WO2023098914A1 - 一种护链板轴抗砸缓冲无挂耳单轴运输带 - Google Patents

一种护链板轴抗砸缓冲无挂耳单轴运输带 Download PDF

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Publication number
WO2023098914A1
WO2023098914A1 PCT/CN2022/136391 CN2022136391W WO2023098914A1 WO 2023098914 A1 WO2023098914 A1 WO 2023098914A1 CN 2022136391 W CN2022136391 W CN 2022136391W WO 2023098914 A1 WO2023098914 A1 WO 2023098914A1
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Prior art keywords
shaft
buckle
smashing
armor
arc
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PCT/CN2022/136391
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English (en)
French (fr)
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刘素华
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刘素华
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Publication of WO2023098914A1 publication Critical patent/WO2023098914A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/08Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • B65G17/38Chains or like traction elements; Connections between traction elements and load-carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • B65G17/38Chains or like traction elements; Connections between traction elements and load-carriers
    • B65G17/40Chains acting as load-carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • B65G17/38Chains or like traction elements; Connections between traction elements and load-carriers
    • B65G17/42Attaching load carriers to traction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • B65G23/06Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention belongs to the field of machinery, and in particular relates to a single-shaft conveyor belt without hanging lugs, which is anti-smashing and buffering for chain guards.
  • the transmission chains of the old A-belt feeder and chain plate feeder are all exposed on the side of the conveyor belt. At any time, materials enter the chain links, chain rollers and gears, and the materials leak out from the gaps in the roller chain.
  • the material carried by the chain rotates to the lower part of the chain belt and falls seriously, resulting in a large amount of material accumulation on the return journey, polluting the environment, wasting resources, and hindering the operation of the conveyor belt.
  • Accidents such as downtime and production stoppage were caused.
  • the old-style nail belts used threaded strips to connect multiple hanging ears with misplaced buckles. Because the hanging ears were many and misplaced, it was difficult to rotate the threaded shaft. The biting of the buckle leads to poor flexibility and rotation of the nail plate.
  • the shaft is sheared and impacted.
  • the impact force of the shear is greater than the bearing force of the shaft, which often causes the shaft to break.
  • the shaft is deformed by the impact and cannot be rotated to buffer ,
  • Multiple nails are connected to ear buckles to form a nail belt, which must be pierced with multiple piercing strips. It is difficult to thread the misplaced nails.
  • the strips are too thin and the strips are easy to escape from the armor belt.
  • the strips of the old strips are wide and long. The strips are two meters long. It is very difficult to thread and connect multiple front and back buckles.
  • the holes force the threading strips to be thinner, so that the dislocation of the interface between the front and rear nails extends the length of the nail belt, causing the length of the nail belt to exceed the reasonable design size, seriously exceeding the standard, causing the nail belt to run.
  • the folds slip on the belt and wear down the belt.
  • the connecting ear of the nail is made relatively small but it must bear the direct impact and heavy impact of the material. Since the connecting ear of the armor has a hollow hole for piercing and piercing, iron ore, large coal, gangue, rock, Cement blocks, steel pieces and other massive mineral materials are directly smashed on the connecting ear of the nail plate, which often causes the connecting ear of the nail plate to break. Therefore, it is unreasonable to use the connecting ear to directly bear the impact force of the large material from a high place. Therefore, under the impact of large materials, the nail plate often breaks, causing stoppage of work and production, and maintenance is time-consuming and laborious.
  • a 10-meter-long and 1-meter-wide nail belt has more than 6,660 horizontal seals, which is large and difficult to install. The damage is easy to fall off, the sealing effect is poor, and the service life is short. Because a nail piece must have a front circular convex arc connection ear, a rear circular convex arc connection ear, a front concave buckle connection ear groove, a rear concave buckle connection ear groove, and a front concave buckle connection ear groove.
  • the convex edge of the front groove that connects the ear groove with the buckle is opposite to the convex edge of the rear groove that connects the ear groove with the concave buckle.
  • the apron conveyor connects the feeding plate to the middle part of the upper middle part of the roller chain link plate with bolts. In order to firmly connect the link plate, the link plate must be thickened.
  • the concave arc of the front feeding board and the convex arc of the rear feeding board are not in the same order Rotating on the same center, when rotating around the drum, the two arc surfaces rotate around different centers, that is, the two arc surfaces buckle when running on a plane, and when rotating around the drum, the two arc surfaces dislocation and separate the opening, which will cause material leakage and pollute the environment for a long time , waste materials, in order to prevent the feeding plate from falling off, multiple screws are used to fix the feeding plate on a chain link plate, which results in a complex structure of the roller chain, which requires high processing precision, difficult processing, and complex installation during installation. It is very difficult and takes a long time to assemble.
  • the materials conveyed by the apron conveyor are large and heavy iron ore, coal gangue, gypsum, etc., there are often blocks weighing hundreds of kilograms on the conveying plate.
  • the feeding plate vibrates up and down, the connecting screws and threads will be seriously damaged when the feeding plate vibrates up and down, resulting in loosening or deformation of the thread.
  • Pulling the screws on the chain plate of the roller chain are limited by the width of the link plate, and the screws are generally made relatively small.
  • the feeding plate is subject to up and down vibration and the weight of the feeding plate falls, which often causes the screws to loosen and fall off.
  • the armor belt feeder is equipped with a steel armor belt on the periphery of the belt.
  • the steel armor belt is composed of multiple steel armor plates and multiple steel armor plates. , because the expansion ratio of the steel armor belt is different from that of the belt, during the operation of the steel armor belt and the belt set up and down, the belt and the steel armor belt often run out of position, the steel armor belt rubs the belt, the roller drives the belt, and the belt The rotating steel armor belt does not rotate and the material cannot be transported out.
  • the gear drives the drive chain
  • the drive chain drives the steel armor belt to run
  • the belt is driven by the roller through friction.
  • the steel armor belt rotates, the belt does not rotate, and the steel armor belt wears the belt. Due to thermal expansion and contraction and the pull of the drum, problems such as belt elongation, deviation, and slippage often occur.
  • the belt accumulates and folds in the steel armor belt.
  • a tensioner is installed on the conveyor, and the belt circumference adjusted by the tensioner does not match the circumference of the steel armor belt. The steel armor belt wears out the belt.
  • the damaged belt Since the belt is ring-shaped and set on the rollers and idlers, the damaged belt must be removed to replace the rollers and idlers to repair and replace the belt. The failure rate is high and the practicability is poor.
  • the vulcanized rubber layer at the lower part of the armor belt due to the different materials and structures of the steel armor belt and the rubber, when rotating around the drum, at the joint between the steel armor and the steel armor, the end of the steel armor is tilted to the outside of the drum to form a larger surface than the inner rubber.
  • the present invention proposes a single-axis conveyor belt with chain guard shafts, anti-smashing buffers, and no lugs.
  • chain guard shaft anti-smashing buffer single-axis conveyor belt without lugs includes chain guard shaft without lugs single-axis armor belt, etc.
  • chain guard shaft without lugs single-axis armor belt includes Single-axis armor without hanging lugs, buckle shaft connectors and chain guard shaft structures, etc.
  • Single-axis armor without hanging lugs includes anti-smashing main bodies without hanging lugs and shafts through connecting plates, etc.
  • the structure of the chain guard shaft is set on the single On the side of the shaft armor, the structure of the chain guard shaft is consistent with the upper surface of the single shaft armor without hanging lugs or the upper surface of the chain guard shaft structure is provided with a stopper mechanism, and the lower part of the chain guard plate shaft structure is provided with buckle shaft connectors and through connections
  • the plate shaft buckle connects the running space, etc.
  • the buckle shaft connector is fastened to the connecting plate shaft at the lower part of the chain guard plate shaft structure.
  • the chain guard plate shaft structure protects the buckle shaft connecting piece and the connecting plate shaft. There is no hanging lug to resist smashing the main body On both sides, there are left-through connector shafts and right-through connector shafts.
  • the buckle shaft connector is provided with a front buckle shaft hole for the connector and a rear buckle shaft hole for the connector.
  • the shaft of the single-axis armor part is passed through the connecting plate shaft, and the rear buckle shaft hole of the connector is fastened on the shaft of the rear single-axis armor part without hanging ears.
  • Connector shaft and multiple right-threaded connector shafts, anti-smashing body without hanging lugs includes side arc anti-smashing body or polygonal anti-smashing body, etc.
  • chain guard shaft structure includes chain guard plate shaft structure or roller chain shaft structure, etc.
  • the single-axis armor part is connected separately or integrally with the chain guard shaft structure
  • the chain guard shaft structure includes a double-arc chain guard shaft structure or a single-arc chain guard shaft structure or a regular polygon chain guard shaft structure and an irregular polygon Chain guard shaft structure
  • double-arc chain guard shaft structure includes left and right symmetrical chain guard shaft structure or left and right asymmetric chain guard shaft structure or left and right same direction chain guard shaft structure or left and right reverse chain guard shaft structure or axis up and down symmetrical chain guard shaft structure etc.
  • the double-arc chain guard shaft structure includes symmetrical double-arc chain guard shaft structure and asymmetric double-arc chain guard shaft structure, etc.
  • the regular polygonal chain guard shaft structure includes regular trapezoidal chain guard shaft structure or regular square chain guard shaft structure or circular Chain guard shaft structure or regular oval chain guard shaft structure or regular triangular chain guard shaft structure or regular fan-shaped chain guard shaft structure or parallelogram chain guard shaft structure, etc.
  • Irregular polygonal chain guard shaft structure includes irregular trapezoidal chain guard shaft structure Or irregular square chain guard shaft structure or irregular oval chain guard shaft structure or irregular triangular chain guard shaft structure or irregular fan-shaped chain guard shaft structure, regular polygonal chain guard shaft structure or irregular polygonal chain guard shaft structure including guard
  • the right side of the chain shaft structure and the left side of the chain guard shaft structure, etc., the right side of the chain guard shaft structure and the left side of the chain guard shaft structure are close to or snapped together, or when using the roller chain shaft structure, the chain guard
  • the plate shaft anti-shock buffer single-axis conveyor belt without hanging lugs also includes chain rollers and chain link plates. Or through the connecting plate shaft, chain rollers, and chain link plates are arranged at the lower part of the roller chain shaft structure.
  • the double-arc chain guard shaft structure When the double-arc chain guard shaft structure is used, the double-arc chain guard shaft structure includes the convex arc on the side end surface of the chain guard shaft and the chain guard. Concave arcs on the end face of the shaft side, etc., the convex arc on the end face of the chain guard shaft side of the latter double-arc chain guard shaft structure is snapped and sealed with the concave arc on the end face of the chain guard shaft side of the previous double-arc chain guard shaft structure.
  • the anti-smashing body of the side arc includes the anti-smashing body of the double side arc or the anti-smashing body of the single side arc, etc.
  • the main body side arcs include the left side arc of the main body and the right side arc of the main body, etc., the left side arc of the main body and the right arc of the main body are respectively set on the two sides of the side arc anti-smashing main body, and the left arc of the main body and the right arc of the main body pass through the roller when the side arc anti-smashing main body passes through the drum, and respectively rotate and buckle with the adjacent main body side arc to run around the drum , to prevent materials from entering the inside of the single-axis armor belt with no hanging lugs on the chain guard shaft.
  • One side of the anti-smashing main body is provided with a side arc surface and the other side is provided with a side plane or a non-arc surface.
  • the previous one-side arc The side arc surface of the anti-smashing body is matched with the side plane or side non-arc surface of the next single-side arc anti-smashing body.
  • the polygonal anti-smashing body includes a regular polygonal anti-smashing body or an irregular polygonal anti-smashing body, and a regular polygonal anti-smashing body
  • the main body includes a regular trapezoidal anti-smashing body or a regular square anti-smashing body or a circular anti-smashing body or a regular elliptical anti-smashing body or a regular triangular anti-smashing body or a regular fan-shaped anti-smashing body or a parallelogram anti-smashing body, and an irregular polygonal anti-smashing body
  • the main body includes irregular trapezoidal anti-smashing body or irregular square anti-smashing body or irregular oval anti-smashing body or irregular triangular anti-smashing body or irregular fan-shaped anti-smashing body, etc., regular polygonal anti-smashing body or irregular polygonal anti-smashing body
  • the buckle shaft connecting piece includes the inner buckle shaft connecting plate and the outer buckle shaft connecting plate, etc.
  • the inner buckle shaft connecting plate and the outer buckle shaft connecting plate are split or integrated.
  • Buckle shaft parts, etc. Z-shaped buckle shaft parts are provided with Z-shaped piece front buckle single-axis hole and Z-shaped piece back buckle single-axis hole, etc. Z-shaped piece front buckle single-axis hole is buckled on the previous connecting plate shaft.
  • the single-axis hole of the rear buckle of the shaped part is buckled on the shaft of the last connecting plate, and the single-axis hole of the front buckle of the Z-shaped part of the other Z-shaped buckle is buckled by the single-axis hole of the Z-shaped buckle of the previous Z-shaped buckle
  • the front and rear Z-shaped buckle shafts are connected by the connecting plate shaft, and the rear Z-shaped buckle shaft is used to prevent the previous Z-shaped buckle.
  • the shaft part falls off.
  • the plate shaft penetrates through the shaft through hole and one end enters the shaft hole of the connecting plate, so that the connecting plate shaft cooperates with the Z-shaped buckle shaft to fasten multiple single-axis armor pieces without hanging lugs to form a ring-shaped chain guard.
  • the plate shaft has no hanging lugs Shaft armor belt, Z-shape buckle shaft or connecting plate shaft including the escape structure of the connecting plate shaft, etc.
  • the shaft escape structure of the connecting plate includes the stop pin stop plate shaft escape structure or the screw stop plate shaft escape structure Or welded stop plate shaft escape structure or viscose stop plate shaft escape structure or bolt pin shaft stop plate shaft escape structure, etc.
  • the bolt pin shaft stop plate shaft escape structure When using the bolt pin shaft stop plate shaft escape structure, the bolt pin shaft stop plate shaft escape The structure is integrated with the connecting plate shaft, and the bolt pin shaft prevents the plate shaft from breaking away.
  • the structure includes the anti-running out threaded pin shaft without hanging lugs.
  • the matching anti-smashing main body passes through the threaded hole of the pin shaft, and the anti-smashing threaded pin shaft is provided with a pin shaft thread towards the end of the anti-smashing main body without hanging lugs. Moving and falling off, the structure prevents the shaft from passing through the connecting plate and prevents the shaft from moving and falling off.
  • the connecting plate of the inner buckle shaft includes the front axle hole and the rear shaft hole of the inner plate buckle
  • the outer buckle shaft connecting plate includes the front shaft hole of the outer plate buckle and the rear shaft hole of the outer plate buckle
  • the shaft of the previous single-axis armor without hanging lugs passes through the front shaft hole of the inner plate buckle
  • the connecting plate shaft of the last single-axis armor without hanging lugs passes through the rear shaft hole of the inner plate buckle and the front shaft hole of the outer plate buckle
  • the inner buckle shaft connecting plate and the outer buckle shaft connecting plate overlap through the connecting plate shaft
  • a plurality of inner buckle shaft connecting plates and a plurality of outer buckle shaft connecting plates connect multiple single-axis armor pieces without hanging lugs front and back to form a chain guard plate shaft without hanging lugs single-axis armor belt.
  • the front and rear single-axis armor pieces without hanging lugs cooperate with each other to prevent dislocation and overturning.
  • the structure for preventing the connection plate from falling off includes the structure for preventing the connection plate from falling off by pins or the structure for preventing the connection plate from falling off by sealing glue or the structure for preventing the connection plate from falling off by pin screws or the structure for preventing the connection plate from falling off by the card groove or the structure for preventing the connection plate from falling off by the circlip or the structure for preventing the connection plate by steel wire buckle
  • Chain guard plate shaft without lug single shaft armor belt also includes armor-piercing shaft roller and armor outer chain plate without lug, etc.
  • the structure for preventing the falling off of the connecting plate is arranged on the outside of the outer chain plate of the armor without hanging ears to prevent the outer chain plate of the armor without hanging ears from falling off.
  • Lugless uniaxial armors include polyester uniaxial armors without lugs, nylon uniaxial armors without lugs, polymer uniaxial armors without lugs, tetrafluoroethylene uniaxial armors without lugs, metal Lug uniaxial armor, metal bone polyester uniaxial armor without lugs, metal bone nylon uniaxial armor without lugs, metal bone polymer uniaxial armor without lugs, tetrafluoroethylene uniaxial without lugs Armor or metal bone plastic uniaxial armor without lugs, when using metal bone plastic uniaxial armor without lugs, metal bone plastic uniaxial armor without lugs includes metal skeleton and plastic buckle arc body, metal skeleton setting In the plastic buckle arc body, the two ends of the metal skeleton are provided with connecting plate shafts, and the connecting plate shafts protrude from both ends of the plastic buckle arc body to pass through the buckle shaft connectors.
  • the metal skeleton includes circular metal skeletons, polygonal metal skeletons or Elliptical metal skeleton, etc., the thickness of the metal skeleton is less than or equal to the sum of the plastic buckle arc on the upper part of the metal skeleton plus the plastic buckle arc on the lower part of the metal skeleton, or the total height of the metal skeleton is greater than the plastic buckle arc on the upper part of the metal skeleton plus the plastic buckle on the lower part of the anti-smashing skeleton.
  • the polygonal metal skeleton includes the metal skeleton loading side and the metal skeleton bottom side, the length of the metal skeleton loading side is greater than the opposite metal skeleton bottom side, so that the metal skeleton loading side
  • the anti-heavy area is large, reducing the support surface of the plastic buckle arc body without metal skeleton.
  • Chain guard shaft anti-smashing buffer single-axis conveyor belt without hanging lugs including dense skeleton anti-heavy chain guard shaft without hanging lugs single-axis armor belt, dense skeleton anti-heavy chain guard shaft without hanging lugs
  • Anti-smashing frame and plastic buckle arc sealing body the anti-smashing frame is set in the plastic buckle arc sealing body, the total height of the anti-smashing frame is greater than the sum of the plastic buckle arc sealing body on the upper part of the anti-smashing frame plus the plastic buckle arc sealing body on the lower part of the anti-smashing frame,
  • the anti-smashing frame will not be deformed under heavy impact, and the plastic buckle arc sealing body will buffer the impact force of the ore and seal the gap between the anti-smashing frame and the anti-smashing frame.
  • Prevent material leakage, and/or the total width of the anti-smashing frame is greater than the sum of the plastic buckle arc sealing body on the left side of the anti-smashing frame plus the plastic buckle arc sealing body on the right side of the anti-smashing frame, so that the anti-smashing frame is densely arranged to resist heavy smashing and densely arranged
  • the anti-smashing frame width is small, the belt surface is smooth when passing the drum, and it rotates smoothly around the drum, correspondingly reducing the length of the chain guard shaft without lugs.
  • Chain guard shaft anti-smashing buffer single-axis conveyor belt without hanging lugs includes rubber chain belt conveyors or belt conveyors, etc., chain guard shafts without hanging ears single-axis
  • a belt is set on rubber chain belt conveyors or belt conveyors, chain guards
  • the shaft has no lugs and the single-axis belt protects the belt surface of the rubber chain belt conveyor or belt conveyor from heavy impact.
  • the upper surface of the plastic buckle arc carries materials, and the lower surface is close to the belt surface of the rubber chain belt conveyor or belt conveyor.
  • the plastic buckle arc body does not damage the belt surface of the rubber chain belt conveyor or belt conveyor.
  • the height of the upper part of the buckle shaft connection plate is equal to or greater than that of the chain guard shaft without lugs.
  • the single-axis armor belt has a surface to block material leakage on the side, and the diameter of the shaft passing through the connection plate is enlarged.
  • buckle stop convex double tongue concave arc, etc. the convex arc of the stop side is the whole body arc convex
  • the buckle stop convex double tongue concave arc is the whole body arc concave
  • the whole body arc concave is buckled with the whole body arc convex
  • the whole body is round
  • the arc length of the arc concave is less than or equal to the whole body arc concave semicircle.
  • the double tongue concave arc of the buckle stopper includes the upper arc tongue and the lower arc tongue.
  • the distance from the top of the upper arc tongue and the lower arc tongue to the shaft center of the connecting plate The shortest distance from the bottom of the arc concave arc of the whole body to the shaft center of the connecting plate shaft, so that the joint of the convex arc on the anti-off side and the double-tongue concave arc buckle on the buckle stop off the convex double-tongue concave arc can rotate around the shaft of the connecting plate and pass through the roller smoothly without making the buckle stop
  • the concave arc of the protruding double tongue is turned over to break away from the protruding arc on the protruding side.
  • the armor-piercing piece shaft roller directly on the end shaft of the single-axis armor piece without hanging lugs, and use the anti-shock main body without hanging lugs as the buckle shaft connector to position the shaft rollers of the armor-piercing piece to increase the anti-smashing resistance without hanging lugs
  • the structural strength of the main body shortens the length of the shaft passing through the connecting plate and improves the shear strength of the shaft passing through the connecting plate.
  • the structure of the chain guard shaft is set on the side of the single-axis armor without hanging lugs, and the structure of the chain guard shaft is consistent with the upper surface of the single-axis armor without hanging ears, or the upper surface of the chain guard shaft structure is provided with a stopper mechanism, and the chain guard plate
  • the lower part of the shaft structure is provided with the buckle shaft connecting piece and the running space of the connecting plate shaft buckle connection.
  • the connecting plate shaft, the front buckle shaft hole of the connecting piece is buckled on the connecting plate shaft of the previous single-axis armor without hanging lugs
  • the rear buckle shaft hole of the connecting piece is buckled on the connecting plate shaft of the rear single-axis armor without hanging lugs
  • multiple buckle shaft connectors are fastened to multiple left-through connector shafts and multiple right-through connector shafts
  • the single-axis armor without hanging lugs is connected separately or integrally with the chain guard shaft structure.
  • the chain shaft structure includes double arc chain guard shaft structure or single arc chain guard shaft structure or regular polygonal chain guard shaft structure and irregular polygonal chain guard shaft structure.
  • the buckle shaft connector and the connecting plate shaft, chain roller, and chain link plate are arranged at the lower part of the roller chain shaft structure, or the connecting plate shaft, chain roller
  • the chain link plate and the chain link plate are arranged at the lower part of the roller chain shaft structure.
  • the double-arc chain guard shaft structure includes a convex arc on the end face of the chain guard shaft and a concave arc on the end face of the chain guard shaft.
  • the latter The convex arc of the end face of the chain guard shaft side of the double-arc chain guard shaft structure is fastened and sealed with the concave arc of the chain guard shaft side end face of the previous double-arc chain guard shaft structure.
  • the chain guard shaft structure protects the lower buckle shaft connector, the connecting plate shaft, chain rollers, chain link plates, etc. from impact, abrasion, coal slime, and sewage corrosion.
  • the upper surface of the armor piece is the same or the upper surface of the chain guard shaft structure is provided with a stopper mechanism to ensure the best cooperation between the front chain guard shaft structure and the rear chain guard shaft structure.
  • the front and rear chain guard shaft structures are buckled to form a smooth and clean side surface.
  • the side surface of the chain guard shaft structure faces the surface of the feed trough.
  • the side surface of the chain guard shaft structure forms surface friction with the material guide groove to protect the biaxial shafts of the feeding plate and the side end connecting shaft plates from friction with the material guiding groove, avoiding the friction caused by the double shafts of the feeding plate and the side end connecting shaft plates.
  • Friction and collision with the concave and convex of the material guide groove protect the double shafts of the feeding plate and the connecting shaft plate on the side end face from wear, prolong the service life of the chain guard plate shaft single shaft armor belt without hanging lugs, and make the structure surface of the chain guard shaft consistent with no
  • the surface of the single-axis armor with hanging lugs is flat and consistent, with a beautiful appearance and a reasonable structure, which is conducive to scraping the scraper to completely clean the materials on the single-axis armor without hanging lugs, ensuring the connection of the buckle shaft, the shaft through the connecting plate, etc.
  • the structure of the chain guard shaft widens the feeding width of the chain guard plate shaft without lugs, and the single-axis armor belt, which increases the protection of materials and improves the safety of transported materials
  • the safety performance improves the feeding efficiency, reduces the waste of materials, and improves the service life of the buckle shaft connector and the connecting plate shaft.
  • the structure of the chain guard shaft ensures that the material does not pollute the chain rollers, chain link plates, sprockets, etc. components, reducing environmental pollution, avoiding the waste of materials, and eliminating the bad structure that the roller chains are covered in the entire transportation department but the materials will still enter the roller chains and sprockets.
  • the structure of the present invention is simple, tiny and practical Strong protection, precise cooperation between the roller chain and the gear, preventing the material from entering the gear and the roller chain, causing the material to lift the roller chain from the gear, causing the roller chain to fall off and other faults, which improves the service life of each component And efficiency, safety production capacity is strong.
  • the side arc of the main body includes left and right symmetrical main body side arcs or left and right asymmetric main body side arcs or left and right same direction main body side arcs or left and right reverse main body side arcs.
  • the main body side arcs include main left arcs and main right arcs , the left arc of the main body and the right arc of the main body are respectively arranged on the two sides of the side arc anti-smashing main body. Run around the drum to prevent materials from entering the inside of the single-axis belt with no hanging lugs on the chain guard shaft.
  • One side of the anti-smashing main body is set with a side arc surface and the other side is set with a side plane or a side non-arc surface.
  • the side arc surface of the single-side arc anti-smashing body cooperates with the side plane or side non-arc surface of the next single-sided edge arc anti-smashing body, and the polygonal anti-smashing body includes a regular polygonal anti-smashing body or an irregular polygonal anti-smashing body.
  • the right side of the anti-smashing main body of the previous single-axis armor without hanging ears and the left side of the anti-smashing main body of the latter single-axis armor without hanging ears are close to each other or buckled to prevent the single-axis armor without hanging ears from turning over.
  • the front and rear fastening of the single-axis armor without hanging ears prevents the material from flowing out from the gap between the front and rear single-axis armor without hanging ears.
  • the front buckle shaft hole of the connecting part of the shaft connector is buckled on the connecting plate shaft of the previous single-axis armor without hanging ears
  • the rear buckle shaft hole of the connector is buckled on the through-connecting plate of the rear single-axis armor without hanging ears
  • the front buckle shaft hole of another buckle shaft connector is buckled on the outside of the rear buckle shaft hole of the previous buckle shaft connector, and multiple buckle shaft connectors are buckled on multiple through-connection plates according to this method.
  • the present invention removes the hanging lugs provided at the front and back of the old-style armor piece, and changes the defects of the old-style armor piece, such as the complex structure of multiple hanging lugs, many gaps and uneven surface.
  • the single-axis armor without hanging lug is a single-shaft buckle-connecting buckle-shaft connection
  • the single-axis armor without hanging lug quickly rotates to buffer and release the impact force, avoiding an old-style nail.
  • a structure that passes through the shaft to position the wide armor plate to prevent the wide armor plate from turning over.
  • bulk materials such as lump coal, iron ore, gangue, etc. fall from the silo at a height of tens of meters, the strong gravity impacts the armor plate.
  • the hanging lugs on both sides of the old-style nails are pierced and interlocked, so that the old-style nails cannot be rotated to buffer and release the impact force.
  • the nail belt is smashed and other failures such as shutdown and production stoppage occur, avoiding the old-style nail belt with multiple nails arranged longitudinally.
  • the anti-smashing area of the anti-smashing main body without hanging lugs of the present invention is a solid structure, which is more resistant to heavy smashing and wear than the hole-shaped hanging lugs, and has a simple structure and quick disassembly and assembly. Compared with the same thickness of the old armor plate, the thickness and firmness of the anti-smashing body without hanging ears are 3-6 times that of the wall of the hanging ears.
  • the single-axis armor without hanging lugs removes the lugs, and the whole main body has a simple structure, a straight shape, a simple manufacturing process, no misalignment error of multi-curved hanging lugs, and the belt surface is smooth and clean.
  • the connecting plate shaft is arranged at the end of the single-axis armor without hanging lugs, and is integrated or fixedly connected with the single-axis armor without hanging lugs. The shaft does not shift and the side belt surface is flat. When assembling, only the buckles on both ends are connected.
  • the shaft of the single-axis conveyor belt is less than 6% of the shaft of the same length armor , small deformation, high precision, high rigidity, easy and precise production, high assembly precision, tight and precise buckle on the belt surface, very small extension of the belt length, changed the old-style nail plate before and after setting the hanging ears and using the strips to wear and hang Ears, the defect that the threading strip is difficult to connect, difficult to fix, and easy to escape, by removing the connecting lugs, the thickness required for the upper and lower sides of the threading external hanging ears is used to thicken the shaft of the connecting plate, so that the armor belt shaft of the same thickness can be Enlarging the diameter of the shaft greatly enhances the strength of the shaft through the connecting plate, avoiding the failure of the old-style nails to be deformed and broken due to insufficient
  • this chain guard plate has a simple structure, high strength, simple manufacturing process, and saves a lot of energy.
  • the shaft passing through the connecting plate is hit by a heavy impact, which greatly improves the use value and life of the single-axis armor without hanging lugs.
  • the arc surface can be rotated relative to the seal, the concave arc is fastened to the convex arc, and the same axis is rotated to make the single-axis armor without hanging lugs and the single-axis armor without hanging lugs precisely fasten, and then use the non-hanging lugs
  • the advantages of the narrow width of the uniaxial armor and the short and thick end shaft make the uniaxial armor without lugs simple in appearance and high in internal strength.
  • the joint between the joints has small protrusions, does not scratch the scraper and clearer, and protects the scraper.
  • the bending radius of the belt surface is small, and the bending is flexible. When impacted by large materials, the downward bending and deformation of the belt surface are large.
  • Large cushioning capacity, single-piece uniaxial armor without hanging lugs is small in width, and the entire thickness is higher density and strength than the old-style armor with the same volume, and it has higher impact resistance than belts with the same thickness. Extremely small, high crushing strength, no weak point in the whole belt, all-round innovation, improvement and optimization of every detail, practically suitable for use in particularly harsh field environments such as coal mines and iron mines, with small maintenance and long service life in safe operation.
  • the connecting plate shaft is placed at both ends of the slamming plate, and the buckling arc surface of the front slamming plate and the rear slamming plate is less than a semicircle to prevent material leakage, buckle and stop the convex double tongue concave arc to go around the connection
  • the plate shaft rotates, it will not collide with the anti-shock main surface without hanging lugs.
  • the single-axis armor without hanging lugs has a certain deflection, and the side convex arc and buckle stop A gap is formed between the concave arcs of the convex double tongues to release the impact force, which avoids the buckle relationship between the convex arc on the side of the stop and the buckle of the concave arcs of the convex double tongues and the shaft, and avoids the locking of the shaft and the sleeve when impacted, etc.
  • the front and rear armor parts can be properly deformed and rotated with a slight slit to buffer the impact force, and it will not cause the buckle, stop, convex, double tongue, concave arc axis to deform and bend, and the axis of the armor part will not change. Faults such as failure to rotate around the drum when bending over the drum.
  • the fastening surface of the front and rear uniaxial armor pieces without hanging lugs of the present invention is just a leak-proof arc surface, and the front and rear uniaxial armor pieces without hanging lugs do not have the force of engaging and pulling each other, so when the material is smashed down, There is no buckle-pull relationship between them, so when subjected to the impact of gravity, because the uniaxial armor without hanging lugs is relatively long, it can buffer the impact force with appropriate deflection deformation.
  • the short shafts on both ends of the armor piece are connected to the buckle shaft connectors on both sides. There is no hanging lug before and after the single-axis armor piece.
  • the problem is that because the buckle shaft connector and the single-axis armor without hanging lugs are connected by separate shafts, even if the middle part of the single-axis armor without hanging lugs is deformed by impact, the buckle shaft connector can still pull the single-axis without hanging lugs.
  • the short-axis rollers at both ends of the A part rotate, which does not delay the production progress and has high production efficiency.
  • the connecting plate of the inner buckle shaft and the connecting plate of the outer buckle shaft are split or integrated. When it is integrated, the single shaft hole of the front buckle of the Z-shaped part is buckled on the shaft of the previous connecting plate, and the back buckle of the Z-shaped part The single-axis hole is buckled on the rear connecting plate shaft, and the front buckle single-axis hole of the Z-shaped piece of the other Z-shaped buckle shaft is buckled by the rear buckle single-axis hole of the previous Z-shaped buckle shaft.
  • one Z-shape buckle replaces two buckle connectors, 8-shaped buckle plate, compact structure, high strength, the latter Z-shape buckle prevents the former Z-shape buckle from falling off, avoiding the need to Make and place on the shaft of the connecting plate to prevent the structure and parts of each 8-shaped buckle plate of the buckle shaft connector from falling off.
  • the Z-shaped buckle shaft has a simple structure, less wearing parts, quick assembly, minimal maintenance, and long service life. long.
  • the bolt pin shaft stop plate shaft escape structure is integrated with the connecting plate shaft, and the bolt pin shaft stop plate shaft escape structure includes the anti-escape thread pin shaft corresponding The end of anti-smashing main body without hanging lug facing the Z-shaped buckle shaft is provided with a threaded hole of the anti-smashing main body that is matched with the anti-smashing threaded pin shaft. Pin shaft thread, the pin shaft thread cooperates with the threaded hole of the anti-smashing main body to prevent the shaft from moving and falling off the connecting plate.
  • the shaft of the former single-axis armor without hanging lugs passes through the front shaft hole of the inner plate buckle, and the shaft of the second single-axis armor without hanging ears passes through the connecting plate
  • the rear shaft hole of the inner plate buckle and the front shaft hole of the outer plate buckle, the inner buckle shaft connecting plate and the outer buckle shaft connecting plate are lapped through the connecting plate shaft, and the multiple inner buckle shaft connecting plates and the multiple outer buckle shaft connecting plates will be more
  • a single-axis armor piece without hanging lugs is buckled front and back to form a chain guard plate shaft anti-smashing buffer single-axis conveyor belt without hanging lugs.
  • the anti-smashing body of the hanging lug is connected by threading, bonding or pinning.
  • This Z-shaped buckle shaft avoids the complicated process and complicated workpieces of the structure that prevents the buckle shaft connector from falling off on the shaft through the connecting plate and the connecting part of the buckle shaft.
  • the destruction of the strength of the connecting plate shaft improves the strength and service life of the connecting plate shaft.
  • the bolt pin shaft stop plate shaft escape structure is integrated with the connecting plate shaft
  • the bolt pin shaft stop plate shaft escape structure includes anti-smashing main body without hanging lugs corresponding to the anti-escaping threaded pin shaft
  • one end of the Z-shaped buckle shaft is provided with an anti-smashing body thread that cooperates with the anti-escaping threaded pin shaft Holes, threaded pins facing the anti-smash main body without hanging lugs are provided with pin shaft threads
  • the pin shaft threads cooperate with the pin shaft thread holes of the anti-smashing main body to prevent the shafts from passing through the connecting plate from moving and falling off, and prevent the shaft from passing through the connecting plate
  • the escaping structure prevents the shaft from passing through the connecting plate from moving and falling off.
  • the present invention uses screws as pin shafts to make the screws that prevent the buckle shaft connectors from falling off large in size and strength, which not only enhances the strength of the buckle shaft connectors from falling off, but also It is convenient to use on-site maintenance of single-axis armor without hanging lugs. Quickly remove the screw through the connecting plate shaft and quickly remove the Z-shape buckle shaft for quick maintenance and assembly.
  • the connecting plate falling-off preventing structure prevents the buckle shaft connector from falling off from the connecting plate shaft.
  • the structure of sealing glue to prevent the connection plate from falling off the structure of the pin screw to prevent the connection plate from falling off, the structure of the card groove to prevent the connection plate from falling off, the structure of the circlip to prevent the connection plate from falling off, or the structure of the steel wire buckle to prevent the connection plate from falling off, or the structure of the stop pad to prevent the connection plate from falling off, or Welding anti-connection plate fall-off structure or bonding anti-connection plate fall-off structure
  • the anti-connection plate fall-off structure prevents the buckle shaft connector from falling off from the connecting plate shaft, ensuring the long-term stable connection of the buckle shaft connection plate to armor pieces without lugs, ensuring no Fastening accuracy of ear armor parts.
  • the shaft of the connecting plate passes through the connecting piece of the buckle shaft, then passes through the shaft roller of the armor-piercing part, and then passes through the outer chain plate of the armor without hanging ears.
  • Lugless armor outer chain plate falls off, lugless single shaft armor, buckle shaft connecting piece, armor-piercing shaft roller, no lug armor outer chain plate and connecting plate fall off structure to form a no lug armor roller chain
  • put the shaft roller of the armor-piercing part directly on the shaft of the connecting plate use the anti-shock main body without hanging lugs as the connecting part of the buckle shaft to position the shaft rollers of the armor-piercing part, and increase the structure of the anti-smashing main body without hanging lugs Strength, shorten the length of the shaft passing through the connecting plate, improve the shear strength of the shaft passing through the connecting plate, save materials, simple process, and long service life.
  • the shaft of the connecting plate passes through the connecting piece of the buckle shaft, then passes through the shaft roller of the armor-piercing part, and then passes through the outer chain plate of the armor without hanging ears.
  • Lugless armor outer chain plate falls off, lugless single shaft armor, buckle shaft connecting piece, armor-piercing shaft roller, no lug armor outer chain plate and connecting plate fall off structure to form a no lug armor roller chain
  • the diameter of the shaft passing through the connecting plate is less than or equal to the height of the single-axis armor belt without hanging lugs on the chain guard shaft, which increases the strength of the shaft passing through the connecting plate to the greatest extent, and ensures that the belt surface is flat and the armor rolls without hanging lugs.
  • the sub-chain belt makes the shaft seat of the connecting piece with high structural strength to be the driving shaft to resist heavy pulling, heavy smashing and shearing, so that the fastening between armor pieces without hanging ears is tight and accurate, and the leakage prevention effect is good.
  • the dislocation convex arc double tongue concave and the anti dislocation arc convex upper plane and lower plane are fastened smoothly, so that the scraper at the discharge port can better remove the belt surface material, and it runs smoothly when passing the idler roller, with low noise and no vibration .
  • the metal frame includes circular metal frame, polygonal metal frame or oval metal frame, and the thickness of the metal frame is less than or equal to the plastic buckle arc on the upper part of the metal frame plus the plastic buckle arc on the lower part of the metal frame. And, or the total height of the metal frame is greater than the sum of the plastic buckle arc body on the upper part of the metal frame plus the plastic buckle arc body on the lower part of the anti-shock frame.
  • the length of the loading side of the metal frame is greater than that of the bottom side of the metal frame opposite to it, so that the heavy impact area of the metal frame loading side is large, and the plastic buckle arc body has no supporting surface of the metal frame, and the combination of the metal frame and the plastic makes no hanging ears
  • the uniaxial armor piece is light in weight, wear-resistant, corrosion-resistant, noiseless in operation, and has good sealing performance of the leakage-proof material.
  • Ear-hanging armor pieces, metal bone nylon armor pieces without hanging ears, metal bone polymer armor pieces without hanging ears, tetrafluoroethylene armor pieces without hanging ears, or metal bone plastic armor pieces without hanging ears will make the metal skeleton resistant to deformation and heavy impact
  • Combining the advantages of chemical plastics with the advantages of easy casting, smooth casting surface, and precise size it makes it resistant to heavy impact, strong impact rigidity, good buckle sealing performance, good cushioning performance, noiseless operation, anti-corrosion, metal skeleton thickness
  • Less than or equal to the sum of the plastic buckle arc on the upper part of the metal skeleton plus the plastic buckle arc on the lower part of the metal skeleton try to make the armor without hanging ears light in weight and not deformed, or the total height of the metal skeleton is greater than the plastic buckle arc on the upper part of the metal skeleton.
  • the sum of the plastic buckle arcs at the lower part of the skeleton increases the structural strength of the armor without hanging ears as much as possible. It is suitable for transporting materials in harsh environments with large lumps of mines and heavy smashing forces.
  • the metal skeleton can carry objects.
  • the length of the side is greater than that of the bottom side of the metal frame opposite to it, so that the heavy impact area of the metal frame load side is large, reducing the support surface of the plastic buckle arc without metal skeleton, enhancing the support for the plastic buckle arc, and strengthening the armor without hanging ears the strength of the piece.
  • the anti-smashing frame is set in the plastic buckle arc sealing body.
  • the total height of the anti-smashing frame is greater than the sum of the plastic buckle arc sealing body on the upper part of the anti-smashing frame plus the plastic buckle arc sealing body on the lower part of the anti-smashing frame.
  • the anti-smashing skeleton When the ore hits the chain guard shaft
  • the plastic buckle arc sealing body buffers the impact force of heavy ore smashing, seals the gap between the anti-smashing skeleton and the anti-smashing skeleton, prevents material leakage, and/or
  • the total width of the smashing frame is greater than the sum of the plastic buckle arc sealing body on the left side of the smashing frame plus the plastic buckle arc sealing body on the right side of the smashing frame, so that the anti-smashing frame is densely arranged to resist heavy smashing, and the width of the densely arranged anti-smashing frame is small in passing
  • the surface of the belt is smooth when the roller is running, and it rotates smoothly around the roller, correspondingly reducing the length of the single-axis conveyor belt with no lugs and anti-shock buffer for the chain guard shaft.
  • the single-axis armor belt of the chain guard plate shaft without hanging ears is set on the rubber chain belt conveyor or belt conveyor, and the single-axis armor belt of the chain guard plate shaft without hanging ears protects the belt surface of the rubber chain belt conveyor or belt conveyor from heavy load.
  • the upper surface of the plastic buckle arc body carries materials, and the lower surface is attached to the belt surface of the rubber chain belt conveyor or belt conveyor.
  • the extension causes friction and damage to the lower belt surface.
  • the plastic buckle arc body does not damage the belt surface of the rubber chain belt conveyor or belt conveyor.
  • the upper surface of the plastic buckle arc carries materials, and the lower surface is close to the belt surface of the rubber chain belt conveyor or belt conveyor.
  • the plastic buckle arc has good cushioning performance and will not damage the rubber chain belt conveyor or belt.
  • the belt surface of the conveyor greatly improves the service life of the rubber chain belt conveyor or belt conveyor.
  • the upper height of the buckle shaft connection plate is equal to or greater than the belt surface of the single-axis conveyor belt with chain guard shaft anti-shock buffer and no lugs. Stop material leakage on the side when belting, increase the diameter of the shaft through the connecting plate, the convex arc of the anti-emission side is the whole body arc convex or the lower arc convex upper material table, the buckle stop convex double tongue concave arc is the whole body circle
  • the arc is concave or the lower arc is concave and the upper supporting table is buckled with the whole body arc convex or the lower arc concave upper supporting table is buckled with the lower arc convex upper supporting table, and the whole body arc is concave
  • the arc length is less than or equal to the whole body arc concave semicircle
  • the double tongue concave arc includes the upper arc tongue and the lower arc tongue
  • the previous single-axis armor without hanging lugs is from the shaft center of the connecting plate
  • the length plus the radius of the fastening line from the axis center of the single-axis armor without hanging lugs to the convex arc on the stop side and the double-tongue concave arc of the buckle stop is greater than the axis center of the first through the connecting plate axis to the second through the connection
  • the distance between the axis of the plate shaft makes the convex arc on the side of the stopper and the double-tongue concave arc of the buckle-stopper rotate around the shaft of the connecting plate to pass through the roller smoothly, and the buckle-stop convex double-tongue concave arc does not turn over and break away from the stopper
  • the side convex arc keeps the belt surface flat and smooth.
  • Fig. 1 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs for anti-smashing buffering of the chain guard shaft in Example 1;
  • Fig. 2 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 1;
  • Fig. 3 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 1;
  • Fig. 4 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 1;
  • Fig. 5 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 1;
  • Fig. 6 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 1;
  • Fig. 7 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 1;
  • Fig. 8 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 1;
  • Fig. 9 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 1;
  • Fig. 10 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 11 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 12 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 13 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 14 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 15 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 16 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 17 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 18 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 19 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 3;
  • Fig. 20 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 3;
  • Fig. 21 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs for anti-smashing buffering of the chain guard shaft in Example 4;
  • Fig. 22 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 23 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 24 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 25 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 26 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 27 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 28 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 2;
  • Fig. 29 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 30 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 31 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 32 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 33 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 34 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 35 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 5;
  • Fig. 36 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 6;
  • Fig. 37 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 6 of the chain guard shaft anti-shock buffer;
  • Fig. 38 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 7;
  • Fig. 39 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 8;
  • Fig. 40 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 9;
  • Fig. 41 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 10;
  • Fig. 42 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 10;
  • Fig. 43 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 10;
  • Fig. 44 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 11;
  • Fig. 45 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 12;
  • Fig. 46 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 12;
  • Fig. 47 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 13;
  • Fig. 48 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs in the embodiment 13;
  • Fig. 49 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs for anti-shock buffering of the chain guard shaft in Example 14;
  • Fig. 50 is a schematic diagram of the structure of the single-axis conveyor belt without hanging lugs for anti-smashing buffering of chain guard shafts in Embodiment 14.
  • 1- chain guard shaft anti-shock buffer single-axis conveyor belt without hanging lugs 2- chain guard shaft without hanging lugs single-axis armor belt, 3- single-axis armor without hanging lugs, 4- buckle shaft connector , 5-chain protection shaft structure, 6-anti-smashing main body without hanging lugs, 7-piercing connecting plate shaft, 8-stop material mechanism, 9-left passing connecting piece shaft, 10-right passing connecting piece shaft, 11-connecting piece Front buckle shaft hole, 12-connector rear buckle shaft hole, 13-side arc anti-smashing main body, 14-polygon anti-smashing main body, 15-chain guard plate shaft structure, 16-protecting roller chain shaft structure, 17-double Arc chain guard shaft structure, 18-single arc chain guard shaft structure, 19-regular polygon chain guard shaft structure, 20-irregular polygon chain guard shaft structure, 21-left and right symmetrical chain guard shaft structure, 22-left and right asymmetrical chain guard Axis structure, 23-left and right
  • the single-axis conveyor belt 1 with chain guard shaft anti-shock buffer without lugs includes single-axis armor belt 2 with chain guard shaft without lugs, and single-axis armor belt 2 with chain guard shaft without lugs.
  • the buckle shaft connecting piece 4 and the chain guard shaft structure 5 includes the anti-shock main body without hanging lug 6, the connecting plate shaft 7, and the chain guard shaft structure 5 It is arranged on the side of the single-axis armor piece 3 without hanging lugs.
  • the chain guard shaft structure 5 is consistent with the upper surface of the single-axis armor piece 3 without hanging lugs.
  • the lower part of the chain guard shaft structure 5 is provided with a buckle shaft connector 4 and a connecting plate shaft. 7 buckle connecting operation space, the buckle shaft connector 4 is fastened to the connecting plate shaft 7 at the lower part of the chain guard shaft structure 5, the chain guard shaft structure 5 protects the buckle shaft connecting piece 4 and the connecting plate shaft 7, and there is no hanging lug to resist smashing
  • Both sides of the main body 6 are provided with a left-hand connector shaft 9 and a right-hand connector shaft 10
  • the buckle shaft connector 4 is provided with a front buckle shaft hole 11 of the connector and a rear buckle shaft hole 12 of the connector, and the front buckle shaft of the connector
  • the hole 11 is buckled on the connecting plate shaft 7 of the previous single-axis armor part 3 without hanging ears
  • the rear buckle shaft hole 12 of the connector is buckled on the connecting plate shaft 7 of the rear single-axis armor part 3 without hanging ears.
  • a buckle shaft connector 4 fastens a plurality of left through connector shafts 9 and a plurality of right through through connector shafts 10, the anti-smashing main body 6 without hanging lugs includes a side arc anti-smashing main body 13, and the chain guard shaft structure 5 Including the chain guard shaft structure 15, the lugless single shaft armor 3 and the chain guard shaft structure 15 are integrated, the chain guard shaft structure 15 includes the double-arc chain guard shaft structure 17, and the double-arc chain guard shaft structure 17 includes The left-right symmetrical chain guard shaft structure 21 and the double-arc chain guard shaft structure 17 include a symmetrical double-arc chain guard shaft structure 25 .
  • a stopper mechanism 8 is provided on the upper surface of the chain guard shaft structure 5 .
  • the anti-smashing main body 6 without hanging lugs includes a polygonal anti-smashing main body 14 .
  • the uniaxial armor piece 3 without lugs is connected separately to the chain guard shaft structure 15 .
  • the chain guard shaft structure 15 includes a single-arc chain guard shaft structure 18 or a regular polygonal chain guard shaft structure 19 .
  • double-arc chain guard shaft structure 17 includes an asymmetrical double-arc chain guard shaft structure 26 as shown in FIG. 4 .
  • the chain guard shaft structure 15 is a regular polygonal chain guard shaft structure 19
  • the regular polygonal chain guard shaft structure 19 includes a regular trapezoidal chain guard shaft structure 27, and the regular polygonal chain guard shaft structure 19 includes a chain guard
  • the right side 34 of the shaft structure and the left side 35 of the chain guard shaft structure, the right side 34 of the chain guard shaft structure and the left side 35 of the chain guard shaft structure are interlocked.
  • the chain guard shaft structure 15 is an irregular polygonal chain guard shaft structure 20
  • the irregular polygonal chain guard shaft structure 20 includes an irregular trapezoidal chain guard shaft structure or an irregular square chain guard shaft structure or an irregular elliptical chain guard shaft structure.
  • the irregular polygonal chain guard shaft structure 20 includes the right side 34 of the chain guard shaft structure and the left side 35 of the chain guard shaft structure.
  • the chain guard shaft structure The right side 34 is close to or engaged with the left side 35 of the chain guard shaft structure.
  • the regular polygonal chain guard shaft structure 19 includes the right side 34 of the chain guard shaft structure and the left side 35 of the chain guard shaft structure, and can also be that the right side 34 of the chain guard shaft structure and the left side 35 of the chain guard shaft structure are mutually Close or snap together.
  • the chain guard shaft structure 5 includes a roller chain shaft structure 16.
  • the chain guard plate shaft is anti-shock and buffers without lugs.
  • the chain roller 36 and the chain link plate 37, the buckle shaft connector 4 and the connecting plate shaft 7, the chain roller 36 and the chain link plate 37 are arranged on the lower part of the roller chain shaft structure 16, the connecting plate shaft 7, the chain
  • the rollers 36 and the chain link plates 37 are arranged at the lower part of the roller chain shaft structure 16 .
  • the double-arc chain guard shaft structure 17 when the double-arc chain guard shaft structure 17 is used, the double-arc chain guard shaft structure 17 includes a convex arc 38 on the end face of the chain guard shaft side and a concave arc 39 on the end face of the chain guard shaft side, and the latter double-arc chain guard shaft
  • the convex arc 38 of the chain guard shaft side end surface of the structure 17 is snap-fitted and sealed with the chain guard shaft side end face concave arc 39 of the previous double-arc chain guard shaft structure 17 .
  • the side arc anti-smashing body 13 includes a double side arc anti-smashing body 40
  • the double side arc anti-smashing body 40 includes a main body side arc 42
  • the main body side arc 42 includes a left and right symmetrical body Side arc 43
  • main body side arc 42 comprises main body left side arc 48 and main body right side arc 49
  • main body left side arc 48 and main body right side arc 49 are respectively arranged on the two sides of side side arc anti-shock main body 13
  • main body left side arc 48 and main body right side arc 49 The right arc 49 of the main body, when the side arc anti-smashing main body 13 passes through the roller, respectively rotates and engages with the adjacent main body side arc 42 to run around the drum, preventing materials from entering the inside of the single-axis armor belt 2 without hanging lugs on the chain guard shaft.
  • the side arc anti-smashing main body 41 is provided with a side arc-shaped surface 50 and the other side is provided with a side plane 51.
  • the side plane 51 of 41 cooperates.
  • the polygonal anti-smashing body 14 includes a regular polygonal anti-smashing body 53.
  • the regular polygonal anti-smashing body 53 includes a regular trapezoidal anti-smashing body 55.
  • the regular polygonal anti-smashing body 53 includes the right side of the anti-smashing body 62 and the anti-smashing body.
  • the left side 63 of the smashing main body, the right side 62 of the anti-smashing main body of the previous single-axis armor piece 3 without hanging ears and the left side 63 of the anti-smashing main body of the rear single-axis armor piece 3 without hanging ears are interlocked to prevent no hanging
  • the lug single-axis armor 3 is flipped over, and multiple single-axis armor 3 without hanging ears are fastened front and back to prevent the material from flowing out from the gap between the front and rear single-axis armor 3 without hanging ears.
  • the plate shaft 7 is connected separately, the front buckle shaft hole 11 of the previous buckle shaft connector 4 is buckled on the connecting plate shaft 7 of the previous single-axis armor piece 3 without hanging ears, and the back buckle shaft hole 12 of the connector Buckle on the connecting plate shaft 7 of the rear single-axis armor part 3 without hanging lugs, and buckle the front buckle shaft hole 11 of the connector of the other buckle shaft connector 4 on the rear buckle shaft of the connector of the previous buckle shaft connector 4
  • a plurality of buckle shaft connectors 4 are buckled on a plurality of connecting plate shafts 7 according to this method, and a plurality of uniaxial armor pieces 3 without hanging lugs are fastened to form a chain guard shaft without lugs.
  • the belt 2 makes the uniaxial armor piece 3 without lugs combined into a chain guard shaft anti-shock buffering uniaxial conveyor belt 1 without lugs.
  • the anti-smashing main body 13 may also include a single-side anti-smashing body 41 .
  • the main body side arcs 42 may also include left and right asymmetric main body side arcs 44 or left and right co-directional main body side arcs 45 or left and right opposite main body side arcs 46 or axially vertically symmetrical main body side arcs 47 .
  • the side arc surface 50 side arc surface 52 that the other side of the single-side side arc anti-shock main body 41 is provided with the side non-arc surface 52, the side arc-shaped surface 50 of the previous single-side side arc anti-shock main body 41 and the back single side arc surface 50
  • the side non-arc curved surface 52 of the anti-shock main body 41 cooperates with the side arc.
  • the anti-smashing main body right side 62 of the previous uniaxial armor part 3 without hanging lugs is close to the left side 63 of the anti-smashing main body 63 of the rear uniaxial armor part 3 without hanging lugs.
  • a regular polygonal anti-smashing body 53 including a regular square anti-smashing body 56, a circular anti-smashing body 57 or a regular oval anti-smashing body 58 or a regular triangular anti-smashing body 59 or a regular fan-shaped anti-smashing body 60 or a parallelogram anti-smashing body
  • the main body 61, the polygonal anti-smashing body 14 includes an irregular polygonal anti-smashing body 54, and the irregular polygonal anti-smashing body 54 includes an irregular trapezoidal anti-smashing body or an irregular square anti-smashing body or an irregular elliptical anti-smashing body or an irregular triangle
  • the anti-smashing body or irregular fan-shaped anti-smashing body, the irregular polygonal anti-smashing body 54 includes the right side 62 of the anti-smashing body and the left side 63 of the anti-smashing
  • the pinch connector 4 includes an inner pinch connecting plate 64 and an outer pinch connecting plate 65.
  • the pinch connection Part 4 comprises a Z-shaped buckle shaft part 66, and the Z-shaped buckle shaft part 66 is provided with a Z-shaped front buckle single-axis hole 67 and a Z-shaped back buckle single-axis 68, and the Z-shaped front buckle single-axis hole 67 is buckled on the previous one.
  • the connecting plate shaft 7 Go through the connecting plate shaft 7, the back buckle single-axis hole 68 of the Z-shaped piece is buckled on the back one through the connecting plate shaft 7, and the front buckle single-axis hole 67 of the Z-shaped piece of the other Z-shaped buckle shaft part 66 is buckled on the previous Z-shaped piece.
  • the outer side of the connecting plate shaft 7 buckled by the Z-shaped part of the Z-shaped part of the buckle shaft part 66 is buckled by the single-axis hole 68.
  • a plurality of Z-shaped buckle shaft parts 66 are sequentially dislocated and buckled, and the front and rear Z-shaped buckles are connected by the connecting plate shaft 7.
  • a Z-shape buckle shaft part 66 prevents previous Z-shaped buckle shaft part 66 to come off with the back, when Z-shape buckle shaft part 66 is buckled to only remaining the last Z-shape buckle shaft part 66, makes the last Z-shape One end of the buckle shaft part 66 is buckled on the outside of the last Z-shaped shaft buckle part 66, so that the other end of the last Z-shaped shaft buckle part 66 is screwed into the first Z-shaped shaft buckle part 66 that buckles through the connecting plate shaft 7 and has no hanging In the gap between the ear anti-smashing main bodies 6, make the Z-shaped front buckle single-axis hole 67 of the first Z-shaped buckle 66 that buckles through the connecting plate shaft 7 and the Z-shaped hole 67 of the last Z-shaped buckle 66.
  • the single shaft hole 68 of the rear buckle of the piece forms the shaft through hole 69, and the last anti-shock main body 6 without hanging lugs is provided with a shaft hole 70 through the connecting plate, so that the connecting plate shaft 7 penetrates into the shaft through hole 69 and one end enters the through connection.
  • the shaft part 66 comprises a break-away structure 71 for the stop-piercing connecting plate shaft, and the break-away structure 71 for the stop-piercing connecting plate comprises a bolt pin shaft stop plate shaft break-away structure 72.
  • the bolt pin shaft stop plate shaft escape structure 72 is integrated with the connecting plate shaft 7, and the bolt pin shaft stop plate shaft escape structure 72 includes the anti-smash main body 6 without hanging lugs corresponding to the thread pin shaft 73 facing the Z-shaped buckle Shaft part 66 one end is provided with the anti-smashing main body threaded hole 74 that cooperates with the anti-smashing threaded pin shaft 73, and the anti-smashing threaded pin shaft 73 is provided with pin shaft thread 75 toward the anti-smashing main body 6 without hanging lugs. Shaft screw thread 75 cooperates with anti-shattering main body to wear pin shaft threaded hole 74, stops to wear connecting plate shaft 7 and comes off, and only wears connecting plate shaft escaping structure 71 and stops wearing connecting plate shaft 7 to move and come off.
  • connecting plate shaft 7 includes an escape structure 71 that prevents passing through the connecting plate shaft.
  • piercing connection plate shaft escape structure 71 including the stop pin stop plate shaft escape structure or the screw stop plate shaft escape structure or the welding stop plate shaft escape structure or the viscose glue stop plate shaft escape structure.
  • the inner buckle shaft connecting plate 64 when the inner buckle shaft connecting plate 64 and the outer buckle shaft connecting plate 65 are separated, the inner buckle shaft connecting plate 64 includes the front shaft hole 76 of the inner plate buckle and the rear shaft hole 77 of the inner plate buckle, and the outer buckle shaft Connecting plate 65 comprises front shaft hole 78 of outer plate buckle and rear shaft hole 79 of outer plate buckle, and the front one without hanging lug uniaxial armor 3 passes through connecting plate shaft 7 through the front shaft hole 76 of inner plate buckle, and the latter has no hanger.
  • the connecting plate shaft 7 of the ear single shaft armor part 3 passes through the rear shaft hole 77 of the inner plate buckle and the front shaft hole 78 of the outer plate buckle, and the inner buckle shaft connecting plate 64 and the outer buckle shaft connecting plate 65 pass through the connecting plate shaft 7.
  • a plurality of inner buckle shaft connecting plates 64 and a plurality of outer buckle shaft connecting plates 65 buckle a plurality of uniaxial armor parts 3 without hanging lugs front and back to form a chain guard plate shaft without lugs uniaxial armor belt 2.
  • the connecting plate shaft 7 is connected with the anti-smashing main body 6 without the hanging ear through threaded connection, bonding or pin connection.
  • the front and rear single-axis armor parts 3 without hanging lugs cooperate with each other to prevent dislocation and overturning, and the junction of the connecting plate shaft 7 and the buckle shaft connector 4 is provided with a connecting plate falling-off prevention structure 80, which prevents the connecting plate from falling off.
  • the buckle shaft connector 4 falls off from the connecting plate shaft 7, and the connecting plate falling-off preventing structure 80 includes a pin preventing connecting plate falling-off structure 81 or a sealing glue preventing connecting plate falling-off structure or a pin screw preventing connecting plate falling-off structure or a card slot preventing connecting plate falling off
  • the structure or the clamp spring prevents the connection plate from falling off the structure or the steel wire buckle prevents the connection plate from falling off the structure or the back pad prevents the connection plate from falling off the structure or the welding prevents the connection plate from falling off the structure or the bonding prevents the connection plate from falling off the structure.
  • the structure 80 for preventing the connecting plate from falling off may also include a structure for preventing the falling off of the connecting plate by sealing glue or a structure for preventing the falling off of the connecting plate by a pin screw or a structure for preventing the falling off of the connecting plate by a card groove or a structure for preventing the falling off of the connecting plate by a circlip or a structure for preventing the falling off of the connecting plate by a steel wire buckle or a structure for preventing the falling off of the connecting plate.
  • the backing prevents the connecting plate from falling off, the welding prevents the connecting plate from falling off, or the bonding prevents the connecting plate from falling off.
  • the single-axis armor belt 2 of the chain guard plate shaft without hanging lugs also includes armor-piercing shaft rollers 82 and armor outer chain plates 83 without hanging lugs. Pass through the shaft roller 82 of the armor-piercing piece, and then pass through the outer chain plate 83 of the armor without hanging ears. , uniaxial armor piece 3 without lugs, buckle shaft connector 4, armor-piercing shaft roller 82, armor outer chain plate 83 without lugs and connecting plate shedding structure 80 to form a uniaxial armor roller chain belt without lugs 84.
  • the uniaxial armor without lugs 3 includes polyester uniaxial armor without lugs, nylon uniaxial armor without lugs, polymer uniaxial armor without lugs, tetrafluoroethylene Lugless uniaxial armor, metal uniaxial armor without lugs, metal bone polyester uniaxial armor without lugs, metal bone nylon uniaxial armor without lugs, metal bone polymer uniaxial armor without lugs 3.
  • Tetrafluoroethylene uniaxial armor without lugs or metal bone plastic uniaxial armor without lugs 85 when using metal bone plastic uniaxial armor 85 without lugs, metal bone plastic uniaxial armor without lugs Part 85 comprises metal skeleton 86 and plastic buckle arc body 87, and metal skeleton 86 is arranged in the plastic buckle arc body 87, and metal skeleton 86 two ends are provided with and wear connecting plate shaft 7, wear connecting plate shaft 7 from plastic buckle arc body 87 two The end protrudes and connects with the buckle shaft connector 4.
  • the metal skeleton 86 includes a polygonal metal skeleton 88.
  • the thickness of the metal skeleton 86 is less than or equal to the sum of the plastic buckle arc body 87 on the upper part of the metal skeleton 86 plus the plastic buckle arc body 87 on the lower part of the metal skeleton 86.
  • polygonal metal framework 88 comprises metal framework loading edge 89 and metal framework bottom edge 90, and the length of metal framework loading edge 89 is greater than its relative metal framework bottom edge 90, makes metal framework loading edge 89 anti-heavy smashing areas are large, reducing plastic buckle arc body 87 without metal skeleton 86 support surfaces.
  • the metal frame 86 may also include a circular metal frame or an oval metal frame.
  • the total height of metal frame 86 is greater than the sum of the plastic buckle arc body 87 at the top of the metal frame 86 plus the plastic buckle arc body 87 at the bottom of the anti-smashing frame 91 .
  • chain guard shaft anti-smashing buffer single-axis conveyor belt 1 includes dense frame anti-heavy chain guard shaft without hanging lug single-axis armor belt 90.1
  • dense frame anti-heavy chain guard shaft without Hanging lug uniaxial belt 90.1 includes an anti-smashing frame 91 and a plastic buckle arc sealing body 92
  • the anti-smashing frame 91 is arranged in the plastic buckle arc sealing body 92
  • the total height of the anti-smashing frame 91 is greater than the plastic buckle arc on the upper part of the anti-smashing frame 91
  • the body 92 buffers the impact force of the heavy impact of the ore, seals the gap between the anti-
  • the sum of the plastic buckle arc sealing body 92 on the right side of the smashing skeleton 91 makes the anti-smashing skeleton 91 densely arranged to resist heavy smashing.
  • the densely arranged anti-smashing skeleton 91 has a small width and smooth belt surface when passing the drum, and smoothly rotates around the drum, correspondingly reducing The length of chain guard shaft single shaft armor belt 2 without lugs.
  • the single-axis conveyor belt 1 without hanging lugs for impact resistance of the chain guard shaft includes a rubber chain belt conveyor 93, and the single-axis armor belt 2 without hanging lugs for the chain guard shaft is arranged on the rubber chain belt conveyor 93.
  • the chain guard plate shaft has no hanging lug single-axis armor belt 2 to protect the belt surface of the rubber chain belt conveyor 93 from heavy smashing
  • the upper surface of the plastic buckle arc body 87 carries materials
  • the lower surface is close to the belt surface of the rubber chain belt conveyor 93
  • the plastic buckle arc body 87 does not damage the belt surface of the rubber chain belt conveyor 93.
  • Ear single-axis armor belt 2 protects the belt surface of the belt conveyor 94 from heavy impact.
  • the upper surface of the plastic buckle arc body 87 carries materials, and the lower surface is close to the belt surface of the belt conveyor 94.
  • the plastic buckle arc body 87 does not damage the belt conveyor.
  • Machine 94 with noodles are examples of noodles.
  • the height of the upper part of the inner buckle shaft connecting plate 64 and the plurality of outer buckle shaft connecting plates 65 is equal to or greater than that of the chain guard plate shaft without lugs.
  • the double side arc anti-shock main body 40 includes the anti-off side convex arc 95 and the buckle-stop convex double-tongue concave arc 96, the anti-off side convex arc 95 is the whole body arc convex 97, and the buckle prevents off
  • the convex double tongue concave arc 96 is the whole body arc concave 98, the whole body circular arc concave 98 is fastened with the whole body arc convex 97, the arc length of the whole body circular arc concave 98 is less than or equal to the whole body arc concave 98 semicircle, and the buckle stops the convex double tongue
  • the concave arc 96 includes an upper arc tongue 99 and a lower arc tongue
  • the distance from the top of the upper arc tongue 99 and the lower arc tongue 100 to the shaft center of the connecting plate shaft 7 is greater than that of the whole body arc concave 98 from the bottom of the arc to the connecting plate shaft 7
  • the shaft roller 82 of the armor-piercing piece is directly worn on the end shaft of the single-axis armor piece 3 without hanging lugs, and the anti-shock main body 6 without hanging lugs is used as the buckle shaft connecting piece 4 to wear
  • a shaft roller 82 positioning increase the structural strength of the anti-smashing main body 6 without hanging lugs, shorten the length of the connecting plate shaft 7, and improve the shear strength of the connecting plate shaft 7.

Abstract

一种护链板轴抗砸缓冲无挂耳单轴运输带(1),包括护链板轴无挂耳单轴甲带(2),护链板轴无挂耳单轴甲带(2)包括无挂耳单轴甲件(3)、扣轴连接件(4)和护链轴结构(5),无挂耳单轴甲件(3)包括无挂耳抗砸主体(6)和穿连接板轴(7),护链轴结构(5)设置在无挂耳单轴甲件(3)侧部,护链轴结构(5)与无挂耳单轴甲件(3)的上表面一致或护链轴结构(5)上表面设有挡料机构(8),护链轴结构(5)下部设有扣轴连接件(4)和穿连接板轴(7)扣连运转空间,扣轴连接件(4)在护链轴结构(5)下部与穿连接板轴(7)扣接,护链轴结构(5)保护扣轴连接件(4)和穿连接板轴(7),无挂耳抗砸主体(6)的两侧设有左穿连接件轴(9)和右穿连接件轴(10),扣轴连接件(4)上设有连接件前扣轴孔(11)和连接件后扣轴孔(12),将多个无挂耳单轴甲件(3)扣连成护链板轴无挂耳单轴甲带(2)。

Description

一种护链板轴抗砸缓冲无挂耳单轴运输带 技术领域
本发明属于机械领域,具体涉及一种护链板轴抗砸缓冲无挂耳单轴运输带。
背景技术
旧式甲带给料机、链板给料机的传动链条均裸露在运输带侧边,随时有物料进入链节、链滚子及齿轮内部,物料从滚子链空隙向下泄露流出,滚子链夹带的物料旋转至链带下部掉落严重,导致大量物料回程堆积,污染环境、浪费资源,对运输带运行形成阻碍,物料堆积严重时托起链节、链轴,使滚子链脱离齿轮造成停机停产等事故,旧式甲带采用穿条穿连多个错位咬扣的挂耳,由于挂耳多错位多,使穿轴很难转动,当重物砸向甲片,甲片穿轴相互咬扣导致甲片灵活转动差,所有的力砸向穿轴,穿轴被剪切冲击,被剪切冲击力大于穿轴的承受力,经常造成穿轴断裂,穿轴受冲击变形无法转动缓冲,多个甲片连接耳扣合组成甲带必须用多个穿条穿接,穿条很难穿接错位的甲片,为了方便穿接,即将穿条做的直径小于连接耳孔,由于穿条过细导致穿条易窜出甲带,旧甲带穿条是带面多宽,穿条多长,两米长的穿条,需穿接多个前后扣连的甲片,困难很大,错位孔迫使将穿条减细,这样穿接的前甲片和后甲片接口处错位延长了甲带的长度,造成了甲带长度大于了设计合理尺寸,严重超标,造成甲带在运行时,褶叠在皮带上打滑,磨损皮带。
为了减轻甲带重量,甲片连接耳做得相对比较小但必须承受物料直接冲击重砸,由于甲片连接耳有穿接穿条中空孔,故铁矿石、大块煤、矸石、岩石、水泥块、钢件等块状矿物料直接砸在甲片连接耳上,经常造成甲片连接耳断裂,因此用连接耳直接承受大块物料从高处向下的砸击力是不合理结构,因此在大块物料冲击下甲片经常断裂造成停工、停产,维修费时费力,为了解决抗重砸,有在滚子链的连接板上做连接抗重砸板条结构,用螺栓将抗重砸板条固定在滚子链节板上连接成运输带,由于必须在滚子链节板上做多个螺栓孔,既增加了制作难度,耗费大量人力物力,又减弱了滚子链节板的整体强度,在物料重砸抗重砸板条时,螺栓被强力振动经常松动、脱落使抗重砸板条一端下垂卡撞给料机下部的支托件,造成给料机驱动装置超负荷烧毁,停工、停产等重大事故,多个甲片连接耳扣接后缝隙多,缝隙曲曲折折很难密封,漏料严重,浪费物料、污染环境,其甲片连接耳多,造成连接耳扣合纵向缝隙繁多、前后甲片扣合横向缝隙多处错位,且连接耳结合部扣合缝隙难做到缝隙均匀,因而甲片与甲片扣合困难且贴合度差,缝隙密封件繁多碎小而结构复杂,甲片密封件及甲片难制作、难安装、易脱落,特别是在甲带中部的密封件安装更困难,制作成本高安装量大难度大,前后甲片横向扣合缝隙不在同一条直线上,使甲带横向密封件只能一个连接耳端部设置一个横向密封条,一条10米长1米宽的甲带就有6660多个横向密封件,安装量大又困难,易损易脱落,密封效果差使用寿命 短,由于一个甲片必须有前圆凸弧连接耳、后圆凸弧连接耳、前凹形扣连接耳槽、后凹形扣连接耳槽,前凹形扣连接耳槽的前槽邦凸沿与后凹形扣连接耳槽的后槽邦凸沿方向相反,故在甲片绕滚筒旋转时,方向相反的两槽邦凸沿对清理甲带物料的刮料板造成损坏,且使甲带带回程料严重,板式输送机是将输料板用螺栓连接到滚子链链节板上部中间部位,为了牢固连接链节板即将链节板加厚,在链节板上部中间设置多个螺栓孔,用螺钉将输料板连接在每个链节板的上部中间位置,或者将链节板中部高起,在中部高起处设置穿接输料板的孔等结构,将输料板与滚子链连接,由于现有的板式输送机均将输料板连接在链节板的上部中间位置,导致前输料板与后输料板结合部缝隙设置在滚子链轴上部,导致前输料板、后输料板绕滚筒旋转时分别以前滚子链轴、后滚子链轴为旋转轴旋转,其结合部在绕滚筒旋转时出现较大缝隙夹料、漏料,即使将前输料板与后输料板结合部设置成圆弧扣接结构阻止撒漏料,但是其结合部绕滚筒旋转时,即出现弧面分离开口,弧面开口越开越大,开口的弧面形成较大夹角空间夹料、漏料,因夹料、卡料使输料板旋转到平面位置时,夹料、卡料的输料板表面倾斜,造成运输带表面凹凸不平,刮带回程料严重,前后输料板结合部不能形成弧面扣合阻漏料结构,其原因在于前输料板的凹弧与后输料板的凸弧不是以同一圆心旋转的,在绕滚筒旋转时两弧面绕不同的圆心旋转即出现在平面运行时两弧面扣合,在绕滚筒旋转时两弧面错位分离开口,长期造成撒漏料,污染环境、浪费物料,为了防止输料板脱落,在一链节板上使用多个螺钉固定输料板,这样造成了滚子链结构复杂,需要加工精度高,加工困难,配合安装时安装复杂、安装难度大,装配时间长,在使用中,由于板式输送机所输送物料为块大、重量大的铁矿石、煤矸石、石膏石等,经常有重量上百公斤的块料砸在输料板上,使输料板上下振动,输料板上下振动时即会严重损伤连接螺钉、螺纹导致螺纹松动或变形,当输料板旋转至输送机底部时,百公斤以上重的输料板靠螺钉提拉,滚子链链板上的螺钉受链节板宽度限制,螺钉一般都做得比较细小,输料板受上下振动加之输料板自重下坠,经常造成螺钉松动脱落,螺钉脱落后输料板一端向下倾斜与机架碰撞造成停机、停产,甲带给料机在皮带的外围设置钢甲带,钢甲带是由多个钢甲片与多个钢甲片纵横扣合组合而成,由于钢甲带的伸缩比与皮带的伸缩比不同,上下设置的钢甲带与皮带在运行过程中,经常出现皮带与钢甲带错位运行,钢甲带搓坏皮带,滚筒驱动皮带,皮带旋转钢甲带不旋转物料不能运出等问题,有在钢甲带侧边加上驱动链,齿轮驱动驱动链,驱动链驱动钢甲带运转,而皮带由滚筒通过摩擦力驱动的,在实际运行中,钢甲带旋转,皮带不旋转,钢甲带磨损皮带,由于热胀冷缩及滚筒的拉力,经常出现皮带伸长、跑偏、打滑等问题,皮带在钢甲带内堆积折叠阻碍了钢甲带的正常运行,为了防止皮带堆积、折叠、跑偏、打滑等,有在输送机上设置张紧器,张紧器调整的皮带周长又与钢甲带的周长不匹配,经常造成钢甲带磨损皮带,由于皮带是环形结构套在滚筒、托辊上的,更换损坏皮带必须拆除滚筒、托辊方能对 皮带进行维修、更换,故障率高,实用性差,还有在钢甲带下部硫化橡胶层的,因钢甲带与橡胶材质不同,结构不同,在绕滚筒旋转时,钢甲片与钢甲片对接缝处,钢甲片端部向滚筒外侧翘起形成大于内侧橡胶层的弧长,钢甲片方能绕过滚筒,在大幅度翘起运行中,钢甲片即从橡胶层上剥离,钢甲带的伸缩率与橡胶层的伸缩率不同,既造成钢甲带与橡胶层运行不同步,因橡胶层两侧无限位,处于自由状态的橡胶层在钢甲带内堆积、折叠、跑偏、打滑,导致钢甲带跑偏、撒料、运转阻力大、故障率高等,为了解决上述问题本发明提出一种护链板轴抗砸缓冲无挂耳单轴运输带。
发明内容
本发明是采用以下技术方案实现的:护链板轴抗砸缓冲无挂耳单轴运输带包括护链板轴无挂耳单轴甲带等,护链板轴无挂耳单轴甲带包括无挂耳单轴甲件、扣轴连接件和护链轴结构等,无挂耳单轴甲件包括无挂耳抗砸主体和穿连接板轴等,护链轴结构设置在无挂耳单轴甲件侧部,护链轴结构与无挂耳单轴甲件的上表面一致或护链轴结构上表面设有挡料机构,护链板轴结构下部设有扣轴连接件和穿连接板轴扣连运转空间等,扣轴连接件在护链板轴结构下部与穿连接板轴扣接,护链板轴结构保护扣轴连接件和穿连接板轴,无挂耳抗砸主体的两侧设有左穿连接件轴和右穿连接件轴,扣轴连接件上设有连接件前扣轴孔和连接件后扣轴孔,连接件前扣轴孔扣在前一无挂耳单轴甲件的穿连接板轴上,连接件后扣轴孔扣在后一无挂耳单轴甲件的穿连接板轴上,多个扣轴连接件依照该方法扣接多个左穿连接件轴和多个右穿连接件轴,无挂耳抗砸主体包括侧边弧抗砸主体或多边形抗砸主体等,护链轴结构包括护链板轴结构或护滚子链轴结构等,无挂耳单轴甲件与护链轴结构分体连接或为一体式,护链轴结构包括双弧护链轴结构或单弧护链轴结构或规则多边形护链轴结构和不规则多边形护链轴结构,双弧护链轴结构包括左右对称护链轴结构或左右不对称护链轴结构或左右同向护链轴结构或左右反向护链轴结构或轴线上下对称护链轴结构等,双弧护链轴结构包括对称双弧护链轴结构和不对称双弧护链轴结构等,规则多边形护链轴结构包括规则梯形护链轴结构或规则方形护链轴结构或圆形护链轴结构或规则椭圆形护链轴结构或规则三角形护链轴结构或规则扇形护链轴结构或平行四边形护链轴结构等,不规则多边形护链轴结构包括不规则梯形护链轴结构或不规则方形护链轴结构或不规则椭圆形护链轴结构或不规则三角形护链轴结构或不规则扇形护链轴结构,规则多边形护链轴结构或不规则多边形护链轴结构包括护链轴结构右侧边和护链轴结构左侧边等,护链轴结构右侧边与护链轴结构左侧边相互靠近或扣合,或当使用护滚子链轴结构时,护链板轴抗砸缓冲无挂耳单轴运输带还包括链滚子和链节板等,扣轴连接件和穿连接板轴、链滚子、链节板设置在护滚子链轴结构下部,或穿连接板轴、链滚子、链节板设置在护滚子链轴结构下部,当使用双弧护链轴结构时,双弧护链轴结构包括护链轴侧端面凸弧和护链轴侧端面凹弧等,后 一个双弧护链轴结构的护链轴侧端面凸弧与前一个双弧护链轴结构的护链轴侧端面凹弧扣合密封。
侧边弧抗砸主体包括双侧边弧抗砸主体或单侧边弧抗砸主体等,双侧边弧抗砸主体包括主体侧边弧等,主体侧边弧包括左右对称主体侧边弧或左右不对称主体侧边弧或左右同向主体侧边弧或左右反向主体侧边弧或轴线上下对称主体侧边弧等,主体侧边弧包括主体左边弧和主体右边弧等,主体左边弧和主体右边弧分别设置在侧边弧抗砸主体的两侧边,主体左边弧和主体右边弧在侧边弧抗砸主体通过滚筒时,分别与其临近的主体侧边弧旋转扣合绕滚筒运行,阻止物料进入护链板轴无挂耳单轴甲带内部,单侧边弧抗砸主体的一侧设置侧弧形面另一侧设置侧平面或侧非弧曲面,前一个单侧边弧抗砸主体的侧弧形面与后一个单侧边弧抗砸主体的侧平面或侧非弧曲面配合,多边形抗砸主体包括规则多边形抗砸主体或不规则多边形抗砸主体,规则多边形抗砸主体包括规则梯形抗砸主体或规则方形抗砸主体或圆形抗砸主体或规则椭圆形抗砸主体或规则三角形抗砸主体或规则扇形抗砸主体或平行四边形抗砸主体,不规则多边形抗砸主体包括不规则梯形抗砸主体或不规则方形抗砸主体或不规则椭圆形抗砸主体或不规则三角形抗砸主体或不规则扇形抗砸主体等,规则多边形抗砸主体或不规则多边形抗砸主体包括抗砸主体右侧边和抗砸主体左侧边等,前一个无挂耳单轴甲件的抗砸主体右侧边与后一个无挂耳单轴甲件的抗砸主体左侧边相互靠近或扣合阻止无挂耳单轴甲件翻转,多个无挂耳单轴甲件前后扣合,阻止物料从前后无挂耳单轴甲件之间的缝隙流出,无挂耳抗砸主体和穿连接板轴分体连接或为一体式,前一扣轴连接件的连接件前扣轴孔扣在前一无挂耳单轴甲件的穿连接板轴上且其连接件后扣轴孔扣在后一无挂耳单轴甲件的穿连接板轴上,另一扣轴连接件的连接件前扣轴孔扣在前一扣轴连接件的连接件后扣轴孔的外侧,多个扣轴连接件依该方法扣在多个穿连接板轴上,将多个无挂耳单轴甲件扣连成护链板轴无挂耳单轴甲带,使无挂耳单轴甲件组合成护链板轴抗砸缓冲无挂耳单轴运输带等。
扣轴连接件包括内扣轴连接板和外扣轴连接板等,内扣轴连接板和外扣轴连接板为分体式或为一体式,当为一体式时,扣轴连接件包括Z形扣轴件等,Z形扣轴件设有Z形件前扣单轴孔和Z形件后扣单轴孔等,Z形件前扣单轴孔扣在前一穿连接板轴上,Z形件后扣单轴孔扣在后一穿连接板轴上,另一个Z形扣轴件的Z形件前扣单轴孔扣在前一Z形扣轴件的Z形件后扣单轴孔所扣的穿连接板轴外侧,多个Z形扣轴件依次错位扣接,用穿连接板轴穿连前后Z形扣轴件,用后一Z形扣轴件阻止前一Z形扣轴件脱落,当Z形扣轴件扣到只剩最后一个Z形扣轴件时,使最后一个Z形扣轴件一端扣在上一Z形扣轴件外侧,使最后一个Z形扣轴件的另一端旋入第一个扣穿连接板轴的Z形扣轴件与无挂耳抗砸主体之间的空隙内,使第一个扣穿连接板轴的Z形扣轴件的Z形件前扣单轴孔与最后一个Z形扣轴件的Z形件后扣单轴孔组成穿轴通孔, 最后一个无挂耳抗砸主体上设有穿连接板轴孔,使穿连接板轴穿入穿轴通孔一端进入穿连接板轴孔,使穿连接板轴与Z形扣轴件配合将多个无挂耳单轴甲件扣合组成环形护链板轴无挂耳单轴甲带,Z形扣轴件或穿连接板轴包括止穿连接板轴窜脱结构等,止穿连接板轴窜脱结构包括挡销止板轴窜脱结构或螺钉止板轴窜脱结构或焊接止板轴窜脱结构或粘胶止板轴窜脱结构或螺栓销轴止板轴窜脱结构等,当使用螺栓销轴止板轴窜脱结构时,螺栓销轴止板轴窜脱结构与穿连接板轴为一体式,螺栓销轴止板轴窜脱结构包括止窜脱螺纹销轴对应的无挂耳抗砸主体朝向Z形扣轴件一端设有与止窜脱螺纹销轴配合的抗砸主体穿销轴螺纹孔,止窜脱螺纹销轴朝向无挂耳抗砸主体一端设有销轴螺纹,销轴螺纹与抗砸主体穿销轴螺纹孔配合,阻止穿连接板轴窜动脱落,止穿连接板轴窜脱结构阻止穿连接板轴窜动脱落,当内扣轴连接板和外扣轴连接板为分体时,内扣轴连接板包括内板扣前轴孔和内板扣后轴孔,外扣轴连接板包括外板扣前轴孔和外板扣后轴孔,前一个无挂耳单轴甲件的穿连接板轴穿过内板扣前轴孔,后一个无挂耳单轴甲件的穿连接板轴穿过内板扣后轴孔和外板扣前轴孔,内扣轴连接板和外扣轴连接板通过穿连接板轴搭接,多个内扣轴连接板和多个外扣轴连接板将多个无挂耳单轴甲件前后扣连成护链板轴无挂耳单轴甲带,当无挂耳抗砸主体和穿连接板轴分体连接时,穿连接板轴与无挂耳抗砸主体通过螺纹连接、粘接或销连接。
前后无挂耳单轴甲件配合相互阻止脱位翻转,穿连接板轴与扣轴连接件结合处设有止连接板脱落结构,止连接板脱落结构阻止扣轴连接件从穿连接板轴脱落,止连接板脱落结构包括销止连接板脱落结构或封胶止连接板脱落结构或销螺钉止连接板脱落结构或卡槽止连接板脱落结构或卡簧止连接板脱落结构或钢丝扣止连接板脱落结构或止退垫止连接板脱落结构或焊接止连接板脱落结构或粘接止连接板脱落结构等。
护链板轴无挂耳单轴甲带还包括穿甲件轴滚子和无挂耳铠甲外链板等,穿连接板轴穿过扣轴连接件后穿过穿甲件轴滚子,再穿过无挂耳铠甲外链板,止连接板脱落结构设置在无挂耳铠甲外链板外侧,阻止无挂耳铠甲外链板脱落,无挂耳单轴甲件、扣轴连接件、穿甲件轴滚子、无挂耳铠甲外链板和止连接板脱落结构组成无挂耳单轴铠甲滚子链带。
无挂耳单轴甲件包括聚酯无挂耳单轴甲件、尼龙无挂耳单轴甲件、高分子无挂耳单轴甲件、四氟乙烯无挂耳单轴甲件、金属无挂耳单轴甲件、金属骨聚酯无挂耳单轴甲件、金属骨尼龙无挂耳单轴甲件、金属骨高分子无挂耳单轴甲件、四氟乙烯无挂耳单轴甲件或金属骨塑料无挂耳单轴甲件,当使用金属骨塑料无挂耳单轴甲件时,金属骨塑料无挂耳单轴甲件包括金属骨架和塑料扣弧体,金属骨架设置在塑料扣弧体内,金属骨架两端设有穿连接板轴,穿连接板轴从塑料扣弧体两端伸出与扣轴连接件穿接,金属骨架包括圆形金属骨架、多边形金属骨架或椭圆形金属骨架等,金属骨架厚度小于、等于金属骨架上部塑料扣弧体加金属骨架下部塑料扣弧体之 和,或金属骨架的总高度大于金属骨架上部塑料扣弧体加抗砸骨架下部塑料扣弧体之和,当使用多边形金属骨架时,多边形金属骨架包括金属骨架载物边和金属骨架底部边,金属骨架载物边的长度大于与其相对的金属骨架底部边,使金属骨架载物边抗重砸面积大,减少塑料扣弧体无金属骨架支撑面。
护链板轴抗砸缓冲无挂耳单轴运输带包括密骨架抗重砸护链板轴无挂耳单轴甲带等,密骨架抗重砸护链板轴无挂耳单轴甲带包括抗砸骨架和塑料扣弧密封体,抗砸骨架设置在塑料扣弧密封体内,抗砸骨架的总高度大于抗砸骨架上部塑料扣弧密封体加抗砸骨架下部塑料扣弧密封体之和,当矿石砸向护链板轴无挂耳单轴甲带时,抗砸骨架受重砸不变形,塑料扣弧密封体缓冲矿石重砸冲击力,密封抗砸骨架与抗砸骨架之前的缝隙,阻止物料泄漏,和/或抗砸骨架的总宽度大于抗砸骨架左侧塑料扣弧密封体加抗砸骨架右侧塑料扣弧密封体之和,使抗砸骨架密集布置抗重砸,密集布置的抗砸骨架宽度小在通过滚筒时带面平滑,顺利绕滚筒旋转,相应减少了护链板轴无挂耳单轴甲带的长度。
护链板轴抗砸缓冲无挂耳单轴运输带包括胶链带运输机或皮带输送机等,护链板轴无挂耳单轴甲带设置在胶链带运输机或皮带输送机上,护链板轴无挂耳单轴甲带保护胶链带运输机或皮带输送机的带面免受重砸,塑料扣弧体上表面承载物料,下表面贴靠胶链带运输机或皮带输送机的带面,塑料扣弧体不损坏胶链带运输机或皮带输送机的带面。
扣轴连接板上部高度等于或大于护链板轴无挂耳单轴甲带带面阻挡侧边漏料,加大穿连接板轴直径口,双侧边弧抗砸主体包括止脱侧凸弧和扣止脱凸双舌凹弧等,止脱侧凸弧为通体圆弧凸,扣止脱凸双舌凹弧为通体圆弧凹,通体圆弧凹与通体圆弧凸扣合,通体圆弧凹的弧长小于等于通体圆弧凹半圆,扣止脱凸双舌凹弧包括上弧舌和下弧舌,上弧舌、下弧舌的舌顶到穿连接板轴轴心的距离大于通体圆弧凹弧底至穿连接板轴轴心的最短距离,使止脱侧凸弧与扣止脱凸双舌凹弧扣合处绕穿连接板轴旋转顺利通过滚筒,且不使扣止脱凸双舌凹弧翻转脱离止脱侧凸弧。
将穿甲件轴滚子直接穿在无挂耳单轴甲件端部轴上,将无挂耳抗砸主体作为扣轴连接件使用对穿甲件轴滚子定位,增加无挂耳抗砸主体的结构强度,减短穿连接板轴长度,提高穿连接板轴抗剪切强度。
本发明的有益效果是:
1.护链轴结构设置在无挂耳单轴甲件侧部,护链轴结构与无挂耳单轴甲件的上表面一致或护链轴结构上表面设有挡料机构,护链板轴结构下部设有扣轴连接件和穿连接板轴扣连运转空间,扣轴连接件在护链板轴结构下部与穿连接板轴扣接,护链板轴结构保护扣轴连接件和穿连 接板轴,连接件前扣轴孔扣在前一无挂耳单轴甲件的穿连接板轴上,连接件后扣轴孔扣在后一无挂耳单轴甲件的穿连接板轴上,多个扣轴连接件依照该方法扣接多个左穿连接件轴和多个右穿连接件轴,无挂耳单轴甲件与护链轴结构分体连接或为一体式,护链轴结构包括双弧护链轴结构或单弧护链轴结构或规则多边形护链轴结构和不规则多边形护链轴结构,护链轴结构右侧边与护链轴结构左侧边相互靠近或扣合,或当使用护滚子链轴结构时,扣轴连接件和穿连接板轴、链滚子、链节板设置在护滚子链轴结构下部,或穿连接板轴、链滚子、链节板设置在护滚子链轴结构下部,当使用双弧护链轴结构时,双弧护链轴结构包括护链轴侧端面凸弧和护链轴侧端面凹弧,后一个双弧护链轴结构的护链轴侧端面凸弧与前一个双弧护链轴结构的护链轴侧端面凹弧扣合密封。护链轴结构保护下部扣轴连接件、穿连接板轴、链滚子、链节板等不受冲击、不受磨损、不受煤泥、污水腐蚀,护链轴结构与无挂耳单轴甲件的上表面一致或护链轴结构上表面设有挡料机构,确保前护链轴结构与后护链轴结构最佳配合,前后护链轴结构扣合形成平整光洁的侧表面,当护链板轴无挂耳单轴甲带设置在物料导料槽内时,护链轴结构侧表面朝向导料槽表面,当护链板轴无挂耳单轴甲带运行中与导料槽产生摩擦时,护链轴结构侧表面与导料槽形成面摩擦,保护输料板双轴、侧端面连轴板不与导料槽摩擦,避免因输料板双轴、侧端面连轴板与导料槽凹凸摩擦、碰撞,保护了输料板双轴、侧端面连轴板不受磨损,延长了护链板轴无挂耳单轴甲带使用寿命,使护链轴结构表面与无挂耳单轴甲件的表面平整一致、外观精美、结构合理,有利于刮清料板将无挂耳单轴甲件上面的物料彻底清理干净,确保了扣轴连接件、穿连接板轴等不锈蚀、不变形、不脱落、不夹带回程料,护链轴结构加宽了护链板轴无挂耳单轴甲带的输料宽度,加大了对物料的保护,提高了运输物料的安全性能,提高了输料效率,减少了对物料的浪费,提高了扣轴连接件、穿连接板轴的使用寿命,护链轴结构确保物料不污染链滚子、链节板、链齿轮等部件,减少环境污染,避免了物料的浪费,省去了在整个运输部给滚子链加大护罩但物料仍会进入滚子链、链轮的不良结构,本发明结构简单、精美,实用性强,保护滚子链与齿轮精确配合,不因物料进入齿轮、滚子链造成物料将滚子链从齿轮上托起,使滚子链脱落等故障的发生,提高了各部件的使用寿命及效率、安全生产能力强。
2.主体侧边弧包括左右对称主体侧边弧或左右不对称主体侧边弧或左右同向主体侧边弧或左右反向主体侧边弧,主体侧边弧包括主体左边弧和主体右边弧,主体左边弧和主体右边弧分别设置在侧边弧抗砸主体的两侧边,主体左边弧和主体右边弧在侧边弧抗砸主体通过滚筒时,分别与其临近的主体侧边弧位移扣合绕滚筒运行,阻止物料进入护链板轴无挂耳单轴甲带内部,单侧边弧抗砸主体的一侧设置侧弧形面另一侧设置侧平面或侧非弧曲面,前一个单侧边弧抗砸主体的侧弧形面与后一个单侧边弧抗砸主体的侧平面或侧非弧曲面配合,多边形抗砸主体包括规则多边形抗砸主体或不规则多边形抗砸主体,前一个无挂耳单轴甲件的抗砸主体右侧边与后 一个无挂耳单轴甲件的抗砸主体左侧边相互靠近或扣合阻止无挂耳单轴甲件翻转,多个无挂耳单轴甲件前后扣合,阻止物料从前后无挂耳单轴甲件之间的缝隙流出,无挂耳抗砸主体和穿连接板轴分体连接或为一体式,前一扣轴连接件的连接件前扣轴孔扣在前一无挂耳单轴甲件的穿连接板轴上且其连接件后扣轴孔扣在后一无挂耳单轴甲件的穿连接板轴上,另一扣轴连接件的连接件前扣轴孔扣在前一扣轴连接件的连接件后扣轴孔的外侧,多个扣轴连接件依该方法扣在多个穿连接板轴上,将多个无挂耳单轴甲件扣连成护链板轴无挂耳单轴甲带,使无挂耳单轴甲件组合成护链板轴抗砸缓冲无挂耳单轴运输带。
3.本发明将旧式铠甲片前后设置的挂耳去除,改变了旧式甲片结构复杂多个挂耳扣合缝隙多、表面不平整的缺陷,本发明使穿连接板轴转动灵活快速,受砸击时,因无挂耳单轴甲件是单轴扣连扣轴连接件,在受到强力砸击时,无挂耳单轴甲件快速旋转缓冲释放冲击力,避免了一个旧式甲片前后两个穿轴定位宽甲片阻止宽甲片翻转的结构,在块煤、铁矿石、矸石等大块物料从几十米高的料仓下落时,强大重力冲击甲片,因旧式甲片与旧式甲片两侧挂耳被穿接相互咬合,使旧式甲片不能旋转缓冲释放冲击力造成的甲带被砸碎等停工停产的故障的发生,避免了旧式甲带多个甲片纵向排列前后排甲片互相咬扣使穿轴旋转困难的缺陷,本发明无挂耳抗砸主体抗砸区域为体实结构,比孔型形挂耳抗重砸、耐磨损,结构简洁,拆装快捷,与同一厚度旧甲片相比,无挂耳抗砸主体的厚度、坚实度是挂耳壁的3-6倍,因此无挂耳抗砸主体受重砸不开裂、不断轴、不变形,无挂耳单轴甲件去掉了挂耳,整个主体件结构简单、形体笔直,制作工艺简单,无多弧形挂耳的错位误差,带面平整光洁。本发明穿连接板轴设置在无挂耳单轴甲件端部,与无挂耳单轴甲件为一体或固定连接,不窜轴且侧带面平整,组装时只穿接两端面的扣轴连接件,装拆快捷简单,无阻顺畅,穿连接板轴短,一米宽的护链板轴抗砸缓冲无挂耳单轴运输带的穿轴不到同长度甲带穿轴的6%,变形量小,精准度高,刚性大,易精准制作,组装精度高,带面扣接严密精确,带长延伸量极小,改掉了旧式甲片前后设置挂耳用穿条穿连挂耳,穿条难穿接、难固定、易外窜的缺陷,通过去除连接挂耳,将穿条外挂耳上下都需要的厚度用于加粗穿连接板轴,使同样厚度的铠甲带轴可以扩大轴径,大大增强了穿连接板轴的强度,避免了旧式甲片因穿轴体积不够、强度不够经常被拉变形、拉断裂故障的发生,改变了用穿条连接前后甲片的结构,省去了制作挂耳、穿轴孔的复杂工艺,与同样厚度的铠甲带相比本护链板轴抗砸缓冲无挂耳单轴运输带结构简单、强度大,制作工艺简单、节省了大量人力、物力及制作设备,使用扣轴连接板从无挂耳单轴甲件两端连接,组装部件少,拆卸组装灵活、快捷、精准,省时、省工、省力,避免了扣轴连接板、穿连接板轴被重砸冲击,大大提高了无挂耳单轴甲件的使用价值及寿命。
4.本发明利用圆弧面可相对密封旋转,凹弧扣接凸弧,以同一轴心旋转使无挂耳单轴甲件与 无挂耳单轴甲件精密扣合,再利用无挂耳单轴甲件宽度窄,端部轴短而粗的优点,使无挂耳单轴甲件的外形简洁、内部强度大,无挂耳单轴甲件宽度窄,两侧面及上下面光洁,无挂耳单轴甲件扣合后使整条甲带拆弯半径小,过滚筒时,上翘点底,带面平滑度高,无挂耳单轴甲件与无挂耳单轴甲件之间的结合部凸起小,不刮碰刮清料板,保护刮清料板,带面可折弯半径小,折弯灵活,受大物料冲击时,带面向下弯曲量大、变形量大、缓冲量大,单件无挂耳单轴甲件宽度小,整个厚度为实体比旧式同体积甲片密度高、强度大,比同厚度带抗砸性能高,短轴受冲击时,变形量极小,抗砸强度高,整条带无薄弱点,每个细节全方位创新改进优化,切实符合在煤矿、铁矿等特别恶劣的现场环境下使用,维修量小、安全运行寿命长。
5.本发明把穿连接板轴放在扛砸板的两端,前扛砸板和后扛砸板的扣接弧面小于半圆,防止漏料,扣止脱凸双舌凹弧绕穿连接板轴旋转时不会与无挂耳抗砸主体面碰撞,在受到从几十米高处下落的物料砸击时,无挂耳单轴甲件具有一定挠度,止脱侧凸弧与扣止脱凸双舌凹弧之间形成间隙释放冲击力,避免了止脱侧凸弧与扣止脱凸双舌凹弧成套与轴的咬扣关系,避免了在受到冲击时轴与套抱死等故障的发生,本发明即使遇到重砸因前后甲件可以适当中部变形转动微开缝缓冲砸击力,又不会造成扣止脱凸双舌凹弧轴线变形弯曲,避免了甲件轴线变弯曲在过滚筒时不能绕滚筒旋转等故障的发生。
6.本发明前后无挂耳单轴甲件扣合的面,只是一个防漏弧面,前后无挂耳单轴甲件并没有互相咬合襟拉的作用力,所以当物料砸下来的时候,它俩之间没有扣拉关系,所以,所以在受到重力冲击的时候,因为无挂耳单轴甲件比较长,可以用适当挠度变形来缓冲这个砸击力,本发明是由无挂耳单轴甲件两端面的短轴穿联两侧面的扣轴连接件连接前后无挂耳单轴甲件,穿连接板轴与扣轴连接件均不在物料砸击区域,轴与轴套无受砸变形之患,又因扣轴连接件与无挂耳单轴甲件是分体轴连接,即使无挂耳单轴甲件中部受冲击有些变形,扣轴连接件仍能拉着无挂耳单轴甲件两端的短轴线滚筒旋转,不耽误生产进度,生产效率高。
7.内扣轴连接板和外扣轴连接板为分体式或为一体式,当为一体式时,Z形件前扣单轴孔扣在前一穿连接板轴上,Z形件后扣单轴孔扣在后一穿连接板轴上,另一个Z形扣轴件的Z形件前扣单轴孔扣在前一Z形扣轴件的Z形件后扣单轴孔所扣的穿连接板轴外侧,多个Z形扣轴件依次错位扣接,用穿连接板轴穿连前后Z形扣轴件,用后一Z形扣轴件阻止前一Z形扣轴件脱落,当Z形扣轴件扣到只剩最后一个Z形扣轴件时,使最后一个Z形扣轴件一端扣在上一Z形扣轴件外侧,使最后一个Z形扣轴件的另一端旋入第一个扣穿连接板轴的Z形扣轴件与无挂耳抗砸主体之间的空隙内,使第一个扣穿连接板轴的Z形扣轴件的Z形件前扣单轴孔与最后一个Z形扣轴件的Z形件后扣单轴孔组成穿轴通孔,最后一个无挂耳抗砸主体上设有穿连接板轴孔,使穿连接板轴穿入穿轴通孔一端进入穿连接板轴孔,使穿连接板轴与Z形扣轴件配合将多个无 挂耳单轴甲件弧面扣合组成环形护链板轴抗砸缓冲无挂耳单轴运输带,一个Z形扣轴件代替两个扣轴连接件8字扣板,结构紧凑、强度大,后一个Z形扣轴件阻止前一个Z形扣轴件脱落,避免了必须在穿连接板轴上制作、放置对每一个扣轴连接件8字扣板进行防脱落的结构与部件,Z形扣轴件结构简单、易损件少、组装快捷、维修量极少、使用寿命长。
8.当使用螺栓销轴止板轴窜脱结构时,螺栓销轴止板轴窜脱结构与穿连接板轴为一体式,螺栓销轴止板轴窜脱结构包括止窜脱螺纹销轴对应的无挂耳抗砸主体朝向Z形扣轴件一端设有与止窜脱螺纹销轴配合的抗砸主体穿销轴螺纹孔,止窜脱螺纹销轴朝向无挂耳抗砸主体一端设有销轴螺纹,销轴螺纹与抗砸主体穿销轴螺纹孔配合,阻止穿连接板轴窜动脱落,止穿连接板轴窜脱结构阻止穿连接板轴窜动脱落,当内扣轴连接板和外扣轴连接板为分体时,前一个无挂耳单轴甲件的穿连接板轴穿过内板扣前轴孔,后一个无挂耳单轴甲件的穿连接板轴穿过内板扣后轴孔和外板扣前轴孔,内扣轴连接板和外扣轴连接板通过穿连接板轴搭接,多个内扣轴连接板和多个外扣轴连接板将多个无挂耳单轴甲件前后扣连成护链板轴抗砸缓冲无挂耳单轴运输带,当无挂耳抗砸主体和穿连接板轴分体连接时,穿连接板轴与无挂耳抗砸主体通过螺纹连接、粘接或销连接。
9.本Z形扣轴件避免了在穿连接板轴及扣轴连接件做阻扣轴连接件脱落结构的复杂工艺及复杂工件,避免了在穿连接板轴上钻孔设置挡脱件对穿连接板轴强度的破坏,提高了穿连接板轴的强度及使用寿命,当使用螺栓销轴止板轴窜脱结构时,螺栓销轴止板轴窜脱结构与穿连接板轴为一体式,螺栓销轴止板轴窜脱结构包括止窜脱螺纹销轴对应的无挂耳抗砸主体朝向Z形扣轴件一端设有与止窜脱螺纹销轴配合的抗砸主体穿销轴螺纹孔,止窜脱螺纹销轴朝向无挂耳抗砸主体一端设有销轴螺纹,销轴螺纹与抗砸主体穿销轴螺纹孔配合,阻止穿连接板轴窜动脱落,止穿连接板轴窜脱结构阻止穿连接板轴窜动脱落,本发明用螺钉做销轴使阻止扣轴连接件脱落的螺钉做的体积大、强度大,即增强了止扣轴连接件脱落件的强度,又方便使用现场对无挂耳单轴甲件维修时,快速拆下螺钉穿连接板轴同时快速拆下Z形扣轴件,快速维修组装。
10.穿连接板轴与扣轴连接件结合处设有止连接板脱落结构,止连接板脱落结构阻止扣轴连接件从穿连接板轴脱落,止连接板脱落结构包括销止连接板脱落结构或封胶止连接板脱落结构或销螺钉止连接板脱落结构或卡槽止连接板脱落结构或卡簧止连接板脱落结构或钢丝扣止连接板脱落结构或止退垫止连接板脱落结构或焊接止连接板脱落结构或粘接止连接板脱落结构,止连接板脱落结构阻止扣轴连接件从穿连接板轴脱落,确保了扣轴连接板长期稳定连接无挂耳铠甲件,确保了无挂耳铠甲件的扣合精度。
11.穿连接板轴穿过扣轴连接件后穿过穿甲件轴滚子,再穿过无挂耳铠甲外链板,止连接板脱 落结构设置在无挂耳铠甲外链板外侧,阻止无挂耳铠甲外链板脱落,无挂耳单轴甲件、扣轴连接件、穿甲件轴滚子、无挂耳铠甲外链板和止连接板脱落结构组成无挂耳铠甲滚子链带,或将穿甲件轴滚子直接穿在穿连接板轴上,将无挂耳抗砸主体作为扣轴连接件使用对穿甲件轴滚子定位,增加无挂耳抗砸主体的结构强度,减短穿连接板轴长度,提高穿连接板轴抗剪切强度,节约材料、工艺简单、使用寿命长。
12.穿连接板轴穿过扣轴连接件后穿过穿甲件轴滚子,再穿过无挂耳铠甲外链板,止连接板脱落结构设置在无挂耳铠甲外链板外侧,阻止无挂耳铠甲外链板脱落,无挂耳单轴甲件、扣轴连接件、穿甲件轴滚子、无挂耳铠甲外链板和止连接板脱落结构组成无挂耳铠甲滚子链带,穿连接板轴的直径小于或等于护链板轴无挂耳单轴甲带的高度,即最大程度的增加了穿连接板轴的强度,又确保了带表面平整,无挂耳铠甲滚子链带使结构强度大的穿连接件轴座为驱动轴抗重拉、抗重砸、抗剪切,使无挂耳铠甲件之间扣接严密、精确,阻漏效果好,由于扣止脱位凸弧双舌凹与止脱位弧形凸上平面、下平面扣合平整,使卸料口刮料板能更好的清除带面物料,在通过托辊时运行平稳、噪音小、无振动。
13.无挂耳单轴甲件、四氟乙烯无挂耳单轴甲件、金属无挂耳单轴甲件、金属骨聚酯无挂耳单轴甲件、金属骨尼龙无挂耳单轴甲件、金属骨高分子无挂耳单轴甲件、四氟乙烯无挂耳单轴甲件或金属骨塑料无挂耳单轴甲件,当使用金属骨塑料无挂耳单轴甲件时,金属骨塑料无挂耳单轴甲件包括金属骨架和塑料扣弧体,金属骨架设置在塑料扣弧体内,金属骨架两端设有穿连接板轴,穿连接板轴从塑料扣弧体两端伸出与扣轴连接件穿接,金属骨架包括圆形金属骨架、多边形金属骨架或椭圆形金属骨架,金属骨架厚度小于、等于金属骨架上部塑料扣弧体加金属骨架下部塑料扣弧体之和,或金属骨架的总高度大于金属骨架上部塑料扣弧体加抗砸骨架下部塑料扣弧体之和,当使用多边形金属骨架时,多边形金属骨架包括金属骨架载物边和金属骨架底部边,金属骨架载物边的长度大于与其相对的金属骨架底部边,使金属骨架载物边抗重砸面积大,减少塑料扣弧体无金属骨架支撑面,使用金属骨架与塑料组合,使无挂耳单轴甲件重量轻、耐磨损、抗腐蚀、运行无噪音、阻漏料密封性能好,金属无挂耳铠甲件组成的无挂耳铠甲带抗重砸、抗磨损,金属骨聚酯无挂耳铠甲件、金属骨尼龙无挂耳铠甲件、金属骨高分子无挂耳铠甲件、四氟乙烯无挂耳铠甲件或金属骨塑料无挂耳铠甲件将金属骨架抗变形、抗重砸的优点与化工塑料易铸造、铸件表面光洁、尺寸精确的优点相结合,使其抗重砸、抗冲击刚度强、扣接密封性能好、缓冲性能好、无噪音运行、防锈蚀,金属骨架厚度小于、等于金属骨架上部塑料扣弧体加金属骨架下部塑料扣弧体之和,尽量使无挂耳铠甲件重量轻、不变形,或金属骨架的总高度大于金属骨架上部塑料扣弧体加抗砸骨架下部塑料扣弧体之和,尽量加大无挂耳铠甲件的结构强度,适用于矿山块料大、重砸力大的恶劣环境运输物料,当使用多边形金属骨架时, 金属骨架载物边的长度大于与其相对的金属骨架底部边,使金属骨架载物边抗重砸面积大,减少塑料扣弧体无金属骨架支撑面,增强对塑料扣弧体的支撑力,增强无挂耳铠甲件的强度。
14.抗砸骨架设置在塑料扣弧密封体内,抗砸骨架的总高度大于抗砸骨架上部塑料扣弧密封体加抗砸骨架下部塑料扣弧密封体之和,当矿石砸向护链板轴无挂耳单轴甲带时,抗砸骨架受重砸不变形,塑料扣弧密封体缓冲矿石重砸冲击力,密封抗砸骨架与抗砸骨架之前的缝隙,阻止物料泄漏,和/或抗砸骨架的总宽度大于抗砸骨架左侧塑料扣弧密封体加抗砸骨架右侧塑料扣弧密封体之和,使抗砸骨架密集布置抗重砸,密集布置的抗砸骨架宽度小在通过滚筒时带面平滑,顺利绕滚筒旋转,相应减少了护链板轴抗砸缓冲无挂耳单轴运输带的长度。
15.护链板轴无挂耳单轴甲带设置在胶链带运输机或皮带输送机上,护链板轴无挂耳单轴甲带保护胶链带运输机或皮带输送机的带面免受重砸,塑料扣弧体上表面承载物料,下表面贴靠胶链带运输机或皮带输送机的带面,与下面带面贴靠精度高,不会因护链板轴无挂耳单轴甲带延伸造成对下部带面摩擦、损伤,塑料扣弧体不损坏胶链带运输机或皮带输送机的带面,无挂耳铠甲件结构简单、扣合平整度高,带底平整光滑,大大减少了对其下部皮带的磨损,塑料扣弧体上表面承载物料,下表面贴靠胶链带运输机或皮带输送机的带面,塑料扣弧体缓冲性能好,且更加不损坏胶链带运输机或皮带输送机的带面,大大提高了胶链带运输机或皮带输送机的使用寿命。
16.扣轴连接板上部高度等于或大于护链板轴抗砸缓冲无挂耳单轴运输带带面,当扣轴连接板上部高度大于护链板轴抗砸缓冲无挂耳单轴运输带带面时阻挡侧边漏料,加大穿连接板轴直径口,止脱侧凸弧为通体圆弧凸或为下圆弧凸上托料台,扣止脱凸双舌凹弧为通体圆弧凹或为下圆弧凹上托料台,通体圆弧凹与通体圆弧凸扣合或下圆弧凹上托料台与下圆弧凸上托料台扣合,通体圆弧凹的弧长小于等于通体圆弧凹半圆,扣止脱凸双舌凹弧包括上弧舌和下弧舌,前一无挂耳单轴甲件的穿连接板轴轴心至其上弧舌顶的长度加后一无挂耳单轴甲件的轴心到止脱侧凸弧与扣止脱凸双舌凹弧的扣合线的半径,大于前一个穿连接板轴轴心到后一个穿连接板轴轴心的距离,使止脱侧凸弧与扣止脱凸双舌凹弧扣合处绕穿连接板轴旋转顺利通过滚筒,且不使扣止脱凸双舌凹弧翻转脱离止脱侧凸弧,保持带面平整光滑,在无挂耳单轴甲件的左右侧面分别为通体止脱侧凸弧、通体扣止脱凸双舌凹弧,每个侧面无凹凸,结构简单、易制作,使无挂耳铠甲带上表面、下表面平整,使上表面卸料干净不带回程料,使下表面通过滚筒时无振动、无噪音、磨损少、寿命长。
17.将穿甲件轴滚子直接穿在无挂耳单轴甲件端部轴上,将无挂耳抗砸主体作为扣轴连接件对链滚子定位,增加无挂耳抗砸主体的结构强度,减短了穿连接板轴长度,提高穿连接板轴抗剪 切强度,节约了制造工艺,提高了组装效率。
附图说明:
图1是实施例1中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图2是实施例1中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图3是实施例1中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图4是实施例1中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图5是实施例1中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图6是实施例1中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图7是实施例1中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图8是实施例1中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图9是实施例1中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图10是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图11是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图12是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图13是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图14是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图15是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图16是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图17是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图18是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图19是实施例3中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图20是实施例3中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图21是实施例4中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图22是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图23是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图24是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图25是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图26是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图27是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图28是实施例2中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图29是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图30是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图31是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图32是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图33是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图34是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图35是实施例5中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图36是实施例6中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图37是实施例6中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图38是实施例7中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图39是实施例8中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图40是实施例9中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图41是实施例10中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图42是实施例10中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图43是实施例10中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图44是实施例11中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图45是实施例12中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图46是实施例12中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图47是实施例13中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图48是实施例13中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图49是实施例14中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图;
图50是实施例14中护链板轴抗砸缓冲无挂耳单轴运输带结构示意图。
图中:1-护链板轴抗砸缓冲无挂耳单轴运输带、2-护链板轴无挂耳单轴甲带、3-无挂耳单轴甲件、4-扣轴连接件、5-护链轴结构、6-无挂耳抗砸主体、7-穿连接板轴、8-挡料机构、9-左穿连接件轴、10-右穿连接件轴、11-连接件前扣轴孔、12-连接件后扣轴孔、13-侧边弧抗砸主体、14-多边形抗砸主体、15-护链板轴结构、16-护滚子链轴结构、17-双弧护链轴结构、18-单弧 护链轴结构、19-规则多边形护链轴结构、20-不规则多边形护链轴结构、21-左右对称护链轴结构、22-左右不对称护链轴结构、23-左右同向护链轴结构、24-左右反向护链轴结构、25-对称双弧护链轴结构、26-不对称双弧护链轴结构、27-规则梯形护链轴结构、28-规则方形护链轴结构、29-圆形护链轴结构、30-规则椭圆形护链轴结构、31-规则三角形护链轴结构、32-规则扇形护链轴结构、33-平行四边形护链轴结构、34-护链轴结构右侧边、35-护链轴结构左侧边、36-链滚子、37-链节板、38-护链轴侧端面凸弧、39-护链轴侧端面凹弧、40-双侧边弧抗砸主体、41-单侧边弧抗砸主体、42-主体侧边弧、43-左右对称主体侧边弧、44-左右不对称主体侧边弧、45-左右同向主体侧边弧、46-左右反向主体侧边弧、47-轴线上下对称主体侧边弧、48-主体左边弧、49-主体右边弧、50-侧弧形面、51-侧平面、52-侧非弧曲面、53-规则多边形抗砸主体、54-不规则多边形抗砸主体、55-规则梯形抗砸主体、56-规则方形抗砸主体、57-圆形抗砸主体、58-规则椭圆形抗砸主体、59-规则三角形抗砸主体、60-规则扇形抗砸主体、61-平行四边形抗砸主体、62-抗砸主体右侧边、63-抗砸主体左侧边、64-内扣轴连接板、65-外扣轴连接板、66-Z形扣轴件、67-Z形件前扣单轴孔、68-Z形件后扣单轴孔、69-穿轴通孔、70-穿连接板轴孔、71-止穿连接板轴窜脱结构、72-螺栓销轴止板轴窜脱结构、73-止窜脱螺纹销轴、74-抗砸主体穿销轴螺纹孔、75-销轴螺纹、76-内板扣前轴孔、77-内板扣后轴孔、78-外板扣前轴孔、79-外板扣后轴孔、80-止连接板脱落结构、81-销止连接板脱落结构、82-穿过穿甲件轴滚子、83-无挂耳铠甲外链板、84-无挂耳单轴铠甲滚子链带、85-金属骨塑料无挂耳单轴甲件、86-金属骨架、87-塑料扣弧体、88-多边形金属骨架、89-金属骨架载物边、90-金属骨架底部边、90.1-密骨架抗重砸护链板轴无挂耳单轴甲带、91-抗砸骨架、92-塑料扣弧密封体、93-胶链带运输机、94-皮带输送机、95-止脱侧凸弧、96-扣止脱凸双舌凹弧、97-通体圆弧凸、98-通体圆弧凹、99-上弧舌、100-下弧舌。
具体实施方式
实施例1
如图1至图9所示,护链板轴抗砸缓冲无挂耳单轴运输带1包括护链板轴无挂耳单轴甲带2,护链板轴无挂耳单轴甲带2包括无挂耳单轴甲件3、扣轴连接件4和护链轴结构5,无挂耳单轴甲件3包括无挂耳抗砸主体6和穿连接板轴7,护链轴结构5设置在无挂耳单轴甲件3侧部,护链轴结构5与无挂耳单轴甲件3的上表面一致,护链轴结构5下部设有扣轴连接件4和穿连接板轴7扣连运转空间,扣轴连接件4在护链轴结构5下部与穿连接板轴7扣接,护链轴结构5保护扣轴连接件4和穿连接板轴7,无挂耳抗砸主体6的两侧设有左穿连接件轴9和右穿连接件轴10,扣轴连接件4上设有连接件前扣轴孔11和连接件后扣轴孔12,连接件前扣轴孔11扣在前一无挂耳单轴甲件3的穿连接板轴7上,连接件后扣轴孔12扣在后一无挂耳单轴 甲件3的穿连接板轴7上,多个扣轴连接件4依照该方法扣接多个左穿连接件轴9和多个右穿连接件轴10,无挂耳抗砸主体6包括侧边弧抗砸主体13,护链轴结构5包括护链板轴结构15,无挂耳单轴甲件3与护链板轴结构15为一体式,护链板轴结构15包括双弧护链轴结构17,双弧护链轴结构17包括左右对称护链轴结构21,双弧护链轴结构17包括对称双弧护链轴结构25。
也可为如图6所示,护链轴结构5上表面设有挡料机构8。
也可为如图7所示,无挂耳抗砸主体6包括多边形抗砸主体14。
也可为如图8所示,无挂耳单轴甲件3与护链板轴结构15分体连接。
也可为如图9至图10所示,护链板轴结构15包括单弧护链轴结构18或规则多边形护链轴结构19。
也可为如图4所示双弧护链轴结构17包括不对称双弧护链轴结构26。
实施例2
如图10至图18所示,护链板轴结构15为规则多边形护链轴结构19,规则多边形护链轴结构19包括规则梯形护链轴结构27,规则多边形护链轴结构19包括护链轴结构右侧边34和护链轴结构左侧边35,护链轴结构右侧边34与护链轴结构左侧边35相互扣合。
也可为规则多边形护链轴结构19包括规则方形护链轴结构28或圆形护链轴结构29或规则椭圆形护链轴结构30或规则三角形护链轴结构31或规则扇形护链轴结构32或平行四边形护链轴结构33。
也可为护链板轴结构15为不规则多边形护链轴结构20,不规则多边形护链轴结构20包括不规则梯形护链轴结构或不规则方形护链轴结构或不规则椭圆形护链轴结构或不规则三角形护链轴结构或不规则扇形护链轴结构,不规则多边形护链轴结构20包括护链轴结构右侧边34和护链轴结构左侧边35,护链轴结构右侧边34与护链轴结构左侧边35相互靠近或扣合。
也可为规则多边形护链轴结构19包括护链轴结构右侧边34和护链轴结构左侧边35,也可为护链轴结构右侧边34与护链轴结构左侧边35相互靠近或扣合。
实施例3
如图19至图20所示,护链轴结构5包括护滚子链轴结构16,当使用护滚子链轴结构16时,护链板轴抗砸缓冲无挂耳单轴运输带1还包括链滚子36和链节板37,扣轴连接件4和穿连接板轴7、链滚子36和链节板37设置在护滚子链轴结构16下部,穿连接板轴7、链滚子36和链节板37设置在护滚子链轴结构16下部。
其余同实施例1。
实施例4
如图21所示,当使用双弧护链轴结构17时,双弧护链轴结构17包括护链轴侧端面凸弧38和护链轴侧端面凹弧39,后一个双弧护链轴结构17的护链轴侧端面凸弧38与前一个双弧护链轴结构17的护链轴侧端面凹弧39扣合密封。
其余同实施例1。
实施例5
如图22至图35所示,侧边弧抗砸主体13包括双侧边弧抗砸主体40,双侧边弧抗砸主体40包括主体侧边弧42,主体侧边弧42包括左右对称主体侧边弧43,主体侧边弧42包括主体左边弧48和主体右边弧49,主体左边弧48和主体右边弧49分别设置在侧边弧抗砸主体13的两侧边,主体左边弧48和主体右边弧49在侧边弧抗砸主体13通过滚筒时,分别与其临近的主体侧边弧42旋转扣合绕滚筒运行,阻止物料进入护链板轴无挂耳单轴甲带2内部,单侧边弧抗砸主体41的一侧设置侧弧形面50另一侧设置侧平面51,前一个单侧边弧抗砸主体41的侧弧形面50与后一个单侧边弧抗砸主体41的侧平面51配合,多边形抗砸主体14包括规则多边形抗砸主体53,规则多边形抗砸主体53包括规则梯形抗砸主体55,规则多边形抗砸主体53包括抗砸主体右侧边62和抗砸主体左侧边63,前一个无挂耳单轴甲件3的抗砸主体右侧边62与后一个无挂耳单轴甲件3的抗砸主体左侧边63相互扣合阻止无挂耳单轴甲件3翻转,多个无挂耳单轴甲件3前后扣合,阻止物料从前后无挂耳单轴甲件3之间的缝隙流出,无挂耳抗砸主体6和穿连接板轴7分体连接,前一扣轴连接件4的连接件前扣轴孔11扣在前一无挂耳单轴甲件3的穿连接板轴7上且其连接件后扣轴孔12扣在后一无挂耳单轴甲件3的穿连接板轴7上,另一扣轴连接件4的连接件前扣轴孔11扣在前一扣轴连接件4的连接件后扣轴孔12的外侧,多个扣轴连接件4依该方法扣在多个穿连接板轴7上,将多个无挂耳单轴甲件3扣连成护链板轴无挂耳单轴甲带2,使无挂耳单轴甲件3组合成护链板轴抗砸缓冲无挂耳单轴运输带1。
也可为侧边弧抗砸主体13包括单侧边弧抗砸主体41。
也可为主体侧边弧42包括左右不对称主体侧边弧44或左右同向主体侧边弧45或左右反向主体侧边弧46或轴线上下对称主体侧边弧47。
也可为单侧边弧抗砸主体41的一侧设置侧弧形面50另一侧设置侧非弧曲面52,前一个单侧边弧抗砸主体41的侧弧形面50与后一个单侧边弧抗砸主体41的侧非弧曲面52配合。
也可为前一个无挂耳单轴甲件3的抗砸主体右侧边62与后一个无挂耳单轴甲件3的抗砸 主体左侧边63相互靠近。
也可为无挂耳抗砸主体6和穿连接板轴7为一体式。
也可为规则多边形抗砸主体53包括规则方形抗砸主体56,圆形抗砸主体57或规则椭圆形抗砸主体58或规则三角形抗砸主体59或规则扇形抗砸主体60或平行四边形抗砸主体61,多边形抗砸主体14包括不规则多边形抗砸主体54,不规则多边形抗砸主体54包括不规则梯形抗砸主体或不规则方形抗砸主体或不规则椭圆形抗砸主体或不规则三角形抗砸主体或不规则扇形抗砸主体,不规则多边形抗砸主体54包括抗砸主体右侧边62和抗砸主体左侧边63。
其余同实施例1。
实施例6
如图36至图37所示,扣轴连接件4包括内扣轴连接板64和外扣轴连接板65,内扣轴连接板64和外扣轴连接板65为一体式时,扣轴连接件4包括Z形扣轴件66,Z形扣轴件66设有Z形件前扣单轴孔67和Z形件后扣单轴68,Z形件前扣单轴孔67扣在前一穿连接板轴7上,Z形件后扣单轴孔68扣在后一穿连接板轴7上,另一个Z形扣轴件66的Z形件前扣单轴孔67扣在前一Z形扣轴件66的Z形件后扣单轴孔68所扣的穿连接板轴7外侧,多个Z形扣轴件66依次错位扣接,用穿连接板轴7穿连前后Z形扣轴件66,用后一Z形扣轴件66阻止前一Z形扣轴件66脱落,当Z形扣轴件66扣到只剩最后一个Z形扣轴件66时,使最后一个Z形扣轴件66一端扣在上一Z形扣轴件66外侧,使最后一个Z形扣轴件66的另一端旋入第一个扣穿连接板轴7的Z形扣轴件66与无挂耳抗砸主体6之间的空隙内,使第一个扣穿连接板轴7的Z形扣轴件66的Z形件前扣单轴孔67与最后一个Z形扣轴件66的Z形件后扣单轴孔68组成穿轴通孔69,最后一个无挂耳抗砸主体6上设有穿连接板轴孔70,使穿连接板轴7穿入穿轴通孔69一端进入穿连接板轴孔70,使穿连接板轴7与Z形扣轴件66配合将多个无挂耳单轴甲件3扣合组成环形护链板轴无挂耳单轴甲带2,Z形扣轴件66包括止穿连接板轴窜脱结构71,止穿连接板轴窜脱结构71包括螺栓销轴止板轴窜脱结构72,当使用螺栓销轴止板轴窜脱结构72时,螺栓销轴止板轴窜脱结构72与穿连接板轴7为一体式,螺栓销轴止板轴窜脱结构72包括止窜脱螺纹销轴73对应的无挂耳抗砸主体6朝向Z形扣轴件66一端设有与止窜脱螺纹销轴73配合的抗砸主体穿销轴螺纹孔74,止窜脱螺纹销轴73朝向无挂耳抗砸主体6一端设有销轴螺纹75,销轴螺纹75与抗砸主体穿销轴螺纹孔74配合,阻止穿连接板轴7窜动脱落,止穿连接板轴窜脱结构71阻止穿连接板轴7窜动脱落。
也可为穿连接板轴7包括止穿连接板轴窜脱结构71。
也可为止穿连接板轴窜脱结构71包括挡销止板轴窜脱结构或螺钉止板轴窜脱结构或焊接 止板轴窜脱结构或粘胶止板轴窜脱结构。
其余同实施例1。
实施例7
如图38所示,内扣轴连接板64和外扣轴连接板65为分体时,内扣轴连接板64包括内板扣前轴孔76和内板扣后轴孔77,外扣轴连接板65包括外板扣前轴孔78和外板扣后轴孔79,前一个无挂耳单轴甲件3的穿连接板轴7穿过内板扣前轴孔76,后一个无挂耳单轴甲件3的穿连接板轴7穿过内板扣后轴孔77和外板扣前轴孔78,内扣轴连接板64和外扣轴连接板65通过穿连接板轴7搭接,多个内扣轴连接板64和多个外扣轴连接板65将多个无挂耳单轴甲件3前后扣连成护链板轴无挂耳单轴甲带2,当无挂耳抗砸主体6和穿连接板轴7分体连接时,穿连接板轴7与无挂耳抗砸主体6通过螺纹连接、粘接或销连接。
其余同实施例1。
实施例8
如图39所示,前后无挂耳单轴甲件3配合相互阻止脱位翻转,穿连接板轴7与扣轴连接件4结合处设有止连接板脱落结构80,止连接板脱落结构80阻止扣轴连接件4从穿连接板轴7脱落,止连接板脱落结构80包括销止连接板脱落结构81或封胶止连接板脱落结构或销螺钉止连接板脱落结构或卡槽止连接板脱落结构或卡簧止连接板脱落结构或钢丝扣止连接板脱落结构或止退垫止连接板脱落结构或焊接止连接板脱落结构或粘接止连接板脱落结构。
也可为止连接板脱落结构80包括封胶止连接板脱落结构或销螺钉止连接板脱落结构或卡槽止连接板脱落结构或卡簧止连接板脱落结构或钢丝扣止连接板脱落结构或止退垫止连接板脱落结构或焊接止连接板脱落结构或粘接止连接板脱落结构。
其余同实施例1。
实施例9
如图40所示,护链板轴无挂耳单轴甲带2还包括穿甲件轴滚子82和无挂耳铠甲外链板83,穿连接板轴7穿过扣轴连接件4后穿过穿甲件轴滚子82,再穿过无挂耳铠甲外链板83,止连接板脱落结构80设置在无挂耳铠甲外链板83外侧,阻止无挂耳铠甲外链板83脱落,无挂耳单轴甲件3、扣轴连接件4、穿甲件轴滚子82、无挂耳铠甲外链板83和止连接板脱落结构80组成无挂耳单轴铠甲滚子链带84。
其余同实施例1。
实施例10
如图41至图43所示,无挂耳单轴甲件3包括聚酯无挂耳单轴甲件、尼龙无挂耳单轴甲件、高分子无挂耳单轴甲件、四氟乙烯无挂耳单轴甲件、金属无挂耳单轴甲件、金属骨聚酯无挂耳单轴甲件、金属骨尼龙无挂耳单轴甲件、金属骨高分子无挂耳单轴甲件3、四氟乙烯无挂耳单轴甲件或金属骨塑料无挂耳单轴甲件85,当使用金属骨塑料无挂耳单轴甲件85时,金属骨塑料无挂耳单轴甲件85包括金属骨架86和塑料扣弧体87,金属骨架86设置在塑料扣弧体87内,金属骨架86两端设有穿连接板轴7,穿连接板轴7从塑料扣弧体87两端伸出与扣轴连接件4穿接,金属骨架86包括多边形金属骨架88,金属骨架86厚度小于、等于金属骨架86上部塑料扣弧体87加金属骨架86下部塑料扣弧体87之和,当使用多边形金属骨架88时,多边形金属骨架88包括金属骨架载物边89和金属骨架底部边90,金属骨架载物边89的长度大于与其相对的金属骨架底部边90,使金属骨架载物边89抗重砸面积大,减少塑料扣弧体87无金属骨架86支撑面。
也可为金属骨架86包括圆形金属骨架或椭圆形金属骨架。
也可为金属骨架86的总高度大于金属骨架86上部塑料扣弧体87加抗砸骨架91下部塑料扣弧体87之和。
其余同实施例1。
实施例11
如图44所示,护链板轴抗砸缓冲无挂耳单轴运输带1包括密骨架抗重砸护链板轴无挂耳单轴甲带90.1,密骨架抗重砸护链板轴无挂耳单轴甲带90.1包括抗砸骨架91和塑料扣弧密封体92,抗砸骨架91设置在塑料扣弧密封体92内,抗砸骨架91的总高度大于抗砸骨架91上部塑料扣弧密封体92加抗砸骨架91下部塑料扣弧密封体92之和,当矿石砸向护链板轴无挂耳单轴甲带2时,抗砸骨架91受重砸不变形,塑料扣弧密封体92缓冲矿石重砸冲击力,密封抗砸骨架91与抗砸骨架91之前的缝隙,阻止物料泄漏,和抗砸骨架91的总宽度大于抗砸骨架91左侧塑料扣弧密封体92加抗砸骨架91右侧塑料扣弧密封体92之和,使抗砸骨架91密集布置抗重砸,密集布置的抗砸骨架91宽度小在通过滚筒时带面平滑,顺利绕滚筒旋转,相应减少了护链板轴无挂耳单轴甲带2的长度。
也可为密封抗砸骨架91与抗砸骨架91之前的缝隙,阻止物料泄漏,或抗砸骨架91的总宽度大于抗砸骨架91左侧塑料扣弧密封体92加抗砸骨架91右侧塑料扣弧密封体92之和。
其余同实施例1。
实施例12
如图45至46所示,护链板轴抗砸缓冲无挂耳单轴运输带1包括胶链带运输机93,护链板 轴无挂耳单轴甲带2设置在胶链带运输机93上,护链板轴无挂耳单轴甲带2保护胶链带运输机93的带面免受重砸,塑料扣弧体87上表面承载物料,下表面贴靠胶链带运输机93的带面,塑料扣弧体87不损坏胶链带运输机93的带面。
也可为护链板轴抗砸缓冲无挂耳单轴运输带1包括皮带输送机94,护链板轴无挂耳单轴甲带2设置在皮带输送机94上,护链板轴无挂耳单轴甲带2保护皮带输送机94的带面免受重砸,塑料扣弧体87上表面承载物料,下表面贴靠皮带输送机94的带面,塑料扣弧体87不损坏皮带输送机94的带面。
其余同实施例1。
实施例13
如图47至48所示,内扣轴连接板64和多个外扣轴连接板65上部高度等于或大于护链板轴无挂耳单轴甲带2带面阻挡侧边漏料,加大穿连接板轴7直径口,双侧边弧抗砸主体40包括止脱侧凸弧95和扣止脱凸双舌凹弧96,止脱侧凸弧95为通体圆弧凸97,扣止脱凸双舌凹弧96为通体圆弧凹98,通体圆弧凹98与通体圆弧凸97扣合,通体圆弧凹98的弧长小于等于通体圆弧凹98半圆,扣止脱凸双舌凹弧96包括上弧舌99和下弧舌100,上弧舌99、下弧舌100的舌顶到穿连接板轴7轴心的距离大于通体圆弧凹98弧底至穿连接板轴7轴心的最短距离,使止脱侧凸弧95与扣止脱凸双舌凹弧96扣合处绕穿连接板轴7旋转顺利通过滚筒,且不使扣止脱凸双舌凹弧96翻转脱离止脱侧凸弧95。
其余同实施例1。
实施例14
如图49至图50所示,将穿甲件轴滚子82直接穿在无挂耳单轴甲件3端部轴上,将无挂耳抗砸主体6作为扣轴连接件4使用对穿甲件轴滚子82定位,增加无挂耳抗砸主体6的结构强度,减短穿连接板轴7长度,提高穿连接板轴7抗剪切强度。
其余同实施例1。

Claims (10)

  1. 一种护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:护链板轴抗砸缓冲无挂耳单轴运输带包括护链板轴无挂耳单轴甲带,护链板轴无挂耳单轴甲带包括无挂耳单轴甲件、扣轴连接件和护链轴结构,无挂耳单轴甲件包括无挂耳抗砸主体和穿连接板轴,护链轴结构设置在无挂耳单轴甲件侧部,护链轴结构与无挂耳单轴甲件的上表面一致或护链轴结构上表面设有挡料机构,护链板轴结构下部设有扣轴连接件和穿连接板轴扣连运转空间,扣轴连接件在护链板轴结构下部与穿连接板轴扣接,护链板轴结构保护扣轴连接件和穿连接板轴,无挂耳抗砸主体的两侧设有左穿连接件轴和右穿连接件轴,扣轴连接件上设有连接件前扣轴孔和连接件后扣轴孔,连接件前扣轴孔扣在前一无挂耳单轴甲件的穿连接板轴上,连接件后扣轴孔扣在后一无挂耳单轴甲件的穿连接板轴上,多个扣轴连接件依照该方法扣接多个左穿连接件轴和多个右穿连接件轴,无挂耳抗砸主体包括侧边弧抗砸主体或多边形抗砸主体,护链轴结构包括护链板轴结构或护滚子链轴结构,无挂耳单轴甲件与护链轴结构分体连接或为一体式,护链轴结构包括双弧护链轴结构或单弧护链轴结构或规则多边形护链轴结构和不规则多边形护链轴结构,双弧护链轴结构包括左右对称护链轴结构或左右不对称护链轴结构或左右同向护链轴结构或左右反向护链轴结构或轴线上下对称护链轴结构,双弧护链轴结构包括对称双弧护链轴结构和不对称双弧护链轴结构,规则多边形护链轴结构包括规则梯形护链轴结构或规则方形护链轴结构或圆形护链轴结构或规则椭圆形护链轴结构或规则三角形护链轴结构或规则扇形护链轴结构或平行四边形护链轴结构,不规则多边形护链轴结构包括不规则梯形护链轴结构或不规则方形护链轴结构或不规则椭圆形护链轴结构或不规则三角形护链轴结构或不规则扇形护链轴结构,规则多边形护链轴结构或不规则多边形护链轴结构包括护链轴结构右侧边和护链轴结构左侧边,护链轴结构右侧边与护链轴结构左侧边相互靠近或扣合,或当使用护滚子链轴结构时,护链板轴抗砸缓冲无挂耳单轴运输带还包括链滚子和链节板,扣轴连接件和穿连接板轴、链滚子、链节板设置在护滚子链轴结构下部,或穿连接板轴、链滚子、链节板设置在护滚子链轴结构下部,当使用双弧护链轴结构时,双弧护链轴结构包括护链轴侧端面凸弧和护链轴侧端面凹弧,后一个双弧护链轴结构的护链轴侧端面凸弧与前一个双弧护链轴结构的护链轴侧端面凹弧扣合密封。
  2. 一种护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:侧边弧抗砸主体包括双侧边弧抗砸主体或单侧边弧抗砸主体,双侧边弧抗砸主体包括主体侧边弧,主体侧边弧包括左右对称主体侧边弧或左右不对称主体侧边弧或左右同向主体侧边弧或左右反向主体侧边弧或轴线上下对称主体侧边弧,主体侧边弧包括主体左边弧和主体右边弧,主体左边弧和主体右边弧分别设置在侧边弧抗砸主体的两侧边,主体左边弧和主体右边弧在侧边弧抗砸主体 通过滚筒时,分别与其临近的主体侧边弧旋转扣合绕滚筒运行,阻止物料进入护链板轴无挂耳单轴甲带内部,单侧边弧抗砸主体的一侧设置侧弧形面另一侧设置侧平面或侧非弧曲面,前一个单侧边弧抗砸主体的侧弧形面与后一个单侧边弧抗砸主体的侧平面或侧非弧曲面配合,多边形抗砸主体包括规则多边形抗砸主体或不规则多边形抗砸主体,规则多边形抗砸主体包括规则梯形抗砸主体或规则方形抗砸主体或圆形抗砸主体或规则椭圆形抗砸主体或规则三角形抗砸主体或规则扇形抗砸主体或平行四边形抗砸主体,不规则多边形抗砸主体包括不规则梯形抗砸主体或不规则方形抗砸主体或不规则椭圆形抗砸主体或不规则三角形抗砸主体或不规则扇形抗砸主体,规则多边形抗砸主体或不规则多边形抗砸主体包括抗砸主体右侧边和抗砸主体左侧边,前一个无挂耳单轴甲件的抗砸主体右侧边与后一个无挂耳单轴甲件的抗砸主体左侧边相互靠近或扣合阻止无挂耳单轴甲件翻转,多个无挂耳单轴甲件前后扣合,阻止物料从前后无挂耳单轴甲件之间的缝隙流出,无挂耳抗砸主体和穿连接板轴分体连接或为一体式,前一扣轴连接件的连接件前扣轴孔扣在前一无挂耳单轴甲件的穿连接板轴上且其连接件后扣轴孔扣在后一无挂耳单轴甲件的穿连接板轴上,另一扣轴连接件的连接件前扣轴孔扣在前一扣轴连接件的连接件后扣轴孔的外侧,多个扣轴连接件依该方法扣在多个穿连接板轴上,将多个无挂耳单轴甲件扣连成护链板轴无挂耳单轴甲带,使无挂耳单轴甲件组合成护链板轴抗砸缓冲无挂耳单轴运输带。
  3. 根据权利要求1所述的护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:扣轴连接件包括内扣轴连接板和外扣轴连接板,内扣轴连接板和外扣轴连接板为分体式或为一体式,当为一体式时,扣轴连接件包括Z形扣轴件,Z形扣轴件设有Z形件前扣单轴孔和Z形件后扣单轴孔,Z形件前扣单轴孔扣在前一穿连接板轴上,Z形件后扣单轴孔扣在后一穿连接板轴上,另一个Z形扣轴件的Z形件前扣单轴孔扣在前一Z形扣轴件的Z形件后扣单轴孔所扣的穿连接板轴外侧,多个Z形扣轴件依次错位扣接,用穿连接板轴穿连前后Z形扣轴件,用后一Z形扣轴件阻止前一Z形扣轴件脱落,当Z形扣轴件扣到只剩最后一个Z形扣轴件时,使最后一个Z形扣轴件一端扣在上一Z形扣轴件外侧,使最后一个Z形扣轴件的另一端旋入第一个扣穿连接板轴的Z形扣轴件与无挂耳抗砸主体之间的空隙内,使第一个扣穿连接板轴的Z形扣轴件的Z形件前扣单轴孔与最后一个Z形扣轴件的Z形件后扣单轴孔组成穿轴通孔,最后一个无挂耳抗砸主体上设有穿连接板轴孔,使穿连接板轴穿入穿轴通孔一端进入穿连接板轴孔,使穿连接板轴与Z形扣轴件配合将多个无挂耳单轴甲件扣合组成环形护链板轴无挂耳单轴甲带,Z形扣轴件或穿连接板轴包括止穿连接板轴窜脱结构,止穿连接板轴窜脱结构包括挡销止板轴窜脱结构或螺钉止板轴窜脱结构或焊接止板轴窜脱结构或粘胶止板轴窜脱结构或螺栓销轴止板轴窜脱结构,当使用螺栓销轴止板轴窜脱结构时, 螺栓销轴止板轴窜脱结构与穿连接板轴为一体式,螺栓销轴止板轴窜脱结构包括止窜脱螺纹销轴对应的无挂耳抗砸主体朝向Z形扣轴件一端设有与止窜脱螺纹销轴配合的抗砸主体穿销轴螺纹孔,止窜脱螺纹销轴朝向无挂耳抗砸主体一端设有销轴螺纹,销轴螺纹与抗砸主体穿销轴螺纹孔配合,阻止穿连接板轴窜动脱落,止穿连接板轴窜脱结构阻止穿连接板轴窜动脱落,当内扣轴连接板和外扣轴连接板为分体时,内扣轴连接板包括内板扣前轴孔和内板扣后轴孔,外扣轴连接板包括外板扣前轴孔和外板扣后轴孔,前一个无挂耳单轴甲件的穿连接板轴穿过内板扣前轴孔,后一个无挂耳单轴甲件的穿连接板轴穿过内板扣后轴孔和外板扣前轴孔,内扣轴连接板和外扣轴连接板通过穿连接板轴搭接,多个内扣轴连接板和多个外扣轴连接板将多个无挂耳单轴甲件前后扣连成护链板轴无挂耳单轴甲带,当无挂耳抗砸主体和穿连接板轴分体连接时,穿连接板轴与无挂耳抗砸主体通过螺纹连接、粘接或销连接。
  4. 根据权利要求1所述的护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:前后无挂耳单轴甲件配合相互阻止脱位翻转,穿连接板轴与扣轴连接件结合处设有止连接板脱落结构,止连接板脱落结构阻止扣轴连接件从穿连接板轴脱落,止连接板脱落结构包括销止连接板脱落结构或封胶止连接板脱落结构或销螺钉止连接板脱落结构或卡槽止连接板脱落结构或卡簧止连接板脱落结构或钢丝扣止连接板脱落结构或止退垫止连接板脱落结构或焊接止连接板脱落结构或粘接止连接板脱落结构。
  5. 根据权利要求1所述的护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:护链板轴无挂耳单轴甲带还包括穿甲件轴滚子和无挂耳铠甲外链板,穿连接板轴穿过扣轴连接件后穿过穿甲件轴滚子,再穿过无挂耳铠甲外链板,止连接板脱落结构设置在无挂耳铠甲外链板外侧,阻止无挂耳铠甲外链板脱落,无挂耳单轴甲件、扣轴连接件、穿甲件轴滚子、无挂耳铠甲外链板和止连接板脱落结构组成无挂耳单轴铠甲滚子链带。
  6. 根据权利要求1所述的护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:无挂耳单轴甲件包括聚酯无挂耳单轴甲件、尼龙无挂耳单轴甲件、高分子无挂耳单轴甲件、四氟乙烯无挂耳单轴甲件、金属无挂耳单轴甲件、金属骨聚酯无挂耳单轴甲件、金属骨尼龙无挂耳单轴甲件、金属骨高分子无挂耳单轴甲件、四氟乙烯无挂耳单轴甲件或金属骨塑料无挂耳单轴甲件,当使用金属骨塑料无挂耳单轴甲件时,金属骨塑料无挂耳单轴甲件包括金属骨架和塑料扣弧体,金属骨架设置在塑料扣弧体内,金属骨架两端设有穿连接板轴,穿连接板轴从塑料扣弧体两端伸出与扣轴连接件穿接,金属骨架包括圆形金属骨架、多边形金属骨架或椭圆形金属骨架,金属骨架厚度小于、等于金属骨架上部塑料扣弧体加金属骨架下部塑料扣弧体之和,或金属骨架的总高度大于金属骨架上部塑料扣弧体加抗砸骨架下部塑 料扣弧体之和,当使用多边形金属骨架时,多边形金属骨架包括金属骨架载物边和金属骨架底部边,金属骨架载物边的长度大于与其相对的金属骨架底部边,使金属骨架载物边抗重砸面积大,减少塑料扣弧体无金属骨架支撑面。
  7. 据权利要求1所述的护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:护链板轴抗砸缓冲无挂耳单轴运输带包括密骨架抗重砸护链板轴无挂耳单轴甲带,密骨架抗重砸护链板轴无挂耳单轴甲带包括抗砸骨架和塑料扣弧密封体,抗砸骨架设置在塑料扣弧密封体内,抗砸骨架的总高度大于抗砸骨架上部塑料扣弧密封体加抗砸骨架下部塑料扣弧密封体之和,当矿石砸向护链板轴无挂耳单轴甲带时,抗砸骨架受重砸不变形,塑料扣弧密封体缓冲矿石重砸冲击力,密封抗砸骨架与抗砸骨架之前的缝隙,阻止物料泄漏,和/或抗砸骨架的总宽度大于抗砸骨架左侧塑料扣弧密封体加抗砸骨架右侧塑料扣弧密封体之和,使抗砸骨架密集布置抗重砸,密集布置的抗砸骨架宽度小在通过滚筒时带面平滑,顺利绕滚筒旋转,相应减少了护链板轴无挂耳单轴甲带的长度。
  8. 根据权利要求1和3所述的护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:护链板轴抗砸缓冲无挂耳单轴运输带包括胶链带运输机或皮带输送机,护链板轴无挂耳单轴甲带设置在胶链带运输机或皮带输送机上,护链板轴无挂耳单轴甲带保护胶链带运输机或皮带输送机的带面免受重砸,塑料扣弧体上表面承载物料,下表面贴靠胶链带运输机或皮带输送机的带面,塑料扣弧体不损坏胶链带运输机或皮带输送机的带面。
  9. 根据权利要求1所述的护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:扣轴连接板上部高度等于或大于护链板轴无挂耳单轴甲带带面阻挡侧边漏料,加大穿连接板轴直径口,双侧边弧抗砸主体包括止脱侧凸弧和扣止脱凸双舌凹弧,止脱侧凸弧为通体圆弧凸,扣止脱凸双舌凹弧为通体圆弧凹,通体圆弧凹与通体圆弧凸扣合,通体圆弧凹的弧长小于等于通体圆弧凹半圆,扣止脱凸双舌凹弧包括上弧舌和下弧舌,上弧舌、下弧舌的舌顶到穿连接板轴轴心的距离大于通体圆弧凹弧底至穿连接板轴轴心的最短距离,使止脱侧凸弧与扣止脱凸双舌凹弧扣合处绕穿连接板轴旋转顺利通过滚筒,且不使扣止脱凸双舌凹弧翻转脱离止脱侧凸弧。
  10. 根据权利要求1所述的护链板轴抗砸缓冲无挂耳单轴运输带,其特征在于:将穿甲件轴滚子直接穿在无挂耳单轴甲件端部轴上,将无挂耳抗砸主体作为扣轴连接件使用对穿甲件轴滚子定位,增加无挂耳抗砸主体的结构强度,减短穿连接板轴长度,提高穿连接板轴抗剪切强度。
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