CN101378126B - 镍锰基包钴锂离子正极材料的制备方法 - Google Patents

镍锰基包钴锂离子正极材料的制备方法 Download PDF

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CN101378126B
CN101378126B CN2008101210317A CN200810121031A CN101378126B CN 101378126 B CN101378126 B CN 101378126B CN 2008101210317 A CN2008101210317 A CN 2008101210317A CN 200810121031 A CN200810121031 A CN 200810121031A CN 101378126 B CN101378126 B CN 101378126B
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陈明峰
何金华
周汉章
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Ningbo Ronbay Lithium Battery Material Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
    • HELECTRICITY
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    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
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    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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Abstract

本发明涉及一种镍锰基包钴锂离子正极材料的制备方法,为α-NaFeO2结构镍锰基锂离子电池正极材料LiNi0.5-xCo2xMn0.5-xO2,其中0.03<x≤0.4的制备方法。先用共结晶的方法制备Ni0.5Mn0.5(OH)2前驱体,然后采用梯度包覆的方式对其进行包覆钴的处理,得到y[Ni0.5Mn0.5(OH)2]·(1-y)[Co(OH)2]前驱体,其中0.2≤y≤0.8的前驱体,包覆后的前驱体经预处理后,加锂在750-1000℃烧结8~24小时,即得到镍锰基锂离子电池LiNi0.5-xCo2xMn0.5-xO2。本发明具有比容高、循环性能稳定、成本低、操作方便易于工业化生产。

Description

镍锰基包钴锂离子正极材料的制备方法
技术领域
本发明涉及一种锂离子电池的制备方法。
背景技术
上世纪末,日本索尼公司成功开发出锂离子电池引起世界范围的广泛关注。由于它工作电压高、体积小、无记忆效应、长循环寿命等优点,开始逐步取代传统的二次电池如铅酸电池、镍镉电池、镍氢电池。其中正极材料的研究是锂离子蓄电池研究和开发中一个非常重要的环节。目前,使用的正极材料主要有LiCoO2、LiNiO2、LiNi1-xCoO2、LiMnO2和LiMn2O4。商品化的锂离子蓄电池正极材料有LiCoO2、LiNi1/3Co1/3Mn1/3O2、LiNi0.4Co0.2Mn0.4O2、LiNi0.8Co0.2O2、LiMn2O4。LiCoO2的循环性能优良,合成容易,但可逆容量低,价格昂贵,对环境污染大。LiNiO2具有价格便宜,污染小,可逆容量大的优点,但其循环性能差,合成困难。尖晶石型LiMn2O4在高温下存在严重的容量衰减问题,不管充电还是放电都有不可逆容量损失。LiNi1/3Co1/3Mn1/3O2、LiNi0.4Co0.2Mn0.4O2虽然价格比LiCoO2低了很多,但是高含量还是较高。
国外友人Shaju发现通过共沉淀合成的LiNi0.5Mn0.5O2材料在2.5~4.3V电压范围内比容量可达到150mA·h/g。Kang等专家发现在LiNi0.5Mn0.5O2材料中掺入Al,Ti和Co均可提高LiNi0.5Mn0.5O2材料放电容量以及电导率,在这些掺杂离子中Co的加入对性能改善最为明显。
迄今为止,使用本方法制备包覆型LiNi0.5-xCo2xMn0.5-xO2(0.03<x≤0.4)镍锰基正极材料锂离子正极材料的方法,未见报道。
发明内容
本方明的目的诣在提供一种镍锰基包钴锂离子正极材料的制备方法,达到制备的价格低廉、电性能优良的包覆型镍锰基正极材料LiNi0.5-xCo2xMn0.5-xO2(0.03<x≤0.4=,本发明的目的是采用如下的技术方案实现的。
一种镍锰基包钴锂离子正极材料的制备方法,其设计要点是采用梯度包覆的方法在Ni0.5Mn0.5(OH)2基体外层包覆一层氢氧化钴,得到y[Ni0.5Mn0.5(OH)2]·(1-y)[Co(OH)2]前驱体,其中0.2≤y≤0.8的前驱体,加锂烧结后得到包覆型LiNi0.5-xCo2xMn0.5-xO2,其中0.03<x≤0.4的镍锰基正极材料;
本方法的具体步骤是:
(1)配制浓度为0.1~3mol/L的钴盐水溶液;
(2)配制浓度为1~10mol/L的NaOH溶液或KOH溶液;
(3)配制配制浓度为1~10mol/L的金属离子络合剂氨水或硫酸铵或氯化铵;
(4)称取一定量的Ni0.5Mn0.5(OH)2基体待用;
(5)把步骤(3)中的络合剂缓慢加入到步骤(1)中配制的钴盐水溶液中,调节PH到7~9,充分搅拌均匀后,缓慢加入步骤(4)中已经准确称量的Ni0.5Mn0.5(OH)2基体,加完继续搅拌,充分浸透后,缓慢加入步骤(2)中已经配制好的碱溶液,控制反应终点的PH值为10~13;控制反应温度30~80℃,所使用钴盐与Ni0.5Mn0.5(OH)2基体的摩尔比为1∶9,反应结束后继续搅拌保温陈化12~24小时;
(6)将步骤(5)中所得到的产物转入固液分离器中,用去离子水洗涤钴盐水溶液,分离所得固体产物至洗涤水的PH值小于8为止,洗涤后的固体产物在干燥器中80~120℃干燥,得到包覆钴的Ni0.5Mn0.5(OH)2前驱体;
(7)按Li/(Ni+Mn+Co)=1.05∶1进行配锂在750~1000℃下烧结8-24小时,得到镍锰基LiNi0.5-xCo2xMn0.5-xO2,其中0.03<x≤0.4的镍锰基正极材料。
2、如权利要求1所述的制备方法,其特征在于步骤(1)中所述的钴盐为硫酸钴、氯化钴、醋酸钴、硝酸钴中的一种。
3、如权利要求1所述的制备方法,其特征在于步骤(2)中所述的碱水溶液为氢氧化钠或氢氧化钾溶液。
4、如权利要求1所述的制备方法,其特征在于步骤(3)中所述的络合剂为氨水或硫酸铵或氯化铵或柠檬酸钠。
本方法制备的正极材料具有比容高、循环性能稳定、正极材料容量高、循环性能好、成本低,操作方便易于工业化生产。
具体实施方式
实施例1
将配制好的100L0.5mol/L的硫酸钴溶液,加入200L的反应釜中,在强烈搅拌的条件下,使用蠕动泵缓慢加入15L5mol/L的氨水,调节PH到8左右,加完氨水后,搅拌半小时形成均匀的钴氨络合液,缓慢加入已经称量好的Ni0.5Mn0.5(OH)2基体41.78kg,加完后,搅拌一小时,充分浸透后,用恒流泵恒速加入5mol/L的氢氧化钠溶液,直到终点PH为11,继续搅拌陈化12小时,控制反应温度为40℃,分离、洗涤后,在80℃恒温干燥箱中烘干24小时,包覆钴的Ni0.5Mn0.5(OH)2前驱体。按Li/(Ni+Mn+Co)=1.05∶1进行配锂在850℃下烧结12小时,得到包覆型的LiNi0.45Co0.1Mn0.45O2正极材料。
实施例2
将配制好的100L1mol/L的氯化钴溶液,加入200L的反应釜中,在强烈搅拌的条件下,使用蠕动泵缓慢加入15L5mol/L的氨水,调节PH到8左右,加完氨水后,搅拌半小时形成均匀的钴氨络合液,缓慢加入已经称量好的Ni0.5Mn0.5(OH)2基体41.78kg,加完后,搅拌一小时,充分浸透后,用恒流泵恒速加入5mol/L的氢氧化钠溶液,直到终点PH为11,继续搅拌陈化12小时,控制反应温度为40℃,分离、洗涤后,在80℃恒温干燥箱中烘干24小时,包覆钴的Ni0.5Mn0.5(OH)2前驱体。按Li/(Ni+Mn+Co)=1.05∶1进行配锂在850℃下烧结12小时,得到包覆型的LiNi0.4Co0.2Mn0.4O2正极材料。
实施例3
将配制好的100L1.5mol/L的氯化钴溶液,加入200L的反应釜中,在强烈搅拌的条件下,使用蠕动泵缓慢加入20L5mol/L的氯化铵,调节PH到8左右,加完氨水后,搅拌半小时形成均匀的钴氨络合液,缓慢加入已经称量好的Ni0.5Mn0.5(OH)2基体41.78kg,加完后,搅拌一小时,充分浸透后,用恒流泵恒速加入5mol/L的氢氧化钠溶液,直到终点PH为11,继续搅拌陈化12小时,控制反应温度为40℃,分离、洗涤后,在80℃恒温干燥箱中烘干24小时,包覆钴的Ni0.5Mn0.5(OH)2前驱体。按Li/(Ni+Mn+Co)=1.05∶1进行配锂在850℃下烧结12小时,得到包覆型的LiNi1/3Co1/3Mn1/3O2正极材料。
实施例4
将配制好的100L0.5mol/L的硫酸钴溶液,加入200L的反应釜中,在强烈搅拌的条件下,使用蠕动泵缓慢加入10L5mol/L的硫酸铵,调节PH到8左右,加完氨水后,搅拌半小时形成均匀的钴氨络合液,缓慢加入已经称量好的Ni0.5Mn0.5(OH)2基体41.78kg,加完后,搅拌一小时,充分浸透后,用恒流泵恒速加入5mol/L的氢氧化钠溶液,直到终点PH为11,继续搅拌陈化12小时,控制反应温度为40℃,分离、洗涤后,在80℃恒温干燥箱中烘干24小时,包覆钴的Ni0.5Mn0.5(OH)2前驱体。按Li/(Ni+Mn+Co)=1.05∶1进行配锂在850℃下烧结12小时,得到包覆型的LiNi0.45Co0.1Mn0.45O2正极材料。
实施例5
将配制好的100L0.5mol/L的硫酸钴溶液,加入200L的反应釜中,在强烈搅拌的条件下,使用蠕动泵缓慢加入15L5mol/L的氨水,调节PH到8左右,加完氨水后,搅拌半小时形成均匀的钴氨络合液,缓慢加入已经称量好的Ni0.5Mn0.5(OH)2基体41.78kg,加完后,搅拌一小时,充分浸透后,用恒流泵恒速加入5mol/L的氢氧化钠溶液,直到终点PH为11,继续搅拌陈化12小时,控制反应温度为60℃,分离、洗涤后,在80℃恒温干燥箱中烘干24小时,包覆钴的Ni0.5Mn0.5(OH)2前驱体。按Li/(Ni+Mn+Co)=1.05∶1进行配锂在850℃下烧结12小时,得到包覆型的LiNi0.45Co0.1Mn0.45O2正极材料。
实施例6
将配制好的100L0.5mol/L的硫酸钴溶液,加入200L的反应釜中,在强烈搅拌的条件下,使用蠕动泵缓慢加入15L5mol/L的氨水,调节PH到8左右,加完氨水后,搅拌半小时形成均匀的钴氨络合液,缓慢加入已经称量好的Ni0.5Mn0.5(OH)2基体41.78kg,加完后,搅拌一小时,充分浸透后,用恒流泵恒速加入5mol/L的氢氧化钠溶液,直到终点PH为10,继续搅拌陈化12小时,控制反应温度为30℃,分离、洗涤后,在80℃恒温干燥箱中烘干24小时,包覆钴的Ni0.5Mn0.5(OH)2前驱体。按Li/(Ni+Mn+Co)=1.05∶1.0进行配锂在850℃下烧结12小时,得到包覆型的LiNi0.45Co0.1Mn0.45O2正极材料。

Claims (4)

1.一种镍锰基包钴锂离子正极材料的制备方法,其特征是采用梯度包覆的方法在Ni0.5Mn0.5(OH)2基体外层包覆一层氢氧化钴,得到y[Ni0.5Mn0.5(OH)2]·(1-y)[Co(OH)2]前驱体,其中0.2≤y≤0.8的前驱体,加锂烧结后得到包覆型LiNi0.5-xCo2xMn0.5-xO2,其中0.03<x≤0.4的镍锰基正极材料;
本方法的具体步骤是:
(1)配制浓度为0.1~3mol/L的钴盐水溶液;
(2)配制浓度为1~10mol/L的NaOH溶液或KOH溶液;
(3)配制配制浓度为1~10mol/L的金属离子络合剂氨水或硫酸铵或氯化铵;
(4)称取一定量的Ni0.5Mn0.5(OH)2基体待用;
(5)把步骤(3)中的络合剂缓慢加入到步骤(1)中配制的钴盐水溶液中,调节PH到7~9,充分搅拌均匀后,缓慢加入步骤(4)中已经准确称量的Ni0.5Mn0.5(OH)2基体,加完继续搅拌,充分浸透后,缓慢加入步骤(2)中已经配制好的碱溶液,控制反应终点的PH值为10~13;控制反应温度30~80℃,所使用钴盐与Ni0.5Mn0.5(OH)2基体的摩尔比为1∶9,反应结束后继续搅拌保温陈化12~24小时;
(6)将步骤(5)中所得到的产物转入固液分离器中,用去离子水洗涤钴盐水溶液,分离所得固体产物至洗涤水的PH值小于8为止,洗涤后的固体产物在干燥器中80~120℃干燥,得到包覆钴的Ni0.5Mn0.5(OH)2前驱体;
(7)按Li/(Ni+Mn+Co)=1.05∶1进行配锂在750~1000℃下烧结8-24小时,得到镍锰基LiNi0.5-xCo2xMn0.5-xO2,其中0.03<x≤0.4的镍锰基正极材料。
2.如权利要求1所述的制备方法,其特征在于步骤(1)中所述的钴盐为硫酸钴、氯化钴、醋酸钴、硝酸钴中的一种。
3.如权利要求1所述的制备方法,其特征在于步骤(2)中所述的碱水溶液为氢氧化钠或氢氧化钾溶液。
4.如权利要求1所述的制备方法,其特征在于步骤(3)中所述的络合剂为氨水或硫酸铵或氯化铵或柠檬酸钠。
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