WO2023035483A1 - 一种直插式晶振自动裁切焊接设备 - Google Patents
一种直插式晶振自动裁切焊接设备 Download PDFInfo
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- WO2023035483A1 WO2023035483A1 PCT/CN2021/139842 CN2021139842W WO2023035483A1 WO 2023035483 A1 WO2023035483 A1 WO 2023035483A1 CN 2021139842 W CN2021139842 W CN 2021139842W WO 2023035483 A1 WO2023035483 A1 WO 2023035483A1
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- WIPO (PCT)
- Prior art keywords
- cylinder
- feeding
- frame
- slide rail
- finished product
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- 239000013078 crystal Substances 0.000 title claims abstract description 101
- 238000005520 cutting process Methods 0.000 title claims abstract description 80
- 238000005476 soldering Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 158
- 239000000463 material Substances 0.000 claims abstract description 126
- 238000009826 distribution Methods 0.000 claims abstract description 41
- 238000000926 separation method Methods 0.000 claims abstract description 16
- 238000003466 welding Methods 0.000 claims description 78
- 238000012546 transfer Methods 0.000 claims description 62
- 238000007667 floating Methods 0.000 claims description 29
- 238000009434 installation Methods 0.000 claims description 27
- 239000002994 raw material Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000011084 recovery Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 208000029277 split foot Diseases 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 13
- 238000004458 analytical method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Definitions
- the invention relates to the technical field of crystal oscillator processing, in particular to an in-line crystal oscillator automatic cutting and welding equipment.
- Quartz crystal oscillator is a resonant device made of the piezoelectric effect of quartz crystal, commonly known as crystal oscillator, which is a crystal resonant element that can replace the LC resonant circuit. It plays a role in generating and stabilizing the oscillation frequency in the oscillating circuit , widely used in various types of electronic products, is an indispensable electronic device in consumer electronics, network, automobile, wireless communication and other fields.
- the packaging of the crystal oscillator is roughly divided into two types: patch type and in-line type. Compared with the patch type crystal oscillator, the in-line crystal oscillator is more cost-effective and consumes less power. Crystal oscillators are more widely used and occupy an important proportion in the crystal oscillator market.
- the soldering of in-line crystal oscillators in printed circuit boards mainly relies on manual plug-in. With the rise of automatic plug-in and automatic soldering technologies, direct The welding of plug-in crystal oscillators is gradually automated.
- the crystal oscillator needs to be uniformly pre-processed.
- the pins of the in-line crystal oscillator need to be separated at a certain angle and cut to a fixed length, and finally welded to the soldering bar of a fixed size and shape.
- the traditional way is for the workers to screen out the crystal oscillator, use a special switch knife to cut off the pins, and finally use the image magnification equipment to perform manual welding.
- the traditional way requires a higher level of proficiency and concentration of workers. Requirements, it is difficult to guarantee the processing quality, while limiting the production efficiency.
- the present invention aims to solve the existing technical problems by providing an automatic cutting and welding equipment for in-line crystal oscillators, which can realize automatic cutting and welding of in-line crystal oscillators, ensure processing quality and production efficiency, and have high-efficiency and stable effects .
- the invention discloses an in-line crystal oscillator automatic cutting and welding equipment, which includes a frame, and is characterized in that: the upper surface of the frame is provided with a crystal oscillator feeding mechanism, a material distributing mechanism located on the left side of the crystal oscillator feeding mechanism, and a distributing mechanism located on the left side of the crystal oscillator feeding mechanism.
- the upper surface of the frame is provided with a material shifting mechanism corresponding to the position of the corner mechanism, the position of the leg separation mechanism and the position of the cutting mechanism;
- the front side of the welding mechanism is provided with a shifting mechanism Mechanism;
- the front and rear sides of the displacement mechanism are respectively provided with a finished product feeding mechanism and a finished product unloading mechanism;
- the frame is provided with a first camera above the distribution mechanism, a second camera above the corner mechanism, and a second camera above the corner mechanism.
- the upper surface of the frame is provided with an industrial touch screen.
- the distributing mechanism includes a distributing tray arranged above the frame; a distributing motor coaxial with the distributing tray is provided in the frame, and the motor of the distributing motor passes through the frame axially and is connected to the distributing motor.
- the crystal oscillator feeding mechanism includes an upper material tube fixing frame located on the upper surface of the frame; an upper material tube is provided on the upper material tube fixing frame; the left end of the upper material tube is inclined toward the top of the distribution tray; A feeding motor coaxial with the feeding drum is arranged in the charging drum fixing frame, and the motor shaft end of the feeding motor is connected with the feeding drum; the inner wall of the feeding drum is provided with a spiral groove; the A feeding ramp is arranged above the material distribution tray, and the upper end of the feeding ramp is inclined towards the direction of the feeding barrel; the feeding ramp is connected to the fixing frame of the feeding barrel through a number of evenly distributed support rods.
- the sorting mechanism includes a first linear slide on the left rear side of the upper surface of the frame; the slider of the first linear slide is provided with a second linear slide, and the second linear slide is connected to the The first linear slides are perpendicular to each other; the slider of the second linear slide is provided with a third linear slide; the slide on the third linear slide is provided with a first motor; The lower end of the motor shaft of the motor is connected to a sorting suction head through a flange, and the position of the sorting suction head corresponds to the position of the distribution tray.
- the corner mechanism includes a second motor arranged on the rear side of the material distribution tray; the right end of the motor shaft of the second motor is connected to an electric gripper through a flange; A sub-foot seat; the front part of the upper surface of the sub-foot seat is provided with a sub-foot platform, and the rear part of the upper surface of the sub-foot seat is provided with a sub-foot mounting plate; the front side wall of the sub-foot mounting plate is provided with a first slide rail; The first slide rail is provided with a split-leg connecting block matching it; the upper end of the split-leg mounting plate is provided with a first cylinder; the lower end of the piston rod of the first cylinder is connected to the split-leg connecting block through a first floating joint. connection; the lower surface of the sub-pin connection block is provided with a sub-pin installation block; the sub-pin installation block is provided with a sub-pin located below it; Matching foot positioning slots.
- the foot cutting mechanism includes a foot cutting seat located on the right side of the foot support; a foot cutting table is provided on the upper surface of the foot cutting seat; a shaft hole is provided on the foot cutting table; There is a matching cutter shaft; the cutter shaft goes out to the left outside the shaft hole and is provided with a rocker, and the right end of the cutter shaft goes out to the right outside the shaft hole and is provided with a cutter; the cutting foot There is a white steel sheet on the front side of the cutting knife on the right side wall of the platform; a step is provided on the front of the cutting platform; a positioning groove corresponding to the position of the white steel sheet is provided on the step;
- the upper surface of the rear part of the foot seat is provided with a second cylinder frame; the second cylinder frame is provided with a matched second cylinder; the front end of the piston rod of the second cylinder is hinged to the rocker through a hinge.
- the material shifting mechanism includes a material shifting fixed plate arranged on the upper surface of the frame, and a second slide rail is provided on the upper surface of the material shifting fixed plate;
- the material shifting mounting plate; the left part of the upper surface of the moving material fixing plate is provided with a third cylinder; the right end of the piston rod of the third cylinder is connected with the moving material mounting plate through the second floating joint; the rear side of the moving material mounting plate
- the side wall is provided with a third slide rail, a fourth slide rail, and a fifth slide rail in sequence from right to left; the material shifting mounting plate is provided with a fourth cylinder directly above the third slide rail, and a fourth cylinder located on the fourth slide rail.
- the welding mechanism includes a welding mounting plate arranged on the upper surface of the frame; the left side wall of the welding mounting plate is provided with a sixth slide rail; the sixth slide rail is provided with a matching welding connection block;
- the seventh cylinder is arranged on the top of the welding mounting plate; the lower end of the piston rod of the seventh cylinder is connected with the welding connection block through the sixth floating joint; the left side wall of the welding connection block is provided with an insulating block; the insulating block
- An electrode holder is arranged on the left side wall; an electrode rod is arranged on the electrode holder.
- the displacement mechanism includes a fourth linear slide on the upper surface of the frame, the fourth linear slide is located on the left side of the welding mounting plate; the slider of the fourth linear slide is provided with an insulating platform; the insulation A soldering platform and a raw material platform are arranged on the upper surface of the platform.
- the finished product feeding mechanism includes a seventh slide rail located on the rear side of the upper surface of the right part of the frame; the rear side of the seventh slide rail is provided with an eighth cylinder frame; the eighth cylinder frame is provided with a matching The eighth cylinder; the seventh slide rail is provided with a matching finished product loading installation plate; the left end of the piston rod of the eighth cylinder is connected with the finished product feeding installation plate through the seventh floating joint; the finished product The left side wall of the feeding installation plate is provided with an eighth slide rail; the eighth slide rail is provided with a matching finished product feeding connection block; the left side wall of the finished product feeding installation plate is provided with an eighth The ninth cylinder on the rear side of the slide rail; the lower end of the piston rod of the ninth cylinder is connected to the finished product feeding connection block through the eighth floating joint; the left side wall of the finished product feeding connection block is provided with a feeding suction head Mounting block; the lower surface of the feeding suction head mounting block is provided with a number of uniformly distributed feeding suction heads; the finished product unloading mechanism includes
- the in-line crystal oscillator automatic cutting and welding equipment adopting the structure of the present invention can not only complete the cutting and welding of the crystal oscillator, but also complete the loading of the crystal oscillator and the unloading of the finished product.
- the entire processing process Realize full automation, without manual operations such as manual screening of product vibration, use of knife to cut off pins, manual welding, etc., avoiding the situation that manual operations affect the processing quality, and ensuring the processing quality to the greatest extent.
- the fully automatic processing method can always Maintain high productivity.
- Fig. 1 is a structural schematic diagram of an angle of the in-line crystal oscillator automatic cutting and welding equipment of the present invention
- Fig. 2 is an enlarged view of part A of Fig. 1;
- Fig. 3 is a structural schematic diagram of another angle of the in-line crystal oscillator automatic cutting and welding equipment of the present invention.
- Fig. 4 is a top view of the in-line crystal oscillator automatic cutting and welding equipment of the present invention.
- Fig. 5 is a structural schematic diagram of a crystal oscillator feeding mechanism, a material distributing mechanism and a sorting mechanism
- Fig. 6 is a schematic structural view of the corner mechanism, the foot separation mechanism, the foot cutting mechanism and the material transfer mechanism;
- Fig. 7 is a schematic structural view of the material shifting mechanism
- Fig. 8 is a schematic structural view of the corner mechanism, the foot separation mechanism and the foot cutting mechanism
- Fig. 9 is a structural schematic view of the welding mechanism, the shifting mechanism, the finished product feeding mechanism and the finished product unloading mechanism.
- the present invention provides an in-line crystal oscillator automatic cutting and welding equipment, including a frame 100, the upper surface of the frame 100 is provided with a crystal oscillator feeding mechanism 300, located on the left side of the crystal oscillator feeding mechanism 300
- the material shifting mechanism 900 corresponding to the position of the foot cutting mechanism 800; the front side of the welding mechanism 1000 is provided with a shifting mechanism 1300; Mechanism 1200;
- the frame 100 is provided with a first camera 501 above the distribution mechanism 400, a second camera 601 above the corner mechanism 600, and a third camera 1001 above the shift mechanism
- the material distribution mechanism 400 includes a material distribution tray 401 located above the frame 100; a material distribution motor coaxial with the material distribution tray 401 is provided in the frame 100, and the motor of the material distribution motor axially passes through the machine.
- the frame 100 is also connected to the center of the lower surface of the distribution tray 401; the bottom of the distribution tray 401 is provided with a number of hoppers 402 evenly distributed in the circumference; the outer edge of the distribution tray 401 is provided with an annular recycling tank 403; The bottom of the recovery tank 403 is provided with a number of perforations 404 corresponding to the positions of the hopper 402 ; the first camera 501 is located above the distribution tray 401 .
- the crystal oscillator feeding mechanism 300 includes an upper material cylinder fixing frame 303 located on the upper surface of the frame 100; the upper material cylinder fixing frame 303 is provided with an upper material cylinder 301; the left end of the upper material cylinder 301 faces the distribution tray The top of 401 is inclined; the feeding cylinder fixed frame 303 is provided with a feeding motor coaxial with the feeding cylinder 301, and the motor shaft end of the feeding motor is connected with the feeding cylinder 301; the inner wall of the feeding cylinder 301 A helical spiral groove 304 is provided; a feeding ramp 302 is arranged above the distribution tray 401, and the upper end of the feeding ramp 302 is inclined toward the direction of the feeding barrel 301; the feeding ramp 302 and the feeding barrel The fixing frames 303 are connected by several evenly distributed support rods 305 .
- the sorting mechanism 500 includes a first linear slide 502 arranged on the left rear side of the upper surface of the frame 100; the slider of the first linear slide 502 is provided with a second linear slide 503; Two linear slides 503 and the first linear slide 502 are perpendicular to each other; the slide block of the second linear slide 503 is provided with a third linear slide 504; the slide block on the third linear slide 504 A first motor 505 is provided; the lower end of the motor shaft of the first motor 505 is connected to a sorting suction head 506 through a flange, and the position of the sorting suction head 506 corresponds to the position of the material distribution tray 401 .
- the corner mechanism 600 includes a second motor 602 located on the rear side of the material distribution tray 401; the right end of the motor shaft of the second motor 602 is connected to an electric gripper 603 through a flange;
- the front side wall of the plate 702 is provided with a first slide rail 703; the first slide rail 703 is provided with a split-leg connecting block 704 matching it; the upper end of the split-leg mounting plate 702 is provided with a first cylinder 706;
- the lower end of the piston rod of the first cylinder 706 is connected with the sub-pin connection block 704 through the first floating joint 705;
- the sub-pin connection block 704 lower surface is provided with a sub-pin
- the foot cutting mechanism 800 includes a foot cutting base 809 located on the right side of the foot base 710; the upper surface of the foot cutting base 809 is provided with a foot cutting platform 801; the foot cutting platform 801 is provided with a shaft hole 810 ;
- the shaft hole 810 is provided with a matching cutter shaft 804; the cutter shaft 804 goes out to the outside of the shaft hole 810 to the left and is provided with a rocking bar 805, and the right end of the cutter shaft 804 goes out to the right
- a cutting knife 802 is arranged outside the shaft hole 810; a white steel sheet 803 positioned at the front side of the cutting knife is provided on the right side wall of the cutting platform; a step 811 is provided at the front of the cutting platform 801; the step 811 There is a cutting foot positioning groove 808 corresponding to the position of the white steel sheet 803; the upper surface of the rear part of the cutting foot seat 809 is provided with a second cylinder frame 812; the second cylinder frame 812 is provided with a
- the material shifting mechanism 900 includes a material shifting fixed plate 901 arranged on the upper surface of the frame 100, the upper end of the material shifting fixed plate 901 is provided with a second slide rail 902;
- the third cylinder 905 is provided on the upper left side of the upper end surface of the material shifting fixed plate 901;
- the right end of the piston rod of the third cylinder 905 is installed with the material shifting through the second floating joint
- the plates 903 are connected;
- the rear side wall of the material shifting installation plate 903 is provided with a third slide rail 906, a fourth slide rail 911, and a fifth slide rail 916 from right to left;
- the third slide rail 906 There is a first material transfer connection block 907 that matches it; the second material transfer connection block 9
- the welding mechanism 1000 includes a welding mounting plate 1002 arranged on the upper surface of the frame 100; the left side wall of the welding mounting plate 1002 is provided with a sixth slide rail 1003; the sixth slide rail 1003 is provided with a matching The welding connection block 1004; the welding mounting plate 1002 upper end is provided with the seventh cylinder 1008; the piston rod lower end of the seventh cylinder 1008 is connected with the welding connection block 1004 through the sixth floating joint 1007; the welding connection block 1004 An insulating block 1009 is arranged on the left side wall; an electrode holder 1005 is arranged on the left side wall of the insulating block 1009; an electrode rod 1006 is arranged on the electrode holder 1005 .
- the displacement mechanism 1300 includes a fourth linear slide 1301 located on the upper surface of the frame 100, the fourth linear slide 1301 is located on the left side of the welding mounting plate 1002; the slider of the fourth linear slide 1301 is provided with a Insulation platform 1302 ; a soldering platform 1303 and a raw material platform 1304 are provided on the upper surface of the insulation platform 1302 .
- the finished product feeding mechanism 1100 includes a seventh slide rail 1101 located on the rear side of the upper surface of the right part of the frame 100; the rear side of the seventh slide rail 1101 is provided with an eighth cylinder frame 1111; the eighth cylinder frame 1111 There is an eighth cylinder 1103 that matches it; the seventh slide rail 1101 is provided with a finished product feeding installation plate 1102 that matches it; the left end of the piston rod of the eighth cylinder 1103 is connected with the seventh floating joint 1104
- the finished product feeding mounting plate 1102 is connected; the left side wall of the finished product feeding mounting plate 1102 is provided with an eighth slide rail 1105; the eighth slide rail 1105 is provided with a matching finished product feeding connecting block 1106;
- the left side wall of the finished product feeding installation plate 1102 is provided with a ninth cylinder 1110 located on the rear side of the eighth slide rail 1105; the lower end of the piston rod of the ninth cylinder 1110 is connected to the finished product feeding connection block through the eighth floating joint 1107 1106 are connected; the finished product feeding connection block 1
- the using method of the present invention is as follows:
- the device also includes an analysis computer connected to the first camera 501 , the second camera 601 and the third camera 1001 for image data analysis.
- the crystal oscillator is stored in the feeding cylinder 301 of the crystal oscillator feeding mechanism 300.
- the inner wall of the feeding cylinder 301 is provided with a spiral groove 304.
- the feeding motor can drive the feeding cylinder 301 through its own motor shaft.
- the crystal oscillator will rise in batches along the barrel wall and fall on the feeding ramp 302 below the feeding barrel 301, and the crystal will eventually follow the inclined track of the feeding ramp 302 Randomly sprinkle in the center of the distribution tray 401.
- the distributing tray 401 is driven by the distributing motor to rotate periodically positive and negative within a certain angle range, and the crystal oscillator diffuses to the surroundings under the action of centrifugal force, so as to achieve the effect of dispersing the crystal oscillator.
- the crystal oscillators that reach the edge will fall into the annular recovery tank 403 , and finally fall into the hopper 402 through the perforation 404 to complete the recovery of the crystal oscillators.
- the frame 100 is provided with a sorting mechanism 500, the first linear slide 502 of the sorting mechanism 500 can realize the left and right movement of the sorting suction head 506, and the second linear slide 503 can realize the forward and backward movement of the sorting suction head 506 , the third linear slide 504 can realize the up and down movement of the sorting tip 506, thereby forming a three-axis mechanical arm, so that the sorting tip 506 can move in a certain three-dimensional space, and the sorting tip 506 can move in the first
- the motor shaft of a motor 505 is driven to rotate around the vertical axis, and the first camera 501 is arranged above the material distribution tray 401.
- the first camera 501 can obtain image data on the upper surface of the material distribution tray and transmit the image data to the analysis computer.
- the analysis computer obtains the position and attitude information of each crystal oscillator through image processing, and the first linear slide 502, the second linear slide 503 and the third linear slide 504 drive the sorting suction head 506 to move to the corresponding position of a certain crystal oscillator, Then the sorting suction head 506 absorbs the crystal oscillator, and the first motor 505 drives the sorting suction head 506 to rotate, thereby adjusting the state of the crystal oscillator.
- the sorting suction head 506 After the sorting suction head 506 absorbs the crystal oscillator, the first linear slide 502 and the second linear slide The table 503 and the third linear slide table 504 will transfer the crystal oscillator picked up by the sorting suction head 506 to the rotation angle mechanism 600 .
- the electric gripper 603 can rotate around the horizontal axis.
- the sorting mechanism 500 transfers the screened crystal oscillator to a certain position at the front end of the electric gripper 603, the electric gripper 603 closes and grips the Sorting the crystal oscillator picked up by the suction head 506.
- the sorting suction head 506 releases the crystal oscillator and returns to its position.
- the second camera 601 above the corner mechanism 600 obtains the image information of the crystal oscillator held by the electric gripper 603 and transmits the image data to Analyzing the computer, the analyzing computer obtains the attitude information of the crystal oscillator clamped by the electric gripper 603 through image processing.
- the second motor 602 drives the electric gripper 603 to rotate and make the two pins of the clamped crystal oscillator in a horizontal position.
- the material shifting mounting plate 903 can move horizontally along the track of the second slide rail 902.
- the third sliding rail 906 the Four slide rails 911, fifth slide rail 916, driven by the piston rod of the fourth cylinder 909, the first material transfer suction head 910 arranged on the first material transfer connecting block 907 can follow the track of the third slide rail 906
- the second material transfer suction head 915 located on the second material transfer connection block 912 can move up and down along the track of the fourth slide rail 911, and move up and down in the sixth cylinder 919
- the third material transfer suction head 920 located on the third material transfer connection block 917 can move up and down along the track of the fifth slide rail 916.
- the third cylinder 905 When the third cylinder 905 returns, the third material transfer The suction head 920 stays above the electric gripper 603. At this time, the sixth cylinder 919 drives the third material transfer connecting block 917 to move down, and the third material transfer suction head 920 falls to the place where the electric gripper 603 clamps the crystal oscillator, and the crystal oscillator is adjusted. suction, while the electric jaw 603 releases the crystal oscillator, and when the sixth cylinder 919 returns, the third cylinder 905 pushes the material transfer mounting plate 903 out through its own piston rod, and the crystal oscillator is moved to the top of the leg separation mechanism 700 at this time.
- the third material-moving suction head 920 When the sixth cylinder 919 drives the third material-moving suction head 920 to fall, the third material-moving suction head 920 will bring the crystal oscillator down to the position of the separate foot positioning groove 709, and the size of the separate foot positioning groove 709 is just suitable for the outer surface of the crystal oscillator.
- the leg separation mechanism 700 is located on the first slide rail 703, driven by the piston rod of the first cylinder 706, the separation leg connection block 704 can move up and down along the track of the first slide rail 703, when the separation leg connection block 704 When moving down, the sub-pin connection block 704 drives the sub-pin 708 to fall and pass through the middle position of the roots of the two pins of the crystal oscillator.
- the two pins are separated by a certain angle by the sub-pin 708, and then the first cylinder 706
- the return drives the sub-pin 708 to rise
- the third material transfer suction head 920 releases the crystal oscillator
- the crystal oscillator is fixed in the separation pin positioning groove 709
- the sixth cylinder 919 returns and drives the third material transfer suction head 920 to rise
- the cylinder 905 returns to the position and drives the second material transfer suction head 915 to move to the top of the separate foot positioning groove 709, and then the fifth cylinder 914 drives the second material transfer suction head 915 to fall, and after the second material transfer suction head 915 absorbs the crystal oscillator, the fifth The cylinder 914 returns, so that the second material transfer suction head 915 rises with the crystal oscillator, and finally moves above the foot-cutting mechanism 800 in translation under the push of the third cylinder 905 .
- the fifth cylinder 914 drives the second material transfer suction head 915 to move down
- the second material transfer suction head 915 falls into the cutting foot positioning groove 808 with the crystal oscillator, and makes the two pins of the crystal oscillator rest on the white steel sheet 803
- the rocker 805 hinged with the joint 806 swings downward
- the rocker 805 drives the cutter shaft 804 to rotate
- the right end of the cutter shaft 804 is provided with a cutter 802
- the cutting knife 802 swings downward thereupon, forms a cutting surface with the white steel sheet 803 to cut off the pins of a certain length of the crystal oscillator
- the second cylinder 807 returns to the position and drives the cutting knife 802 to rise
- the head 915 releases the crystal oscillator, and the crystal oscillator is fixed on the cutting foot positioning groove 808, then the fifth cylinder 914 returns and drives the second material transfer suction head 915 to rise, and the third
- the first material transfer suction head 910, the second material transfer suction head 915, and the third material transfer suction head 920 are equidistantly arranged, and the positions of the corner mechanism 600, the foot separation mechanism 700, and the foot cutting mechanism 8000 are also equidistantly arranged, so that The first material transfer suction head, the second material transfer suction head 915 and the third material transfer suction head 920 can work at the same time at the same time, realizing streamlined processing and production.
- the eighth cylinder 1103 can drive the finished product feeding mounting plate 1102 to move horizontally along the track of the seventh slide rail 1101, and the ninth cylinder 1110 can drive the finished product feeding connecting block 1106 to move up and down along the track of the eighth slide rail, so the eighth The cylinder 1103 can realize the horizontal movement of the feeding suction head 1109, the ninth cylinder 1110 can realize the up and down movement of the feeding suction head 1109, and as the piston rod of the eighth cylinder 1103 is pushed out, it can drive the feeding suction head 1109 to move to the raw material table Above 1304, as the piston rod of the ninth cylinder 1110 is pressed down, it can drive the feeding suction head 1109 to fall.
- the feeding suction head 1109 absorbs the raw material welding strip, and then the ninth cylinder 1110 returns and drives the feeding suction head 1109 Ascending, the eighth cylinder 1103 returns to the position and drives the feeding suction head 1109 to move to the top of the soldering platform, and the ninth cylinder 1110 presses down on the feeding suction head 1109 to place the raw material welding rod on the soldering table 1303 .
- the piston rod of the seventh cylinder 1008 is connected with the welding connection block 1004, and the left side wall of the welding connection block 1004 is provided with an insulating block 1009, and the insulating block 1009
- the left side wall is provided with an electrode fixture 1005, and the electrode fixture 1005 is provided with an electrode rod 1006, so driven by the piston rod of the seventh cylinder 1008, the electrode rod 1006 can move up and down along the track of the sixth slide rail 1003.
- the piston rod of the seventh cylinder 1008 will push the electrode rod 1006 down, and squeeze the pins of the crystal oscillator after cutting , the pin is squeezed by the electrode rod 1006 and contacts the raw material welding strip, the electrode fixture 1005 and the welding platform 1303 are respectively connected to the two poles of the electric welding machine, and a current path is formed after power-on, and the contact point between the pin and the raw material welding strip generates high temperature, thereby completing welding.
- the fourth linear slide 1301 can move the finished welding strips that have been welded to the bottom of the third camera 1001, and the third camera 1001 will obtain the image information of the finished welding strips and transmit the image data to the analysis computer, and the analysis computer will judge through image processing Whether the finished crystal oscillator bar is welded qualified, record the data and prompt the operator on the industrial control touch screen 200, the piston rod of the tenth cylinder 1203 returns and moves the blanking suction head 1210 to the top of the finished welding bar, and the piston rod of the eleventh cylinder 1208 goes down The pressure pushes the blanking suction head 1210 to fall and absorb the finished welding strip, then the piston rod of the eleventh cylinder 1208 returns, the piston rod of the tenth cylinder 1203 is pushed out, and the blanking suction head 1210 sucks the finished welding strip and moves to the finished product box 1211 When the material suction head 1210 releases the finished welding strip, the finished welding strip is put into the finished product box 1211 to complete the automatic collection of finished products.
- the present invention can not only complete the cutting and welding of the crystal oscillator by using various mechanisms, but also can complete the loading of the crystal oscillator and the unloading of the finished product.
- Manual operations such as pin removal and manual welding avoid the situation that manual operations affect the processing quality, and ensure the processing quality to the greatest extent.
- the fully automated processing method can always maintain high production efficiency.
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
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Abstract
一种直插式晶振自动裁切焊接设备，包括晶振上料机构（300）、位于晶振上料机构左侧的分料机构（400）、位于分料机构后侧的转角机构（600）、位于转角机构右侧的分脚机构（700）、位于分脚机构右侧的裁脚机构（800）、位于裁脚机构右侧的焊接机构（1000）；分料机构和转角机构之间设有用于筛选和转移晶振的分拣机构（500）；机架上表面设有与转角机构位置、分脚机构位置和裁脚机构位置皆相对应的移料机构（900）；焊接机构前侧设置有移位机构（1300）；移位机构前后两侧分别设置有成品上料机构（1100）和成品下料机构（1200）。直插式晶振自动裁切焊接设备能够实现直插式晶振的自动裁切与焊接，保证加工质量与生产效率，具有高效、稳定的效果。
Description
本发明涉及晶体振荡器加工技术领域，具体涉及一种直插式晶振自动裁切焊接设备。
石英晶体振荡器是一种由石英晶体的压电效应制成的谐振器件，俗称晶振，是一种可以取代LC谐振回路的晶体谐振元件，它在振荡回路中起到产生和稳定振荡频率的作用，广泛应用于各种类型的电子产品，是消费电子、网络、汽车、无线通讯等领域不可或缺的电子器件。
晶振的封装大致分为贴片式和直插式两种，相比于贴片式晶振，直插式晶振性价比更高，功耗更小，在对晶振体积要求不大的场合，直插式晶振的应用更加广泛，在晶振市场中占有重要比例，在传统的电子装配行业，印刷电路板中直插式晶振的焊接主要借助人工插件的方式，随着自动插件和自动焊接技术的兴起，直插式晶振的焊接逐步实现自动化。
但在印刷电路板上利用自动化设备焊接前需要对晶振进行统一的预处理加工，需要把直插式晶振的引脚分开一定角度并裁去固定长度，最后焊接到固定尺寸和形状的焊接条上完成统一封装，针对该加工过程，传统方式是由工人筛选出晶振，使用特制的闸刀裁去引脚，最后借助图像放大设备进行人工焊接，传统方式对工人的熟练度和专注度提出较高要求，难以保证加工质量，同时限制了生产效率。
发明内容
本发明要解决现有的技术问题是提供一种直插式晶振自动裁切焊接设备，它能够实现直插式晶振的自动裁切与焊接，保证加工质量与生产效率，具有高效、稳定的效果。
本发明解决上述技术问题采用的技术方案为：
本发明公开一种直插式晶振自动裁切焊接设备，包括机架，其特征在于：所述机架上表面设有晶振上料机构、位于晶振上料机构左侧的分料机构、位于分料机构后侧的转角机构、位于转角机构右侧的分脚机构、位于分脚机构右侧的裁脚机构、位于裁脚机构右侧的焊接机构；所述分料机构和转角机构之间设有用于筛选和转移晶振的分拣机构；所述机架上表面设有与转角机构位置、分脚机构位置和裁脚机构位置皆相对应的移料机构；所述焊接机构前侧设置有移位机构；所述移位机构前后两侧分别设置有成品上料机构和成品下料机构；所述机架上设有位于分料机构上方的第一相机、位于转角机构上方的第二相机、位于移位机构上方的第三相机；所述机架上表面设有一工控触摸屏。
所述分料机构包括设于机架上方的分料盘；所述机架内设有与分料盘同轴的分料电机，分料电机的电机轴向上穿出机架并连接于分料盘下表面中心；所述分料盘下方设有若干呈圆周均匀分布的料斗；所述分料盘外边沿设有一呈环形的回收槽；所述回收槽槽底设有若干与料斗位置相对应的穿孔；所述第一相机位于分料盘上方。
所述晶振上料机构包括设于机架上表面的上料筒固定架；所述上料筒固定架上设 有一上料筒；所述上料筒左端向着分料盘上方倾斜；所述上料筒固定架内设有与上料筒同轴的上料电机，上料电机的电机轴端部与上料筒相连接；所述上料筒内壁设有一呈螺旋状的螺旋槽；所述分料盘上方设有一上料斜坡板，上料斜坡板上端向着上料筒方向倾斜；所述上料斜坡板与上料筒固定架之间通过若干均匀分布的支撑杆相连接。
所述分拣机构包括设于机架上表面左部后侧的第一直线滑台；所述第一直线滑台的滑块上设有第二直线滑台，第二直线滑台与第一直线滑台互为垂直；所述第二直线滑台的滑块上设有第三直线滑台；所述第三直线滑台上的滑块设有第一电机；所述第一电机的电机轴下端通过法兰盘连接有一分拣吸头，分拣吸头位置与分料盘位置相对应。
所述转角机构包括设于分料盘后侧的第二电机；所述第二电机的电机轴右端通过法兰盘连接有一电动夹爪；所述分脚机构包括设于电动夹爪右侧的分脚座；所述分脚座上表面前部设有一分脚台，分脚座上表面后部设有一分脚安装板；所述分脚安装板前侧侧壁设有第一滑轨；所述第一滑轨上设有一与其相匹配的分脚连接块；所述分脚安装板上端设有第一气缸；所述第一气缸的活塞杆下端通过第一浮动接头与分脚连接块相连接；所述分脚连接块下表面设有一分脚针安装块；所述分脚针安装块上设有一位于其下方的分脚针；所述分脚台上表面设有与分脚针相匹配的分脚定位槽。
所述裁脚机构包括设于分脚座右侧的裁脚座；所述裁脚座上表面设有设有裁脚台；所述裁脚台上设有一轴孔；所述轴孔内设有与其相匹配的裁刀轴；所述裁刀轴向左穿出至轴孔外并设有一摇杆，裁刀轴右端向右穿出至轴孔外并设有一裁刀；所述裁脚台右侧侧壁设有一位于裁刀前侧的白钢片；所述裁脚台前部设有一台阶；所述台阶上设有一与白钢片位置相对应的裁脚定位槽；所述裁脚座后部上表面设有第二气缸架；所述第二气缸架上设有与其相匹配的第二气缸；所述第二气缸的活塞杆前端通过一铰接头与摇杆相铰接。
所述移料机构包括设于机架上表面的移料固定板，移料固定板上端面设有第二滑轨；所述移料固定板后侧设有与第二滑轨相匹配的移料安装板；所述移料固定板上端面左部设有第三气缸；所述第三气缸的活塞杆右端通过第二浮动接头与移料安装板相连接；所述移料安装板后侧侧壁从右至左依次设有第三滑轨、第四滑轨、第五滑轨；所述移料安装板上设有位于第三滑轨正上方的第四气缸、位于第四滑轨正上方的第五气缸、位于第五滑轨正上方的第六气缸；所述第三滑轨上设有与其相匹配的第一移料连接块；所述第四滑轨上设有与其相匹配的第二移料连接块；所述第五滑轨上设有与其相匹配的第三移料连接块；所述第四气缸的活塞杆下端通过第三浮动接头与第一移料连接块相连接；所述第五气缸的活塞杆下端通过第四浮动接头与第二移料连接块相连接；所述第六气缸的活塞杆通过第五浮动接头与第三移料连接块相连接；所述第一移料连接块上设有第一移料吸头；所述第二移料连接块上设有第二移料吸头；所述第三移料连接块上设有第三移料吸头。
所述焊接机构包括设于机架上表面的焊接安装板；所述焊接安装板左侧侧壁设有第六滑轨；所述第六滑轨上设有与其相匹配的焊接连接块；所述焊接安装板上端设有第七气缸；所述第七气缸的活塞杆下端通过第六浮动接头与焊接连接块相连接；所述焊接连接块左侧侧壁设有一绝缘块；所述绝缘块左侧侧壁设有一电极夹具；所述电极夹具上设有一电极棒。
所述移位机构包括设于机架上表面的第四直线滑台，第四直线滑台位于焊接安装板左侧；所述第四直线滑台的滑块上设有一绝缘平台；所述绝缘平台上表面设有一焊台、原 料台。
所述成品上料机构包括设于机架右部上表面后侧的第七滑轨；所述第七滑轨后侧设有第八气缸架；所述第八气缸架上设有一与其相匹配的第八气缸；所述第七滑轨上设有与其相匹配的成品上料安装板；所述第八气缸的活塞杆左端通过第七浮动接头与成品上料安装板相连接；所述成品上料安装板左侧侧壁设有第八滑轨；所述第八滑轨上设有与其相匹配的成品上料连接块；所述成品上料安装板左侧侧壁设有位于第八滑轨后侧的第九气缸；所述第九气缸的活塞杆下端通过第八浮动接头与成品上料连接块相连接；所述成品上料连接块左侧侧壁上设有上料吸头安装块；所述上料吸头安装块下表面设有若干均匀分布的上料吸头；所述成品下料机构包括设于机架右部上表面前侧的第九滑轨；所述第九滑轨上设有与其相匹配的成品下料安装板；所述第九滑轨前侧设有第十气缸架；所述第十气缸架上设有与其相匹配的第十气缸；所述第十气缸的活塞杆右端通过第九浮动接头与成品下料安装板相连接；所述成品下料安装板后侧侧壁设有第十滑轨；所述第十滑轨上设有与其相匹配的成品下料连接块；所述成品下料安装板后侧侧壁设有位于第十滑轨右侧的第十一气缸；所述第十一气缸的活塞杆下端通过第十浮动接头与成品下料连接块相连接；所述成品下料连接块后侧侧壁设有一下料吸头安装块；所述下料吸头安装块下表面设有若干均匀分布的下料吸头；所述机架上表面置放有一位于成品下料安装板后侧的成品盒。
本发明的有益效果是：
与现有技术相比，采用本发明结构的直插式晶振自动裁切焊接设备利用各个机构不仅能够完成晶振的裁切与焊接，且能够完成晶振的上料以及成品的下料，整个加工过程实现全自动化，无需人工筛选品振、利用闸刀裁去引脚、人工焊接等人工操作，规避了人工操作影响加工质量的的情况，最大程度上保证加工质量，同时全自动化加工的方式能够始终保持高效的生产效率。
图1是本发明直插式晶振自动裁切焊接设备的一个角度的结构示意图；
图2是图1的A部的放大图；
图3是本发明直插式晶振自动裁切焊接设备的另一个角度的结构示意图；
图4是本发明直插式晶振自动裁切焊接设备的俯视图；
图5是晶振上料机构、分料机构以及分拣机构的结构示意图；
图6是转角机构、分脚机构、裁脚机构以及移料机构的结构示意图；
图7是移料机构的结构示意图；
图8是转角机构、分脚机构以及裁脚机构的结构示意图；
图9是焊接机构、移位机构、成品上料机构以及成品下料机构的结构示意图。
下面结合附图和具体实施方式对本发明作进一步详细的说明：
请参阅图1至图9，本发明提供一种直插式晶振自动裁切焊接设备，包括机架100，所述机架100上表面设有晶振上料机构300、位于晶振上料机构300左侧的分料机构400、位于分料机构400后侧的转角机构600、位于转角机构600右侧的分脚机构700、位于分脚机构 700右侧的裁脚机构800、位于裁脚机构800右侧的焊接机构1000；所述分料机构400和转角机构600之间设有用于筛选和转移晶振的分拣机构500；所述机架100上表面设有与转角机构600位置、分脚机构700位置和裁脚机构800位置皆相对应的移料机构900；所述焊接机构1000前侧设置有移位机构1300；所述移位机构1300前后两侧分别设置有成品上料机构1100和成品下料机构1200；所述机架100上设有位于分料机构400上方的第一相机501、位于转角机构600上方的第二相机601、位于移位机构1300上方的第三相机1001；所述机架100上表面设有一工控触摸屏200。
所述分料机构400包括设于机架100上方的分料盘401；所述机架100内设有与分料盘401同轴的分料电机，分料电机的电机轴向上穿出机架100并连接于分料盘401下表面中心；所述分料盘401下方设有若干呈圆周均匀分布的料斗402；所述分料盘401外边沿设有一呈环形的回收槽403；所述回收槽403槽底设有若干与料斗402位置相对应的穿孔404；所述第一相机501位于分料盘401上方。
所述晶振上料机构300包括设于机架100上表面的上料筒固定架303；所述上料筒固定架303上设有一上料筒301；所述上料筒301左端向着分料盘401上方倾斜；所述上料筒固定架303内设有与上料筒301同轴的上料电机，上料电机的电机轴端部与上料筒301相连接；所述上料筒301内壁设有一呈螺旋状的螺旋槽304；所述分料盘401上方设有一上料斜坡板302，上料斜坡板302上端向着上料筒301方向倾斜；所述上料斜坡板302与上料筒固定架303之间通过若干均匀分布的支撑杆305相连接。
所述分拣机构500包括设于机架100上表面左部后侧的第一直线滑台502；所述第一直线滑台502的滑块上设有第二直线滑台503，第二直线滑台503与第一直线滑台502互为垂直；所述第二直线滑台503的滑块上设有第三直线滑台504；所述第三直线滑台504上的滑块设有第一电机505；所述第一电机505的电机轴下端通过法兰盘连接有一分拣吸头506，分拣吸头506位置与分料盘401位置相对应。
所述转角机构600包括设于分料盘401后侧的第二电机602；所述第二电机602的电机轴右端通过法兰盘连接有一电动夹爪603；所述分脚机构700包括设于电动夹爪603右侧的分脚座710；所述分脚座710上表面前部设有一分脚台701，分脚座710上表面后部设有一分脚安装板702；所述分脚安装板702前侧侧壁设有第一滑轨703；所述第一滑轨703上设有一与其相匹配的分脚连接块704；所述分脚安装板702上端设有第一气缸706；所述第一气缸706的活塞杆下端通过第一浮动接头705与分脚连接块704相连接；所述分脚连接块704下表面设有一分脚针安装块707；所述分脚针安装块707上设有一位于其下方的分脚针708；所述分脚台701上表面设有与分脚针708相匹配的分脚定位槽709。
所述裁脚机构800包括设于分脚座710右侧的裁脚座809；所述裁脚座809上表面设有设有裁脚台801；所述裁脚台801上设有一轴孔810；所述轴孔810内设有与其相匹配的裁刀轴804；所述裁刀轴804向左穿出至轴孔810外并设有一摇杆805，裁刀轴804右端向右穿出至轴孔810外并设有一裁刀802；所述裁脚台右侧侧壁设有一位于裁刀前侧的白钢片803；所述裁脚台801前部设有一台阶811；所述台阶811上设有一与白钢片803位置相对应的裁脚定位槽808；所述裁脚座809后部上表面设有第二气缸架812；所述第二气缸架812上设有与其相匹配的第二气缸807；所述第二气缸807的活塞杆前端通过一铰接头806与摇杆805相铰接。
所述移料机构900包括设于机架100上表面的移料固定板901，移料固定板901上端面设有第二滑轨902；所述移料固定板901后侧设有与第二滑轨902相匹配的移料安装板903；所述移料固定板901上端面左部设有第三气缸905；所述第三气缸905的活塞杆右端通过第二浮动接头904与移料安装板903相连接；所述移料安装板903后侧侧壁从右至左依次设有第三滑轨906、第四滑轨911、第五滑轨916；所述移料安装板903上设有位于第三滑轨906正上方的第四气缸909、位于第四滑轨911正上方的第五气缸914、位于第五滑轨916正上方的第六气缸919；所述第三滑轨906上设有与其相匹配的第一移料连接块907；所述第四滑轨911上设有与其相匹配的第二移料连接块912；所述第五滑轨916上设有与其相匹配的第三移料连接块917；所述第四气缸909的活塞杆下端通过第三浮动接头908与第一移料连接块907相连接；所述第五气缸914的活塞杆下端通过第四浮动接头913与第二移料连接块912相连接；所述第六气缸919的活塞杆通过第五浮动接头918与第三移料连接块917相连接；所述第一移料连接块907上设有第一移料吸头910；所述第二移料连接块912上设有第二移料吸头915；所述第三移料连接块917上设有第三移料吸头920。
所述焊接机构1000包括设于机架100上表面的焊接安装板1002；所述焊接安装板1002左侧侧壁设有第六滑轨1003；所述第六滑轨1003上设有与其相匹配的焊接连接块1004；所述焊接安装板1002上端设有第七气缸1008；所述第七气缸1008的活塞杆下端通过第六浮动接头1007与焊接连接块1004相连接；所述焊接连接块1004左侧侧壁设有一绝缘块1009；所述绝缘块1009左侧侧壁设有一电极夹具1005；所述电极夹具1005上设有一电极棒1006。
所述移位机构1300包括设于机架100上表面的第四直线滑台1301，第四直线滑台1301位于焊接安装板1002左侧；所述第四直线滑台1301的滑块上设有一绝缘平台1302；所述绝缘平台1302上表面设有一焊台1303、原料台1304。
所述成品上料机构1100包括设于机架100右部上表面后侧的第七滑轨1101；所述第七滑轨1101后侧设有第八气缸架1111；所述第八气缸架1111上设有一与其相匹配的第八气缸1103；所述第七滑轨1101上设有与其相匹配的成品上料安装板1102；所述第八气缸1103的活塞杆左端通过第七浮动接头1104与成品上料安装板1102相连接；所述成品上料安装板1102左侧侧壁设有第八滑轨1105；所述第八滑轨1105上设有与其相匹配的成品上料连接块1106；所述成品上料安装板1102左侧侧壁设有位于第八滑轨1105后侧的第九气缸1110；所述第九气缸1110的活塞杆下端通过第八浮动接头1107与成品上料连接块1106相连接；所述成品上料连接块1106左侧侧壁上设有上料吸头安装块1108；所述上料吸头安装块1108下表面设有若干均匀分布的上料吸头1109；所述成品下料机构1200包括设于机架100右部上表面前侧的第九滑轨1201；所述第九滑轨1201上设有与其相匹配的成品下料安装板1202；所述第九滑轨1201前侧设有第十气缸架1212；所述第十气缸架1212上设有与其相匹配的第十气缸1203；所述第十气缸1203的活塞杆右端通过第九浮动接头1204与成品下料安装板1202相连接；所述成品下料安装板1202后侧侧壁设有第十滑轨1205；所述第十滑轨1205上设有与其相匹配的成品下料连接块1206；所述成品下料安装板1202后侧侧壁设有位于第十滑轨1205右侧的第十一气缸1208；所述第十一气缸1208的活塞杆下端通过第十浮动接头1207与成品下料连接块1206相连接；所述成品下料连接块1206后侧侧壁设有一下料吸头安装块1209；所述下料吸头安装块1209下表面设有若干均匀分布的下料吸头1210；所述 机架100上表面置放有一位于成品下料安装板1202后侧的成品盒1211。
本发明的使用方法如下：
本设备还包含有与第一相机501、第二相机601以及第三相机1001相连接的分析计算机，用于图像数据的分析。
晶振存放在晶振上料机构300的上料筒301中，上料筒301内壁设有呈螺旋状的螺旋槽304，当上料电机运行时，上料电机能够通过自身电机轴带动上料筒301旋转，此时晶振在螺旋槽304的作用下则会沿着筒壁分批上升并掉落在上料筒301下方的上料斜坡板302上，晶振最终顺着上料斜坡板302的倾斜轨迹随机撒在分料盘401中心。
分料盘401由分料电机带动在一定角度范围内正反周期性旋转，晶振在离心力的作用下往四周扩散，从而达到分散晶振的作用，同时分料盘401边缘下方设有料斗402，扩散到边缘的晶振则会掉落至环形的回收槽403内，最终通过穿孔404掉入料斗402内，完成晶振的回收。
机架100上设有分拣机构500，分拣机构500的第一直线滑台502能够实现分拣吸头506的左右移动，第二直线滑台503能够实现分拣吸头506的前后移动，第三直线滑台504能够实现分拣吸头506的上下移动，从而形成一个三轴机械臂，使分拣吸头506能够在一定的三维空间内移动，而分拣吸头506能够在第一电机505的电机轴带动下绕竖直轴旋转，而第一相机501设于分料盘401上方，第一相机501能够获取分料盘上表面的图像数据并把图像数据传输给分析计算机，分析计算机通过图像处理获取各个晶振的位置和姿态信息，第一直线滑台502、第二直线滑台503与第三直线滑台504带动分拣吸头506移动至某个晶振的对应位置，然后分拣吸头506吸取晶振，第一电机505则带动分拣吸头506旋转，从而调整晶振的状态，在分拣吸头506吸取晶振后，第一直线滑台502、第二直线滑台503以及第三直线滑台504则会将被分拣吸头506吸取的晶振转移至转角机构600。
电动夹爪603在第二电机602的电机轴带动下可以绕水平轴旋转，当分拣机构500将筛选出的晶振转移到电动夹爪603前端某一位置时，电动夹爪603闭合夹住被分拣吸头506吸取的晶振，此时分拣吸头506松开晶振并回位，转角机构600上方的第二相机601则获取电动夹爪603所夹晶振的图像信息并把图像数据传输给分析计算机，分析计算机通过图像处理获取电动夹爪603所夹晶振的姿态信息，此刻第二电机602带动电动夹爪603旋转并使所夹晶振的两根引脚处于水平位置。
在第三气缸905的活塞杆带动下，移料安装板903能够沿着第二滑轨902的轨迹水平移动，与此同时，移料安装板903上等距设置有第三滑轨906、第四滑轨911、第五滑轨916，在第四气缸909的活塞杆带动下，设于第一移料连接块907上的第一移料吸头910能够顺着第三滑轨906的轨迹上下移动，在第五气缸914的活塞杆带动下，设于第二移料连接块912上的第二移料吸头915能够顺着第四滑轨911的轨迹上下移动，在第六气缸919的活塞杆带动下，设于第三移料连接块917上的第三移料吸头920能够顺着第五滑轨916的轨迹上下移动，当第三气缸905回位时，第三移料吸头920停留在电动夹爪603上方，此时第六气缸919带动第三移料连接块917下移，第三移料吸头920下落到电动夹爪603所夹晶振处，并对晶振进行吸取，而电动夹爪603则松开晶振，当第六气缸919回位时，第三气缸905则通过自身活塞杆将移料安装板903推出，此时晶振被移动至分脚机构700上方。
当第六气缸919带动第三移料吸头920下落时，第三移料吸头920则会带着晶振下 落至分脚定位槽709位置，而分脚定位槽709的尺寸刚好适应晶振的外轮廓，而分脚机构700中设于第一滑轨703，在第一气缸706的活塞杆带动下，分脚连接块704能够顺着第一滑轨703的轨迹上下移动，当分脚连接块704下移时，分脚连接块704带动分脚针708下落并穿过晶振的两根引脚根部的中间位置，此时两根引脚被分脚针708拨开一定角度，接着第一气缸706回位带动分脚针708上升，第三移料吸头920松开晶振，晶振被固定在分脚定位槽709内，第六气缸919回位并带动第三移料吸头920上升，第三气缸905回位并带动第二移料吸头915移动至分脚定位槽709上方，然后第五气缸914带动第二移料吸头915下落，第二移料吸头915吸取晶振后，第五气缸914回位，从而使第二移料吸头915带着晶振上升，最后在第三气缸905的推动下平移至裁脚机构800上方。
当第五气缸914带动第二移料吸头915下移时，第二移料吸头915带着晶振下落至裁脚定位槽808内，并使晶振的两根引脚架在白钢片803上，而此时在第二气缸807的活塞杆带动下，和铰接头806相铰接的摇杆805向下摆动，摇杆805带动裁刀轴804旋转，而裁刀轴804右端设有裁刀802，裁刀802随之向下摆动，通过和白钢片803形成裁切面从而裁切掉晶振一定长度的引脚，接着第二气缸807回位并带动裁刀802回升，第二移料吸头915松开晶振，晶振被固定在裁脚定位槽808上，然后第五气缸914回位并带动第二移料吸头915上升，第三气缸905回位并带动第一移料吸头910移动至裁脚定位槽808上方，第四气缸909带动第一移料吸头910下落，第一移料吸头910吸取晶振，第四气缸909回位并通过第一移料吸头910带动晶振上升，第三气缸905推出并带动晶振平移至焊接机构1000上方。
第一移料吸头910、第二移料吸头915以及第三移料吸头920等距设置，转角机构600、分脚机构700以及裁脚机构8000固定晶振的位置同样等距设置，从而使第一移料吸头、第二移料吸头915以及第三移料吸头920能够以相同节拍同时工作，实现流水化加工生产。
第八气缸1103能够带动成品上料安装板1102沿着第七滑轨1101的轨迹水平移动，第九气缸1110能够带动成品上料连接块1106顺着第八滑轨的轨迹上下移动，因此第八气缸1103能够实现上料吸头1109的水平移动，第九气缸1110能够实现上料吸头1109的上下移动，随着第八气缸1103的活塞杆推出，能够带动上料吸头1109移动至原料台1304上方，随着第九气缸1110的活塞杆下压，能够带动上料吸头1109下落，此时上料吸头1109吸取原料焊接条，然后第九气缸1110回位并带动上料吸头1109上升，第八气缸1103回位并带动上料吸头1109移动至焊台上方，第九气缸1110下压上料吸头1109将原料焊接条放置至焊台1303上。
由于第六滑轨1003上设有与其相匹配的焊接连接块1004，第七气缸1008的活塞杆与焊接连接块1004相连接，焊接连接块1004左侧侧壁设有绝缘块1009，绝缘块1009左侧侧壁设有电极夹具1005，电极夹具1005上设有电极棒1006，因此在第七气缸1008的活塞杆带动下，电极棒1006能够顺着第六滑轨1003的轨迹上下移动。
当第四气缸909推动吸取着晶振的第一移料吸头910下落到焊接点位后，第七气缸1008的活塞杆则会推动电极棒1006下落，并挤压裁切后的晶振的引脚，引脚受电极棒1006挤压后和原料焊接条接触，电极夹具1005、焊台1303分别与电焊机的两极相连，通电后形成电流通路，引脚和原料焊接条接触点产生高温，从而完成焊接。
当第七气缸1008的活塞杆回位时，带动电极棒1006上升，第四直线滑台1301带动焊台1303水平移动到下一焊接点位，第一移料吸头910吸取下一个晶振继续焊接，直至焊完 整根原料焊接条。
第四直线滑台1301能够将完成焊接的成品焊接条移动至第三相机1001下方，第三相机1001则会获取成品焊接条的图像信息并把图像数据传输给分析计算机，分析计算机经过图像处理判断成品晶振条是否焊接合格，记录数据并在工控触摸屏200上提示操作人员，第十气缸1203的活塞杆回位并移动下料吸头1210到成品焊接条上方，第十一气缸1208的活塞杆下压推动下料吸头1210下落并吸取成品焊接条，接着第十一气缸1208的活塞杆回位，第十气缸1203的活塞杆推出，下料吸头1210吸取着成品焊接条移动至成品盒1211的上方，当下料吸头1210松开成品焊接条时，成品焊接条被放入至成品盒1211内，完成成品的自动收集。
综上所述可知，本发明利用各个机构不仅能够完成晶振的裁切与焊接，且能够完成晶振的上料以及成品的下料，整个加工过程实现全自动化，无需人工筛选晶振、利用闸刀裁去引脚、人工焊接等人工操作，规避了人工操作影响加工质量的的情况，最大程度上保证加工质量，同时全自动化加工的方式能够始终保持高效的生产效率。
Claims (10)
- 一种直插式晶振自动裁切焊接设备，包括机架，其特征在于：所述机架上表面设有晶振上料机构、位于晶振上料机构左侧的分料机构、位于分料机构后侧的转角机构、位于转角机构右侧的分脚机构、位于分脚机构右侧的裁脚机构、位于裁脚机构右侧的焊接机构；所述分料机构和转角机构之间设有用于筛选和转移晶振的分拣机构；所述机架上表面设有与转角机构位置、分脚机构位置和裁脚机构位置皆相对应的移料机构；所述焊接机构前侧设置有移位机构；所述移位机构前后两侧分别设置有成品上料机构和成品下料机构；所述机架上设有位于分料机构上方的第一相机、位于转角机构上方的第二相机、位于移位机构上方的第三相机；所述机架上表面设有一工控触摸屏。
- 根据权利要求1所述的一种直插式晶振自动裁切焊接设备，其特征在于：所述分料机构包括设于机架上方的分料盘；所述机架内设有与分料盘同轴的分料电机，分料电机的电机轴向上穿出机架并连接于分料盘下表面中心；所述分料盘下方设有若干呈圆周均匀分布的料斗；所述分料盘外边沿设有一呈环形的回收槽；所述回收槽槽底设有若干与料斗位置相对应的穿孔；所述第一相机位于分料盘上方。
- 根据权利要求2所述的一种直插式晶振自动裁切焊接设备，其特征在于：所述晶振上料机构包括设于机架上表面的上料筒固定架；所述上料筒固定架上设有一上料筒；所述上料筒左端向着分料盘上方倾斜；所述上料筒固定架内设有与上料筒同轴的上料电机，上料电机的电机轴端部与上料筒相连接；所述上料筒内壁设有一呈螺旋状的螺旋槽；所述分料盘上方设有一上料斜坡板，上料斜坡板上端向着上料筒方向倾斜；所述上料斜坡板与上料筒固定架之间通过若干均匀分布的支撑杆相连接。
- 根据权利要求2所述的一种直插式晶振自动裁切焊接设备，其特征在于：所述分拣机构包括设于机架上表面左部后侧的第一直线滑台；所述第一直线滑台的滑块上设有第二直线滑台，第二直线滑台与第一直线滑台互为垂直；所述第二直线滑台的滑块上设有第三直线滑台；所述第三直线滑台上的滑块设有第一电机；所述第一电机的电机轴下端通过法兰盘连接有一分拣吸头，分拣吸头位置与分料盘位置相对应。
- 根据权利要求1所述的一种直插式晶振自动裁切焊接设备，其特征在于：所述转角机构包括设于分料盘后侧的第二电机；所述第二电机的电机轴右端通过法兰盘连接有一电动夹爪；所述分脚机构包括设于电动夹爪右侧的分脚座；所述分脚座上表面前部设有一分脚台，分脚座上表面后部设有一分脚安装板；所述分脚安装板前侧侧壁设有第一滑轨；所述第一滑轨上设有一与其相匹配的分脚连接块；所述分脚安装板上端设有第一气缸；所述第一气缸的活塞杆下端通过第一浮动接头与分脚连接块相连接；所述分脚连接块下表面设有一分脚针安装块；所述分脚针安装块上设有一位于其下方的分脚针；所述分脚台上表面设有与分脚针相匹配的分脚定位槽。
- 根据权利要求5所述的一种直插式晶振自动裁切焊接设备，其特征在于：所述裁脚机构包括设于分脚座右侧的裁脚座；所述裁脚座上表面设有设有裁脚台；所述裁脚台上设有一轴孔；所述轴孔内设有与其相匹配的裁刀轴；所述裁刀轴向左穿出至轴孔外并设有一摇杆，裁刀轴右端向右穿出至轴孔外并设有一裁刀；所述裁脚台右侧侧壁设有一位于裁刀前侧的白钢片；所述裁脚台前部设有一台阶；所述台阶上设有一与白钢片位置相对应的裁脚定位槽；所述裁脚座后部上表面设有第二气缸架；所述第二气缸架上设有与其相匹配的第二气缸；所述第二气缸的活塞杆前端通过一铰接头与摇杆相铰接。
- 根据权利要求1所述的一种直插式晶振自动裁切焊接设备，其特征在于：所述移料机构包括设于机架上表面的移料固定板，移料固定板上端面设有第二滑轨；所述移料固定板后侧设有与第二滑轨相匹配的移料安装板；所述移料固定板上端面左部设有第三气缸；所述第三气缸的活塞杆右端通过第二浮动接头与移料安装板相连接；所述移料安装板后侧侧壁从右至左依次设有第三滑轨、第四滑轨、第五滑轨；所述移料安装板上设有位于第三滑轨正上方的第四气缸、位于第四滑轨正上方的第五气缸、位于第五滑轨正上方的第六气缸；所述第三滑轨上设有与其相匹配的第一移料连接块；所述第四滑轨上设有与其相匹配的第二移料连接块；所述第五滑轨上设有与其相匹配的第三移料连接块；所述第四气缸的活塞杆下端通过第三浮动接头与第一移料连接块相连接；所述第五气缸的活塞杆下端通过第四浮动接头与第二移料连接块相连接；所述第六气缸的活塞杆通过第五浮动接头与第三移料连接块相连接；所述第一移料连接块上设有第一移料吸头；所述第二移料连接块上设有第二移料吸头；所述第三移料连接块上设有第三移料吸头。
- 根据权利要求1所述的一种直插式晶振自动裁切焊接设备，其特征在于：所述焊接机构包括设于机架上表面的焊接安装板；所述焊接安装板左侧侧壁设有第六滑轨；所述第六滑轨上设有与其相匹配的焊接连接块；所述焊接安装板上端设有第七气缸；所述第七气缸的活塞杆下端通过第六浮动接头与焊接连接块相连接；所述焊接连接块左侧侧壁设有一绝缘块；所述绝缘块左侧侧壁设有一电极夹具；所述电极夹具上设有一电极棒。
- 根据权利要求1所述的一种直插式晶振自动裁切焊接设备，其特征在于：所述移位机构包括设于机架上表面的第四直线滑台，第四直线滑台位于焊接安装板左侧；所述第四直线滑台的滑块上设有一绝缘平台；所述绝缘平台上表面设有一焊台、原料台。
- 根据权利要求1所述的一种直插式品振自动裁切焊接设备，其特征在于：所述成品上料机构包括设于机架右部上表面后侧的第七滑轨；所述第七滑轨后侧设有第八气缸架；所述第八气缸架上设有一与其相匹配的第八气缸；所述第七滑轨上设有与其相匹配的成品上料安装板；所述第八气缸的活塞杆左端通过第七浮动接头与成品上料安装板相连接；所述成品上料安装板左侧侧壁设有第八滑轨；所述第八滑轨上设有与其相匹配的成品上料连接块；所述成品上料安装板左侧侧壁设有位于第八滑轨后侧的第九气缸；所述第九气缸的活塞杆下端通过第八浮动接头与成品上料连接块相连接；所述成品上料连接块左侧侧壁上设有上料吸头安装块；所述上料吸头安装块下表面设有若干均匀分布的上料吸头；所述成品下料机构包括设于机架右部上表面前侧的第九滑轨；所述第九滑轨上设有与其相匹配的成品下料安装板；所述第九滑轨前侧设有第十气缸架；所述第十气缸架上设有与其相匹配的第十气缸；所述第十气缸的活塞杆右端通过第九浮动接头与成品下料安装板相连接；所述成品下料安装板后侧侧壁设有第十滑轨；所述第十滑轨上设有与其相匹配的成品下料连接块；所述成品下料安装板后侧侧壁设有位于第十滑轨右侧的第十一气缸；所述第十一气缸的活塞杆下端通过第十浮动接头与成品下料连接块相连接；所述成品下料连接块后侧侧壁设有一下料吸头安装块；所述下料吸头安装块下表面设有若干均匀分布的下料吸头；所述机架上表面置放有一位于成品下料安装板后侧的成品盒。
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