WO2020220383A1 - 一种丝网印刷系统及其印刷方法 - Google Patents

一种丝网印刷系统及其印刷方法 Download PDF

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Publication number
WO2020220383A1
WO2020220383A1 PCT/CN2019/085754 CN2019085754W WO2020220383A1 WO 2020220383 A1 WO2020220383 A1 WO 2020220383A1 CN 2019085754 W CN2019085754 W CN 2019085754W WO 2020220383 A1 WO2020220383 A1 WO 2020220383A1
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Prior art keywords
printing
cylinder
paper
delivery
diameter
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PCT/CN2019/085754
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English (en)
French (fr)
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罗玉皆
张炳忠
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深圳市旺润自动化有限公司
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Publication of WO2020220383A1 publication Critical patent/WO2020220383A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • B41F15/0831Machines for printing webs
    • B41F15/0836Machines for printing webs by means of cylindrical screens or screens in the form of endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • B41F15/12Machines with auxiliary equipment, e.g. for drying printed articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/12Stencil printing; Silk-screen printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/20Delivering or advancing articles from machines; Advancing articles to or into piles by contact with rotating friction members, e.g. rollers, brushes, or cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/06Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
    • B65H5/066Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers the articles resting on rollers or balls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/11Dimensional aspect of article or web
    • B65H2701/113Size
    • B65H2701/1131Size of sheets

Definitions

  • This application relates to a rotary screen printing device, in particular to a screen printing system and a printing method thereof.
  • the existing printing production processes mainly include flat-press screen printing and rotary screen printing.
  • the traditional flat-bed flat screen printing method has low printing speed, slow ink curing speed, difficult to control printing quality, and large consumption of printing materials, which cannot meet the needs of large-scale and batch production.
  • Rotary screen printing adopts a cylindrical screen printing plate with a fixed squeegee inside the cylinder, and a printing method in which the cylindrical printing plate and the substrate move synchronously at the same linear speed.
  • Screen printing is a direct printing method, suitable for small batch production, packaging products that require high printing appearance, unlimited cardboard thickness, and do not damage the strength.
  • the main difference between rotary screen printing and other printing methods is high speed, integration with other printing methods, and one-time die-cutting, which is more efficient and faster.
  • the traditional manual paper feeding method of flat-pressing and flat-screen printing can be changed, which is suitable for high-speed automatic, large-scale mass production of printed packaging products.
  • the purpose of this application is to overcome the defects of the prior art and provide a screen printing system and a printing method that rolls a flat printing material into a roll-shaped printing material during the printing process.
  • a screen printing system which includes a paper feeding part, a main body part and a paper receiving part arranged in sequence from the initial station to the end station;
  • the main body part includes a paper transfer cylinder, a paper transfer cylinder, an impression cylinder and a paper delivery cylinder; the input end of the paper transfer cylinder is connected with the output end of the paper supply part, and the output end of the paper transfer cylinder is connected to the paper transfer.
  • the cylinder input end is connected, the paper transfer cylinder output end is connected to the impression cylinder input end, the impression cylinder output end is connected to the take-up cylinder input end, and the take-up cylinder output end is connected to the take-up cylinder. Paper part input end connection;
  • the paper transfer roller includes a double-diameter paper transfer roller and a small-diameter paper transfer roller.
  • the paper transfer roller and the small-diameter paper transfer roller are respectively arranged on the right side of the double-diameter paper transfer roller and the double-diameter paper transfer roller.
  • the left side of the paper cylinder, and the outer peripheral edge is connected;
  • the impression cylinder is arranged above the small-diameter paper transfer cylinder, and the outer peripheral edge of the impression cylinder is connected with the outer peripheral edge of the small-diameter paper transfer cylinder;
  • On the left side of the impression cylinder, and the outer peripheral edge of the delivery cylinder is connected with the outer peripheral edge of the impression cylinder.
  • the main body part further includes a rotary screen device for positioning and integrating the printing material into a web printing material; the rotary screen device is arranged on the right side of the impression cylinder, and the rotary screen device The outer peripheral edge of the screen device is connected with the outer peripheral edge of the impression cylinder.
  • the paper supply part includes: a paper feeder for providing printing materials, and a paper feeder plate connected to the output end of the paper feeder, and the printing materials are a plurality of stacked single sheets of paper .
  • the paper supply part further includes a front-regulation-prescribed position, the front-regulation-prescribed position input end is connected to the output end of the paper conveying table, and the front-regulation prescribed position output end is connected to the The main part is connected.
  • the delivery part includes: a delivery chain gripper row connected to the main part, and an end station of the screen printing system and output from the delivery chain gripper row The delivery table connected to the end.
  • the delivery part also includes an external UV drying light box for drying the printing material after printing.
  • a screen printing method used in the aforementioned screen printing system includes the following steps:
  • the paper feeding part delivers the printing materials to the main body one by one at a preset rate
  • S40 The main part transports the printing material after printing to the delivery part
  • S50 The receiving part will dry and recycle the printed materials after printing.
  • step S30 includes:
  • S31 The small-diameter transfer roller rotates to clamp the flat printing material, and after rotating itself 180 degrees, the printing material is conveyed to the double-diameter transfer roller;
  • S32 The double-diameter paper transfer roller rotates to transport the printing materials to the small-diameter paper transfer roller one by one;
  • step S20 includes:
  • the front gauge is located at the junction of the end of the paper feeding part and the front end of the main body to position and arrange the printing materials.
  • step S50 includes:
  • S51 The printing material after printing is transported to the gripper row of the delivery chain, and the time is set statically on the gripper row of the delivery chain;
  • the screen printing system and printing method of the present application are based on the technical characteristics of rolling a flat printing material into a cylindrical printing material during the printing process, and meets the requirements of special printing effects.
  • the printing material provides coherence and close connection between materials. Good performance and flatness; due to the technical characteristics of the high-speed rotary screen printing production line, the printing speed is high, the productivity is high, the printing quality is stable, and the amount of printing materials is small; based on the technical characteristics of the peripheral control circuit, it can be hot stamped online, Realize high-speed automatic printing, save high manpower, material resources and time costs, and improve production efficiency; the screen printing system and printing method provided by this application have complete functions, simple structure, low cost, long service life, and broad application prospects.
  • Figure 1 is a schematic diagram of the overall structure of the screen printing system of this application.
  • Figure 2 is an enlarged view of the structure of the paper feeding part in Figure 1;
  • Figure 3 is an enlarged view of the main part of Figure 1;
  • Figure 4 is an enlarged view of the structure of the delivery part in Figure 1;
  • Figure 5 is a three-dimensional isometric view of the structure of the impression cylinder.
  • a screen printing system provided by the present application includes the following arrangements from the initial station to the end station (from right to left in the figure): Paper part 1, main body part 2 and delivery part 3;
  • the main body 2 includes a paper transfer cylinder 21, a paper transfer cylinder, an impression cylinder 25 and a take-up cylinder 26; the input end of the paper transfer cylinder 21 is connected with the output end of the paper supply part 1, and the output end of the paper transfer cylinder 21 and the input end of the paper transfer cylinder Connection: The output end of the paper transfer cylinder is connected to the input end of the impression cylinder 25, the output end of the impression cylinder 25 is connected to the input end of the delivery cylinder 26, and the output end of the delivery cylinder 26 is connected to the input end of the delivery section 3;
  • the paper transfer roller includes a double diameter paper transfer roller 22 and a small diameter paper transfer roller 23.
  • the paper transfer roller 21 and the small diameter paper transfer roller 23 are respectively arranged on the right side of the double diameter paper transfer roller 22 and the left side of the double diameter paper transfer roller 22.
  • the outer peripheral edge is connected;
  • the impression cylinder 25 is arranged above the small-diameter paper transfer cylinder 23, and the outer peripheral edge of the impression cylinder 25 is connected with the outer peripheral edge of the small-diameter paper transfer cylinder 23;
  • the take-up cylinder 26 is arranged on the left side of the impression cylinder 25, and The outer peripheral edge of the take-up cylinder 26 is connected with the outer peripheral edge of the impression cylinder 25.
  • the circular screen printing plate is suitable for large-format rotary printing, the maximum speed can reach 125m/min, and the screen can be reused.
  • the main body part 2 also includes a rotary screen device for positioning and integrating the printing material into a web of printing material; the rotary screen device is arranged on the right side of the impression cylinder 25, and the outer peripheral edge of the rotary screen device and the outer peripheral edge of the impression cylinder 25 Convergence.
  • the squeegee is installed in the screen cylinder, the ink to be printed is added to the screen cylinder from the outside, and the ink to be printed is squeezed by the squeegee, so that the ink to be printed is transferred to the printing material through the mesh of the screen to print the desired image.
  • the speed of the screen, the printing material and the cylinder are the same.
  • the paper supply part 1 includes: a paper feeder 11 for supplying printing materials, and a paper feeding table 12 connected to the output end of the paper feeder 11.
  • the printing materials are a number of stacked single sheets of paper, that is, the printing materials are in the initial stage
  • the cardboard or paper divided into flat plates is stacked and put into the paper feeder 11 for subsequent printing operations.
  • the paper feeding part 1 also includes a front regulation position 13, the input end of the front regulation regulation position 13 is connected with the output terminal of the paper feeding plate 12, and the output end of the front regulation regulation position 13 is connected with the main body 2.
  • the position 13 of the front rule is used to control the positioning of the printing material, and to pull the paper for positioning to ensure that the printed pattern is accurately printed at the set position.
  • the delivery part 3 includes: a delivery chain gripper row 32 connected to the main body 2 and a delivery station 33 arranged at the end station of the screen printing system and connected to the output end of the delivery chain gripper row 32.
  • the delivery chain gripper row 32 is used to realize the paper transfer after printing and transfer the paper to the delivery table 33.
  • the delivery chain gripper row 32 includes a tooth pad, a tooth shaft and a tooth piece, one end of the tooth piece is fixed It is the tooth shaft, the other end is arranged above the tooth pad body, the tooth piece is an elastic piece body, in this embodiment, a rubber piece body is selected, and the tooth piece is also provided with an adjusting device for adjusting the amount of deformation.
  • the delivery part 3 also includes an external UV drying light box 31 for drying the printing material after printing.
  • a screen printing method is used in the aforementioned screen printing system, and the screen printing method includes the following steps:
  • the paper supply part 1 delivers the printing materials to the main part 2 one by one at a preset rate
  • the main part 2 organizes, rolls and prints the printing materials
  • the main body part 2 transports the printing material after printing to the delivery part 3;
  • the step S30 specifically includes the following steps:
  • the small-diameter transfer roller 21 rotates to clamp the flat printing material, and after rotating itself 180 degrees, the printing material is transported to the double-diameter transfer roller 22;
  • the screen cylinder 24 clamps, regularizes, and splices the printing material on the upper part of the impression cylinder 25. After the splicing is completed, the printing material changes from a flat sheet of discontinuous form to a seamlessly spliced continuous form;
  • S36 The printing material after printing is transported to the delivery section 3 through the delivery roller 26.
  • the step S20 specifically includes the following steps:
  • S22 The front regulation position 13 located at the junction between the end of the paper feeding part and the front end of the main body 2 is used to position and arrange the printing materials.
  • the step S50 specifically includes the following steps:
  • S51 The printing material after printing is conveyed to the gripper row 32 of the delivery chain, and the time is set statically on the gripper row 32 of the delivery chain;
  • the web rotary screen printing uses a nickel metal circular screen printing plate, a built-in squeegee and an automatic ink supply system.
  • the squeegee transfers the printing ink from the circular screen to the The surface of the substrate supported by the impression cylinder.
  • the entire printing process from paper feeding, ink supply, printing color registration, UV drying, etc. are controlled by the computer automatically. It can hot-stamp holographic anti-counterfeiting marks, embossed teeth, and die-cutting impressions through the peripheral intelligent terminal, which is easy to achieve high speed Automatic printing carton.
  • the screen printing system and printing method of the present application are based on the technical characteristics of rolling a flat printing material into a cylindrical printing material during the printing process to meet the requirements of special printing effects, and the printing materials provide consistent ,
  • the connection between the materials is tight and smooth; due to the technical characteristics of the high-speed rotary screen printing production line, the printing speed is high, the productivity is high, the printing quality is stable, and the amount of printing materials is small; based on the technical characteristics of the peripheral control circuit, It can hot stamp online, realize high-speed automatic printing, save high manpower, material resources and time cost, and improve production efficiency.
  • the screen printing system and printing method provided by this application have complete functions, simple structure, low cost, long service life, and Broad application prospects.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Screen Printers (AREA)
  • Printing Methods (AREA)

Abstract

一种丝网印刷系统,包括供纸部分(1)、主体部分(2)和收纸部分(3);主体部分(2)包括递纸滚筒(21)、传纸滚筒、压印滚筒(25)和收纸滚筒(26);供纸部分(1)、递纸滚筒(21)、传纸滚筒、压印滚筒(25)、收纸滚筒(26)和收纸部分(3)的输出端与输入端分别依次两两连接;传纸滚筒包括双倍径传纸滚筒(22)和小径传纸滚筒(23),递纸滚筒(21)和小径传纸滚筒(23)分别位于双倍径传纸滚筒(22)的右侧和左侧;压印滚筒(25)设于小径传纸滚筒(23)上方,收纸滚筒(26)设于压印滚筒(25)左侧。该系统将平面承印材料在印刷过程中卷制成筒状,材料供给连贯、材料间连接紧密、平整度佳。

Description

一种丝网印刷系统及其印刷方法
本申请是以申请号为201910347923.7、申请日为2019年4月28日的中国专利申请为基础,并主张其优先权,该申请的全部内容在此作为整体引入本申请中。
技术领域
本申请涉及轮转丝网印刷装置,具体地,涉及一种丝网印刷系统及其印刷方法。
背景技术
现有的印刷生产工艺主要有平压平丝网印刷方式和轮转丝网印刷方式。传统平压平丝网印刷方式印刷速度低、油墨固化速度慢、印刷质量难于控制、印刷材料消耗大,无法满足规模化、批量化的生产需求。轮转丝网印刷采用圆筒形丝网印版,圆筒内装有固定的刮墨板,圆筒印版与承印物作等线速度同步移动的印刷方法。丝网印刷属于直接印刷方式,适用于小批量生产,印刷外观要求较高、纸板厚度不限、不损害强度的包装产品。轮转丝网印刷最主要区别于其他的印刷方式是高速性、和其他印刷方式的整合性、一次性模切成型,更高效,快捷。
如果将平面承印材料印刷卷制成筒状印刷材料进行生产贮存,可以改变传统平压平丝网印刷手动供纸方式,适合高速自动、大规模批量生产印刷包装产品。
申请内容
本申请的目的在于克服现有技术的缺陷,提供一种由平面承印材料印刷过程中卷制成卷筒状印刷材料的丝网印刷系统及其印刷方法。
为实现上述目的,本申请采用以下技术方案:
一种丝网印刷系统,包括由初始工位至结束工位依次排布的:供纸部分、主体部分和收纸部分;
所述主体部分包括递纸滚筒、传纸滚筒、压印滚筒以及收纸滚筒;所述递纸滚筒输入端与所述供纸部分输出端连接、所述递纸滚筒输出端与所述传纸滚筒输入端连接、所述传纸滚筒输出端与所述压印滚筒输入端连接、所述压印滚筒输 出端与所述收纸滚筒输入端连接,所述收纸滚筒输出端与所述收纸部分输入端连接;
所述传纸滚筒包括双倍径传纸滚筒和小径传纸滚筒,所述递纸滚筒和所述小径传纸滚筒分别设置于所述双倍径传纸滚筒右侧和所述双倍径传纸滚筒左侧,且外周边缘衔接;所述压印滚筒设于所述小径传纸滚筒上方,且所述压印滚筒外周边缘与所述小径传纸滚筒外周边缘衔接;所述收纸滚筒设于所述压印滚筒左侧,且所述收纸滚筒外周边缘与所述压印滚筒外周边缘衔接。
其进一步技术方案为:所述主体部分还包括轮转丝网装置,用于将承印材料定位整合为卷筒印刷材料;所述轮转丝网装置设于所述压印滚筒右侧,且所述轮转丝网装置外周边缘与所述压印滚筒外周边缘衔接。
其进一步技术方案为:所述供纸部分包括:用于提供承印材料的给纸机,以及与所述给纸机输出端连接的输纸台板,所述承印材料为若干堆叠式单张纸。
其进一步技术方案为:所述供纸部分还包括前规拉规定位,所述前规拉规定位输入端与所述输纸台板输出端连接,所述前规拉规定位输出端与所述主体部分连接。
其进一步技术方案为:所述收纸部分包括:与所述主体部分相连的收纸链叼牙排、以及设于所述丝网印刷系统结束工位并与所述收纸链叼牙排输出端相连的收纸台。
其进一步技术方案为:所述收纸部分还包括外设的UV烘干灯箱用于对印刷完成后的承印材料进行烘干。
一种丝网印刷方法,用于前述丝网印刷系统,包括以下步骤:
S10:将承印材料堆叠放置于供纸部分;
S20:供纸部分按照预设速率将承印材料逐一输送至主体部分;
S30:主体部分对承印材料进行规整、滚筒化、印刷;
S40:主体部分将印刷完成后的承印材料输送至收纸部分;
S50:收纸部分对印刷完成后的承印材料进行烘干回收。
其进一步技术方案为:所述步骤S30包括:
S31:小径递纸滚筒转动,将平铺的承印材料夹紧,旋转自身180度后,承印材 料输送至双倍径传纸滚筒;
S32:双倍径传纸滚筒旋转,将承印材料逐一输送至小径传纸滚筒;
S33:小径传纸滚筒旋转,将承印材料输送至压印滚筒;
S34:丝网滚筒对压印滚筒上部的承印材料进行夹取、规整、拼接,拼接完成后的承印材料由平面单张纸间断形式转变为无缝拼合的连续形式;
S35:压印滚筒对连续形式的承印材料进行印制;
S36:印刷完成后的承印材料通过收纸滚筒输送至收纸部分。
其进一步技术方案为:所述步骤S20包括:
S21:承印材料通过输纸台板输送至主体部分;
S22:设于输纸部分末端与主体部分前端交界处的前规拉规定位,对承印材料进行定位整理。
其进一步技术方案为:所述步骤S50包括:
S51:印刷完成后的承印材料输送至收纸链叼牙排,在收纸链叼牙排上静止设定时长;
S52:静止过程中,外设的UV烘干灯箱对印刷完成后的承印材料进行烘干;
S53:设定时长结束后,收纸链叼牙排运转,将烘干后的承印材料输送至收纸台。
与现有技术相比的有益效果:
本申请的一种丝网印刷系统及其印刷方法,基于将平面承印材料在印刷过程中卷制成筒状承印材料的技术特征,满足特殊印刷效果的要求,印刷材料提供连贯,材料间连接紧密性、平整度佳;由于采用高速轮转丝网印刷生产线的技术特征,印刷速度快、生产率高、印品质量稳定、消耗承印材料数量少;基于外设控制电路的技术特征,能够联机烫印、实现高速自动印刷,省去高昂人力物力及时间成本,提高生产效益;本申请提供的丝网印刷系统及其印刷方法,功能完备,结构简单,造价低廉,使用寿命长,具有广阔的应用前景。
为了能够更清楚地理解本申请的上述目的、特性和优点,下面结合附图和具体实施方式对本申请作进一步的详细描述。
附图说明
图1为本申请的丝网印刷系统整体结构示意图;
图2为图1中供纸部分结构放大图;
图3为图1中主体部分结构放大图;
图4为图1中收纸部分结构放大图;
图5为压印滚筒部分结构三维轴测图。
附图标记:
1  供纸部分        2  主体部分
3  收纸部分        11 给纸机
12 输纸台板        13 前规拉规定位
21 递纸滚筒        22 双倍径传纸滚筒
23 小径传纸滚筒    24 丝网滚筒
25 压印滚筒        26 收纸滚筒
31 UV烘干灯箱      32 收纸链叼牙排
33 收纸台
具体实施方式
在下面的具体描述中阐述了很多具体细节以便于充分理解本申请,但是本申请还可以采用其他不同于此描述的其他方式来实现,因此,本申请的保护范围并不受下面公开的具体实施例的限制。
如图1-5所示,具体结构实施例1中,本申请提供的一种丝网印刷系统,包括由初始工位至结束工位(图中为从右往左)依次排布的:供纸部分1、主体部分2和收纸部分3;
主体部分2包括递纸滚筒21、传纸滚筒、压印滚筒25以及收纸滚筒26;递纸滚筒21输入端与供纸部分1输出端连接、递纸滚筒21输出端与传纸滚筒输入端连接、传纸滚筒输出端与压印滚筒25输入端连接、压印滚筒25输出端与收纸滚筒26输入端连接,收纸滚筒26输出端与收纸部分3输入端连接;
传纸滚筒包括双倍径传纸滚筒22和小径传纸滚筒23,递纸滚筒21和小径传纸滚筒23分别设置于双倍径传纸滚筒22右侧和双倍径传纸滚筒22左侧,且外周边缘衔接;压印滚筒25设于小径传纸滚筒23上方,且压印滚筒25外周边缘与小径传 纸滚筒23外周边缘衔接;收纸滚筒26设于压印滚筒25左侧,且收纸滚筒26外周边缘与压印滚筒25外周边缘衔接。圆型丝网印版适合于大幅面轮转印刷、最高速度可达125m/min,丝网可重复使用。
主体部分2还包括轮转丝网装置,用于将承印材料定位整合为卷筒印刷材料;轮转丝网装置设于压印滚筒25右侧,且轮转丝网装置外周边缘与压印滚筒25外周边缘衔接。刮刀安装在网版滚筒内,待印油墨从外部加入到网版滚筒内,通过刮刀挤压待印油墨,使得待印油墨通过网版的网孔转移到承印材料上印制成型所需图像,其中网版、承印材料和滚筒的转速相同。
供纸部分1包括:用于提供承印材料的给纸机11,以及与给纸机11输出端连接的输纸台板12,承印材料为若干堆叠式单张纸,即承印材料在初始阶段为平板式分割的纸板或纸张,堆叠后放入给纸机11用于其后的印刷操作。
供纸部分1还包括前规拉规定位13,前规拉规定位13输入端与输纸台板12输出端连接,前规拉规定位13输出端与主体部分2连接。前规拉规定位13用于控制承印材料定位,拉动纸张进行定位,以保证印刷图案精准印制在设定位置。
收纸部分3包括:与主体部分2相连的收纸链叼牙排32、以及设于丝网印刷系统结束工位并与收纸链叼牙排32输出端相连的收纸台33。收纸链叼牙排32用于实现印刷完成后的纸张交接及将纸张传送到收纸台33中,收纸链叼牙排32包括牙垫体、牙轴和牙片,牙片的一端固定为牙轴上,另一端设置于牙垫体上方,牙片为弹性片体,本实施例中选用橡胶片体,牙片上还设有调节变形量的调节装置。
收纸部分3还包括外设的UV烘干灯箱31用于对印刷完成后的承印材料进行烘干。
如图1-4所示,具体方法实施例1中,一种丝网印刷方法,用于前述的丝网印刷系统,该丝网印刷方法包括以下步骤:
S10:将承印材料堆叠放置于供纸部分1;
S20:供纸部分1按照预设速率将承印材料逐一输送至主体部分2;
S30:主体部分2对承印材料进行规整、滚筒化、印刷;
S40:主体部分2将印刷完成后的承印材料输送至收纸部分3;
S50:收纸部分3对印刷完成后的承印材料进行烘干回收。
其中步骤S30具体包括以下步骤:
S31:小径递纸滚筒21转动,将平铺的承印材料夹紧,旋转自身180度后,承印材料输送至双倍径传纸滚筒22;
S32:双倍径传纸滚筒22旋转,将承印材料逐一输送至小径传纸滚筒23;
S33:小径传纸滚筒23旋转,将承印材料输送至压印滚筒25;
S34:丝网滚筒24对压印滚筒25上部的承印材料进行夹取、规整、拼接,拼接完成后的承印材料由平面单张纸间断形式转变为无缝拼合的连续形式;
S35:压印滚筒25对连续形式的承印材料进行印制;
S36:印刷完成后的承印材料通过收纸滚筒26输送至收纸部分3。
其中步骤S20具体包括以下步骤:
S21:承印材料通过输纸台板12输送至主体部分2;
S22:设于输纸部分末端与主体部分2前端交界处的前规拉规定位13,对承印材料进行定位整理。
其中步骤S50具体包括以下步骤:
S51:印刷完成后的承印材料输送至收纸链叼牙排32,在收纸链叼牙排32上静止设定时长;
S52:静止过程中,外设的UV烘干灯箱31对印刷完成后的承印材料进行烘干;
S53:设定时长结束后,收纸链叼牙排32运转,将烘干后的承印材料输送至收纸台33。
于其他更具体的实施例中,卷筒纸轮转丝网印刷使用镍金属圆丝网印版、内置刮墨刀和自动供墨系统,刮墨刀将印刷油墨从圆丝网版上转移到由压印滚筒支承的承印物表面。整个印刷过程从进纸、供墨、印色套准,UV干燥等均由电脑全自动控制,可以通过外设智能终端联机烫印全息防伪标识、凹凸牙印、模切压痕,易于实现高速自动印刷纸盒。
综上所述,本申请的一种丝网印刷系统及其印刷方法,基于将平面承印材料在印刷过程中卷制成筒状承印材料的技术特征,满足特殊印刷效果的要求,印刷材料提供连贯,材料间连接紧密性、平整度佳;由于采用高速轮转丝网印刷生 产线的技术特征,印刷速度快、生产率高、印品质量稳定、消耗承印材料数量少;基于外设控制电路的技术特征,能够联机烫印、实现高速自动印刷,省去高昂人力物力及时间成本,提高生产效益;本申请提供的丝网印刷系统及其印刷方法,功能完备,结构简单,造价低廉,使用寿命长,具有广阔的应用前景。
上述仅以实施例来进一步说明本申请的技术内容,以便于理解,但不代表本申请的实施方式仅限于此,任何依照本申请所做的技术延伸或再创造,均受本申请的保护。本申请的保护范围以权利要求书为准。
发明概述
技术问题
问题的解决方案
发明的有益效果

Claims (10)

  1. 一种丝网印刷系统,其特征在于,包括由初始工位至结束工位依次排布的:供纸部分、主体部分和收纸部分;
    所述主体部分包括递纸滚筒、传纸滚筒、压印滚筒以及收纸滚筒;所述递纸滚筒输入端与所述供纸部分输出端连接、所述递纸滚筒输出端与所述传纸滚筒输入端连接、所述传纸滚筒输出端与所述压印滚筒输入端连接、所述压印滚筒输出端与所述收纸滚筒输入端连接,所述收纸滚筒输出端与所述收纸部分输入端连接;
    所述传纸滚筒包括双倍径传纸滚筒和小径传纸滚筒,所述递纸滚筒和所述小径传纸滚筒分别设置于所述双倍径传纸滚筒右侧和所述双倍径传纸滚筒左侧,且外周边缘衔接;所述压印滚筒设于所述小径传纸滚筒上方,且所述压印滚筒外周边缘与所述小径传纸滚筒外周边缘衔接;所述收纸滚筒设于所述压印滚筒左侧,且所述收纸滚筒外周边缘与所述压印滚筒外周边缘衔接。
  2. 根据权利要求1所述的丝网印刷系统,其特征在于,所述主体部分还包括轮转丝网装置,用于将承印材料定位整合为卷筒印刷材料;所述轮转丝网装置设于所述压印滚筒右侧,且所述轮转丝网装置外周边缘与所述压印滚筒外周边缘衔接。
  3. 根据权利要求1所述的丝网印刷系统,其特征在于,所述供纸部分包括:用于提供承印材料的给纸机,以及与所述给纸机输出端连接的输纸台板,所述承印材料为若干堆叠式单张纸。
  4. 根据权利要求3所述的丝网印刷系统,其特征在于,所述供纸部分还包括前规拉规定位,所述前规拉规定位输入端与所述输纸台板输出端连接,所述前规拉规定位输出端与所述主体部分连接。
  5. 根据权利要求1所述的丝网印刷系统,其特征在于,所述收纸部分包括:与所述主体部分相连的收纸链叼牙排、以及设于所述丝网印刷系统结束工位并与所述收纸链叼牙排输出端相连的收纸台。
  6. 根据权利要求5所述的丝网印刷系统,其特征在于,所述收纸部分 还包括外设的UV烘干灯箱用于对印刷完成后的承印材料进行烘干。
  7. 一种丝网印刷方法,用于权利要求1-6任一项所述的丝网印刷系统,其特征在于,包括:
    S10:将承印材料堆叠放置于供纸部分;
    S20:供纸部分按照预设速率将承印材料逐一输送至主体部分;
    S30:主体部分对承印材料进行规整、滚筒化、印刷;
    S40:主体部分将印刷完成后的承印材料输送至收纸部分;
    S50:收纸部分对印刷完成后的承印材料进行烘干回收。
  8. 根据权利要求7所述的丝网印刷方法,其特征在于,所述步骤S30包括:
    S31:小径递纸滚筒转动,将平铺的承印材料夹紧,旋转自身180度后,承印材料输送至双倍径传纸滚筒;
    S32:双倍径传纸滚筒旋转,将承印材料逐一输送至小径传纸滚筒;
    S33:小径传纸滚筒旋转,将承印材料输送至压印滚筒;
    S34:丝网滚筒对压印滚筒上部的承印材料进行夹取、规整、拼接,拼接完成后的承印材料由平面单张纸间断形式转变为无缝拼合的连续形式;
    S35:压印滚筒对连续形式的承印材料进行印制;
    S36:印刷完成后的承印材料通过收纸滚筒输送至收纸部分。
  9. 根据权利要求7所述的丝网印刷方法,其特征在于,所述步骤S20包括:
    S21:承印材料通过输纸台板输送至主体部分;
    S22:设于输纸部分末端与主体部分前端交界处的前规拉规定位,对承印材料进行定位整理。
  10. 根据权利要求7所述的丝网印刷方法,其特征在于,所述步骤S50包括:
    S51:印刷完成后的承印材料输送至收纸链叼牙排,在收纸链叼牙排上静止设定时长;
    S52:静止过程中,外设的UV烘干灯箱对印刷完成后的承印材料进行烘干;
    S53:设定时长结束后,收纸链叼牙排运转,将烘干后的承印材料输送至收纸台。
PCT/CN2019/085754 2019-04-28 2019-05-07 一种丝网印刷系统及其印刷方法 WO2020220383A1 (zh)

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