WO2023272478A1 - 一种电机换向器的智能自动检测设备 - Google Patents

一种电机换向器的智能自动检测设备 Download PDF

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Publication number
WO2023272478A1
WO2023272478A1 PCT/CN2021/103033 CN2021103033W WO2023272478A1 WO 2023272478 A1 WO2023272478 A1 WO 2023272478A1 CN 2021103033 W CN2021103033 W CN 2021103033W WO 2023272478 A1 WO2023272478 A1 WO 2023272478A1
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WO
WIPO (PCT)
Prior art keywords
plate
motor
detection
pair
control switch
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PCT/CN2021/103033
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English (en)
French (fr)
Inventor
陈子珍
陈奕萱
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宁波职业技术学院
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Application filed by 宁波职业技术学院 filed Critical 宁波职业技术学院
Priority to PCT/CN2021/103033 priority Critical patent/WO2023272478A1/zh
Priority to ZA2021/05068A priority patent/ZA202105068B/en
Publication of WO2023272478A1 publication Critical patent/WO2023272478A1/zh

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Classifications

    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00—Measuring arrangements characterised by the use of optical techniques
    • G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/10—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring diameters
    • G01B21/14—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring diameters internal diameters
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00—Measuring or testing not otherwise provided for
    • G01D21/02—Measuring two or more variables by means not covered by a single other subclass
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
    • G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
    • G01R27/26—Measuring inductance or capacitance; Measuring quality factor, e.g. by using the resonance method; Measuring loss factor; Measuring dielectric constants ; Measuring impedance or related variables
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing

Definitions

  • the invention belongs to the technical field of electromechanical equipment, and in particular relates to an intelligent automatic detection device for a motor commutator.
  • the commutator (commonly known as commutator) is a key component, and its quality level directly affects the overall quality of the motor.
  • a fully automatic testing device for a motor commutator with the publication number CN202676209U including a workbench, a feeding tray, a linear vibrating feeder, a turntable, a fixture installed in a fixture hole corresponding to a station on the turntable, and an automatic control Mechanism, starting from the position of the linear guide rail of the linear vibrating feeder clockwise along the rotary table on the workbench, there are fixedly installed product transfer mechanism A, height detection mechanism B, quality defect detection mechanism C, inner diameter detection mechanism D, inner diameter and metal sheet
  • the medium strength detection mechanism E between the two metal sheets, the medium strength detection mechanism F between the two metal sheets, and the fixed plate fixed on the workbench and passing through the upper end of the connecting shaft in the center of the turntable are provided with a discharge mechanism G.
  • the detection of the utility model realizes the automatic detection of the commutator of the motor, greatly improves the work efficiency, reduces the production cost, and makes the product quality more stable; it solves the problems of unstable quality, high labor cost, and work problems caused by manual detection. Inefficient technical problems.
  • the purpose of the present invention is to provide an intelligent automatic detection device for a motor commutator, so as to solve the problems raised in the above-mentioned background technology.
  • an intelligent automatic detection device for a motor commutator including: a detection table, a conveying part, a feeding part and a testing part.
  • supporting legs are vertically installed at the four corners of the lower surface of the testing table.
  • the provided supporting legs play a supporting role.
  • horizontal beams can be connected between adjacent supporting legs to play a reinforcing role.
  • the conveying part includes two pairs of first support seats installed on the detection platform, side plates are vertically installed on the two pairs of first support seats, and a conveyor belt is arranged between the pair of side plates.
  • the provided conveying member plays a connecting role, and transports the detected motor commutator from the feeding member to the next site.
  • the loading member includes a second supporting base installed on the side of the starting end of the conveyor belt, and the second supporting base is provided with a first motor and a second motor for rotating feeding and pushing.
  • the detection part includes a detection frame located on one side of the first support seat, and a detection end is fixedly installed on the detection frame by bolts.
  • the bidirectional detection of the depth and width of the commutator of the motor can be performed at the same time through the provided detection end, which saves the number of workpieces, saves costs, and improves efficiency.
  • the conveying member further includes a rotating roller rotatably connected between a pair of side plates, the conveyor belt is stretched between the pair of rotating rollers, and one side of the rotating roller passes through the outlet side. plate, and the penetrating end is connected with a third motor through a coupling.
  • the second support seat includes a guide shaft vertically installed on the detection platform, a first mounting plate and a second mounting plate are installed horizontally between the guide shafts, and the first motor is installed On the second mounting plate, the output end of the first motor passes through the first mounting plate, and a turntable is coaxially installed at one end of the penetrating end, and the second motor is installed on the first mounting plate on one side of the turntable, A driving member is arranged between the second motor and the turntable.
  • the driving member includes a U-shaped slide rail installed on the first mounting plate, a slide block is slidably connected to the inside of the U-shaped slide rail, and a pusher is slidably connected to the inside of the slide block.
  • a pair of limit blocks are installed in the chute blocks on both sides of the push block through bolts, and a connecting boss is arranged on one side of the pushing block, and a sliding sleeve rotates coaxially on the connecting boss.
  • a swing arm is coaxially installed on the output ends of the two motors, and a connecting arm is connected between the swing arm and the sliding sleeve.
  • the first control switch and the second control switch are arranged at intervals, and both the first control switch and the second control switch are provided in slots on the inner wall of the U-shaped slide rail, so A spring is embedded in the embedding groove, and a wedge-shaped pressing block is provided at the outer end of the spring, and both the first control switch and the second control switch are electrically connected to the third motor.
  • the detection frame includes a base plate installed together with the detection platform, a vertical plate is installed vertically on the base plate, and triangular fixing plates are installed on the vertical common surfaces on both sides of the base plate and the vertical plate.
  • a horizontal support plate is installed on the top of the vertical plate through bolts, and a beam is connected between the horizontal support plate and the vertical plate.
  • the detection end includes a third mounting plate installed together with the horizontal support plate, and a pair of sliding rails are installed on the third mounting plate along the length direction, and are slidably connected on the pair of sliding rails.
  • a pair of sliders are installed on the vertical surface of the L-shaped moving plate, and a pair of sliders are matched with a pair of slide rails, and are located on the horizontal surface of the L-shaped moving plate.
  • a pair of sleeves are installed, and a moving rod is slidably connected in a pair of said sleeves, an upper limit plate is connected between the upper end surfaces of a pair of said moving rods, and an L-shaped movement is penetrated through the lower end faces of a pair of said moving rods. plate, and a lower limit plate is connected between one end penetrating out, and a detection rod is installed on the lower surface of the lower limit plate.
  • the lower limiting plate between the pair of moving rods is slidingly connected to the L-shaped moving plate, and the upper limiting plate between the lower limiting plate and the L-shaped moving plate is sleeved.
  • a panel is arranged above the L-shaped moving plate, a second guide column is connected between the panel and the L-shaped moving plate, a dial indicator is installed on the panel, and the dial indicator The detection end of the gauge passes through the panel, and a vertical pin is installed on the panel on one side of the dial indicator, and a post for offsetting the vertical pin is installed on the lower limit plate.
  • the inside of the detection rod is a hollow structure
  • an air bag is installed on the detection rod
  • a vacuum suction tube and a negative pressure sensor are installed on the detection rod on the air bag.
  • the first air cylinder is started by adjusting the distance between the vertical pin and the supporting column to a qualified value, and the movable end of the first air cylinder drives the L-shaped moving plate to descend until the detection rod touches the motor At the inner bottom of the commutator, after the detection rod is stressed, the moving rod is pushed up, and then the panel connected with the moving rod pushes the detection end of the dial indicator to perform depth detection and obtain data.
  • the present invention blows air into the airbag through the vacuum suction tube, and the airbag expands to the same size as the internal volume of the motor commutator.
  • the negative pressure sensor will alarm and remind.
  • the dial gauges provided in the present invention can be arranged in multiple groups to increase the number of inspections at one time and improve efficiency.
  • Fig. 1 is a schematic structural view of the present invention
  • Fig. 2 is a schematic structural view of the feeding part of the present invention
  • Fig. 3 is an enlarged schematic view of the structure at A in Fig. 2 of the present invention
  • Fig. 4 is a schematic structural view of the detection end of the present invention
  • Fig. 5 is An enlarged schematic diagram of the structure at B in FIG. 4 of the present invention
  • FIG. 6 is a schematic cross-sectional view of the structure of the airbag of the present invention.
  • Fig. 7 is a schematic structural diagram of the first control switch of the present invention.
  • orientations or positional relationships indicated by the terms “upper”, “lower”, “inner”, “outer” and “top/bottom” are based on the orientations or positional relationships shown in the drawings.
  • the positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
  • first and second are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
  • connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal connection between two components. connectivity.
  • an intelligent automatic detection equipment for a motor commutator including: a detection table 1, a conveying part 3, a feeding part 4 and a testing part 5.
  • supporting legs 2 are vertically installed at four corners of the lower surface of the testing platform 1 .
  • the provided supporting legs 2 play a supporting role.
  • horizontal beams (not shown in the figure) can be connected between adjacent supporting legs 2 to play a reinforcing role.
  • the conveying member 3 includes two pairs of first support bases 31 installed on the detection platform 1, side plates 32 are installed vertically on the two pairs of first support bases 31, and a conveyor belt 33 is arranged between the pair of side plates 32. .
  • the provided conveying member 3 plays a connecting role, and transports the detected motor commutator from the feeding member 4 to the next site.
  • the loading member 4 includes a second support base 41 installed on one side of the starting end of the conveyor belt 33, and the second support base 41 is provided with a first motor 42 and a second motor 43 for rotating feeding and pushing.
  • the labor intensity of the workers is reduced by the provided feeding part 4 .
  • the detection part 5 includes a detection frame 51 located on one side of the first support base 31 , and a detection end 52 is fixedly installed on the detection frame 51 by bolts.
  • the depth and width of the commutator of the motor can be detected bidirectionally at the same time, which saves the number of workpieces, saves costs, and improves efficiency.
  • the conveying member 3 also includes a turning roller 34 rotatably connected between a pair of side plates 32, the conveyor belt 33 is stretched between the pair of turning rollers 34, and one side turning roller 34 penetrates the side plate 32 and penetrates One end that goes out is connected with the 3rd motor 35 by coupling, by starting the 3rd motor 35, the output end of the 3rd motor 35 drives the turning roller 34 of one side to rotate, because conveyer belt 33 tensions between a pair of turning roller 34 Between, thereby drive the transportation of conveyor belt 33.
  • the second support base 41 includes guide shafts 411 installed vertically on the detection table 1. As a preferred number, there are four guide shafts 411 arranged in a rectangular shape, and first horizontally installed between the guide shafts 411.
  • the driver 44 includes a U-shaped slide rail 441 installed on the first mounting plate 412, and the set U-shaped slide rail 441 includes an arc segment on the turntable 414 and a horizontal segment on the first mounting plate 412,
  • the U-shaped slide rail 441 is slidably connected with a chute block 442, the chute block 442 slides in the horizontal section, and the chute block 442 is slidably connected with a push block 443, which is positioned at the chute block 442 on both sides of the push block 443 to pass through
  • a pair of limit blocks 444 are fixedly installed on the bolts, and a connecting boss 445 is arranged on one side of the pushing block 443.
  • a sliding sleeve 446 rotates coaxially on the connecting boss 445, and a pendulum is coaxially installed on the output end of the second motor 43.
  • a connecting arm 448 is connected between the arm 447, the swing arm 447 and the sliding sleeve 446.
  • the first control switch 6 and the second control switch 7 are arranged at intervals, and the first control switch 6 and the second control switch 7 are both opened and arranged on the slot 8 on the inner wall of the U-shaped slide rail 441, and the slot 8 Embedded with a spring 9, the outer end of the spring 9 is provided with a wedge-shaped pressing block 10, the first control switch 6 and the second control switch 7 are electrically connected with the third motor 35, the first control switch 6 and the second control switch 7 can control the operation of the third motor 35.
  • the chute block 442 pressed the first control switch 6, the third motor 35 was running to drive the conveyor belt 33 to run.
  • the detection frame 51 includes a bottom plate 511 installed together with the detection table 1, a vertical plate 512 is vertically installed on the bottom plate 511, and a triangular fixing plate 513 is installed on the vertical common surface on both sides of the bottom plate 511 and the vertical plate 512.
  • the upper end of the plate 512 is equipped with a horizontal support plate 514 by bolts, and a crossbeam 515 is connected between the horizontal support plate 514 and the vertical plate 512.
  • the detection end 52 includes a third mounting plate 521 installed together with the horizontal support plate 514, and a pair of sliding rails 522 are installed on the third mounting plate 521 along the length direction.
  • An L-shaped moving plate 523 is slidably connected to the rail 522, and a first air cylinder 524 is installed on the third mounting plate 521 between a pair of slide rails 522, and the movable end of the first air cylinder 524 is connected with the L-shaped moving plate 523 , by starting the first cylinder 524, the movable end of the first cylinder 524 can drive the L-shaped moving plate 523 to slide on the third mounting plate 521, thereby adjusting the height.
  • a pair of sliders 5210 are installed on the vertical surface of the L-shaped moving plate 523, and a pair of sliders 5210 are matched with a pair of slide rails 522, and a pair of sleeves 525 are installed on the horizontal surface of the L-shaped moving plate 523.
  • a pair of sleeves 525 is slidably connected with a moving rod 526, and an upper limit plate 527 is connected between the upper end faces of the pair of moving rods 526.
  • the setting of the upper limit plate can not only prevent the pair of moving rods 526 from slipping out of the sleeve 525, And provide force bearing surface for the measurement of dial indicator 5215, the lower end surface of a pair of moving rods 526 runs through the L-shaped moving plate 523, and a lower limit plate 528 is connected between the ends that pass through, the lower surface of the lower limit plate 528 A detection rod 529 is installed on it.
  • the lower limiting plate 528 between the pair of moving rods 526 and the L-shaped moving plate 523 are slidably connected with the limiting column 5211, and the lower limiting plate 528 and the L-shaped moving plate 523 are slidably connected to each other.
  • a spring 5212 is sheathed on the limiting column 5211 between the movable plates 523 .
  • a panel 5213 is arranged above the L-shaped moving plate 523, and a second guide column 5214 is connected between the panel 5213 and the L-shaped moving plate 523 to play a supporting role.
  • the detection end of the dial gauge 5215 penetrates the panel 5213, and the vertical pin 5216 is installed on the panel 5213 located on one side of the dial indicator 5215, and the lower limit plate 528 is installed with an abutting column for offsetting the vertical pin 5216 5217, by changing the distance between the vertical pin 5216 and the supporting column 5217, so as to meet the measurement of different depths, and its practicability is enhanced.
  • the inside of the detection rod 529 is a hollow structure, and an air bag 5218 is installed at the detection rod 529, and a vacuum suction tube 5219 and a negative pressure sensor 5220 are installed at the detection rod 529 on the air bag 5218, and the air bag 5218 is injected into the air bag 5218 through the vacuum suction tube 5219. Blow air, and the air bag 5218 expands to the same size as the internal volume of the motor commutator. When the size of the air bag 5218 exceeds or fails to reach the standard value, the negative pressure sensor 5220 will give an alarm.
  • the output end of the second motor 43 drives the swing arm 447 to rotate, because the connecting arm 448 is connected between the swing arm 447 and the sliding sleeve 446, thereby pushing the chute block through the connecting arm 448 442 makes a linear motion in the U-shaped slide rail 441, thereby pushing the motor commutator to the conveyor belt 33, adjusting the distance between the vertical pin 5216 and the supporting column 5217 to a qualified value, starting the first cylinder 524, and the first cylinder
  • the movable end of 524 drives the L-shaped moving plate 523 to descend until the detection rod 529 touches the inner bottom of the motor commutator.
  • the moving rod 526 is pushed up, and then the panel 5213 connected with the moving rod 526 Push the detection end of the dial indicator 5215 to get the data, blow air into the air bag 5218 through the vacuum suction tube 5219, and the air bag 5218 expands to the same size as the internal volume of the motor commutator.
  • the negative pressure sensor 5220 will give an alarm reminder.

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Abstract

一种电机换向器的智能自动检测设备，包括：检测台（1）、输送件（3）、上料件（4）以及检测件（5），通过将立销（5216）与抵柱（5217）之间的间距调节成合格值，启动第一气缸（524），第一气缸（524）的活动端带动L形移动板（523）下降，直至检测杆（529）抵住电机换向器的内底部，检测杆（529）受力后上推移动杆（526），然后使与移动杆（526）连接在一起的面板（5213）推动千分表（5215）的检测端头，进行深度检测，得出数据，通过真空吸管（5219）向气囊（5218）内吹气，气囊（5218）扩张至与电机换向器内部容积大小相同，当气囊（5218）的大小超过或者未达到标准值时，负压感应器（5220）进行报警提醒，且设置的千分表（5215）可为多组排列设置。

Description

一种电机换向器的智能自动检测设备 技术领域
本发明属于机电设备技术领域，具体涉及一种电机换向器的智能自动检测设备。
 背景技术
在直流电机和交流电机串激电机制造中，换向器(俗称整流子)是关键的零部件，其质量水平直接影响电机的整体品质。
公开号为CN202676209U的一种电机换向器的全自动检测设备，包括工作台、送料盘、直线震动送料机、回转台、回转台对应工位设置的治具孔内安装的治具、自动控制机构，工作台上沿回转台顺时针从直线震动送料机的直线导轨位置处开始，固定安装有产品转送机构A、高度检测机构B、质量缺陷检测机构C、内径检测机构D、内径与金属片间介质强度检测机构E、两个金属片间介质强度检测机构F、固定在工作台上且穿过回转台中心的连接轴的上端固定连接的固定盘上设有放料机构G。采用本实用新型检测，实现了电机换向器的全自动检测，大大提高了工作效率，降低了生产成本，产品品质更加稳定；解决了人工检测所带来的品质不稳定、人工成本大、工作效率低的技术问题。
 技术问题
但在现有的对换向器检测的设备中，由于检测的项目较多，且较为分散，不能集中的对换向器进行两项或者多项同时检测，效率较低。
 技术解决方案
本发明的目的在于提供一种电机换向器的智能自动检测设备，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种电机换向器的智能自动检测设备，包括：检测台、输送件、上料件以及检测件。
其中，检测台下表面的四个拐角处垂直安装有支撑腿。
进一步的，设置的支撑腿起到支撑作用，为了增加检测台的稳定性，在相邻的支撑腿之间可连接有水平梁，起到加固作用。
其中，输送件包括安装在检测台上的两对第一支撑座，两对第一支撑座上均垂直安装有侧板，位于一对侧板之间设置有输送带。
进一步的，设置的输送件起到连接作用，将检测后的电机换向器由上料件输送至下一场地。
其中，上料件包括安装在输送带起始端一侧的第二支撑座，第二支撑座上设置有用于转动上料与推料的第一电机和第二电机。
进一步的，相比传统的人工上料与人工检测而言，通过设置的上料件减轻了工人工作时的劳动强度。
其中，检测件包括位于第一支撑座一侧的检测架，检测架上通过螺栓固定安装有检测端。
进一步的，通过设置的检测端可同时对电机换向器进行深度与宽度的双向检测，节省工件数量，节约成本，提高了效率。
作为本发明一种优选的，所述输送件还包括转动连接在一对侧板之间的转辊，所述输送带张紧在一对转辊之间，一侧所述转辊贯穿出侧板，且贯穿出的一端通过联轴器连接有第三电机。
作为本发明一种优选的，所述第二支撑座包括垂直安装在检测台上的导轴，所述导轴之间水平安装有第一安装板和第二安装板，所述第一电机安装在第二安装板上，且第一电机的输出端贯穿出第一安装板，且贯穿出的一端同轴安装有转盘，所述第二电机安装在位于转盘一侧的第一安装板上，所述第二电机与转盘之间设置有驱动件。
作为本发明一种优选的，所述驱动件包括安装在第一安装板上的U形滑轨，所述U形滑轨内滑动连接有滑槽块，所述滑槽块内滑动连接有推块，位于推块两侧的滑槽块内通过螺栓固定安装有一对限位块，位于推块的一侧设置有衔接凸台，所述衔接凸台上同轴转动有滑套，所述第二电机的输出端上同轴安装有摆臂，所述摆臂与滑套之间连接有连接臂。
作为本发明一种优选的，所述第一控制开关和第二控制开关之间间隔设置，所述第一控制开关和第二控制开关均开设置在U形滑轨内壁上的嵌槽，所述嵌槽内嵌有弹簧，所述弹簧的外端设置有楔形压块，所述第一控制开关和第二控制开关均与第三电机之间电性连接。
作为本发明一种优选的，所述检测架包括与检测台安装在一起的底板，所述底板上垂直安装有立板，所述底板与立板两侧的垂直公共面上均安装有三角固定板，所述立板上端通过螺栓安装有水平支撑板，所述水平支撑板与立板之间连接有横梁。
作为本发明一种优选的，所述检测端包括与水平支撑板安装在一起的第三安装板，所述第三安装板上沿长度方向安装有一对滑轨，位于一对滑轨上滑动连接有L形移动板，位于一对滑轨之间的第三安装板上安装有第一气缸，所述第一气缸的活动端与L形移动板连接在一起。
作为本发明一种优选的，位于所述L形移动板的垂直面上安装有一对滑块，一对所述滑块与一对滑轨相适配，位于所述L形移动板的水平面上安装有一对套筒，一对所述套筒内滑动连接有移动杆，一对所述移动杆的上端面之间连接有上限位板，一对所述移动杆的下端面贯穿出L形移动板，且贯穿出的一端之间连接有下限位板，所述下限位板的下表面上安装有检测杆。
作为本发明一种优选的，位于一对移动杆之间的下限位板与L形移动板之间滑动连接有限位住，位于下限位板与L形移动板之间的限位住上套设有弹簧。
作为本发明一种优选的，位于L形移动板的上方设置有面板，所述面板与L形移动板之间连接有第二导柱，所述面板上安装有千分表，所述千分表的检测端头贯穿出面板，位于千分表一侧的面板上安装有立销，所述下限位板上安装有用于与立销相抵的抵柱。
作为本发明一种优选的，所述检测杆内部为中空结构，在检测杆处安装有气囊，位于气囊上的检测杆处安装有真空吸管与负压感应器。
 有益效果
本发明的有益效果：1、本发明通过将立销与抵柱之间的间距调节成合格值，启动第一气缸，第一气缸的活动端带动L形移动板下降，直至检测杆抵住电机换向器的内底部，检测杆受力后上推移动杆，然后使与移动杆连接在一起的面板推动千分表的检测端头，进行深度检测，得出数据。
2、本发明通过真空吸管向气囊内吹气，气囊扩张至与电机换向器内部容积大小相同，当气囊的大小超过或者未达到标准值时，负压感应器进行报警提醒。
3、本发明内设置的千分表可为多组排列设置，增加一次检测的数量，提高效率。
 附图说明
[根据细则91更正 13.07.2021]　
图1为本发明的结构示意图；图2为本发明的上料件结构示意图；图3为本发明的图2中A处结构放大示意图；图4为本发明的检测端结构示意图；图5为本发明的图4中B处结构放大示意图；图6为本发明的气囊处结构剖视示意图。图7为本发明的第一控制开关结构示意图。
图中：1、检测台；2、支撑腿；3、输送件；31、第一支撑座；32、侧板；33、输送带；34、转辊；35、第三电机；4、上料件；41、第二支撑座；411、导轴；412、第一安装板；413、第二安装板；414、转盘；42、第一电机；43、第二电机；44、驱动件；441、U形滑轨；442、滑槽块；443、推块；444、限位块；445、衔接凸台；446、滑套；447、摆臂；448、连接臂；5、检测件；51、检测架；511、底板；512、立板；513、三角固定板；514、水平支撑板；515、横梁；52、检测端；521、第三安装板；522、滑轨；523、L形移动板；524、第一气缸；525、套筒；526、移动杆；527、上限位板；528、下限位板；529、检测杆；5210、滑块；5211、限位柱；5212、弹簧；5213、面板；5214、第二导柱；5215、千分表；5216、立销；5217、抵柱；5218、气囊；5219、真空吸管；5220、负压感应器；6、第一控制开关；7、第二控制开关；8、嵌槽；9、弹簧；10、楔形压块。
 本发明的最佳实施方式
在本发明的描述中，需要说明的是，术语“上”、“下”、“内”、“外”“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“设置有”、“套设/接”、“连接”等，应做广义理解，例如“连接”，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
 实施例
请参阅附图1-6，一种电机换向器的智能自动检测设备，包括：检测台1、输送件3、上料件4以及检测件5。
其中，检测台1下表面的四个拐角处垂直安装有支撑腿2。
进一步的，设置的支撑腿2起到支撑作用，为了增加检测台1的稳定性，在相邻的支撑腿2之间可连接有水平梁（图中未显示），起到加固作用。
其中，输送件3包括安装在检测台1上的两对第一支撑座31，两对第一支撑座31上均垂直安装有侧板32，位于一对侧板32之间设置有输送带33。
进一步的，设置的输送件3起到连接作用，将检测后的电机换向器由上料件4输送至下一场地。
其中，上料件4包括安装在输送带33起始端一侧的第二支撑座41，第二支撑座41上设置有用于转动上料与推料的第一电机42和第二电机43。
进一步的，相比传统的人工上料与人工检测而言，通过设置的上料件4减轻了工人工作时的劳动强度。
其中，检测件5包括位于第一支撑座31一侧的检测架51，检测架51上通过螺栓固定安装有检测端52。
进一步的，通过设置的检测端52可同时对电机换向器进行深度与宽度的双向检测，节省工件数量，节约成本，提高了效率。
具体的，输送件3还包括转动连接在一对侧板32之间的转辊34，输送带33张紧在一对转辊34之间，一侧转辊34贯穿出侧板32，且贯穿出的一端通过联轴器连接有第三电机35，通过启动第三电机35，第三电机35的输出端带动一侧的转辊34转动，由于输送带33张紧在一对转辊34之间，从而带动输送带33的运输。
具体的，第二支撑座41包括垂直安装在检测台1上的导轴411，作为优选的数量，设置的导轴411有四根，呈矩形状排列，导轴411之间水平安装有第一安装板412和第二安装板413，第一安装板412位于第二安装板413上方，第一电机42安装在第二安装板413上，且第一电机42的输出端贯穿出第一安装板412，且贯穿出的一端同轴安装有转盘414，第二电机43安装在位于转盘414一侧的第一安装板412上，第二电机43与转盘414之间设置有驱动件44，通过设置的驱动件44进行排料与推料。
具体的，驱动件44包括安装在第一安装板412上的U形滑轨441，设置的U形滑轨441包括位于转盘414上的弧形段以及位于第一安装板412上的水平段，U形滑轨441内滑动连接有滑槽块442，滑槽块442，滑动在水平段内，滑槽块442内滑动连接有推块443，位于推块443两侧的滑槽块442内通过螺栓固定安装有一对限位块444，位于推块443的一侧设置有衔接凸台445，衔接凸台445上同轴转动有滑套446，第二电机43的输出端上同轴安装有摆臂447，摆臂447与滑套446之间连接有连接臂448，当启动第一电机42时，第一电机42的输出端带动转盘414转动产生离心力，使电机换向器进入弧形段的U形滑轨441内，当启动第二电机43时，第二电机43的输出端带动摆臂447转动，由于摆臂447与滑套446之间连接有连接臂448，从而通过连接臂448推动滑槽块442在U形滑轨441内作直线运动，从而推动电机换向器至输送带33上。
具体的，第一控制开关6和第二控制开关7之间间隔设置，第一控制开关6和第二控制开关7均开设置在U形滑轨441内壁上的嵌槽8，嵌槽8内嵌有弹簧9，弹簧9的外端设置有楔形压块10，第一控制开关6和第二控制开关7均与第三电机35之间电性连接，第一控制开关6和第二控制开关7均可以控制第三电机35的运行，当滑槽块442压住第一控制开关6时，此时第三电机35运行，带动输送带33运行，滑槽块442继续向前移动时，滑槽块442压住第二控制开关7，此时输送带33停止运行，物件正好置于检测件5其中一个检测器下，当滑槽块442复位时，滑槽块442从第一控制开关6和第二控制开关7脱开时，物件正好置于检测件5其中另一个检测器下，方便实现检测件5停止检测，提高检测的质量。
具体的，检测架51包括与检测台1安装在一起的底板511，底板511上垂直安装有立板512，底板511与立板512两侧的垂直公共面上均安装有三角固定板513，立板512上端通过螺栓安装有水平支撑板514，水平支撑板514与立板512之间连接有横梁515，通过三角固定板513与横梁515的安装，使检测架51受力更牢固。
具体的，检测端52包括与水平支撑板514安装在一起的第三安装板521，第三安装板521上沿长度方向安装有一对滑轨522，一对滑轨522互相平行，位于一对滑轨522上滑动连接有L形移动板523，位于一对滑轨522之间的第三安装板521上安装有第一气缸524，第一气缸524的活动端与L形移动板523连接在一起，通过启动第一气缸524，第一气缸524的活动端可以带动L形移动板523在第三安装板521上的滑动，从而进行高度调节。
具体的，位于L形移动板523的垂直面上安装有一对滑块5210，一对滑块5210与一对滑轨522相适配，位于L形移动板523的水平面上安装有一对套筒525，一对套筒525内滑动连接有移动杆526，一对移动杆526的上端面之间连接有上限位板527，上限位板的设置不仅能够防止一对移动杆526滑出套筒525，且为千分表5215的测量提供受力面，一对移动杆526的下端面贯穿出L形移动板523，且贯穿出的一端之间连接有下限位板528，下限位板528的下表面上安装有检测杆529。
具体的，为了使一对移动杆526来回滑动更加顺畅，位于一对移动杆526之间的下限位板528与L形移动板523之间滑动连接有限位柱5211，位于下限位板528与L形移动板523之间的限位柱5211上套设有弹簧5212。
具体的，位于L形移动板523的上方设置有面板5213，面板5213与L形移动板523之间连接有第二导柱5214，起到支撑作用，面板5213上安装有千分表5215，用于测量深度，千分表5215的检测端头贯穿出面板5213，位于千分表5215一侧的面板5213上安装有立销5216，下限位板528上安装有用于与立销5216相抵的抵柱5217，通过改变立销5216与抵柱5217之间的间距，从而满足不同深度的测量，其实用性增强。
具体的，检测杆529内部为中空结构，在检测杆529处安装有气囊5218，位于气囊5218上的检测杆529处安装有真空吸管5219与负压感应器5220，通过真空吸管5219向气囊5218内吹气，气囊5218扩张至与电机换向器内部容积大小相同，当气囊5218的大小超过或者未达到标准值时，负压感应器5220进行报警提醒。
工作原理：检测时，将电机换向器放置在转盘414上，启动第一电机42，第一电机42的输出端带动转盘414转动产生离心力，使电机换向器进入弧形段的U形滑轨441内，当启动第二电机43时，第二电机43的输出端带动摆臂447转动，由于摆臂447与滑套446之间连接有连接臂448，从而通过连接臂448推动滑槽块442在U形滑轨441内作直线运动，从而推动电机换向器至输送带33上，将立销5216与抵柱5217之间的间距调节成合格值，启动第一气缸524，第一气缸524的活动端带动L形移动板523下降，直至检测杆529抵住电机换向器的内底部，检测杆529受力后上推移动杆526，然后使与移动杆526连接在一起的面板5213推动千分表5215的检测端头，得出数据，通过真空吸管5219向气囊5218内吹气，气囊5218扩张至与电机换向器内部容积大小相同，当气囊5218的大小超过或者未达到标准值时，负压感应器5220进行报警提醒。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种电机换向器的智能自动检测设备，其特征在于，包括：
    检测台（1），所述检测台（1）下表面的四个拐角处垂直安装有支撑腿（2）；输送件（3），设置在检测台（1）上，所述输送件（3）包括安装在检测台（1）上的两对第一支撑座（31），两对所述第一支撑座（31）上均垂直安装有侧板（32），位于一对侧板（32）之间设置有输送带（33）；上料件（4），设置在输送件（3）的一端，用于向输送件（3）输送物件，所述上料件（4）包括安装在输送带（33）起始端一侧的第二支撑座（41），所述第二支撑座（41）上分别设置有用于转动上料与推料的第一电机（42）和第二电机（43）；检测件（5），位于输送件（3）的上方，所述检测件（5）包括位于第一支撑座（31）一侧的检测架（51），所述检测架（51）上通过螺栓固定安装有检测端（52）。
  2. 根据权利要求1所述的一种电机换向器的智能自动检测设备，其特征在于：所述输送件（3）还包括转动连接在一对侧板（32）之间的转辊（34），所述输送带（33）张紧在一对转辊（34）之间，一侧所述转辊（34）贯穿出侧板（32），且贯穿出的一端通过联轴器连接有第三电机（35）。
  3. 根据权利要求1所述的一种电机换向器的智能自动检测设备，其特征在于：所述第二支撑座（41）包括垂直安装在检测台（1）上的导轴（411），所述导轴（411）之间水平安装有第一安装板（412）和第二安装板（413），所述第一电机（42）安装在第二安装板（413）上，且第一电机（42）的输出端贯穿出第一安装板（412），且贯穿出的一端同轴安装有转盘（414），所述第二电机（43）安装在位于转盘（414）一侧的第一安装板（412）上，所述第二电机（43）与转盘（414）之间设置有驱动件（44）。
  4. 根据权利要求3所述的一种电机换向器的智能自动检测设备，其特征在于：所述驱动件（44）包括安装在第一安装板（412）上的U形滑轨（441），所述U形滑轨（441）内滑动连接有滑槽块（442），所述U形滑轨（441）的内侧壁上设置有第一控制开关（6）和第二控制开关（7），所述第一控制开关（6）和第二控制开关（7）为按压式开关，所述滑槽块（442）内滑动连接有推块（443），位于推块（443）两侧的滑槽块（442）内通过螺栓固定安装有一对限位块（444），位于推块（443）的一侧设置有衔接凸台（445），所述衔接凸台（445）上同轴转动有滑套（446），所述第二电机（43）的输出端上同轴安装有摆臂（447），所述摆臂（447）与滑套（446）之间连接有连接臂（448）。
  5. 根据权利要求7所述的一种电机换向器的智能自动检测设备，其特征在于：所述第一控制开关（6）和第二控制开关（7）之间间隔设置，所述第一控制开关（6）和第二控制开关（7）均开设置在U形滑轨（441）内壁上的嵌槽（8），所述嵌槽（8）内嵌有弹簧（9），所述弹簧（9）的外端设置有楔形压块（10），所述第一控制开关（6）和第二控制开关（7）均与第三电机（35）之间电性连接。
  6. 根据权利要求1所述的一种电机换向器的智能自动检测设备，其特征在于：所述检测架（51）包括与检测台（1）安装在一起的底板（511），所述底板（511）上垂直安装有立板（512），所述底板（511）与立板（512）两侧的垂直公共面上均安装有三角固定板（513），所述立板（512）上端通过螺栓安装有水平支撑板（514），所述水平支撑板（514）与立板（512）之间连接有横梁（515）。
  7. 根据权利要求6所述的一种电机换向器的智能自动检测设备，其特征在于：所述检测端（52）包括与水平支撑板（514）安装在一起的第三安装板（521），所述第三安装板（521）上沿长度方向安装有一对滑轨（522），位于一对滑轨（522）上滑动连接有L形移动板（523），位于一对滑轨（522）之间的第三安装板（521）上安装有第一气缸（524），所述第一气缸（524）的活动端与L形移动板（523）连接在一起。
  8. 根据权利要求7所述的一种电机换向器的智能自动检测设备，其特征在于：位于所述L形移动板（523）的垂直面上安装有一对滑块（5210），一对所述滑块（5210）与一对滑轨（522）相适配，位于所述L形移动板（523）的水平面上安装有一对套筒（525），一对所述套筒（525）内滑动连接有移动杆（526），一对所述移动杆（526）的上端面之间连接有上限位板（527），一对所述移动杆（526）的下端面贯穿出L形移动板（523），且贯穿出的一端之间连接有下限位板（528），所述下限位板（528）的下表面上安装有检测杆（529）。
  9. 根据权利要求8所述的一种电机换向器的智能自动检测设备，其特征在于：位于一对移动杆（526）之间的下限位板（528）与L形移动板（523）之间滑动连接有限位柱（5211），位于下限位板（528）与L形移动板（523）之间的限位柱（5211）上套设有弹簧（5212），位于L形移动板（523）的上方设置有面板（5213），所述面板（5213）与L形移动板（523）之间连接有第二导柱（5214），所述面板（5213）上安装有千分表（5215），所述千分表（5215）的检测端头贯穿出面板（5213），位于千分表（5215）一侧的面板（5213）上安装有立销（5216），所述下限位板（528）上安装有用于与立销（5216）相抵的抵柱（5217）。
  10. 根据权利要求9所述的一种电机换向器的智能自动检测设备，其特征在于：所述检测杆（529）内部为中空结构，在检测杆（529）处安装有气囊（5218），位于气囊（5218）上的检测杆（529）处安装有真空吸管（5219）与负压感应器（5220）。
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