WO2023035480A1 - 一种直插式晶振自动裁切焊接设备中的焊接装置 - Google Patents
一种直插式晶振自动裁切焊接设备中的焊接装置 Download PDFInfo
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- WO2023035480A1 WO2023035480A1 PCT/CN2021/139587 CN2021139587W WO2023035480A1 WO 2023035480 A1 WO2023035480 A1 WO 2023035480A1 CN 2021139587 W CN2021139587 W CN 2021139587W WO 2023035480 A1 WO2023035480 A1 WO 2023035480A1
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- welding
- suction head
- finished product
- slide rail
- cylinder
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- 238000003466 welding Methods 0.000 title claims abstract description 155
- 239000013078 crystal Substances 0.000 title claims abstract description 40
- 238000005476 soldering Methods 0.000 claims description 59
- 238000009434 installation Methods 0.000 claims description 44
- 238000007667 floating Methods 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
Definitions
- the invention relates to the technical field of crystal oscillator processing, in particular to a welding device in an in-line automatic cutting and welding equipment for crystal oscillators.
- Quartz crystal oscillator is a resonant device made of the piezoelectric effect of quartz crystal, commonly known as crystal oscillator, which is a crystal resonant element that can replace the LC resonant circuit. It plays a role in generating and stabilizing the oscillation frequency in the oscillating circuit , widely used in various types of electronic products, is an indispensable electronic device in consumer electronics, network, automobile, wireless communication and other fields.
- the packaging of the crystal oscillator is roughly divided into two types: patch type and in-line type. Compared with the patch type crystal oscillator, the in-line crystal oscillator is more cost-effective and consumes less power. Crystal oscillators are more widely used and occupy an important proportion in the crystal oscillator market.
- the soldering of in-line crystal oscillators in printed circuit boards mainly relies on manual plug-in. With the rise of automatic plug-in and automatic soldering technologies, direct The welding of plug-in crystal oscillators is gradually automated. Before using automated equipment to solder on the printed circuit board, the crystal oscillators must be pre-processed uniformly. It is necessary to separate the pins of the in-line crystal oscillators at a certain angle and cut them to a fixed length. Finally, solder them to Uniform packaging is accomplished on soldered strips of fixed size and shape.
- the soldering of the crystal oscillator in the traditional pretreatment process requires the worker to use the visual magnification device to obtain the enlarged image of the station, and to operate the welding equipment with the assistance of the enlarged image for manual welding.
- This process has certain difficulties. Therefore, workers need to have a certain degree of proficiency and skills, and working for a long time will reduce work efficiency, and it is difficult to ensure the quality of welding.
- the present invention aims to solve the existing technical problems by providing a welding device in an in-line crystal oscillator automatic cutting and welding equipment, which can not only automatically complete the welding work, but also maintain high working efficiency and ensure welding quality.
- the invention discloses a welding device in an in-line crystal oscillator automatic cutting welding equipment, which includes a frame, and is characterized in that: the upper surface of the frame is provided with a welding mechanism; the upper surface of the frame is provided with a The shifting mechanism in the front; the upper surface of the frame is provided with a finished product feeding mechanism on the left side of the shifting mechanism, a finished product unloading mechanism on the right side of the shifting mechanism, and a welding mechanism located between the finished product feeding mechanism and the finished product unloading mechanism Between; the upper surface of the frame is provided with a camera, and the lens of the camera is located above the shifting mechanism.
- the welding mechanism includes a welding installation plate arranged on the upper surface of the frame; the front side wall of the welding installation plate is provided with a first slide rail; the first slide rail is provided with a matching welding connection block; The top of the welding mounting plate is provided with a first cylinder above the first slide rail; the piston rod of the first cylinder is connected to the welding connection block through the first floating joint; the front side wall of the welding connection block is provided with an insulating block An electrode clamp is provided on the front side wall of the insulating block; an electrode rod is provided on the electrode clamp, and the lower end of the electrode rod is located below the electrode clamp.
- the electrode fixture includes a fixing part arranged on the front side wall of the insulating block, and a clamping part arranged on the front side of the fixing part; the fixing part and the clamping part are fixed by screws; the front side of the fixing part
- the side wall and the rear side wall of the clamping part are provided with mutually symmetrical clamping grooves, and the cross section of the clamping grooves is in the shape of a semicircle, and the electrode rod is embedded in the clamping grooves.
- the displacement mechanism includes a linear slide located at the front side of the welding installation plate; an insulating platform is provided on the slider of the linear slide; a raw material platform and a soldering platform located at the rear side of the raw material platform are provided on the upper surface of the insulating platform. ; The upper surface of the soldering station is provided with a positioning groove.
- a number of evenly distributed first positioning pins are provided on the front and rear edges of the upper surface of the raw material table; second positioning pins corresponding to the positions of the first positioning pins are provided on the front and rear sides of the bottom of the positioning groove.
- the front and rear sides of the right end of the soldering station are provided with blind holes for the soldering station, and the blind holes for the soldering station on the front and rear sides are connected through the first soldering station through hole;
- the rear end opening of the first soldering station through hole is located at the On the side wall behind the platform, the rear end opening of the through hole of the first welding platform is provided with a second pipe joint;
- the right end opening of the blind hole of the welding platform is provided with a second sealing cap;
- the front and rear sides of the bottom of the positioning groove There are second soldering station through holes evenly distributed in the horizontal direction, the second soldering station through hole on the front side is connected with the soldering station blind hole on the front side, the second soldering station through hole on the rear side is connected to the blind hole on the rear side
- the blind holes of the soldering station are connected.
- the finished product feeding mechanism includes a second slide rail located on the upper surface of the frame, the second slide rail is located at the rear side of the left end of the linear slide table, and the second slide rail and the linear slide table are perpendicular to each other; on the second slide rail There is a finished product feeding mounting plate that matches it; the upper surface of the frame is provided with a second cylinder frame located on the left side of the second slide rail; the second cylinder frame is provided with a second cylinder; the second The front end of the piston rod of the cylinder is connected with the finished product feeding installation plate through the second floating joint; the front side wall of the finished product feeding installation plate is provided with a third slide rail and a third cylinder frame located on the left side of the third slide rail; The third slide rail is provided with a matching finished product feeding connecting block; the third cylinder frame is provided with a third cylinder; the lower end of the piston rod of the third cylinder is connected to the finished product feeding through a third floating joint The blocks are connected; the front side wall of the finished product feeding connection block is
- the finished product blanking mechanism includes a fourth slide rail located on the upper surface of the frame, the fourth slide rail is located on the right side of the right end of the linear slide table, and the fourth slide rail is perpendicular to the linear slide table; There is a finished product blanking installation plate matching it; the upper surface of the frame is provided with a fourth cylinder frame located on the right side of the fourth slide rail; the fourth cylinder frame is provided with a fourth cylinder; the fourth cylinder The rear end of the piston rod is connected to the finished product blanking installation plate through the fourth floating joint; the left side wall of the finished product blanking installation plate is provided with a fifth slide rail and a fifth cylinder frame located at the rear side of the fifth slide rail; The fifth slide rail is provided with a matching finished product blanking connecting block; the fifth cylinder frame is provided with a fifth cylinder; the lower end of the piston rod of the fifth cylinder is connected to the finished product blanking block through the fifth floating joint.
- the connecting blocks are connected; the left side wall of the finished product blanking connecting block is
- the front and rear sides of the right end face of the loading suction head mounting block and the left end face of the feeding suction head mounting block are provided with suction head mounting block blind holes, and the suction head mounting block blind holes on the front and rear sides pass through the first suction head mounting block
- the through holes communicate with each other, and the rear opening of the through hole of the first suction head mounting block is located on the rear side wall of the loading suction head mounting block and the rear side wall of the unloading suction head mounting block;
- the rear end opening of the hole is provided with a matching first pipe joint;
- the blind hole opening of the suction head installation block is provided with a matching first sealing cap; the suction head in the feeding suction head installation block Between the blind hole of the mounting block and the feeding suction head, and between the blind hole of the suction head mounting block in the mounting block of the blanking suction head and the blanking suction head are all connected through the through hole of the second suction head mounting block.
- a finished product box is placed on the upper surface of the frame, and the finished product box is located at the rear side of the right end of the linear slide table.
- the welding device in the in-line crystal oscillator automatic cutting welding equipment adopting the structure of the present invention can automatically complete the feeding of welding strips through the finished product feeding mechanism, and move the welding table from the raw material table to the welding table , and then use the welding device to automatically weld the pins of the crystal oscillator to the welding bar.
- the shifting mechanism will automatically move the welding bar precisely for the next point of welding, so as not to The welding work is completed intermittently, and the work efficiency is always maintained, and the whole welding process does not require manual participation, which effectively avoids the situation that manual welding cannot guarantee the processing quality, and the way of mechanically controlling the welding point position can guarantee the welding quality to the greatest extent.
- Fig. 1 is the structural representation of the welding device in the automatic cutting and welding equipment of in-line crystal oscillator of the present invention
- Fig. 2 is an enlarged view of part A of Fig. 1;
- Fig. 3 is a structural schematic diagram of an insulating platform
- Figure 4 is a cross-sectional view of the soldering station
- Fig. 5 is a structural schematic diagram of a blanking suction head mounting block
- Fig. 6 is a sectional view of the mounting block of the blanking suction head.
- the present invention provides a welding device in an in-line crystal oscillator automatic cutting welding equipment, including a frame 600, and a welding mechanism 200 is provided on the upper surface of the frame 600; the frame 600 The upper surface is provided with a shifting mechanism 500 which is located directly in front of the welding mechanism 200; The mechanism 400 and the welding mechanism 200 are located between the finished product loading mechanism 300 and the finished product unloading mechanism 400 ;
- the welding mechanism 200 includes a welding mounting plate 201 located on the upper surface of the frame 600; the front side wall of the welding mounting plate 201 is provided with a first slide rail 202; The welding connection block 203; the upper end of the welding mounting plate 201 is provided with a first cylinder 207 above the first slide rail 202; the piston rod of the first cylinder 207 is connected to the welding connection block 203 through the first floating joint 206
- the front side wall of the welding connection block 203 is provided with an insulating block 208; the front side wall of the insulating block 208 is provided with an electrode clamp 204; the electrode clamp 204 is provided with an electrode rod 205, and the lower end of the electrode rod 205 is located Below the jig 204 .
- the electrode clamp 204 includes a fixing part 209 arranged on the front side wall of the insulating block 208, and a clamping part 210 arranged on the front side of the fixing part 209; the fixing part 209 and the clamping part 210 are connected by screws 211 Fixed; the front side wall of the fixing part 209 and the rear side wall of the clamping part 210 are provided with mutually symmetrical clamping grooves 212, and the cross section of the clamping grooves 212 is semicircular, and the electrode rod 205 is embedded in the clamping grooves 212 Inside.
- the displacement mechanism 500 includes a linear slide 501 located on the front side of the welding mounting plate 201; an insulating platform 502 is provided on the slider of the linear slide 501; a raw material platform 504 is provided on the upper surface of the insulating platform 502, The welding platform 503 located at the rear side of the raw material platform 504; the upper surface of the welding platform 503 is provided with a positioning groove 506 .
- the front and rear sides of the upper surface of the raw material table 504 are provided with a number of uniformly distributed first positioning pins 505; Locating pin 507.
- soldering station blind holes 508 on both sides of the right end of the soldering station 503, and the soldering station blind holes 508 on the front and rear sides are connected through the first soldering station through hole 509; the rear of the first soldering station through hole 509 The end opening is located on the rear side wall of the soldering station 503, and the rear end opening of the first soldering station through hole 509 is provided with a second pipe joint 512; the right end opening of the blind hole 508 of the soldering station is provided with a second sealing cap 511
- the front and rear sides of the positioning groove 506 are provided with second soldering station through holes 510 evenly distributed in the transverse direction, and the second soldering station through hole 510 on the front side is connected with the soldering station blind hole 508 on the front side, and is located at The second soldering station through hole 510 on the rear side is connected with the soldering station blind hole 508 on the rear side.
- the finished product feeding mechanism 300 includes a second slide rail 301 located on the upper surface of the frame, the second slide rail 301 is located at the rear side of the left end of the linear slide table 501, and the second slide rail 301 and the linear slide table 501 are perpendicular to each other;
- the second slide rail 301 is provided with a matching finished product feeding installation plate 302;
- the upper surface of the frame 600 is provided with a second cylinder frame 316 on the left side of the second slide rail 301;
- the second cylinder frame 316 is provided with a second cylinder 303;
- the front end of the piston rod of the second cylinder 303 is connected with the finished product feeding installation plate 302 through the second floating joint 304;
- the front side wall of the finished product feeding installation plate 302 is provided with a second Three slide rails 305, the third cylinder frame 317 positioned at the left side of the third slide rail 305;
- the third slide rail 305 is provided with a matching finished product feeding connection block 306;
- the finished product blanking mechanism 400 includes a fourth slide rail 401 located on the upper surface of the frame 600, the fourth slide rail 401 is located on the right side of the right end of the linear slide table 501, and the fourth slide rail 401 is perpendicular to the linear slide table 501;
- the fourth slide rail 401 is provided with a matching finished product blanking installation plate 402;
- the upper surface of the frame 600 is provided with a fourth cylinder frame 412 on the right side of the fourth slide rail 401;
- the fourth cylinder frame 412 is provided with a fourth cylinder 403;
- the rear end of the piston rod of the fourth cylinder 403 is connected with the finished product blanking installation plate 402 through the fourth floating joint 404;
- the left side wall of the finished product blanking installation plate 402 is provided with
- the fifth slide rail 405 is provided with a matching finished product blanking connection block 406;
- the front and rear sides of the right end face of the feeding suction head mounting block 308 and the left end face of the feeding suction head mounting block 409 are provided with suction head mounting block blind holes 311, and the suction head mounting block blind holes 311 on the front and rear sides pass through the first
- the through-holes 312 of the suction head installation block are connected with each other, and the rear end orifice of the first suction head installation block through hole 312 is located on the rear side wall of the loading suction head installation block 308 and the rear side wall of the feeding suction head installation block 409;
- the rear end opening of the through hole 312 of the first suction head mounting block is provided with a matching first pipe joint 314;
- the opening of the blind hole 311 of the suction head mounting block is provided with a matching first sealing cap 315;
- a finished product box 411 is placed on the upper surface of the frame 600 , and the finished product box 411 is located behind the right end of the linear slide 501 .
- the using method of the present invention is as follows:
- the device also includes an analysis computer connected to the camera 100 for image data analysis.
- the unprocessed welding strip 513 is stored on the raw material platform 504, and the raw material platform 504 is provided with a first positioning pin 505, along with the first positioning pin passing through the hole 514 on the welding strip 513, Thereby, the fixing of the welding strip 513 is realized.
- the finished product feeding mounting plate 302 can move horizontally back and forth along the track of the second slide rail 301, and the finished product feeding connecting block 306 is arranged on the third slide of the finished product feeding mounting plate 302.
- the feeding suction head mounting block 308 is located on the finished product feeding mounting plate 302
- the feeding suction head 309 is located on the loading suction head mounting block 308, so when the finished product feeding mounting plate 302 moves horizontally back and forth, The feeding suction head 309 moves horizontally back and forth thereupon, and the piston rod of the third cylinder 310 can drive the finished product feeding connection block 306 to move up and down, thereby realizing the up and down movement of the feeding suction head 309.
- the third cylinder 310 controls the feeding suction head 309 to move down and drop to the upper surface of the welding strip 513.
- the loading suction head 309 generates suction to absorb the welding strip 513.
- the piston rod of the third cylinder 310 returns, and the feeding suction head 309 absorbs the welding rod 513 to rise, and then the second cylinder 303 controls the feeding suction head 309 that is adsorbing the welding rod 513 to move to the top of the soldering platform 503, and then the third The cylinder 310 controls the feeding suction head 309 to move down. At this moment, the welding strip 513 falls and is embedded in the positioning groove 506.
- the second positioning pin 507 passes through the hole 514 on the welding strip 513 to complete the positioning of the welding strip 513.
- the first The through hole 510 of the second soldering station generates suction to absorb and fix the welding strip 513 in the positioning groove 506 , and finally the feeding suction head 309 releases the welding strip 513 , and is driven by the third cylinder 310 to return to reset.
- the slider of the linear slide table 501 will move and carry the welding table 503 to the first welding point, and the in-line crystal oscillator will automatically cut
- the material shifting mechanism of the welding equipment moves the crystal oscillator after cutting the pins to the welding point and fixes it.
- the welding point is just below the electrode rod 205, and then the piston rod of the first cylinder 207 drives the welding connection block 203 along the The trajectory of the first slide rail 202 moves up and down, thereby realizing the up-and-down movement of the electrode clamp 204 located on the insulating block 208.
- the first cylinder 207 controls the electrode rod 205 to fall, the end of the electrode rod 205 squeezes the pin of the crystal oscillator And make it contact with the welding rod 513, the electrode fixture 204 and the welding table 503 are respectively connected with the two poles of the electric welding machine, and a current path is formed after the power is turned on, and the contact point of the pin and the welding rod 513 generates high temperature, thereby completing the welding, and the crystal oscillator is welded to the welding
- the first cylinder 207 controls the electrode rod 205 to move back to the position, while the linear slide table 501 moves and carries the soldering table 503 to the next welding point, and welds the next crystal oscillator to the corresponding position according to the same steps above. point, until welding complete root welding bar 513.
- the camera When the linear slide table 501 moves and carries the soldering station 503 to move below the lens 101 of the camera 100, the camera will acquire the image information of the finished welding strip and transmit it to the grading computer, and the analysis computer evaluates the welding result through image algorithm processing, and Save and display data.
- the finished product blanking connecting block 406 can move up and down along the track of the fifth slide rail 405.
- the finished product blanking connecting block 406 moves up and down
- the finished product blanking connecting block 406 The blanking suction head 410 of the upper blanking suction head mounting block 409 moves up and down accordingly, driven by the piston rod of the fourth cylinder 403, the finished product blanking mounting plate 402 can move horizontally back and forth along the track of the fourth slide rail 401 , when the finished product blanking mounting plate 402 moves horizontally back and forth, the blanking suction head 410 moves horizontally back and forth accordingly, under the control of the fourth cylinder 403, the blanking suction head 410 moves to the top of the soldering platform 503, and then the fifth cylinder 408 drives the blanking suction head 410 to move down, and the blanking suction head 410 falls to the upper surface of the finished welding strip.
- the blanking suction head 410 generates suction and absorbs the finished welding strip, and then the fifth cylinder 408 returns to drive the blanking suction head 410 rises, and then under the control of the fourth cylinder 403, the blanking suction head 410 moves to the top of the finished product box 411. At this moment, the finished welding strip is also above the finished box. Finally, the blanking suction head 410 releases the finished welding strip, and the finished welding strip It will directly fall into the finished product box 411, and the collection of the finished product will be completed automatically.
- the present invention can automatically complete the feeding of the welding strip 513 through the finished product feeding mechanism 300, move the welding strip 513 from the raw material platform to the welding platform, and then use the welding device to automatically weld the pins of the product vibration to the welding platform.
- Welding bar 513 after the welding bar 513 completes the welding of one point, the shifting mechanism 500 will automatically move the welding bar 513 precisely to carry out the welding of the next point, so as to complete the welding work without interruption and always maintain high efficiency
- the work efficiency is high, and the whole welding process does not require manual participation, which effectively avoids the situation that manual welding cannot guarantee the processing quality, and the way of mechanically controlling the welding point position can guarantee the welding quality to the greatest extent.
- the electrode clamp 204 includes a fixing part 209 arranged on the front side wall of the insulating block 208, a clamping part 210 arranged on the front side of the fixing part 209, and a screw 211 is fixed between the fixing part 209 and the clamping part 210, and the fixing part
- the front side wall of the 209 and the rear side wall of the clamping part 210 are provided with mutually symmetrical clamping grooves 212, the cross section of the clamping grooves 212 is in the shape of a semicircle, and the electrode rod 205 is embedded in the clamping grooves 212.
- This fixing method It is convenient to disassemble the electrode rod 205 , only need to unscrew the screw 211 , then the clamping part 210 can be separated from the fixing part 209 to complete the disassembly of the electrode rod 205 .
- Soldering station blind holes 508 are provided on the front and rear sides of the right end of the soldering station 503.
- the soldering station blind holes 508 on the front and rear sides are connected through the first soldering station through hole 509, and the rear end opening of the first soldering station through hole 509 is located at On the rear side wall of the soldering station 503, the rear end opening of the first soldering station through hole 509 is provided with a second pipe joint 512, the right end opening of the blind hole 508 of the soldering station is provided with a second sealing cap 511, and the bottom of the positioning groove 506 is
- the front and rear sides are provided with second soldering station through holes 510 evenly distributed in the transverse direction, the second soldering station through hole 510 on the front side is connected with the soldering station blind hole 508 on the front side, and the second soldering station through hole 508 on the rear side is connected.
- the hole 510 communicates with the blind hole 508 of the soldering station on the rear side, and the second pipe joint 512 can be connected to the vacuum generator through the gas pipe, so that a negative pressure is generated inside the blind hole 508 of the soldering station, so that the second soldering station through hole 510 suction will be generated.
- the front and rear sides of the right end surface of the feeding suction head installation block 308 and the left end surface of the feeding suction head installation block 409 are provided with suction head installation block blind holes 311, and the suction head installation block blind holes 311 on the front and rear sides pass through the first suction head.
- the through-holes 312 of the mounting blocks communicate with each other, and the rear end orifice of the first suction head mounting block through-hole 312 is located on the rear side wall of the loading suction head mounting block 308 and the rear side wall of the blanking suction head mounting block 409.
- the rear end opening of the through hole 312 of the head mounting block is provided with a matching first pipe joint 314, and the opening of the blind hole 311 of the suction head mounting block is provided with a matching first sealing cap 315.
- the block through holes 313 are connected with each other, and the first pipe joint 314 can be connected with the vacuum generator through the air pipe, so that negative pressure is generated inside the blind hole 311 of the suction head installation block, so that the first suction head installation block through hole 312 generates suction, so that The feeding suction head 309 and the feeding suction head 410 generate suction.
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- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Resistance Welding (AREA)
Abstract
一种直插式晶振自动裁切焊接设备中的焊接装置，包括机架，所述机架上表面设有一焊接机构；所述机架上表面设有一位于焊接机构正前方的移位机构；所述机架上表面设有位于移位机构左侧的成品上料机构、位于移位机构右侧的成品下料机构，焊接机构位于成品上料机构与成品下料机构之间；所述机架上表面设有一相机，相机的镜头位于移位机构的上方。本发明的直插式晶振自动裁切焊接设备中的焊接装置不仅能够自动完成焊接工作，始终保持高效的工作效率，且能够保证焊接质量。
Description
本发明涉及晶体振荡器加工技术领域，具体涉及一种直插式晶振自动裁切焊接设备中的焊接装置。
石英晶体振荡器是一种由石英晶体的压电效应制成的谐振器件，俗称晶振，是一种可以取代LC谐振回路的晶体谐振元件，它在振荡回路中起到产生和稳定振荡频率的作用，广泛应用于各种类型的电子产品，是消费电子、网络、汽车、无线通讯等领域不可或缺的电子器件。
晶振的封装大致分为贴片式和直插式两种，相比于贴片式晶振，直插式晶振性价比更高，功耗更小，在对晶振体积要求不大的场合，直插式晶振的应用更加广泛，在晶振市场中占有重要比例，在传统的电子装配行业，印刷电路板中直插式晶振的焊接主要借助人工插件的方式，随着自动插件和自动焊接技术的兴起，直插式晶振的焊接逐步实现自动化，在印刷电路板上利用自动化设备焊接前要对晶振进行统一的预处理加工，需要把直插式晶振的引脚分开一定角度并裁去固定长度，最后焊接到固定尺寸和形状的焊接条上完成统一封装。
由于晶振尺寸较小，传统的预处理加工过程中晶振的焊接需要工人使用视觉放大设备获取工位的放大图像，在放大图像的辅助下操作焊接设备进行人工焊接，这一过程存在一定的难度，因此需要工人具备一定程度的熟练度和技巧，且长时间工作会降低工作效率，同时难以保证焊接的质量。
发明内容
本发明要解决现有的技术问题是提供一种直插式晶振自动裁切焊接设备中的焊接装置，它不仅能够自动完成焊接工作，始终保持高效的工作效率，且能够保证焊接质量。
本发明解决上述技术问题采用的技术方案为：
本发明公开一种直插式晶振自动裁切焊接设备中的焊接装置，包括机架，其特征在于：所述机架上表面设有一焊接机构；所述机架上表面设有一位于焊接机构正前方的移位机构；所述机架上表面设有位于移位机构左侧的成品上料机构、位于移位机构右侧的成品下料机构，焊接机构位于成品上料机构与成品下料机构之间；所述机架上表面设有一相机，相机的镜头位于移位机构的上方。
所述焊接机构包括设于机架上表面的焊接安装板；所述焊接安装板前侧侧壁设有第一滑轨；所述第一滑轨上设有与其相匹配的焊接连接块；所述焊接安装板上端设有位于第一滑轨上方的第一气缸；所述第一气缸的活塞杆通过第一浮动接头与焊接连接块相连接；所述焊接连接块前侧侧壁设有一绝缘块；所述绝缘块前侧侧壁设有一电极夹具；所述电极夹具上设有一电极棒，电极棒下端位于电极夹具下方。
所述电极夹具包括设于绝缘块前侧侧壁上的固定部、设于固定部前侧的夹紧部； 所述固定部与夹紧部之间通过螺丝相固定；所述固定部前侧侧壁与夹紧部后侧侧壁设有互为对称的夹紧槽，夹紧槽横截面呈半圆弧状，电极棒嵌于夹紧槽内。
所述移位机构包括位于焊接安装板前侧的的直线滑台；所述直线滑台的滑块上设有一绝缘平台；所述绝缘平台上表面设有一原料台、位于原料台后侧的焊台；所述焊台上表面设有一定位槽。
所述原料台上表面前后两侧边沿上设有若干均匀分布的第一定位销；所述定位槽槽底前后两侧边沿上设有与第一定位销位置相对应的第二定位销。
所述焊台右端面前后两侧皆设有焊台盲孔，前后两侧的焊台盲孔通过第一焊台通孔相贯通；所述第一焊台通孔的后端孔口位于焊台后侧侧壁上，第一焊台通孔的后端孔口设有第二管接头；所述焊台盲孔右端孔口设有第二密封帽；所述定位槽槽底前后两侧设有横向均匀分布的第二焊台通孔，位于前侧的第二焊台通孔与位于前侧的焊台盲孔相贯通，位于后侧的第二焊台通孔与位于后侧的焊台盲孔相贯通。
所述成品上料机构包括设于机架上表面的第二滑轨，第二滑轨位于直线滑台左端后侧，第二滑轨与直线滑台互为垂直；所述第二滑轨上设有与其相匹配的成品上料安装板；所述机架上表面设有位于第二滑轨左侧的第二气缸架；所述第二气缸架上设有第二气缸；所述第二气缸的活塞杆前端通过第二浮动接头与成品上料安装板相连接；所述成品上料安装板前侧侧壁设有第三滑轨、位于第三滑轨左侧的第三气缸架；所述第三滑轨上设有与其相匹配的成品上料连接块；所述第三气缸架上设有第三气缸；所述第三气缸的活塞杆下端通过第三浮动接头与成品上料连接块相连接；所述成品上料连接块前侧侧壁设有一上料吸头安装块；所述上料吸头安装块下表面设有若干均匀分布的上料吸头。
所述成品下料机构包括设于机架上表面的第四滑轨，第四滑轨位于直线滑台右端右侧，第四滑轨与直线滑台相垂直；所述第四滑轨上设有与其相匹配的成品下料安装板；所述机架上表面设有位于第四滑轨右侧的第四气缸架；所述第四气缸架上设有第四气缸；所述第四气缸的活塞杆后端通过第四浮动接头与成品下料安装板相连接；所述成品下料安装板左侧侧壁设有第五滑轨、位于第五滑轨后侧的第五气缸架；所述第五滑轨上设有与其相匹配的成品下料连接块；所述第五气缸架上设有第五气缸；所述第五气缸的活塞杆下端通过第五浮动接头与成品下料连接块相连接；所述成品下料连接块左侧侧壁设有一下料吸头安装块；所述下料吸头安装块下表面设有若干均匀分布的下料吸头。
所述上料吸头安装块右端面与下料吸头安装块左端面的前后两侧皆设有吸头安装块盲孔，前后两侧的吸头安装块盲孔通过第一吸头安装块通孔相贯通，第一吸头安装块通孔的后端孔口位于上料吸头安装块后侧侧壁、下料吸头安装块后侧侧壁；所述第一吸头安装块通孔的后端孔口设有与其相匹配的第一管接头；所述吸头安装块盲孔孔口设有与其相匹配的第一密封帽；所述上料吸头安装块内的吸头安装块盲孔与上料吸头之间、下料吸头安装块内的吸头安装块盲孔与下料吸头之间皆通过第二吸头安装块通孔相贯通。
所述机架上表面置放有一成品盒，成品盒位于直线滑台右端后侧。
本发明的有益效果是：
与现有技术相比，采用本发明结构的直插式晶振自动裁切焊接设备中的焊接装置可通过成品上料机构自动完成焊接条的上料，将焊接台从原料台移动至焊台上，然后利用焊接装置自动将晶振的引脚焊接至焊接条，在焊接条完成一个点位的焊接后，移位机构则 会自动对焊接条进行精准移动，进行下一个点位的焊接，从而不间断的完成焊接工作，始终保持高效的工作效率，且整个焊接过程无需人工参与，有效避免了人工焊接无法保证加工质量的情况，而机械控制焊接点位的方式能够最大程度上保证焊接质量。
图1是本发明直插式晶振自动裁切焊接设备中的焊接装置的结构示意图；
图2是图1的A部的放大图；
图3是绝缘平台的结构示意图；
图4是焊台的剖面图；
图5是下料吸头安装块的结构示意图；
图6是下料吸头安装块的剖面图。
下面结合附图和具体实施方式对本发明作进一步详细的说明：
请参阅图1至图6，本发明提供一种直插式晶振自动裁切焊接设备中的焊接装置，包括机架600，所述机架600上表面设有一焊接机构200；所述机架600上表面设有一位于焊接机构200正前方的移位机构500；所述机架600上表面设有位于移位机构500左侧的成品上料机构300、位于移位机构500右侧的成品下料机构400，焊接机构200位于成品上料机构300与成品下料机构400之间；所述机架600上表面设有一相机100，相机100的镜头101位于移位机构500的上方。
所述焊接机构200包括设于机架600上表面的焊接安装板201；所述焊接安装板201前侧侧壁设有第一滑轨202；所述第一滑轨202上设有与其相匹配的焊接连接块203；所述焊接安装板201上端设有位于第一滑轨202上方的第一气缸207；所述第一气缸207的活塞杆通过第一浮动接头206与焊接连接块203相连接；所述焊接连接块203前侧侧壁设有一绝缘块208；所述绝缘块208前侧侧壁设有一电极夹具204；所述电极夹具204上设有一电极棒205，电极棒205下端位于电极夹具204下方。
所述电极夹具204包括设于绝缘块208前侧侧壁上的固定部209、设于固定部209前侧的夹紧部210；所述固定部209与夹紧部210之间通过螺丝211相固定；所述固定部209前侧侧壁与夹紧部210后侧侧壁设有互为对称的夹紧槽212，夹紧槽212横截面呈半圆弧状，电极棒205嵌于夹紧槽212内。
所述移位机构500包括位于焊接安装板201前侧的的直线滑台501；所述直线滑台501的滑块上设有一绝缘平台502；所述绝缘平台502上表面设有一原料台504、位于原料台504后侧的焊台503；所述焊台503上表面设有一定位槽506。
所述原料台504上表面前后两侧边沿上设有若干均匀分布的第一定位销505；所述定位槽506槽底前后两侧边沿上设有与第一定位销505位置相对应的第二定位销507。
所述焊台503右端面前后两侧皆设有焊台盲孔508，前后两侧的焊台盲孔508通过第一焊台通孔509相贯通；所述第一焊台通孔509的后端孔口位于焊台503后侧侧壁上，第一焊台通孔509的后端孔口设有第二管接头512；所述焊台盲孔508右端孔口设有第二密封帽511；所述定位槽506槽底前后两侧设有横向均匀分布的第二焊台通孔510，位于前侧的第二 焊台通孔510与位于前侧的焊台盲孔508相贯通，位于后侧的第二焊台通孔510与位于后侧的焊台盲孔508相贯通。
所述成品上料机构300包括设于机架上表面的第二滑轨301，第二滑轨301位于直线滑台501左端后侧，第二滑轨301与直线滑台501互为垂直；所述第二滑轨301上设有与其相匹配的成品上料安装板302；所述机架600上表面设有位于第二滑轨301左侧的第二气缸架316；所述第二气缸架316上设有第二气缸303；所述第二气缸303的活塞杆前端通过第二浮动接头304与成品上料安装板302相连接；所述成品上料安装板302前侧侧壁设有第三滑轨305、位于第三滑轨305左侧的第三气缸架317；所述第三滑轨305上设有与其相匹配的成品上料连接块306；所述第三气缸架317上设有第三气缸310；所述第三气缸310的活塞杆下端通过第三浮动接头307与成品上料连接块306相连接；所述成品上料连接块306前侧侧壁设有一上料吸头安装块308；所述上料吸头安装块308下表面设有若干均匀分布的上料吸头309。
所述成品下料机构400包括设于机架600上表面的第四滑轨401，第四滑轨401位于直线滑台501右端右侧，第四滑轨401与直线滑台501相垂直；所述第四滑轨401上设有与其相匹配的成品下料安装板402；所述机架600上表面设有位于第四滑轨401右侧的第四气缸架412；所述第四气缸架412上设有第四气缸403；所述第四气缸403的活塞杆后端通过第四浮动接头404与成品下料安装板402相连接；所述成品下料安装板402左侧侧壁设有第五滑轨405、位于第五滑轨405后侧的第五气缸架413；所述第五滑轨405上设有与其相匹配的成品下料连接块406；所述第五气缸架413上设有第五气缸408；所述第五气缸408的活塞杆下端通过第五浮动接头407与成品下料连接块406相连接；所述成品下料连接块406左侧侧壁设有一下料吸头安装块409；所述下料吸头安装块409下表面设有若干均匀分布的下料吸头410。
所述上料吸头安装块308右端面与下料吸头安装块409左端面的前后两侧皆设有吸头安装块盲孔311，前后两侧的吸头安装块盲孔311通过第一吸头安装块通孔312相贯通，第一吸头安装块通孔312的后端孔口位于上料吸头安装块308后侧侧壁、下料吸头安装块409后侧侧壁；所述第一吸头安装块通孔312的后端孔口设有与其相匹配的第一管接头314；所述吸头安装块盲孔311孔口设有与其相匹配的第一密封帽315；所述上料吸头安装块308内的吸头安装块盲孔311与上料吸头309之间、下料吸头安装块409内的吸头安装块盲孔311与下料吸头410之间皆通过第二吸头安装块通孔313相贯通。
所述机架600上表面置放有一成品盒411，成品盒411位于直线滑台501右端后侧。
本发明的使用方法如下：
本装置还包括一个和相机100相连的分析计算机，用于图像数据的分析。
在进行焊接工作前，先将未加工的焊接条513存放在原料台504上，而原料台504上设有第一定位销505，随着第一定位销穿过焊接条513上的孔洞514，从而实现焊接条513的固定。
在第二气缸303的活塞杆带动下，成品上料安装板302能够顺着第二滑轨301的轨迹前后水平移动，而成品上料连接块306设于成品上料安装板302的第三滑轨305上，上料吸头安装块308设于成品上料安装板302上，上料吸头309设于上料吸头安装块308上，因此当成品上料安装板302前后水平移动时，上料吸头309随之前后水平移动，而第三气缸310的活 塞杆能够带动成品上料连接块306上下移动，从而实现上料吸头309的上下移动，当第二气缸303控制上料吸头309移动到原料台504上方后，第三气缸310控制上料吸头309下移，并下落至焊接条513上表面，此时上料吸头309产生吸力，将焊接条513吸附，随着第三气缸310的活塞杆回位，上料吸头309吸附着焊接条513上升，接着第二气缸303控制吸附着焊接条513的上料吸头309移动至焊台503的上方，然后第三气缸310控制上料吸头309下移，此刻焊接条513下落并嵌入定位槽506内，第二定位销507穿过焊接条513上的孔洞514，完成焊接条513的定位，与此同时，第二焊台通孔510产生吸力将焊接条513吸附固定在定位槽506内，最后上料吸头309松开焊接条513，并在第三气缸310的带动下回升复位。
当焊接条513被固定在焊台503的定位槽506内后，直线滑台501的滑块则会移动并携带焊台503移动至第一个焊接点位，此时直插式晶振自动裁切焊接设备的移料机构把裁切完引脚的晶振移动到该焊接点位上并固定，焊接点位刚好处于电极棒205正下方，接着第一气缸207的活塞杆带动焊接连接块203顺着第一滑轨202的轨迹上下移动，从而实现设于绝缘块208上的电极夹具204的上下移动，随着第一气缸207控制电极棒205下落，电极棒205的端部挤压晶振的引脚并使其与焊接条513接触，电极夹具204、焊台503分别与电焊机的两极相连，通电后形成电流通路，引脚和焊接条513接触点产生高温，从而完成焊接，晶振被焊接到焊接条513上后，第一气缸207控制电极棒205上移回位，而直线滑台501则移动并携带焊台503至下一个焊接点位，并按以上相同的步骤将下一个晶振焊接到对应点位，直至焊接完整根焊接条513。
当直线滑台501移动并携带焊台503移动至相机100的镜头101下方时，相机则会获取焊接条成品的图像信息并传输给分级计算机，分析计算机通过图像算法的处理评估焊接的结果，并保存和显示数据。
在第五气缸408的的活塞杆带动下，成品下料连接块406能够顺着第五滑轨405的轨迹上下移动，当成品下料连接块406上下移动时，设于成品下料连接块406上的下料吸头安装块409的下料吸头410随之上下移动，在第四气缸403的活塞杆带动下，成品下料安装板402能够顺着第四滑轨401的轨迹前后水平移动，当成品下料安装板402前后水平移动时，下料吸头410随之前后水平移动，在第四气缸403的控制下，下料吸头410移动至焊台503上方，紧接着第五气缸408带动下料吸头410下移，下料吸头410下落至成品焊接条上表面，此时下料吸头410产生吸力并将成品焊接条吸附，然后第五气缸408回位带动下料吸头410上升，接着在第四气缸403的控制下，下料吸头410移动至成品盒411上方，此刻成品焊接条也处于成品盒上方，最后下料吸头410松开成品焊接条，成品焊接条则会直接落入成品盒411内，自动完成成品的收集。
综上所述可知，本发明可通过成品上料机构300自动完成焊接条513的上料，将焊接条513从原料台移动至焊台上，然后利用焊接装置自动将品振的引脚焊接至焊接条513，在焊接条513完成一个点位的焊接后，移位机构500则会自动对焊接条513进行精准移动，进行下一个点位的焊接，从而不间断的完成焊接工作，始终保持高效的工作效率，且整个焊接过程无需人工参与，有效避免了人工焊接无法保证加工质量的情况，而机械控制焊接点位的方式能够最大程度上保证焊接质量。
电极夹具204包括设于绝缘块208前侧侧壁上的固定部209、设于固定部209前侧的夹紧部210，固定部209与夹紧部210之间通过螺丝211相固定，固定部209前侧侧壁与夹紧部 210后侧侧壁设有互为对称的夹紧槽212，夹紧槽212横截面呈半圆弧状，电极棒205嵌于夹紧槽212内，这种固定方式便于电极棒205的拆卸，只需将螺丝211旋出，便能够将夹紧部210与固定部209进行分离，完成电极棒205的拆卸。
焊台503右端面前后两侧皆设有焊台盲孔508，前后两侧的焊台盲孔508通过第一焊台通孔509相贯通，第一焊台通孔509的后端孔口位于焊台503后侧侧壁上，第一焊台通孔509的后端孔口设有第二管接头512，焊台盲孔508右端孔口设有第二密封帽511，定位槽506槽底前后两侧设有横向均匀分布的第二焊台通孔510，位于前侧的第二焊台通孔510与位于前侧的焊台盲孔508相贯通，位于后侧的第二焊台通孔510与位于后侧的焊台盲孔508相贯通，第二管接头512可通过气管与真空发生器相连接，使焊台盲孔508内部产生负压，从而使第二焊台通孔510则会产生吸力。
上料吸头安装块308右端面与下料吸头安装块409左端面的前后两侧皆设有吸头安装块盲孔311，前后两侧的吸头安装块盲孔311通过第一吸头安装块通孔312相贯通，第一吸头安装块通孔312的后端孔口位于上料吸头安装块308后侧侧壁、下料吸头安装块409后侧侧壁，第一吸头安装块通孔312的后端孔口设有与其相匹配的第一管接头314，吸头安装块盲孔311孔口设有与其相匹配的第一密封帽315，上料吸头安装块308内的吸头安装块盲孔311与上料吸头309之间、下料吸头安装块409内的吸头安装块盲孔311与下料吸头410之间皆通过第二吸头安装块通孔313相贯通，第一管接头314可通过气管与真空发生器相连接，使吸头安装块盲孔311内部产生负压，使第一吸头安装块通孔312产生吸力，从而使上料吸头309与下料吸头410产生吸力。
Claims (10)
- 一种直插式晶振自动裁切焊接设备中的焊接装置，包括机架，其特征在于：所述机架上表面设有一焊接机构；所述机架上表面设有一位于焊接机构正前方的移位机构；所述机架上表面设有位于移位机构左侧的成品上料机构、位于移位机构右侧的成品下料机构，焊接机构位于成品上料机构与成品下料机构之间；所述机架上表面设有一相机，相机的镜头位于移位机构的上方。
- 根据权利要求1所述的一种直插式晶振自动裁切焊接设备中的焊接装置，其特征在于：所述焊接机构包括设于机架上表面的焊接安装板；所述焊接安装板前侧侧壁设有第一滑轨；所述第一滑轨上设有与其相匹配的焊接连接块；所述焊接安装板上端设有位于第一滑轨上方的第一气缸；所述第一气缸的活塞杆通过第一浮动接头与焊接连接块相连接；所述焊接连接块前侧侧壁设有一绝缘块；所述绝缘块前侧侧壁设有一电极夹具；所述电极夹具上设有一电极棒，电极棒下端位于电极夹具下方。
- 根据权利要求2所述的一种直插式晶振自动裁切焊接设备中的焊接装置，其特征在于：所述电极夹具包括设于绝缘块前侧侧壁上的固定部、设于固定部前侧的夹紧部；所述固定部与夹紧部之间通过螺丝相固定；所述固定部前侧侧壁与夹紧部后侧侧壁设有互为对称的夹紧槽，夹紧槽横截面呈半圆弧状，电极棒嵌于夹紧槽内。
- 根据权利要求2所述的一种直插式晶振自动裁切焊接设备中的焊接装置，其特征在于：所述移位机构包括位于焊接安装板前侧的的直线滑台；所述直线滑台的滑块上设有一绝缘平台；所述绝缘平台上表面设有一原料台、位于原料台后侧的焊台；所述焊台上表面设有一定位槽。
- 根据权利要求4所述的一种直插式晶振自动裁切焊接设备中的焊接装置，其特征在于：所述原料台上表面前后两侧边沿上设有若干均匀分布的第一定位销；所述定位槽槽底前后两侧边沿上设有与第一定位销位置相对应的第二定位销。
- 根据权利要求4所述的一种直插式晶振自动裁切焊接设备中的焊接装置，其特征在于：所述焊台右端面前后两侧皆设有焊台盲孔，前后两侧的焊台盲孔通过第一焊台通孔相贯通；所述第一焊台通孔的后端孔口位于焊台后侧侧壁上，第一焊台通孔的后端孔口设有第二管接头；所述焊台盲孔右端孔口设有第二密封帽；所述定位槽槽底前后两侧设有横向均匀分布的第二焊台通孔，位于前侧的第二焊台通孔与位于前侧的焊台盲孔相贯通，位于后侧的第二焊台通孔与位于后侧的焊台盲孔相贯通。
- 根据权利要求4所述的一种直插式晶振自动裁切焊接设备中的焊接装置，其特征在于：所述成品上料机构包括设于机架上表面的第二滑轨，第二滑轨位于直线滑台左端后侧，第二滑轨与直线滑台互为垂直；所述第二滑轨上设有与其相匹配的成品上料安装板；所述机架上表面设有位于第二滑轨左侧的第二气缸架；所述第二气缸架上设有第二气缸；所述第二气缸的活塞杆前端通过第二浮动接头与成品上料安装板相连接；所述成品上料安装板前侧侧壁设有第三滑轨、位于第三滑轨左侧的第三气缸架；所述第三滑轨上设有与其相匹配的成品上料连接块；所述第三气缸架上设有第三气缸；所述第三气缸的活塞杆下端通过第三浮动接头与成品上料连接块相连接；所述成品上料连接块前侧侧壁设有一上料吸头安装块；所述上料吸头安装块下表面设有若干均匀分布的上料吸头。
- 根据权利要求7所述的一种直插式晶振自动裁切焊接设备中的焊接装置，其特征在于：所述成品下料机构包括设于机架上表面的第四滑轨，第四滑轨位于直线滑台右端右侧， 第四滑轨与直线滑台相垂直；所述第四滑轨上设有与其相匹配的成品下料安装板；所述机架上表面设有位于第四滑轨右侧的第四气缸架；所述第四气缸架上设有第四气缸；所述第四气缸的活塞杆后端通过第四浮动接头与成品下料安装板相连接；所述成品下料安装板左侧侧壁设有第五滑轨、位于第五滑轨后侧的第五气缸架；所述第五滑轨上设有与其相匹配的成品下料连接块；所述第五气缸架上设有第五气缸；所述第五气缸的活塞杆下端通过第五浮动接头与成品下料连接块相连接；所述成品下料连接块左侧侧壁设有一下料吸头安装块；所述下料吸头安装块下表面设有若干均匀分布的下料吸头。
- 根据权利要求8所述的一种直插式品振自动裁切焊接设备中的焊接装置，其特征在于：所述上料吸头安装块右端面与下料吸头安装块左端面的前后两侧皆设有吸头安装块盲孔，前后两侧的吸头安装块盲孔通过第一吸头安装块通孔相贯通，第一吸头安装块通孔的后端孔口位于上料吸头安装块后侧侧壁、下料吸头安装块后侧侧壁；所述第一吸头安装块通孔的后端孔口设有与其相匹配的第一管接头；所述吸头安装块盲孔孔口设有与其相匹配的第一密封帽；所述上料吸头安装块内的吸头安装块盲孔与上料吸头之间、下料吸头安装块内的吸头安装块盲孔与下料吸头之间皆通过第二吸头安装块通孔相贯通。
- 根据权利要求8所述的一种直插式晶振自动裁切焊接设备中的焊接装置，其特征在于：所述机架上表面置放有一成品盒，成品盒位于直线滑台右端后侧。
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