AU718766B2 - Synchronous compensator plant - Google Patents

Synchronous compensator plant Download PDF

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Publication number
AU718766B2
AU718766B2 AU29879/97A AU2987997A AU718766B2 AU 718766 B2 AU718766 B2 AU 718766B2 AU 29879/97 A AU29879/97 A AU 29879/97A AU 2987997 A AU2987997 A AU 2987997A AU 718766 B2 AU718766 B2 AU 718766B2
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Australia
Prior art keywords
plant
winding
machine
stator
insulation
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AU2987997A (en
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Bertil Berggren
Mats Leijon
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60MPOWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
    • B60M3/00Feeding power to supply lines in contact with collector on vehicles; Arrangements for consuming regenerative power
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/288Shielding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/32Insulating of coils, windings, or parts thereof
    • H01F27/323Insulation between winding turns, between winding layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F29/00Variable transformers or inductances not covered by group H01F21/00
    • H01F29/14Variable transformers or inductances not covered by group H01F21/00 with variable magnetic bias
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/10Composite arrangements of magnetic circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00Cores, Yokes, or armatures
    • H01F3/10Composite arrangements of magnetic circuits
    • H01F3/14Constrictions; Gaps, e.g. air-gaps
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H3/00Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection ; integrated protection
    • H02H3/02Details
    • H02H3/025Disconnection after limiting, e.g. when limiting is not sufficient or for facilitating disconnection
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/04Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for rectification
    • H02K11/049Rectifiers associated with stationary parts, e.g. stator cores
    • H02K11/05Rectifiers associated with casings, enclosures or brackets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/12Impregnating, heating or drying of windings, stators, rotors or machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/12Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
    • H02K3/14Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots with transposed conductors, e.g. twisted conductors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/40Windings characterised by the shape, form or construction of the insulation for high voltage, e.g. affording protection against corona discharges
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/48Fastening of windings on the stator or rotor structure in slots
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2823Wires
    • H01F2027/2833Wires using coaxial cable as wire
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/32Insulating of coils, windings, or parts thereof
    • H01F2027/329Insulation with semiconducting layer, e.g. to reduce corona effect
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F29/00Variable transformers or inductances not covered by group H01F21/00
    • H01F29/14Variable transformers or inductances not covered by group H01F21/00 with variable magnetic bias
    • H01F2029/143Variable transformers or inductances not covered by group H01F21/00 with variable magnetic bias with control winding for generating magnetic bias
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • H02K1/165Shape, form or location of the slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2203/00Specific aspects not provided for in the other groups of this subclass relating to the windings
    • H02K2203/15Machines characterised by cable windings, e.g. high-voltage cables, ribbon cables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S174/00Electricity: conductors and insulators
    • Y10S174/13High voltage cable, e.g. above 10kv, corona prevention
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S174/14High voltage cable, e.g. above 10kv, corona prevention having a particular cable application, e.g. winding
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    • Y10S174/15High voltage cable, e.g. above 10kv, corona prevention having a particular cable application, e.g. winding in a power generation system, e.g. prime-mover dynamo, generator system
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S174/20Stator
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S174/22Winding per se
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S174/25Transformer
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    • Y10S174/13High voltage cable, e.g. above 10kv, corona prevention
    • Y10S174/26High voltage cable, e.g. above 10kv, corona prevention having a plural-layer insulation system
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10S174/27High voltage cable, e.g. above 10kv, corona prevention having a plural-layer insulation system including a semiconductive layer
    • Y10S174/28Plural semiconductive layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)
  • Windings For Motors And Generators (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Supply And Distribution Of Alternating Current (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)
  • Emergency Protection Circuit Devices (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Control Of Eletrric Generators (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Synchronous Machinery (AREA)
  • Engine Equipment That Uses Special Cycles (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Mobile Radio Communication Systems (AREA)

Description

SYNCHRONOUS COMPENSATOR PLANT TECHNICAL FIELD OF THE INVENTION The present invention relates to electric machines intended for connection to distribution or transmission networks, hereinafter termed power networks.
More specifically the invention relates to synchronous compensator plants for the above purpose.
BACKGROUND ART Reactive power is present in all electric power systems that transfer alternating current. Many loads consume not only active power but also reactive power.
Transmission and distribution of electric power per se entails reactive losses as a result of series inductances in transformers, overhead lines and cables.
Overhead lines and cables also produce reactive power as a result of S°capacitive connections between phases and between phases and earth potential.
At stationary operation of an alternating current system, active power production and consumption must be in agreement in order to obtain nominal *"frequency. An equally strong coupling exists between reactive power balance and voltages in the electric power network. If reactive power consumption and production are not balanced in a suitable manner, the consequence may be S 20 unacceptable voltage levels in parts of the electric power network. An excess oof reactive power in one area leads to high voltages, whereas a deficiency leads to low voltages.
00'.0 Contrary to active power balance at a nominal frequencies, which is controlled solely with the aid of the active power starter of the generator, a suitable reactive power balance is obtained with the aid of both controllable excitation of synchronous generators and of other components spread out in the system.
Examples of such (phase compensation) components are shunt reactors, shunt capacitors, synchronous compensators and SVCs (Static Var.
Compensators).
The location of these phase compensation components in the electric power network affects not only the voltage in various parts of the electric power network, but also the losses in the electric power network since the transfer of reactive power, like the transfer of active power, gives rise to losses and thus heating. It is consequently desirable to place these compensation components so that losses are minimised and the voltage in all parts of the electric power network is acceptable.
The shunt reactor and shunt capacitor are usually permanently connected or connected via a mechanical breaker mechanism to the electric power network. In other words, the reactive power consumed/produced by these components is not continuously controllable. The reactive power produced/consumed by the synchronous compensator and the SVC, on the other hand, is continuously controllable. These two components are consequently used if there is a demand for high-performance voltage control.
The following is a brief description of the technology for phase compensation with the aid of synchronous compensator and SVC.
SThe synchronous compensator is in principle a synchronous motor running at no load, i.e. it takes active power from the electric power network equivalent to the machine losses.
S" The rotor shaft of a synchronous compensator is usually horizontal and the rotor generally has six or eight salient poles. The rotor is usually dimensioned thermally so that the synchronous compensator, in over-excited state, can a* 20 produce approximately 100% of the apparent power the stator is thermally dimensioned for (rated output) in the form of reactive power. In under-excited state, when the synchronous compensator consumes reactive power, it consumes approximately 60% of the rated output (standard value, depending on how the machine is dimensioned). This gives a control area of approximately 160% of rated output over which the reactive power consumption/production can be continuously controlled. If the machine has salient poles with relatively little reactance in transverse direction, and is provided with excitation equipment enabling both positive and negative excitation, more reactive power can be consumed than the 60% of rated output stated above, without the machine exceeding the stability limit. Modern synchronous compensators are normally equipped with fast excitation systems, preferably a thyristor-controlled static exciter where the direct current .2 r/.asis supplied to the rotor via slip rings. This solution enables both positive and Snegative supply as above.
The magnetic circuits in a synchronous compensator usually includes a laminated core, e.g. of sheet steel with a welded construction. To provide ventilation and cooling the core is often divided into stacks with radial and/or axial ventilation ducts. For larger machines the laminations are punched out in segments which are attached to the frame of the machine, the laminated core being held together by pressure fingers and pressure rings. The winding of the magnetic circuit is disposed in slots in the core, the slots generally having a cross section in the shape of a rectangle or trapezium.
In multi-phase electric machines the windings are made as either single or double layer windings. With single layer windings there is only one coil side per slot, whereas with double layer windings there are two coil sides per slot.
By coil side is meant one or more conductors combined vertically or e09 horizontally and provided with a common coil insulation, i.e. an insulation designed to withstand the rated voltage of the machine to earth.
S 15 Double-layer windings are generally made as diamond windings whereas single layer windings in the present context can be made as diamond or flat windings. Only one (possibly two) coil width exists in diamond windings S°whereas flat windings are made as concentric windings, i.e. with widely varying coil width. By coil width is meant the distance in arc dimension S 20 between two coil sides pertaining to the same coil.
Normally all large machines are made with double-layer winding and coils of 0 the same size. Each coil is placed with one side in one layer and the other side in the other layer. This means that all coils cross each other in the coil l end. If there are more than two layers these crossings complicate the winding 25 work and the coil end is less satisfactory.
It is considered that coils for rotating machines can be manufactured with good results up to a voltage range of 10-20 KV.
A synchronous compensator has considerable short-duration overload capacity. In situations when electro-mechanical oscillations occur in the power system the synchronous compensator can briefly supply reactive power RA41 up to twice the rated output. The synchronous compensator also has a more long-lasting overload capacity and is often able to supply 10 to 20% more 7, than rated output for up to 30 minutes.
Synchronous compensators exist in sizes from a few MVA to hundreds of MVA. The losses for a synchronous compensator cooled by hydrogen gas amount to approximately 10 W/kvar, whereas the corresponding figure for aircooled synchronous compensators is approximately 20 W/kvar.
Synchronous compensators were preferably installed in the receiving end of long radial transmission lines and in important nodes in masked electric power networks with long transmission lines, particularly in areas with little local generation. The synchronous compensator is also used to increase the short-circuit power in the vicinity of HVDC inverter stations.
10 The synchronous compensator is most often connected to points in the electric power network where the voltage is substantially higher than the synchronous compensator is designed for. This means that, besides the synchronous °,.compensator, the synchronous compensator plant generally includes a stepup transformer, a busbar system between synchronous compensator and a6 a. 15 transformer, a generator breaker between synchronous compensator and transformer, and a line breaker between transformer and electric power network, see the single-line diagram in Figure 1.
SOIn recent years SVCs have to a great extend replaced synchronous compensators in new installations because of their advantages particularly with regard to cost, but also in certain applications because of technical advantages.
a The SVC concept (Static Var. Compensator) is today the leading concept for i0 i
S
Sireactive power compensation and, as well as in many cases replacing the I. o: synchronous compensator in the transmission network, it also has industrial applications in connection with electric arc furnaces. SVCs are static in the sense that, contrary to synchronous compensators, they have no movable or rotating main components.
SVC technology is based on rapid breakers built up of semi-conductors, thyristors. A thyristor can switch from isolator to conductor in a few millionths of a second. Capacitors and reactors can be connected or disconnected with negligible delay with the aid of thyristor bridges. By combining these two Z r- components reactive power can be steplessly either supplied or extracted.
(IY. Capacitor banks with different reactive power enable the supplied reactive power to be controlled in steps.
A SVC plant consists of both capacitor banks and reactors and since the thyristors generate harmonics, the plant also includes harmonic filters.
Besides control equipment, a transformer is also required between the compensation equipment and the network in order to obtain optimal compensation from the size and cost point of view. SVC plant is available in size from a few MVA up to 650 MVA, with nominal voltages up to 765 kV.
Various SVC plant types exist, named after how the capacitors and reactors are combined. Two usual elements that may be included are TSC or TCR.
10 TSC is a thyristor-controlled reactive power-producing capacitor and TCR is a thyristor-controlled reactive power-consuming reactor. A usual type is a 8 combination of these elements, TSC/TCR.
0• 0 The magnitude of the losses depends much on which type of plant the SVC belongs to, e.g. a FC/TCR type (FC means that the capacitor is fixed) has considerably greater losses than a TSC/TCR. The losses for the latter type are approximately comparable with the losses for a synchronous ocompensator.
It should be evident from the above summary of the phase compensation technology that this can be divided into two principal concepts, namely 20 synchronous compensation and SVC.
These concepts have different strengths and weaknesses. Compared with the synchronous compensator, the SVC has the main advantage of being *cheaper. However, it also permits somewhat faster control which may be an advantage in certain applications.
The drawbacks of the SVC as compared with the synchronous compensator include: it has no overload capacity. In operation at its capacitive limit the SVC becomes in principle a capacitor, i.e. if the voltage drops then the h. reactive power production drops with the square of the voltage. If the purpose of the phase compensation is to enable transfer of power over long distances the lack of overload capacity means that, in order to avoid stability problems, a 1. 'V.
6 higher rated output must be chosen if SVC plant is selected than if synchronous compensator plant is selected.
it requires filters if it includes a TCR.
it does not have a rotating mass with internal voltage source. This is an advantage with the synchronous compensator, particularly in the vicinity of HVDC transmission.
The present invention relates to a new synchronous compensator plant.
Rotating electric machines have started to be used, for instance, for producing/consuming reactive power with the object of achieving phase 10 compensation in a network.
o* 0 The following is a brief description of this technology, i.e. phase compensation by means of synchronous compensators and other conventional technology 060° for compensating reactive power.
Reactive power should be compensated locally at the consumption point in order to avoid reactive power being transferred to the network and giving rise to losses. The shunt reactor, shunt capacitors, synchronous compensator and e SVC represent different ways of compensating for the need for reactive power in transmission and sub-transmission networks.
S. A synchronous compensator is in principle a synchronous motor running in 20 neutral i.e. it takes active power from the network, corresponding to the losses of the machine. The machine can be under-excited or over-excited in order to :consume or produce reactive power, respectively. Its production/consumption O 00 -•of reactive power can be continuously regulated.
In over-excited state the synchronous compensator has a relatively large short-term overload capacity of 10-20% for up to 30 minutes. In under-excited state, when the machine consumes reactive power, it can normally consume approximately 60% of rated output (standard value depending on how the machine is dimensioned). This gives a control area of approximately 160% of rated output.
If the machine has salient poles with relatively little reactance in transverse direction and is provided with excitation plant enabling negative excitation, it is possible for more reactive power to be consumed than the above-stated of rated output, without the machine exceeding the stability limit. Modern synchronous compensators are normally equipped with rapid excitation systems, preferably a thyristor-controlled static exciter in which the direct current is supplied to the rotor via slip rings. This solution also permits negative excitation in accordance with the above.
Synchronous compensators are used today primarily to generate and consume reactive power in the transmission network in connection with HVDC inverter stations because of the ability of the synchronous compensator to increase the short-circuiting capacity, which the SVC lacks. In recent years the SVC has replaced the synchronous compensator in new installations e because of its advantages as regards cost and construction.
15 The present invention relates to the first-mentioned concept, i.e. synchronous S°compensation.
DESCRIPTION OF THE INVENTION Against this background, one object of the invention is to provide a better S.g synchronous compensator plant than is possible with known technology, by reducing the number of electrical components necessary when it is to be connected to high-voltage networks, including those at a voltage level of 36 kV and above.
OS
This object has been achieved according to a first aspect of the invention in S°that a plant of the type described in the preamble to claim 1 includes the o. 25 special features defined in the characterising part of the claim.
Thanks to the fact that the winding(s) in the rotating electric machine in the synchronous compensator plant is/are manufactured with this special solid insulation, a voltage level can be achieved for the machine which is far above the limits a conventional machine of this type can be practically or financially constructed for. The voltage level may reach any level applicable in power Snetworks for distribution and transmission. The advantage is thus achieved ,,that the synchronous compensator can be connected directly to such networks )without intermediate connection of a step-up transformer.
Elimination of the transformer per se entails great savings in cost, weight and space, but also has other decisive advantages over a convention synchronous compensator plant.
The efficiency of the plant is increased and the losses are avoided that are incurred by the transformer's consumption of reactive power and the resultant turning of the phase angle. This has a positive effect as regards the static and dynamic stability margins of the system. Furthermore, a convention transformer contains oil, which entails a fire risk. This is eliminated in a plant according t the invention, and the requirement for various types of fireprecautions is reduced. Many other electrical coupling components and protective equipment are also reduced. This gives reduced plant costs and less need for service and maintenance.
o. These and other advantages result in a synchronous compensator plant being considerably smaller and less expensive than a conventional plant, and that 15 the operating economy is radically improved thanks to less maintenance and smaller losses.
6 Thanks to these advantages a synchronous compensator plant according to the invention will contribute to this concept being financially competitive with the SVC concept (see above) and even offering cost benefits in comparison with this.
:0 The fact that the invention makes the synchronous compensator concept competitive in comparison with the SVC concept therefore enables a return to Sthe use of synchronous compensator plants. The drawbacks associated with SVC compensation are thus no longer relevant. The complicated, bulky S 25 banks of capacitors and reactors in a SVC plant are one such drawback.
SiAnother big drawback with SVC technology is its static compensation which does not give the same stability as that obtained by the inertia obtained in a rotating electric machine with its rotating e.m.f. as regards both voltage and phase angle. A synchronous compensator is therefore better able to adjust to temporary interference in the network and to fluctuations in the phase angle.
The thyristors that control a SVC plant are also sensitive to displacement of the phase angle. A plant according to the invention also enables the problem of harmonics to be solved.
The synchronous compensator plant according to the invention thus enables the advantages of synchronous compensator technology over SVC technology to be exploited so that a more efficient and stable compensation is obtained at a cost superior to this from the point of view of both plant investment and operation.
The plant according to the invention is small, inexpensive, efficient and reliable, both in comparison with a conventional synchronous compensator and a SVC.
Another object of the invention is to satisfy the need for fast, continuously controllable reactive power which is directly connected to sub-transmission or -;.transmission level in order to manage the system stability and/or dependence on rotating mass and the electro-motive force in the vicinity of HVDC S"transmission. The plants shall be able to supply anything from a few MVA up to thousands of MVA.
o• o6 U 15 The advantage gained by satisfying said objects is the avoidance of the intermediate transformer, the reactance of which otherwise consumes reactive power. This also enables the avoidance of traditional high-power breakers.
Advantages are also obtained as regards network quality since there is 09 S.rotating compensation. With a plant according to the invention the overload 20 capacity is also increased, which with the invention may be +100%. The synchronous compensator according to the invention may be given higher overload capacity in over-excited operation than conventional synchronous compensators, both as regards short-during and long-duration overload capacity. This is primarily because the time constants for heating the stator 25 are large with electric insulation of the stator winding according tothe invention. However, the thermal dimensioning of the rotor must be such that it does not limit the possibilities of exploiting this overload capacity. This enables the use of a smaller machine. The control region may be longer than with existing technology.
To accomplish this the magnetic circuit in the electric machine included in the synchronous compensator plant is formed with threaded permanent insulating cable with included earth. The invention also relates to a procedure for manufacturing such a magnetic circuit.
The major and essential difference between known technology and the embodiment according to the invention is thus that this is achieved with an electric machine provided with solid insulation, the magnetic circuit(s) of the winding(s) being arranged to be directly connected via breakers and isolators to a high supply voltage of between 20 and 800 kV, preferably higher than 36 kV. The magnetic circuit thus includes a laminated core having a winding consisting of a threaded cable with one or more permanently insulated conductors having a semiconducting layer both at the conductor and outside the insulation, the outer semiconducting layer being connected to earth potential.
To solve the problems arising with direct connection of electric machines to all types of high-voltage power networks, a machine in the plant according to the invention has a number of features as mentioned above, which differ distinctly from known technology. Additional features and further embodiments are defined in the dependent claims and are discussed in the following.
S"Such features mentioned above and other essential characteristics of the o.
synchronous compensator plant and the electric machine according to the invention included therein, include the following: The winding of the magnetic circuit is produced from a cable having 20 one or more permanently insulated conductors with a semiconducting layer at both conductor and sheath. Some typical conductors of this type are PEX cable or a cable with EP rubber insulation which, however, for the present purpose are further developed both as regards the strands in the conductor and the nature of the outer sheath. PEX crosslinked polyethylene (XLPE).
25 EP ethylene propylene.
Cables with circular cross section are preferred, but cables with some other cross section may be used in order to obtain better packing density, for instance.
Such a cable allows the laminated core to be designed according to the invention in a new and optimal way as regards slots and teeth.
The winding is preferably manufactured with insulation in steps for Sbest utilisation of the laminated core.
11 The winding is preferably manufactured as a multi-layered, concentric cable winding, thus enabling the number of coil-end intersections to be reduced.
The slot design is suited to the cross section of the winding cable so that the slots are in the form of a number of cylindrical openings running axially and/or radially outside each other and having an open waist running between the layers of the stator winding.
The design of the slots is adjusted to the relevant cable cross section and to the stepped insulation of the winding. The stepped insulation allows the magnetic core to have substantially constant tooth width, irrespective of the radial extension.
S- The abovementioned further development as regards the strands entails the winding conductors consisting of a number of impacted •strata/layers, i.e. insulated strands that from the point of view of an electric 15 machine, are not necessarily correctly transposed, uninsulated and/or insulated from each other.
The abovementioned further development as regards the outer S-sheath entails that at suitable points along the length of the conductor, the outer sheath is cut off, each cut partial length being connected directly to earth potential.
The use of a cable of the type described above allows the entire length of the outer sheath of the winding, as well as other parts of the plant, to be kept at earth potential. An important advantage is that the electric field is close to zero within the coil-end region outside the outer semiconducting layer. With earth potential on the outer sheath the electric field need not be controlled.
This means that no field concentrations will occur either in the core, in the coilend regions or in the transition between them.
The mixture of insulated and/or uninsulated impacted strands, or transposed strands, results in low stray losses.
0 3O- The cable for high voltage used in the magnetic circuit winding is constructed r JI of an inner core/conductor with a plurality of strands, at least two semiconducting layers, the innermost being surrounded by an insulating layer, which is in turn surrounded by an outer semiconducting layer having an outer diameter in the order of 20-250 mm and a conductor area in the order of 30-3000 mm 2 According to a particularly preferred embodiment of the invention, at least two of these layers, preferably all three, have the same coefficient of thermal expansion. The decisive benefit is thus achieved that defects, cracks or the like are avoided at thermal movement in the winding.
The invention also relates to a procedure for manufacturing the magnetic circuit for the electric machine included in the synchronous compensator plant. The procedure entails the winding being placed in the slots by threading the cable through the cylindrical openings in the slots.
""*"From another aspect of the invention, the object has been achieved in that a plant of the type described in the preamble to claim 35 is given the special 15 features defined in the characterising part of this claim.
O•
Since the insulation system, suitably permanent, is designed so that from the thermal and electrical point of view it is dimensioned for over 36 kV, the plant can be connected to high-voltage power networks without any intermediate step-up transformer, thereby achieving the advantages referred to above.
Such a plant is preferably, but not necessarily, constructed to include the features defined for the plant as claimed in any of claims 1-34.
The abovementioned and other advantageous embodiments of the invention are defined in the dependent claims.
BRIEF DESCRIPTION OF THE DRAWINGS The invention will be described in more detail in the following detailed description of a preferred embodiment of the construction of the magnetic circuit of the electrical machine in the synchronous compensator plant, with reference to the accompanying drawings in which J-0RA Figure 1 shows a single line diagram of the invented synchronous compensator plant Figure 2 shows a schematic axial end view of a sector of the stator in an electric machine in the synchronous compensator plant according to the invention, and Figure 3 shows an end view, step-stripped, of a cable used in the winding of the stator according to Figure 2.
DESCRIPTION OF A PREFERRED EMBODIMENT Figure 1 shows a single line diagram of the synchronous compensator plant according to a preferred embodiment of the invention, where the machine is arranged for direct connection to the power network, without any step-up transformer, at two different voltage levels.
440S6 0O• In the schematic axial view through a sector of the stator 1 according to Figure 2, pertaining to the electric machine included in the synchronous compensator plant, the rotor 2 of the machine is also indicated. The stator 1 is composed in conventional manner of a laminated core. Figure 1 shows a sector of the 15 machine corresponding to one pole pitch. From a yoke part 3 of the core situated radially outermost, a number of teeth 4 extend radially in towards the rotor 2 and are separated by slots 5 in which the stator winding is arranged.
Cables 6 forming this stator winding, are high-voltage cables which may be of substantially the same type as those used for power distribution, i.e. PEX 20 cables. One difference is that the outer, mechanically-protective sheath, and 00 the metal screen normally surrounding such power distribution cables are S-eliminated so that the cable for the present application includes only the conductor and at least one semiconducting layer on each side of an insulating layer. Thus, the semiconducting layer which is sensitive to mechanical 25 damage lies naked on the surface of the cable.
000 The cables 6 are illustrated schematically in Figure 2, only the conducting central part of each cable part or coil side being drawn in. As can be seen, each slot 5 has varying cross section with alternating wide parts 7 and narrow parts 8. The wide parts 7 are substantially circular and surround the cabling, the waist parts between these forming narrow parts 8. The waist parts serve to radially fix the position of each cable. The cross section of the slot 5 also R- narrows radially inwards. This is because the voltage on the cable parts is -j lower the closer to the radially inner part of the stator 1 they are situated.
i, Slimmer cabling can therefore be used there, whereas coarser cabling is 14 necessary further out. In the example illustrated, cables of three different dimensions are used, arranged in three correspondingly dimensioned sections 51, 52, 53 and slots 5. An auxiliary power winding 9 is arranged outermost.
Figure 3 shows a step-wise stripped end view of a high-voltage cable for use in an electric machine according to the present invention. The high-voltage cable 6 includes one or more conductors 31, each of which includes a number of strands 36 which together give a circular cross section of copper for instance. These conductors 31 are arranged in the middle of the high-voltage cable 6 and in the shown embodiment each is surrounded by a part insulation However, it is feasible for the part insulation 35 to be omitted on one of the four conductors 31. The number of conductors 31 need not, of course, be restricted to four, but may be more or less. The conductors 31 are together surrounded by a first semiconducting layer 32. Around this first 15 semiconducting layer 32 is an insulating layer 33, e.g. PEX insulating, which is in turn surrounded by a second semiconducting layer 34. Thus the concept "high-voltage cable" in this application need not include any metallic screen or outer sheath of the type that normally surrounds such a cable for power distribution.
0*
S
O•
°o

Claims (16)

1. A synchronous compensator plant having at least one rotating electric machine having at least one winding, characterised in that the winding in at least one of the electric machines includes an insulation system including at least two semiconducting layers, each layer constituting essentially an equipotential surface and also including solid insulation disposed therebetween.
2. A plant as claimed in claim 1, characterised in that at least one of the layers has substantially the same coefficient of thermal expansion as the solid 10 insulation. O* S
3. A plant as claimed in either of claims 1 or 2, characterised in that the insulation is built up of a cable intended for high voltage and including one or more current-carrying conductors surrounded by at least one semiconducting .:layer with intermediate insulating layer of solid insulation.
4. A plant as claimed in claim 3, characterised in that the innermost semiconducting layer is at substantially the same potential as the conductor(s). A plant as claimed in either of claims 3 or 5, characterised in that the one of the outer semiconducting layers is arranged to form essentially an 20 equipotential surface surrounding the conductor(s).
6. A plant as claimed in claim 5, characterised in that said outer S semiconducting layer is connected to a selected potential.
7. A plant as claimed in claim 6, characterised in that the selected potential is earth potential.
8. A plant as claimed in any one of claims 3-7, characterised in that at least two of said layers have substantially the same coefficient of thermal expansion. A plant as claimed in any one of claims 3-5, characterised in that the 16 current carrying conducting includes a plurality of strands, only a few of the strands being uninsulated from each other. A plant as claimed in any one of claims 1-9, characterised in that the winding consists of a cable having one or more current-carrying conductors each conductor consisting of a number of strands, an inner semiconducting layer being arranged around each conductor, an insulating layer of solid insulation being arranged around each inner semiconducting layer and an outer semiconducting layer being arranged around each insulating layer.
11. A plant as claimed in claim 10, characterised in that the cable also includes a metal screen and a sheath.
12. A plant as claimed in any one of the preceding claims, characterised in that a magnetic circuit is arranged in a rotating electric machine, the stator of which is cooled at earth potential.
13. A plant as claimed in any one of the preceding claims, characterised in that a magnetic circuit of the electric machine includes a stator winding 0 0" placed in a slot, said slot being designed as a number of cylindrical openings running axially and radially outside each other, having substantially circular 0ooo cross section and separated by narrow waist parts between the cylindrical openings. 0* 20 14. A plant as claimed in claim 13, characterised in that the phases of ~the stator winding are Y-connected.
15. A plant as claimed in claim 14, characterised in that the Y-point of the stator winding is insulated from earth potential or connected to earth potential via a high-ohmic impedance and protected from over-voltages by means of surge arresters.
16. A plant as claimed in claim 14, characterised in that the Y-point of the stator winding is earthed via a suppression filter of third harmonic type, which suppression filter is designed to greatly reduce or eliminate third harmonic currents in the electric machine at the same time as being dimensioned to limit voltages and currents in the event of faults in the plant. 17
17. A plant as claimed in claim 16, characterised in that the suppression filter is protected from over-voltages by means of surge arresters, the latter being connected in parallel with the suppression filter.
18. A plant as claimed in claims 3 and 14, characterised in that the cable constituting the stator winding has a gradually decreasing insulation seen from the high-voltage side towards the Y-point.
19. A plant as claimed in claim 18, characterised in that the gradual decrease in the insulation thickness is stepwise or continuos. A plant as claimed in claims 13 and 18, characterised in that the 10 circular cross section of the substantially cylindrical slots for the stator winding o has decreasing radius seen from the yoke portion towards the rotor.
98. 21. A plant as claimed in any of claims 12-20, characterised in that the rotating part has an inertia and electromotive force. 22. A plant as claimed in claim 21, characterised in that the machine can be started from a local power supply. 23. A plant as claimed in claim 22, characterised in that the machine has .o two or more poles. to 6 24. A plant as claimed in claim 23, characterised in that the rotor and the 0:0000 stator are so dimensioned that at nominal voltage, nominal power factor and 9 over-excited operation, the thermally based current limits of stator and rotor exceeded approximately simultaneously. 9. A plant as claimed in claim 23, characterised in that the rotor and the stator are so dimensioned that at nominal voltage, nominal power factor and over-excited operation, the thermally based stator current limit is exceeded before the thermally based rotor current limit has been exceeded. 26. A plant as claimed in either of claims 24 or 25, characterised in that it has 100% overload capacity at nominal voltage, nominal power factor and at Sover-excited operation. 18 27. A plant as claimed in claim 24 or claim 25, characterised in that the rotor poles are pronounced. 28. A plant as claimed in claim 27, characterised in that the quadrature- axis synchronous reactance is considerably less than the direct-axis synchronous reactance. 29. A plant as claimed in claim 28, characterised in that the machine is equipped with excitation systems enabling both positive and negative excitation. A plant as claimed in any of claims 3-29, characterised in that the cables with solid insulation intended for high voltage have a conductor area between 30 and 3000 mm 2 and have an outer cable diameter of between and 250mm. 31. A plant as claimed in any one of the preceding claims, characterised in that the stator and rotor circuits are provided with cooling means in which the coolant is in liquid and/or gaseous form. 32. A plant as claimed in any one of the preceding claims, characterised in that the machine is arranged for connection to several different voltage o levels. I 33. A plant as claimed in any of claims 1-32, characterised in that the 20 machine is connected to the power network without any step-up transformer. S• 34. A plant as claimed in any one of the preceding claims, characterised in that the winding of the machine is arranged for self-regulating field control and lacks auxiliary means for control of the field. A synchronous compensator plant as claimed in any one of the preceding claims including at least one rotating electric machine having at least one winding, characterised in that the winding has an insulation system which, as regards its thermal and electrical properties, permits a voltage level in the machine exceeding 36 kV. A synchronous compensator plant as claimed in claim 19 characterised in that it includes the features defined for the plant as claimed in any one of claims 1-34. 37. A rotating electric machine in the form of a synchronous compensator having at least one winding, characterised in that the winding includes an insulation system including at least two semiconducting layers, each layer constituting essentially one equipotential surface, with solid insulation disposed therebetween. 38. A rotating electric machine as claimed in claim 37, characterised in that it includes the features defined for the electrical machine in the plant as claimed in any one of the claims 2-36. 39. A rotating electric machine substantially as described in the specification with reference to and as illustrated by the accompanying drawings. Dated this 22nd day of February 2000 .15 ASEA BROWN BOVERI AB By their Patent Attorneys, S. COLLISON CO. o* o
AU29879/97A 1996-05-29 1997-05-27 Synchronous compensator plant Ceased AU718766B2 (en)

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AU30525/97A Abandoned AU3052597A (en) 1996-05-29 1997-05-27 Rotating electric machine for high voltage
AU29882/97A Ceased AU718708B2 (en) 1996-05-29 1997-05-27 High-voltage plants with electric motors
AU29873/97A Ceased AU731064B2 (en) 1996-05-29 1997-05-27 Rotating electric machines with magnetic circuit for high voltage and method for manufacturing the same
AU29881/97A Abandoned AU2988197A (en) 1996-05-29 1997-05-27 A turbo-generator plant
AU29885/97A Abandoned AU2988597A (en) 1996-05-29 1997-05-27 A rotating asynchronous converter and a generator device
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AU29873/97A Ceased AU731064B2 (en) 1996-05-29 1997-05-27 Rotating electric machines with magnetic circuit for high voltage and method for manufacturing the same
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