Classifications

• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C253/00—Preparation of carboxylic acid nitriles
  • C07C253/30—Preparation of carboxylic acid nitriles by reactions not involving the formation of cyano groups
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
  • C08G65/34—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
  • C08G65/38—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
  • C08G65/40—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group

Definitions

• the present invention relates to a method for producing polyethernitrile having a high molecular weight at a practical polymerization rate.
• Aromatic ether copolymers are not only excellent in heat resistance, flame retardancy, chemical resistance and mechanical strength, but are also thermoplastic and can be melt-molded by heating. It is one of the useful resins that can be obtained into various molded articles such as filaments, films, sheets, tubes, pipes, and round bars by molding methods such as hot compression molding.
• the (co)polymer is generally made into a molding material (resin composition) such as pellets and chips after heating, melting and kneading by adding a resin material, and processing this into various molded products.
• Ether-based copolymers are useful as base resins for molding materials (resin compositions).
• An object of the present invention is to provide a method for producing a polyethernitrile having a high molecular weight at a practical polymerization rate.
• the present inventors have found that by polymerizing using a raw material having a specific compound in the raw material impurities in a specific range, a high molecular weight polymer can be obtained at a practical polymerization rate.
• the present inventors have completed the present invention by discovering that a polyether nitrile having a high molecular weight can be obtained.
• the present invention is as follows. 1. A method for producing a polyethernitrile, comprising subjecting the aromatic dihydroxy compound composition (I) and the dihalobenzonitrile compound composition (II) to a polycondensation reaction in the presence of a basic compound,
• the aromatic dihydroxy compound composition (I) contains an aromatic dihydroxy compound (Ia) and an aromatic monohydroxy compound (Ib), and the total of (Ia) and (Ib) containing (Ia) in the range of 99.0 to 99.995 mol% and (Ib) in the range of 1 to 0.005 mol%
• the dihalobenzonitrile compound composition (II) comprises a dihalobenzonitrile compound (II-a) and a monohalobenzonitrile compound (II-b), and the sum of (II-a) and (II-b) , (II-a) in the range of 99.0 to 99.995 mol% and (II-b) in the range of 1 to 0.005 mol
• the aromatic dihydroxy compound (Ia) is a compound represented by the following general formula (1)
• the aromatic monohydroxy compound (Ib) is a compound represented by the following general formula (2)
• the dihalobenzonitrile compound (II-a) is a compound represented by the following general formula (3)
• the monohalobenzonitrile compound (II-b) is a compound represented by the following general formula (4)
• a compound represented by 1. The method for producing a polyethernitrile according to .
• R represents a divalent group represented by the following general formula (1a) or the following general formula (1b).
• each R 1 is independently a linear or branched alkyl group having 1 to 6 carbon atoms, a cyclic alkyl group having 5 or 6 carbon atoms, a phenyl group, a phenoxy group, or a 10 phenylalkyl groups
• m is an integer of 0 to 4
• n is 0 or 1
• p and q are each independently 0, 1 or 2
• Y is an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, an alkylidene group having 1 to 15 carbon atoms, and 2 to 15 fluorine-containing alkylidene groups, cycloalkylidene groups having 5 to 15 carbon atoms, phenylmethylidene groups, phenylethylidene groups, phenylene groups or fluorenylidene groups, and Z is an oxygen atom, a sulfur atom or non-bridged.
• Ar each independently represents an aryl group having 6 to 8 carbon atoms, and * represents each bonding position.
• R 1 , m, and p are the same as defined in general formula (1a).
• each X independently represents a halogen atom, and r represents an integer of 1 to 4.
• R in the compound represented by the general formula (1) is the following general formula (1a′) or the following general formula (1a′′), and p in the compound represented by the general formula (2) is 0 2.
• the aromatic dihydroxy compound (Ia) is 4,4'-biphenol, the aromatic monohydroxy compound (Ib) is phenol, and the dihalobenzonitrile compound (II-a) is 2, 2. is 6-dichlorobenzonitrile and said monohalobenzonitrile compound (II-b) is 2-chlorobenzonitrile; The method for producing a polyethernitrile according to . 5.
• the content of the aromatic dihydroxy compound (Ia) is 99.0% by weight or more with respect to the entire aromatic dihydroxy compound composition (I), and the dihalobenzo 1.
• the content of the dihalobenzonitrile compound (II-a) is 99.0% by weight or more with respect to the entire dihalobenzonitrile compound composition (II).
• the method for producing a polyethernitrile according to . 6. 1. The resulting polyethernitrile has a reduced viscosity of 2.0 or more. ⁇ 5.
• a high-molecular-weight polyethernitrile can be obtained at a practical polymerization rate, which is extremely useful.
• the present invention provides a method for producing a polyethernitrile by subjecting an aromatic dihydroxy compound composition (I) and a dihalobenzonitrile compound composition (II) to a polycondensation reaction in the presence of a basic compound, wherein the aromatic dihydroxy Compound composition (I) contains an aromatic dihydroxy compound (Ia) and an aromatic monohydroxy compound (Ib), and the total of (Ia) and (Ib) is -a) in the range of 99.0 to 99.995 mol% and (Ib) in the range of 1 to 0.005 mol%, the dihalobenzonitrile compound composition (II) is a dihalobenzo Nitrile compound (II-a) and monohalobenzonitrile compound (II-b) are included, and (II-a) is 99.0 to 99.0 with respect to the total of (II-a) and (II-b).
• the aromatic dihydroxy Compound composition (I) contains an aromatic dihydroxy compound (Ia) and an aromatic mono
• the aromatic dihydroxy compound composition (I) in the present invention contains an aromatic dihydroxy compound (Ia) and an aromatic monohydroxy compound (Ib), and the sum of (Ia) and (Ib) 99.0 to 99.995 mol% of (Ia) and 1 to 0.005 mol% of (Ib).
• the content of the aromatic dihydroxy compound (Ia) with respect to the sum of (Ia) and (Ib) is 99.5 to 99.995 mol. %, more preferably 99.6 to 99.995 mol %, particularly preferably 99.7 to 99.995 mol %.
• the content of the aromatic monohydroxy compound (Ib) in the aromatic dihydroxy compound composition (I) of the present invention is 0.5 to 0.5 to the total of (Ia) and (Ib). 005 mol %, more preferably 0.4 to 0.005 mol %, particularly preferably 0.3 to 0.005 mol %.
• the aromatic dihydroxy compound composition (I) may contain impurity components other than the aromatic dihydroxy compound (Ia) and the aromatic monohydroxy compound (Ib).
• the aromatic dihydroxy compound (Ia) content relative to the entire aromatic dihydroxy compound composition (I) is preferably 99.0% by weight or more, more preferably 99.5% by weight or more, It is more preferably 99.7% by weight or more, and particularly preferably 99.8% by weight or more.
• the aromatic dihydroxy compound (Ia) in the present invention includes all aromatic compounds having two hydroxyl groups, and among them, compounds represented by the following general formula (1) are preferred.
• R represents a divalent group represented by the following formula (1a) or the following formula (1b).
• each R 1 is independently a linear or branched alkyl group having 1 to 6 carbon atoms, a cyclic alkyl group having 5 or 6 carbon atoms, a phenyl group, a phenoxy group, or a 10 phenylalkyl groups
• m is an integer of 0 to 4
• n is an integer of 0 or 1
• p and q are each independently 0, 1 or 2 * each represents a bonding position show.
• R 1 and m are the same as defined in general formula (1a)
• Y is an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, an alkyliden
• R 1 in general formula (1a) is each independently a linear or branched alkyl group having 1 to 6 carbon atoms, a cyclic alkyl group having 5 or 6 carbon atoms, a phenyl group, a phenoxy group, or a carbon atom represents a phenylalkyl group having 7 to 10 carbon atoms, preferably a linear or branched alkyl group having 1 to 4 carbon atoms, a cyclic alkyl group having 5 or 6 carbon atoms or a phenyl group, and having 1 to 4 carbon atoms; or a phenyl group, and particularly preferably an alkyl group having 1 carbon atom, that is, a methyl group.
• the "phenylalkyl group having 7 to 10 carbon atoms” means a group represented by a phenyl group-alkylene group having 1 to 4 carbon atoms.
• the “alkylene group having 1 to 4 carbon atoms” means a linear alkylene group having 1 to 4 carbon atoms or a branched alkylene group having 3 or 4 carbon atoms.
• the alkylene group having 1 to 4 carbon atoms is preferably an alkylene group having 1 carbon atom (methylene group) or a branched alkylene group having 3 carbon atoms, and is preferably a methylene group or an isopropylidene group. more preferred.
• n in the general formula (1a) represents 0 or 1, preferably 1.
• p and q in the general formula (1a) each independently represent 0, 1 or 2, preferably 0 or 1, particularly preferably 0.
• the above formula (1a) when n is 1 and p and q are 0 is represented as general formula (1a'). (Wherein, R 1 , m and * are the same as defined in general formula (1a).)
• the position bonding to OH of the general formula (1) is preferably ortho- or para-position relative to the direct bonding position of the two benzene rings, and is preferably para-position.
• R 1 is preferably meta to the direct bonding position of the two benzene rings.
• Preferred aspects of R 1 and m are the same as in general formula (1a).
• General formula (1a) when n, p and q are 0 is represented by the following general formula (1a''). (Wherein, R 1 , m and * are the same as defined in general formula (1a).)
• the position where the OH of the general formula (1) is bonded is preferably the para-position or the meta-position with respect to the other bonding position, particularly preferably the para-position.
• R 1 and m are the same as in general formula (1a).
• R 1 and m in general formula (1b) are the same as defined in general formula (1a), and preferred embodiments are also the same.
• Y in the general formula (1b) is an oxygen atom, a sulfur atom, a sulfonyl group, a carbonyl group, an alkylidene group having 1 to 15 carbon atoms, a fluorine-containing alkylidene group having 2 to 15 carbon atoms, and an alkylidene group having 5 to 15 carbon atoms.
• cycloalkylidene group a phenylmethylidene group, a phenylethylidene group, a phenylene group or a fluorenylidene group
• the cycloalkylidene group having 5 to 15 carbon atoms may contain an alkyl group as a branched chain.
• cycloalkylidene group examples include a cyclopentylidene group (having 5 carbon atoms), a cyclohexylidene group (having 6 carbon atoms), a 3-methylcyclohexylidene group (having 7 carbon atoms), 4 -methylcyclohexylidene group (7 carbon atoms), 3,3,5-trimethylcyclohexylidene group (9 carbon atoms), cycloheptylidene group (7 carbon atoms), cyclododecanylidene group (carbon number of atoms 12) and the like.
• Y in the general formula (1b) is a sulfonyl group, a carbonyl group, an alkylidene group having 1 to 6 carbon atoms, a fluorine-containing alkylidene group having 2 to 6 carbon atoms, a cycloalkylidene group having 5 to 12 carbon atoms, a phenylmethyl A ridene group, a phenylethylidene group, a phenylene group or a fluorenylidene group is preferable, and a sulfonyl group, a carbonyl group, an alkylidene group having 1 to 3 carbon atoms, a fluorine-containing alkylidene group having 2 or 3 carbon atoms, and a A cycloalkylidene group, a phenylmethylidene group or a fluorenylidene group is more preferable, and an alkylidene group having 3 carbon atoms, namely a propylid
• Z in the general formula (1b) represents an oxygen atom, a sulfur atom, or no cross-linking, preferably an oxygen atom or no cross-linking, more preferably no cross-linking.
• Ar in the general formula (1b) represents an aryl group having 6 to 8 carbon atoms, more preferably an aryl group having 6 carbon atoms.
• R in the general formula (1) is preferably a divalent group represented by the general formula (1a), a divalent group represented by the general formula (1a′) or a general formula (1a′′) A divalent group represented by the general formula (1a′) is particularly preferable.
• aromatic dihydroxy compound (Ia) in the present invention examples include hydroquinone, resorcinol, 2-phenylhydroquinone, 4,4′-biphenol, 3,3′-biphenol, and 2,6-dihydroxynaphthalene.
• At least one of these compounds may be used, and only one of them may be used, or two or more of them may be used in combination.
• at least one selected from hydroquinone, resorcin and 4,4'-biphenol is preferred, hydroquinone, resorcin and 4,4'-biphenol are more preferred, and 4,4'-biphenol is particularly preferred.
• the aromatic monohydroxy compound (Ib) includes all aromatic compounds having one hydroxyl group, and among them, compounds represented by the following general formula (2) are preferred.
• R 1 , m, and p are the same as defined in general formula (1a).
• Preferred aspects of R 1 , m, and p in general formula (2) are the same as in general formula (1a).
• Aromatic monohydroxy compounds are usually used as a starting material for the desired aromatic dihydroxy compound, and in some cases as a solvent for purification. is contained in a specific amount in the aromatic dihydroxy compound.
• Specific examples of the aromatic monohydroxy compound (Ib) in the present invention include phenol, cresol, butylated phenol, phenylphenol, phenoxyphenol, benzylphenol, cumylphenol, and naphthol.
• the aromatic dihydroxy compound composition (I) should satisfy the above-mentioned content when performing the polycondensation reaction. That is, with respect to the aromatic dihydroxy compound composition (I), a composition satisfying the above-mentioned content may be prepared in advance and supplied to the polycondensation reactor, or a plurality of aromatic dihydroxy compound compositions having different content ratios may be prepared. The substance (I) is supplied into the polycondensation reactor, and the content ratio of the entire aromatic dihydroxy compound composition (I) contained in the reactor is filled in the polycondensation reactor so as to satisfy the above-mentioned content. can be supplied.
• the dihalobenzonitrile compound composition (II) in the present invention comprises a dihalobenzonitrile compound (II-a) and a monohalobenzonitrile compound (II-b), (II-a) and (II-b) (II-a) in the range of 99.0 to 99.995 mol% and (II-b) in the range of 1 to 0.005 mol% with respect to the total of.
• the content of the dihalobenzonitrile compound (II-a) with respect to the sum of (II-a) and (II-b) is 99.5 to 99.
• the content of the monohalobenzonitrile compound (II-b) in the dihalobenzonitrile compound composition (II) of the present invention with respect to the sum of (II-a) and (II-b) is 0.5 to 0. It is preferably in the range of 0.005 mol %, more preferably in the range of 0.4 to 0.005 mol %, particularly preferably in the range of 0.3 to 0.005 mol %.
• the dihalobenzonitrile compound composition (II) in the present invention may contain impurity components other than the dihalobenzonitrile compound (II-a) and the monohalobenzonitrile compound (II-b).
• the content of the dihalobenzonitrile compound (II-a) with respect to the entire dihalobenzonitrile compound composition (II) is preferably 99.0% by weight or more, more preferably 99.5% by weight or more. More preferably, it is 99.7% by weight or more, and particularly preferably 99.8% by weight or more.
• the dihalobenzonitrile compound (II-a) includes all benzonitrile compounds having two halogen groups, but among them, compounds represented by the following general formula (3) are preferred.
• each X independently represents a halogen atom, and r represents an integer of 1 to 4.
• X in the general formula (3) each independently represents a halogen atom, preferably each independently a chlorine atom, a bromine atom or an iodine atom, each independently a chlorine atom or a bromine atom is more preferred, and it is particularly preferred that both are chlorine atoms.
• r in the general formula (3) represents an integer of 1 to 4, preferably 1 or 2, more preferably 1. When r is 1, a structural aspect in which halogen atoms are bonded to both ortho-positions of the cyano group is preferred.
• dihalobenzonitrile compound (II-a) in the present invention examples include 2,6-difluorobenzonitrile, 2,5-difluorobenzonitrile, 2,4-difluorobenzonitrile, 2,6 -dichlorobenzonitrile, 2,5-dichlorobenzonitrile, 2,4-dichlorobenzonitrile, 2,6-dibromobenzonitrile, 2,5-dibromobenzonitrile, 2,4-dibromobenzonitrile, 2,6-dinitro benzonitrile, 2,5-dinitrobenzonitrile, 2,4-dinitrobenzonitrile, 1,4-dichloro-2,5-dicyanobenzene.
• these reactive derivatives may be used.
• 2,6-difluorobenzonitrile and 2,6-dichlorobenzonitrile are preferably used from the viewpoint of reactivity and economy.
• These compounds can also be used in combination of two or more.
• the above-mentioned reactive derivative is, for example, a structure derived from 2,6-dihalobenzonitrile, a compound capable of reacting with an aromatic dihydroxy compound as represented by the following formula. 2,6-dihalobenzonitrile, or a compound derived by reacting 2,6-dihalobenzonitrile with an aromatic dihydroxy compound. (Wherein, R is the same as defined in general formula (1), and X is the same as defined in general formula (3).)
• the monohalobenzonitrile compound (II-b) in the present invention includes all benzonitrile compounds having one halogen group, but among them, compounds represented by the following general formula (4) are preferred. (Wherein, X and r are the same as defined in general formula (3).)
• the dihalobenzonitrile compound (II-a) is usually produced by known methods such as ammoxidation of halogenated alkylbenzenes such as dihalotoluene and halogenation of benzonitrile.
• the monohalobenzonitrile compound (II-b) is derived from monohalogen impurities contained in the respective raw materials or is a by-product of the reaction.
• Specific examples of the monohalobenzonitrile compound (II-b) in the present invention include 3-fluorobenzonitrile, 2-bromobenzonitrile, 2-chlorobenzonitrile, 3-chlorobenzonitrile, 2-fluorobenzonitrile, nitrile, 3-bromobenzonitrile.
• the content of the dihalobenzonitrile compound composition (II) should satisfy the above-mentioned content when performing the polycondensation reaction. That is, for the dihalobenzonitrile compound composition (II), a composition satisfying the above-described content may be prepared in advance and supplied to the polycondensation reactor, or a plurality of dihalobenzonitrile compounds having different content ratios may be prepared. Compound composition (II) is supplied into a polycondensation reactor, and polycondensation is performed so as to satisfy the above content as a content ratio of the entire dihalobenzonitrile compound composition (II) contained in the reactor. It may be fed to the reactor.
• Dihalobenzonitrile compound (II -a) When the compound represented by the general formula (3) is subjected to a polycondensation reaction in the presence of a basic compound, a polyethernitrile having a repeating unit represented by the following general formula (5) is obtained.
• the reaction formula in this case is shown below. (Wherein, R is the same as defined in general formula (1), and X and r are defined as defined in general formula (3).)
• the alkali metal salt of the aromatic dihydroxy compound composition (I) and the dihalobenzonitrile compound composition (II) synthesized in advance may be used for the polycondensation reaction.
• the polycondensation reaction may be divided into an oligomer formation step (A) and a polymerization step (B), and the reaction methods may be changed respectively, or the steps may not be divided.
• the oligomer-forming step (A) is a step of subjecting the aromatic dihydroxy compound composition (I) and the dihalobenzonitrile compound composition (II) to a polycondensation reaction in the presence of a basic compound to form an oligomer.
• oligomer There are no particular restrictions on the oligomer as used herein, but a polycondensation reaction product with a polymer reduced viscosity of less than 1 is referred to as an oligomer.
• the polymer-forming step (B) is a step of further subjecting the oligomer obtained in the step (A) to a polycondensation reaction to form a polymer.
• the polycondensation reaction solution in step (A) can be used as it is, or an oligomer isolated by performing step (A) separately can be used.
• the polycondensation reaction includes an operation for removing water generated during the desalting reaction from outside the system. As an operation method thereof, for example, the reaction is carried out in the presence of a solvent that forms an azeotrope with water at a temperature at which the desalting reaction proceeds, and during this time water is distilled off from the reaction mixture with the solvent that forms an azeotrope with water.
• the temperature at which the desalting reaction starts is usually around 130° C., although it depends on the starting material.
• 4,4′-biphenol is used as the aromatic dihydroxy compound (Ia) in the aromatic dihydroxy compound composition (I)
• the dihalobenzonitrile compound (II-a) is used in the dihalobenzonitrile compound composition (II).
• 2,6-dichlorobenzonitrile, potassium carbonate, sulfolane (boiling point 285° C.) as an aprotic solvent, and toluene as a solvent that forms an azeotrope with water the reaction temperature is 130 to A range of 170° C. is preferred.
• the reaction system when continuing the reaction, it is preferable to keep the inside of the reaction system substantially anhydrous while removing the water produced by the reaction. If the water produced is not sufficiently removed, it reacts with the components of the dihalobenzonitrile compound composition (II) to form a phenol skeleton by-product, resulting in the production of only low-molecular-weight products. That is, in order to obtain polyethernitrile having a high molecular weight, it is preferable that the reaction system is substantially anhydrous, preferably less than 0.5% by weight.
• the polycondensation reaction is carried out in an inert atmosphere, such as a nitrogen atmosphere, at atmospheric pressure, but it may be carried out under pressure or under reduced pressure.
• the aromatic dihydroxy compound composition (I) is preferably used in a molar ratio of 0.99 to 1.005 with respect to the dihalobenzonitrile compound composition (II). It is more preferably used in the range of 0.995 to 1.005, more preferably in the range of 0.998 to 1.002, and particularly preferably in the range of 0.999 to 1.001. .
• the aromatic dihydroxy compound composition (I) and the dihalobenzonitrile compound composition (II) are used at a molar ratio of substantially 1.000. is preferred.
• Aromatic dihydroxy compound composition (I) and dihalobenzonitrile compound composition (II) are assumed to be 100% pure aromatic dihydroxy compound (Ia) and dihalobenzonitrile compound (II-a), respectively. However, when used at a molar ratio of substantially 1.000, the contents of the respective impurities, the aromatic monohydroxy compound (Ib) and the monohalobenzonitrile compound (II-b), are within the scope of the present invention. With this, a high-molecular-weight polymer having a degree of polymerization of 94 or more, represented by general formula (5), can be produced at a practical polymerization rate.
• a degree of polymerization of 94 or more means that when the aromatic dihydroxy compound (Ia) is 4,4′-biphenol and the dihalobenzonitrile compound (II-a) is 2,6-dihalobenzonitrile, It is a value at which the polymer reduced viscosity at 40° C. of the parachlorophenol solution is 2 or more.
• the contents of the aromatic monohydroxy compound (Ib) and the monohalobenzonitrile compound (II-b) exceed the upper limit range of 1 mol% of the present invention, the polymerization rate becomes low and the polymerization continues for a long time. However, the repetition number represented by the general formula (3) only reaches a degree of polymerization of less than 94.
• ⁇ Basic compound> any compound, whether organic or inorganic, may be used as long as it promotes the desalting polycondensation reaction and does not affect the quality, but inorganic compounds are preferred. Compounds and alkaline earth metal compounds are preferred, and alkali metal compounds are particularly preferred.
• Organic bases include tetramethylammonium hydroxide, triethylamine, N,N-diisopropylethylamine, 1,1,3,3-tetramethylguanidine (TMG), N,N-dimethyl-4-aminopyridine (DMAP), 2 ,6-lutidine, pyridine, 1,8-diazabicyclo[5.4.0]-7-undecene (DBU), 1,5-diazabicyclo[4.3.0]-5-nonene (DBN), 7-methyl -1,5,7-triazabicyclo[4.4.0]dec-5-ene (MTBD), 1,5,7-triazabicyclo[4.4.0]dec-5-ene (TBD) , 1,8-bis(dimethylaminonaphthalene) (DMAN), 1,4-diazabicyclo[2.2.2]octane (DABCO), tert-butylimino-tri(pyrrolidino)phosphorane, tert-
• alkali metal compounds include alkali metals such as lithium, rubidium, cesium, potassium and sodium, and alkali metal hydrides such as lithium hydride, rubidium hydride, cesium hydride, potassium hydride and sodium hydride.
• alkali metal hydroxides such as lithium hydroxide, rubidium hydroxide, cesium hydroxide, potassium hydroxide and sodium hydroxide
• alkali metal carbonates such as lithium carbonate, rubidium carbonate, cesium carbonate, potassium carbonate and sodium carbonate
• alkali metal hydrogencarbonates such as rubidium hydrogencarbonate, cesium hydrogencarbonate, potassium hydrogencarbonate and sodium hydrogencarbonate.
• the specific surface area of the alkali metal compound catalyst is preferably 0.8 m 2 /g or more, more preferably 1.2 m 2 /g or more.
• alkali metal carbonates such as lithium carbonate, rubidium carbonate, cesium carbonate, potassium carbonate and sodium carbonate are preferred, and lithium carbonate, potassium carbonate and sodium carbonate are further preferred.
• Potassium carbonate and sodium carbonate having a specific surface area of 0.3 m 2 /g or more are particularly preferred from the standpoint of availability.
• the amount of the basic compound to be used in the production method of the present invention for example, in the case of an alkali metal compound, is usually 2 times or more by mol of the aromatic dihydroxy compound composition (I) in terms of alkali metal ions contained. However, if it is used in large excess, side reactions such as cleavage of ether bonds may occur during polymerization. More preferably, it is used in the range of 2 to 2.2 mol times.
• a reaction solvent can be used, and an aprotic solvent is preferably used as the reaction solvent.
• aprotic solvents include N,N-dimethylacetamide, N,N-dimethylformamide, N-methyl-2-pyrrolidone, 1,3-dimethyl-2-imidazolidinone, ⁇ -butyrolactone, Sulfolane, dimethylsulfoxide, diethylsulfoxide, dimethylsulfone, diethylsulfone, diisopropylsulfone, diphenylsulfone, diphenyl ether, benzophenone, dialkoxybenzene (alkoxy group with 1 to 4 carbon atoms), trialkoxybenzene (alkoxy group with 1 to 4 carbon atoms) ) and the like.
• polar organic solvents having a high dielectric constant such as N-methyl-2-pyrrolidone, N,N-dimethylacetamide, sulfolane, diphenylsulfone and dimethylsulfoxide. These can be used singly or in combination of two or more.
• the amount of the aprotic solvent to be used is not particularly limited as long as it dissolves the raw materials uniformly and the alkali metal salt can be dispersed well with stirring. The amount should be selected so as to maximize the volumetric efficiency of the polymerization vessel for the raw material used and the target polymer. Usually, it is selected in the range of 0.5 to 20 times the total weight of the raw material and the alkali metal salt.
• solvents that form an azeotrope with water include aromatic hydrocarbons such as benzene, toluene, xylene, hexane, cyclohexane, octane, chlorobenzene, dioxane, tetrahydrofuran, anisole, and phenetole. These can be used singly or in combination of two or more.
• aromatic hydrocarbons such as benzene, toluene, xylene, hexane, cyclohexane, octane, chlorobenzene, dioxane, tetrahydrofuran, anisole, and phenetole. These can be used singly or in combination of two or more.
• a solvent that forms an azeotrope with water it is preferable to use a solvent that forms an azeotrope with water in the range of 1 to 100 parts by weight with respect to 100 parts by weight of the aprotic solvent. From the viewpoint of
• the reaction temperature in the polycondensation reaction is in the range of 140-300°C. Within this range, the reaction may be continued at a constant temperature, or the temperature may be raised as the polycondensation reaction proceeds.
• the oligomer formation step (A) is preferably in the range of 140 to 200°C, more preferably in the range of 150 to 170°C. More preferably, it is in the range of 155 to 165 ° C.
• the polymerization step (B) is preferably in the range of 200 to 300 ° C., preferably in the range of 210 to 270 ° C.
• aromatic dihydroxy compound (Ia) in the aromatic dihydroxy compound composition (I)
• dihalobenzonitrile compound (II-a) is used in the dihalobenzonitrile compound composition (II).
• 2,6-dichlorobenzonitrile, potassium carbonate, sulfolane (boiling point 285 ° C.) as an aprotic solvent, and toluene as a solvent that forms an azeotrope with water, 190 to 280 ° C. is preferred.
• the reaction time of the polycondensation reaction depends on the reaction conditions and raw materials used, but it is usually 3 to 20 hours.
• the reaction time of the step (A) is preferably continued until the generation of carbon dioxide and water is almost completely eliminated. , is not particularly limited. It is usually 1 to 6 hours, preferably about 2 to 4 hours.
• the time is 0.5 to 3 hours, preferably 0.5 to 2.5 hours, more preferably 0.5 to 2 hours from the time the final polymerization temperature is reached.
• the polycondensation reaction product is extracted from the reactor, cooled and solidified, pulverized, and subjected to the following steps of washing, drying, and molding material (pellets, chips), or the reaction
• the material extracted from the reactor may be directly put into the washing tank in the washing process, or the solvent used in the washing process described below may be injected into the reactor after the polycondensation reaction is completed to obtain a slurry state or a wax. You may transfer to a washing process in a state.
• the washing step is a step of washing to remove salts, reaction solvents, and the like contained in the polycondensation reaction product obtained by the polycondensation reaction.
• a solvent such as alcohol, ketone, aromatic hydrocarbon, aliphatic hydrocarbon, water or the like is used in a known manner to extract and wash the reaction solvent in the polycondensation reactant, and then preferably It is preferable to wash and remove the salt produced by the desalting reaction in the polycondensation reaction product by washing with water.
• the polycondensation reaction product in a pulverized, slurry or wax state is transferred to a container equipped with a stirrer, and stirred and washed with a washing solvent until the content of the reaction solvent and salt is less than the target content. , repeat the filtration operation.
• a washing tank and a pressurized filter or a centrifugal separator a multifunctional filtration apparatus or the like capable of washing, filtering and drying with one apparatus may be used.
• alcohols other than water as extraction and washing solvents for the reaction solvent include methanol, ethanol, propyl alcohol, isopropyl alcohol, butyl alcohol, isobutyl alcohol, sec-butyl alcohol, t-butyl alcohol, and n-amyl alcohol. , isoamyl alcohol, t-amyl alcohol, n-hexyl alcohol, cyclohexanol, n-octyl alcohol, capryl alcohol and the like.
• ketones include acetone, methyl ethyl ketone, methyl n-propyl ketone, diethyl ketone, 2-hexanone, 3-hexanone, methyl-t-butyl ketone, di-n-propyl ketone, diisopropyl ketone, diisobutyl ketone, di-n- amyl ketone, diacetyl, acetylacetone, cyclohexanone, benzophenone and the like.
• aliphatic hydrocarbons examples include n-hexane, 2-methylheptane, 3-methylheptane, 2,2-dimethylbutane, 2,3-dimethylbutane, n-heptane, 2-methylhexane, 3 -saturation of methylhexane, 2,2-dimethylpentane, 2,3-dimethylpentane, 2,4-dimethylpentane, 3,3-dimethylpentane, 3-ethylpentane, 2,2,3-trimethylbutane, cyclohexane, etc.
• Examples include aliphatic hydrocarbons, unsaturated hydrocarbons such as 1-hexene, 1-heptene, 1-octene and cyclohexene.
• aromatic hydrocarbons include benzene, toluene, o-xylene, m-xylene, p-xylene, ethylbenzene, n-propylbenzene, cumene, n-butylbenzene, t-butylbenzene, styrene, and allylbenzene. mentioned.
• methanol, ethanol, acetone, methyl ethyl ketone, xylene, toluene, and the like are preferable, and acetone and methanol are particularly preferable in terms of operability and ease of distillation recovery of the reaction solvent after washing.
• Water is preferable for washing the alkali metal salt such as potassium chloride produced in the desalting polycondensation reaction, and acidic water containing a low concentration of oxalic acid or acetic acid may be used.
• the amount of washing solvent used, the number of times of washing, and the washing temperature may be appropriately selected according to the amount of residual reaction solvent and residual alkali metal salt to be removed.
• the drying step is a step of drying the polycondensation reaction product obtained in the washing step.
• the water-containing polycondensation reaction product after washing is dried by a known method.
• a known device such as an evaporator, a tray oven, or a tumbler can be used.
• the target moisture content is typically 0.5 wt% or less, preferably 0.4 wt% or less, more preferably 0.3 wt% or less.
• the conditions for this drying step may be any conditions as long as the temperature is below the melting point of the polycondensation reaction product and the conditions are such that moisture can be removed. It is preferable to carry out the reaction in an atmosphere of an inert gas (nitrogen, argon, etc.), under an inert gas stream, or under reduced pressure so as not to come into contact with air as much as possible.
• an inert gas nitrogen, argon, etc.
• the molecular weight of the polyethernitrile produced by the production method of the present invention is the molecular weight at which the number of repetitions represented by the general formula (5) is 94 or more.
• a degree of polymerization of 94 or more means that when the aromatic dihydroxy compound (Ia) is 4,4′-biphenol and the dihalobenzonitrile compound (II-a) is 2,6-dihalobenzonitrile, It is a value at which the polymer reduced viscosity at 40° C. of the parachlorophenol solution is 2 or more.
• the polycondensation reaction product dried in the drying step is basically a powder, it is possible to use this powder to produce a molding material (pellets, chips, etc.) in order to produce a molded product. can.
• the method for producing a molding material by heating and melting this polyethernitrile powder is not particularly limited, but it is preferable to carry out under oxygen shielding or in an inert atmosphere such as nitrogen.
• Melt-kneading devices such as single-screw, twin-screw or multi-screw extruders, Banbury mixers, kneaders, and rollers are usually used for the production of molding materials such as pellets and chips.
• a sheet produced using a compression molding machine may be cut to produce molding materials such as pellets and chips.
• An industrially preferred process for producing molding materials is as follows.
• the polyethernitrile powder that has been subjected to polycondensation, pulverization, washing and vacuum drying is directly transferred and stored in a silo or the like sealed with nitrogen gas or the like without being exposed to the outside air.
• it is molded into pellets or chips, it is transferred to an extruder together with nitrogen gas through a pipe. Then, without contact with oxygen (air), melt-kneading is performed, and the molten polymer from the die is cut underwater or the strand is water-cooled and cut for pelletizing.
• the melt processing conditions are such that the above operation is carried out at a temperature sufficient to melt the polymer.
• the upper limit of the temperature during melt processing is 500° C. or less. Since the polyethernitrile powder using biphenol used in the examples had a melting point of 364°C, it is preferable to process at a temperature higher than 380°C. C. or less, more preferably 450.degree. C. or less, even more preferably 430.degree. C. or less, and particularly preferably 400.degree.
• a polyethernitrile powder or a molding material obtained by the production method of the present invention is mixed with at least one selected from the group consisting of a thermoplastic resin material (A), an additive (B), and a filler (C). may be used as a polyethernitrile resin composition.
• polyethernitrile resin composition In the case of producing a polyethernitrile resin composition, it can be carried out in the same manner as in the process for producing the molding material described above, and the mixing of each component is performed by: 1) polyethernitrile powder or preformed A method of pre-mixing a polyethernitrile molding material and other components (above (A) to (C)) and then transferring to an extruder, 2) polyethernitrile powder or pre-shaped polyethernitrile for molding Materials and other components (above (A) to (C)) are prepared in advance as molding materials of a plurality of polyethernitrile resin compositions with different compositions, and the molding materials are adjusted to a desired content ratio. 3) polyethernitrile powder or pre-shaped polyethernitrile molding material and other components (the above (A) to (C)) are transferred to the extruder and the like can be adopted, and these methods are preferably carried out under an inert atmosphere.
• thermoplastic resin material (A) contained in the polyethernitrile resin composition include, for example, high-density polyethylene, medium-density polyethylene, isotactic polypropylene, acrylonitrile-butadiene-styrene (ABS) resin, Acrylonitrile/styrene (AS) resin, acrylic resin, fluorine resin (polytetrafluoroethylene, etc.), polyester, polycarbonate, polyarylate, aliphatic polyamide, aromatic polyamide, polysulfone, polyethersulfone, polyetherketone, polyetheretherketone , polyphenylene sulfide, polyetherimide, polyamideimide, polyesterimide, and modified polyphenylene oxide.
• ABS acrylonitrile-butadiene-styrene
• AS Acrylonitrile/styrene
• acrylic resin polytetrafluoroethylene, etc.
• polyester polycarbonate, polyarylate, aliphatic polyamide, aromatic polyamide
• additive (B) contained in the polyethernitrile resin composition include, for example, a hydrophilic agent, an antioxidant, a secondary antioxidant, a flame retardant, a flame retardant aid, a plasticizer, and a lubricant.
• release agent anti-fogging agent, weather stabilizer, light stabilizer, hydrolysis resistance improver, fluidity improver, ultraviolet absorber, antistatic agent, metal deactivator, near-infrared absorber, coloring agents (dyes, pigments).
• the filler (C) contained in the polyethernitrile resin composition include various metal powders, inorganic acid metal salts (calcium carbonate, zinc borate, calcium borate, zinc stannate, sulfuric acid, calcium, barium sulfate, etc.) powder, metal oxide (magnesium oxide, iron oxide, titanium oxide, zinc oxide, alumina, etc.) powder, metal hydroxide (aluminum hydroxide, magnesium hydroxide, zirconium hydroxide, alumina water Boehmite, etc.) powder, metal sulfide (zinc sulfide, molybdenum sulfide, tungsten sulfide, etc.) powder, silver nanowire, carbon fiber, glass fiber, carbon nanotube, graphene, ceramic materials such as silica. .
• These (A) to (C) can be blended in appropriate amounts depending on the purpose of use.
• These (A ) to (C) is preferably 90% by weight or less of the total weight of the polyethern
• the polyethernitrile obtained by the method of the present invention can be used as a molding material by the above-described method, can be used for manufacturing molded articles and parts using it, and has heat resistance, chemical resistance, and flame retardancy. and high mechanical properties.
• it can be used for electrical and electronic applications such as personal computers and semiconductor parts, automotive applications such as gears, bearings, housings around engines, medical instruments, and applications in the aerospace field.
• the analysis method in the present invention is as follows.
• (1) Method for measuring reduced viscosity ⁇ red (dL/g) As described above, 0.1 g of sample is dissolved in about 5 g of parachlorophenol at 180 ° C., transferred to a 10 mL volumetric flask, and diluted at 40 ° C. Then, this was fixed volume with a 5 mL whole pipette, placed in an Ostwald tube (capillary tube 0.75 mm), left to stand in a constant temperature bath at 40.0 ° C. for 15 minutes, the flowing time T was measured, and the following calculation Calculated by the formula.
• Example 1 40 ppm of 2-chlorobenzonitrile (hereinafter referred to as "MCBN”) in a four-necked 3 L reactor equipped with a mechanical stirrer equipped with a torque gauge, thermometer, dry nitrogen inlet, and reflux.
• MCBN 2-chlorobenzonitrile
• DCBN 2,6-dichlorobenzonitrile
• PhOH phenol
• BP 4,4'-biphenol
• PhOH is 0.005 mol % with respect to the total number of moles of BP and PhOH
• MCBN is 0.005 mol % with respect to the total number of moles of DCBN and MCBN.
• This mixture was heated from room temperature in a nitrogen stream, and the temperature was raised to 160° C. while stirring at 250 rpm and heating under reflux. Above 130° C., carbon dioxide evolved from the reaction of potassium carbonate and biphenol. After 3 hours at 160° C., the oligomerization reaction between “DCBN” and “BP” was completed, and then the temperature was raised to 220° C. by removing water and toluene from the outlet of the reflux vessel by switching the cooling water to hot water. polymerization was carried out.
• Examples 2 to 6 Comparative Examples 1 to 4> A polymer powder was obtained in the same manner as in Example 1, except that the aromatic dihydroxy compound composition (I) and the dihalobenzonitrile compound composition (II) used were changed as shown in Table 1. , the reduced viscosity was measured. Table 1 shows the results.
• the aromatic dihydroxy compound composition (I) containing in the range of 1 to 0.005 mol%, and the monohalobenzonitrile compound (II-b) as an impurity, the dihalobenzonitrile compound (II-a) and the monohalobenzonitrile compound (II-a).
• the production method of the present invention in which the content ratio of the aromatic monohydroxy compound (Ib) or the monohalobenzonitrile compound (II-b) is within the above range, has a high polymerization rate and achieves a reduced viscosity of 2 or more. It was confirmed that this is an excellent production method for obtaining a high-molecular-weight polyethernitrile.

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• 2022
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