CA3064306A1 - Method of producing a gypsum slurry for forming gypsum products and method of manufacturing a gypsum product - Google Patents
Method of producing a gypsum slurry for forming gypsum products and method of manufacturing a gypsum product Download PDFInfo
- Publication number
- CA3064306A1 CA3064306A1 CA3064306A CA3064306A CA3064306A1 CA 3064306 A1 CA3064306 A1 CA 3064306A1 CA 3064306 A CA3064306 A CA 3064306A CA 3064306 A CA3064306 A CA 3064306A CA 3064306 A1 CA3064306 A1 CA 3064306A1
- Authority
- CA
- Canada
- Prior art keywords
- gypsum
- paper
- board
- product
- slurry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010440 gypsum Substances 0.000 title claims abstract description 263
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 263
- 239000002002 slurry Substances 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000000123 paper Substances 0.000 claims abstract description 107
- 239000011087 paperboard Substances 0.000 claims abstract description 48
- 238000001238 wet grinding Methods 0.000 claims abstract description 11
- 239000000835 fiber Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 239000004615 ingredient Substances 0.000 claims description 2
- 239000002699 waste material Substances 0.000 description 13
- 150000004683 dihydrates Chemical class 0.000 description 7
- 239000010410 layer Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000004064 recycling Methods 0.000 description 6
- 238000001354 calcination Methods 0.000 description 5
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 5
- 239000000945 filler Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 235000021190 leftovers Nutrition 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 1
- 235000011132 calcium sulphate Nutrition 0.000 description 1
- 239000001175 calcium sulphate Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/16—Waste materials; Refuse from building or ceramic industry
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/16—Waste materials; Refuse from building or ceramic industry
- C04B18/167—Recycled materials, i.e. waste materials reused in the production of the same materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/0056—Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B9/00—General arrangement of separating plant, e.g. flow sheets
- B03B9/06—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
- B03B9/061—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
- B03B9/065—General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial the refuse being building rubble
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/36—Inorganic materials not provided for in groups C04B14/022 and C04B14/04 - C04B14/34
- C04B14/365—Gypsum
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/026—Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/141—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing dihydrated gypsum before the final hardening step, e.g. forming a dihydrated gypsum product followed by a de- and rehydration step
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/142—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
- C04B2111/0062—Gypsum-paper board like materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Environmental & Geological Engineering (AREA)
- Food Science & Technology (AREA)
- Architecture (AREA)
- Producing Shaped Articles From Materials (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
- Processing Of Solid Wastes (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2017/000772 WO2019001677A1 (en) | 2017-06-29 | 2017-06-29 | PROCESS FOR PRODUCING PLASTER PULP FOR FORMING PLASTER PRODUCTS AND PROCESS FOR PRODUCING PLASTER PRODUCT |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA3064306A1 true CA3064306A1 (en) | 2019-01-03 |
| CA3064306C CA3064306C (en) | 2024-05-28 |
Family
ID=59350854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA3064306A Active CA3064306C (en) | 2017-06-29 | 2017-06-29 | Method of producing a gypsum slurry for forming gypsum products and method of manufacturing a gypsum product |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US12036561B2 (ko) |
| EP (1) | EP3645480A1 (ko) |
| JP (2) | JP7355654B2 (ko) |
| KR (2) | KR102626622B1 (ko) |
| CN (1) | CN110785389A (ko) |
| AR (2) | AR112045A1 (ko) |
| AU (1) | AU2017421096B2 (ko) |
| CA (1) | CA3064306C (ko) |
| PH (1) | PH12019502628A1 (ko) |
| RU (1) | RU2738561C1 (ko) |
| UA (1) | UA126479C2 (ko) |
| WO (1) | WO2019001677A1 (ko) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210331978A1 (en) | 2020-04-28 | 2021-10-28 | United States Gypsum Company | Methods for reclaiming gypsum panels that contain hydrophobic materials and use thereof |
| JP2024501615A (ja) | 2020-12-16 | 2024-01-15 | クナウフ ギプス カーゲー | 研削屑を使用するサイクルプレス機での石膏成形体の製造 |
| CN113289768B (zh) * | 2021-05-20 | 2022-09-13 | 四川同庆南风有限责任公司 | 一种高效的芒硝石膏浮选提纯工艺 |
| CN115889409A (zh) * | 2022-11-11 | 2023-04-04 | 茌平信源环保建材有限公司 | 一种实现在线废石膏板回收利用的系统 |
| WO2024118429A1 (en) | 2022-12-01 | 2024-06-06 | United States Gypsum Company | Coated gypsum set stabilizing particles having a hydrophobic gypsum core, gypsum board including same, process for making the particles, and processfor making the gypsum board |
Family Cites Families (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2616155A1 (de) | 1976-04-13 | 1977-10-27 | Karl Heinz Dipl Ing Meller | Nassmahlvorrichtung |
| SU1576506A1 (ru) | 1988-10-18 | 1990-07-07 | Киевский Завод Строительных Материалов | Гипсобетонна смесь и способ ее изготовлени |
| JPH0463241A (ja) * | 1990-06-29 | 1992-02-28 | Nisshin Steel Co Ltd | Ｎｉ含有合金の溶製方法 |
| JPH0829969B2 (ja) * | 1993-08-27 | 1996-03-27 | 祐光 重倉 | 耐火性建築材料の製造方法 |
| GB9618338D0 (en) | 1996-09-03 | 1996-10-16 | Mobil Oil Ltd | Gypsum product |
| JP3325519B2 (ja) * | 1998-06-30 | 2002-09-17 | 祐光 重倉 | 耐火性電磁波シールドボード |
| US6387172B1 (en) * | 2000-04-25 | 2002-05-14 | United States Gypsum Company | Gypsum compositions and related methods |
| EP1349818A4 (en) | 2000-08-07 | 2007-02-28 | Lafarge Platres | LIGHT-FLAT CARDBOARD PRODUCT AND METHOD FOR MANUFACTURING THE SAME |
| JP2002097058A (ja) * | 2000-09-19 | 2002-04-02 | Nitto Boseki Co Ltd | 石膏ボードを含む建築廃棄物のリサイクル方法 |
| JP4754709B2 (ja) * | 2001-04-02 | 2011-08-24 | 株式会社エーアンドエーマテリアル | 繊維補強スラグ石膏抄造板およびその製造方法 |
| AT5968U1 (de) * | 2002-07-09 | 2003-02-25 | Guenther Hartl | Baustoffe hergestellt durch recycling von gipshältigen baumaterialien, verfahren zu deren herstellung und deren verwendung |
| ES2242921T3 (es) * | 2002-10-10 | 2005-11-16 | Gips Recycling A/S | Aparato para el reciclaje de placas de yeso. |
| JP4035419B2 (ja) * | 2002-10-17 | 2008-01-23 | 吉野石膏株式会社 | 石膏ボード廃材からの紙片の分離方法及び分離装置並びに分離紙片を用いた動物用敷料 |
| JP4934273B2 (ja) | 2004-09-17 | 2012-05-16 | 吉野石膏株式会社 | 石膏ボードの製造方法 |
| JP4960600B2 (ja) | 2005-03-28 | 2012-06-27 | 株式会社トクヤマ | 廃石膏の処理方法 |
| CN101189126A (zh) | 2005-06-09 | 2008-05-28 | 美国石膏公司 | 改进分散剂在制造石膏产品方面的功效的方法 |
| US7736720B2 (en) | 2005-06-09 | 2010-06-15 | United States Gypsum Company | Composite light weight gypsum wallboard |
| FR2899225B1 (fr) * | 2006-03-30 | 2008-05-30 | Lafarge Platres | Plaque de platre allegee et composition de pate de platre utile pour sa fabrication. |
| WO2008076700A2 (en) | 2006-12-13 | 2008-06-26 | Rambus Inc. | Interface with variable data rate |
| EP2030693B1 (de) | 2007-08-30 | 2011-10-19 | GFR Gesellschaft für die Aufbereitung und Verwertung von Reststoffen mbH | Aufbereitung von Gipsplattenabfällen zum Zwecke der hochwertigen Wiederverwertung der Einzelkomponenten Gips und Karton |
| US7861955B2 (en) | 2007-11-15 | 2011-01-04 | United States Gypsum Company | Wet-grinding gypsum with polycarboxylates |
| US7918950B2 (en) | 2007-12-20 | 2011-04-05 | United States Gypsum Company | Low fiber calcination process for making gypsum fiberboard |
| JP2012241247A (ja) * | 2011-05-20 | 2012-12-10 | Sumitomo Metal Mining Co Ltd | 有価金属の回収方法 |
| JP2013224251A (ja) | 2012-03-21 | 2013-10-31 | Tokuyama Corp | 石膏粉末及び石膏成形体の製造方法 |
| US20150376063A1 (en) * | 2014-06-27 | 2015-12-31 | Boral Ip Holdings (Australia) Pty Limited | Ultra-Lightweight Gypsum Wallboard |
| US20160214895A1 (en) | 2015-01-27 | 2016-07-28 | International Material Recovery Inc. | Apparatus and method for recycling gypsum |
| JP6401081B2 (ja) * | 2015-03-06 | 2018-10-03 | 国立大学法人九州大学 | 選鉱方法 |
| GB201523032D0 (en) * | 2015-12-29 | 2016-02-10 | Knauf Insulation Doo Skofja Loka | Insulation panel |
-
2017
- 2017-06-29 CN CN201780092374.2A patent/CN110785389A/zh active Pending
- 2017-06-29 AU AU2017421096A patent/AU2017421096B2/en active Active
- 2017-06-29 KR KR1020227017943A patent/KR102626622B1/ko active IP Right Grant
- 2017-06-29 KR KR1020197037914A patent/KR20200024157A/ko not_active IP Right Cessation
- 2017-06-29 RU RU2020103215A patent/RU2738561C1/ru active
- 2017-06-29 US US16/619,219 patent/US12036561B2/en active Active
- 2017-06-29 WO PCT/EP2017/000772 patent/WO2019001677A1/en unknown
- 2017-06-29 EP EP17739867.4A patent/EP3645480A1/en active Pending
- 2017-06-29 UA UAA202000422A patent/UA126479C2/uk unknown
- 2017-06-29 CA CA3064306A patent/CA3064306C/en active Active
- 2017-06-29 JP JP2019572415A patent/JP7355654B2/ja active Active
-
2018
- 2018-06-29 AR ARP180101831A patent/AR112045A1/es active IP Right Grant
-
2019
- 2019-11-22 PH PH12019502628A patent/PH12019502628A1/en unknown
-
2022
- 2022-01-14 JP JP2022004355A patent/JP2022064907A/ja active Pending
- 2022-10-06 AR ARP220102699A patent/AR127263A2/es unknown
Also Published As
| Publication number | Publication date |
|---|---|
| AU2017421096A1 (en) | 2019-11-07 |
| KR102626622B1 (ko) | 2024-01-19 |
| KR20200024157A (ko) | 2020-03-06 |
| AR127263A2 (es) | 2024-01-03 |
| JP7355654B2 (ja) | 2023-10-03 |
| US12036561B2 (en) | 2024-07-16 |
| KR20220080006A (ko) | 2022-06-14 |
| UA126479C2 (uk) | 2022-10-12 |
| AU2017421096B2 (en) | 2024-03-07 |
| RU2738561C1 (ru) | 2020-12-14 |
| PH12019502628A1 (en) | 2020-09-14 |
| CN110785389A (zh) | 2020-02-11 |
| EP3645480A1 (en) | 2020-05-06 |
| JP2022064907A (ja) | 2022-04-26 |
| CA3064306C (en) | 2024-05-28 |
| AR112045A1 (es) | 2019-09-11 |
| JP2020528859A (ja) | 2020-10-01 |
| US20200179939A1 (en) | 2020-06-11 |
| WO2019001677A1 (en) | 2019-01-03 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |
|
| EEER | Examination request |
Effective date: 20211223 |