WO2023035482A1 - 一种直插式晶振自动裁切焊接设备中的裁切装置 - Google Patents
一种直插式晶振自动裁切焊接设备中的裁切装置 Download PDFInfo
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- WO2023035482A1 WO2023035482A1 PCT/CN2021/139841 CN2021139841W WO2023035482A1 WO 2023035482 A1 WO2023035482 A1 WO 2023035482A1 CN 2021139841 W CN2021139841 W CN 2021139841W WO 2023035482 A1 WO2023035482 A1 WO 2023035482A1
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- Prior art keywords
- cutting
- foot
- suction head
- cylinder
- crystal oscillator
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- 239000013078 crystal Substances 0.000 title claims abstract description 81
- 238000003466 welding Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 133
- 238000012546 transfer Methods 0.000 claims abstract description 93
- 238000000926 separation method Methods 0.000 claims abstract description 46
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 238000007667 floating Methods 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 210000000078 claw Anatomy 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 208000029277 split foot Diseases 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
- B21F15/02—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire
- B21F15/06—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire with additional connecting elements or material
- B21F15/08—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire with additional connecting elements or material making use of soldering or welding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Definitions
- the invention relates to the technical field of crystal oscillator processing, in particular to a cutting device in an in-line crystal oscillator automatic cutting and welding equipment.
- Quartz crystal oscillator is a resonant device made of the piezoelectric effect of quartz crystal, commonly known as crystal oscillator, which is a crystal resonant element that can replace the LC resonant circuit. It plays a role in generating and stabilizing the oscillation frequency in the oscillating circuit , widely used in various types of electronic products, is an indispensable electronic device in consumer electronics, network, automobile, wireless communication and other fields.
- the packaging of the crystal oscillator is roughly divided into two types: patch type and in-line type. Compared with the patch type crystal oscillator, the in-line crystal oscillator is more cost-effective and consumes less power. Crystal oscillators are more widely used and occupy an important proportion in the crystal oscillator market.
- the soldering of the in-line crystal oscillator in the printed circuit board mainly relies on manual plug-in. With the rise of automatic plug-in and automatic welding technology, the soldering of the in-line crystal oscillator is gradually automated. On the printed circuit board The crystal oscillator needs to be uniformly pre-processed before welding with automated equipment.
- the present invention aims to solve the existing technical problems by providing a cutting device in an in-line crystal oscillator automatic cutting and welding equipment, which can automatically complete the work of separating and cutting the legs, effectively ensuring the work efficiency and processing quality.
- the invention discloses a cutting device in an in-line crystal oscillator automatic cutting welding equipment, which includes a frame, and is characterized in that: a corner mechanism is provided on the upper surface of the frame, and a leg separation mechanism is located on the left side of the corner mechanism; The left side of the foot separation mechanism is provided with a foot cutting mechanism adjacent to it; the upper surface of the frame is provided with a material transfer mechanism corresponding to the position of the corner mechanism, the foot separation mechanism, and the foot cutting mechanism; the frame A camera is arranged on the upper surface, and the lens of the camera is located above the corner mechanism.
- the corner mechanism includes a corner mounting plate arranged on the upper surface of the frame; a matching corner motor is provided on the corner mounting plate; the motor shaft of the corner motor is connected with the electric gripper through a flange; The inner walls of the opposite claw arms of the electric gripper are provided with symmetrical corner round grooves.
- Described foot separation mechanism comprises the separation foot seat that is located on the upper surface of the frame; the front side of the upper surface of the separation foot seat is provided with a separation foot mounting plate, and the rear side of the separation foot seat upper surface is provided with a separation foot platform; the separation foot
- the rear side wall of the mounting plate is provided with a first slide rail; the first slide rail is provided with a split-leg connection block matched with it; the top of the split-leg mounting plate is provided with a first cylinder frame; the first cylinder
- the frame is provided with a matching first cylinder; the lower end of the piston rod of the first cylinder is connected to the split-leg connecting block through the first floating joint; the lower end of the split-leg connecting block is provided with a split-angle needle mounting block;
- An angle-dividing pin is provided on the angle-dividing needle mounting block; a dividing-leg positioning groove is provided in the middle of the upper surface of the dividing-leg platform; The foot-splitting groove, the angle-dividing needle position is opposite to the foot-
- the right side wall of the split-leg platform is provided with a split-leg blind hole; the right end orifice of the split-leg blind hole is provided with a first pipe joint; the left part of the split-leg blind hole is positioned with the split-leg through a split-leg through hole Grooves intersect.
- the foot-cutting mechanism includes a foot-cutting seat arranged on the upper surface of the frame, and the foot-cutting seat is located on the left side of the sub-foot seat;
- the upper surface of the upper part is provided with a second cylinder frame;
- the second cylinder frame is provided with a second cylinder matching it;
- the middle part of the cutting table is provided with a rotating shaft through hole;
- the rotating shaft through hole is provided with a matching the rotating shaft;
- the right end of the rotating shaft goes out to the outside of the through hole of the rotating shaft to the right and is provided with a rocker;
- the rear end of the piston rod of the second cylinder is hinged with the rocking rod through a hinge;
- the left end of the rotating shaft passes out to the left
- a cutting knife is provided outside the through hole of the rotating shaft;
- a white steel sheet corresponding to the position of the cutting knife is provided on the left side wall of the rear part of the cutting table;
- a white steel sheet is provided on the upper surface of
- the right side wall of the rear part of the cutting table is provided with a blind hole for cutting; the right end orifice of the blind hole for cutting is provided with a second pipe joint; The foot positioning grooves are connected.
- the outer casing of the rotating shaft has a copper sleeve that matches the through hole of the rotating shaft; the part where the rotating shaft passes rightward to the outside of the through hole of the rotating shaft is covered with a first washer that fits the right end surface of the copper sleeve; the outer casing of the rotating shaft has a The second washer attached to the right end surface of the first washer; the outer wall of the right end of the rotating shaft is provided with an annular slot; the inserting slot is provided with a matching circlip; A combined third washer; a set of springs outside the rotating shaft is arranged between the third washer and the second washer.
- the material shifting mechanism includes a material shifting installation plate arranged on the upper surface of the frame; the upper surface of the material shifting installation plate is provided with a second slide rail; the front side of the material transfer installation plate is provided with a matching second slide rail Material shifting fixed plate; the third cylinder frame is provided on the material shifting mounting plate; the third cylinder frame is provided with a matching third cylinder; the left end of the piston rod of the third cylinder is fixed to the material shifting through the transmission block
- the boards are connected; the cutting foot seat and the sub-foot seat are opposite to the front side wall of the material shifting fixed plate; the front side wall of the material moving fixed plate is sequentially provided with a third slide rail, a fourth slide rail, The fifth slide rail; the third slide rail is provided with a matching first material transfer connection block; the fourth slide rail is provided with a second material transfer connection block matching it; the fifth slide rail
- the rail is provided with a matching third material transfer connection block; the front side wall of the material transfer fixed plate is provided with a fourth cylinder directly above the third slide rail,
- the first material transfer nozzle, the second material transfer nozzle, and the third material transfer nozzle are provided with a nozzle groove on the lower surface of the front end, and the cross section of the nozzle groove is semicircular; the first material transfer nozzle, Both the front and side walls of the second material transfer suction head and the third material transfer suction head are provided with a second suction head blind hole; the front part of the first suction head blind hole and the suction head groove are connected through a suction head through hole.
- the upper surfaces of the first material transfer nozzle, the second material transfer nozzle, and the third material transfer nozzle are all provided with a first suction head blind hole that communicates with the second suction head blind hole;
- the upper end of the blind hole of the suction head is provided with a third pipe joint;
- the front end of the blind hole of the second suction head is provided with a matching sealing cap.
- a first limit block is provided on the left side of the upper surface of the material shifting installation plate; a second limit block opposite to the first limit block is provided above the rear side wall of the left part of the material shifting fixing plate.
- the cutting device in the in-line crystal oscillator automatic cutting welding equipment adopting the structure of the present invention can automatically separate the two pins of the crystal oscillator by a certain angle through the leg separation mechanism, and after the separation is completed, move The material mechanism will automatically move the crystal oscillator that has been separated to the position of the cutting mechanism, and then the cutting mechanism will automatically cut off the pins that are too long to realize the automation of the separation and cutting work.
- the entire processing process does not need Manual participation can effectively avoid the situation where the staff feel tired after long-term work and easily affect the work efficiency and work quality, so as to always maintain high work efficiency and high-quality processing quality.
- Fig. 1 is the structural representation of the cutting device in the automatic cutting and welding equipment of in-line crystal oscillator of the present invention
- Fig. 2 is the top view of the cutting device in the in-line crystal oscillator automatic cutting and welding equipment of the present invention
- Fig. 3 is the structural representation of angle mechanism
- Fig. 4 is an enlarged view of part A of Fig. 3;
- Fig. 5 is a schematic structural view of the electric gripper
- Fig. 6 is a schematic structural view of the leg separation mechanism
- Figure 7 is a sectional view of the sub-leg platform
- Fig. 8 is the structural representation of cutting foot mechanism
- Fig. 9 is a schematic structural view of a white steel sheet
- Fig. 10 is a partial sectional view of the cutting foot table
- Fig. 11 is another partial sectional view of the cutting foot table
- Fig. 12 is a structural schematic diagram of an angle of the material shifting mechanism
- Fig. 13 is a structural schematic diagram of another angle of the material shifting mechanism
- Fig. 14 is a schematic structural view of the first material transfer suction head
- Fig. 15 is a cross-sectional view of the first material transfer suction head.
- the present invention provides a cutting device in an in-line crystal oscillator automatic cutting welding equipment, including a frame 700, the upper surface of the frame 700 is provided with a corner mechanism 200, and a corner mechanism 200 is located on the top surface of the frame 700.
- the position of the mechanism 400 corresponds to the material transfer mechanism 500 ;
- the upper surface of the frame 700 is provided with a camera 100 , and the lens 101 of the camera 100 is located above the corner mechanism 200 .
- the corner mechanism 200 includes a corner mounting plate 201 located on the upper surface of the frame 700; the corner mounting plate 201 is provided with a matching corner motor 202; the motor shaft of the corner motor 202 is connected to the
- the electric grippers 204 are connected to each other; the inner walls of the opposite claw arms 206 of the electric grippers 204 are provided with symmetrical corner round grooves 205 .
- Described foot separation mechanism 300 comprises the separation foot seat 314 that is located on the upper surface of the frame; the front side of the upper surface of the separation foot seat 314 is provided with a separation foot mounting plate 301, and the separation foot seat 314 upper surface rear side is provided with a separation foot platform 309; the rear side wall of the split-foot mounting plate 301 is provided with a first slide rail 302; the first slide rail 302 is provided with a split-leg connecting block 305 matched with it; the upper end of the split-leg mounting plate 301 is provided with There is a first cylinder frame 315; the first cylinder frame 315 is provided with a matched first cylinder 303; the lower end of the piston rod of the first cylinder 303 is connected with the split-leg connecting block 305 through the first floating joint 304 ; The lower end of the split-leg connecting block 305 is provided with a split-angle pin mounting block 306; the split-angle pin mounting block 306 is provided with a split-angle pin 307; ; The left side of the
- the right side wall of the sub-pedestal 309 is provided with a sub-pin blind hole 312; the right end orifice of the sub-pin blind hole 312 is provided with a first pipe joint 311; the left part of the sub-pin blind hole 312 passes through a sub-pin through The hole 313 communicates with the leg separation groove 310 .
- Described cutting foot mechanism 400 comprises the cutting foot seat 420 that is located on the upper surface of frame 700, and cutting foot seat 420 is positioned at sub-foot seat 314 left side;
- the upper surface of the front part of the cutting foot seat 420 is provided with a second cylinder frame 408; the second cylinder frame 408 is provided with a second cylinder 409 that matches it;
- the middle part of the cutting foot table 401 is provided with a shaft through hole 421;
- the rotating shaft through hole 421 is provided with a rotating shaft 402 matching it;
- the right end of the rotating shaft 402 goes out to the outside of the rotating shaft through hole 421 to the right and is provided with a rocker 406;
- the piston rod of the second cylinder 409 is behind
- the end is hinged with the rocking bar 406 through a hinge joint 407;
- the left end of the rotating shaft 402 goes out to the outside of the rotating shaft through hole 421 to the left and is provided with a cutting knife 403;
- the right side wall of the rear part of the cutting table 401 is provided with a blind hole 418 for cutting feet; the right end orifice of the blind hole 418 for cutting feet is provided with a second pipe joint 405; The foot through hole 417 communicates with the cutting foot positioning groove 416 .
- the rotating shaft 402 is covered with a copper sleeve 410 that matches the through hole of the rotating shaft 402; the portion of the rotating shaft 402 passing rightward to the outside of the rotating shaft through hole 421 is covered with a first washer 411 that fits the right end surface of the copper sleeve 410;
- the rotating shaft 402 is covered with a second washer 412 that fits with the right end surface of the first washer 411; the outer wall of the right end of the rotating shaft 402 is provided with an annular socket 423; the socket 423 is provided with a matching spring 415 ;
- the rotating shaft 402 is covered with a third washer 414 that fits the left end surface of the circlip 415 ; a set of spring 413 outside the rotating shaft 402 is provided between the third washer 414 and the second washer 412 .
- the material shifting mechanism 500 includes a material shifting installation plate 501 arranged on the upper surface of the frame 700; the upper end of the material shifting installation plate 501 is provided with a second slide rail 502; The material shifting fixed plate 504 matched with the second slide rail 502; the third cylinder frame 529 is provided on the material shifting mounting plate 501; the third cylinder frame 529 is provided with a third cylinder 503 matched therewith; The left end of the piston rod of the third cylinder 503 is connected to the material shifting fixed plate 504 through the transmission block 520; the cutting foot seat 420 and the sub-foot seat 314 are all opposite to the front side wall of the material shifting fixed plate 504; the moving material is fixed
- the front side wall of the plate 504 is provided with a third slide rail 505, a fourth slide rail 506, and a fifth slide rail 507 in turn from left to right; the third slide rail 505 is provided with a matching first material transfer connection block 514; the fourth slide rail 506 is provided with a matching second material transfer connection block 515;
- connection block 515 is connected; the lower end of the piston rod of the sixth cylinder 510 is connected with the third material transfer connection block 516 through the fourth floating joint 513; the first material transfer connection block 514 is provided with a first material transfer suction head 517; the second material transfer connection block 515 is provided with a second material transfer suction head 518; the third material transfer connection block 516 is provided with a third material transfer suction head 519.
- the lower surface of the front end of the first material transfer nozzle 517, the second material transfer nozzle 518, and the third material transfer nozzle 519 is provided with a suction head groove 528, and the cross section of the suction head groove 528 is semicircular;
- the material-moving suction head 517, the second material-moving suction head 518, and the third material-moving suction head 519 are all provided with a second suction head blind hole 525 on the front side wall;
- the grooves 528 are connected through a suction head through hole 526; the upper surfaces of the first material transfer suction head 517, the second material transfer suction head 518, and the third material transfer suction head 519 are all provided with blind holes for the second suction head.
- a first limit block 521 is provided on the left side of the upper end surface of the material shifting installation plate 501; a second limit block opposite to the first limit block 521 is provided above the rear side wall of the left part of the material shifting fixing plate 504 522.
- the using method of the present invention is as follows:
- the present invention also includes an analysis computer connected to the camera 100 for image data analysis.
- the crystal oscillator 600 is just between the claw arms 206 on both sides of the electric gripper, and at the same time it is in contact with the corner round groove 205 The position is corresponding, at this time the electric gripper starts, the claw arms 206 on both sides of the electric gripper 204 close, the crystal oscillator 600 is fixed in the corner round groove 205, and the lens 101 of the camera 100 will hold the electric gripper 204
- the crystal oscillator 600 takes pictures, thereby obtaining the image data of the pin 601 of the crystal oscillator 600 and transmitting it to the analysis computer, and the analysis computer obtains the state of the pin 601 of the crystal oscillator 600 after algorithm processing and feeds back to the system controller, and then the crystal oscillator 600 is rotated in the corner motor 202 Driven by the motor shaft, it rotates around the horizontal axis until the two pins 601 of the crystal
- the third slide rail 505, the fourth slide rail 506, and the fifth slide rail 507 are equidistantly arranged on the moving material fixing plate 504, and the piston rod of the fourth cylinder 508 can drive the first moving part on the first moving material connecting block 514.
- the material suction head 517 moves up and down along the track of the third slide rail 505, and the piston rod of the fifth cylinder 509 can drive the second material transfer suction head 518 on the second material transfer connecting block 515 to follow the track of the fourth slide rail 506
- the piston rod of the sixth cylinder 510 can drive the third material transfer suction head 519 on the third material transfer connection block 516 to move up and down along the track of the fifth slide rail 507
- the piston rod of the third cylinder 503 can drive
- the moving material fixing plate 504 moves left and right along the track of the second slide rail 502, thereby realizing the left and right movement of the first material moving suction head 517, the second material moving suction head 518, and the third material moving suction head 519.
- the piston rod of cylinder 503 returns, and the third material transfer suction head 519 just stays above the electric gripper 204 under the control of the third cylinder 503.
- the sixth cylinder 510 controls the third material transfer suction head 519 to press down, and Make the third material transfer suction head 519 fall to the crystal oscillator 600 clamped by the electric gripper 204, and suck the crystal oscillator 600 into the suction head groove 528, then the electric gripper 204 releases the crystal oscillator 600, and then the piston of the sixth cylinder 510
- the rod drives the third material transfer suction head 519 to return, the piston rod of the third cylinder 503 pushes the third material transfer suction head 519 to the left, and the crystal oscillator 600 is moved above the leg separation mechanism 300 .
- the piston rod of the first cylinder 303 can drive the sub-leg connecting block 305 to move up and down along the track of the first slide rail 302, thereby realizing the up-and-down movement of the sub-angle pin 307 located on the sub-angle pin mounting block 306, when the crystal oscillator 600 is moved
- the sixth cylinder 510 controls the third material transfer suction head 519 to press down, and the third material transfer suction head 519 brings the crystal oscillator 600 down to the separation leg positioning groove 310 and is located above the separation leg through hole 313
- the through-hole 313 of the split-leg produces suction, and the crystal oscillator 600 is fixed, while the third material transfer suction head 519 remains fixed.
- the two pins 601 of the crystal oscillator 600 are in the split-leg groove 308, and then the first cylinder 303 controls The angle-dividing needle 307 falls, and makes the angle-dividing needle 307 pass through the middle position of the roots of the two pins 601 of the crystal oscillator 600.
- the piston rod returns, the angle-dividing needle 307 rises, the third material-moving suction head 519 loosens the crystal oscillator 600, and the crystal oscillator 600 is fixed in the split-foot positioning groove 310.
- the third moving The material suction head 519 rises, while the second material transfer suction head 518 moves to the top of the separate foot positioning groove 310 under the drive of the third cylinder 503, and then the piston rod of the fifth cylinder 509 drives the second material transfer suction head 518 to fall Finally, the second material transfer suction head 518 is adjacent to the split-leg positioning groove 310, and absorbs the crystal oscillator 600. Then, the fifth cylinder 509 returns and drives the crystal oscillator 600 to rise, and finally the piston rod of the third cylinder 503 is pushed out to the left, so that The second material transfer suction head 518 moves over the foot cutting mechanism 400 with the crystal oscillator 600 in translation.
- the fifth cylinder 509 controls the second material transfer suction head 518 to move down, and the second material transfer suction head 518 brings The crystal oscillator 600 falls into the cutting foot positioning groove 416.
- the crystal oscillator 600 is embedded in the cutting foot positioning groove 416 and is located above the cutting foot through hole 417.
- the cutting foot through hole 417 generates suction to fix the crystal oscillator 600.
- the second material transfer The suction head 518 remains fixed, the two pins 601 of the crystal oscillator 600 are just placed in the limit groove 419 on the white steel sheet 404, and the limit part 422 is just between the two pins 601, when the piston of the second cylinder 409
- the rocking bar 406 hinged with the joint 407 swung downwards, and the rocking bar 406 was fixedly connected with the rotating shaft 402 by a flat key.
- the cutting knife 403 swings downward at the same time, and cuts off the overlong part of the pin 601 by forming a cutting surface with the white steel sheet 404.
- the cutting knife 403 With the return of the piston rod of the second cylinder 409, the cutting knife 403 rises, and the first The second material transfer suction head 518 releases the crystal oscillator 600, and under the suction force of the cutting foot through hole 417, the crystal oscillator 600 is still absorbed in the cutting foot positioning groove 416, and then the second material transfer suction head 518 returns to the fifth cylinder Then the third cylinder 503 controls the first material transfer suction head 517 to move to the top of the cutting foot positioning groove 416, and then the fourth cylinder 508 controls the first material transfer suction head 517 to fall and suck the crystal oscillator 600 to complete the crystal oscillator 600.
- the fourth cylinder 508 After the absorption, the fourth cylinder 508 returns to the position and drives the crystal oscillator 600 to rise, and finally under the control of the third cylinder 503, the first material transfer suction head 517 that absorbs the crystal oscillator 600 moves to the in-line crystal oscillator automatic cutting and welding equipment Above the welding mechanism, cooperate with the welding mechanism to complete the welding work.
- the present invention can automatically separate the two pins 601 of the crystal oscillator 600 by a certain angle through the leg separation mechanism 300.
- the material transfer mechanism 500 will automatically move the crystal oscillator 600 that has completed the separation. Go to the position of the cutting mechanism 400, and then the cutting mechanism 400 will automatically cut off the overlong pins 601 of the crystal oscillator 600 to realize the automation of the separation and cutting of the feet.
- the entire processing process does not require manual participation, effectively avoiding long-term work Fatigue can easily affect work efficiency and work quality, so as to always maintain high work efficiency and high-quality processing quality.
- the side wall on the right side of the sub-leg platform 309 is provided with a sub-pin blind hole 312, and the right end orifice of the sub-pin blind hole 312 is provided with a first pipe joint 311, and the left part of the sub-pin blind hole 312 passes through the sub-pin through hole 313 and the sub-pin positioning groove 310, the first pipe joint 311 can be connected to the vacuum generator through the pipeline, so that negative pressure will be generated inside the blind hole 312 of the split leg, and the through hole 313 of the split leg will generate suction, and the crystal oscillator 600 will be firmly adsorbed on the split leg Inside the positioning groove 310.
- Cutting foot platform 401 rear portion right side side wall is provided with cutting foot blind hole 418, and cutting foot blind hole 418 right end orifice is provided with the second pipe joint 405, and cutting foot blind hole 418 left side is through cutting foot through hole 417 and cutting foot.
- the positioning grooves 416 are connected with each other, and the second pipe joint 405 can be connected with the vacuum generator through the pipeline, so that negative pressure is generated inside the blind hole 418 of the cutting foot, and the through hole 417 of the cutting foot generates suction, and the crystal oscillator is firmly adsorbed on the cutting edge. In the foot positioning groove 416.
- the lower surface of the front end of the first material transfer nozzle 517, the second material transfer nozzle 518, and the third material transfer nozzle 519 is provided with a nozzle groove 5280.
- the cross section of the nozzle groove is semicircular.
- the first material transfer nozzle 517 , The second suction head 518 and the third suction head 519 are provided with a second suction head blind hole 525 on the front side wall, and a suction hole passes between the front of the first suction head blind hole 524 and the suction head groove 528.
- the first suction head 517, the second material transfer suction head 518, and the third material transfer suction head 519 are all provided with a first suction head connected to the second suction head blind hole 525 on the upper surface.
- the upper end of the first suction head blind hole 524 is provided with a third pipe joint 523
- the front end of the second suction head blind hole 525 is provided with a matching sealing cap 527
- the third pipe joint 523 can pass through the pipe
- the road is connected with the vacuum generator, so that the second suction head blind hole 525 generates negative pressure, and the suction head through hole 526 generates suction force, and the crystal oscillator 600 is firmly adsorbed in the suction head groove 528 to realize the first material transfer suction head 517 , the suction function of the second material transfer suction head 518 and the third material transfer suction head 519 .
- the left side of the upper end surface of the material shifting installation plate 501 is provided with a first limiting block 521
- the upper side wall of the left rear side of the material shifting fixing plate 504 is provided with a second limiting block 522 opposite to the first limiting block 521.
- the cooperation of the limiting block 521 and the second limiting block 522 can control the moving distance of the material shifting fixed plate 504 and avoid the situation that the material moving fixed plate 504 moves excessively.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Control Of Cutting Processes (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
一种直插式晶振自动裁切焊接设备中的裁切装置，包括机架（700），机架上表面设置有转角机构（200）、位于转角机构左侧的分脚机构（300）；分脚机构左侧设有与其相邻的裁脚机构（400），机架上表面设有与转角机构位置、分脚机构位置、裁脚机构位置皆相对应的移料机构（500），机架上表面设有一相机（100），相机的镜头（101）位于转角机构的上方。直插式晶振自动裁切焊接设备中的裁切装置能够自动完成分脚与裁脚工作，有效保证工作效率与加工质量。
Description
本发明涉及晶体振荡器加工技术领域，具体涉及一种直插式晶振自动裁切焊接设备中的裁切装置。
石英晶体振荡器是一种由石英晶体的压电效应制成的谐振器件，俗称晶振，是一种可以取代LC谐振回路的晶体谐振元件，它在振荡回路中起到产生和稳定振荡频率的作用，广泛应用于各种类型的电子产品，是消费电子、网络、汽车、无线通讯等领域不可或缺的电子器件。
晶振的封装大致分为贴片式和直插式两种，相比于贴片式晶振，直插式晶振性价比更高，功耗更小，在对晶振体积要求不大的场合，直插式晶振的应用更加广泛，在晶振市场中占有重要比例。在传统的电子装配行业，印刷电路板中直插式晶振的焊接主要借助人工插件的方式，随着自动插件和自动焊接技术的兴起，直插式晶振的焊接逐步实现自动化，在印刷电路板上利用自动化设备焊接前需要对晶振进行统一的预处理加工，需要把直插式晶振的引脚分开一定角度并裁去固定长度，最后焊接到固定尺寸和形状的焊接条上完成统一封装，传统的加工方式是由工人将筛选出的晶振放在特制的刀具上，利用在刀口上加工出的槽引导晶振的两根引脚分开一定角度，然后用刀具裁去过长的引脚，由于晶振体积小巧，这个过程要求工人有足够的熟练度和耐心，长时间工作容易导致效率低下、加工质量下降。
发明内容
本发明要解决现有的技术问题是提供一种直插式晶振自动裁切焊接设备中的裁切装置，它能够自动完成分脚与裁脚工作，有效保证工作效率与加工质量。
本发明解决上述技术问题采用的技术方案为：
本发明公开一种直插式晶振自动裁切焊接设备中的裁切装置，包括机架，其特征在于：所述机架上表面设有转角机构、位于转角机构左侧的分脚机构；所述分脚机构左侧设有与其相邻的裁脚机构；所述机架上表面设有与转角机构位置、分脚机构位置、裁脚机构位置皆相对应的移料机构；所述机架上表面设有一相机，相机的镜头位于转角机构的上方。
所述转角机构包括设于机架上表面的转角安装板；所述转角安装板上设有与其相匹配的转角电机；所述转角电机的电机轴通过法兰盘与电动夹爪相连接；所述电动夹爪的彼此相对的爪臂内壁设有互为对称的转角圆槽。
所述分脚机构包括设于机架上表面的分脚座；所述分脚座上表面前侧设有一分脚安装板，分脚座上表面后侧设有一分脚台；所述分脚安装板后侧侧壁设有第一滑轨；所述第一滑轨上设有与其相匹配的分脚连接块；所述分脚安装板上端设有第一气缸架；所述第一气缸架上设有与其相匹配的第一气缸；所述第一气缸的活塞杆下端通过第一浮动接头与分脚连接块相连接；所述分脚连接块下端设有一分角针安装块；所述分角针安装块上设有一 分角针；所述分脚台上表面中部设有一分脚定位槽；所述分脚台上表面左侧设有一与分脚定位槽互为垂直且相贯通的分脚槽，分角针位置与分脚槽位置相对。
所述分脚台右侧侧壁设有一分脚盲孔；所述分脚盲孔右端孔口设有第一管接头；所述分脚盲孔左部通过一分脚通孔与分脚定位槽相贯通。
所述裁脚机构包括设于机架上表面的裁脚座，裁脚座位于分脚座左侧；所述裁脚座后部上表面左侧设有一裁脚台；所述裁脚座前部上表面设有第二气缸架；所述第二气缸架上设有与其相匹配的第二气缸；所述裁脚台中部设有一转轴通孔；所述转轴通孔内设有与其相匹配的转轴；所述转轴右端向右穿出至转轴通孔外并设有一摇杆；所述第二气缸的活塞杆后端通过一铰接头与摇杆相铰接；所述转轴左端向左穿出至转轴通孔外并设有一裁刀；所述裁脚台后部左侧侧壁设有一与裁刀位置相对应的白钢片；所述裁脚台左部上表面设有一与白钢片位置相对应的裁脚定位槽；所述白钢片上端中部设有一与裁脚定位槽左侧槽口相对的限位槽；所述限位槽槽底中心设有一限位部。
所述裁脚台后部右侧侧壁设有一裁脚盲孔；所述裁脚盲孔右端孔口设有第二管接头；所述裁脚盲孔左部通过一裁脚通孔与裁脚定位槽相贯通。
所述转轴外套有一与转轴通孔相匹配的铜套；所述转轴向右穿出至转轴通孔外的部位套有与铜套右端面相贴合的第一垫圈；所述转轴外套有与第一垫圈右端面相贴合的第二垫圈；所述转轴右端外壁设有一呈环形的嵌槽；所述嵌槽内设有与其相匹配的卡簧；所述转轴外套有一与卡簧左端面相贴合的第三垫圈；所述第三垫圈与第二垫圈之间设有一套于转轴外的弹簧。
所述移料机构包括设于机架上表面的移料安装板；所述移料安装板上端面设有第二滑轨；所述移料安装板前侧设有与第二滑轨相匹配的移料固定板；所述移料安装板上设有第三气缸架；所述第三气缸架设有与其相匹配的第三气缸；所述第三气缸的活塞杆左端通过传动块与移料固定板相连接；所述裁脚座、分脚座皆与移料固定板前侧侧壁相对；所述移料固定板前侧侧壁从左至右依次设有第三滑轨、第四滑轨、第五滑轨；所述第三滑轨上设有与其相匹配的第一移料连接块；所述第四滑轨上设有与其相匹配的第二移料连接块；所述第五滑轨上设有与其相匹配的第三移料连接块；所述移料固定板前侧侧壁设有位于第三滑轨正上方的第四气缸、位于第四滑轨正上方的第五气缸、位于第五滑轨正上方的第六气缸；所述第四气缸的活塞杆下端通过第二浮动接头与第一移料连接块相连接；所述第五气缸的活塞杆下端通过第三浮动接头与第二移料连接块相连接；所述第六气缸的活塞杆下端通过第四浮动接头与第三移料连接块相连接；所述第一移料连接块上设有第一移料吸头；所述第二移料连接块上设有第二移料吸头；所述第三移料连接块上设有第三移料吸头。
所述第一移料吸头、第二移料吸头、第三移料吸头前端下表面皆设有一吸头槽，吸头槽横截面呈半圆弧状；所述第一移料吸头、第二移料吸头、第三移料吸头前侧侧壁皆设有第二吸头盲孔；所述第一吸头盲孔前部与吸头槽之间通过一吸头通孔相贯通；所述第一移料吸头、第二移料吸头、第三移料吸头上表面皆设有与第二吸头盲孔相贯通的第一吸头盲孔；所述第一吸头盲孔上端孔口设有第三管接头；所述第二吸头盲孔前端孔口设有与其相匹配的密封帽。
所述移料安装板上端面左侧设有第一限位块；所述移料固定板左部后侧侧壁上方设有与第一限位块相对的第二限位块。
本发明的有益效果是：
与现有技术相比，采用本发明结构的直插式晶振自动裁切焊接设备中的裁切装置可通过分脚机构自动将晶振的两根引脚分开一定角度，在分脚完成后，移料机构则会自动将已完成分脚的晶振移动至裁脚机构位置，然后裁脚机构则会自动将晶振过长的引脚裁去，实现分脚与裁脚工作的自动化，整个加工过程无需人工参与，有效避免工作人员长期工作产生疲惫感易影响工作效率与工作质量的情况，从而始终保持高效的工作效率以及高质的加工质量。
图1是本发明直插式晶振自动裁切焊接设备中的裁切装置的结构示意图；
图2是本发明直插式晶振自动裁切焊接设备中的裁切装置的俯视图；
图3是转角机构的结构示意图；
图4是图3的A部的放大图；
图5是电动夹爪的结构示意图；
图6是分脚机构的结构示意图；
图7是是分脚台的剖面图；
图8是裁脚机构的结构示意图；
图9是白钢片的结构示意图；
图10是裁脚台的一个局部的剖面图；
图11是裁脚台的另一个局部的剖面图；
图12是移料机构的一个角度的结构示意图；
图13是移料机构的另一个角度的结构示意图；
图14是第一移料吸头的结构示意图；
图15是第一移料吸头的剖面图。
下面结合附图和具体实施方式对本发明作进一步详细的说明：
请参阅图1至图15，本发明提供一种直插式晶振自动裁切焊接设备中的裁切装置，包括机架700，所述机架700上表面设有转角机构200、位于转角机构200左侧的分脚机构300；所述分脚机构300左侧设有与其相邻的裁脚机构400；所述机架700上表面设有与转角机构200位置、分脚机构300位置、裁脚机构400位置皆相对应的移料机构500；所述机架700上表面设有一相机100，相机100的镜头101位于转角机构200的上方。
所述转角机构200包括设于机架700上表面的转角安装板201；所述转角安装板201上设有与其相匹配的转角电机202；所述转角电机202的电机轴通过法兰盘203与电动夹爪204相连接；所述电动夹爪204的彼此相对的爪臂206内壁设有互为对称的转角圆槽205。
所述分脚机构300包括设于机架上表面的分脚座314；所述分脚座314上表面前侧设有一分脚安装板301，分脚座314上表面后侧设有一分脚台309；所述分脚安装板301后侧侧壁设有第一滑轨302；所述第一滑轨302上设有与其相匹配的分脚连接块305；所述分脚安装板301上端设有第一气缸架315；所述第一气缸架315上设有与其相匹配的第一气缸303； 所述第一气缸303的活塞杆下端通过第一浮动接头304与分脚连接块305相连接；所述分脚连接块305下端设有一分角针安装块306；所述分角针安装块306上设有一分角针307；所述分脚台309上表面中部设有一分脚定位槽310；所述分脚台309上表面左侧设有一与分脚定位槽310互为垂直且相贯通的分脚槽308，分角针307位置与分脚槽308位置相对。
所述分脚台309右侧侧壁设有一分脚盲孔312；所述分脚盲孔312右端孔口设有第一管接头311；所述分脚盲孔312左部通过一分脚通孔313与分脚定位槽310相贯通。
所述裁脚机构400包括设于机架700上表面的裁脚座420，裁脚座420位于分脚座314左侧；所述裁脚座420后部上表面左侧设有一裁脚台401；所述裁脚座420前部上表面设有第二气缸架408；所述第二气缸架408上设有与其相匹配的第二气缸409；所述裁脚台401中部设有一转轴通孔421；所述转轴通孔421内设有与其相匹配的转轴402；所述转轴402右端向右穿出至转轴通孔421外并设有一摇杆406；所述第二气缸409的活塞杆后端通过一铰接头407与摇杆406相铰接；所述转轴402左端向左穿出至转轴通孔421外并设有一裁刀403；所述裁脚台401后部左侧侧壁设有一与裁刀403位置相对应的白钢片404；所述裁脚台401左部上表面设有一与白钢片404位置相对应的裁脚定位槽416；所述白钢片404上端中部设有一与裁脚定位槽416左侧槽口相对的限位槽419；所述限位槽419槽底中心设有一限位部422。
所述裁脚台401后部右侧侧壁设有一裁脚盲孔418；所述裁脚盲孔418右端孔口设有第二管接头405；所述裁脚盲孔418左部通过一裁脚通孔417与裁脚定位槽416相贯通。
所述转轴402外套有一与转轴402通孔相匹配的铜套410；所述转轴402向右穿出至转轴通孔421外的部位套有与铜套410右端面相贴合的第一垫圈411；所述转轴402外套有与第一垫圈411右端面相贴合的第二垫圈412；所述转轴402右端外壁设有一呈环形的嵌槽423；所述嵌槽423内设有与其相匹配的卡簧415；所述转轴402外套有一与卡簧415左端面相贴合的第三垫圈414；所述第三垫圈414与第二垫圈412之间设有一套于转轴402外的弹簧413。
所述移料机构500包括设于机架700上表面的移料安装板501；所述移料安装板501上端面设有第二滑轨502；所述移料安装板501前侧设有与第二滑轨502相匹配的移料固定板504；所述移料安装板501上设有第三气缸架529；所述第三气缸架529设有与其相匹配的第三气缸503；所述第三气缸503的活塞杆左端通过传动块520与移料固定板504相连接；所述裁脚座420、分脚座314皆与移料固定板504前侧侧壁相对；所述移料固定板504前侧侧壁从左至右依次设有第三滑轨505、第四滑轨506、第五滑轨507；所述第三滑轨505上设有与其相匹配的第一移料连接块514；所述第四滑轨506上设有与其相匹配的第二移料连接块515；所述第五滑轨507上设有与其相匹配的第三移料连接块516；所述移料固定板504前侧侧壁设有位于第三滑轨505正上方的第四气缸508、位于第四滑轨506正上方的第五气缸509、位于第五滑轨507正上方的第六气缸510；所述第四气缸508的活塞杆下端通过第二浮动接头511与第一移料连接块514相连接；所述第五气缸509的活塞杆下端通过第三浮动接头512与第二移料连接块515相连接；所述第六气缸510的活塞杆下端通过第四浮动接头513与第三移料连接块516相连接；所述第一移料连接块514上设有第一移料吸头517；所述第二移料连接块515上设有第二移料吸头518；所述第三移料连接块516上设有第三移料吸头519。
所述第一移料吸头517、第二移料吸头518、第三移料吸头519前端下表面皆设有一 吸头槽528，吸头槽528横截面呈半圆弧状；所述第一移料吸头517、第二移料吸头518、第三移料吸头519前侧侧壁皆设有第二吸头盲孔525；所述第一吸头盲孔524前部与吸头槽528之间通过一吸头通孔526相贯通；所述第一移料吸头517、第二移料吸头518、第三移料吸头519上表面皆设有与第二吸头盲孔525相贯通的第一吸头盲孔524；所述第一吸头盲孔524上端孔口设有第三管接头523；所述第二吸头盲孔525前端孔口设有与其相匹配的密封帽527。
所述移料安装板501上端面左侧设有第一限位块521；所述移料固定板504左部后侧侧壁上方设有与第一限位块521相对的第二限位块522。
本发明的使用方法如下：
本发明还包括一个与相机100相连的分析计算机，用于图像数据的分析。
当直插式晶振自动裁切焊接设备中的分拣机构筛选出晶振600并将晶振600转移至转角机构时，晶振600刚好处于电动夹爪的两侧爪臂206之间，同时与转角圆槽205位置相对应，此时电动夹爪启动，电动夹爪204两侧的爪臂206闭合，晶振600被固定在转角圆槽205内，而相机100的镜头101则会对电动夹爪204所夹的晶振600进行拍摄，从而获取晶振600的引脚601的图像数据并传输给分析计算机，分析计算机经过算法处理后得到晶振600的引脚601状态并反馈给系统控制器，然后晶振600在转角电机202的电机轴带动下绕水平轴转动，直至晶振600的两根引脚601都大致处于水平位置，便于实施后续的分脚与裁脚工作。
第三滑轨505、第四滑轨506与第五滑轨507等距设置于移料固定板504上，而第四气缸508的活塞杆能够带动第一移料连接块514上的第一移料吸头517顺着第三滑轨505的轨迹上下移动，第五气缸509的活塞杆能够带动第二移料连接块515上的第二移料吸头518顺着第四滑轨506的轨迹上下移动，第六气缸510的活塞杆能够带动第三移料连接块516上的第三移料吸头519顺着第五滑轨507的轨迹上下移动，而第三气缸503的活塞杆能够带动移料固定板504顺着第二滑轨502的轨迹左右移动，从而实现第一移料吸头517、第二移料吸头518、第三移料吸头519的左右移动，随着第三气缸503的活塞杆回位，第三移料吸头519在第三气缸503的控制下正好停留在电动夹爪204上方，此时第六气缸510控制第三移料吸头519下压，并使第三移料吸头519下落到电动夹爪204所夹的晶振600处，并将晶振600吸入至吸头槽528内，接着电动夹爪204松开晶振600，接着第六气缸510的活塞杆带动第三移料吸头519回位，第三气缸503的活塞杆将第三移料吸头519向着左侧推出，晶振600被移动到分脚机构300上方。
第一气缸303的活塞杆能够带动分脚连接块305顺着第一滑轨302的轨迹上下移动，从而实现设于分角针安装块306上的分角针307的上下移动，当晶振600被移动至分脚机构300上方时，第六气缸510控制第三移料吸头519下压，第三移料吸头519带着晶振600下落到分脚定位槽310并位于分脚通孔313上方，此时分脚通孔313产生吸力，将晶振600固定住，同时第三移料吸头519保持固定，此时晶振600的两根引脚601处于分脚槽308内，接着第一气缸303控制分角针307下落，并使分角针307穿过晶振600的两根引脚601根部的中间位置，两根引脚601被分角针307拨开一定角度，然后随着第一气缸303的活塞杆回位，分角针307上升，第三移料吸头519松开晶振600，晶振600被固定在分脚定位槽310内，随着第六气缸510的活塞杆回位，第三移料吸头519上升，而第二移料吸头518则在第三气缸503的带动下移动到分脚定位槽310的上方，接着第五气缸509的活塞杆带动第二移料吸头518下落，最终第二移料吸头518邻近分脚定位槽310，并将晶振600吸取，随后，第五气缸509回位并带动晶 振600上升，最后第三气缸503的活塞杆向左侧推出，使第二移料吸头518带着晶振600平移到裁脚机构400上方。
当第二移料吸头518将晶振600平移至裁脚机构400的裁脚定位槽416上方时，第五气缸509控制第二移料吸头518下移，第二移料吸头518则带着晶振600下落到裁脚定位槽416内，此时晶振600嵌入至裁脚定位槽416内并位于裁脚通孔417上方，裁脚通孔417产生吸力将晶振600固定，同时第二移料吸头518保持固定，晶振600的两根引脚601刚好架在白钢片404上的限位槽419内，限位部422刚好处于两根引脚601之间，当第二气缸409的活塞杆向后推动时，和铰接头407相铰接的摇杆406向下摆动，而摇杆406通过平键与转轴402固定连接，转轴402左端设有裁刀403，因此当摇杆406向下摆动时，裁刀403同时向下摆动，并通过和白钢片404形成裁切面从而裁切掉引脚601过长的部分，随着第二气缸409的活塞杆回位，裁刀403回升，第二移料吸头518松开晶振600，在裁脚通孔417的吸力作用下，晶振600依旧被吸附在裁脚定位槽416内，接着第二移料吸头518在第五气缸的回位情况下随之上升，第三气缸503则控制第一移料吸头517移动至裁脚定位槽416上方，然后第四气缸508控制第一移料吸头517下落并吸取晶振600，完成晶振600的吸取后，第四气缸508回位并带动晶振600上升，最后在第三气缸503的控制下，吸取着晶振600的第一移料吸头517移动至直插式晶振自动裁切焊接设备中的焊接机构上方，与焊接机构配合完成焊接工作。
综上所述可知，本发明可通过分脚机构300自动将晶振600的两根引脚601分开一定角度，在分脚完成后，移料机构500则会自动将已完成分脚的晶振600移动至裁脚机构400位置，然后裁脚机构400则会自动将晶振600过长的引脚601裁去，实现分脚与裁脚工作的自动化，整个加工过程无需人工参与，有效避免工作人员长期工作产生疲惫感易影响工作效率与工作质量的情况，从而始终保持高效的工作效率以及高质的加工质量。
分脚台309右侧侧壁设有分脚盲孔312，分脚盲孔312右端孔口设有第一管接头311，分脚盲孔312左部通过分脚通孔313与分脚定位槽310相贯通，第一管接头311可通过管路与真空发生器相连接，从而使分脚盲孔312内部产生负压，分脚通孔313产生吸力，将晶振600牢牢的吸附在分脚定位槽310内。
裁脚台401后部右侧侧壁设有裁脚盲孔418，裁脚盲孔418右端孔口设有第二管接头405，裁脚盲孔418左部通过裁脚通孔417与裁脚定位槽416相贯通，第二管接头405可通过管路与真空发生器相连接，从而使裁脚盲孔418内部产生负压，裁脚通孔417产生吸力，将晶振牢牢的吸附在裁脚定位槽416内。
第一移料吸头517、第二移料吸头518、第三移料吸头519前端下表面皆设有吸头槽5280，吸头槽横截面呈半圆弧状，第一移料吸头517、第二移料吸头518、第三移料吸头519前侧侧壁皆设有第二吸头盲孔525，第一吸头盲孔524前部与吸头槽528之间通过一吸头通孔526相贯通，第一移料吸头517、第二移料吸头518、第三移料吸头519上表面皆设有与第二吸头盲孔525相贯通的第一吸头盲孔524，第一吸头盲孔524上端孔口设有第三管接头523，第二吸头盲孔525前端孔口设有与其相匹配的密封帽527，第三管接头523可通过管路与真空发生器相连接，从而使第二吸头盲孔525产生负压，吸头通孔526产生吸力，将晶振600牢牢的吸附在吸头槽528内，实现第一移料吸头517、第二移料吸头518、第三移料吸头519的吸取功能。
移料安装板501上端面左侧设有第一限位块521，移料固定板504左部后侧侧壁上 方设有与第一限位块521相对的第二限位块522，第一限位块521与第二限位块522配合能够控制移料固定板504的移动距离，避免移料固定板504移动过度的情况。
Claims (10)
- 一种直插式晶振自动裁切焊接设备中的裁切装置，包括机架，其特征在于：所述机架上表面设有转角机构、位于转角机构左侧的分脚机构；所述分脚机构左侧设有与其相邻的裁脚机构；所述机架上表面设有与转角机构位置、分脚机构位置、裁脚机构位置皆相对应的移料机构；所述机架上表面设有一相机，相机的镜头位于转角机构的上方。
- 根据权利要求1所述的一种直插式晶振自动裁切焊接设备中的裁切装置，其特征在于：所述转角机构包括设于机架上表面的转角安装板；所述转角安装板上设有与其相匹配的转角电机；所述转角电机的电机轴通过法兰盘与电动夹爪相连接；所述电动夹爪的彼此相对的爪臂内壁设有互为对称的转角圆槽。
- 根据权利要求1所述的一种直插式晶振自动裁切焊接设备中的裁切装置，其特征在于：所述分脚机构包括设于机架上表面的分脚座；所述分脚座上表面前侧设有一分脚安装板，分脚座上表面后侧设有一分脚台；所述分脚安装板后侧侧壁设有第一滑轨；所述第一滑轨上设有与其相匹配的分脚连接块；所述分脚安装板上端设有第一气缸架；所述第一气缸架上设有与其相匹配的第一气缸；所述第一气缸的活塞杆下端通过第一浮动接头与分脚连接块相连接；所述分脚连接块下端设有一分角针安装块；所述分角针安装块上设有一分角针；所述分脚台上表面中部设有一分脚定位槽；所述分脚台上表面左侧设有一与分脚定位槽互为垂直且相贯通的分脚槽，分角针位置与分脚槽位置相对。
- 根据权利要求3所述的一种直插式晶振自动裁切焊接设备中的裁切装置，其特征在于：所述分脚台右侧侧壁设有一分脚盲孔；所述分脚盲孔右端孔口设有第一管接头；所述分脚盲孔左部通过一分脚通孔与分脚定位槽相贯通。
- 根据权利要求3所述的一种直插式晶振自动裁切焊接设备中的裁切装置，其特征在于：所述裁脚机构包括设于机架上表面的裁脚座，裁脚座位于分脚座左侧；所述裁脚座后部上表面左侧设有一裁脚台；所述裁脚座前部上表面设有第二气缸架；所述第二气缸架上设有与其相匹配的第二气缸；所述裁脚台中部设有一转轴通孔；所述转轴通孔内设有与其相匹配的转轴；所述转轴右端向右穿出至转轴通孔外并设有一摇杆；所述第二气缸的活塞杆后端通过一铰接头与摇杆相铰接；所述转轴左端向左穿出至转轴通孔外并设有一裁刀；所述裁脚台后部左侧侧壁设有一与裁刀位置相对应的白钢片；所述裁脚台左部上表面设有一与白钢片位置相对应的裁脚定位槽；所述白钢片上端中部设有一与裁脚定位槽左侧槽口相对的限位槽；所述限位槽槽底中心设有一限位部。
- 根据权利要求5所述的一种直插式晶振自动裁切焊接设备中的裁切装置，其特征在于：所述裁脚台后部右侧侧壁设有一裁脚盲孔；所述裁脚盲孔右端孔口设有第二管接头；所述裁脚盲孔左部通过一裁脚通孔与裁脚定位槽相贯通。
- 根据权利要求5所述的一种直插式晶振自动裁切焊接设备中的裁切装置，其特征在于：所述转轴外套有一与转轴通孔相匹配的铜套；所述转轴向右穿出至转轴通孔外的部位套有与铜套右端面相贴合的第一垫圈；所述转轴外套有与第一垫圈右端面相贴合的第二垫圈；所述转轴右端外壁设有一呈环形的嵌槽；所述嵌槽内设有与其相匹配的卡簧；所述转轴外套有一与卡簧左端面相贴合的第三垫圈；所述第三垫圈与第二垫圈之间设有一套于转轴外的弹簧。
- 根据权利要求5所述的一种直插式晶振自动裁切焊接设备中的裁切装置，其特征在于：所述移料机构包括设于机架上表面的移料安装板；所述移料安装板上端面设有第二滑 轨；所述移料安装板前侧设有与第二滑轨相匹配的移料固定板；所述移料安装板上设有第三气缸架；所述第三气缸架设有与其相匹配的第三气缸；所述第三气缸的活塞杆左端通过传动块与移料固定板相连接；所述裁脚座、分脚座皆与移料固定板前侧侧壁相对；所述移料固定板前侧侧壁从左至右依次设有第三滑轨、第四滑轨、第五滑轨；所述第三滑轨上设有与其相匹配的第一移料连接块；所述第四滑轨上设有与其相匹配的第二移料连接块；所述第五滑轨上设有与其相匹配的第三移料连接块；所述移料固定板前侧侧壁设有位于第三滑轨正上方的第四气缸、位于第四滑轨正上方的第五气缸、位于第五滑轨正上方的第六气缸；所述第四气缸的活塞杆下端通过第二浮动接头与第一移料连接块相连接；所述第五气缸的活塞杆下端通过第三浮动接头与第二移料连接块相连接；所述第六气缸的活塞杆下端通过第四浮动接头与第三移料连接块相连接；所述第一移料连接块上设有第一移料吸头；所述第二移料连接块上设有第二移料吸头；所述第三移料连接块上设有第三移料吸头。
- 根据权利要求8所述的一种直插式晶振自动裁切焊接设备中的裁切装置，其特征在于：所述第一移料吸头、第二移料吸头、第三移料吸头前端下表面皆设有一吸头槽，吸头槽横截面呈半圆弧状；所述第一移料吸头、第二移料吸头、第三移料吸头前侧侧壁皆设有第二吸头盲孔；所述第一吸头盲孔前部与吸头槽之间通过一吸头通孔相贯通；所述第一移料吸头、第二移料吸头、第三移料吸头上表面皆设有与第二吸头盲孔相贯通的第一吸头盲孔；所述第一吸头盲孔上端孔口设有第三管接头；所述第二吸头盲孔前端孔口设有与其相匹配的密封帽。
- 根据权利要求8所述的一种直插式晶振自动裁切焊接设备中的裁切装置，其特征在于：所述移料安装板上端面左侧设有第一限位块；所述移料固定板左部后侧侧壁上方设有与第一限位块相对的第二限位块。
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