WO2023284527A1 - 一种单口的墙体裂缝智能注浆填缝机及施工方法 - Google Patents

一种单口的墙体裂缝智能注浆填缝机及施工方法 Download PDF

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Publication number
WO2023284527A1
WO2023284527A1 PCT/CN2022/101149 CN2022101149W WO2023284527A1 WO 2023284527 A1 WO2023284527 A1 WO 2023284527A1 CN 2022101149 W CN2022101149 W CN 2022101149W WO 2023284527 A1 WO2023284527 A1 WO 2023284527A1
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Prior art keywords
fixed
plate
wall
grouting
shaped
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PCT/CN2022/101149
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English (en)
French (fr)
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张以红
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张以红
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Publication of WO2023284527A1 publication Critical patent/WO2023284527A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00—Working measures on existing buildings
    • E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0203—Arrangements for filling cracks or cavities in building constructions

Definitions

  • the invention relates to the technical field of grouting machines, in particular to a single-port intelligent grouting and filling machine for wall cracks and a construction method.
  • Construction engineering refers to the engineering entity formed through the construction of various housing buildings and their ancillary facilities and the installation activities of supporting lines, pipelines, and equipment. Including factories, theaters, hotels, shops, schools, hospitals and residences, etc., to meet the needs of people's production, living, learning, public activities, etc.;
  • Cracks in concrete structures can be divided into structural cracks and non-structural cracks according to their causes, and can be divided into static cracks, active cracks and developing cracks according to their manifestations.
  • Structural cracks cracks caused by external loads, whose distribution and width are related to external loads. The appearance of such cracks indicates that the structural bearing capacity may be insufficient or there are other serious problems.
  • Non-structural cracks cracks caused by deformation, such as temperature changes, concrete shrinkage and other factors. Such cracks have little effect on the bearing capacity of the bridge.
  • Static cracks cracks whose shape, size and quantity have been stabilized and no longer develop.
  • Active cracks cracks whose width is not stable under the existing environment and working conditions, and which are easy to open and close with the stress and deformation of structural components or changes in ambient temperature and humidity.
  • the grouting method is used to repair the cracks.
  • the cement grout for repairing the cracks, the modified polymer cement grout and the non-retracting micro-expansion cement grout are pressed into the crack cavity. , fill the crack space of the concrete structure to form a structural whole;
  • the present invention provides a single-port intelligent grouting and filling machine for wall cracks and a construction method.
  • a single-port intelligent grouting and caulking machine for wall cracks provided by the present invention includes a bottom plate, a lifting mechanism is symmetrically fixed on the upper surface of the bottom plate, a connecting beam is fixed between the two lifting mechanisms, and the middle part of the connecting beam Slidingly connected with a horizontal moving device, the top of the horizontal moving device is fixed with a grouting mechanism, the top of the grouting mechanism is fixed with a smoothing mechanism, and the lower surface of the bottom plate is symmetrically fixed with self-locking universal wheels;
  • the lifting mechanism includes a fixed frame, a first slide block, a turn slot, a drive slot, a first servo motor, a first gear and a first rack.
  • the upper surface of the bottom plate is symmetrically fixed with a fixed frame, and the inner wall of the fixed frame slides A first slider is connected, and the two first sliders are fixedly connected to the connecting beam.
  • One end of the first slider close to the connecting beam is provided with a turning groove, and one end of the first slider is provided with a driving groove.
  • the inner wall of the drive slot is fixed with a first servo motor, the output end of the first servo motor extends into the inner wall of the turn slot and the first gear is fixed, and the first gear is rotatably connected with the turn slot, and the inner wall of the fixing frame is close to the first
  • a first rack is fixed on one side of the gear, and the first gear is engaged with the first rack;
  • the horizontal moving device includes a sliding frame, a limiting bar, a second servo motor, a second gear and a second rack, the middle part of the connecting beam is slidably connected with a sliding frame, and the inner wall of the sliding frame is symmetrically fixed with a limiting bar, and The limit bar is slidably connected to the connecting beam, the lower end of one side of the sliding frame is fixed with a second servo motor, the output end of the second servo motor is fixed with a second gear, and the bottom of the connecting beam is fixed with a second rack. And the second gear is engaged with the second rack.
  • the grouting mechanism includes a first fixed block, a grouting pipe, a sliding pipe, a grouting nozzle, a pressure sensor, a first fixed seat, a first hydraulic cylinder, a second fixed seat, a first fixed plate, and a swivel , a gear ring, a third servo motor and a third gear
  • the top of the sliding frame is fixed with a first fixed block
  • the middle of the first fixed block is fixed with a grouting pipe
  • one end of the grouting pipe is slidably connected to a sliding pipe
  • One end of the sliding tube is fixed with a grouting nozzle
  • the end of the grouting nozzle away from the sliding tube is fixed with a pressure sensor
  • one end of the first fixing block is fixed with a first fixing seat
  • the middle part of the first fixing seat is fixed with a second
  • the output end of the first hydraulic cylinder is fixed with a second fixed seat
  • the second fixed seat is fixedly connected with the sliding tube, and the end of the sliding tube
  • the smoothing mechanism includes a fixed rod, a mounting groove, a first T-shaped slot, a first T-shaped block, a second hydraulic cylinder, a slide plate, a smoothing head and a driving mechanism, and a fixed rod is fixed on the outside of the swivel,
  • the upper surface of the fixing rod is provided with a mounting groove
  • the inner wall of the mounting groove is provided with a first T-shaped groove
  • the inner wall of the first T-shaped groove is slidably connected with a first T-shaped block
  • the inner wall of the mounting groove is fixed with a second T-shaped block.
  • a hydraulic cylinder the output end of the second hydraulic cylinder is fixedly connected to the first T-shaped block, the top of the first T-shaped block is fixed with a slide plate, and the end of the slide plate away from the fixed rod is slidably connected with a smoothing head, and the slide plate
  • a driving mechanism for reciprocatingly driving the troweling head is fixed on the upper surface.
  • the troweling head includes a second fixed block, a second T-shaped slot, a second T-shaped block, a positioning plate, a troweling plate, a slide bar and a spring, and the end of the lower surface of the slide plate away from the fixed bar is fixed with a second A fixed block, a second T-shaped slot is opened on one side of the second fixed block, a second T-shaped block is slidably connected to the inner wall of the second T-shaped slot, and a positioning plate is fixed at one end of the second T-shaped block.
  • One side of the positioning plate is provided with a wiper plate, the four corners of the wiper plate are symmetrically fixed with a slide bar, one end of the slide bar is slidingly connected with the positioning plate through a slide hole, and a spring is set on the outside of the slide bar, and one end of the spring is connected to The positioning plate is fixedly connected, and the other end of the spring is fixedly connected with the troweling plate.
  • a limit block is fixed at the end of the slide bar away from the troweling plate.
  • the drive mechanism includes a first waist-shaped hole, a first dial column, a fixed shaft, a rotating rod, a second waist-shaped hole, a third waist-shaped hole, an L-shaped plate, a fourth servo motor, an eccentric wheel and a second Two dials, the upper surface of the slide plate is provided with a first waist hole 681 near the end of the second T-shaped slot, and the end of the second T-shaped block near the first waist hole is fixed with a first dial, and the second T-shaped block is fixed with a first dial.
  • a dial column is slidingly connected with the first waist-shaped hole.
  • a fixed shaft is fixed on the upper surface of the slide plate. The top of the fixed shaft is rotatably connected to a rotating rod through a bearing.
  • the first dial is slidingly connected to the inner wall of the second waist-shaped hole, an L-shaped plate is fixed on the upper surface of the slide plate, and a fourth servo motor is fixed on one end of the L-shaped plate.
  • An eccentric wheel is fixed on the output end of the servo motor through the L-shaped plate, and a second dial is eccentrically fixed on the lower surface of the eccentric wheel, and the second dial is slidably connected to the inner wall of the third waist-shaped hole.
  • the inner wall of the fixing frame is symmetrically provided with sliding grooves, and the two ends of the first sliding block are symmetrically fixed with sliding blocks matching with the sliding grooves, and the sliding blocks are slidably connected with the sliding grooves.
  • a control panel and a single-chip microcomputer are sequentially fixed on one side of the fixing frame.
  • a positioning mechanism is symmetrically fixed on the upper surface of the base plate, and the positioning mechanism includes a positioning tube, a positioning ruler and a knob.
  • One end of the positioning ruler is provided with a chamfer, one end of the positioning pipe is provided with a threaded hole, the inner wall of the threaded hole is threadedly connected with a threaded knob, and the positioning pipe is fixedly connected with the positioning ruler through the threaded knob, and the surface of the positioning ruler is provided with a scale .
  • the first servo motor, the second servo motor, the third servo motor and the fourth servo motor are all a kind of worm reduction motor.
  • the construction method for the intelligent grouting and caulking machine for single-port wall cracks of the present invention comprises the following steps:
  • the single-port intelligent grouting and caulking machine for wall cracks provided by the present invention has the following features:
  • the invention provides a single-port intelligent grouting and caulking machine for wall cracks:
  • the third gear is driven to rotate by the third servo motor, and then the gear ring is driven to rotate, which drives the smoothing mechanism to rotate, so that the smoothing mechanism rotates to the crack that has been grouted, and is driven by the fourth servo motor
  • the rotating rod rotates, and then the second T-shaped block is moved to slide through the first steering column, and then the smoothing head is reciprocally slid, so that the smoothing head smooths the slurry on the cracks and improves the aesthetics.
  • Fig. 1 is one of the overall structural schematic diagrams provided by the present invention.
  • Fig. 2 is the second overall structure schematic diagram provided by the present invention.
  • Fig. 3 is a schematic structural view of the fixing frame provided by the present invention.
  • Fig. 4 is the structural schematic diagram of connecting beam provided by the present invention.
  • Fig. 5 is an enlarged view of place A in Fig. 4;
  • Fig. 6 is a schematic structural diagram of the horizontal movement device provided by the present invention.
  • Fig. 7 is a schematic structural view of the grouting mechanism provided by the present invention.
  • Fig. 8 is a schematic structural diagram of the first T-shaped block provided by the present invention.
  • Fig. 9 is a structural schematic diagram of the driving mechanism provided by the present invention.
  • Fig. 10 is a structural schematic diagram of a smoothing head provided by the present invention.
  • Fig. 11 is a schematic structural diagram of the second hydraulic cylinder provided by the present invention.
  • Fig. 12 is a schematic diagram of the cross-sectional structure of the grouting nozzle provided by the present invention.
  • Fig. 13 is a schematic diagram of the construction process provided by the present invention.
  • Grouting mechanism 51, first fixed block; 52, grouting pipe; 53, sliding pipe; 54, grouting nozzle; 55, pressure sensor; 56, first fixed seat; 57, first hydraulic cylinder; 58, second Fixed seat; 59, the first fixed plate; 510, swivel; 511, gear ring; 512, the third servo motor; 513, the third gear; 6, smoothing mechanism; 61, fixed rod; 62, installation groove; 63 , the first T-shaped slot; 64, the first T-shaped block; 65, the second hydraulic cylinder; 66, the slide plate; 67, the smoothing head; 671, the second fixed block; 672, the second T-shaped slot; 673, the second T-shaped block; 674, positioning plate; 675, wiping plate; 676, slide bar; 677, spring; 68, driving mechanism; 681, the first waist-shaped hole; 682, the first dial column; Rotating rod; 685, the second waist-shaped hole; 686, the third waist-shaped
  • a single-port intelligent grouting and caulking machine for wall cracks includes a base plate 1, and a lifting mechanism 2 is symmetrically fixed on the upper surface of the base plate 1, and two described A connecting beam 3 is fixed between the lifting mechanisms 2, and the middle part of the connecting beam 3 is slidably connected with a horizontal moving device 4, and a grouting mechanism 5 is fixed on the top of the horizontal moving device 4, and a troweling mechanism 5 is fixed on the top of the grouting mechanism 5.
  • Mechanism 6, self-locking universal wheels 7 are symmetrically fixed on the lower surface of the bottom plate 1;
  • the lifting mechanism 2 includes a fixed frame 21, a first slider 22, a turning slot 23, a driving slot 24, a first servo motor 25, and a first gear 26. and the first rack 27, the upper surface of the bottom plate 1 is symmetrically fixed with a fixed frame 21, the inner wall of the fixed frame 21 is slidably connected with a first slider 22, and the two first sliders 22 are fixedly connected with the connecting beam 3
  • One end of the first slider 22 close to the connecting beam 3 is provided with a turning groove 23, and one end of the first slider 22 is provided with a driving groove 24, and the inner wall of the driving groove 24 is fixed with a first servo motor 25.
  • the output end of the first servo motor 25 stretches into the inner wall of the rotating groove 23 and is fixed with a first gear 26, and the first gear 26 is connected with the rotating groove 23 in rotation.
  • the first rack 27, and the first gear 26 is meshed with the first rack 27.
  • the inner wall of the fixed frame 21 is symmetrically provided with sliding grooves 8, and the two ends of the first slider 22 are symmetrically fixed with sliding grooves 8.
  • Cooperating sliding block 9, and sliding block 9 is slidingly connected with sliding groove 8, rotates through first servo motor 25 and drives first gear 26 to rotate, and first gear 26 meshes on the first rack 27, makes first gear 26 rotate Drive the first slider 22 to lift up and down on the fixed frame 21, and adjust the height of the horizontal moving device 4;
  • the horizontal moving device 4 includes a sliding frame 41, a limit bar 42, a second servo motor 43, a second gear 44 and a second rack 45, and the middle part of the connecting beam 3 is slidably connected with a sliding Frame 41, the inner wall of the sliding frame 41 is symmetrically fixed with a limit bar 42, and the limit bar 42 is slidably connected with the connecting beam 3, and the lower end of one side of the slide frame 41 is fixed with a second servo motor 43, and the second servo motor
  • the output end of 43 is fixed with a second gear 44, and the bottom of the connecting beam 3 is fixed with a second rack 45, and the second gear 44 is meshed with the second rack 45, and the second gear is driven by the rotation of the second servo motor 43. 44 rotates, and then the sliding frame 41 can be moved on the connecting beam 3, so that the grouting mechanism 5 can slide up, down, left, and right.
  • the grouting mechanism 5 includes a first fixed block 51, a grouting pipe 52, a sliding pipe 53, a grouting nozzle 54, a pressure sensor 55, a first fixing seat 56, a first hydraulic cylinder 57.
  • the second fixing base 58, the first fixing plate 59, the swivel 510, the gear ring 511, the third servo motor 512 and the third gear 513, the first fixing block 51 is fixed on the top of the sliding frame 41, and the first A grouting pipe 52 is fixed in the middle of a fixed block 51, and one end of the grouting pipe 52 is slidably connected with a sliding pipe 53, and one end of the sliding pipe 53 is fixed with a grouting nozzle 54, and the grouting nozzle 54 is far away from the side of the sliding pipe 53.
  • One end is fixed with a pressure sensor 55, one end of the first fixed block 51 is fixed with a first fixed seat 56, the middle part of the first fixed seat 56 is fixed with a first hydraulic cylinder 57, and the output end of the first hydraulic cylinder 57 is fixed
  • One end of the plate 59 is rotatably connected with a swivel 510 through a bearing, and the end of the swivel 510 close to the first fixed plate 59 is fixed with a gear ring 511, and the middle part of the first fixed plate 59 is fixed with a third servo motor 512.
  • the output end of the third servo motor 512 passes through the first fixed plate 59 and is fixed with a third gear 513, and the third gear 513 is meshed with the gear ring 511, and the first hydraulic cylinder 57 pushes the sliding tube 53 to expand and contract, and then can drive the injector.
  • the pressure sensor 55 on the slurry nozzle 54 is in contact with the wall, and the pressure sensor 55 is used to detect whether the grout nozzle 54 is in contact with the wall, and the pressure sensor 55 is driven to move on the wall by the lifting mechanism 2 and the horizontal movement mechanism.
  • the pressure sensor 55 When it is detected that the pressure is greater than zero, no grouting is performed. When the pressure is detected to be equal to zero, it means that the pressure sensor 55 is located at the crack position.
  • the first hydraulic cylinder 57 continues to drive the grouting nozzle 54 to move to the inside of the crack until The pressure is detected and the displacement distance is recorded.
  • grouting is performed through the grouting pipe 52.
  • the grouting pipe 52 is connected to the high-pressure pump for grouting, so that the slurry is injected into the crack through the grouting nozzle 54, and while grouting , the first hydraulic cylinder 57 shrinks until the grouting nozzle 54 shrinks to the position before the recording distance, which means that the grouting is completed, and then the lifting mechanism 2 drives the grouting mechanism 5 to move upward for a certain distance, and repeats the above operation again to complete the cracking. of grouting.
  • the smoothing mechanism 6 includes a fixed rod 61, a mounting groove 62, a first T-shaped slot 63, a first T-shaped block 64, a second hydraulic cylinder 65, a slide plate 66,
  • the smoothing head 67 and the driving mechanism 68, the outer side of the swivel 510 is fixed with a fixed rod 61, the upper surface of the fixed rod 61 is provided with a mounting groove 62, the inner wall of the mounting groove 62 is provided with a first T-shaped groove 63, the The inner wall of the first T-shaped groove 63 is slidingly connected with a first T-shaped block 64, the inner wall of the installation groove 62 is fixed with a second hydraulic cylinder 65, and the output end of the second hydraulic cylinder 65 is fixedly connected with the first T-shaped block 64 , the top of the first T-shaped block 64 is fixed with a slide plate 66, the end of the slide plate 66 away from the fixed rod 61 is slidably connected with
  • the smoothing head 67 includes a second fixed block 671, a second T-shaped slot 672, a second T-shaped block 673, a positioning plate 674, a troweling plate 675, a slide bar 676 and Spring 677, the end of the lower surface of the slide plate 66 away from the fixed rod 61 is fixed with a second fixed block 671, a second T-shaped slot 672 is provided on one side of the second fixed block 671, and the inner wall of the second T-shaped slot 672 A second T-shaped block 673 is slidably connected, and one end of the second T-shaped block 673 is fixed with a positioning plate 674.
  • One side of the positioning plate 674 is provided with a wiper plate 675, and the four corners of the wiper plate 675 are symmetrically fixed with slide bars 676.
  • One end of the sliding rod 676 is slidingly connected to the positioning plate 674 through a sliding hole, and a spring 677 is sleeved on the outside of the sliding rod 676.
  • One end of the spring 677 is fixedly connected to the positioning plate 674, and the other end of the spring 677 is connected to the wiper plate 675 Fixedly connected, the end of the sliding rod 676 away from the wiper plate 675 is fixed with a limit block 11, and the spring 677 is used to support between the wiper plate 675 and the positioning plate 674, so that the wiper plate 675 can be stretched, has a certain deformation, and is convenient. Smoothing of grout.
  • the driving mechanism 68 includes a first waist-shaped hole 681, a first dial 682, a fixed shaft 683, a rotating rod 684, a second waist-shaped hole 685, a third waist-shaped hole 686,
  • the L-shaped plate 687, the fourth servo motor 688, the eccentric wheel 689 and the second dial 6810, the upper surface of the slide plate 66 close to the end of the second T-shaped groove 672 is provided with a first waist-shaped hole 681, and the second T-shaped hole 681 is opened.
  • One end of the block 673 close to the first waist-shaped hole 681 is fixed with a first dial 682, and the first dial 682 is slidably connected with the first waist-shaped hole 681.
  • the upper surface of the slide plate 66 is fixed with a fixed shaft 683.
  • the top of the fixed shaft 683 is rotatably connected with a rotating rod 684 through bearings, and the two ends of the rotating rod 684 are respectively provided with a second waist-shaped hole 685 and a third waist-shaped hole 686, and the first dial 682 and the second waist-shaped hole 685 inner wall sliding connection,
  • the upper surface of the slide plate 66 is fixed with an L-shaped plate 687, one end of the L-shaped plate 687 is fixed with a fourth servo motor 688, and the output end of the fourth servo motor 688 is fixed through the L-shaped plate 687
  • the third gear 513 is driven to rotate by the third servo motor 512, and then the gear ring 511 can be driven to rotate, so that the gear ring 511 drives the smoothing mechanism 6 to rotate through the swivel ring 510, so that the troweling plate 675 on the smoothing mechanism 6 moves to the upper position.
  • the reciprocating sliding makes the troweling head 67 reciprocate sliding, and then the troweling plate 675 slides left and right on the surface of the crack after grouting, and the slurry is smoothed by the troweling plate 675
  • a control panel 10 and a single-chip microcomputer 12 are successively fixed on one side of the fixed mount 21, which is convenient for controlling the operation of electrical equipment. More details.
  • described base plate 1 upper surface is symmetrically fixed with positioning mechanism 13, and described positioning mechanism 13 comprises positioning tube 131, positioning ruler 132 and knob 133, and described base plate 1 upper surface is symmetrically fixed with positioning tube 131, so
  • the inner wall of the positioning pipe 131 is slidingly connected with a positioning ruler 132, one end of the positioning ruler 132 is provided with a chamfer, one end of the positioning pipe 131 is provided with a threaded hole, and the inner wall of the threaded hole is threadedly connected with a threaded knob 133, and the positioning pipe 131
  • the threaded knob 133 is fixedly connected with the positioning ruler 132, and the surface of the positioning ruler 132 is provided with a scale.
  • the device is moved to the edge of the wall through the self-locking universal wheel 7, and then the positioning ruler 132 is slid to the same scale by loosening the knob 133. , and then move the bottom plate 1 until the tips of the two positioning rulers 132 are in contact with the wall at the same time, so that the device is kept parallel to the wall.
  • the first servo motor 25 , the second servo motor 43 , the third servo motor 512 and the fourth servo motor 688 are all worm geared motors.
  • a construction method is used for the grouting machine of the present invention, and the construction method includes the following steps:
  • the remaining gap width is not greater than 5 mm, which is qualified, and if it is unqualified, it is necessary to repeat the grouting and smoothing of the unqualified position until the qualified end;
  • Slider 22 lifts up and down on fixed frame 21, adjusts the height of horizontal moving device 4, then drives second gear 44 to rotate through the rotation of second servo motor 43, and then can make sliding frame 41 move on connecting beam 3, makes grouting
  • the mechanism 5 can slide up and down, left and right, and push the sliding pipe 53 to expand and contract through the first hydraulic cylinder 57, and then drive the pressure sensor 55 on the grouting nozzle 54 to contact the wall surface, and detect whether the grouting nozzle 54 and the wall surface are connected by the pressure sensor 55 Contact, through the lifting mechanism 2 and the horizontal moving mechanism, the pressure sensor 55 is driven to move on the wall. When the pressure sensor 55 detects that the pressure is greater than zero, no grouting is performed.
  • the pressure is equal to zero, it means that the pressure sensor 55 is located in the crack. position, then the first hydraulic cylinder 57 will continue to drive the grouting nozzle 54 to move toward the inside of the crack until the pressure is detected again, and the displacement distance will be recorded, or when the displacement value of the grouting nozzle 54 is equal to the preset displacement value, the injection
  • the grouting pipe 52 is used for grouting, and the grouting pipe 52 is connected with the high-pressure pump for grouting, so that the grout is injected into the crack through the grouting nozzle 54, and while grouting, the first hydraulic cylinder 57 shrinks until the grouting nozzle 54 Shrink to the position before recording the distance, it means that the grouting is completed, then drive the grouting mechanism 5 to move up a certain distance through the lifting mechanism 2, repeat the above operation again, complete the grouting of the crack, and record the last time when grouting
  • the grouting position is then driven by the third servo motor 512 to rotate the third gear 513, which can then drive the gear ring 511 to rotate
  • a shifting post 682 moves, and the first shifting post 682 limits and slides in the first waist-shaped hole 681, so that the rotating rod 684 drives the first shifting post 682 to slide in the first waist-shaped hole 681, thereby making the second T
  • the shaped block 673 slides back and forth left and right, so that the smoothing head 67 slides back and forth, and then the trowel plate 675 slides left and right on the surface of the crack after grouting, and the slurry is smoothed by the trowel plate 675, and the slurry can be smoothed by wiping the slurry left and right.
  • the material plays a certain vibration effect, making the slurry It is denser and the surface is smoother.

Abstract

一种单口的墙体裂缝智能注浆填缝机及施工方法，包括底板(1)，所述底板(1)上表面对称固定有升降机构(2)，两个所述升降机构(2)之间固定有连接梁(3)，所述连接梁(3)中部滑动连接有水平移动装置(4)，所述水平移动装置(4)顶部固定有注浆机构(5)，所述注浆机构(5)顶部固定有抹平机构(6)，所述底板(1)下表面对称固定有自锁万向轮(7)。通过设置单个注浆机构(5)，并通过升降机构(2)和水平移动装置(4)驱动注浆机构(5)进行移动，对裂缝进行注浆，使用成本较底，使用较为灵活，适应大部分注浆场合，并且通过第四伺服电机(688)驱动转杆(684)转动，进而通过第一拨柱(682)拨动第二T形块滑动(673)，进而实现对抹平头(67)进行往复滑动，使得抹平头(67)对裂缝上的浆料进行抹平，提高美观度。

Description

一种单口的墙体裂缝智能注浆填缝机及施工方法 技术领域
本发明涉及注浆机技术领域，尤其涉及一种单口的墙体裂缝智能注浆填缝机及施工方法。
背景技术
建筑工程，为建设工程的一部分，指通过对各类房屋建筑及其附属设施的建造和与其配套的线路、管道、设备的安装活动所形成的工程实体。包括厂房、剧院、旅馆、商店、学校、医院和住宅等，满足人们生产、居住、学习、公共活动等需要；
在一些老旧房屋中，常常会出现裂缝，混凝土结构的裂缝，按其成因可分为结构性裂缝和非结构性裂缝，按其表现形式可划分为静止裂缝、活动裂缝和发展中裂缝。
(1)结构性裂缝：由外荷载引起的裂缝，其分布及宽度与外荷载有关。这种裂缝出现，预示着结构承载力可能不足或者存在其它严重问题。
(2)非结构性裂缝：由变形引起的裂缝，如温度变化、混凝土收缩等因素引起的裂缝。这种裂缝对桥梁的承载能力影响较小。
(3)静止裂缝：形态、尺寸和数量已稳定不再发展的裂缝。
(4)活动裂缝：宽度在现有环境和工作条件下始终不能稳定、易随着结构构件的受力、变形或环境温度、湿度变化而时张、时闭的裂缝。
(5)发展中裂缝：长度、宽度和数量尚在发展，但经历一段时间后发展将会终止的裂缝；
在对裂缝进行修补时，通过注浆法进行修补，在一定的时间内，将修补裂缝的水泥注浆料、改性聚合物水泥注浆料及不回缩微膨胀水泥注浆料压入裂缝腔内，填实混凝土结构裂缝空间形成结构整体；
在现有的裂缝修补中，人们常通过人工进行修补，修补效率较低，而一些自动注浆修补机器结构较为复杂，使用成本较高，并且在注浆完成后，浆料与墙面不平整，美观度较差。
因此，有必要提供一种单口的墙体裂缝智能注浆填缝机及施工方法解决上述 技术问题。
发明内容
为解决上述技术问题，本发明是提供一种单口的墙体裂缝智能注浆填缝机及施工方法。
本发明提供的一种单口的墙体裂缝智能注浆填缝机，包括底板，所述底板上表面对称固定有升降机构，两个所述升降机构之间固定有连接梁，所述连接梁中部滑动连接有水平移动装置，所述水平移动装置顶部固定有注浆机构，所述注浆机构顶部固定有抹平机构，所述底板下表面对称固定有自锁万向轮；
所述升降机构包括固定架、第一滑块、转槽、驱动槽、第一伺服电机、第一齿轮和第一齿条，所述底板上表面对称固定有固定架，所述固定架内壁滑动连接有第一滑块，两个所述第一滑块与连接梁固定连接，所述第一滑块靠近连接梁的一端开设有转槽，所述第一滑块一端开设有驱动槽，所述驱动槽内壁固定有第一伺服电机，所述第一伺服电机的输出端伸入到转槽内壁固定有第一齿轮，且第一齿轮与转槽转动连接，所述固定架内壁靠近第一齿轮的一侧固定有第一齿条，且第一齿轮与第一齿条啮合连接；
所述水平移动装置包括滑动框、限位条、第二伺服电机、第二齿轮和第二齿条，所述连接梁中部滑动连接有滑动框，所述滑动框内壁对称固定有限位条，且限位条与连接梁滑动连接，所述滑动框一侧下端固定有第二伺服电机，所述第二伺服电机的输出端固定有第二齿轮，所述连接梁底部固定有第二齿条，且第二齿轮与第二齿条啮合连接。
优选的，所述注浆机构包括第一固定块、注浆管、滑动管、注浆嘴、压力传感器、第一固定座、第一液压缸、第二固定座、第一固定板、转环、齿轮环、第三伺服电机和第三齿轮，所述滑动框顶部固定有第一固定块，所述第一固定块中部固定有注浆管，所述注浆管一端滑动连接有滑动管，所述滑动管一端固定有注浆嘴，所述注浆嘴远离滑动管的一端固定有压力传感器，所述第一固定块一端固定有第一固定座，所述第一固定座中部固定有第一液压缸，所述第一液压缸的输出端固定有第二固定座，且第二固定座与滑动管固定连接，所述滑动管靠近第二固定座的一端固定有第一固定板，所述滑动管靠近第一固定板的一端通过轴承转动连接有转环，所述转环靠近第一固定板的一端固定有齿轮环，所述第一固定板中部固定有第三伺服电机，所述第三伺服电机的输出端穿过第一固定板固定有第 三齿轮，且第三齿轮与齿轮环啮合连接。
优选的，所述抹平机构包括固定杆、安装槽、第一T形槽、第一T形块、第二液压缸、滑板、抹平头和驱动机构，所述转环外侧固定有固定杆，所述固定杆上表面开设有安装槽，所述安装槽内壁开设有第一T形槽，所述第一T形槽内壁滑动连接有第一T形块，所述安装槽内壁固定有第二液压缸，所述第二液压缸的输出端与第一T形块固定连接，所述第一T形块顶部固定有滑板，所述滑板远离固定杆的一端滑动连接有抹平头，所述滑板上表面固定有对抹平头进行往复驱动的驱动机构。
优选的，所述抹平头包括第二固定块、第二T形槽、第二T形块、定位板、抹平板、滑杆和弹簧，所述滑板下表面远离固定杆的一端固定有第二固定块，所述第二固定块一侧开设有第二T形槽，所述第二T形槽内壁滑动连接有第二T形块，所述第二T形块一端固定有定位板，所述定位板一侧设有抹平板，所述抹平板四角对称固定有滑杆，所述滑杆一端通过滑孔与定位板滑动连接，所述滑杆外侧套设有弹簧，所述弹簧一端与定位板固定连接，且弹簧另一端与抹平板固定连接。
优选的，所述滑杆远离抹平板的一端固定有限位块。
优选的，所述驱动机构包括第一腰型孔、第一拨柱、固定轴、转杆、第二腰型孔、第三腰型孔、L形板、第四伺服电机、偏心轮和第二拨柱，所述滑板上表面靠近第二T形槽的一端开设有第一腰型孔681，所述第二T形块靠近第一腰型孔的一端固定有第一拨柱，且第一拨柱与第一腰型孔滑动连接，所述滑板上表面固定有固定轴，所述固定轴顶部通过轴承转动连接有转杆，所述转杆两端分别开设有第二腰型孔和第三腰型孔，所述第一拨柱与第二腰型孔内壁滑动连接，所述滑板上表面固定有L形板，所述L形板一端固定有第四伺服电机，所述第四伺服电机的输出端穿过L形板固定有偏心轮，所述偏心轮下表面偏心固定有第二拨柱，且第二拨柱与第三腰型孔内壁滑动连接。
优选的，所述固定架内壁对称开设有滑动槽，所述第一滑块两端对称固定有与滑动槽相配合的滑动块，且滑动块与滑动槽滑动连接。
优选的，一个所述固定架一侧依次固定有控制面板和单片机。
优选的，所述底板上表面对称固定有定位机构，所述定位机构包括定位管、定位尺和旋钮，所述底板上表面对称固定有定位管，所述定位管内壁滑动连接有 定位尺，所述定位尺一端设有倒角，所述定位管一端开设有螺纹孔，所述螺纹孔内壁螺纹连接有螺纹旋钮，且定位管通过螺纹旋钮与定位尺固定连接，所述定位尺表面设有刻度。
优选的，所述第一伺服电机、第二伺服电机、第三伺服电机和第四伺服电机均为一种蜗杆减速电机。
用于本发明所述的单口的墙体裂缝智能注浆填缝机的施工方法包括以下步骤：
1)、清理并平整施工场地；
2)、清理墙面并打磨平整；
3)、就位并且调试单口的墙体裂缝智能注浆填缝机完成；
4)、运行单口的墙体裂缝智能注浆填缝机对墙体裂缝进行注浆和抹平；
5)、墙体裂缝检测；
6)、墙面平整度检测合格后施工结束。
与相关技术相比较，本发明提供的单口的墙体裂缝智能注浆填缝机具有如下
有益效果：
本发明提供单口的墙体裂缝智能注浆填缝机：
1、通过设置单个注浆机构，并通过升降机构和水平移动机构驱动注浆机构进行移动，对裂缝进行注浆，使用成本较底，使用较为灵活，适应大部分注浆场合；
2、在注浆过后，通过第三伺服电机驱动第三齿轮转动，进而驱动齿轮环转动，带动抹平机构进行旋转，使得抹平机构旋转至已注浆的裂缝上，通过第四伺服电机驱动转杆转动，进而通过第一拨柱拨动第二T形块滑动，进而实现对抹平头进行往复滑动，使得抹平头对裂缝上的浆料进行抹平，提高美观度。
附图说明
图1为本发明提供的整体结构示意图之一；
图2为本发明提供的整体结构示意图之二；
图3为本发明提供的固定架结构示意图；
图4为本发明提供的连接梁结构示意图；
图5为图4中的A处放大图；
图6为本发明提供的水平移动装置结构示意图；
图7为本发明提供的注浆机构结构示意图；
图8为本发明提供的第一T形块结构示意图；
图9为本发明提供的驱动机构结构示意图；
图10为本发明提供的抹平头结构示意图；
图11为本发明提供的第二液压缸结构示意图；
图12为本发明提供的注浆嘴剖面结构示意图；
图13为本发明提供的施工流程示意图。
图中标号：1、底板；2、升降机构；21、固定架；22、第一滑块；23、转槽；24、驱动槽；25、第一伺服电机；26、第一齿轮；27、第一齿条；3、连接梁；4、水平移动装置；41、滑动框；42、限位条；43、第二伺服电机；44、第二齿轮；45、第二齿条；5、注浆机构；51、第一固定块；52、注浆管；53、滑动管；54、注浆嘴；55、压力传感器；56、第一固定座；57、第一液压缸；58、第二固定座；59、第一固定板；510、转环；511、齿轮环；512、第三伺服电机；513、第三齿轮；6、抹平机构；61、固定杆；62、安装槽；63、第一T形槽；64、第一T形块；65、第二液压缸；66、滑板；67、抹平头；671、第二固定块；672、第二T形槽；673、第二T形块；674、定位板；675、抹平板；676、滑杆；677、弹簧；68、驱动机构；681、第一腰型孔；682、第一拨柱；683、固定轴；684、转杆；685、第二腰型孔；686、第三腰型孔；687、L形板；688、第四伺服电机；689、偏心轮；6810、第二拨柱；7、自锁万向轮；8、滑动槽；9、滑动块；10、控制面板；11、限位块；12、单片机；13、定位机构；131、定位管；132、定位尺；133、旋钮。
具体实施方式
下面结合附图和实施方式对本发明作进一步说明。
在具体实施过程中，如图1和图2所示，一种单口的墙体裂缝智能注浆填缝机，包括底板1，所述底板1上表面对称固定有升降机构2，两个所述升降机构2之间固定有连接梁3，所述连接梁3中部滑动连接有水平移动装置4，所述水平移动装置4顶部固定有注浆机构5，所述注浆机构5顶部固定有抹平机构6，所述底板1下表面对称固定有自锁万向轮7；
请参照图3、图4、图5和图6所示，所述升降机构2包括固定架21、第一滑块22、转槽23、驱动槽24、第一伺服电机25、第一齿轮26和第一齿条27， 所述底板1上表面对称固定有固定架21，所述固定架21内壁滑动连接有第一滑块22，两个所述第一滑块22与连接梁3固定连接，所述第一滑块22靠近连接梁3的一端开设有转槽23，所述第一滑块22一端开设有驱动槽24，所述驱动槽24内壁固定有第一伺服电机25，所述第一伺服电机25的输出端伸入到转槽23内壁固定有第一齿轮26，且第一齿轮26与转槽23转动连接，所述固定架21内壁靠近第一齿轮26的一侧固定有第一齿条27，且第一齿轮26与第一齿条27啮合连接，所述固定架21内壁对称开设有滑动槽8，所述第一滑块22两端对称固定有与滑动槽8相配合的滑动块9，且滑动块9与滑动槽8滑动连接，通过第一伺服电机25转动带动第一齿轮26转动，第一齿轮26在第一齿条27上啮合，使得第一齿轮26转动带动第一滑块22在固定架21上进行升降，调节水平移动装置4的高度；
请参照图6所示，所述水平移动装置4包括滑动框41、限位条42、第二伺服电机43、第二齿轮44和第二齿条45，所述连接梁3中部滑动连接有滑动框41，所述滑动框41内壁对称固定有限位条42，且限位条42与连接梁3滑动连接，所述滑动框41一侧下端固定有第二伺服电机43，所述第二伺服电机43的输出端固定有第二齿轮44，所述连接梁3底部固定有第二齿条45，且第二齿轮44与第二齿条45啮合连接，通过第二伺服电机43转动带动第二齿轮44转动，进而可使得滑动框41在连接梁3上移动，使得注浆机构5可以上下左右滑动。
参考图7和图12所示，所述注浆机构5包括第一固定块51、注浆管52、滑动管53、注浆嘴54、压力传感器55、第一固定座56、第一液压缸57、第二固定座58、第一固定板59、转环510、齿轮环511、第三伺服电机512和第三齿轮513，所述滑动框41顶部固定有第一固定块51，所述第一固定块51中部固定有注浆管52，所述注浆管52一端滑动连接有滑动管53，所述滑动管53一端固定有注浆嘴54，所述注浆嘴54远离滑动管53的一端固定有压力传感器55，所述第一固定块51一端固定有第一固定座56，所述第一固定座56中部固定有第一液压缸57，所述第一液压缸57的输出端固定有第二固定座58，且第二固定座58与滑动管53固定连接，所述滑动管53靠近第二固定座58的一端固定有第一固定板59，所述滑动管53靠近第一固定板59的一端通过轴承转动连接有转环510，所述转环510靠近第一固定板59的一端固定有齿轮环511，所述第一固定板59中部固定有第三伺服电机512，所述第三伺服电机512的输出端穿过第一 固定板59固定有第三齿轮513，且第三齿轮513与齿轮环511啮合连接，通过第一液压缸57推动滑动管53伸缩，进而可带动注浆嘴54上的压力传感器55与墙面接触，通过压力传感器55检测注浆嘴54与墙面是否接触，通过升降机构2和水平移动机构带动压力传感器55在墙面上移动，当压力传感器55检测到压力大于零时，则不注浆，当检测到压力等于零时，则表示压力传感器55位于裂缝位置，此时，通过第一液压缸57继续驱动注浆嘴54向裂缝内部移动，直至再次检测到压力，并记录位移距离，此时通过注浆管52进行注浆，注浆管52与高压泵连接进行注浆，使得浆料通过注浆嘴54注入裂缝内，并且在注浆的同时，第一液压缸57收缩，直至注浆嘴54收缩至记录距离之前的位置，则表示注浆完成，然后通过升降机构2驱动注浆机构5向上移动一定距离，再次重复上述操作，完成对裂缝的注浆。
参考图8、图9和图11所示，所述抹平机构6包括固定杆61、安装槽62、第一T形槽63、第一T形块64、第二液压缸65、滑板66、抹平头67和驱动机构68，所述转环510外侧固定有固定杆61，所述固定杆61上表面开设有安装槽62，所述安装槽62内壁开设有第一T形槽63，所述第一T形槽63内壁滑动连接有第一T形块64，所述安装槽62内壁固定有第二液压缸65，所述第二液压缸65的输出端与第一T形块64固定连接，所述第一T形块64顶部固定有滑板66，所述滑板66远离固定杆61的一端滑动连接有抹平头67，所述滑板66上表面固定有对抹平头67进行往复驱动的驱动机构68；
参考图8、图9和图10所示，所述抹平头67包括第二固定块671、第二T形槽672、第二T形块673、定位板674、抹平板675、滑杆676和弹簧677，所述滑板66下表面远离固定杆61的一端固定有第二固定块671，所述第二固定块671一侧开设有第二T形槽672，所述第二T形槽672内壁滑动连接有第二T形块673，所述第二T形块673一端固定有定位板674，所述定位板674一侧设有抹平板675，所述抹平板675四角对称固定有滑杆676，所述滑杆676一端通过滑孔与定位板674滑动连接，所述滑杆676外侧套设有弹簧677，所述弹簧677一端与定位板674固定连接，且弹簧677另一端与抹平板675固定连接，所述滑杆676远离抹平板675的一端固定有限位块11，通过弹簧677对抹平板675和定位板674之间进行支撑，使得抹平板675可进行伸缩，具有一定形变量，方便对浆料的抹平。
参考图9和图10所示，所述驱动机构68包括第一腰型孔681、第一拨柱682、固定轴683、转杆684、第二腰型孔685、第三腰型孔686、L形板687、第四伺服电机688、偏心轮689和第二拨柱6810，所述滑板66上表面靠近第二T形槽672的一端开设有第一腰型孔681，所述第二T形块673靠近第一腰型孔681的一端固定有第一拨柱682，且第一拨柱682与第一腰型孔681滑动连接，所述滑板66上表面固定有固定轴683，所述固定轴683顶部通过轴承转动连接有转杆684，所述转杆684两端分别开设有第二腰型孔685和第三腰型孔686，所述第一拨柱682与第二腰型孔685内壁滑动连接，所述滑板66上表面固定有L形板687，所述L形板687一端固定有第四伺服电机688，所述第四伺服电机688的输出端穿过L形板687固定有偏心轮689，所述偏心轮689下表面偏心固定有第二拨柱6810，且第二拨柱6810与第三腰型孔686内壁滑动连接，在注浆时，记录上次注浆位置，然后通过第三伺服电机512驱动第三齿轮513转动，进而可带动齿轮环511转动，使得齿轮环511通过转环510带动抹平机构6进行旋转，使得抹平机构6上的抹平板675移动至上次注浆的位置，并通过第二液压缸65推动滑板66滑动，带动抹平板675与墙面接触，并通过弹簧677给墙面一定压力，此时通过第四伺服电机688转动带动偏心轮689转动，进而通过第二拨柱6810拨动第三腰型孔686运动，进而带动转杆684一固定轴683为中心转动，使得转杆684通过第二腰型孔685拨动第一拨柱682运动，并且第一拨柱682在第一腰型孔681内限位滑动，进而使得转杆684驱动第一拨柱682在第一腰型孔681内滑动，进而使得第二T形块673左右往复滑动，使得抹平头67进行往复滑动，进而使得抹平板675在注浆后的裂缝表面左右滑动，通过抹平板675对浆料进行抹平，并且左右抹动浆料可对浆料起到一定的震动作用，使得浆料更加密实，表面更加平整。
参考图2所示，一个所述固定架21一侧依次固定有控制面板10和单片机12，便于控制电气设备的运行，本发明中涉及的电路以及控制均为现有技术，在此不进行过多赘述。
参考图1所示，所述底板1上表面对称固定有定位机构13，所述定位机构13包括定位管131、定位尺132和旋钮133，所述底板1上表面对称固定有定位管131，所述定位管131内壁滑动连接有定位尺132，所述定位尺132一端设有倒角，所述定位管131一端开设有螺纹孔，所述螺纹孔内壁螺纹连接有螺纹旋钮 133，且定位管131通过螺纹旋钮133与定位尺132固定连接，所述定位尺132表面设有刻度，将本装置通过自锁万向轮7移动至墙边，然后通过拧松旋钮133，滑动定位尺132至相同刻度，然后移动底板1至两个定位尺132尖端同时与墙面接触，则使得本装置与墙面保持平行。
所述第一伺服电机25、第二伺服电机43、第三伺服电机512和第四伺服电机688均为一种蜗杆减速电机。
参考图13所示，一种施工方法，用于本发明的注浆机，所述施工方法包括以下步骤：
1)、清理并平整施工场地；
2)、清理墙面并打磨平整；
3)、就位并且调试单口的墙体裂缝智能注浆填缝机完成；
4)、运行单口的墙体裂缝智能注浆填缝机对墙体裂缝进行注浆和抹平；
5)、墙体裂缝检测，余下缝隙宽度不大于5毫米为合格，不合格则需要对不合格位置进行重复的注浆和抹平至合格结束；
6)、墙面平整度检测合格后施工结束。
单口的墙体裂缝智能注浆填缝机的工作原理：
在使用时，将本装置通过自锁万向轮7移动至墙边，然后通过拧松旋钮133，滑动定位尺132至相同刻度，然后移动底板1至两个定位尺132尖端同时与墙面接触，则使得本装置与墙面保持平行，此时，通过第一伺服电机25转动带动第一齿轮26转动，第一齿轮26在第一齿条27上啮合，使得第一齿轮26转动带动第一滑块22在固定架21上进行升降，调节水平移动装置4的高度，然后通过第二伺服电机43转动带动第二齿轮44转动，进而可使得滑动框41在连接梁3上移动，使得注浆机构5可以上下左右滑动，并通过第一液压缸57推动滑动管53伸缩，进而可带动注浆嘴54上的压力传感器55与墙面接触，通过压力传感器55检测注浆嘴54与墙面是否接触，通过升降机构2和水平移动机构带动压力传感器55在墙面上移动，当压力传感器55检测到压力大于零时，则不注浆，当检测到压力等于零时，则表示压力传感器55位于裂缝位置，则通过第一液压缸57继续驱动注浆嘴54向裂缝内部移动，直至再次检测到压力，并记录位移距离，或当注浆嘴54位移值等于预设位移值时，此时通过注浆管52进行注浆，注浆管52与高压泵连接进行注浆，使得浆料通过注浆嘴54注入裂缝内，并且在注浆的 同时，第一液压缸57收缩，直至注浆嘴54收缩至记录距离之前的位置，则表示注浆完成，然后通过升降机构2驱动注浆机构5向上移动一定距离，再次重复上述操作，完成对裂缝的注浆，并且在注浆时，记录上次注浆位置，然后通过第三伺服电机512驱动第三齿轮513转动，进而可带动齿轮环511转动，使得齿轮环511通过转环510带动抹平机构6进行旋转，使得抹平机构6上的抹平板675移动至上次注浆的位置，并通过第二液压缸65推动滑板66滑动，带动抹平板675与墙面接触，并通过弹簧677给墙面一定压力，此时通过第四伺服电机688转动带动偏心轮689转动，进而通过第二拨柱6810拨动第三腰型孔686运动，进而带动转杆684一固定轴683为中心转动，使得转杆684通过第二腰型孔685拨动第一拨柱682运动，并且第一拨柱682在第一腰型孔681内限位滑动，进而使得转杆684驱动第一拨柱682在第一腰型孔681内滑动，进而使得第二T形块673左右往复滑动，使得抹平头67进行往复滑动，进而使得抹平板675在注浆后的裂缝表面左右滑动，通过抹平板675对浆料进行抹平，并且左右抹动浆料可对浆料起到一定的震动作用，使得浆料更加密实，表面更加平整。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (10)

  1. 一种单口的墙体裂缝智能注浆填缝机，包括底板(1)，其特征在于，所述底板(1)上表面对称固定有升降机构(2)，两个所述升降机构(2)之间固定有连接梁(3)，所述连接梁(3)中部滑动连接有水平移动装置(4)，所述水平移动装置(4)顶部固定有注浆机构(5)，所述注浆机构(5)顶部固定有抹平机构(6)，所述底板(1)下表面对称固定有自锁万向轮(7)；
    所述升降机构(2)包括固定架(21)、第一滑块(22)、转槽(23)、驱动槽(24)、第一伺服电机(25)、第一齿轮(26)和第一齿条(27)，所述底板(1)上表面对称固定有固定架(21)，所述固定架(21)内壁滑动连接有第一滑块(22)，两个所述第一滑块(22)与连接梁(3)固定连接，所述第一滑块(22)靠近连接梁(3)的一端开设有转槽(23)，所述第一滑块(22)一端开设有驱动槽(24)，所述驱动槽(24)内壁固定有第一伺服电机(25)，所述第一伺服电机(25)的输出端伸入到转槽(23)内壁固定有第一齿轮(26)，且第一齿轮(26)与转槽(23)转动连接，所述固定架(21)内壁靠近第一齿轮(26)的一侧固定有第一齿条(27)，且第一齿轮(26)与第一齿条(27)啮合连接；
    所述水平移动装置(4)包括滑动框(41)、限位条(42)、第二伺服电机(43)、第二齿轮(44)和第二齿条(45)，所述连接梁(3)中部滑动连接有滑动框(41)，所述滑动框(41)内壁对称固定有限位条(42)，且限位条(42)与连接梁(3)滑动连接，所述滑动框(41)一侧下端固定有第二伺服电机(43)，所述第二伺服电机(43)的输出端固定有第二齿轮(44)，所述连接梁(3)底部固定有第二齿条(45)，且第二齿轮(44)与第二齿条(45)啮合连接。
  2. 根据权利要求1所述的单口的墙体裂缝智能注浆填缝机，其特征在于，所述注浆机构(5)包括第一固定块(51)、注浆管(52)、滑动管(53)、注浆嘴(54)、压力传感器(55)、第一固定座(56)、第一液压缸(57)、第二固定座(58)、第一固定板(59)、转环(510)、齿轮环(511)、第三伺服电机(512)和第三齿轮(513)，所述滑动框(41)顶部固定有第一固定块(51)，所述第一固定块(51)中部固定有注浆管(52)，所述注浆管(52)一端滑动连接有滑动管(53)，所述滑动管(53)一端固定有注浆嘴(54)，所述注浆嘴(54)远离滑动管(53)的一端固定有压力传感器(55)，所述第一固定块(51)一端固定有第一固定座(56)，所述第一固定座(56)中部固定有第一液压缸(57)，所述第一液压缸(57)的 输出端固定有第二固定座(58)，且第二固定座(58)与滑动管(53)固定连接，所述滑动管(53)靠近第二固定座(58)的一端固定有第一固定板(59)，所述滑动管(53)靠近第一固定板(59)的一端通过轴承转动连接有转环(510)，所述转环(510)靠近第一固定板(59)的一端固定有齿轮环(511)，所述第一固定板(59)中部固定有第三伺服电机(512)，所述第三伺服电机(512)的输出端穿过第一固定板(59)固定有第三齿轮(513)，且第三齿轮(513)与齿轮环(511)啮合连接。
  3. 根据权利要求2所述的单口的墙体裂缝智能注浆填缝机，其特征在于，所述抹平机构(6)包括固定杆(61)、安装槽(62)、第一T形槽(63)、第一T形块(64)、第二液压缸(65)、滑板(66)、抹平头(67)和驱动机构(68)，所述转环(510)外侧固定有固定杆(61)，所述固定杆(61)上表面开设有安装槽(62)，所述安装槽(62)内壁开设有第一T形槽(63)，所述第一T形槽(63)内壁滑动连接有第一T形块(64)，所述安装槽(62)内壁固定有第二液压缸(65)，所述第二液压缸(65)的输出端与第一T形块(64)固定连接，所述第一T形块(64)顶部固定有滑板(66)，所述滑板(66)远离固定杆(61)的一端滑动连接有抹平头(67)，所述滑板(66)上表面固定有对抹平头(67)进行往复驱动的驱动机构(68)。
  4. 根据权利要求3所述的单口的墙体裂缝智能注浆填缝机，其特征在于，所述抹平头(67)包括第二固定块(671)、第二T形槽(672)、第二T形块(673)、定位板(674)、抹平板(675)、滑杆(676)和弹簧(677)，所述滑板(66)下表面远离固定杆(61)的一端固定有第二固定块(671)，所述第二固定块(671)一侧开设有第二T形槽(672)，所述第二T形槽(672)内壁滑动连接有第二T形块(673)，所述第二T形块(673)一端固定有定位板(674)，所述定位板(674)一侧设有抹平板(675)，所述抹平板(675)四角对称固定有滑杆(676)，所述滑杆(676)一端通过滑孔与定位板(674)滑动连接，所述滑杆(676)外侧套设有弹簧(677)，所述弹簧(677)一端与定位板(674)固定连接，且弹簧(677)另一端与抹平板(675)固定连接。
  5. 根据权利要求4所述的单口的墙体裂缝智能注浆填缝机，其特征在于，所述滑杆(676)远离抹平板(675)的一端固定有限位块(11)。
  6. 根据权利要求4所述的单口的墙体裂缝智能注浆填缝机，其特征在于，所 述驱动机构(68)包括第一腰型孔(681)、第一拨柱(682)、固定轴(683)、转杆(684)、第二腰型孔(685)、第三腰型孔(686)、L形板(687)、第四伺服电机(688)、偏心轮(689)和第二拨柱(6810)，所述滑板(66)上表面靠近第二T形槽(672)的一端开设有第一腰型孔681，所述第二T形块(673)靠近第一腰型孔(681)的一端固定有第一拨柱(682)，且第一拨柱(682)与第一腰型孔(681)滑动连接，所述滑板(66)上表面固定有固定轴(683)，所述固定轴(683)顶部通过轴承转动连接有转杆(684)，所述转杆(684)两端分别开设有第二腰型孔(685)和第三腰型孔(686)，所述第一拨柱(682)与第二腰型孔(685)内壁滑动连接，所述滑板(66)上表面固定有L形板(687)，所述L形板(687)一端固定有第四伺服电机(688)，所述第四伺服电机(688)的输出端穿过L形板(687)固定有偏心轮(689)，所述偏心轮(689)下表面偏心固定有第二拨柱(6810)，且第二拨柱(6810)与第三腰型孔(686)内壁滑动连接。
  7. 根据权利要求1所述的单口的墙体裂缝智能注浆填缝机，其特征在于，所述固定架(21)内壁对称开设有滑动槽(8)，所述第一滑块(22)两端对称固定有与滑动槽(8)相配合的滑动块(9)，且滑动块(9)与滑动槽(8)滑动连接。
  8. 根据权利要求1所述的单口的墙体裂缝智能注浆填缝机，其特征在于，一个所述固定架(21)一侧依次固定有控制面板(10)和单片机(12)。
  9. 根据权利要求1所述的单口的墙体裂缝智能注浆填缝机，其特征在于，所述底板(1)上表面对称固定有定位机构(13)，所述定位机构(13)包括定位管(131)、定位尺(132)和旋钮(133)，所述底板(1)上表面对称固定有定位管(131)，所述定位管(131)内壁滑动连接有定位尺(132)，所述定位尺(132)一端设有倒角，所述定位管(131)一端开设有螺纹孔，所述螺纹孔内壁螺纹连接有螺纹旋钮(133)，且定位管(131)通过螺纹旋钮(133)与定位尺(132)固定连接，所述定位尺(132)表面设有刻度。
  10. 一种施工方法，用于权力要求1-9任一项所述的单口的墙体裂缝智能注浆填缝机，其特征在于，所述施工方法包括以下步骤：
    1)、清理并平整施工场地；
    2)、清理墙面并打磨平整；
    3)、就位并且调试单口的墙体裂缝智能注浆填缝机完成；
    4)、运行单口的墙体裂缝智能注浆填缝机对墙体裂缝进行注浆和抹平；
    5)、墙体裂缝检测；
    6)、墙面平整度检测合格后施工结束。
PCT/CN2022/101149 2021-07-14 2022-06-24 一种单口的墙体裂缝智能注浆填缝机及施工方法 WO2023284527A1 (zh)

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