R4为-COCH3、-COC2H5、-SO2CH3或SO2C2H5
n和m独立地为0、1或2,
附带条件为:
-在Y和Z都为Cl时,R1不为甲基,
-在R2为氢且R3和R4都为烷基时,R1选自NHSO2CH3或NHSO2C2H5
2.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为式(2)的化合物:
Figure FDA00001880484100012
3.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为通式(3)的化合物:
其中
  R1   R2   R3   R4   m   H   H   C3H7   ---   1   H   H   C2H5   ---   2   NHR4   H   C2H5   SO2CH3   1   NHR4   H   C2H5   COCH3   1   OH   H   C4H9(n)   ---   1
                        。
4.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为通式(4)的化合物:
Figure FDA00001880484100022
其中,
  X   Y   R1   R2   Cl   Cl   C2H5   C2H5   NO2   H   CH3   C2H5   NO2   Cl   CH3   C2H5   Cl   Cl   CH3   C2H4OCH3   Cl   Cl   CH3   C4H9(n)
                    。
5.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为通式(5)的化合物:
Figure FDA00001880484100031
其中,
  Y   Z   R1   R2   R3   R4   m   NO2   H   H   H   C2H5   ---   1   NO2   H   H   H   C2H5   ---   0   NO2   H   NHR4   H   C2H5   COCH3   1   Cl   Cl   H   H   C2H5   ---   0   Cl   Cl   H   H   CH2COOCH2CN   ---   1   CN   H   H   H   C2H5   ---   1
                                   。
6.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为通式(6)的化合物:
Figure FDA00001880484100032
其中,
  X   Z   R1   R2   R3   R4   m   NO2   H   H   H   C2H5   ---   1   SO2F   H   H   H   C2H5   ---   1   NO2   H   NHR4   H   CH2COOCH2CN   COCH3   0   NO2   Cl   NHR4   H   C2H5   SO2CH3   1   NO2   Cl   NHR4   OCH3   C2H5   COCH3   1
7.根据权利要求1所述的新偶氮分散染料,其中,所述通式(1)的化合物为通式(7)的化合物:
其中,
 Y   Z   R1   R2   R3   R4   m  Cl   Cl   H   H   C2H5   ---   1  Cl   Cl   OH   H   C2H5   ---   1  NO2   H   H   H   CH2COOCH2CN   ---   1  Cl   Cl   NHR4   H   C2H4COOCH2CN   COCH3   1  Cl   H   CH3   H   C2H5   ---   1
                                   。
8.一种根据前述任一项权利要求的分散染料组合物,包含:通式(1)的偶氮染料或其混合物;在染料混合物的80wt%至400wt%的范围内的分散剂;以及可选的在所述染料混合物的0.1wt%至20wt%的范围内的湿润剂。
9.一种根据前述任一项权利要求所述的作为单一组分、或者两种或更多种染料的组合的染色材料。
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