WO2023087596A1 - 一种连接件自动焊接码放一体化装置及其使用方法 - Google Patents

一种连接件自动焊接码放一体化装置及其使用方法 Download PDF

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Publication number
WO2023087596A1
WO2023087596A1 PCT/CN2022/083378 CN2022083378W WO2023087596A1 WO 2023087596 A1 WO2023087596 A1 WO 2023087596A1 CN 2022083378 W CN2022083378 W CN 2022083378W WO 2023087596 A1 WO2023087596 A1 WO 2023087596A1
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WIPO (PCT)
Prior art keywords
longitudinal
drive
lead screw
plate
platform
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PCT/CN2022/083378
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English (en)
French (fr)
Inventor
齐继阳
吴宇帆
樊雪婧
水栋梁
刘崇崇
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江苏科技大学
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Priority to KR1020247012335A priority Critical patent/KR20240076417A/ko
Publication of WO2023087596A1 publication Critical patent/WO2023087596A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0252—Steering means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00—Programme-controlled manipulators
    • B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
    • B25J9/109—Programme-controlled manipulators characterised by positioning means for manipulator elements comprising mechanical programming means, e.g. cams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00—Programme-controlled manipulators
    • B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
    • B25J9/12—Programme-controlled manipulators characterised by positioning means for manipulator elements electric
    • B25J9/123—Linear actuators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/16—Stacking of articles of particular shape
    • B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0214—Articles of special size, shape or weigh
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Definitions

  • the invention relates to a device for automatic welding and stacking of components, in particular to an integrated device for automatic welding and stacking of connecting parts of a hollow elevator guide rail assembly.
  • the elevator guide rail is an elevator component composed of steel rails and connecting plates.
  • Existing guide rails can be divided into three types: T-shaped, L-shaped and hollow from the cross-sectional shape. Since the hollow elevator guide rail has a series of advantages such as light weight and material saving, it is widely used.
  • the hollow elevator guide rail mainly connects several guide rail bodies in series through connectors to adapt to the use of elevators of different heights.
  • the enterprise needs to install the connectors on both ends of the hollow guide rail body to form a hollow elevator guide rail assembly.
  • the production of the elevator guide rail assembly has basically realized automation.
  • the connecting parts need to be stacked according to certain rules.
  • the connecting parts are welded by the bottom plate and the column.
  • the enterprises are manually welding, and then manually stack the welded connecting parts according to a certain rule, for use in the automatic production line of the hollow elevator guide rail assembly.
  • the present invention achieves the above object through the following technical solutions.
  • the connectors include a base plate and a column, including a support platform, a longitudinal driving part, a lateral driving part, a grabbing part, a welding part, a jacking part, a base plate bearing platform and a column bearing platform.
  • the longitudinal driving component includes two No. 2 left linear modules and No. 2 right linear modules arranged in parallel on the support platform, No. 1 commutator, No. 1 transmission shaft, T-shaped commutator, longitudinal motor, No. 2 transmission shaft, No. 2 commutator, the structure of the No. 2 left linear module and the No. 2 right linear module are the same, including a base, a longitudinal guide rail, a longitudinal slider, a longitudinal flange nut and a longitudinal Lead screw, the longitudinal guide rail and the longitudinal lead screw are arranged in parallel on the base, the longitudinal flanged nut is mounted on the longitudinal lead screw, and the longitudinal slider is slidably installed on the longitudinal guide rail , the longitudinal lead screw of the No.
  • the No. 6 flange nut is installed on the No. 6 lead screw.
  • the input end of the No. 6 lead screw of the No. 6 left linear module is connected with a No. 6 commutator
  • the input end of the No. 6 lead screw of the No. 6 right linear module is connected to the No. 7 commutator
  • the other end of the No. 6 commutator is commutated to the No. 6 T-shaped commutator through the No. 6 transmission shaft.
  • the No. 7 commutator is connected to the other end of the No. 6 T-type commutator through the No. 7 drive shaft
  • the input end of the No. 6 T-type commutator is connected to the No. 7 motor
  • the No. 6 longitudinal drive assembly includes a No.
  • the two longitudinal guide rails are arranged in parallel on the longitudinal lead screw.
  • the longitudinal slide block is slidably installed on the two longitudinal guide rails. The arrangement of the longitudinal guide rail makes the movement of the longitudinal driving part more precise.
  • the present invention also provides a method for using the above-mentioned integrated device for automatic welding and stacking of connectors, including the following steps:
  • the grabbing part moves above the column carrying platform, and grabs a piece of the column carrying platform through the claws. the upright column, and place the upright column on the corresponding position of the base plate on the base plate carrying platform.
  • the biaxial cylinder and the profiling electromagnetic chuck move to the bottom of the bottom plate, and the biaxial cylinder extends. Then, the profiling electromagnetic chuck is energized, and the bottom plate and the column are lifted up and adsorbed on the profiling electromagnetic chuck.
  • the welding part moves to the connection between the raised bottom plate and the column, and at the same time, the steering gear rotates to make the The welding gun welds the column and the bottom plate to form a connecting piece.
  • the biaxial cylinder is retracted, the profiling electromagnetic chuck is de-energized, and the welded connectors are put into the slots to realize the stacking of the connectors.
  • the integrated device for automatic welding and stacking of connectors provided by the present invention drives the grabbing and welding parts through a set of longitudinal driving parts and horizontal driving parts.
  • the driving part and the transverse driving part are driven, which simplifies the mechanical structure of the device.
  • Fig. 1 is the structural representation of the embodiment of the present invention.
  • Fig. 2 is the front view of the embodiment of the present invention.
  • Fig. 3 is a schematic structural diagram of the longitudinal driving part in the embodiment of the present invention.
  • Fig. 6 is a schematic structural diagram of the grasping part in the embodiment of the present invention.
  • Fig. 7 is a structural schematic diagram of welding parts in an embodiment of the present invention.
  • Fig. 9 is a schematic diagram of the structure of the bottom plate bearing platform in the embodiment of the present invention.
  • Fig. 10 is a top view of the support platform in the embodiment of the present invention.
  • Fig. 11 is a schematic structural diagram of a connector in an embodiment of the present invention.
  • Supporting platform 2. Longitudinal driving parts; 3. Horizontal driving parts; 4. Grabbing parts; 5. Welding parts; 6. Jacking parts; Column; 10 bottom plate; 11, forming hole; 12, weld one; 13, weld two; 14, weld three; 201, base; 202, longitudinal guide rail; 203, longitudinal slider; 204, longitudinal flange nut ; 205, longitudinal lead screw; 206, No. 1 commutator; 208, No. 1 transmission shaft; 209, T-type commutator; 210, longitudinal motor; 211, No. 2 transmission shaft; 212, No. 2 commutator; 301. Vertical support frame; 302. No. 3 motor; 303. No. 3 feed rod; 304. No.
  • an integrated device for automatic welding and stacking of connecting parts includes a bottom plate 10 and a column 9, and is characterized in that it includes a supporting platform 1, a longitudinal driving part 2, a transverse driving part 3, a grabbing Part 4, welding part 5, jacking part 6, bottom plate bearing platform 7 and column bearing platform 8.
  • the support platform 1 includes an upper platform and a lower platform, the longitudinal drive part 2 is installed on the upper platform of the support platform 1, the transverse drive part 3 is installed on the longitudinal drive part 2, and the longitudinal drive
  • the component 2 can drive the transverse driving component 3 to move longitudinally
  • the grasping component 4 and the welding component 5 are installed on the transverse driving component 3
  • the transverse driving component 3 can drive the grasping component 4 and the welded part 5 do lateral movement
  • the base plate bearing platform 7 and the column bearing platform 8 are both placed on the upper platform of the support platform 1, and the base plate bearing platform 7 is used to carry the base plate 10
  • the column bearing platform 8 is used to carry the column 9
  • the jacking member 6 is installed on the lower platform of the support platform 1 and is located below the floor support platform 7 .
  • the longitudinal drive unit 2 includes two No. 2 left linear modules and No. 2 right linear modules arranged in parallel on the support platform 1, No. 1 commutator 206, and No. 1 transmission shaft 208. , T-shaped commutator 209, longitudinal motor 210, No. 2 transmission shaft 211, No. 2 commutator 212, the structure of the No. 2 left linear module and the No.
  • 2 right linear module are the same, and both include a base 201 , a longitudinal guide rail 202, a longitudinal slider 203, a longitudinal flange nut 204 and a longitudinal lead screw 205, the longitudinal guide rail 202 and the longitudinal lead screw 205 are arranged in parallel on the base 201, and the longitudinal flange nut 204 is installed on the longitudinal lead screw 205, the longitudinal slider 203 is slidably installed on the longitudinal guide rail 202, the longitudinal lead screw 205 of the No. 2 left linear module is connected with the No. 1 commutator 206 output end transmission connection, the input end of the No. 1 commutator 206 is connected with an output end of the T-type commutator 209 through the No. 1 transmission shaft 208, and the No.
  • the vertical motor 210 When the vertical motor 210 rotates, it drives the vertical lead screw 205 of the No. 2 left linear module and the No. 2 right linear module to rotate. , so as to drive the longitudinal flanged nut 204 to move along the longitudinal lead screw 205 .
  • the horizontal driving part 3 includes a vertical support frame 301 installed on the longitudinal flanged nut 204 of the longitudinal driving part 2, on the vertical support frame 301
  • a No. 3 lead screw 304 perpendicular to the longitudinal lead screw 205 is installed, and a No. 3 motor 302 is connected to the input end of the No. 3 lead screw 304.
  • a No. 3 nut 307 is installed on the No. 3 lead screw 304.
  • a horizontal drive plate 305 perpendicular to the upper platform of the support platform 1 is installed on the No. 3 nut 307 .
  • the two No. 3 feed rods 303 of the transverse driving part 3 are arranged in parallel on both sides of the No. 3 lead screw 304.
  • 3 linear bearings 306 are installed on the No. 3 feed rods 303, and the No. 3 linear bearings 306 It is connected with the horizontal driving board 305 .
  • the two ends of the bottom of the vertical support frame 301 of the horizontal driving part 3 are provided with flanges 301.1, and the flanges 301.1 at both ends are connected to the No. 2 left linear module and the No. 2 right linear module respectively.
  • the longitudinal flanged nut 204 is connected.
  • the horizontal drive plate 305 is driven to move along the No. 3 screw 304 through the screw nut mechanism.
  • the longitudinal motor 210 rotates, it drives the longitudinal screw 205 of the No. 2 left linear module and the No. 2 right linear module to rotate, thereby driving the transverse driving part 3 to move.
  • the gripping part 4 includes a No. 4 lead screw 406 installed on the transverse drive plate 305 and perpendicular to the upper platform of the support platform 1 , and the input end of the No. 4 lead screw 406 No. 4 motor 405 is connected to the transmission, and No. 4 drive plate 403 is installed on the No. 4 lead screw 406, and a clamping cylinder 402 parallel to the No. 4 lead screw 406 is installed on the No. 4 drive plate 403.
  • the moving end of the clamping cylinder 402 is equipped with a gripper 401 that opens and retracts to close as the clamping cylinder 402 extends.
  • Two No. 4 feed rods 404 are arranged in parallel on both sides of the No.
  • No. 4 lead screw 406 of the gripping part 4 and No. 4 linear bearings are slidably installed on the No. 4 feed rods 404 .
  • No. 4 nut is installed on 406, the No. 4 drive plate 403 is connected with the No. 4 linear bearing and the No. 4 nut, and the No. 4 lead screw 406 drives the No. 4 drive plate through the No. 4 nut 403 moves along the No. 4 lead screw 406.
  • the welding part 5 includes a No. 5 lead screw 505 which is installed on the transverse drive plate 305 and is perpendicular to the upper platform of the support platform 1, and the input end of the No. 5 lead screw 505 drives No. 5 motor 504 is connected, and the No. 5 lead screw 505 transmission is equipped with a No. 5 drive plate 502.
  • a steering gear 506 and a rotatable welding torch 501 are installed on the No. 5 drive plate 502.
  • a swing arm 507 is connected to it, and the other end of the swing arm 507 is connected to the rotatable welding torch 501 .
  • Two No. 5 light rods 503 are arranged in parallel on both sides of the No.
  • the No. 5 driving plate 502 When the No. 5 motor 504 rotates, the No. 5 driving plate 502 is driven to move along the No. 5 light rod 503 through the screw nut mechanism.
  • the rotation of the steering gear 506 drives the rotation of the rotatable welding torch 501 to realize the welding angle of the connection between the welding torch 501 and the column 9 and the bottom plate 10 .
  • the jacking part 6 includes a mounting plate 601 installed on the lower platform of the support platform 1, and the No. 6 horizontal drive assembly is installed on the mounting plate 601.
  • a No. 6 longitudinal drive assembly is installed, and a double-axis cylinder 618 is installed on the No. 6 longitudinal drive assembly.
  • the double-axis cylinder 618 is perpendicular to the upper platform of the support platform 1, and a profiling electromagnetic chuck is installed at its end 617.
  • the No. 6 transverse drive assembly includes No. 6 left linear module and No. 6 right linear module installed in parallel on the installation plate 601, and the No. 6 left linear module and No. 6 right linear module
  • the groups have the same structure, and both include a No. 6 base 604, a No.
  • the input end of the No. 6 lead screw 603 of the module is connected with a No. 6 commutator 611, and the input end of the No. 6 lead screw 603 of the No. 6 right linear module is connected with a No. 7 commutator 616, the other end of the No. 6 commutator 611 is connected to the No. 6 T-shaped commutator 613 through the No. 6 transmission shaft 612, and the No. 7 commutator 616 is connected to the No.
  • the other end of the T-shaped commutator 613 is connected by transmission.
  • the input end of the No. 6 T-shaped commutator 613 is connected to the No. 7 motor 614 by transmission.
  • the No. 6 longitudinal drive assembly includes a The No. 6 driving plate 608 on the nut 602, the No. 7 leading screw 610 perpendicular to the No. 6 leading screw 603 is installed on the No. 6 driving plate 608, and the input end of the No. 7 leading screw 610 is connected with No. 6 motor 607, No. 7 flange nut 621 is housed on the No. 7 leading screw 610, No. 7 drive plate 619 is installed on the No. 7 flange nut 621, No. 7 drive plate 619 is installed on the No. 7 drive plate 619 The biaxial cylinder 618. Both sides of the No.
  • the slider 606, the No. 6 driving board 608 includes two left and right boards, and the bottom of each board is provided with a mounting flange 301.1, which is respectively connected with the No. 6 left linear module and the No. 6 right linear module through the mounting flange 301.1.
  • the No. 6 flange nut 602 of the linear module is connected, two No. 7 light rods 609 are arranged in parallel on both sides of the No. 7 screw 610, and the two ends of the No. 7 screw 610 are installed through bearings with seat On the left and right two plates of the No.
  • No. 7 linear bearing 620 is installed on the No. 7 light bar 609 , and the No. 7 drive plate 619 is connected with the No. 7 linear bearing 602 .
  • the biaxial cylinder 618 and the profiling electromagnetic chuck 617 can move longitudinally and laterally.
  • slots 71 matching the connectors are provided on the bottom plate carrying platform 7, the slots 71 are stepped holes, on which the bottom plate 10 is placed, and Forming holes 11 are provided on the support platform 1 at positions corresponding to the slots 71 of the bottom plate carrying platform 7 .
  • the method for using the above-mentioned integrated device for automatic welding and stacking of connectors includes the following steps:
  • the grabbing part 4 moves above the column bearing table 8, and grabs one of the bars through the claw 401.
  • the biaxial cylinder 618 and the profiling electromagnetic chuck 617 move to the bottom of the bottom plate 10, and the dual The shaft cylinder 618 is stretched out, and the profiling electromagnetic chuck 617 is energized, and the bottom plate 10 and the column 9 are lifted up and adsorbed on the profiling electromagnetic chuck 617 .
  • the welding part 5 moves to the connection between the raised bottom plate 10 and the column 9, and at the same time the steering gear 506 to rotate the angle so that the welding torch 501 welds the column 9 and the bottom plate 10 to form a connecting piece.
  • the welding torch 501 welds the first welding seam 12 , the second welding seam 13 and the third welding seam 14 of the upright column 9 and the bottom plate 10 to form a whole connecting piece.
  • the biaxial cylinder 618 is retracted, the profiling electromagnetic chuck 617 is de-energized, and the welded connectors are put into the slots 71 to realize stacking of the connectors.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
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  • Butt Welding And Welding Of Specific Article (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种连接件自动焊接码放一体化装置，连接件包括底板(10)和立柱(9)，包括支撑平台(1)、纵向驱动部件(2)、横向驱动部件(3)、抓取部件(4)、焊接部件(5)、顶起部件(6)、底板承载台(7)和立柱承载台(8)。纵向驱动部件能够带动横向驱动部件做纵向运动，横向驱动部件能够带动抓取部件和焊接部件做横向运动，底板承载台和立柱承载台均安置在支撑平台的上层平台，底板承载台用于承载底板，立柱承载台用于承载立柱，顶起部件安装在支撑平台的下层平台，位于底板支撑平台下方。该连接件自动焊接码放一体化装置实现了焊接码放一体化，节省了作业时间，提高了工作效率。还涉及一种连接件自动焊接码放一体化装置的使用方法。

Description

一种连接件自动焊接码放一体化装置及其使用方法 技术领域
本发明涉及零部件自动焊接和码放装置，特别涉及一种空心电梯导轨总成的连接件自动焊接和码放一体化装置。
背景技术
电梯导轨是由钢轨和连接板构成的电梯构件。现有导轨从截面形状可以分为T形、L形和空心三种形式。由于空心电梯导轨具有质量轻、节约材料等一系列优点，得到广泛应用。
空心电梯导轨主要通过连接件将若干根导轨本体串联起来，以适应不同高度的电梯使用，企业在生产过程中，需要将连接件安装在空心导轨本体两端，形成空心电梯导轨总成，目前空心电梯导轨总成的生产基本实现了自动化，在自动化生产空心电梯导轨总成过程中，需要连接件按一定规律码放。连接件由底板和立柱焊接而成，目前企业都是人工焊接，然后再由人工将焊接后的连接件按一定规律码放，供空心电梯导轨总成自动化生产线使用。这样人工作业的方式存在以下缺点：人工作业焊接质量参差不齐；工人劳动强度大；生产效率低。
发明内容
本发明目的是针对目前电梯导轨连接件人工焊接和码放存在的缺点，本发明提供一种连接件自动焊接码放一体化装置及其使用方法。
本发明是通过以下技术方案实现上述目的的。
一种连接件自动焊接码放一体化装置，连接件包括底板和立柱，包括支撑平台、纵向驱动部件、横向驱动部件、抓取部件、焊接部件、顶起部件、底板承载台和立柱承载台。
所述支撑平台包括上层平台和下层平台，所述纵向驱动部件安装在所述支撑平台的上层平台上，所述横向驱动部件安装在所述纵向驱动部件上，所述纵向驱动部件能够带动所述横向驱动部件做纵向运动，所述抓取部件和所述焊接部件均安装在所述横向驱动部件上，所述横向驱动部件能够带动所述抓取部件和所述焊接部件做横向运动，所述底板承载台和所述立柱承载台均安置在所述支撑平台的上层平台上，所述底板承载台用于承载所述底板，所述立 柱承载台用于承载所述立柱，所述顶起部件安装在所述支撑平台的下层平台上，位于所述底板支撑平台下方。
所述纵向驱动部件包括两平行设置在所述支撑平台上的二号左直线模组和二号右直线模组、一号换向器、一号传动轴、T型换向器、纵向电机、二号传动轴、二号换向器，所述二号左直线模组和所述二号右直线模组的结构相同，均包括底座、纵向导轨、纵向滑块、纵向法兰式螺母和纵向丝杠，所述纵向导轨和所述纵向丝杠平行设置在所述底座上，所述纵向法兰式螺母安装在所述纵向丝杠上，所述纵向滑块滑动安装在所述纵向导轨上，所述二号左直线模组的所述纵向丝杠与所述一号换向器的输出端传动连接，所述一号换向器的输入端通过所述一号传动轴与所述T型换向器的一输出端传动连接，所述二号右直线模组的所述纵向丝杠与所述二号换向器的输出端传动连接，所述二号换向器的输入端通过所述二号传动轴与所述T型换向器的另一输出端传动连接，所述T型换向器的输入端与所述纵向电机传动连接。
所述横向驱动部件包括安装在所述纵向驱动部件的所述纵向法兰式螺母上的立式支撑架、所述立式支撑架上安装有与所述纵向丝杠垂直的三号丝杠，所述三号丝杠的输入端传动连接有三号电机，所述三号丝杠上安装有三号螺母，所述三号螺母上安装有与所述支撑平台的所述上层平台相垂直的横向驱动板。
所述抓取部件包括安装在所述横向驱动板上与所述支撑平台的上层平台相垂直的四号丝杠，所述四号丝杠的输入端传动连接有四号电机，所述四号丝杠上传动安装有四号驱动板，所述四号驱动板上安装有与所述四号丝杠相平行的夹紧气缸，所述夹紧气缸的运动端安装有随所述夹紧气缸的伸出而张开、缩回而闭合的手爪。
所述焊接部件包括安装在所述横向驱动板上与所述支撑平台的上层平台相垂直的五号丝杠，所述五号丝杠的输入端传动连接有五号电机，所述五号丝杠传动安装有五号驱动板，所述五号驱动板上安装有舵机和可转动焊枪，所述舵机的输出轴上连接有摆动臂，所述摆动臂的另一端与所述可转动焊枪连接。
所述顶起部件包括安装在所述支撑平台的下层平台的安装板，所述安装板上安装有六号横向驱动组件，所述六号横向驱动组件上安装有六号纵向驱动组件，所述六号纵向驱动组件上安装有双轴气缸，所述双轴气缸与所述支撑平台的上层平台相垂直，在其末端安装有仿形电磁吸盘，所述六号横向驱动组件包括平行安装在所述安装板上的六号左直线模组和六号右直线模组，所述六号左直线模组和所述六号右直线模组结构相同，均包括六号底座，所述六号底座上安装有六号丝杠，所述六号丝杠上安装有六号法兰式螺母，所述六号左直线模组的所述六号丝杠的输入端传动连接有六号换向器，所述六号右直线模组的所述六号丝杠的输入 端传动连接有七号换向器，所述六号换向器的另一端通过六号传动轴与六号T型换向器传动连接，所述七号换向器通过七号传动轴与所述六号T型换向器的另一端传动连接，所述六号T型换向器的输入端传动连接有七号电机，所述六号纵向驱动组件包括安装在所述六号法兰式螺母上的六号驱动板，所述六号驱动板上安装有与所述六号丝杠相垂直的七号丝杠，所述七号丝杠的输入端传动连接有六号电机，所述七号丝杠上装有七号法兰式螺母，所述七号法兰式螺母上安装有七号驱动板，所述七号驱动板上安装有所述双轴气缸。
所述底板承载台上设有若干个与所述连接件相配的槽位，所述槽位为台阶孔，其上放置有所述底板，与所述底板承载台的所述槽位对应位置的所述支撑平台上设有成型孔。
所述立柱承载台放置有若干所述立柱。
进一步，所述纵向驱动部件的所述二号左直线模组和所述二号右直线模组中的所述纵向导轨均为两个，两个所述纵向导轨平行布置在所述纵向丝杠两侧，所述纵向滑块滑动安装在两所述纵向导轨上。所述纵向导轨的设置使得所述纵向驱动部件运动更加精准。
进一步，所述横向驱动部件平行设置在所述三号丝杠两侧的两个三号光杠，所述三号光杠上安装有三号直线轴承，所述三号直线轴承与所述横向驱动板连接。通过所述三号光杠的导向，使得所述横向驱动板运动准确性更高。
进一步，所述横向驱动部件的所述立式支撑架的底部两端设有法兰，两端的所述法兰分别与所述二号左直线模组和所述二号右直线模组的所述纵向法兰式螺母连接。
进一步，所述抓取部件的所述四号丝杠的两侧平行设置有两根四号光杠，所述四号光杠上滑动安装有四号直线轴承，所述四号丝杠上安装有四号螺母，所述四号驱动板与所述四号直线轴承和所述四号螺母连接，所述四号丝杠通过所述四号螺母驱动所述四号驱动板沿所述四号丝杠运动。
进一步，所述焊接部件的所述五号丝杠两侧平行设置有两根五号光杠，所述五号光杠上安装有五号直线轴承，所述五号丝杠上安装有五号螺母，所述五号驱动板与所述五号螺母以及所述五号直线轴承连接，所述五号丝杠通过所述五号螺母驱动所述五号驱动板。
进一步，所述六号左直线模组和所述六号右直线模组的所述六号丝杠的两侧均平行设有两根六号导轨，所述六号导轨上设有六号滑块，所述六号驱动板包括左右两块板，每块板的底部设有安装法兰，通过安装法兰分别与所述六号左直线模组和所述六号右直线模组的所述六号法兰式螺母连接，所述七号丝杠的两侧平行设有两根七号光杠，所述七号丝杠两端通过带座轴承安装在所述六号驱动板的左右两块板上，所述七号光杠两端通过T型光杠安装座安装在所述六号驱动板的左右两块板上，所述七号光杠上安装有七号直线轴承，所述七号驱动 板与所述七号直线轴承连接。
本发明还提供上述连接件自动焊接码放一体化装置的使用方法，包括以下步骤：
第一步，在所述纵向驱动部件和所述横向驱动部件的带动下，所述抓取部件运动到所述立柱承载台上方，通过所述手爪抓取一根所述立柱承载台上的所述立柱，并将所述立柱放置在所述底板承载台上的所述底板的相应位置。
第二步，在所述六号横向驱动组件和所述六号纵向驱动组件的带动下，所述双轴气缸及所述仿形电磁吸盘运动至所述底板的下方，所述双轴气缸伸出，所述仿形电磁吸盘得电，将所述底板和所述立柱顶起并吸附在所述仿形电磁吸盘上。
第三步，在所述纵向驱动部件和所述横向驱动部件的带动下，所述焊接部件运动至顶起的所述底板和所述立柱连接处，并同时所述舵机转动角度，使所述焊枪将所述立柱和所述底板焊接形成连接件。
第四步，完成焊接后，所述双轴气缸缩回，所述仿形电磁吸盘失电，将焊接后的连接件放入所述槽位中，实现对连接件的码放。
本发明的有益效果：
1、本发明提供的连接件自动焊接码放一体化装置实现了焊接、码放一体化，相对于传统的焊接、码放分别进行，节省了作业时间，提高了工作效率。
2、本发明提供的连接件自动焊接码放一体化装置，通过一套纵向驱动部件和横向驱动部件，驱动抓取部件和焊接部件，相比于传统的抓取部件和焊接部件分别由一套纵向驱动部件和横向驱动部件驱动，简化了装置的机械结构。
附图说明
图1为本发明实施例的结构示意图；
图2为本发明实施例的主视图；
图3为本发明实施例中纵向驱动部件结构示意图；
图4为本发明实施例中横向驱动部件结构示意图；
图5为本发明实施例中横向驱动部件后视图；
图6为本发明实施例中抓取部件结构示意图；
图7为本发明实施例中焊接部件结构示意图；
图8为本发明实施例中顶起部件结构示意图；
图9为本发明实施例中底板承载台结构示意图
图10为本发明实施例中支撑平台俯视图；
图11为本发明实施例中连接件结构示意图；
其中：1、支撑平台；2、纵向驱动部件；3、横向驱动部件；4、抓取部件；5、焊接部件；6、顶起部件；7、底板承载台；8、立柱承载台；9、立柱；10底板；11、成型孔；12、焊缝一；13、焊缝二；14、焊缝三；201、底座；202、纵向导轨；203、纵向滑块；204、纵向法兰式螺母；205、纵向丝杠；206、一号换向器；208、一号传动轴；209、T型换向器；210、纵向电机；211、二号传动轴；212、二号换向器；301、立式支撑架；302、三号电机；303、三号光杠；304、三号丝杠；305、横向驱动板；306、三号直线轴承；307、三号螺母；301.1、法兰；401、手爪；402、夹紧气缸；403、四号驱动板；404、四号光杠；405、四号电机；406、四号丝杠；501、可转动焊枪；502、五号驱动板；503、五号光杠；504、五号电机；505、五号丝杠；506、舵机；507、摆动臂；601、安装板；602、六号法兰式螺母；603、六号丝杠；604、六号底座；605、六号导轨；606、六号滑块；607、六号电机；608、六号驱动板；609、七号光杠；610、七号丝杠；611、六号换向器；612、六号传动轴；613、六号T型换向器；614、七号电机；615、七号传动轴；616、七号换向器；617、仿形电磁吸盘；618、双轴气缸；619、七号驱动板；620、七号直线轴承；621、七号法兰式螺母；71、槽位。
具体实施方式
下面结合附图和实施例对本发明作进一步说明。
如图1和图2所示，一种连接件自动焊接码放一体化装置，连接件包括底板10和立柱9，其特征在于：包括支撑平台1、纵向驱动部件2、横向驱动部件3、抓取部件4、焊接部件5、顶起部件6、底板承载台7和立柱承载台8。所述支撑平台1包括上层平台和下层平台，所述纵向驱动部件2安装在所述支撑平台1的上层平台上，所述横向驱动部件3安装在所述纵向驱动部件2上，所述纵向驱动部件2能够带动所述横向驱动部件3做纵向运动，所述抓取部件4和所述焊接部件5均安装在所述横向驱动部件3上，所述横向驱动部件3能够带动所述抓取部件4和所述焊接部件5做横向运动，所述底板承载台7和所述立柱承载台8均安置在所述支撑平台1的上层平台上，所述底板承载台7用于承载所述底板10，所述立柱承载台8用于承载所述立柱9，所述顶起部件6安装在所述支撑平台1的下层平台上，位于所述底板支撑平台7下方。
如图3所示，所述纵向驱动部件2包括两平行设置在所述支撑平台1上的二号左直线模组和二号右直线模组、一号换向器206、一号传动轴208、T型换向器209、纵向电机210、 二号传动轴211、二号换向器212，所述二号左直线模组和所述二号右直线模组的结构相同，均包括底座201、纵向导轨202、纵向滑块203、纵向法兰式螺母204和纵向丝杠205，所述纵向导轨202和所述纵向丝杠205平行设置在所述底座201上，所述纵向法兰式螺母204安装在所述纵向丝杠205上，所述纵向滑块203滑动安装在所述纵向导轨202上，所述二号左直线模组的所述纵向丝杠205与所述一号换向器206的输出端传动连接，所述一号换向器206的输入端通过所述一号传动轴208与所述T型换向器209的一输出端传动连接，所述二号右直线模组的所述纵向丝杠205与所述二号换向器212的输出端传动连接，所述二号换向器212的输入端通过所述二号传动轴211与所述T型换向器209的另一输出端传动连接，所述T型换向器209的输入端与所述纵向电机210传动连接。所述纵向驱动部件2的所述二号左直线模组和所述二号右直线模组中的所述纵向导轨202均为两个，两个所述纵向导轨202平行布置在所述纵向丝杠205两侧，所述纵向滑块203滑动安装在两所述纵向导轨202上。
当所述纵向电机210转动时，带动所述二号左直线模组和所述二号右直线模组的所述纵向丝杠205转动。，从而驱动所述纵向法兰式螺母204沿所述纵向丝杠205运动。
如图4和图5所示，所述横向驱动部件3包括安装在所述纵向驱动部件2的所述纵向法兰式螺母204上的立式支撑架301、，所述立式支撑架301上安装有与所述纵向丝杠205垂直的三号丝杠304，所述三号丝杠304的输入端传动连接有三号电机302、，所述三号丝杠304上安装有三号螺母307，所述三号螺母307上安装有与所述支撑平台1的所述上层平台相垂直的横向驱动板305。所述横向驱动部件3的两个三号光杠303平行设置在所述三号丝杠304的两侧，所述三号光杠303上安装有三号直线轴承306，所述三号直线轴承306与所述横向驱动板305连接。所述横向驱动部件3的所述立式支撑架301的底部两端设有法兰301.1，两端的所述法兰301.1分别与所述二号左直线模组和所述二号右直线模组的所述纵向法兰式螺母204连接。
当所述三号电机302转动时，通过丝杠螺母机构带动所述横向驱动板305沿所述三号丝杠304运动。当所述纵向电机210转动时，带动所述二号左直线模组和所述二号右直线模组的所述纵向丝杠205转动，从而带动所述横向驱动部件3运动。
如图6所示，所述抓取部件4包括安装在所述横向驱动板305上与所述支撑平台1的上层平台相垂直的四号丝杠406，所述四号丝杠406的输入端传动连接有四号电机405，所述四号丝杠406上传动安装有四号驱动板403，所述四号驱动板403上安装有与所述四号丝杠406相平行的夹紧气缸402，所述夹紧气缸402的运动端安装有随所述夹紧气缸402的伸出而张开、缩回而闭合的手爪401。所述抓取部件4的所述四号丝杠406的两侧平行设置有两根四 号光杠404，所述四号光杠404上滑动安装有四号直线轴承，所述四号丝杠406上安装有四号螺母，所述四号驱动板403与所述四号直线轴承和所述四号螺母连接，所述四号丝杠406通过所述四号螺母驱动所述四号驱动板403沿所述四号丝杠406运动。
当所述四号电机405转动时，通过丝杠螺母机构带动所述四号驱动板403沿所述四号丝杠406运动。
如图7所示，所述焊接部件5包括安装在所述横向驱动板305上与所述支撑平台1的上层平台相垂直的五号丝杠505，所述五号丝杠505的输入端传动连接有五号电机504，所述五号丝杠505传动安装有五号驱动板502，所述五号驱动板502上安装有舵机506和可转动焊枪501，所述舵机506的输出轴上连接有摆动臂507，所述摆动臂507的另一端与所述可转动焊枪501连接。所述焊接部件5的所述五号丝杠505两侧平行设置有两根五号光杠503，所述五号光杠503上安装有五号直线轴承，所述五号丝杠505上安装有五号螺母，所述五号驱动板502与所述五号螺母以及所述五号直线轴承连接，所述五号丝杠505通过所述五号螺母驱动所述五号驱动板502。
当所述五号电机504转动时，通过丝杠螺母机构带动所述五号驱动板502沿所述五号光杠503移动。所述舵机506的转动带动所述可转动焊枪501的转动，实现所述焊枪501与所述立柱9和所述底板10连接处的焊接角度。
如图8所示，所述顶起部件6包括安装在所述支撑平台1的下层平台的安装板601，所述安装板601上安装有六号横向驱动组件，所述六号横向驱动组件上安装有六号纵向驱动组件，所述六号纵向驱动组件上安装有双轴气缸618，所述双轴气缸618与所述支撑平台1的上层平台相垂直，在其末端安装有仿形电磁吸盘617，所述六号横向驱动组件包括平行安装在所述安装板601上的六号左直线模组和六号右直线模组，所述六号左直线模组和所述六号右直线模组结构相同，均包括六号底座604，所述六号底座604上安装有六号丝杠603，所述六号丝杠603上安装有六号法兰式螺母602，所述六号左直线模组的所述六号丝杠603的输入端传动连接有六号换向器611，所述六号右直线模组的所述六号丝杠603的输入端传动连接有七号换向器616，所述六号换向器611的另一端通过六号传动轴612与六号T型换向器613传动连接，所述七号换向器616通过七号传动轴615与所述六号T型换向器613的另一端传动连接，所述六号T型换向器613的输入端传动连接有七号电机614，所述六号纵向驱动组件包括安装在所述六号法兰式螺母602上的六号驱动板608，所述六号驱动板608上安装有与所述六号丝杠603相垂直的七号丝杠610，所述七号丝杠610的输入端传动连接有六号电机607，所述七号丝杠610上装有七号法兰式螺母621，所述七号法兰式螺母621上安装 有七号驱动板619，所述七号驱动板619上安装有所述双轴气缸618。所述六号左直线模组和所述六号右直线模组的所述六号丝杠603的两侧均平行设有两根六号导轨605，所述六号导轨605上设有六号滑块606，所述六号驱动板608包括左右两块板，每块板的底部设有安装法兰301.1，通过安装法兰301.1分别与所述六号左直线模组和所述六号右直线模组的所述六号法兰式螺母602连接，所述七号丝杠610的两侧平行设有两根七号光杠609，所述七号丝杠610两端通过带座轴承安装在所述六号驱动板608的左右两块板上，所述七号光杠609两端通过T型光杠安装座安装在所述六号驱动板608的左右两块板上，所述七号光杠609上安装有七号直线轴承620，所述七号驱动板619与所述七号直线轴承602连接。
在所述的六号纵向驱动组件和所述六号横向驱动组件的带动下，所述双轴气缸618及仿形电磁吸盘617能做纵向运动和横向运动。
如图9和图10所示，所述底板承载台7上设有若干个与所述连接件相配的槽位71，所述槽位71为台阶孔，其上放置有所述底板10，与所述底板承载台7的所述槽位71对应位置的所述支撑平台1上设有成型孔11。
如图1所示，所述立柱承载台8放置有若干所述立柱9。
使用方法
上述连接件自动焊接码放一体化装置的使用方法，包括以下步骤：
第一步，在所述纵向驱动部件2和所述横向驱动部件3的带动下，所述抓取部件4运动到所述立柱承载台8上方，通过所述手爪401抓取一根所述立柱承载台8上的所述立柱9，并将所述立柱9放置在所述底板承载台7上的所述底板10的相应位置。
第二步，在所述六号横向驱动组件和所述六号纵向驱动组件的带动下，所述双轴气缸618及所述仿形电磁吸盘617运动至所述底板10的下方，所述双轴气缸618伸出，所述仿形电磁吸盘617得电，将所述底板10和所述立柱9顶起并吸附在所述仿形电磁吸盘617上。
第三步，在所述纵向驱动部件2和所述横向驱动部件3的带动下，所述焊接部件5运动至顶起的所述底板10和所述立柱9连接处，并同时所述舵机506转动角度，使所述焊枪501将所述立柱9和所述底板10焊接形成连接件。
如图11所示，所述焊枪501将所述立柱9和所述底板10的焊缝一12、焊缝二13以及焊缝三14焊接，形成连接件整体。
第四步，完成焊接后，所述双轴气缸618缩回，所述仿形电磁吸盘617失电，将焊接后的连接件放入所述槽位71中，实现对连接件的码放。
以上仅为本发明的实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明 专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，凡采用等同替换或等效变换形成的技术方案，均属于本发明要求的保护范围。

Claims (8)

  1. 一种连接件自动焊接码放一体化装置，连接件包括底板(10)和立柱(9)，其特征在于：包括支撑平台(1)、纵向驱动部件(2)、横向驱动部件(3)、抓取部件(4)、焊接部件(5)、顶起部件(6)、底板承载台(7)和立柱承载台(8)；
    所述支撑平台(1)包括上层平台和下层平台，所述纵向驱动部件(2)安装在所述支撑平台(1)的上层平台上，所述横向驱动部件(3)安装在所述纵向驱动部件(2)上，所述纵向驱动部件(2)能够带动所述横向驱动部件(3)做纵向运动，所述抓取部件(4)和所述焊接部件(5)均安装在所述横向驱动部件(3)上，所述横向驱动部件(3)能够带动所述抓取部件(4)和所述焊接部件(5)做横向运动，所述底板承载台(7)和所述立柱承载台(8)均安置在所述支撑平台(1)的上层平台上，所述底板承载台(7)用于承载所述底板(10)，所述立柱承载台(8)用于承载所述立柱(9)，所述顶起部件(6)安装在所述支撑平台(1)的下层平台上，位于所述底板支撑平台(7)下方；
    所述纵向驱动部件(2)包括两平行设置在所述支撑平台(1)上的二号左直线模组和二号右直线模组、一号换向器(206)、一号传动轴(208)、T型换向器(209)、纵向电机(210)、二号传动轴(211)、二号换向器(212)，所述二号左直线模组和所述二号右直线模组的结构相同，均包括底座(201)、纵向导轨(202)、纵向滑块(203)、纵向法兰式螺母(204)和纵向丝杠(205)，所述纵向导轨(202)和所述纵向丝杠(205)平行设置在所述底座(201)上，所述纵向法兰式螺母(204)安装在所述纵向丝杠(205)上，所述纵向滑块(203)滑动安装在所述纵向导轨(202)上，所述二号左直线模组的所述纵向丝杠(205)与所述一号换向器(206)的输出端传动连接，所述一号换向器(206)的输入端通过所述一号传动轴(208)与所述T型换向器(209)的一输出端传动连接，所述二号右直线模组的所述纵向丝杠(205)与所述二号换向器(212)的输出端传动连接，所述二号换向器(212)的输入端通过所述二号传动轴(211)与所述T型换向器(209)的另一输出端传动连接，所述T型换向器(209)的输入端与所述纵向电机(210)传动连接；
    所述横向驱动部件(3)包括安装在所述纵向驱动部件(2)的所述纵向法兰式螺母(204)上的立式支撑架(301)，所述立式支撑架(301)上安装有与所述纵向丝杠(205)垂直的三号丝杠(304)，所述三号丝杠(304)的输入端传动连接有三号电机(302)
    Figure PCTCN2022083378-appb-100001
    ，所述三号丝杠(304)上安装有三号螺母(307)，所述三号螺母(307)上安装有与所述支撑平台(1)的所述上层平台相垂直的横向驱动板(305)；
    所述抓取部件(4)包括安装在所述横向驱动板(305)上与所述支撑平台(1)的上层 平台相垂直的四号丝杠(406)，所述四号丝杠(406)的输入端传动连接有四号电机(405)，所述四号丝杠(406)上传动安装有四号驱动板(403)，所述四号驱动板(403)上安装有与所述四号丝杠(406)相平行的夹紧气缸(402)，所述夹紧气缸(402)的运动端安装有随所述夹紧气缸(402)的伸出而张开、缩回而闭合的手爪(401)；
    所述焊接部件(5)包括安装在所述横向驱动板(305)上与所述支撑平台(1)的上层平台相垂直的五号丝杠(505)，所述五号丝杠(505)的输入端传动连接有五号电机(504)，所述五号丝杠(505)传动安装有五号驱动板(502)，所述五号驱动板(502)上安装有舵机(506)和可转动焊枪(501)，所述舵机(506)的输出轴上连接有摆动臂(507)，所述摆动臂(507)的另一端与所述可转动焊枪(501)连接；
    所述顶起部件(6)包括安装在所述支撑平台(1)的下层平台的安装板(601)，所述安装板(601)上安装有六号横向驱动组件，所述六号横向驱动组件上安装有六号纵向驱动组件，所述六号纵向驱动组件上安装有双轴气缸(618)，所述双轴气缸(618)与所述支撑平台(1)的上层平台相垂直，在其末端安装有仿形电磁吸盘(617)，所述六号横向驱动组件包括平行安装在所述安装板(601)上的六号左直线模组和六号右直线模组，所述六号左直线模组和所述六号右直线模组结构相同，均包括六号底座(604)，所述六号底座(604)上安装有六号丝杠(603)，所述六号丝杠(603)上安装有六号法兰式螺母(602)，所述六号左直线模组的所述六号丝杠(603)的输入端传动连接有六号换向器(611)，所述六号右直线模组的所述六号丝杠(603)的输入端传动连接有七号换向器(616)，所述六号换向器(611)的另一端通过六号传动轴(612)与六号T型换向器(613)传动连接，所述七号换向器(616)通过七号传动轴(615)与所述六号T型换向器(613)的另一端传动连接，所述六号T型换向器(613)的输入端传动连接有七号电机(614)，所述六号纵向驱动组件包括安装在所述六号法兰式螺母(602)上的六号驱动板(608)，所述六号驱动板(608)上安装有与所述六号丝杠(603)相垂直的七号丝杠(610)，所述七号丝杠(610)的输入端传动连接有六号电机(607)，所述七号丝杠(610)上装有七号法兰式螺母(621)，所述七号法兰式螺母(621)上安装有七号驱动板(619)，所述七号驱动板(619)上安装有所述双轴气缸(618)；
    所述底板承载台(7)上设有若干个与所述连接件相配的槽位(71)，所述槽位(71)为台阶孔，其上放置有所述底板(10)，与所述底板承载台(7)的所述槽位(71)对应位置的所述支撑平台(1)上设有成型孔(11)；
    所述立柱承载台(8)放置有若干所述立柱(9)。
  2. 如权利要求1所述的连接件自动焊接码放一体化装置，其特征在于：所述纵向驱动 部件(2)的所述二号左直线模组和所述二号右直线模组中的所述纵向导轨(202)均为两个，两个所述纵向导轨(202)平行布置在所述纵向丝杠(205)两侧，所述纵向滑块(203)滑动安装在两所述纵向导轨(202)上。
  3. 如权利要求1所述的连接件自动焊接码放一体化装置，其特征在于：所述横向驱动部件(3)平行设置在所述三号丝杠(304)两侧的两个三号光杠(303)，所述三号光杠(303)上安装有三号直线轴承(306)，所述三号直线轴承(306)与所述横向驱动板(305)连接。
  4. 如权利要求1所述的连接件自动焊接码放一体化装置，其特征在于：所述横向驱动部件(3)的所述立式支撑架(301)的底部两端设有法兰(301.1)，两端的所述法兰(301.1)分别与所述二号左直线模组和所述二号右直线模组的所述纵向法兰式螺母(204)连接。
  5. 如权利要求1所述的连接件自动焊接码放一体化装置，其特征在于：所述抓取部件(4)的所述四号丝杠(406)的两侧平行设置有两根四号光杠(404)，所述四号光杠(404)上滑动安装有四号直线轴承，所述四号丝杠(406)上安装有四号螺母，所述四号驱动板(403)与所述四号直线轴承和所述四号螺母连接，所述四号丝杠(406)通过所述四号螺母驱动所述四号驱动板(403)沿所述四号丝杠(406)运动。
  6. 如权利要求1所述的连接件自动焊接码放一体化装置，其特征在于：所述焊接部件(5)的所述五号丝杠(505)两侧平行设置有两根五号光杠(503)，所述五号光杠(503)上安装有五号直线轴承，所述五号丝杠(505)上安装有五号螺母，所述五号驱动板(502)与所述五号螺母以及所述五号轴承连接，所述五号丝杠(505)通过所述五号螺母驱动所述五号驱动板(502)。
  7. 如权利要求1所述的连接件自动焊接码放一体化装置，其特征在于：所述六号左直线模组和所述六号右直线模组的所述六号丝杠(603)的两侧均平行设有两根六号导轨(605)，所述六号导轨(605)上设有六号滑块(606)，所述六号驱动板(608)包括左右两块板，每块板的底部设有安装法兰，通过安装法兰分别与所述六号左直线模组和所述六号右直线模组的所述六号法兰式螺母(602)连接，所述七号丝杠(610)的两侧平行设有两根七号光杠(609)，所述七号丝杠(610)两端通过带座轴承安装在所述六号驱动板(608)的左右两块板上，所述七号光杠(609)两端通过T型光杠安装座安装在所述六号驱动板(608)的左右两块板上，所述七号光杠(609)上安装有七号直线轴承(620)，所述七号驱动板(619)与所述七号直线轴承(602)连接。
  8. 一种如权利要求1至7任意一项所述的连接件自动焊接码放一体化装置的使用方法，其特征在于，包括以下步骤：
    第一步，在所述纵向驱动部件(2)和所述横向驱动部件(3)的带动下，所述抓取部件(4)运动到所述立柱承载台(8)上方，通过所述手爪(401)抓取一根所述立柱承载台(8)上的所述立柱(9)，并将所述立柱(9)放置在所述底板承载台(7)上的所述底板(10)的相应位置；
    第二步，在所述六号横向驱动组件和所述六号纵向驱动组件的带动下，所述双轴气缸(618)及所述仿形电磁吸盘(617)运动至所述底板(10)的下方，所述双轴气缸(618)伸出，所述仿形电磁吸盘(617)得电，将所述底板(10)和所述立柱(9)顶起并吸附在所述仿形电磁吸盘(617)上；
    第三步，在所述纵向驱动部件(2)和所述横向驱动部件(3)的带动下，所述焊接部件(5)运动至顶起的所述底板(10)和所述立柱(9)连接处，并同时所述舵机(506)转动角度，使所述焊枪(501)将所述立柱(9)和所述底板(10)焊接形成连接件；
    第四步，完成焊接后，所述双轴气缸(618)缩回，所述仿形电磁吸盘(617)失电，将焊接后的连接件放入所述槽位(71)中，实现对连接件的码放。
PCT/CN2022/083378 2021-11-19 2022-03-28 一种连接件自动焊接码放一体化装置及其使用方法 WO2023087596A1 (zh)

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