WO2023016130A1 - 吊具和起吊设备 - Google Patents

吊具和起吊设备 Download PDF

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Publication number
WO2023016130A1
WO2023016130A1 PCT/CN2022/102911 CN2022102911W WO2023016130A1 WO 2023016130 A1 WO2023016130 A1 WO 2023016130A1 CN 2022102911 W CN2022102911 W CN 2022102911W WO 2023016130 A1 WO2023016130 A1 WO 2023016130A1
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WO
WIPO (PCT)
Prior art keywords
rotary
side shift
support mechanism
boom beam
boom
Prior art date
Application number
PCT/CN2022/102911
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English (en)
French (fr)
Inventor
贺根申
唐建国
詹小辉
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三一海洋重工有限公司
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Application filed by 三一海洋重工有限公司 filed Critical 三一海洋重工有限公司
Publication of WO2023016130A1 publication Critical patent/WO2023016130A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/07504Accessories, e.g. for towing, charging, locking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • the present application relates to the technical field of hoisting equipment, in particular to a spreader and hoisting equipment.
  • the lifting of the container is realized by a reach-stacking crane, which belongs to lifting equipment, and this type of equipment has an extension arm, which hangs down at a certain angle to suspend an expandable spreader to grab the container.
  • the spreader grabs the container for lifting, it needs a relatively open plane space, and at the same time, it is also required that there should be no objects that affect the movement of the extension arm in the vertical space, such as wires, eaves, etc.
  • similar building objects such as wires and eaves are widely found in docks, railway yards, common workshops, and various living and working places such as villages and cities.
  • the advantage of the reach stacker crane is that it can stack a certain number of layers of containers.
  • the stacking operation is not the main thing, but the frequent transshipment operation is a major feature.
  • ordinary reach stacker cranes are not suitable for working environments with limited swing space and/or limited vertical space.
  • the purpose of the first aspect of the present application is to provide a sling that solves or improves the technical problem in the background art that the slewing space of the sling is limited.
  • the first aspect of the present application provides a sling, the sling includes: a bracket, including a connecting frame and a mounting frame, the mounting frame is arranged at one end of the connecting frame; a slewing support mechanism is rotatably connected to the mounting frame, and The slewing support mechanism has a center of gyration; a slewing drive device is connected to the slewing support mechanism, and the slewing drive device is configured to drive the slewing support mechanism to rotate around the center of gyration; and a boom beam is connected to the slewing support mechanism.
  • the slewing support mechanism is connected, and the boom beam is located at the angle, and the boom beam is configured to hoist an object.
  • the hanger provided by the first aspect of the present application can form a turning space below the connection frame and the installation frame by installing it on one end of the connecting frame, thereby saving the installation space of the boom beam, so that the hanger can It is suitable for hoisting in a small space, improves the adaptability of the spreader to the working environment, and can improve the structural stability of the bracket.
  • the slewing support mechanism is rotatably connected with the mounting frame to form a slewing center, which prevents the slewing drive device from colliding with each other during the process of driving the slewing support mechanism to rotate, and improves the reliability of the spreader during use.
  • the slewing support mechanism includes: a slewing part including a fixed part and a rotating part, and the rotating part is rotatably connected to the fixed part so that the rotating part surrounds the The rotary center rotates; and the rotary table is connected to the rotating part, and the boom beam is connected to the rotary table; wherein, the mounting frame has a through hole through the upper and lower, and the fixed part is connected to the rotary table. The inner wall of the through hole is connected.
  • the turntable has a horizontally penetrating installation groove, and the boom beam passes through the installation groove;
  • a top rail is provided on the top surface of the boom beam, and a buffer block is provided on the top of the installation groove, and the buffer block is spaced apart from the top rail and Up and down relative settings.
  • the spreader further includes: a lateral movement drive device connected to the boom beam; and a sliding mechanism provided on the boom beam and the turntable above; wherein, the lateral movement driving device drives the boom beam to slide along the sliding direction through the sliding mechanism.
  • the sliding mechanism includes: a guide rail assembly disposed on the boom beam along the sliding direction; and a slider assembly disposed in the installation groove, And the slider assembly is connected with the turntable, and the slider is configured to support the guide rail and slide along the guide rail.
  • the guide rail assembly includes: a bottom guide rail arranged on the bottom of the boom beam; and side guide rails arranged on opposite sides of the boom beam; wherein , the slider assembly includes a plurality of sliders, which are respectively arranged on two opposite inner side walls of the installation groove, and the plurality of sliders are slidably connected with the bottom guide rail and the side guide rail respectively.
  • the lateral movement driving device includes: a lateral movement fixing seat, which is arranged on the turntable or the installation frame; a side movement connection seat, which is arranged on the suspension On the arm beam; and a side shift driving mechanism, including a side shift installation part and a side shift telescopic part, the side shift installation part is connected with the side shift fixed seat, and the side shift telescopic part is connected with the side shift connection seat .
  • the lateral movement driving device includes:
  • the lateral movement fixing seat is arranged on the boom beam;
  • the side shift driving mechanism includes a side shift installation part and a side shift telescopic part, the side shift installation part is connected with the side shift fixed seat, and the side shift telescopic part is connected with the side shift connection seat.
  • the slewing drive device includes: a slewing fixing seat, arranged on the mounting frame; a slewing connection seat, arranged on the slewing support mechanism; and a slewing drive mechanism , including a rotary installation part and a rotary telescopic part, the rotary installation part is connected with the rotary fixed base, and the rotary is connected with the rotary support mechanism.
  • the boom beam further includes: a beam having two opposite ends; and at least two grippers respectively provided at two opposite ends of the beam.
  • the second aspect of the present application provides handling equipment.
  • the handling equipment includes: a door frame; and the spreader described in any implementation manner; wherein, the connecting frame of the spreader is slidably connected with the door frame, so that the spreader can be raised or lowered.
  • the handling equipment provided in the second aspect of the present application includes the sling in any of the above-mentioned implementation manners, it has the technical effect of any of the above-mentioned slings, and details will not be repeated here.
  • Fig. 1 shows the side view structural schematic diagram of the sling provided by some implementations of the present application
  • Fig. 2 is a partial front view structural schematic diagram of the lifting equipment provided by some implementations of the present application.
  • Fig. 3 is a partial top view structural schematic diagram of the lifting device provided by the implementation shown in Fig. 2;
  • Fig. 4 shows a partial side view structural schematic diagram of the lifting device provided by the implementation shown in Fig. 2;
  • FIG. 5 is a schematic perspective view of the three-dimensional structure of the lifting device provided by the implementation shown in FIG. 2 .
  • the basic idea of the present application is to propose a spreader and a lifting device.
  • the spreader is divided into two layers: the first layer is used for the boom beam to rotate around the center of rotation, which can reduce the turning space; the second layer is used for the horizontal adjustment of the boom beam position to achieve balanced lifting. Since the angle between the connecting frame and the mounting frame is an obtuse angle, and the boom arm is located at the angle, the boom beam is located under the bracket during the rotation process, which reduces the occupation of the rotation space and improves the rotation of the spreader. The adaptability of the space environment.
  • the spreader provided in this application can be applied to lifting equipment in any scene, especially large-scale lifting equipment.
  • the design purpose of the mechanical structure is to complete specific work tasks, and the way to complete the work tasks is to complete specific mechanical actions or information transmission through the corresponding mechanical structure or some or all components in the mechanical structure.
  • Fig. 1 is a schematic side view structural diagram of a spreader provided by some implementations of the present application. As shown in FIG. 1 , the spreader is used for hoisting equipment, and the spreader includes: a bracket 110 , a slewing support mechanism 120 , a slewing drive device 130 and a boom beam 140 .
  • the bracket 110 includes a connecting frame 111 and a mounting frame 113.
  • the mounting frame 113 is located at one end of the connecting frame 111.
  • One end of the connecting frame 111 can be used to connect with a hoisting device, and the other end of the connecting frame 111 is connected to the mounting frame 113.
  • One end is connected, or the connecting frame 111 and the mounting frame 113 are integrally formed.
  • the angle formed between the connecting frame 111 and the mounting frame 113 is an obtuse angle, it can be understood that the connecting frame 111 can form a support for the mounting frame 113 .
  • the rotary support mechanism 120 is rotatably connected to the mounting frame 113, and the rotary support mechanism 120 has a center of rotation.
  • the rotary drive device 130 is connected to the rotary support mechanism 120.
  • the rotary drive device 130 is configured to drive the rotary support mechanism 120 to rotate around the center of rotation.
  • the boom beam 140 is connected with the slewing support mechanism 120, so that the boom beam 140 can rotate around the center of rotation, and the boom beam 140 is located at an included angle, which reduces space occupation.
  • the boom 140 is configured to hoist an object.
  • the mounting frame 113 is arranged at one end of the connecting frame 111, and a turning space can be formed below between the connecting frame 111 and the mounting frame 113, thereby saving the installation space of the boom beam 140, so that the lifting device can be used in Hoisting in a small space improves the adaptability of the spreader to the working environment and improves the structural stability of the bracket.
  • the slewing support mechanism 120 is rotatably connected with the mounting frame 113 to form a slewing center, which prevents the slewing drive device 130 from colliding with each other when driving the slewing support mechanism 120 to rotate, and improves the reliability of the spreader during use.
  • the rotary support mechanism 120 includes: a rotary part 121 and a rotary table 123, the rotary part 121 includes a fixed part and a rotating part, and the rotating part is rotatably connected to the fixed part, so that The rotating part rotates around the center of the through hole 1131, wherein balls or rollers can be arranged between the rotating part and the fixed part, which can reduce the friction between the fixed part and the rotating part, and can reduce or prevent the rotation of the rotating part from occurring during the rotation process. The possibility of jamming increases the reliability of the spreader.
  • the turntable 123 is connected to the rotating part, and the boom beam 140 is connected to the turntable 123 .
  • the rotating part 121 can be a bearing
  • the fixed part is the outer ring of the bearing
  • the rotating part is the inner ring of the bearing
  • the rotary table 123 is connected with the inner ring of the bearing.
  • FIG. 2 is a schematic structural diagram of a partial front view of a lifting device provided by some implementations of the present application. As shown in Figure 2, the size of the outer contour of the turntable 123 gradually increases from top to bottom, making the structure of the turntable 123 more stable.
  • FIG. 3 is a partial top structural schematic diagram of the lifting device provided by the implementation shown in FIG. 2 . As shown in FIG. 2 and FIG. 3 , the turntable 123 has a horizontally penetrating installation groove, and the boom beam 140 passes through the installation groove and is connected with the turntable 123, so that the boom beam 140 is partially covered in the turntable 123, and the installation groove It acts as a limit to the boom beam 140 .
  • FIG. 2 the turntable 123 has a horizontally penetrating installation groove, and the boom beam 140 passes through the installation groove and is connected with the turntable 123, so that the boom beam 140 is partially covered in the turntable 123, and the installation groove It acts as a limit to the boom beam 140 .
  • the mounting frame 113 has a through hole 1131 penetrating up and down, and the fixing portion is connected to the inner side wall of the through hole 1131 .
  • the slewing support mechanism 120 may not protrude from the installation frame 113, wherein the connection mode between the slewing support mechanism 120 and the through hole 1131 is a direct rigid connection, so that the slewing support mechanism is partially embedded in the installation frame 113, thereby not occupying additional installation space.
  • the top surface of the boom beam 140 is provided with a top rail 165, and the top of the installation groove is provided with a buffer block 167, and the buffer block 167 and the top rail 165 are mutually Spaced and set up and down relative to each other, there is a buffer space between the turntable 123 and the boom beam 140, which can prevent the hard impact of the lifting cylinder of the forklift on the spreader, thereby protecting the spreader.
  • two top guide rails 165 can also be set to two, and the two top guide rails 165 are arranged at intervals on the top surface of the boom beam 140.
  • two buffer blocks 167 are also arranged at intervals to each other, and respectively Correspondingly cooperate with the two top guide rails 165.
  • the buffer block 167 slides with the top guide rails 165, thereby playing a buffering role.
  • the spreader further includes: a lateral movement driving device 150 and a sliding mechanism 160 .
  • the lateral movement driving device 150 is connected with the boom beam 140 to drive the boom beam 140 to move laterally, so that the containers hoisted on opposite sides of the boom beam 140 can be adjusted to maintain balance.
  • the sliding mechanism 160 is arranged on the boom beam 140 and the turntable 123, so that the boom beam 140 can be slidably connected with the turntable 123, wherein the side shift driving device 150 drives the boom beam 140 to slide along the sliding direction through the slide mechanism 160, so as to The adjustment of the position of the boom 140 is ensured.
  • the spreader may further include a controller, which is connected in communication with the slewing drive device 130, and sends an instruction to control the slewing drive device 130 to slew through the controller.
  • the controller is connected in communication with the side-shift driving device 150 , and an instruction to control the side-shift driving device 150 to move sideways is issued through the controller.
  • the controller communicates with the lateral movement drive device 150 and the slewing drive device 130 respectively, and can simultaneously control the slewing and lateral movement of the boom beam 140 through the controller.
  • the sliding mechanism 160 includes: a guide rail assembly and a slider assembly, it can be understood that the guide rail assembly includes a plurality of guide rails, the slider assembly includes a plurality of sliders 163, and the guide rail The assembly is arranged on the boom beam 140 along the sliding direction, the slider assembly is arranged in the installation groove, and the slider assembly is connected with the turntable 123, and the slider 163 is configured to support the guide rail and slide along the guide rail.
  • a plurality of guide rails cooperate with a plurality of sliders 163 to ensure the structural stability of the boom 140 .
  • the guide rail assembly includes: a bottom guide rail and side guide rails 161 .
  • the slider assembly includes a plurality of sliders 163 respectively arranged on two opposite inner sidewalls of the installation groove, and the plurality of sliders 163 are respectively connected with the bottom guide rail and the side guide rails 161 to cooperate and slide.
  • the guide rail assembly includes a bottom guide rail, and the bottom guide rail is arranged on the bottom of the boom beam 140, and the bottom guide rails can be arranged as two at intervals from each other.
  • the blocks 163 are supported on the bottom rails to support the boom 140 .
  • the guide rail assembly also includes side guide rails 161.
  • the side guide rails 161 are arranged on opposite sides of the boom beam 140. Two side guide rails 161 can be arranged on each side. 161 slides the slide block 163, and the slide block 163 cooperates with the side guide rail 161, and can also play the role of anti-torque to the boom beam 140.
  • the side shift driving device 150 includes: a side shift fixing seat 151 , a side shift connecting seat 155 and a side shift driving mechanism 153 , wherein FIG. 5 shows the The three-dimensional structure schematic diagram of the lifting device provided by the implementation manner shown.
  • the side shift fixing seat 151 can be arranged on the turntable 123, so that the side shift drive mechanism 153 is connected with the turn table 123, so as to reduce the impact on the installation frame 113 caused by the side shift drive mechanism 153 in the process of driving the boom beam 140 to translate. torque.
  • the lateral movement fixing seat 151 can also be arranged on the installation frame 113 to facilitate the installation of the side movement fixing seat 151 .
  • the side shift connecting seat 155 is arranged on the boom beam 140.
  • the side shift driving mechanism 153 includes a side shift installation part and a side shift telescopic part.
  • the side shift installation part is connected with the side shift fixed seat 151. 155 connections, so that the side-shift telescopic part can drive the boom beam 140 to move left and right through telescoping.
  • the lateral movement driving mechanism 153 may be an oil cylinder.
  • the side shift fixing seat 151 is arranged on the boom beam 140
  • the side shift connecting seat 155 is arranged on the turntable 123 or the installation frame 113
  • the side shift driving mechanism 153 includes a side shift installation part and the side shift telescopic part, the side shift installation part is connected with the side shift fixed seat 151, and the side shift telescopic part is connected with the side shift connection seat 155.
  • the rotary driving device 130 includes: a rotary fixed seat 131, a rotary connecting seat 135 and a rotary drive mechanism 133, and the rotary fixed seat 131 is arranged on the mounting frame 113, so that the rotary The driving mechanism 133 is connected to the mounting frame 113 , and the rotary connecting seat 135 is arranged on the rotary support mechanism 120 to facilitate the rotation of the rotary support mechanism 120 .
  • the rotary drive mechanism 133 includes a rotary installation part and a rotary telescopic part, the rotary installation part is connected with the rotary fixed seat 131, and the rotary is connected with the rotary support mechanism 120, so that the rotary telescopic part can drive the rotary support mechanism 120 to rotate in the forward direction and reverse rotation through expansion and contraction. to switch between.
  • the boom 140 includes: a beam 141 and at least two grippers 143, the beam 141 has two opposite ends, and the at least two grippers 143 are respectively Located at opposite ends of the beam 141, the grabber 143 can be used to grab the container. More specifically, the beam 141 is a large beam, and the gripper 143 is a small beam. Two grippers 143 are respectively provided at opposite ends of the beam 141 .
  • FIG. 4 is a partial side structural schematic diagram of the lifting device provided by the implementation shown in FIG. 2 .
  • the lifting device 10 includes: a mast 200 and a spreader 100 in any implementation manner.
  • the connecting frame 111 of the sling 100 is slidably connected with the mast 200 to make the sling 200 rise or fall.
  • the lifting device 10 can be a forklift, and the mast 200 of the forklift is used in conjunction with the spreader 100 to be connected as a whole, which is more efficient.
  • the forklift can be a heavy forklift.
  • the interface of the spreader 100 is connected with the mast 200 , that is, the bracket 110 is connected with the mast 200 .
  • Its connection mode can be direct connection or connection through side-movable marking fork.
  • the bracket 110 can at least move up and down on the track of the door frame 200 , but is not limited to be able to move up and down.
  • the slewing support mechanism 120 is hiddenly connected to the bracket 110 in a direct rigid connection.
  • the hidden connection means that the overall structure of the slewing part 121 of the slewing support mechanism 120 is embedded in the inside of the connecting frame 113 so as not to occupy additional installation space.
  • the slewing table is connected with the slewing part so that it can rotate around the slewing center.
  • a slider in the slewing table, which allows the slider to be connected to the beam of the spreader.
  • a slide rail is provided on the girder, and the slide rail and the slider on the slewing table The connection allows the spreader girder and the side girders to move relative to the rotary table together.
  • the hoisting device 10 through the interface connection between the spreader 100 and the forklift, can achieve the function of using the forklift to realize the function of the reach-mounted crane, thereby reducing the user's use cost, improving efficiency, and reducing special requirements for equipment.
  • the handling equipment 10 in the present application includes the sling 100 in any of the above-mentioned implementation manners, it has the technical effect of any of the above-mentioned slings 100 , which will not be repeated here.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Load-Engaging Elements For Cranes (AREA)
  • Forklifts And Lifting Vehicles (AREA)

Abstract

一种吊具(100)和起吊设备(10)。该吊具(100)包括:支架(110),包括连接架(111)和安装架(113),安装架(113)设于连接架(111)的一端;回转支撑机构(120),转动连接于安装架(113)上,且回转支撑机构(120)具有一个回转中心;回转驱动装置(130),与回转支撑机构(120)连接,回转驱动装置(130)构造为驱动回转支撑机构(120)围绕回转中心转动;吊臂梁(140),与回转支撑机构(120)连接,吊臂梁(140)构造为吊装物体。该吊具(100)和起吊设备(10)通过安装架(113)设于连接架(111)的一端,能够在连接架(111)与安装架(113)之间的下方形成回转空间,从而可节省吊臂梁(140)的安装空间,提高了吊具(100)对工作环境的适应性。回转支撑机构(120)与安装架(113)转动连接,且形成一个回转中心,避免了回转驱动装置(130)在驱动回转支撑机构(120)转动的过程中相互发生碰撞,提高了吊具(100)使用过程中的可靠性。

Description

吊具和起吊设备 技术领域
本申请涉及起吊设备技术领域,具体涉及吊具和起吊设备。
背景技术
在相关现有技术中,通过正面吊运起重机来实现集装箱的起吊,正面吊运起重机属于起吊设备,该类设备拥有一个伸长臂,该伸长臂垂下一定的角度,以悬挂一个可展开的吊具来抓取集装箱。吊具在抓取集装箱进行吊运的过程中,需要比较开阔的平面空间,同时也要求在垂直空间上不得有影响伸长臂动作的物体存在,例如电线,屋檐等。但是,电线、屋檐等类建筑物体却广泛存在于码头、铁路堆场、普通车间厂房以及乡村、城市等多种生活工作场所。当正面吊运设备应用于这样的场所,必然会存在垂直空间或者平面空间受到限制的情况发生。
另外,正面吊运起重机的优势在于可以将集装箱进行一定层数的堆垛,然而在这种普通堆场,厂房的环境,堆垛操作并不是主要的,反而转运操作频繁是一大特点。显然,普通的正面吊运起重机无法满足回转空间受限和/或垂直空间受限的工作环境。
发明内容
有鉴于此,本申请的第一方面的目的在于提供一种吊具,解决或改善背景技术中存在的吊具的回转空间受限的技术问题。
本申请第一方面提供吊具,所述吊具包括:支架,包括连接架和安装架,所述安装架设于所述连接架的一端;回转支撑机构,转动连接于所述安装架上,且所述回转支撑机构具有一个回转中心;回转驱动装置,与所述回转支撑机构连接,所述回转驱动装置构造为驱动所述回转支撑机构围绕所述回转中心转动;以及吊臂梁,与所述回转支撑机构连接,且所述吊臂梁位于所述夹角处,所述吊臂梁构造为吊装物体。
本申请的第一方面提供的吊具,通过安装架设于连接架的一端,能够在连接架与安装架之间的下方形成回转空间,从而可节省吊臂梁的安装空间,从而使得吊具能够适用于较小的空间进行吊运,提高了吊具对工作环境的适应性,且能够提高支架的结构稳定性。回转支撑机构与安装架转动连接,且形成一个回转中心,避免了回转驱动装置在驱动回转支撑机构转动的过程中相互发生碰撞,提高了吊具使用过程中的可靠性。
结合第一方面,在一种可能的实现方式中,所述回转支撑机构包括:回转部,包括固定部和转动部,所述转动部与所述固定部可转动连接,使得所述转动部围绕所述回转中心转动;以及回转台,与所述转动部连接,所述吊臂梁连接于所述回转台;其中,所述安装架具有上、下贯通的通孔,所述固定部与所述通孔的内侧壁连接。
结合第一方面,在一种可能的实现方式中,所述回转台具有水平贯通的安装槽,所述吊臂梁贯穿所述安装槽;
结合第一方面,在一种可能的实现方式中,所述吊臂梁的顶面设有顶部轨道,所述安装槽的顶部设有缓冲块,所述缓冲块与所述顶部轨道相互间隔并上、下相对设置。
结合第一方面,在一种可能的实现方式中,所述吊具还包括:侧移驱动装置,与所述吊臂梁连接;以及滑动机构,设于所述吊臂梁和所述回转台上;其中,所述侧移驱动装置驱动所述吊臂梁通过所述滑动机构沿滑动方向滑动。
结合第一方面,在一种可能的实现方式中,所述滑动机构包括:导轨组件,沿所述滑动方向设于所述吊臂梁上;以及滑块组件,设于所述安装槽内,且所述滑块组件与所述回转台连接,所述滑块构造为支撑所述导轨并沿所述导轨滑动。
结合第一方面,在一种可能的实现方式中,所述导轨组件包括:底部导轨,设于所述吊臂梁的底部;以及侧导轨,设于所述吊臂梁的相对两侧;其 中,所述滑块组件包括多个滑块,分别设于所述安装槽的相对两内侧壁上,多个所述滑块分别与所述底部导轨和所述侧导轨配合滑动连接。
结合第一方面,在一种可能的实现方式中,所述侧移驱动装置包括:侧移固定座,设于所述回转台或所述安装架上;侧移连接座,设于所述吊臂梁上;以及侧移驱动机构,包括侧移安装部和侧移伸缩部,所述侧移安装部与所述侧移固定座连接,所述侧移伸缩部与所述侧移连接座连接。
结合第一方面,在一种可能的实现方式中,所述侧移驱动装置包括:
侧移固定座,设于所述吊臂梁上;
侧移连接座,设于所述回转台或所述安装架上;以及
侧移驱动机构,包括侧移安装部和侧移伸缩部,所述侧移安装部与所述侧移固定座连接,所述侧移伸缩部与所述侧移连接座连接。
结合第一方面,在一种可能的实现方式中,所述回转驱动装置包括:回转固定座,设于所述安装架上;回转连接座,设于所述回转支撑机构上;以及回转驱动机构,包括回转安装部和回转伸缩部,所述回转安装部与所述回转固定座连接,所述回转与所述回转支撑机构连接。
结合第一方面,在一种可能的实现方式中,所述吊臂梁还包括:横梁,具有相对的两端;以及至少两个抓具,分别设于所述横梁的相对的两端。
本申请的第二方面提供搬运设备,所述搬运设备包括:门架;以及任一实现方式中所述的吊具;其中,所述吊具的所述连接架与所述门架滑动连接,以使得所述吊具上升或下降。
本申请第二方面提供的搬运设备,由于包括上述任一实现方式中的吊具,因此具有了上述任一项的吊具的技术效果,在此不再赘述。
附图说明
图1所示为本申请一些实现方式提供的吊具的侧视结构示意图;
图2所示为本申请一些实现方式提供的起吊设备的局部主视结构示意图;
图3所示为图2所示的实现方式提供的起吊设备的局部俯视结构示意图;
图4所示为图2所示的实现方式提供的起吊设备的局部侧视结构示意图;
图5所示为图2所示的实现方式提供的起吊设备的立体结构示意图。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
申请概述
为了解决背景技术中存在的吊具受限于回转空间和垂直空间的技术问题,可以采用利用叉车叉刀直接举升集装箱,但是通常情况下,只能完成空箱操作或者轻载状况。或者,利用简单的抓手抓举,以从顶部举升集装箱,但是如果不具备旋转调节和侧移重心调节功能,就会降低集装箱的吊运效率低下。
针对上述的技术问题,本申请的基本构思是提出一种吊具和起吊设备。将吊具拆分为两层:第一层用于吊臂梁可绕回转中心回转,能够减少回转空间;第二层用于吊臂梁可水平调节位置,以能够实现平衡吊运物体。由于连接架与安装架之间的夹角为钝角,且吊梁臂位于夹角处,使得吊臂梁在回转的过程中位于支架的下方,减少了回转空间的占用,提高了吊具对回转空间的环境的适应性。
需要说明的是,本申请所提供的吊具可以应用于任何场景下的起吊设备,尤其是大型起吊设备。具体而言,机械结构的设计目的是要完成具体的工作任务,完成工作任务的方式为通过对应的机械结构或机械结构中的部分或全部组件以完成具体的机械动作或信息传递。
在介绍了本申请的基本原理之后,下面将参考附图来具体介绍本申请的各种非限制性实施例。
示例性吊具
图1所示为本申请一些实现方式提供的吊具的侧视结构示意图。如图1所示,该吊具用于起吊设备,该吊具包括:支架110、回转支撑机构120、回转驱动装置130和吊臂梁140。
具体地,支架110包括连接架111和安装架113,安装架113设于连接架111的一端,连接架111的一端可用于与吊装设备进行连接,且连接架111的另一端与安装架113的一端连接,或者,连接架111与安装架113一体成型。连接架111与安装架113之间形成的夹角为钝角,可以理解为,连接架111可以形成对安装架113的支撑。回转支撑机构120转动连接于安装架113上,且回转支撑机构120具有一个回转中心,回转驱动装置130与回转支撑机构120连接,回转驱动装置130构造为驱动回转支撑机构120围绕回转中心转动。吊臂梁140与回转支撑机构120连接,使得吊臂梁140可以围绕回转中心回转,且吊臂梁140位于夹角处,减少了空间的占用。吊臂梁140构造为吊装物体。
该吊具,安装架113设于连接架111的一端,能够在连接架111与安装架113之间的下方形成回转空间,从而可节省吊臂梁140的安装空间,从而使得吊具能够适用于较小的空间进行吊运,提高了吊具对工作环境的适应性,且能够提高支架的结构稳定性。回转支撑机构120与安装架113转动连接,且形成一个回转中心,避免了回转驱动装置130在驱动回转支撑机构120转动的过程中相互发生碰撞,提高了吊具使用过程中的可靠性。
继续结合图1所示,在一种可能的实现方式中,回转支撑机构120包括:回转部121和回转台123,回转部121包括固定部和转动部,转动部与固定部可转动连接,使得转动部围绕通孔1131的中心转动,其中,转动部与固定部之间可设置滚珠或滚柱,能够减少固定部与转动部之间的摩擦,且能够减少或者杜绝转动部在回转过程中发生卡止的可能性,这就提高了吊具的可靠性。回转台123与所述转动部连接,吊臂梁140连接于回转台123。其中, 回转部121可以为轴承,固定部为轴承的外圈,转动部为轴承的内圈,回转台123与轴承的内圈连接。
图2所示为本申请一些实现方式提供的起吊设备的局部主视结构示意图。如图所示2,回转台123的外轮廓的尺寸从上到下逐渐增大,使得回转台123的结构更稳定。图3所示为图2所示的实现方式提供的起吊设备的局部俯视结构示意图。结合图2和图3所示,回转台123具有水平贯通的安装槽,吊臂梁140贯穿安装槽并与回转台123连接,使得吊臂梁140部分地包覆于回转台123内,安装槽对吊臂梁140起到限位的作用。继续结合图3所示,安装架113具有上、下贯通的通孔1131,固定部与通孔1131的内侧壁连接。使得回转支撑机构120可以不突出于安装架113,其中,回转支撑机构120与通孔1131的连接方式为直接刚性连接,使得回转支承机构部分地镶嵌在安装架113的内部,从而不占用额外的安装空间。
继续结合图2和图3所示,在一种可能的实现方式中,吊臂梁140的顶面设有顶部轨道165,安装槽的顶部设有缓冲块167,缓冲块167与顶部轨道165相互间隔并上、下相对设置,使得回转台123与吊臂梁140之间存在有缓冲空间,可以防止叉车举升油缸对吊具的硬冲击作用,从而保护吊具。
其中,顶部导轨165也可以设置为两个,两个顶部导轨165相互间隔设于吊臂梁140的顶面上,与此对应地,缓冲块167也相互间隔设置为两个,并分别一一对应与两个顶部导轨165相互配合,当叉车举升油缸对吊具进行举升动作,稳定后,缓冲块167再与顶部导轨165配合滑动,从而起到了缓冲的作用。
继续结合图3所示,在一种可能的实现方式中,吊具还包括:侧移驱动装置150和滑动机构160。其中,侧移驱动装置150与吊臂梁140连接,以能够驱动吊臂梁140横向移动,从而可以调节吊臂梁140的相对两侧吊装的集装箱保持平衡。滑动机构160设于吊臂梁140和回转台123上,使得吊臂 梁140可以与回转台123滑动连接,其中,侧移驱动装置150驱动吊臂梁140通过滑动机构160沿滑动方向滑动,以保证吊臂梁140的位置的调节。
吊具还可以包括控制器,控制器与回转驱动装置130通讯连接,通过控制器发出控制回转驱动装置130发生回转的指令。控制器与侧移驱动装置150通讯连接,通过控制器发出控制侧移驱动装置150发生侧移的指令。控制器与侧移驱动装置150和回转驱动装置130分别通讯连接,通过控制器可同时控制吊臂梁140的回转与侧向移动。
继续结合图3所示,在一种可能的实现方式中,滑动机构160包括:导轨组件和滑块组件,可以理解为,导轨组件包括多个导轨,滑块组件包括多个滑块163,导轨组件沿滑动方向设于吊臂梁140上,滑块组件设于所述安装槽内,且滑块组件与回转台123连接,滑块163构造为支撑导轨并沿导轨滑动。多个导轨与多个滑块163配合,可以保证吊臂梁140的结构稳定性。
继续结合图2和图3所示,在一种可能的实现方式中,导轨组件包括:底部导轨和侧导轨161。其中,滑块组件包括多个滑块163,分别设于安装槽的相对两内侧壁上,多个滑块163分别与底部导轨和侧导轨161和配合滑动连接。其中,导轨组件包括底部导轨,底部导轨设于吊臂梁140的底部,底部导轨可相互间隔设置为两个,与此对应地,安装槽的内侧的槽壁的下端设有滑块163,滑块163支撑于底部导轨上,起到对吊臂梁140的支撑作用。导轨组件还包括侧导轨161,侧导轨161设于吊臂梁140的相对两侧,每侧可设置两个侧导轨161,与此对应地,安装槽的内侧的槽壁上设有与侧导轨161滑动的滑块163,滑块163与侧导轨161相互配合,还能够起到对吊臂梁140的抗扭矩的作用。
继续结合图3所示,在一种可能的实现方式中,侧移驱动装置150包括:侧移固定座151、侧移连接座155和侧移驱动机构153,其中,图5所示为图2所示的实现方式提供的起吊设备的立体结构示意图。
其中,侧移固定座151可设于回转台123上,使得侧移驱动机构153与回转台123连接,以能够减少侧移驱动机构153在驱动吊臂梁140平移的过程中对安装架113产生扭矩。
或者,侧移固定座151也可以设于安装架113上,方便安装侧移固定座151。侧移连接座155设于吊臂梁140上,侧移驱动机构153包括侧移安装部和侧移伸缩部,侧移安装部与侧移固定座151连接,侧移伸缩部与侧移连接座155连接,使得侧移伸缩部通过伸缩可以带动吊臂梁140左右移动位置。其中,侧移驱动机构153可以为油缸。
或者,如图3所示,侧移固定座151设于吊臂梁140上,侧移连接座155设于所述回转台123或安装架113上;以及侧移驱动机构153包括侧移安装部和侧移伸缩部,侧移安装部与侧移固定座151连接,侧移伸缩部与侧移连接座155连接。
继续结合图3所示,在一种可能的实现方式中,回转驱动装置130包括:回转固定座131、回转连接座135和回转驱动机构133,回转固定座131设于安装架113上,使得回转驱动机构133与安装架113连接,回转连接座135设于回转支撑机构120上,以方便驱动回转支撑机构120转动。回转驱动机构133包括回转安装部和回转伸缩部,回转安装部与回转固定座131连接,回转与回转支撑机构120连接,使得回转伸缩部通过伸缩可以驱动回转支撑机构120在正向转动和逆向转动之间进行切换。
继续结合图2和图3所示,在一种可能的实现方式中,吊臂梁140包括:横梁141和至少两个抓具143,横梁141具有相对的两端,至少两个抓具143分别设于横梁141的相对的两端,抓具143可以用于抓取集装箱。更为具体地,横梁141为大梁,抓具143为小梁。横梁141的相对两端分别设有一个抓具143。
示例性起吊设备
图4所示为图2所示的实现方式提供的起吊设备的局部侧视结构示意图。 结合图4和图5所示,该起吊设备10包括:门架200和任一实现方式中的吊具100。其中,吊具100的连接架111与门架200滑动连接,以使得吊具200上升或下降。起吊设备10可以为叉车,叉车的门架200与吊具100配合使用联接为整体,效率更高。
具体地,叉车可以为重型叉车。吊具100的接口与门架200连接,也就是,支架110连接于门架200。其连接方式可以是直接连接也可以是通过可侧移标注叉架连接。支架110在连接后可在门架200的轨道至少上下运动,但不仅限于能上下运动。
回转支承机构120隐藏地连接于支架110,连接方式为直接刚性连接。所述隐藏连接方式即回转支承机构120的回转部121的整体结构镶嵌在连接架113的内部,从而不占用额外的安装空间。
回转台一方面与回转部连接从而本身可以围绕回转中心进行旋转,回转台内设置有滑块,从而允许滑块连接于吊具的大梁上设置有滑轨,滑轨与回转台上的滑块连接,从而允许吊具大梁连同两侧小梁一起相对旋转台产生相对运动。
该起吊设备10,通过吊具100和叉车的接口连接,可以达到利用叉车实现正面吊式起重机的功能,从而降低用户的使用成本,提高效率,减少设备的特殊需求。
另外,本申请中的搬运设备10,由于包括上述任一实现方式中的吊具100,因此具有了上述任一项的吊具100的技术效果,在此不再赘述。
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换等,均应包含在本申请的保护范围之内。

Claims (12)

  1. 一种吊具,其特征在于,所述吊具包括:
    支架,包括连接架和安装架,所述安装架设于所述连接架的一端;
    回转支撑机构,转动连接于所述安装架上,且所述回转支撑机构具有一个回转中心;
    回转驱动装置,与所述回转支撑机构连接,所述回转驱动装置构造为驱动所述回转支撑机构围绕所述回转中心转动;以及
    吊臂梁,与所述回转支撑机构连接,所述吊臂梁构造为吊装物体。
  2. 根据权利要求1所述的吊具,其特征在于,所述回转支撑机构还包括:
    回转部,包括固定部和转动部,所述转动部与所述固定部可转动连接,使得所述转动部围绕所述回转中心转动;以及
    回转台,与所述转动部连接,所述吊臂梁连接于所述回转台;
    其中,所述安装架具有上、下贯通的通孔,所述固定部与所述通孔的内侧壁连接。
  3. 根据权利要求2所述的吊具,其特征在于,所述回转台具有水平贯通的安装槽,所述吊臂梁贯穿所述安装槽。
  4. 根据权利要求3所述的吊具,其特征在于,所述吊臂梁的顶面设有顶部轨道,所述安装槽的顶部设有缓冲块,所述缓冲块与所述顶部轨道相互间隔并上、下相对设置。
  5. 根据权利要求3所述的吊具,其特征在于,所述吊具还包括:
    侧移驱动装置,与所述吊臂梁连接;以及
    滑动机构,设于所述吊臂梁和所述回转台上;
    其中,所述侧移驱动装置构造为驱动所述吊臂梁通过所述滑动机构沿滑动方向滑动。
  6. 根据权利要求5所述的吊具,其特征在于,所述滑动机构包括:
    导轨组件,沿所述滑动方向设于所述吊臂梁上;以及
    滑块组件,设于所述安装槽内,且所述滑块组件与所述回转台连接,所述滑块构造为支撑所述导轨并沿所述导轨滑动。
  7. 根据权利要求6所述的吊具,其特征在于,所述导轨组件包括:
    底部导轨,设于所述吊臂梁的底部;以及
    侧导轨,设于所述吊臂梁的相对两侧;
    其中,所述滑块组件包括多个滑块,分别设于所述安装槽的相对两内侧壁上,多个所述滑块分别与所述底部导轨和所述侧导轨配合滑动。
  8. 根据权利要求5所述的吊具,其特征在于,所述侧移驱动装置包括:
    侧移固定座,设于所述回转台或所述安装架上;
    侧移连接座,设于所述吊臂梁上;以及
    侧移驱动机构,包括侧移安装部和侧移伸缩部,所述侧移安装部与所述侧移固定座连接,所述侧移伸缩部与所述侧移连接座连接。
  9. 根据权利要求5所述的吊具,其特征在于,所述侧移驱动装置包括:
    侧移固定座,设于所述吊臂梁上;
    侧移连接座,设于所述回转台或所述安装架上;以及
    侧移驱动机构,包括侧移安装部和侧移伸缩部,所述侧移安装部与所述侧移固定座连接,所述侧移伸缩部与所述侧移连接座连接。
  10. 根据权利要求1至9中任一项所述的吊具,其特征在于,所述回转驱动装置包括:
    回转固定座,设于所述安装架上;
    回转连接座,设于所述回转支撑机构上;以及
    回转驱动机构,包括回转安装部和回转伸缩部,所述回转安装部与所述回转固定座连接,所述回转与所述回转支撑机构连接。
  11. 根据权利要求1至9中任一项所述的吊具,其特征在于,所述吊臂梁还包括:
    横梁,具有相对的两端;以及
    至少两个抓具,分别设于所述横梁的相对的两端。
  12. 一种搬运设备,其特征在于,所述搬运设备包括:
    门架;以及
    如权利要求1至11中任一项所述的吊具;
    其中,所述吊具的所述连接架与所述门架滑动连接,以使得所述吊具上升或下降。
PCT/CN2022/102911 2021-08-11 2022-06-30 吊具和起吊设备 WO2023016130A1 (zh)

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JP2002154784A (ja) * 2000-11-15 2002-05-28 Mitsubishi Heavy Ind Ltd 長尺物搬送用クレーン
CN101830391A (zh) * 2010-06-07 2010-09-15 三一集团有限公司 吊具及具有该吊具的正面吊
CN102295223A (zh) * 2011-06-28 2011-12-28 三一集团有限公司 一种吊具及正面吊
CN104150358A (zh) * 2014-07-29 2014-11-19 三一集团有限公司 吊具回转机构及吊具、正面吊
CN113636500A (zh) * 2021-08-11 2021-11-12 三一海洋重工有限公司 吊具和起吊设备

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JP2002154784A (ja) * 2000-11-15 2002-05-28 Mitsubishi Heavy Ind Ltd 長尺物搬送用クレーン
CN101830391A (zh) * 2010-06-07 2010-09-15 三一集团有限公司 吊具及具有该吊具的正面吊
CN102295223A (zh) * 2011-06-28 2011-12-28 三一集团有限公司 一种吊具及正面吊
CN104150358A (zh) * 2014-07-29 2014-11-19 三一集团有限公司 吊具回转机构及吊具、正面吊
CN113636500A (zh) * 2021-08-11 2021-11-12 三一海洋重工有限公司 吊具和起吊设备

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