WO2024108542A1 - 一种组合式冒口易割片压铸成型设备及方法 - Google Patents
一种组合式冒口易割片压铸成型设备及方法 Download PDFInfo
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- WO2024108542A1 WO2024108542A1 PCT/CN2022/134327 CN2022134327W WO2024108542A1 WO 2024108542 A1 WO2024108542 A1 WO 2024108542A1 CN 2022134327 W CN2022134327 W CN 2022134327W WO 2024108542 A1 WO2024108542 A1 WO 2024108542A1
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- component
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- easy
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- 238000004512 die casting Methods 0.000 title claims abstract description 40
- 238000000465 moulding Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 146
- 238000002347 injection Methods 0.000 claims abstract description 93
- 239000007924 injection Substances 0.000 claims abstract description 93
- 239000000463 material Substances 0.000 claims abstract description 89
- 239000004576 sand Substances 0.000 claims abstract description 82
- 229910052742 iron Inorganic materials 0.000 claims abstract description 73
- 210000000078 claw Anatomy 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 39
- 230000005540 biological transmission Effects 0.000 claims description 37
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 4
- 125000004122 cyclic group Chemical group 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims description 2
- 230000000903 blocking effect Effects 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract 2
- 238000000429 assembly Methods 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
- B22C15/02—Compacting by pressing devices only
- B22C15/08—Compacting by pressing devices only involving pneumatic or hydraulic mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C19/00—Components or accessories for moulding machines
Definitions
- the invention relates to the technical field of easy-to-cut sheet production, and in particular to a combined riser easy-to-cut sheet die-casting molding device and method.
- the riser easy-cutting sheet is usually formed by injecting sand into the cavity and heating and pressing. As shown in Figures 18 and 19, in order to meet the needs of production and transportation of the easy-cutting sheet, an iron sheet is embedded at the bottom of the easy-cutting sheet to facilitate transportation under magnetic attraction.
- Chinese patent CN102019355B discloses a manufacturing device and a manufacturing method for a riser easy-to-cut piece, wherein a sand-shooting cylinder is installed on one side above a frame, the sand-shooting cylinder is connected to a sand-shooting tube, a reset cylinder controlled by a 14-station mold rotation is installed in the middle above the frame, a rotating shaft is installed below the reset cylinder, a positioning cylinder is installed on the other side above the frame, a workbench is provided below the positioning cylinder, and a pushing cylinder is installed at the front end above the frame.
- the purpose of the present invention is to address the shortcomings of the prior art and provide a combined riser easy-to-cut sheet die-casting molding equipment, which rotates the magnetic iron sheet of the feeding component to the top of the positioning piece in the cavity until the outer space of the positioning claw is inserted into the positioning piece and withdrawn, the upper mold component moves down to close the cavity, the sand injection component injects sand material, and at the same time, the positioning piece is lowered to below the bottom of the cavity.
- the pressing component is linked to reach one side of the injection channel, and the pressing component presses the remaining material in the injection channel into the cavity.
- the pushing component pushes the positioning piece to the bottom surface of the cavity, the upper mold assembly withdraws, the top support assembly supports the easy-to-cut sheet, and the feeding assembly absorbs the easy-to-cut sheet and transfers it for output, so as to solve the technical problems described in the background technology.
- the present invention provides the following technical solutions:
- a combined riser easy-to-cut sheet die-casting molding equipment comprises: a machine base; and an upper die assembly, the upper die assembly being mounted on the machine base for performing up and down reciprocating movements to combine the die bodies to form a closed cavity; it is characterized in that it also comprises: a lower die assembly, the lower die assembly being arranged below the upper die assembly so that the center of the iron sheet is locked and forms a plurality of groups of cavities with an injection channel on one side with the upper die assembly; an injection assembly, the injection assembly filling the sand material into the cavity through the injection channel and pressing the remaining material in the injection channel into the cavity, the injection assembly being arranged on both sides of the lower die assembly; and a feeding assembly, the feeding assembly sending the iron sheet to the cavity with the top open for die casting and sending out the easy-to-cut sheet after die casting, being mounted on both sides above the lower die assembly.
- the lower mold assembly includes: a mold plate, the mold plate constituting the mold cavity is installed on the machine base; a positioning assembly, the positioning assembly for locking the outer space of the positioning claws on the iron sheet is installed on the bottom edge of the mold cavity; and a top support assembly, the top support assembly used to elastically eject the easy-to-cut sheet after die-casting is movably inserted on the bottom side of the mold cavity, and its power end is arranged corresponding to the iron sheet; the feeding assembly feeds the iron sheet into the mold cavity and rotates until the outer space of the positioning claws is locked on the positioning assembly; the sand mold material enters the mold cavity, causing the positioning assembly to descend below the bottom surface of the mold cavity, and the power returns to the same plane as the bottom surface of the mold cavity when the sand injection stops.
- the positioning assembly includes: a lifting channel opened on the mold plate, a top seat, the top seat whose bottom side is limited by the bottom of the lifting channel and is slidably arranged in the lower section of the lifting channel; a positioning member elastically mounted on the top seat, the top of which extends out of the bottom surface of the cavity and is slidably arranged in the upper section of the lifting channel; and a pushing assembly, the pushing assembly is arranged on the lower side of the top seat, which pushes the top seat after injection to connect with the positioning member and move upward synchronously and makes the top surface of the positioning member rise to the bottom surface of the cavity.
- the injection assembly includes: a sand injection assembly, which is moved to the injection channel to inject sand material and is slidably arranged on the machine base; and a pressing assembly, which reaches one side of the injection channel when the injection channel is evacuated and pushes the sand material into the mold cavity, and is transmission-connected to the sand injection assembly.
- the material pressing assembly includes: a lifting seat; a sand pressing piece, the sand pressing piece arranged corresponding to the injection channel is arranged on one side of the lifting seat; a material pressing power piece, the power end of the material pressing power piece installed on the lifting seat is connected to the sand pressing piece; and a transmission assembly that transmission connects the lifting seat and the sand injection assembly.
- the feeding component includes: a transmission component for delivering iron sheets and outputting easy-to-cut sheets, and the transmission component is arranged on both sides of the lower mold component; a material picking component for electromagnetically attracting iron sheets and easy-to-cut sheets and linkage controlling the cutting off of electromagnetic force to release materials, and the material picking component is arranged on one side above the transmission component.
- the material picking component includes: an electromagnetic suction cup component for attracting iron sheets and easy-to-cut sheets; a driving component, which transports the electromagnetic suction cup component back and forth to the transmission component and the cavity respectively and drives the electromagnetic suction cup component for magnetically sucking the iron sheets to rotate in the cavity, and the driving component is installed on the machine base; and a magnetic force control component, which is used to control the electromagnetic suction cup component to generate magnetic attraction when taking and cancel the magnetic attraction when releasing the material, and the magnetic force control component is arranged on one side of the electromagnetic suction cup component.
- the magnetic force control component includes: a switch component, the switch component used to open or close the electromagnetic force is slid left and right and is arranged on one side of the power end of the driving component; and a track component, the switch component passes through and adjusts the opening and closing of the electromagnetic force, and the track component is respectively installed on the transmission component and the mold plate.
- the track assembly includes: a track seat; a V-shaped track vertically opened for the switch assembly to enter and slide; a control plate, which is arranged on one side of the V-shaped track and corresponding to the end side of the switch assembly and is installed on the track seat; and a limit assembly, which prevents the switch assembly from returning at the turning point of the V-shaped track and is elastically installed at the turning point of the V-shaped track.
- the present invention also provides a method for producing easy-to-cut pieces by die-casting molding equipment of combined riser, which is characterized by comprising the following steps:
- Step 1 Install the iron sheet, and cancel the magnetic adsorption along the V-shaped track on the transmission component side through the electromagnetic chuck assembly, and then make the switch assembly leave the control plate after reaching the surface of the iron sheet.
- the electromagnetic chuck assembly generates magnetic attraction to attract the iron sheet and transfer it to the top of the cavity, and then descend to the positioning piece through the V-shaped track on the mold plate;
- Step 2 The iron sheet is positioned.
- the driving component drives the electromagnetic chuck component to attract the iron sheet to rotate on the positioning piece until the positioning piece is inserted into the outer space of the positioning claw to complete the locking. Subsequently, the electromagnetic chuck component is driven to leave the downward moving space of the upper mold component. When leaving, the control plate contacts the control plate, so that the electromagnetic chuck component leaves in a non-magnetic state.
- Step 3 Pressing and molding: the upper mold assembly moves down to the top of the cavity, the sand injection assembly reaches the injection channel for sand injection, then returns and drives the pressing assembly to the injection channel side, and the sand pressing piece is inserted into the injection channel to push the sand material into the cavity;
- Step 4 Compact the material.
- the positioning member moves down to the bottom of the cavity, so that the sand material enters the top space of the lifting channel.
- the pusher assembly pushes the positioning member up to the surface of the cavity.
- Step 5 discharging, the upper die assembly leaves the lower die assembly, the top support assembly pushes out the die-cast easy-to-cut sheet, the electromagnetic chuck assembly is in a magnetic state again and reaches above the easy-to-cut sheet, and is magnetically attracted to the iron sheet on one side of the bottom of the easy-to-cut sheet, and is transferred to the transmission assembly and enters its corresponding V-shaped track, gradually moving down to the surface of the transmission assembly, and when returning along the V-shaped track, the switch assembly contacts the control board, the electromagnetic chuck assembly leaves in a non-magnetic state, and re-absorbs the iron sheet for cyclic die-casting.
- the present invention can realize the center positioning of the iron sheet fed by the feeding assembly in the mold cavity before die casting through the mutual cooperation between the injection assembly and the feeding assembly, so as to solve the technical problem that the center of the iron sheet is not aligned with the center of the cutting sheet or irregular movement occurs during die casting in the mold cavity, making it difficult to lock the center position;
- the present invention realizes alternating transmission processing by the mutual cooperation between the sand injection assembly and the material pressing assembly. It also realizes that after the sand is injected, the sand mold material in the injection channel is pushed into the mold cavity through the material pressing assembly, so as to solve the technical problem that the easy-to-cut piece after die-casting has residual material formed in the injection channel, which causes the subsequent cutting to easily destroy the structural regularity of the easy-to-cut piece;
- the present invention realizes the automatic loading and unloading of the iron sheet and the easy-to-cut sheet to the cavity and the transmission component respectively under the magnetic attraction through the mutual cooperation between the feeding component and the lower mold component, and also realizes the precise control of the opening and closing of the electromagnetic force during the material discharge and material collection to ensure the orderliness of the material discharge and material collection;
- the present invention can realize the center positioning and locking of the iron sheet through the mutual cooperation between the top seat, the positioning member and the pusher assembly, and can also realize continuous locking during the injection process until the positioning member moves down to the side below the cavity, and after the cavity is filled, the injection material in the lifting channel is pushed upward to the cavity surface through the positioning member, thereby achieving the technical problem of the loose filling of the outer space of the positioning claws at the edge of the iron sheet while solving the continuous positioning of the iron sheet;
- the present invention is particularly suitable for the riser with an iron sheet at the bottom, and has the advantages of accurate iron sheet positioning, achieving one-piece molding without excess material, compactly filling the sand mold material in the space outside the positioning claw, and realizing automatic loading and unloading.
- Fig. 1 is a schematic diagram of the overall structure of the present invention
- FIG2 is a schematic structural diagram of an injection assembly according to the present invention.
- FIG3 is an enlarged structural view of the foot massage assembly of the present invention.
- FIG4 is a schematic structural diagram of a material pressing assembly according to the present invention.
- FIG5 is a structural layout diagram of the mold cavity of the present invention.
- FIG6 is a schematic structural diagram of a lower mold assembly of the present invention.
- Fig. 7 is a cross-sectional view taken along line M-M in Fig. 6 of the present invention.
- FIG8 is an enlarged view of point A in FIG7 of the present invention.
- Fig. 9 is a cross-sectional view taken along line N-N in Fig. 6 of the present invention.
- FIG10 is a schematic structural diagram of a pusher assembly according to the present invention.
- FIG11 is a schematic structural diagram of a feeding assembly according to the present invention.
- FIG12 is an enlarged view of point B in FIG11 of the present invention.
- FIG13 is another side view of the structure of FIG11 of the present invention.
- FIG14 is an enlarged view of point C in FIG13 of the present invention.
- FIG15 is a structural layout diagram of the switch assembly of the present invention.
- FIG16 is an installation layout diagram of the electromagnetic chuck assembly to the drive assembly of the present invention.
- FIG17 is an enlarged view of point D in FIG16 of the present invention.
- FIG18 is a schematic diagram of the structure of the easy-to-cut sheet of the present invention.
- FIG19 is a schematic diagram of the structure of the iron sheet of the present invention.
- FIG. 20 is a flow chart of the molding process of the present invention.
- first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as “first” and “second” may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of “multiple” is two or more, unless otherwise clearly and specifically defined.
- a combined riser easy-to-cut sheet die-casting molding equipment includes: a machine base 1; and an upper mold assembly 2, the upper mold assembly 2 that moves up and down to form a closed cavity 3 is installed on the machine base 1; it also includes: a lower mold assembly 4, which is locked so that the center of the iron sheet is positioned, and the lower mold assembly 4 that forms a plurality of groups of cavities 3 with injection channels 31 on one side with the upper mold assembly 2 is arranged below the upper mold assembly 2; an injection assembly 5, which fills the sand material into the cavity 3 through the injection channel 31 and presses the remaining material in the injection channel 31 into the cavity 3, and is arranged on both sides of the lower mold assembly 4; and a feeding assembly 6, which feeds the iron sheet to the cavity 3 with the top open for die casting and sends out the easy-to-cut sheet after die casting, and is installed on both sides above the lower mold assembly 4.
- the iron sheet can be fed into the cavity 3 on the lower mold assembly 4 by using the feeding assembly 6, and the iron sheet is driven to rotate after feeding, so that the outer space of the iron sheet positioning claw is positioned by the lower mold assembly 4, and after positioning, so that when the sand material is injected through the injection assembly 5, the iron sheet can be kept at the center of the formed easy-to-cut sheet, and when the sand material is injected into the cavity 3 through the injection channel 31 by the injection assembly 5, the injection assembly 5 will also push the sand material located at the injection channel 31 into the cavity 3 after the sand material is introduced.
- the easy-to-cut sheet is formed at one time to solve the problem that the easy-to-cut sheet needs to be cut twice due to the sand material in the injection channel 31.
- the technical problem that the shape of the easy-to-cut sheet after cutting is irregular due to the limitation of the cutting means during the secondary cutting process is also easy to occur.
- the easy-to-cut sheet is ejected from the cavity 3 by the lower mold assembly 4, and is then output to the outside by the feeding assembly 6, thereby realizing the automation of material loading and unloading during the processing of the easy-to-cut sheet, improving production efficiency, and solving the technical problem that the easy-to-cut sheet is accidentally bumped and damaged due to manual loading and unloading of materials.
- the middle position of the cavity 3 is in a convex cone shape, and the radial dimension of the cone shape is smaller than the radial dimension of the hollow ring of the iron sheet.
- the upper mold assembly 2 includes a mold head 22, an upper mold power part 21 installed on the machine base 1 and the power end of which is connected to the wood 22, and the upper mold power part 21 is preferably a cylinder.
- the bottom of the mold head 22 is provided with another conical shape corresponding to the conical shape to realize a triangular annular protrusion structure in the middle of the easy-to-cut piece.
- the lower mold assembly 4 includes: a mold plate 41, the mold plate 41 constituting the cavity 3 is installed on the machine base 1; a positioning assembly 42, the positioning assembly 42 for locking the outer space of the positioning claws on the iron sheet is installed on the bottom edge of the cavity 3; and a top support assembly 43, the top support assembly 43 for elastically ejecting the easy-to-cut sheet after die-casting is movably inserted on one side of the bottom of the cavity 3, and its power end is arranged corresponding to the iron sheet; the feeding assembly 6 feeds the iron sheet into the cavity 3 and rotates until the outer space of the positioning claws is locked on the positioning assembly 42; the sand material enters the cavity 3, causing the positioning assembly 42 to descend below the bottom surface of the cavity 3, and the power returns to the same plane as the bottom surface of the cavity 3 when the sand injection stops.
- the positioning component 42 can be used to achieve center positioning of the iron sheet fed by the feeding component 6, and the injection work can be completed in the positioned state.
- the top support component 43 can correspond to the bottom iron sheet, so that the easy-to-cut sheet can be ejected out of the cavity 3 in a wear-free state.
- the top support assembly 43 includes a top piece 431 circumferentially inserted on one side of the bottom of the cavity 3 and a top support power piece 432 installed on the template 41 and with a power end connected to the top piece 431.
- the top support power piece 432 is preferably a cylinder.
- the positioning assembly 42 includes: a lifting channel 421 opened on the mold plate 41, a top seat 422, the top seat 422 whose bottom side is limited by the bottom of the lifting channel 421 and is slidably arranged in the lower section of the lifting channel 421; a positioning member 423, elastically mounted on the top seat 422, the top of which extends out of the bottom surface of the cavity 3 and is slidably arranged in the upper section of the lifting channel 421; and a pushing assembly 424, which pushes the top seat 422 after injection to connect with the positioning member 423 and move upward synchronously and makes the top surface of the positioning member 423 rise to the bottom surface of the cavity 3.
- the pushing assembly 424 is arranged on the lower side of the top seat 422.
- the positioning member 423 is first located above the bottom of the cavity 3 to achieve the positioning of the iron sheet, and when the sand material is injected, as the sand material is replenished, the positioning member 423 and the top seat 422 connected to the positioning member 423 are lowered to the bottom along the lifting channel 421, and in this bottom state, the top of the positioning member 423 is below the bottom surface of the cavity 3, and after the injection is completed, the pushing assembly 424 pushes the positioning member 423 back to the bottom surface of the cavity, thereby solving the technical problem that the sand material is loose and not compact in the space outside the positioning claws at the edge of the iron sheet due to the thorough feeding and die casting.
- the positioning member 423 extends out of the bottom surface of the cavity 3 , and the top seat 422 and the positioning member 423 are elastically connected via a first spring 425 .
- the pushing assembly 424 includes: a guide gear plate 4241, a guide track 4242 opened on the guide gear plate 4241, a pushing block 4243 one end of which is movably arranged in the guide track 4242 and located below the top seat 422, a sliding cavity 4244 opened on the mold plate 41 and for the pushing block 4243 to move back and forth, and a power gear 4245 arranged on one side of the guide gear plate 4241 and meshing with each other, and a servo motor connected to the power gear 4245 is provided on the mold plate 41.
- the guide gear plate 4241 is driven to rotate by the power gear 4245, so that the pushing block 4243 moves along the guide track 4242, and while moving in the guide track 4242, it moves toward the bottom side of the top seat 422 under the guidance of the sliding cavity 4244, thereby supporting the top seat 422, further realizing the upward movement of the positioning member 423, and moving to the bottom surface of the cavity 3.
- the injection assembly 5 includes: a sand injection assembly 51, which moves to the injection channel 31 to inject sand material and is slidably arranged on the machine base 1; and a pressing assembly 52, which reaches one side of the injection channel 31 when the injection channel 31 is evacuated and pushes the sand material into the mold cavity 3.
- the pressing assembly 52 is transmission-connected to the sand injection assembly 51.
- the sand injection assembly 51 includes a sand conveying seat 511, a sand injection power part 512 installed on the machine base 1 and used to drive the sand conveying seat 511 to move back and forth toward one side of the injection channel 31, and an injection terminal 513 installed on one side of the sand conveying seat 511 and corresponding to the injection channel 31.
- the material pressing assembly 52 includes: a lifting seat 521; a sand pressing piece 522, and the sand pressing piece 522 corresponding to the injection channel 31 is arranged on one side of the lifting seat 521; a material pressing power piece 523, and the power end of the material pressing power piece 523 installed on the lifting seat 521 is connected to the sand pressing piece 522; and a transmission assembly 524 that transmission connects the lifting seat 521 and the sand injection assembly 51, and the material pressing power piece 523 is preferably a cylinder.
- the transmission assembly 524 includes a first rack 5241 connected to the sand conveying seat 511, a transmission gear 5242 installed on the machine base 1 and meshing with the first rack 5241, a second rack 5243 connected to the lifting seat 521 and meshing with the transmission gear 5242, and a guide rod 5244 connected to the second rack 5243 and movably connected to the machine base 1.
- the components identical or corresponding to those in the first embodiment are marked with the same reference numerals as those in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below.
- the second embodiment differs from the first embodiment in that:
- the feeding component 6 includes: a transmission component 61, which is used to send iron sheets and output easy-to-cut sheets.
- the transmission component 61 is arranged on both sides of the lower mold component 4; a material picking component 62, which is used to electromagnetically attract iron sheets and easy-to-cut sheets and link control to cut off the electromagnetic force to discharge the materials.
- the material picking component 62 is arranged on one side above the transmission component 61.
- the material taking component 62 can realize the conveying of the iron sheets and the easy-to-cut sheets under the action of electromagnetic attraction, and control the opening and closing of the electromagnetic force in a linkage manner to facilitate the unloading and taking actions.
- the transmission assembly 61 includes a first transmission belt 611 for conveying equidistant iron sheets and a second transmission belt 612 for outputting easy-to-cut sheets.
- the material picking component 62 includes: an electromagnetic suction cup component 621 for attracting iron sheets and easy-to-cut sheets; a driving component 622, which transports the electromagnetic suction cup component 621 back and forth to the transmission component 61 and the cavity 3 respectively and drives the electromagnetic suction cup component 621 to magnetically absorb the iron sheet to rotate in the cavity 3, and the driving component 622 is installed on the machine base 1; and a magnetic force control component 623, which is used to control the electromagnetic suction cup component 621 to generate magnetic attraction when picking and cancel the magnetic attraction when discharging.
- the magnetic force control component 623 is arranged on one side of the electromagnetic suction cup component 621.
- the driving component 622 can drive the electromagnetic suction cup component 621 to reach the first conveyor belt 611, the second conveyor belt 612 and the area above the cavity 3 respectively, and when the driving component 622 drives the electromagnetic suction cup component 621 to descend in each area, the electromagnetic force will be disconnected before taking the material under the control of the magnetic control component 623, and after contacting the material, the electromagnetic force will be controlled to turn on, or the electromagnetic force will be controlled to continue before the material is placed on the loading surface, and the electromagnetic force will be controlled to be disconnected after reaching the loading surface, until the electromagnetic force is restored after completely leaving the loading surface by a predetermined distance.
- the driving assembly 622 includes a driving seat 6221, a lifting power member 6223 installed on the driving seat 6221, a transverse power member 6222 installed on the machine base 1 and connected to the driving seat 6221 at the power end, a driving motor 6225 connected to the electromagnetic suction cup assembly 621 at the power end, and a lifting plate 6224 for installing the driving motor 6225 and connected to the power end of the lifting power member 6223.
- the lifting power member 6223 and the transverse power member 6222 are preferably cylinders, and the driving motor 6225 is preferably a servo motor.
- the electromagnetic suction cup assembly 621 includes a magnetic suction cup 6211 movably inserted on the power end of the driving motor 6225 , and a second spring 6212 connecting the magnetic suction cup 6211 to the power end of the driving motor 6225 .
- the magnetic force control component 623 includes: a switch component 6231, which is used to turn on or off the electromagnetic force and slides left and right on the power end of the driving component 622; and a track component 6232, which allows the switch component 6231 to pass through and adjust the opening and closing of the electromagnetic force.
- the track component 6232 is respectively installed on the transmission component 61 and the mold plate 41.
- the switch assembly 6231 includes an adjustment space 62311 opened at one end of the lifting plate 6224, an adjustment block 62312 slidably arranged in the adjustment space 62311, a third spring 62313 elastically connecting the adjustment block 62312 and the inner wall of the adjustment block 62311, a guide slider 62314 installed on one side of the front section of the adjustment block 62312 and correspondingly arranged in the V-shaped track 62322, and a switch button 62315 installed on one side of the front section of the guide slider 62314, and the circumferential edge of the guide slider 62314 is provided with a chamfer corresponding to the control plate 62323.
- switch button 62315 is an electrically controlled switch that stops supplying power when long pressed and remains powered when released.
- the track assembly 6232 includes: a track seat 62321; a V-shaped track 62322 vertically opened for the switch assembly 6231 to enter and slide; a control plate 62323, which is arranged on one side of the V-shaped track 62322 and corresponds to the end side of the switch assembly 6231, and is installed on the track seat 62321; and a limit assembly 62324, which prevents the switch assembly 6231 from returning at the turning point of the V-shaped track 62322, and the limit assembly 62324 is elastically installed at the turning point of the V-shaped track 62322.
- the side wall of the V-shaped track 62322 is provided with a storage cavity for installing the limiting component 63324.
- the limiting component 62324 is connected to the inner wall of the storage cavity through a fourth spring.
- the limiting component 63324 is a stopper arranged vertically on one side.
- a die-casting method for a combined riser easy-to-cut piece includes the following steps:
- Step 1 Install the iron sheet.
- the electromagnetic suction cup assembly 621 cancels the magnetic attraction along the V-shaped track 62322 on the side of the transmission assembly 61.
- the switch assembly 6231 leaves the control plate 62323.
- the electromagnetic suction cup assembly 621 generates magnetic attraction to attract the iron sheet and transfer it to the top of the cavity 3. It descends to the positioning member 423 through the V-shaped track 62322 on the mold plate 41.
- Step 2 The iron sheet is positioned.
- the driving assembly 622 drives the electromagnetic chuck assembly 621 to attract the iron sheet to rotate on the positioning member 623 until the positioning member 623 is inserted into the outer space of the positioning claw to complete the locking. Subsequently, the electromagnetic chuck assembly 621 is driven to leave the downward moving space of the upper mold assembly 2. When leaving, the control plate 62323 contacts the control plate 62323, so that the electromagnetic chuck assembly 621 leaves in a non-magnetic state;
- Step 3 Pressing and molding: the upper mold assembly 2 moves down to the top of the cavity 3, the sand injection assembly 51 arrives at the injection channel 31 to inject sand, then returns and drives the pressing assembly 52 to the side of the injection channel 31, and inserts the sand pressing piece 522 into the injection channel 31 to push the sand material into the cavity 3;
- Step 4 Compact the material.
- the positioning member 423 moves down to the bottom of the cavity, so that the sand material enters the top space of the lifting channel 421.
- the pushing assembly 424 pushes the positioning member 423 to the surface of the cavity 3.
- Step 5 discharging, the upper die assembly 2 leaves the lower die assembly 4, the top support assembly 43 pushes out the die-cast easy-to-cut sheet, the electromagnetic suction cup assembly 621 is in a magnetic state again and reaches above the easy-to-cut sheet, and is attracted by the magnetic force of the iron sheet on one side of the bottom of the easy-to-cut sheet, and is transferred to the transmission assembly 61 and enters its corresponding V-shaped track 62322, and gradually moves down to the surface of the transmission assembly 61.
- the switch assembly 6231 contacts the control plate 62323, and the electromagnetic suction cup assembly 621 leaves in a non-magnetic state, and re-absorbs the iron sheet for cyclic die-casting.
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- Casting Devices For Molds (AREA)
Abstract
本发明提供了易割片生产技术领域中的一种组合式冒口易割片压铸成型设备及方法，包括：机座；以及上模组件，上下来回动作进行模体组合构成封闭型腔的所述上模组件安装于所述机座上；其特征在于，还包括：下模组件，使铁片中心定位的被锁定、与所述上模组件构成若干组一侧具有注料通道的型腔的所述下模组件设于所述上模组件的下方；注料组件，将砂型材料经注料通道填充至型腔中、将注料通道内余料压入所述型腔内的所述注料组件布置在所述下模组件的两侧。本发明具有冒口易割片压铸时铁片定位准确、能实现无余料状态下的一体成型、定位爪外侧空间砂型材料填充紧实以及能实现自动上下料等优点。
Description
本发明涉及易割片生产技术领域，尤其涉及一种组合式冒口易割片压铸成型设备及方法。
冒口易割片在生产制造的过程中，常通过注砂至型腔中并加热加压成型的；如图18和19所示，为了易割片生产运输的需要，在易割片的底部嵌设铁片，从而以便于通过在磁力吸引下的方式进行运输。
[0003] 中国专利CN102019355B公开了一种冒口易割片的制作设备及其制作方法，在机架上方的一侧安装有射砂气缸，该射砂气缸连接有射砂筒，在机架上方的中部安装有由14工位转模控制的复位气缸，在复位气缸的下方装有转轴，在机架上方的另一侧安装有定位气缸，在定位气缸的下方设有工作台，在机架上方的前端部安装有推送气缸。
但是该技术方案中，虽然能够实现对高效成型生产，但是由于在注砂时，存在注砂通道使得成型后的易割片仍需要对余料进行切割处理，而由于易割片砂型材料的影响，即在切割时也难以切割成规整的易割片，而且在取放料时常采用手工方式，易导致易割片受到磕碰而发生破损。
本发明的目的是针对现有技术的不足之处，提供一种组合式冒口易割片压铸成型设备，通过送料组件磁吸铁片至型腔中定位件上方旋转，直至定位爪外侧空间插入至定位件中撤离，上模组件下移使型腔封闭，注砂组件注入砂型材料，同时使定位件下降至型腔底部下方，注砂组件离开时联动压料组件到达注料通道一侧，压料组件将注料通道内的余料压入型腔中，同时推料组件将定位件推顶至型腔底部表面后，上模组件撤离，撑顶组件撑出易割片，送料组件吸取易割片并转移输出，以解决背景技术所述的技术问题。
为实现上述目的，本发明提供如下技术方案：
一种组合式冒口易割片压铸成型设备，包括：机座；以及上模组件，上下来回动作进行模体组合构成封闭型腔的所述上模组件安装于所述机座上；其特征在于，还包括：下模组件，使铁片中心定位的被锁定、与所述上模组件构成若干组一侧具有注料通道的型腔的所述下模组件设于所述上模组件的下方；注料组件，将砂型材料经注料通道填充至型腔中、将注料通道内余料压入所述型腔内的所述注料组件布置在所述下模组件的两侧；以及送料组件，将铁片送至顶部开放所述型腔中压铸、将压铸成型后的易割片送出的所述送料组件安装于所述下模组件的上方两侧。
进一步的，所述下模组件包括：模盘，构成所述型腔的所述模盘安装于所述机座上；定位组件，对铁片上定位爪的外侧空间进行锁定的所述定位组件安装于所述型腔的底部边缘；以及撑顶组件，用于将压铸后的易割片弹性顶出的所述撑顶组件活动插设于所述型腔的底部一侧，且其动力端与铁片相对应设置；送料组件将铁片送至型腔中并旋转，直至定位爪的外侧空间锁止在定位组件上；砂型材料进入至型腔中，使定位组件下降至型腔底面下方，并在停止注砂时动力返回至与型腔底面同一平面上。
进一步的，所述定位组件包括：开设于所述模盘上的升降通道，顶座，底部一侧被所述升降通道底部限位的所述顶座滑动设于所述升降通道的下段；定位件，弹性安装于所述顶座上、顶部伸出所述型腔底面的所述定位件滑动设于所述升降通道的上段；以及推料组件，推动注料后的所述顶座连通所述定位件同步上移并使得定位件的顶面升至所述型腔底面的所述推料组件设于所述顶座的下方一侧。
进一步的，所述注料组件包括：注砂组件，移动至所述注料通道进行砂型材料注料的所述注砂组件滑动设于所述机座上；以及压料组件，在注料通道撤离时到达注料通道一侧、将砂型材料推入型腔的所述压料组件与所述注砂组件传动连接。
进一步的，所述压料组件包括：升降座；压砂件，与所述注料通道对应设置的所述压砂件布设在所述升降座的一侧；压料动力件，安装于所述升降座上的所述压料动力件动力端与所述压砂件相连接；以及将所述升降座与所述注砂组件传动连接的传动组件。
进一步的，所述送料组件包括：传输组件，用于送来铁片、输出易割片的所述传输组件设于所述下模组件的两侧；取料组件，用于对铁片、易割片电磁力吸引取料、联动控制切断电磁力进行放料的所述取料组件设于所述传输组件上方一侧。
进一步的，所述取料组件包括：用于吸引铁片、易割片的电磁吸盘组件；驱动组件，将所述电磁吸盘组件分别向传输组件、型腔来回输送且驱动磁力吸取铁片的所述电磁吸盘组件在所述型腔转动的所述驱动组件安装于所述机座上；以及磁力控制组件，用于控制所述电磁吸盘组件调取时产生磁吸力、放料时取消磁吸力的所述磁力控制组件布设于所述电磁吸盘组件的一侧。
进一步的，所述磁力控制组件包括：开关组件，用于电磁力开启或关闭的所述开关组件左右滑动设于所述驱动组件动力端一侧；以及轨道组件，使开关组件穿过并调整电磁力开闭的所述轨道组件分别安装于传输组件、模盘上。
进一步的，所述轨道组件包括：轨道座；竖向开设有供所述开关组件进入并滑动的V型轨道；按控板，设于所述V型轨道一侧且与所述开关组件端侧相对应的所述按控板安装于所述轨道座上；以及限挡组件，防止开关组件在V型轨道拐点处返回的所述限挡组件弹性安装于所述V型轨道拐点处。
为实现上述目的，本发明还提供了一种组合式冒口易割片压铸成型设备用于生产易割片的方法，其特征在于，包括以下步骤：
步骤一、装铁片，经电磁吸盘组件在传输组件侧沿V型轨道先取消磁力吸附，后到达铁片表面后使开关组件离开按控板，电磁吸盘组件产生磁吸力吸引铁片并调取至型腔上方，经模盘上的V型轨道下降至定位件上；
步骤二、铁片定位，驱动组件驱动电磁吸盘组件吸引铁片在定位件上旋转，直至定位件插入至定位爪外侧空间完成锁定，随后，驱动电磁吸盘组件离开上模组件的下移空间，并在离开时，按控板与按控板接触，使电磁吸盘组件处于无磁力状态离开；
步骤三、压制成型，上模组件下移至型腔上方，注砂组件到达注料通道进行注砂后返回并传动压料组件到达注料通道侧，通过压砂件插入至注料通道，将砂型材料推入型腔中；
步骤四、材料压紧，步骤三中在注砂时，定位件下移至型腔下方，使砂型材料进入升降通道顶端空间，并在注砂完成时，推料组件推动定位件升至型腔表面；
步骤五、出料，上模组件离开下模组件，撑顶组件顶出压铸成型的易割片，电磁吸盘组件再次处于磁力状态下到达易割片上方，经与易割片底部一侧铁片的磁力吸引，转移至传输组件并进入其对应的V型轨道，逐渐下移至传输组件表面，沿V型轨道返回时，开关组件与按控板接触，电磁吸盘组件处于无磁力状态离开，并重新吸取铁片进行循环压铸。
（1）本发明通过注料组件和送料组件之间的相互配合，可以实现在压铸前，对送料组件送入的铁片进行中心定位在型腔内，以解决铁片中心未对准切割片中心或在型腔内压铸时发生不规整移动导致中心位置难以锁定的技术问题；
（2）本发明通过注砂组件和压料组件之间的相互配合，实现交替式传动处理的同时，还实现了在注入砂后，经压料组件将注料通道内的砂型材料推至型腔内，以解决压铸后的易割片存在形成于注料通道内的余料，而导致后续切割易破坏易割片结构规整性的技术问题；
（3）本发明通过送料组件与下模组件之间的相互配合，在实现对铁片、易割片分别对型腔、传输组件在磁力吸引下输送的自动上下料的同时，还实现了对放料、取料时的电磁力开闭的精准控制，以保证放取料的有序性；
（4）本发明通过顶座、定位件以及推料组件之间的相互配合，可以实现对铁片的中心定位锁定的同时，还可以实现在注料过程中的持续锁定，直至定位件下移至型腔下方一侧，并在注满后，经定位件向上将升降通道内的注料推顶至型腔表面，从而实现了在解决对铁片持续定位的同时，还解决了铁片边部定位爪外侧空间填充不紧实的技术问题；
综上所述，本发明特别适用于底部设有铁片的冒口易割片的铁片定位准确、实现无余料状态下的一体成型、定位爪外侧空间砂型材料填充紧实以及能实现自动上下料等优点。
图1为本发明整体结构示意图；
图2为本发明注料组件的结构示意图；
图3为本发明足疗组件的结构放大图；
图4为本发明压料组件的结构示意图；
图5为本发明型腔的结构布置图；
图6为本发明下模组件的结构示意图；
图7为本发明图6中M-M的剖视图；
图8为本发明图7中A处放大图；
图9为本发明图6中N-N的剖视图；
图10为本发明推料组件的结构示意图；
图11为本发明送料组件的结构示意图；
图12为本发明图11中B处放大图；
图13为本发明图11的另一侧向结构示意图；
图14为本发明图13中C处放大图；
图15为本发明开关组件的结构布置图；
图16为本发明电磁吸盘组件对驱动组件的安装布置图；
图17为本发明图16中D处放大图；
图18为本发明易割片的结构示意图；
图19为本发明铁片的结构示意图；
图20为本发明成型工艺的流程图。
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
在本发明的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、 “右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“ 顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、 “第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中，“多个”的含义是两个或两个以上，除非另有明确具体的限定。
实施例一
如图1所示，一种组合式冒口易割片压铸成型设备，包括：机座1；以及上模组件2，上下来回动作进行模体组合构成封闭型腔3的所述上模组件2安装于所述机座1上；还包括：下模组件4，使铁片中心定位的被锁定、与所述上模组件2构成若干组一侧具有注料通道31的型腔3的所述下模组件4设于所述上模组件2的下方；注料组件5，将砂型材料经注料通道31填充至型腔3中、将注料通道31内余料压入所述型腔3内的所述注料组件5布置在所述下模组件4的两侧；以及送料组件6，将铁片送至顶部开放所述型腔3中压铸、将压铸成型后的易割片送出的所述送料组件6安装于所述下模组件4的上方两侧。
通过上述内容不难发现，在进行易割片的压铸成型过程中，通过利用送料组件6能够实现将铁片对下模组件4上的型腔3内的送入，并在送入后驱动铁片转动，以实现铁片定位爪外侧空间被下模组件4进行定位，并且在定位后，以便于在经过注料组件5注入砂型材料时，保持铁片能够位于成型易割片的中心位置，并且在利用注料组件5经过注料通道31将砂型材料注入至型腔3中时，注料组件5还会在通入砂型材料后，将位于注料通道31处的砂型材料推入至型腔3中，以实现对易割片的一次性成型，以解决因存在于注料通道31的砂型材料而需要进行易割片的二次切割处理，而且在进行二次切割处理时，也容易因切割手段的限制，而导致切割后的易割片形状不规整的技术问题，而在压铸后，经下模组件4将易割片顶出型腔3，并还会紧接着被送料组件6对外输出，从而以实现对易割片加工过程中的取放料自动化，提高生产效率的同时，还解决了因人工取放材料时而导致的易割片出现意外磕碰而破损的技术问题。
需要补充的是，所述型腔3的中间位置为凸起的锥形状，且所述锥形状径向尺寸小于铁片中空环的径向尺寸。
还需要补充的是，如图2所示，所述上模组件2包括模头22、安装于所述机座1上且动力端与所述木头22相连接的上模动力件21，所述上模动力件21优选为气缸，所述模头22的底部设置有与所述锥形状相对应的另一锥形状，以实现构成易割片中间三角状的环形凸起结构。
如图6所示，所述下模组件4包括：模盘41，构成所述型腔3的所述模盘41安装于所述机座1上；定位组件42，对铁片上定位爪的外侧空间进行锁定的所述定位组件42安装于所述型腔3的底部边缘；以及撑顶组件43，用于将压铸后的易割片弹性顶出的所述撑顶组件43活动插设于所述型腔3的底部一侧，且其动力端与铁片相对应设置；送料组件6将铁片送至型腔3中并旋转，直至定位爪的外侧空间锁止在定位组件42上；砂型材料进入至型腔3中，使定位组件42下降至型腔3底面下方，并在停止注砂时动力返回至与型腔3底面同一平面上。
本实施例中，通过利用定位组件42可以实现对送料组件6送入的铁片进行中心定位，并且在定位状态下完成注料工作，同时在注料并压铸成型后，可以通过撑顶组件43对应于底部的铁片，使得易割片处于无磨损状态下被顶出型腔3。
值得注意的是，如图7所示，所述撑顶组件43包括周向插设在所述型腔3底部一侧的顶件431以及安装于所述模板41上且动力端与所述顶件431相连接的撑顶动力件432，所述撑顶动力件432优选为气缸。
如图7-10所示，所述定位组件42包括：开设于所述模盘41上的升降通道421，顶座422，底部一侧被所述升降通道421底部限位的所述顶座422滑动设于所述升降通道421的下段；定位件423，弹性安装于所述顶座422上、顶部伸出所述型腔3底面的所述定位件423滑动设于所述升降通道421的上段；以及推料组件424，推动注料后的所述顶座422连通所述定位件423同步上移并使得定位件423的顶面升至所述型腔3底面的所述推料组件424设于所述顶座422的下方一侧。
本实施例中，在进行成型过程中，定位件423先处于型腔3底部的上方，以实现对铁片的定位，并且在注入砂型材料时，随着砂型材料的补充，将定位件423以及与定位件423相连接的顶座422沿升降通道421下降至最底端，并在该最底端状态下，定位件423的顶部至型腔3的底面以下，并在注料完成后，推料组件424将定位件423顶回至型腔底面，从而以解决铁片边部定位爪外侧空间因进料压铸彻底导致的砂型材料松散不紧实的技术问题。
值得注意的是，为了实现自然状态下，定位件423伸出所述型腔3底部表面，所述顶座422与所述定位件423之间通过第一弹簧425弹性连接。
还值得注意的是，所述推料组件424包括：导向齿轮盘4241、开设于所述导向齿轮盘4241上的导向轨道4242、一端活动设于所述导向轨道4242内且位于所述顶座422下方的推料块4243、开设于所述模盘41上且工所述推料块4243来回往复移动的滑动腔4244以及设于所述导向齿轮盘4241一侧且相互啮合的动力齿轮4245，所述模盘41上设有与所述动力齿轮4245相连接的伺服电机。
本实施例中，通过动力齿轮4245传动导向齿轮盘4241转动，从而使得推料块4243沿导向轨道4242移动，并在导向轨道4242内移动的同时，在滑动腔4244的同时导向下，会朝向顶座422的底部一侧移动，从而实现对顶座422的撑顶，进一步的实现定位件423的向上移动，并移动至型腔3底部表面。
如图2所示，所述注料组件5包括：注砂组件51，移动至所述注料通道31进行砂型材料注料的所述注砂组件51滑动设于所述机座1上；以及压料组件52，在注料通道31撤离时到达注料通道31一侧、将砂型材料推入型腔3的所述压料组件52与所述注砂组件51传动连接。
值得注意的是，所述注砂组件51包括输砂座511、安装于所述机座1上且用于驱动所述输砂座511朝向注料通道31一侧来回往复移动的注砂动力件512以及安装于所述输砂座511一侧且与所述注料通道31相对应注料端子513。
如图3所示，所述压料组件52包括：升降座521；压砂件522，与所述注料通道31对应设置的所述压砂件522布设在所述升降座521的一侧；压料动力件523，安装于所述升降座521上的所述压料动力件523动力端与所述压砂件522相连接；以及将所述升降座521与所述注砂组件51传动连接的传动组件524，所述压料动力件523优选为气缸。
需要补充的是，所述传动组件524包括与所述输砂座511相连接的第一齿条5241、安装于所述机座1上且与所述第一齿条5241相啮合的传动齿轮5242、与所述升降座521相连接且与所述传动齿轮5242相啮合的第二齿条5243以及与所述第二齿条5243相连接且与所述机座1活动插接的导向杆5244。
本实施例中，当输砂座511朝向一侧移动时，会通过第一齿条5241的移动，传动至第二齿条5243，进而使得升降座521的上下移动，从而调整压啥件522的高度。
实施例二
如图11所示，其中与实施例一中相同或相应的部件采用与实施例一相应的附图标记，为简便起见，下文仅描述与实施例一的区别点。该实施例二与实施例一的不同之处在于：
所述送料组件6包括：传输组件61，用于送来铁片、输出易割片的所述传输组件61设于所述下模组件4的两侧；取料组件62，用于对铁片、易割片电磁力吸引取料、联动控制切断电磁力进行放料的所述取料组件62设于所述传输组件61上方一侧。
本实施例中，送料组件6在将铁片、易割片进行送料过程中，通过取料组件62可以实现将铁片、易割片在电磁力吸引的作用下进行输送，并且联动控制电磁力的开闭，以便于卸料和取料动作。
所述传输组件61包括用于输送等距铁片的第一传输带611以及用于输出易割片的第二传输带612。
如图13所示，所述取料组件62包括：用于吸引铁片、易割片的电磁吸盘组件621；驱动组件622，将所述电磁吸盘组件621分别向传输组件61、型腔3来回输送且驱动磁力吸取铁片的所述电磁吸盘组件621在所述型腔3转动的所述驱动组件622安装于所述机座1上；以及磁力控制组件623，用于控制所述电磁吸盘组件621调取时产生磁吸力、放料时取消磁吸力的所述磁力控制组件623布设于所述电磁吸盘组件621的一侧。
本实施例中，通过驱动组件622可以驱动电磁吸盘组件621分别到达第一传输带611、第二传输带612以及型腔3上方区域，并且在驱动组件622在各区域驱动电磁吸盘组件621下降时，会在磁力控制组件623的控制下，使得取料前电磁力断开，并在接触到料后，控制电磁力打开，或者在放料至装载面前控制电磁力持续，并在到达装载面后控制电磁力断开，直至彻底离开该装载面预定距离后，重新恢复电磁力。
值得注意的是，所述驱动组件622包括驱动座6221、安装于所述驱动座6221上的升降动力件6223、安装于所述机座1上且动力端与所述驱动座6221相连接的横向动力件6222、动力端与所述电磁吸盘组件621相连接的驱转电机6225以及用于安装所述驱转电机6225且与所述升降动力件6223动力端相连接的升降板6224，所述升降动力件6223、横向动力件6222优选为气缸，所述驱转电机6225优选为伺服电机。
还值得注意的是，所述电磁吸盘组件621包括活动插设在所述驱转电机6225动力端上的磁力吸盘6211、以及将所述磁力吸盘6211与所述驱转电机6225动力端相连接的第二弹簧6212。
如图17所示，所述磁力控制组件623包括：开关组件6231，用于电磁力开启或关闭的所述开关组件6231左右滑动设于所述驱动组件622动力端一侧；以及轨道组件6232，使开关组件6231穿过并调整电磁力开闭的所述轨道组件6232分别安装于传输组件61、模盘41上。
值得注意的是，所述开关组件6231包括开设于所述升降板6224一端的调整空间62311、滑动设于所述调整空间62311内的调整块62312、将所述调整块62312与所述调整块62311内壁之间弹性连接的第三弹簧62313、安装于所述调整块62312前段一侧且对应布置于所述V型轨道62322内的导向滑块62314以及安装于所述导向滑块62314前段一侧的开关按钮62315，所述导向滑块62314的周向边部设有与按控板62323相对应的倒角。
还值得注意的是，所述开关按钮62315为长按时停止供电且在松开状态下保持通电的电控开关。
如图12、14所示，所述轨道组件6232包括：轨道座62321；竖向开设有供所述开关组件6231进入并滑动的V型轨道62322；按控板62323，设于所述V型轨道62322一侧且与所述开关组件6231端侧相对应的所述按控板62323安装于所述轨道座62321上；以及限挡组件62324，防止开关组件6231在V型轨道62322拐点处返回的所述限挡组件62324弹性安装于所述V型轨道62322拐点处。
所述V型轨道62322的侧壁开设有用于安装所述限挡组件63324的收纳腔，所述限挡组件62324通过第四弹簧与所述收纳腔内壁相连接，所述限挡组件63324为一侧竖向布置的挡块。
实施例三
如图20所示，一种组合式冒口易割片压铸成型方法，包括以下步骤：
步骤一、装铁片，经电磁吸盘组件621在传输组件61侧沿V型轨道62322先取消磁力吸附，后到达铁片表面后使开关组件6231离开按控板62323，电磁吸盘组件621产生磁吸力吸引铁片并调取至型腔3上方，经模盘41上的V型轨道62322下降至定位件423上；
步骤二、铁片定位，驱动组件622驱动电磁吸盘组件621吸引铁片在定位件623上旋转，直至定位件623插入至定位爪外侧空间完成锁定，随后，驱动电磁吸盘组件621离开上模组件2的下移空间，并在离开时，按控板62323与按控板62323接触，使电磁吸盘组件621处于无磁力状态离开；
步骤三、压制成型，上模组件2下移至型腔3上方，注砂组件51到达注料通道31进行注砂后返回并传动压料组件52到达注料通道31侧，通过压砂件522插入至注料通道31，将砂型材料推入型腔3中；
步骤四、材料压紧，步骤三中在注砂时，定位件423下移至型腔下方，使砂型材料进入升降通道421顶端空间，并在注砂完成时，推料组件424推动定位件423升至型腔3表面；
步骤五、出料，上模组件2离开下模组件4，撑顶组件43顶出压铸成型的易割片，电磁吸盘组件621再次处于磁力状态下到达易割片上方，经与易割片底部一侧铁片的磁力吸引，转移至传输组件61并进入其对应的V型轨道62322，逐渐下移至传输组件61表面，沿V型轨道62322返回时，开关组件6231与按控板62323接触，电磁吸盘组件621处于无磁力状态离开，并重新吸取铁片进行循环压铸。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。
Claims (10)
- 一种组合式冒口易割片压铸成型设备，包括：机座；以及上模组件，上下来回动作进行模体组合构成封闭型腔的所述上模组件安装于所述机座上；其特征在于，还包括：下模组件，使铁片中心定位的被锁定、与所述上模组件构成若干组一侧具有注料通道的型腔的所述下模组件设于所述上模组件的下方；注料组件，将砂型材料经注料通道填充至型腔中、将注料通道内余料压入所述型腔内的所述注料组件布置在所述下模组件的两侧；以及送料组件，将铁片送至顶部开放所述型腔中压铸、将压铸成型后的易割片送出的所述送料组件安装于所述下模组件的上方两侧。
- 根据权利要求1所述的一种组合式冒口易割片压铸成型设备，其特征在于，所述下模组件包括：模盘，构成所述型腔的所述模盘安装于所述机座上；定位组件，对铁片上定位爪的外侧空间进行锁定的所述定位组件安装于所述型腔的底部边缘；以及撑顶组件，用于将压铸后的易割片弹性顶出的所述撑顶组件活动插设于所述型腔的底部一侧，且其动力端与铁片相对应设置；送料组件将铁片送至型腔中并旋转，直至定位爪的外侧空间锁止在定位组件上；砂型材料进入至型腔中，使定位组件下降至型腔底面下方，并在停止注砂时动力返回至与型腔底面同一平面上。
- 根据权利要求2所述的一种组合式冒口易割片压铸成型设备，其特征在于，所述定位组件包括：开设于所述模盘上的升降通道，顶座，底部一侧被所述升降通道底部限位的所述顶座滑动设于所述升降通道的下段；定位件，弹性安装于所述顶座上、顶部伸出所述型腔底面的所述定位件滑动设于所述升降通道的上段；以及推料组件，推动注料后的所述顶座连通所述定位件同步上移并使得定位件的顶面升至所述型腔底面的所述推料组件设于所述顶座的下方一侧。
- 根据权利要求3所述的一种组合式冒口易割片压铸成型设备，其特征在于，所述注料组件包括：注砂组件，移动至所述注料通道进行砂型材料注料的所述注砂组件滑动设于所述机座上；以及压料组件，在注料通道撤离时到达注料通道一侧、将砂型材料推入型腔的所述压料组件与所述注砂组件传动连接。
- 根据权利要求4所述的一种组合式冒口易割片压铸成型设备，其特征在于，所述压料组件包括：升降座；压砂件，与所述注料通道对应设置的所述压砂件布设在所述升降座的一侧；压料动力件，安装于所述升降座上的所述压料动力件动力端与所述压砂件相连接；以及将所述升降座与所述注砂组件传动连接的传动组件。
- 根据权利要求1-5任一所述的一种组合式冒口易割片压铸成型设备，其特征在于，所述送料组件包括：传输组件，用于送来铁片、输出易割片的所述传输组件设于所述下模组件的两侧；取料组件，用于对铁片、易割片电磁力吸引取料、联动控制切断电磁力进行放料的所述取料组件设于所述传输组件上方一侧。
- 根据权利要求6所述的一种组合式冒口易割片压铸成型设备，其特征在于，所述取料组件包括：用于吸引铁片、易割片的电磁吸盘组件；驱动组件，将所述电磁吸盘组件分别向传输组件、型腔来回输送且驱动磁力吸取铁片的所述电磁吸盘组件在所述型腔转动的所述驱动组件安装于所述机座上；以及磁力控制组件，用于控制所述电磁吸盘组件调取时产生磁吸力、放料时取消磁吸力的所述磁力控制组件布设于所述电磁吸盘组件的一侧。
- 根据权利要求7所述的一种组合式冒口易割片压铸成型设备，其特征在于，所述磁力控制组件包括：开关组件，用于电磁力开启或关闭的所述开关组件左右滑动设于所述驱动组件动力端一侧；以及轨道组件，使开关组件穿过并调整电磁力开闭的所述轨道组件分别安装于传输组件、模盘上。
- 根据权利要求8所述的一种组合式冒口易割片压铸成型设备，其特征在于，所述轨道组件包括：轨道座；竖向开设有供所述开关组件进入并滑动的V型轨道；按控板，设于所述V型轨道一侧且与所述开关组件端侧相对应的所述按控板安装于所述轨道座上；以及限挡组件，防止开关组件在V型轨道拐点处返回的所述限挡组件弹性安装于所述V型轨道拐点处。
- 根据权利要求9所述的一种组合式冒口易割片压铸成型设备用于生产易割片的方法，其特征在于，包括以下步骤：步骤一、装铁片，经电磁吸盘组件在传输组件侧沿V型轨道先取消磁力吸附，后到达铁片表面后使开关组件离开按控板，电磁吸盘组件产生磁吸力吸引铁片并调取至型腔上方，经模盘上的V型轨道下降至定位件上；步骤二、铁片定位，驱动组件驱动电磁吸盘组件吸引铁片在定位件上旋转，直至定位件插入至定位爪外侧空间完成锁定，随后，驱动电磁吸盘组件离开上模组件的下移空间，并在离开时，按控板与按控板接触，使电磁吸盘组件处于无磁力状态离开；步骤三、压制成型，上模组件下移至型腔上方，注砂组件到达注料通道进行注砂后返回并传动压料组件到达注料通道侧，通过压砂件插入至注料通道，将砂型材料推入型腔中；步骤四、材料压紧，步骤三中在注砂时，定位件下移至型腔下方，使砂型材料进入升降通道顶端空间，并在注砂完成时，推料组件推动定位件升至型腔表面；步骤五、出料，上模组件离开下模组件，撑顶组件顶出压铸成型的易割片，电磁吸盘组件再次处于磁力状态下到达易割片上方，经与易割片底部一侧铁片的磁力吸引，转移至传输组件并进入其对应的V型轨道，逐渐下移至传输组件表面，沿V型轨道返回时，开关组件与按控板接触，电磁吸盘组件处于无磁力状态离开，并重新吸取铁片进行循环压铸。
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