WO2024001836A1 - 一种单张纸转移表面处理设备 - Google Patents

一种单张纸转移表面处理设备 Download PDF

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Publication number
WO2024001836A1
WO2024001836A1 PCT/CN2023/100896 CN2023100896W WO2024001836A1 WO 2024001836 A1 WO2024001836 A1 WO 2024001836A1 CN 2023100896 W CN2023100896 W CN 2023100896W WO 2024001836 A1 WO2024001836 A1 WO 2024001836A1
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Prior art keywords
roller
paper
transfer
central impression
unit
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PCT/CN2023/100896
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English (en)
French (fr)
Inventor
陈芳绚子
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陈芳绚子
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Publication of WO2024001836A1 publication Critical patent/WO2024001836A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/002—Presses of the rotary type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/006—Arrangements for moving, supporting or positioning the printing foil or band
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F21/00—Devices for conveying sheets through printing apparatus or machines
    • B41F21/10—Combinations of transfer drums and grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
    • B41F23/044—Drying sheets, e.g. between two printing stations
    • B41F23/045—Drying sheets, e.g. between two printing stations by radiation
    • B41F23/0453—Drying sheets, e.g. between two printing stations by radiation by ultraviolet dryers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/08—Print finishing devices, e.g. for glossing prints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2217/00—Printing machines of special types or for particular purposes
    • B41P2217/10—Printing machines of special types or for particular purposes characterised by their constructional features

Definitions

  • the present invention relates to equipment for surface treatment technology of paper, in particular to a single-sheet transfer surface treatment equipment.
  • Transfer surface treatment is an advanced process for paper surface treatment. Specifically, it includes glazing, laser transfer, cold stamping and other process types. Different process types can be realized through different transfer films, that is, the glazing of the paper surface is produced by the light film.
  • the laser transfer film produces a laser holographic texture effect on the paper surface
  • the cold stamping film produces a gold and silver effect on the paper surface.
  • Transfer surface treatment equipment can be divided into two types: sheet-fed transfer equipment and web transfer equipment, with certain differences in structure; transfer surface treatment technology can be divided into full-page surface treatment and partial surface treatment, mainly through coating UV curable coating (also called UV glue or UV varnish) is solved by the layout design of the plate roller.
  • Chinese Patent No. 201010120892.0 discloses a dual-purpose equipment for laser pattern imprinting, transfer and cold stamping of a single substrate.
  • the structure includes a frame and a film material unwinding device, a film material rewinding device and a pressing device respectively installed on the frame.
  • the above-mentioned film material unwinding device and the film material rewinding device are respectively located above the imprinting transfer device;
  • the above-mentioned imprinting transfer device includes an imprinting mechanism, a UV curing mechanism and a peeling mechanism, and the above-mentioned peeling mechanism is located above the imprinting transfer device.
  • the laser pattern embossing transfer and cold stamping dual-purpose equipment also includes an intermittent film material control device; an arc-shaped conveying mechanism is provided between the above-mentioned embossing mechanism and the peeling mechanism, and the above-mentioned ultraviolet curing mechanism is located in the arc Above the shaped conveying mechanism; the above-mentioned film material unwinding device adopts an intermittent unwinding drive mechanism, the above-mentioned film material rewinding device adopts an intermittent rewinding drive mechanism, the above-mentioned arc-shaped conveying mechanism adopts an intermittent conveying drive mechanism, the above-mentioned intermittent unwinding device
  • the signal input terminals of the roll driving mechanism, the intermittent winding driving mechanism, and the intermittent conveying driving mechanism are respectively electrically connected to the three signal output terminals of the above-mentioned intermittent film material control device.
  • Cida 200710111893.7 discloses a sheet-fed printing press.
  • the structure of the sheet-fed printing press is: a printing section for printing a sheet of paper from a paper feeding section; and a printing section for pressing a transfer film on
  • a surface processing unit that performs surface processing on a single sheet of paper printed by the printing unit, the surface processing unit is provided with a downstream side cylinder, and the downstream side cylinder is equipped with a gripper, The gripper grasps the sheet of paper from the upstream side cylinder, and the upstream side cylinder transports the sheet of paper sent out after printing;
  • the sheet printing machine is equipped with: a film transfer mechanism, and the film transfer mechanism
  • the printing mechanism transports the transfer film in the same direction as the downstream cylinder and simultaneously presses the transfer film onto the sheet of paper on the cylinder;
  • the sheet printing machine is provided with: a painting section , coating the printed sheet with ultraviolet curable resin paint until the surface processing part completes the surface processing; and an ultraviolet irradiation part for making the
  • the plate roller 20B coated with ultraviolet curable glue and the transfer film 5 (15) mechanism of the transfer surface treatment part are each equipped with different impression rollers 21B and 11E, and there is also a paper feeding roller 11D in the middle.
  • the pressure rollers 17 and 18 will enter the gripper groove 11K, allowing the transfer film 5 (15) to contact the gripper mechanism 12, which may easily cause the transfer film 5 (15) to be damaged.
  • the purpose of the present invention is to provide a Improved sheet-fed transfer surface treatment equipment can overcome the shortcomings of the existing technology.
  • a sheet paper transfer surface treatment equipment including a frame and a central impression roller installed on the frame, a paper feeding unit, a coating unit, a transfer molding Unit and paper output unit, characterized in that: the paper feeding unit, coating unit, transfer forming unit and paper output unit are respectively arranged around the central impression cylinder and are connected to the central impression cylinder in their front and back order.
  • Working coordination wherein the coating unit adopts a flexographic coating method, and its structure includes correspondingly matched UV curing paint ink tanks, anilox rollers and plate rollers, and the coating unit is composed of the plate roller and the central press The printing roller is used for coating.
  • the transfer forming unit includes a corresponding transfer film, an unwinding mechanism, a pressure roller, a peeling roller, a winding mechanism and an ultraviolet irradiation device.
  • the transfer film is output from the unwinding mechanism and then passes through The pressure roller and peeling roller are finally rolled up by the winding mechanism, and the transfer molding unit presses the transfer film through the pressure roller to cooperate with the central impression roller for transfer molding.
  • the ultraviolet irradiation The device is located above the transfer film between the pressure roller and the peeling roller, and its irradiation surface faces the central impression cylinder.
  • the central impression cylinder is provided with a roller gripper groove, and the roller gripper groove is inside the A roller gripper mechanism is provided, and a pressure roller support plate flush with the cylinder surface of the central impression cylinder is provided on the cylinder gripper groove.
  • the central impression cylinder is also provided with a cylinder surface cooling structure.
  • the central impression cylinder described in the above technical solution can be evenly distributed with more than two roller gripping grooves, and the drum gripping grooves are equipped with a drum gripping mechanism, and the drum gripping grooves are provided with all
  • the pressure roller support plate is flush with the cylinder surface of the central impression cylinder.
  • the pressure roller support plate of the above technical solution can be installed and fixed on the gripper groove of the drum, and cover any space on the mouth of the gripper groove of the drum that does not hinder the movement of the gripper mechanism of the drum.
  • the pressure roller The top surface of the support plate is flush with the cylinder surface of the central impression cylinder to form a part of the cylinder surface.
  • the pressure roller support plate can take any suitable shape.
  • the cylinder surface cooling structure of the central impression cylinder described in the above technical solution may be to provide an interlayer for containing cooling water on the inside of the cylinder surface except for the gripper groove of the cylinder, and the interlayer is provided with inlets and outlets. , the inlet and outlet are respectively connected to the inlet and outlet channels on the roller shaft of the central impression roller through the inlet and outlet pipes.
  • the transfer film described in the above technical solution may be a light film, a laser transfer film or a cold stamping film.
  • Guide rollers may also be provided between each component on the transfer forming unit of the above technical solution, and any number of the guide rollers may be suitable.
  • the paper feeding unit described in the above technical solution can be composed of a correspondingly matched single-sheet paper feeding device and a paper transfer roller.
  • the paper transfer roller is provided with a paper transfer gripper groove, and a paper transfer gripper groove is installed in the paper transmission gripper groove.
  • Paper transfer gripper mechanism, the paper feeding unit is composed of the paper transfer roller and the central impression roller for paper feeding cooperation.
  • the paper delivery unit described in the above technical solution can be composed of a correspondingly matched paper delivery roller and a single-sheet paper delivery device.
  • the paper delivery roller is provided with a paper delivery gripper groove, and a paper delivery gripper groove is installed in the paper delivery gripper groove.
  • Paper gripper mechanism, the paper delivery unit is composed of the paper delivery roller and the central impression roller for paper delivery cooperation.
  • the function of the paper transfer gripper mechanism, the roller gripper mechanism and the delivery gripper mechanism described in the above technical solution is to clamp and fix the paper head of a single sheet of paper on the paper transfer roller, the central impression roller or the delivery roller respectively. , to ensure that the position of a single sheet of paper does not move when the paper transfer roller, central impression roller or delivery roller rotates.
  • the notches of the paper transfer gripper, roller gripper and delivery gripper should generally be provided
  • the tooth pad cooperates with the paper gripping mechanism, the roller gripping mechanism and the paper delivery gripping mechanism respectively.
  • the central impression cylinder is provided with two roller gripping mechanisms.
  • the diameters of the paper transfer roller, plate roller and delivery roller can be half of the diameter of the central impression cylinder.
  • the central impression roller Every time the impression roller rotates once, the paper transfer roller, plate roller and delivery roller rotate two times respectively to cooperate with them; the central impression roller is equipped with three roller gripping mechanisms, and the paper transfer roller, The diameters of the plate roller and the delivery roller can be one third of the diameter of the central impression roller.
  • the center impression roller rotates once, the paper transfer roller and the delivery roller rotate three times respectively.
  • Cooperation; If the central impression cylinder is equipped with four roller gripping mechanisms, the diameters of the paper transfer roller, plate roller and delivery roller can be one quarter of the diameter of the central impression cylinder.
  • the central impression cylinder on the frame of the above technical solution may be provided with two, namely a first central impression cylinder and a second central impression cylinder, wherein the first central impression cylinder may be surrounded by A paper feeding unit, a first coating unit and a first transfer forming unit that work in sequence, and a second coating unit and a second transfer forming unit that work in sequence can be arranged around the second central impression roller. and a paper output unit.
  • a matching transition paper transfer roller is provided between the first central impression roller and the second central impression roller, so that two different types of transfer surface treatments can be performed on a single sheet of paper at one time. multi-purpose equipment.
  • the transitional paper transfer roller of the above technical solution can be provided with a transitional gripper groove, and a transitional gripper mechanism is installed in the transitional gripper groove; the diameter of the transitional paper transmission roller can be equal to that of the first center imprint The diameters of the drum or the second central impression drum are the same, and the transition paper transfer roller is provided with two transition gripper grooves evenly distributed, and transition gripper mechanisms are installed in the transition gripper grooves.
  • the beneficial effects of the present invention are: first, the paper feeding unit, coating unit, transfer forming unit and paper discharge unit are all arranged around a central impression cylinder and work in cooperation with the central impression cylinder in their front and back order;
  • the structure of the existing sheet-sheet transfer surface treatment equipment is simplified, and the sheet-sheet transfer surface treatment process is fixed on the surface of a central impression cylinder by the gripper mechanism, and there is no need to transfer and fix it to other mechanisms. greatly improves the quality and accuracy of sheet-fed transfer surface treatment.
  • the gripper groove on the center impression cylinder is provided with a pressure roller support plate flush with the cylinder surface of the center impression cylinder, so that when the gripper groove on the center impression cylinder passes through the pressure roller of the transfer forming unit , there is a pressure roller support plate on the gripper groove to support the pressure roller, which prevents the pressure roller from entering the gripper groove and contacting the gripper mechanism, causing the transfer film on the pressure roller to be damaged;
  • the central impression cylinder is also equipped with a cylinder surface
  • the cooling structure prevents the central impression roller from overheating and deformation after being exposed to ultraviolet irradiation device for a long time during the operation, effectively ensuring that the paper feeding unit, coating unit, transfer forming unit and paper output around the central impression roller are
  • the good working condition of the unit ensures the high quality and quality stability of transfer surface treatment, and effectively increases the transfer surface treatment output.
  • Figure 1 is a schematic structural diagram of an embodiment of the present invention.
  • FIG. 2 is an enlarged front view of the central impression cylinder of FIG. 1 .
  • Figure 3 is a schematic structural diagram of another embodiment of the present invention.
  • Paper transfer gripper mechanism 30. Take-up roller; 31. Single-sheet paper Paper delivery device; 32. Paper delivery gripper; 33. Paper delivery gripper mechanism; 34. First center impression cylinder; 35. Second center impression cylinder; 36. Paper feeding unit; 37. First coating Unit; 38. First transfer forming unit; 39. Second coating unit; 40. Second transfer forming unit; 41. Paper discharge unit; 42. Transition paper transfer roller; 43. Transition gripper groove; 44. Transition gripper dental mechanism.
  • this high-quality and high-yield sheet-fed transfer surface treatment equipment includes a frame (not shown) and a central impression roller 1 installed on the frame, a paper feeding unit 2, a coating Unit 3, transfer forming unit 4 and paper discharge unit 5, characterized in that: the paper feeding unit 2, coating unit 3, transfer forming unit 4 and paper discharge unit 5 are respectively arranged around the central impression cylinder 1 and
  • the coating unit 3 adopts the flexographic coating method, and its structure includes the corresponding matching UV curing paint ink tank 6, anilox roller 7 and plate roller. 8.
  • the coating unit 3 is composed of the plate roller 8 and the central impression cylinder 1 for coating.
  • the transfer forming unit 4 includes a correspondingly matched transfer film 9, an unwinding mechanism 10, a pressure roller 11, Peeling roller 12, winding mechanism 13 and ultraviolet irradiation device 14.
  • the transfer film 9 is output from the unwinding mechanism 10, passes through the pressure roller 11 and peeling roller 12, and is finally wound by the winding mechanism 12.
  • the transfer molding unit 4 presses the transfer film 9 through the pressure roller 11 to cooperate with the central impression roller 1 for transfer molding, and the ultraviolet irradiation device 13 is located between the pressure roller 11 and the peeling roller 12 Above the transfer film 9, its irradiation surface faces the central impression cylinder 1.
  • the central impression cylinder 1 is provided with a roller gripping groove 15, and a roller gripping mechanism is provided in the drum gripping groove 15. 16.
  • the roller gripper groove 15 is provided with a pressure roller support plate 18 which is flush with the cylinder surface 17 of the central impression cylinder 1 .
  • the central impression cylinder 1 is also provided with a cylinder surface cooling structure 19 .
  • roller gripping grooves 15 evenly distributed on the central impression cylinder 1.
  • the two cylinder gripping grooves 15 are both equipped with a cylinder gripping mechanism 16.
  • the roller gripping grooves 15 are provided with The cylinder surface 17 of the central impression cylinder 1 is flush with the pressure roller support plate 18 .
  • the pressure roller support plate 18 is installed and fixed on the drum gripper groove 15, and covers the space on the notch of the drum gripper groove 15 that does not hinder the movement of the drum gripper mechanism 16. , the top surface 20 of the pressure roller support plate 18 is flush with the cylinder surface 17 of the central impression cylinder 1 and forms a part of the cylinder surface 17 .
  • the cylinder surface cooling structure 19 of the central impression cylinder 1 is to provide an interlayer 19 for containing cooling water on the inside of the cylinder surface 16 except for the gripper groove 15.
  • the interlayer 19 is provided with a water inlet and a cooling water inlet. Water outlet, the water inlet and the water outlet are connected to the water inlet channel 23 and the water outlet channel 24 on the drum shaft of the central impression drum 1 through the water inlet pipe 21 and the water outlet pipe 22 respectively.
  • the transfer film 9 is a light film, a laser transfer film or a cold stamping film.
  • the transfer forming unit 4 also includes two guide rollers 25 .
  • the paper feeding unit 2 is composed of a correspondingly matched single-sheet paper feeding device 26 and a paper transfer roller 27.
  • the paper transfer roller 27 is provided with a paper transfer gripper slot 28, and a paper transfer gripper slot 28 is installed in the paper transfer unit 2.
  • the paper transmission gripper mechanism 29, the paper feeding unit 2 uses the paper transmission roller 27 and the central impression cylinder 1 for paper feeding cooperation.
  • the paper delivery unit 5 is composed of a correspondingly matched paper delivery roller 30 and a single-sheet paper delivery device 31.
  • the paper delivery roller 30 is provided with a paper delivery gripping groove 32, and the paper delivery gripping groove 32 is installed inside.
  • roller gripper mechanism 16 The functions of the roller gripper mechanism 16, the paper transfer gripper mechanism 29 and the delivery gripper mechanism 33 are to clamp and fix the paper head of a single sheet of paper to the central impression cylinder 1, the paper transfer roller 27 or the delivery paper respectively. on the roller 30 to ensure that the position of the single sheet does not move when the central impression roller 1, the paper transfer roller 27 or the delivery roller 30 rotate.
  • the roller gripper 15, the paper transfer gripper 28 and the delivery gripper Generally, tooth pads should be provided on the notch of the tooth socket 32 to cooperate with the roller gripper mechanism 16, the paper transmission gripper mechanism 29 and the paper delivery gripper mechanism 33 respectively for paper clamping.
  • the diameters of the paper transfer roller 27, the plate roller 8 and the take-up roller 30 are all half of the diameter of the central impression roller 1.
  • the structural difference between this embodiment and the embodiment of Figures 1 to 2 is that there are two central impression rollers on the frame, namely a first central impression roller 34 and a second central impression roller.
  • the impression cylinder 35 wherein the first central impression cylinder 34 is surrounded by a paper feeding unit 36, a first coating unit 37 and a first transfer forming unit 38 that cooperate with the sequential work, the second central impression cylinder
  • the second coating unit 39, the second transfer forming unit 40 and the paper discharge unit 41 are arranged around the roller 35 in order to cooperate with the first central impression roller 34 and the second central impression roller 35.
  • There is a transition paper transfer roller 42 that cooperates with it to form a multi-purpose device that can perform two different types of transfer surface treatments on a single sheet of paper at one time.
  • Other structures are the same as the embodiment of FIGS. 1 to 2 .
  • the diameters of the center impression cylinder 34 and the center impression cylinder 35 are the same, and the diameter of the transition paper transfer roller 42 is the same as the diameter of the center impression cylinder 34.
  • the transition paper transfer roller 42 is provided with a corresponding diameter.
  • a single sheet of paper without transfer surface treatment is output from the single sheet paper feeding device 26; then the paper head of the single sheet of paper is clamped by the paper transmission gripper mechanism 29 on the paper transfer roller 27, And as the paper transfer roller 27 rotates to reach the paper feeding matching point with the center impression cylinder 1, the paper transfer gripper mechanism 29 releases the single sheet of paper, and is clamped by the roller gripper mechanism 16 on the center impression cylinder 1; then the single sheet
  • the paper rotates with the central impression roller 1 to reach the coating matching point with the plate roller 8, and is partially or entirely coated with a layer of UV curable paint; then the single sheet of paper continues to rotate with the central impression roller 1 and reaches the point with the pressure roller 11
  • the transfer film 9 is pressed against the UV curable coating layer of the single sheet of paper at the imprint matching point on the lower side of the pressurized transfer film 9; then the single sheet of paper together with the transfer film 9 rotates with the central impression roller 1 to reach the UV irradiation At the cu
  • the transfer films on the first transfer forming unit 38 and the second transfer forming unit 40 are transfer films using different transfer surface treatment types, and the plate rollers on the first coating unit 37 and the second coating unit 39 adopt Local coating design for coating different parts of a single sheet of paper.
  • the single sheet of paper After the single sheet of paper completes a transfer surface treatment on the first central impression cylinder 34, it is transferred to the second central impression cylinder 35 through the transition paper transfer roller 42.
  • Another type of transfer surface treatment is performed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
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Abstract

一种单张纸转移表面处理设备，包括机架、中心压印滚筒(1)、送纸单元(2)、涂布单元(3)、转移成型单元(4)和出纸单元(5)，送纸单元、涂布单元、转移成型单元和出纸单元布置在中心压印滚筒周围并依次与之工作配合，涂布单元包括配合的紫外线固化涂料墨槽(6)、网纹辊(7)和版辊(8)，转移成型单元包括配合的转移膜(9)、放卷机构(10)、压力辊(11)、剥离辊(12)、收卷机构(13)和紫外线照射装置(14)，中心压印滚筒上设有叼牙槽(15)、叼牙槽内设有叼牙机构(16)、叼牙槽上设有与中心压印滚筒的筒面齐平的压力辊支撑板(18)，中心压印滚筒上还设置有筒面冷却结构(19)。

Description

一种单张纸转移表面处理设备 技术领域
本发明涉及纸张的表面处理工艺的设备，特别是一种单张纸转移表面处理设备。
 背景技术
转移表面处理是一种纸张表面处理的先进工艺，具体有上光、镭射转印、冷烫印等工艺类型，不同的工艺类型可以通过不同转移膜来实现，即通过光膜产生纸面的上光效果，通过镭射转印膜产生纸面的激光全息纹理效果，通过冷烫印膜产生纸面的金银色效果。转移表面处理设备可以分为单张纸转印设备和卷筒纸转印设备两种，结构上有一定区别；转移表面处理工艺有整版表面处理和局部表面处理之分，主要是通过涂布紫外线固化涂料（也称UV胶或UV光油）的版辊的版面设计来解决。
中国专利第201010120892.0号公开的一种单张承印物的激光图案压印转移、冷烫两用设备，结构包括机架和分别安装在机架上的膜料放卷装置、膜料收卷装置和压印转移装置，上述膜料放卷装置和膜料收卷装置分别设在压印转移装置的上方；上述压印转移装置包括压印机构、紫外光固化机构和剥离机构，上述剥离机构设在压印机构的前方；激光图案压印转移、冷烫两用设备还包括一个间歇式膜料控制装置；上述压印机构与剥离机构之间设有一个弧形输送机构，上述紫外光固化机构设在弧形输送机构的上方；上述膜料放卷装置采用间歇式放卷驱动机构，上述膜料收卷装置采用间歇式收卷驱动机构，上述弧形输送机构采用间歇式输送驱动机构，上述间歇式放卷驱动机构、间歇式收卷驱动机构、间歇式输送驱动机构的信号输入端分别与上述间歇式膜料控制装置的三个信号输出端电连接。这一方案的缺点：一是采用弧形输送机构，输送纸张的阻力大，影响到纸张的表面处理成型质量；二是单张纸在表面处理过程没有定位，容易偏移，也影响到纸张的表面处理成型质量；三是产生效率低，造成生产成本较高。
中国专利第200710111893.7号公开的一种单张印刷机，结构是该单张印刷机具备：用于对来自供纸部的单张纸进行印刷的印刷部；和用于将转印用薄膜按压在经该印刷部进行了印刷的单张纸上而进行该单张纸的表面加工的表面加工部，该表面加工部具备：下游侧的筒体，该下游侧的筒体具备抓钳，所述抓钳抓住来自上游侧的筒体的单张纸，所述上游侧的筒体对所述印刷后送出的单张纸进行输送；该单张印刷机具备：薄膜转印机构，该薄膜转印机构向与该下游侧的筒体相同方向输送所述转印用薄膜，同时将所述转印用薄膜压到该筒体上的单张纸上；该单张印刷机具备：涂漆部，到所述表面加工部完成表面加工为止的期间，对印刷后的单张纸涂敷紫外线固化型树脂漆；以及紫外线照射部，其用于使由该涂漆部涂敷的紫外线固化型树脂漆固化。这一方案的缺点：一是转移表面处理部分的涂布紫外线固化胶的版辊20B和转移膜5（15）机构各配合不同的压印辊21B和11E，中间还设有送纸辊11D，经过的机构比较多，不利于单张纸高质量的精准转移表面处理；二是没有设置对紫外线照射部10造成压印辊11E发热的冷却措施，转移表面处理的生产效率受到限制，产量不高；三是在压印辊11E转动过程，压力辊17、18会进入叼牙槽11K，让转移膜5（15）接触到叼牙机构12，容易使转移膜5（15）受到损坏。
 技术问题
为了克服现有技术存在单张纸的转移表面处理质量不高、产生效率无法提高、转移膜的压力辊会进入叼牙槽，容易使转移膜受到损坏等问题，本发明的目的是提供一种改进的单张纸转移表面处理设备，可以克服现有技术的缺陷。
 技术解决方案
本发明解决其技术问题所采用的技术方案是：一种单张纸转移表面处理设备，包括机架以及安装在所述机架上的中心压印滚筒、送纸单元、涂布单元、转移成型单元和出纸单元，其特征是：所述送纸单元、涂布单元、转移成型单元和出纸单元分别布置在所述中心压印滚筒周围并按其前后顺序与所述中心压印滚筒进行工作配合，其中所述涂布单元采用柔性版涂布方式，其结构包括对应配合的紫外线固化涂料墨槽、网纹辊和版辊，所述涂布单元由所述版辊与所述中心压印滚筒作涂布配合，所述转移成型单元包括对应配合的转移膜、放卷机构、压力辊、剥离辊、收卷机构和紫外线照射装置，所述转移膜从所述放卷机构输出后经所述压力辊和剥离辊最后由所述收卷机构进行收卷，所述转移成型单元通过所述压力辊施压所述转移膜与所述中心压印滚筒作转移成型配合，所述紫外线照射装置处于所述压力辊和剥离辊之间的所述转移膜上方，其照射面朝向所述中心压印滚筒，所述中心压印滚筒上设有滚筒叼牙槽，所述滚筒叼牙槽内设有滚筒叼牙机构，所述滚筒叼牙槽上设有与所述中心压印滚筒的筒面齐平的压力辊支撑板，所述中心压印滚筒上还设置有筒面冷却结构。
上述技术方案所述机架上的中心压印滚筒可以为一个。
上述技术方案所述中心压印滚筒上可以均布有二个以上的滚筒叼牙槽，所述滚筒叼牙槽内均设有滚筒叼牙机构，所述滚筒叼牙槽上均设有与所述中心压印滚筒的筒面齐平的压力辊支撑板。
上述技术方案所述压力辊支撑板可以是安装固定在所述滚筒叼牙槽上，且覆盖所述滚筒叼牙槽槽口上的不妨碍所述滚筒叼牙机构运动的任何空间，所述压力辊支撑板的顶面与所述中心压印滚筒的筒面齐平以构成所述筒面的一部分，所述压力辊支撑板可以取任何适用的造型。
上述技术方案所述中心压印滚筒的筒面冷却结构可以是在所述筒面上除所述滚筒叼牙槽以外部分的内侧设置容纳冷却水的夹层，所述夹层均设有进、出水口，所述进、出水口分别通过进、出水管连接所述中心压印滚筒的滚筒轴上的进、出水通道。
上述技术方案所述转移膜可以是光膜、镭射转印膜或冷烫印膜。
上述技术方案所述转移成型单元上的各个组件之间还可以设置有导向辊，所述导向辊可以设有适用的任意多个。
上述技术方案所述送纸单元可以由对应配合的单张纸输纸装置和传纸辊组成，所述传纸辊上设有传纸叼牙槽，所述传纸叼牙槽内均安装有传纸叼牙机构，所述送纸单元由所述传纸辊与所述中心压印滚筒作送纸配合。
上述技术方案所述出纸单元可以由对应配合的收纸辊和单张纸收纸装置组成，所述收纸辊上设有收纸叼牙槽，所述收纸叼牙槽内安装有收纸叼牙机构，所述出纸单元由所述收纸辊与所述中心压印滚筒作收纸配合。
上述技术方案所述传纸叼牙机构、滚筒叼牙机构和收纸叼牙机构的作用是将单张纸的纸头分别夹紧固定在所述传纸辊、中心压印滚筒或收纸辊上，保证单张纸在传纸辊、中心压印滚筒或收纸辊转动时其位置不产生移动，所述传纸叼牙槽、滚筒叼牙槽和收纸叼牙槽的槽口上一般应设置牙垫分别与传纸叼牙机构、滚筒叼牙机构和收纸叼牙机构作夹纸配合。
上述技术方案所述中心压印滚筒上设有二个滚筒叼牙机构的，所述传纸辊、版辊和收纸辊的直径可以取所述中心压印滚筒的直径一半，当所述中心压印滚筒每转一圈，所述传纸辊、版辊和收纸辊分别转两圈与之配合；所述中心压印滚筒上设有三个滚筒叼牙机构的，所述传纸辊、版辊和收纸辊的直径可以取所述中心压印滚筒的直径三分之一，当所述中心压印滚筒每转一圈，所述传纸辊和收纸辊分别转三圈之其配合；所述中心压印滚筒上设有四个滚筒叼牙机构的，所述传纸辊、版辊和收纸辊的直径可以取所述中心压印滚筒的直径四分之一，当所述中心压印滚筒每转一圈，所述传纸辊和收纸辊分别转四圈之其配合；以此类推。
上述技术方案所述机架上的所述中心压印滚筒可以设有两个，即第一中心压印滚筒和第二中心压印滚筒，其中所述第一中心压印滚筒周围可以布置有与其作顺序工作配合的送纸单元、第一涂布单元和第一转移成型单元，所述第二中心压印滚筒周围可以布置有与其作顺序工作配合的第二涂布单元、第二转移成型单元和出纸单元，所述第一中心压印滚筒和第二中心压印滚筒之间设置有与之配合的过渡传纸辊，构成在单张纸上能够一次进行二种不同类型的转移表面处理的多用设备。
上述技术方案所述过渡传纸辊可以设有过渡叼牙槽，所述过渡叼牙槽内均安装有过渡叼牙机构；所述过渡传纸辊的直径可以取与所述第一中心压印滚筒或第二中心压印滚筒的直径相同，所述过渡传纸辊设有均布的二个过渡叼牙槽，所述过渡叼牙槽内均安装有过渡叼牙机构。
 有益效果
本发明的有益效果是：一是将送纸单元、涂布单元、转移成型单元和出纸单元都布置在一个中心压印滚筒周围并按其前后顺序与所述中心压印滚筒进行工作配合，简化了已有单张纸转移表面处理设备的结构，而且单张纸在整个转移表面处理过程都是被叼牙机构固定在一个中心压印滚筒筒面上进行，不用再转接固定在其他机构上，大大提高了单张纸转移表面处理的质量和精准程度。二是中心压印滚筒上的叼牙槽上设有与所述中心压印滚筒的筒面齐平的压力辊支撑板，使得中心压印滚筒上的叼牙槽经过转移成型单元的压力辊时，有叼牙槽上压力辊支撑板托住压力辊，避免了压力辊进入叼牙槽接触到叼牙机构，造成压力辊上转移膜被损坏；三是中心压印滚筒上还设置有筒面冷却结构，使得中心压印滚筒在作业过程长时间受到紫外线照射装置的照射后，不会产生过热变形，有效保证了中心压印滚筒周围的送纸单元、涂布单元、转移成型单元和出纸单元的良好工作状态，从而保证了转移表面处理的高质量、质量稳定性，且有效提高了转移表面处理产量。     
以下结合附图和实施例对本发明作进一步的描述。
 附图说明
图1是本发明一种实施例的结构示意图。
图2是图1的中心压印滚筒的正面放大示意图。
图3是本发明另一种实施例的结构示意图。
图中：1、中心压印滚筒；2、送纸单元；3、涂布单元；4、转移成型单元；5、出纸单元；6、紫外线固化涂料墨槽；7、网纹辊；8、版辊；9、转移膜；10、放卷机构；11、压力辊；12、剥离辊；13、收卷机构；14、紫外线照射装置；15、滚筒叼牙槽；16、滚筒叼牙机构；17、筒面；18、压力辊支撑板；19、筒面冷却结构（夹层）；20、压力辊支撑板的顶面；21、进水管；22、出水管；23、进水通道；24、出水通道；25、导向辊；26、单张纸输纸装置；27、传纸辊；28、传纸叼牙槽；29、传纸叼牙机构；30、收纸辊；31、单张纸收纸装置；32、收纸叼牙槽；33、收纸叼牙机构；34、第一中心压印滚筒；35、第二中心压印滚筒；36、送纸单元；37、第一涂布单元；38、第一转移成型单元；39、第二涂布单元；40、第二转移成型单元；41、出纸单元；42、过渡传纸辊；43、过渡叼牙槽；44、过渡叼牙机构。
 本发明的实施方式
参照图1～图2，本高质高产的单张纸转移表面处理设备，包括机架（未示出）以及安装在所述机架上的中心压印滚筒1、送纸单元2、涂布单元3、转移成型单元4和出纸单元5，其特征是：所述送纸单元2、涂布单元3、转移成型单元4和出纸单元5分别布置在所述中心压印滚筒1周围并按其前后顺序与所述中心压印滚筒1进行工作配合，其中所述涂布单元3采用柔性版涂布方式，其结构包括对应配合的紫外线固化涂料墨槽6、网纹辊7和版辊8，所述涂布单元3由所述版辊8与所述中心压印滚筒1作涂布配合，所述转移成型单元4包括对应配合的转移膜9、放卷机构10、压力辊11、剥离辊12、收卷机构13和紫外线照射装置14，所述转移膜9从所述放卷机构10输出后经所述压力辊11和剥离辊12最后由所述收卷机构12进行收卷，所述转移成型单元4通过所述压力辊11施压所述转移膜9与所述中心压印滚筒1作转移成型配合，所述紫外线照射装置13处于所述压力辊11和剥离辊12之间的所述转移膜9上方，其照射面朝向所述中心压印滚筒1，所述中心压印滚筒1上设有滚筒叼牙槽15、所述滚筒叼牙槽15内设有滚筒叼牙机构16、所述滚筒叼牙槽15上设有与所述中心压印滚筒1的筒面17齐平的压力辊支撑板18，所述中心压印滚筒1上还设置有筒面冷却结构19。
另外，所述机架上的所述中心压印滚筒1为一个。
所述中心压印滚筒1上均布有二个滚筒叼牙槽15，所述二个滚筒叼牙槽15内均设有滚筒叼牙机构16，所述滚筒叼牙槽15上均设有与所述中心压印滚筒1的筒面17齐平的压力辊支撑板18。
如图2所示，所述压力辊支撑板18是安装固定在所述滚筒叼牙槽15上，且覆盖所述滚筒叼牙槽15槽口上的不妨碍所述滚筒叼牙机构16运动的空间，所述压力辊支撑板18的顶面20与所述中心压印滚筒1的筒面17齐平、构成所述筒面17的一部分。
所述中心压印滚筒1的筒面冷却结构19是在所述筒面16上除所述叼牙槽15以外部分的内侧设置容纳冷却水的夹层19，所述夹层19均设有进水口和出水口，所述进水口和出水口分别通过进水管21和出水管22连接所述中心压印滚筒1的滚筒轴上的进水通道23和出水通道24。
转移膜9是光膜、镭射转印膜或冷烫印膜。
所述转移成型单元4中还包括有二个导向辊25。
所述送纸单元2由对应配合的单张纸输纸装置26和传纸辊27组成，所述传纸辊27设有传纸叼牙槽28，所述传纸叼牙槽28内安装有传纸叼牙机构29，所述送纸单元2由所述传纸辊27与所述中心压印滚筒1作送纸配合。
所述出纸单元5由对应配合的收纸辊30和单张纸收纸装置31组成，所述收纸辊30上设有收纸叼牙槽32，所述收纸叼牙槽32内安装有收纸叼牙机构33，所述出纸单元5由所述收纸辊30与所述中心压印滚筒1作收纸配合。
所述滚筒叼牙机构16、传纸叼牙机构29和收纸叼牙机构33的作用是将单张纸的纸头分别夹紧固定在所述中心压印滚筒1、传纸辊27或收纸辊30上，保证单张纸在中心压印滚筒1、传纸辊27或收纸辊30转动时其位置不产生移动，所述滚筒叼牙槽15、传纸叼牙槽28和收纸叼牙槽32的槽口上一般应设置牙垫分别与所述滚筒叼牙机构16、传纸叼牙机构29和收纸叼牙机构33作夹纸配合。
所述传纸辊27、版辊8和收纸辊30的直径均取所述中心压印滚筒1的直径一半，当所述中心压印滚筒1每转一圈，所述传纸辊27、版辊8和收纸辊30分别转两圈与之配合。
参照图3，本实施例与图1～图2的实施例比较的结构不同在于：所述机架上的所述中心压印滚筒为两个，即第一中心压印滚筒34和第二中心压印滚筒35、其中所述第一中心压印滚筒34周围布置有与其作顺序工作配合的送纸单元36、第一涂布单元37和第一转移成型单元38，所述第二中心压印滚筒35周围布置有与其作顺序工作配合的第二涂布单元39和第二转移成型单元40和出纸单元41，所述第一中心压印滚筒34和第二中心压印滚筒35之间设置有与之配合的过渡传纸辊42，构成能够在单张纸上一次进行二种不同类型的转移表面处理的多用设备。其他结构与图1～图2的实施例相同。
所述中心压印滚筒34和中心压印滚筒35的直径相同，所述过渡传纸辊42的直径取与所述中心压印滚筒34的直径相同，所述过渡传纸辊42上设有对应的二个过渡叼牙槽43，所述二个过渡叼牙槽43内均安装有过渡叼牙机构44。
 工业实用性
工作时，参照图1～图2，未经转移表面处理的单张纸从单张纸输纸装置26输出；然后单张纸纸头由传纸辊27上的传纸叼牙机构29夹住，并随传纸辊27转动到达与中心压印滚筒1的送纸配合点，传纸叼牙机构29放开单张纸，由中心压印滚筒1上滚筒叼牙机构16夹住；然后单张纸随中心压印滚筒1转动到达与版辊8的涂布配合点，被局部或整面涂布上一层紫外线固化涂料；然后单张纸继续随中心压印滚筒1转动到达与压力辊11施压的转移膜9下侧的压印配合点，转移膜9被压贴在单张纸的紫外线固化涂料层上；然后单张纸连同转移膜9随中心压印滚筒1转动到达与紫外线照射装置14的固化配合点，紫外线照射装置14的紫外线透过转移膜9，对单张纸上的紫外线固化涂料层进行紫外线照射固化；然后单张纸连同转移膜9继续随中心压印滚筒1转动到达与剥离辊12的剥离配合点，转移膜9从紫外线固化涂料层上剥离，紫外线固化涂料层顶面便被成型了转移表面处理效果，即根据不同的转移膜，成型了上光面、激光全息纹理或金银色；然后单张纸继续随中心压印滚筒1转动到达与收纸辊30的收纸配合点，中心压印滚筒1的滚筒叼牙机构16放开单张纸，由收纸辊30的收纸叼牙机构33夹住单张纸，并由收纸辊30转动送给单张纸收纸装置31。
参照图3，第一转移成型单元38和第二转移成型单元40上的转移膜是采用不同转移表面处理类型的转移膜，第一涂布单元37和第二涂布单元39上的版辊采用涂布单张纸不同局部的局部涂布设计，单张纸在第一中心压印滚筒34上进行完成一种转移表面处理后，通过过渡传纸辊42传递给第二中心压印滚筒35，进行另一种转移表面处理，其他工作原理参照上述图1～图2的工作原理。

Claims (10)

  1. 一种单张纸转移表面处理设备，包括机架以及安装在所述机架上的中心压印滚筒、送纸单元、涂布单元、转移成型单元和出纸单元，其特征是：所述送纸单元、涂布单元、转移成型单元和出纸单元分别布置在所述中心压印滚筒周围并按其前后顺序与所述中心压印滚筒进行工作配合，其中所述涂布单元采用柔性版涂布方式，其结构包括对应配合的紫外线固化涂料墨槽、网纹辊和版辊，所述涂布单元由所述版辊与所述中心压印滚筒作涂布配合，所述转移成型单元包括对应配合的转移膜、放卷机构、压力辊、剥离辊、收卷机构和紫外线照射装置，所述转移膜从所述放卷机构输出后经所述压力辊和剥离辊最后由所述收卷机构进行收卷，所述转移成型单元通过所述压力辊施压所述转移膜与所述中心压印滚筒作转移成型配合，所述紫外线照射装置处于所述压力辊和剥离辊之间的所述转移膜上方，其照射面朝向所述中心压印滚筒，所述中心压印滚筒上设有滚筒叼牙槽，所述滚筒叼牙槽内设有滚筒叼牙机构，所述滚筒叼牙槽上设有与所述中心压印滚筒的筒面齐平的压力辊支撑板，所述中心压印滚筒上还设置有筒面冷却结构。
  2.  根据权利要求1所述的单张纸转移表面处理设备，其特征是：所述机架上的中心压印滚筒为一个。
  3.  根据权利要求1或2所述的单张纸转移表面处理设备，其特征是：所述中心压印滚筒上均布有二个以上的滚筒叼牙槽，所述滚筒叼牙槽内均设有滚筒叼牙机构，所述滚筒叼牙槽上均设有与所述中心压印滚筒的筒面齐平的压力辊支撑板。
  4.  根据权利要求1或2所述的单张纸转移表面处理设备，其特征是：所述压力辊支撑板是安装固定在所述滚筒叼牙槽上，且覆盖所述滚筒叼牙槽槽口上的不妨碍所述滚筒叼牙机构运动的任何空间，所述压力辊支撑板的顶面与所述中心压印滚筒的筒面齐平以构成所述筒面的一部分。
  5.  根据权利要求1或2所述的单张纸转移表面处理设备，其特征是：所述中心压印滚筒的筒面冷却结构是在所述筒面上除所述滚筒叼牙槽以外部分的内侧设置容纳冷却水的夹层，所述夹层均设有进、出水口，所述进、出水口分别通过进、出水管连接所述中心压印滚筒的滚筒轴上的进、出水通道。
  6.  根据权利要求1或2所述的单张纸转移表面处理设备，其特征是：所述送纸单元由对应配合的单张纸输纸装置和传纸辊组成，所述传纸辊上设有传纸叼牙槽，所述传纸叼牙槽内均安装有传纸叼牙机构，所述送纸单元由所述传纸辊与所述中心压印滚筒作送纸配合。
  7.  根据权利要求1或2所述的单张纸转移表面处理设备，其特征是：所述出纸单元由对应配合的收纸辊和单张纸收纸装置组成，所述收纸辊上设有收纸叼牙槽，所述收纸叼牙槽内安装有收纸叼牙机构，所述出纸单元由所述收纸辊与所述中心压印滚筒作收纸配合。
  8.  根据权利要求1或2所述的单张纸转移表面处理设备，其特征是：所述中心压印滚筒上设有二个滚筒叼牙机构的，所述传纸辊、版辊和收纸辊的直径取所述中心压印滚筒的直径一半，当所述中心压印滚筒每转一圈，所述传纸辊、版辊和收纸辊分别转两圈与之配合；所述中心压印滚筒上设有三个滚筒叼牙机构的，所述传纸辊、版辊和收纸辊的直径取所述中心压印滚筒的直径三分之一，当所述中心压印滚筒每转一圈，所述传纸辊和收纸辊分别转三圈之其配合；所述中心压印滚筒上设有四个滚筒叼牙机构的，所述传纸辊、版辊和收纸辊的直径取所述中心压印滚筒的直径四分之一，当所述中心压印滚筒每转一圈，所述传纸辊和收纸辊分别转四圈之其配合。
  9.  根据权利要求1所述的单张纸转移表面处理设备，其特征是：所述机架上的中心压印滚筒为两个，即第一中心压印滚筒和第二中心压印滚筒，其中所述第一中心压印滚筒周围布置有与其作顺序工作配合的送纸单元、第一涂布单元和第一转移成型单元，所述第二中心压印滚筒周围布置有与其作顺序工作配合的第二涂布单元、第二转移成型单元和出纸单元，所述第一中心压印滚筒和第二中心压印滚筒之间设置有与之配合的过渡传纸辊，构成在单张纸上能够一次进行二种不同类型的转移表面处理的多用设备。
  10.  根据权利要求9所述的单张纸转移表面处理设备，其特征是：所述过渡传纸辊可以设有过渡叼牙槽，所述过渡叼牙槽内均安装有过渡叼牙机构。
PCT/CN2023/100896 2022-06-28 2023-06-17 一种单张纸转移表面处理设备 WO2024001836A1 (zh)

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