WO2022235135A1 - 리튬 이차전지용 가교구조 함유 분리막, 이의 제조 방법, 및 상기 분리막을 구비한 리튬 이차전지 - Google Patents
리튬 이차전지용 가교구조 함유 분리막, 이의 제조 방법, 및 상기 분리막을 구비한 리튬 이차전지 Download PDFInfo
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- WO2022235135A1 WO2022235135A1 PCT/KR2022/006580 KR2022006580W WO2022235135A1 WO 2022235135 A1 WO2022235135 A1 WO 2022235135A1 KR 2022006580 W KR2022006580 W KR 2022006580W WO 2022235135 A1 WO2022235135 A1 WO 2022235135A1
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- WIPO (PCT)
- Prior art keywords
- poly
- lithium secondary
- secondary battery
- separator
- cross
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- VLXXBCXTUVRROQ-UHFFFAOYSA-N lithium;oxido-oxo-(oxomanganiooxy)manganese Chemical group [Li+].[O-][Mn](=O)O[Mn]=O VLXXBCXTUVRROQ-UHFFFAOYSA-N 0.000 description 1
- URIIGZKXFBNRAU-UHFFFAOYSA-N lithium;oxonickel Chemical compound [Li].[Ni]=O URIIGZKXFBNRAU-UHFFFAOYSA-N 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910021382 natural graphite Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 150000005181 nitrobenzenes Chemical class 0.000 description 1
- LYGJENNIWJXYER-UHFFFAOYSA-N nitromethane Chemical compound C[N+]([O-])=O LYGJENNIWJXYER-UHFFFAOYSA-N 0.000 description 1
- 239000011255 nonaqueous electrolyte Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000002459 porosimetry Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 239000001008 quinone-imine dye Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 239000004627 regenerated cellulose Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 229920005608 sulfonated EPDM Polymers 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical group 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 1
- BHZCMUVGYXEBMY-UHFFFAOYSA-N trilithium;azanide Chemical compound [Li+].[Li+].[Li+].[NH2-] BHZCMUVGYXEBMY-UHFFFAOYSA-N 0.000 description 1
- TWQULNDIKKJZPH-UHFFFAOYSA-K trilithium;phosphate Chemical compound [Li+].[Li+].[Li+].[O-]P([O-])([O-])=O TWQULNDIKKJZPH-UHFFFAOYSA-K 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 229940117958 vinyl acetate Drugs 0.000 description 1
- UIYCHXAGWOYNNA-UHFFFAOYSA-N vinyl sulfide Chemical group C=CSC=C UIYCHXAGWOYNNA-UHFFFAOYSA-N 0.000 description 1
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- 229910006636 γ-AlOOH Inorganic materials 0.000 description 1
Images
Classifications
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
- H01M50/451—Separators, membranes or diaphragms characterised by the material having a layered structure comprising layers of only organic material and layers containing inorganic material
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/417—Polyolefins
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/42—Acrylic resins
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/443—Particulate material
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/446—Composite material consisting of a mixture of organic and inorganic materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
- H01M50/457—Separators, membranes or diaphragms characterised by the material having a layered structure comprising three or more layers
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/46—Separators, membranes or diaphragms characterised by their combination with electrodes
- H01M50/461—Separators, membranes or diaphragms characterised by their combination with electrodes with adhesive layers between electrodes and separators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- H01M50/491—Porosity
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a separator containing a cross-linked structure for a lithium secondary battery, a manufacturing method thereof, and a lithium secondary battery having the separator.
- a lithium secondary battery is a battery that can best meet these needs, and research on it is being actively conducted.
- This lithium secondary battery consists of a positive electrode, a negative electrode, an electrolyte, and a separator, of which the separator has high ionic conductivity to increase lithium ion permeability based on insulation and high porosity to separate and electrically insulate the positive and negative electrodes. is required
- An olefin polymer separator is widely used as such a separator.
- ethylene polymer (PE) separator which is a representative olefin polymer separator
- Tm melting point
- a melt-down phenomenon may occur, which may cause ignition and explosion, and due to its material properties and manufacturing process characteristics, the separator exhibits extreme thermal contraction behavior at high temperatures, etc. It has safety issues.
- An object of the present invention is to provide a separator containing a cross-linked structure for a lithium secondary battery with improved high-temperature stability and a lithium secondary battery having the same.
- Another object to be solved by the present invention is to provide a simplified method for manufacturing a separator containing a cross-linked structure for a lithium secondary battery with improved high-temperature stability.
- a separator containing a cross-linked structure for a lithium secondary battery of the following embodiments there is provided a separator containing a cross-linked structure for a lithium secondary battery of the following embodiments.
- porous olefin polymer support having a crosslinked structure in which polymer chains are directly linked
- an inorganic hybrid pore layer positioned on at least one surface of the cross-linked structure-containing olefin polymer porous support and comprising an inorganic filler and a first binder polymer;
- a separator containing a cross-linked structure for a lithium secondary battery characterized in that it comprises a; positioned on the inorganic hybrid pore layer, the porous adhesive layer comprising a second binder polymer.
- the thermal contraction rate in the machine direction and the transverse direction measured after leaving the separator containing the cross-linked structure for lithium secondary batteries at 150° C. for 30 minutes may be 20% or less, respectively.
- a third embodiment according to the first or second embodiment,
- a weight ratio of the inorganic filler to the first binder polymer may be 95:5 to 99.9:0.1.
- a fourth embodiment according to any one of the first to third embodiments,
- the first binder polymer may include an acrylic polymer, polyacrylic acid, styrene butadiene rubber, polyvinyl alcohol, or two or more of these.
- a fifth embodiment according to any one of the first to fourth embodiments,
- the second binder polymer is polyvinylidene fluoride (poly(vinylidene fluoride)), poly(vinylidene fluoride-hexafluoropropylene) (poly(vinylidene fluoride-co-hexafluoropropylene)), poly(vinylidene fluoride- Trichloroethylene) (poly(vinylidene fluoride-co-trichloroethylene)), poly(vinylidene fluoride-tetrafluoroethylene) (poly(vinylidene fluoride-co-tetrafluoroethylene)), poly(vinylidene fluoride-trifluoroethylene) ethylene) (poly(vinylidene fluoride-co-trifluoroethylene)), poly(methylmethacrylate), poly(ethylhexyl acrylate), polybutylacrylate (poly(butylacrylate)), Poly(acrylonitrile), polyvinylpyrroli
- the porous adhesive layer may have a pattern including at least one adhesive part including the second binder polymer and at least one uncoated part in which the adhesive part is not formed.
- a seventh embodiment according to any one of the first to sixth embodiments,
- the melt-down temperature of the separator containing a cross-linked structure for a lithium secondary battery may be 160° C. or higher.
- a shutdown temperature of the separator containing a cross-linked structure for a lithium secondary battery may be 145° C. or less.
- step (S4) immersing the resultant of the step (S3) in a coagulating solution containing a non-solvent for the second binder polymer, followed by drying to form a porous adhesive layer;
- step (S5) irradiating ultraviolet rays to the resultant of the step (S4); relates to a method for manufacturing a separator containing a cross-linked structure for a lithium secondary battery, characterized in that it comprises a.
- the content of the photoinitiator may be 0.015 parts by weight to 0.3 parts by weight based on 100 parts by weight of the porous olefin polymer support.
- a weight ratio of the inorganic filler to the first binder polymer may be 95:5 to 99.9:0.1.
- the first binder polymer may include an acrylic polymer, polyacrylic acid, styrene butadiene rubber, polyvinyl alcohol, or two or more of these.
- the dispersion medium may be an aqueous dispersion medium.
- a fourteenth embodiment according to any one of the ninth to thirteenth embodiments,
- the second binder polymer is polyvinylidene fluoride (poly(vinylidene fluoride)), poly(vinylidene fluoride-hexafluoropropylene) (poly(vinylidene fluoride-co-hexafluoropropylene)), poly(vinylidene fluoride- Trichloroethylene) (poly(vinylidene fluoride-co-trichloroethylene)), poly(vinylidene fluoride-tetrafluoroethylene) (poly(vinylidene fluoride-co-tetrafluoroethylene)), poly(vinylidene fluoride-trifluoroethylene) ethylene) (poly(vinylidene fluoride-co-trifluoroethylene)), poly(methylmethacrylate), poly(ethylhexyl acrylate), polybutylacrylate (poly(butylacrylate)), Poly(acrylonitrile), polyvinylpyrroli
- the solvent for the second binder polymer is cyclic aliphatic hydrocarbons such as cyclopentane and cyclohexane; aromatic hydrocarbons such as toluene, xylene, and ethylbenzene; acetone, ethyl methyl ketone, diisopropyl ketone, cyclohexanone, Ketones such as methylcyclohexane and ethylcyclohexane; Chlorine-based aliphatic hydrocarbons such as methylene chloride, chloroform, and carbon tetrachloride; Esters such as ethyl acetate, butyl acetate, ⁇ -butyrolactone, ⁇ -caprolactone; acetonitrile, propionitrile, etc.
- cyclic aliphatic hydrocarbons such as cyclopentane and cyclohexane
- aromatic hydrocarbons such as toluene, xylene
- acylnitriles such as tetrahydrofuran and ethylene glycol diethyl ether: alcohols such as methanol, ethanol, isopropanol, ethylene glycol and ethylene glycol monomethyl ether; N-methylpyrrolidone, N,N- amides such as dimethylformamide; Or it may include two or more of these.
- the photoinitiator may include a Type 2 photoinitiator.
- the photoinitiator may include thioxanthone (TX), a thioxanthone derivative, benzophenone (BPO: Benzophenone), a benzophenone derivative, or two or more thereof.
- TX thioxanthone
- BPO benzophenone
- the amount of irradiation light of the ultraviolet rays may be 10 to 2000 mJ/cm 2 .
- a lithium secondary battery of the following embodiments In order to solve the above problems, according to one aspect of the present invention, there is provided a lithium secondary battery of the following embodiments.
- a lithium secondary battery comprising a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode,
- the separator is a separator containing a cross-linked structure for a lithium secondary battery according to any one of the first to eighth embodiments.
- the separator containing a cross-linked structure for a lithium secondary battery according to an embodiment of the present invention has improved high-temperature stability and excellent adhesion to an electrode.
- the method for producing a separator containing a cross-linked structure for a lithium secondary battery according to the present invention does not require additional equipment for photo-crosslinking the olefin polymer porous support by adding a photoinitiator to the coating solution for forming the porous adhesive layer, so the process can be simplified.
- FIG. 1 is a diagram schematically showing a separator containing a cross-linked structure for a lithium secondary battery according to an embodiment of the present invention.
- Figure 2 is a diagram showing the melt down temperature in the machine direction (Machine Direction) measured by the thermomechanical analysis method (Thermomechanical Analysis) of the separators prepared in Example 1, Comparative Example 1, and Comparative Example 2 to be.
- a separator containing a cross-linked structure for a lithium secondary battery according to an aspect of the present invention is a separator containing a cross-linked structure for a lithium secondary battery according to an aspect of the present invention.
- porous olefin polymer support having a crosslinked structure in which polymer chains are directly linked
- an inorganic hybrid pore layer positioned on at least one surface of the cross-linked structure-containing olefin polymer porous support and comprising an inorganic filler and a first binder polymer;
- porous adhesive layer positioned on the inorganic hybrid pore layer and comprising a second binder polymer.
- FIG. 1 is a diagram schematically showing a separator containing a cross-linked structure for a lithium secondary battery according to an embodiment of the present invention.
- a separator 1 containing a cross-linked structure for a lithium secondary battery includes a porous support 10 of an olefin polymer containing a cross-linked structure.
- the term 'a crosslinked structure in which the polymer chains are directly connected' means that a polymer chain substantially made of an olefin polymer, more preferably a polymer chain made of only an olefin polymer, becomes reactive by the addition of a photoinitiator, so that the polymer chain is It refers to a state in which a direct cross-link is formed with each other. Therefore, the crosslinking reaction that occurs between the crosslinking agents by adding an additional crosslinking agent does not correspond to the 'crosslinking structure in which polymer chains are directly connected' as referred to in the present invention.
- crosslinking reaction that occurs between the additional crosslinking agent and the polymer chain is the 'directly connected crosslinking structure between the polymer chains' referred to in the present invention, even if the polymer chain is substantially composed of an olefin polymer or only an olefin polymer. does not apply
- crosslinking between the photoinitiators may occur or the photoinitiator and the polymer chain may be crosslinked with each other.
- Such a crosslinked structure has a lower reaction enthalpy than the crosslinked structure between the polymer chains in the olefin polymer porous support, so there is a risk of decomposition during battery charging and discharging, thereby causing side reactions.
- the crosslinked structure-containing olefin polymer porous support may include only a crosslinked structure directly connected between polymer chains, and may not include a crosslinked structure directly connected between the photoinitiator and polymer chains.
- the crosslinked structure-containing porous olefin polymer support includes only a crosslinked structure in which polymer chains are directly connected, and does not include a crosslinked structure in which a photoinitiator and polymer chains are directly connected.
- the separator having a cross-linked structure for a lithium secondary battery has a cross-linked structure-containing olefin polymer porous support 10 having a cross-linked structure directly connected between polymer chains, so that heat resistance can be improved.
- the olefin polymer porous support may be a porous film.
- the olefin polymer is an ethylene polymer; propylene polymer; butylene polymer; pentene polymer; hexene polymer; octene polymer; copolymers of two or more of ethylene, propylene, butene, pentene, 4-methylpentene, hexene, and octene; or mixtures thereof.
- Non-limiting examples of the ethylene polymer include low-density ethylene polymer (LDPE), linear low-density ethylene polymer (LLDPE), high-density ethylene polymer (HDPE), etc., wherein the ethylene polymer has a high crystallinity and a high melting point of the resin. In this case, it may be easier to increase the modulus while having a desired level of heat resistance.
- LDPE low-density ethylene polymer
- LLDPE linear low-density ethylene polymer
- HDPE high-density ethylene polymer
- the weight average molecular weight of the olefin polymer may be 200,000 to 1,500,000, or 220,000 to 1,000,000, or 250,000 to 800,000.
- the weight average molecular weight of the olefin polymer is within the above range, a separation membrane having excellent strength and heat resistance can be finally obtained while ensuring the uniformity and film forming processability of the porous olefin polymer support.
- the weight average molecular weight may be measured by gel permeation chromatography (GPC, PL GPC220, Agilent Technologies) under the following conditions.
- the degree of crosslinking of the crosslinked structure-containing porous olefin polymer support is 10% to 80%, or 30% to 55%, or 10% to 45%, or 15% to 40%, or 20%. to 35% days can
- the crosslinking structure-containing porous olefin polymer support has a degree of crosslinking within the above-mentioned range, it may have a desired level of heat resistance and may more easily increase the modulus.
- the degree of crosslinking of the porous olefin polymer support having a crosslinked structure is 20% or more, it may be easier if the melt-down temperature of the porous olefin polymer support having a crosslinked structure is 170° C. or more.
- the degree of crosslinking is calculated by measuring the weight remaining after soaking the olefin polymer porous support containing the crosslinked structure in a xylene solution at 135°C according to ASTM D 2765 and boiling it for 12 hours, and calculating as a percentage of the remaining weight compared to the initial weight. do.
- the number of double bonds present in the olefin polymer chain as measured by H-NMR is 0.01 to 0.6, or 0.02 to 0.5 per 1000 carbon atoms.
- H-NMR H-NMR
- the crosslinked structure-containing porous olefin polymer support has the above-described number of double bonds, it may be easy to minimize the problem of deterioration of battery performance at high temperatures and/or high voltages.
- the number of double bonds present in the olefin polymer chain excluding the terminal of the crosslinked structure-containing porous olefin polymer support may be 0.005 to 0.59 per 1000 carbon atoms.
- the "double bond present in the olefin polymer chain except for the terminal” refers to a double bond present throughout the olefin polymer chain except for the end of the olefin polymer chain.
- the term “terminal” refers to a position of a carbon atom connected to both ends of the olefin polymer chain.
- the crosslinked structure-containing porous olefin polymer support may have a thickness of 3 ⁇ m to 16 ⁇ m, or 5 ⁇ m to 12 ⁇ m.
- the thickness of the crosslinked structure-containing porous olefin polymer support is within the above-described range, it is possible to prevent a problem that the separator may be easily damaged during battery use, and it may be easy to secure energy density.
- the separator (1) containing a cross-linked structure for a lithium secondary battery according to an embodiment of the present invention is provided with an inorganic hybrid pore layer (20) on at least one surface of the cross-linked structure-containing olefin polymer porous support (10) do.
- the inorganic hybrid pore layer 20 may be formed on one or both surfaces of the crosslinked structure-containing olefin polymer porous support 10 .
- the inorganic hybrid pore layer 20 includes an inorganic filler and a first binder polymer.
- the inorganic hybrid pore layer 20 is a first binder polymer that attaches the inorganic filler and the inorganic filler to each other (that is, the first binder polymer connects and fixes between the inorganic fillers) so that they can maintain a state in which they are bound to each other. Including, it is possible to maintain a state in which the inorganic filler and the crosslinked structure-containing porous olefin polymer support 10 are bound by the first binder polymer.
- the inorganic hybrid pore layer 20 prevents the cross-linked olefin polymer porous support 10 from exhibiting extreme heat shrinkage behavior at high temperature by an inorganic filler, thereby improving the safety of the separation membrane.
- the thermal contraction rate of the separator in the machine direction and the transverse direction measured after leaving at 150° C. for 30 minutes is 20% or less, or 2% to 15%, or 2% to 10%, respectively , or 2% to 5%.
- 'Machine Direction' refers to a longitudinal direction in which the length of the separator is long in the progress direction when the separator is continuously produced
- 'Transverse Direction' is the transverse direction of the machine direction, that is, , refers to a direction perpendicular to the longitudinal direction in which the separation membrane is long in the direction perpendicular to the progress direction when the separation membrane is continuously produced.
- the inorganic filler is not particularly limited as long as it is electrochemically stable. That is, the inorganic filler that can be used in the present invention is not particularly limited as long as the oxidation and/or reduction reaction does not occur in the operating voltage range of the applied lithium secondary battery (eg, 0-5V based on Li/Li + ).
- the ionic conductivity of the electrolyte can be improved by contributing to an increase in the degree of dissociation of an electrolyte salt, such as a lithium salt, in a liquid electrolyte.
- the inorganic filler may include a high dielectric constant inorganic filler having a dielectric constant of 5 or more, preferably 10 or more.
- inorganic fillers having a dielectric constant of 5 or more include BaTiO 3 , Pb(Zr,Ti)O 3 (PZT), Pb 1-x La x Zr 1-y Ti y O 3 (PLZT, 0 ⁇ x ⁇ 1) , 0 ⁇ y ⁇ 1), Pb(Mg 1/3 Nb 2/3 )O 3 -PbTiO 3 (PMN-PT), Hafnia (HfO 2 ), SrTiO 3 , SnO 2 , CeO 2 , MgO, Mg( OH) 2 , NiO, CaO, ZnO, ZrO 2 , SiO 2 , Y 2 O 3 , Al 2 O 3 , AlOOH, Al(OH) 3 , SiC, TiO 2 , or
- an inorganic filler having lithium ion transport capability that is, an inorganic filler containing elemental lithium but not storing lithium and having a function of moving lithium ions may be used.
- Non-limiting examples of inorganic fillers having lithium ion transport ability include lithium phosphate (Li 3 PO 4 ), lithium titanium phosphate (Li x Ti y (PO 4 ) 3 , 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 3), Lithium aluminum titanium phosphate (Li x Al y Ti z (PO 4 ) 3 , 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 3), 14Li 2 O-9Al 2 O 3 -38TiO 2 -39P 2 (LiAlTiP) x O y series glass such as O 5 (0 ⁇ x ⁇ 4, 0 ⁇ y ⁇ 13), lithium lanthanide titanate (Li x La y TiO 3 , 0 ⁇ x ⁇ 2, 0 ⁇ y ⁇ 3) Lithium germanium thiophosphate (Li x Ge y P z S w , 0 ⁇ x ⁇ 4 , 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 1, 0 ⁇ w ⁇ 5
- Lithium nitride Li x N y , 0 ⁇ x ⁇ 4, 0 ⁇ y ⁇ 2
- Li 3 PO 4 -Li 2 S-SiS 2 SiS 2 series glass Li x Si P 2 S 5 series glass, such as y S z , 0 ⁇ x ⁇ 3, 0 ⁇ y ⁇ 2, 0 ⁇ z ⁇ 4)
- LiI-Li 2 SP 2 S 5 etc.
- the average particle diameter of the inorganic filler may be 0.01 ⁇ m to 1.5 ⁇ m.
- the average particle diameter of the inorganic filler satisfies the above-mentioned range, the formation of the inorganic hybrid pore layer 20 having a uniform thickness and appropriate porosity can be facilitated, and the dispersion of the inorganic filler is good and desired. It can provide energy density.
- the average particle diameter of the inorganic filler means a D 50 particle diameter
- “D 50 particle diameter” means a particle diameter at 50% of the cumulative distribution of the number of particles according to the particle diameter.
- the particle size may be measured using a laser diffraction method. Specifically, after dispersing the powder to be measured in the dispersion medium, it is introduced into a commercially available laser diffraction particle size measuring device (eg Microtrac S3500) to measure the diffraction pattern difference according to the particle size when the particles pass through the laser beam to measure the particle size distribution to calculate The D50 particle diameter can be measured by calculating the particle diameter at the point used as 50% of the particle number cumulative distribution according to the particle diameter in a measuring apparatus.
- a laser diffraction particle size measuring device eg Microtrac S3500
- the first binder polymer may have a glass transition temperature (Tg) of -200 to 200°C. When the glass transition temperature of the first binder polymer satisfies the above-described range, mechanical properties such as flexibility and elasticity of the finally formed inorganic hybrid pore layer 20 may be improved.
- the first binder polymer may have an ion conductive ability. When the first binder polymer has an ion conductive ability, the performance of the battery may be further improved.
- the first binder polymer may be a binder polymer having excellent heat resistance.
- heat resistance properties of the inorganic hybrid pore layer may be further improved.
- the thermal contraction rate of the separator in the machine direction and the transverse direction measured after leaving at 150 ° C. for 30 minutes is 20% or less, or 2% to 15%, or 2% to 10%, respectively, or 2% to 5%, or 0% to 5%, or 0% to 2%.
- the first binder polymer may include an acrylic polymer, polyacrylic acid, styrene butadiene rubber, polyvinyl alcohol, or two or more of these.
- the acrylic polymer may include an acrylic homopolymer obtained by polymerizing only an acrylic monomer, or may include a copolymer of an acrylic monomer and another monomer.
- the first binder polymer may be in the form of particles.
- the weight ratio of the inorganic filler to the first binder polymer may be 95:5 to 99.9:0.1, or 96:4 to 99.5:0.5, or 97:3 to 99:1.
- the content of the inorganic filler distributed per unit area of the separator is large, so that the thermal stability of the separator at high temperature may be improved.
- the thermal contraction rate of the separator in the machine direction and the transverse direction measured after leaving at 150 ° C. for 30 minutes is 20% or less, or 2% to 15%, or 2% to 10%, respectively, or 2% to 5%, or 0% to 5%, or 0% to 2%.
- the inorganic hybrid pore layer 20 may further include an additive such as a dispersant and/or a thickener.
- the additive is polyvinylpyrrolidone (poly(vinylpyrrolidone), PVP), hydroxy ethyl cellulose (HEC), hydroxy propyl cellulose (hydroxy propyl cellulose, HPC), ethylhydroxy ethyl cellulose (EHEC), methyl cellulose (MC), carboxymethyl cellulose (CMC), hydroxyalkyl methyl cellulose ), cyanoethylene polyvinyl alcohol, or two or more of these.
- the inorganic hybrid pore layer 20 is bound to each other by the binder polymer in a state in which the inorganic fillers are filled and in contact with each other, thereby interstitial volume between the inorganic fillers. volumes) are formed, and the interstitial volume between the inorganic fillers becomes an empty space and may have a structure forming pores.
- the average pore size of the inorganic hybrid pore layer 20 may be 0.001 ⁇ m to 10 ⁇ m.
- the average pore size of the inorganic hybrid pore layer 20 may be measured according to a capillary flow porometry method.
- the capillary flow pore diameter measurement method is a method in which the diameter of the smallest pore in the thickness direction is measured. Therefore, in order to measure the average pore size of only the inorganic hybrid pore layer 20 by the capillary flow pore size measurement method, the inorganic hybrid pore layer 20 is separated from the crosslinked structure-containing olefin polymer porous support 10 and separated. It should be measured in a state wrapped in a nonwoven fabric capable of supporting the inorganic hybrid pore layer 20 , in which case the pore size of the nonwoven fabric should be much larger than the pore size of the inorganic hybrid pore layer 20 .
- the porosity of the inorganic hybrid pore layer 20 is 5% to 95%, or 10% to 95%, or 20% to 90%, or 30% to 80%.
- the porosity is the volume calculated by the thickness, width, and length of the inorganic hybrid pore layer 20, and the volume converted to the weight and density of each component of the inorganic hybrid pore layer 20 is subtracted. corresponds to one value.
- the porosity of the inorganic hybrid pore layer 20 was measured using a scanning electron microscope (SEM) image, a mercury porosimeter, or a porosimetry analyzer (Bell Japan Inc, Belsorp-II mini) using nitrogen. It can measure by the BET 6-point method by the gas adsorption flow method.
- the thickness of the inorganic hybrid pore layer 20 may be 1.5 ⁇ m to 5.0 ⁇ m on one side of the crosslinked structure-containing olefin polymer porous support 10 .
- the thickness of the inorganic hybrid pore layer 20 satisfies the above-described range, the cell strength of the battery may be easily increased while excellent adhesion to the electrode.
- the separator 1 containing a cross-linked structure for a lithium secondary battery includes a porous adhesive layer 30 on the inorganic hybrid pore layer 20 .
- the porous adhesive layer 30 includes a second binder polymer.
- the separator 1 containing a cross-linked structure for a lithium secondary battery includes the inorganic hybrid pore layer 20
- thermal stability at high temperature can be secured by including an inorganic filler, but adhesion with the electrode may be somewhat inferior.
- the weight ratio of the inorganic filler to the first binder polymer is 95:5 to 99.9:0.1
- the content of the inorganic filler is very high, so that thermal stability at high temperature can be further improved, but 1 As the content of the binder polymer is reduced, adhesion between the separator 1 and the electrode may be problematic.
- the porous adhesive layer 30 includes a second binder polymer so that the separator 1 including the inorganic hybrid pore layer 20 can secure adhesion to the electrode.
- the porous adhesive layer 30 has pores, it is possible to prevent an increase in the resistance of the separator.
- the porous adhesive layer 30 may prevent the second binder polymer from penetrating into the surface and/or inside of the crosslinked structure-containing olefin polymer porous support 10, thereby increasing the resistance of the separator. can be minimized
- the second binder polymer may be a binder polymer commonly used to form an adhesive layer.
- the second binder polymer may have a glass transition temperature (Tg) of -200 to 200°C. When the glass transition temperature of the second binder polymer satisfies the aforementioned range, mechanical properties such as flexibility and elasticity of the finally formed adhesive layer may be improved.
- the second binder polymer may have an ion conductive ability. When a binder polymer having ion conductivity is used as the second binder polymer, the performance of the battery can be further improved.
- the second binder polymer is polyvinylidene fluoride (poly(vinylidene fluoride)), poly(vinylidene fluoride-hexafluoropropylene) (poly(vinylidene fluoride-co-hexafluoropropylene)) , poly(vinylidene fluoride-co-trichlorethylene)), poly(vinylidene fluoride-tetrafluoroethylene) (poly(vinylidene fluoride-co-tetrafluoroethylene)), poly( vinylidene fluoride-trifluoroethylene (poly(vinylidene fluoride-co-trifluoroethylene)), polymethylmethacrylate, polyethylhexyl acrylate, polybutylacrylate, poly Acrylonitrile, polyvinylpyrrolidone, polyvinylacetate, copolymer of ethylhexyl acrylate and
- the porous adhesive layer 30 may have a pattern including one or more adhesive parts including the second binder polymer and one or more uncoated parts where the adhesive part is not formed.
- the pattern may be dot-shaped, stripe-shaped, oblique, wavy, triangular, square, or semi-circular.
- the resistance of the separator may be improved, and the electrolyte may be impregnated through a non-coating region in which the porous adhesive layer 30 is not formed, so that the electrolyte of the separator The impregnability can be improved.
- the thickness of the porous adhesive layer 30 may be 0.5 ⁇ m to 1.5 ⁇ m, or 0.6 ⁇ m to 1.2 ⁇ m, or 0.6 ⁇ m to 1.0 ⁇ m.
- adhesion to the electrode is excellent, and as a result, the cell strength of the battery may be increased.
- the separator containing a cross-linked structure for a lithium secondary battery includes a cross-linked structure-containing olefin polymer porous support having a cross-linked structure directly connected between polymer chains, and thus may have excellent high-temperature stability.
- the melt-down temperature of the separator containing the cross-linked structure for a lithium secondary battery may be increased compared to the melt-down temperature of the separator for a lithium secondary battery prior to conventional cross-linking.
- the melt down (melt down) temperature of the separator may be 160 °C or higher, or 170 °C or higher, or 180 °C to 230 °C.
- the term "separator for lithium secondary batteries before crosslinking” refers to a non-crosslinked porous olefin polymer support without a crosslinked structure, located on at least one surface of the porous olefinic polymer support not containing a crosslinked structure, and an inorganic filler and a first binder polymer It refers to a separation membrane including an inorganic hybrid pore layer comprising a, and a porous adhesive layer positioned on the inorganic hybrid pore layer and including a second binder polymer.
- the melt-down temperature may be measured by thermomechanical analysis (TMA). For example, after taking samples in the machine direction and the transverse direction, respectively, a sample having a width of 4.8 mm x a length of 8 mm was put in a TMA equipment (TA Instrument, Q400) and a tension of 0.01 N was applied. While changing the temperature from 30°C to 220°C at a temperature increase rate of 5°C/min in the state, the temperature at which the length is rapidly increased and the sample breaks can be measured as the melt-down temperature.
- TMA thermomechanical analysis
- the shutdown temperature may not increase significantly, and the rate of change thereof may also be small, compared to the separator for a lithium secondary battery prior to conventional cross-linking.
- the melt-down temperature of the separator increases compared to before cross-linking, while the shutdown temperature does not increase significantly, so that overcharge safety due to the shutdown temperature can be secured while the separator can greatly increase the high temperature stability of
- the separator containing a cross-linked structure for a lithium secondary battery may have a shutdown temperature of 145°C or less, or 140°C or less, or 133°C to 140°C.
- a shutdown temperature of 145°C or less, or 140°C or less, or 133°C to 140°C.
- the shutdown temperature was measured by measuring the time (sec) it takes for 100 ml of air to pass through the separator at a constant pressure of 0.05 Mpa when the temperature was raised by 5° C. per minute using reciprocating air permeability equipment. It can be measured by measuring the temperature.
- the separator containing a cross-linked structure for a lithium secondary battery according to an embodiment of the present invention has excellent thermal stability at high temperature by including an inorganic mixed pore layer including an inorganic filler.
- the thermal contraction rate in the machine direction and the transverse direction measured after leaving at 150 ° C. for 30 minutes may be 20% or less, or 2% to 15%, or 2% to 10%, respectively. have.
- the porous adhesive layer the adhesion to the electrode is excellent.
- the separator containing a cross-linked structure for a lithium secondary battery includes a porous olefin polymer support containing a cross-linked structure having a cross-linked structure in which polymer chains in the porous olefin polymer support are directly connected, so that even after cross-linking, the porous olefin polymer support
- the pore structure of can be substantially maintained as it is before crosslinking.
- the separator containing a cross-linked structure for a lithium secondary battery has air permeability, basis weight, tensile strength, tensile elongation, puncture strength, electrical resistance, etc. before cross-linking lithium secondary Compared to the air permeability, basis weight, tensile strength, tensile elongation, puncture strength, electrical resistance, etc. of the separator for batteries, it may not deteriorate significantly, and the rate of change may also be small.
- the separator containing a cross-linked structure for a lithium secondary battery according to an embodiment of the present invention has a change in air permeability of 10% or less, 0% to 10%, 0% to 5%, or 0%, compared to the separator for lithium secondary battery before crosslinking. to 3%.
- the rate of change of air permeability can be calculated by the following formula.
- the "separator containing cross-linked structure for lithium secondary batteries after cross-linking" refers to the cross-linked structure-containing porous olefin polymer support, the inorganic filler and the first binder polymer located on at least one surface of the cross-linked structure-containing porous olefin polymer support.
- a separation membrane including an inorganic hybrid pore layer comprising a, and a porous adhesive layer positioned on the upper surface of the inorganic hybrid pore layer and including a second binder polymer.
- Gurley The air permeability (Gurley) may be measured by the ASTM D726-94 method. Gurley, as used herein, is the resistance to the flow of air, measured by a Gurley densometer. The air permeability values described herein are expressed in terms of the time (in seconds) it takes for 100 ml of air to pass through the cross section of 1 in 2 of the sample porous support under a pressure of 12.2 inH 2 O, that is, the aeration time.
- the separator containing a crosslinked structure for a lithium secondary battery according to an embodiment of the present invention may have a change in basis weight of 5% or less or 0% to 5%.
- the change rate of the basis weight can be calculated by the following formula.
- the basis weight (g/m 2 ) is indicated by preparing a sample having a width and length of 1 m, respectively, and measuring the weight thereof.
- the separator having a cross-linked structure for a lithium secondary battery according to an embodiment of the present invention has a change rate of tensile strength in the machine direction and perpendicular direction of 20% or less, or 0% to 20%, compared with the separator for lithium secondary battery before crosslinking, or 0% to 10%, or 0% to 9%, or 0% to 8%, or 0% to 7.53%.
- the change rate of tensile strength can be calculated by the following formula.
- the tensile strength is measured in accordance with ASTM D882 when the specimen is pulled in the machine direction and transverse direction at a speed of 50 mm/min using Universal Testing Systems (Instron® 3345), respectively. This may mean the strength at the time of breaking.
- the separator containing a cross-linked structure for a lithium secondary battery according to an embodiment of the present invention has a change in tensile elongation in the machine direction and perpendicular direction of 20% or less, or 0% to 20%, compared with the separator for lithium secondary battery before crosslinking can
- the rate of change of tensile elongation can be calculated by the following formula.
- the tensile elongation was obtained when the specimen was pulled in the machine direction and transverse direction at a speed of 50 mm/min using Universal Testing Systems (Instron® 3345) in accordance with ASTM D882, respectively. It can be calculated using the following formula by measuring the maximum elongated length until fracture.
- the change in puncture strength is 10% or less, or 0.5% to 10%, or 1% to 9%, compared with the separator for lithium secondary battery before crosslinking, or 1.18% to 8.71%.
- the rate of change of the puncture strength can be calculated by the following formula.
- the puncture strength can be measured according to ASTM D2582. Specifically, after a round tip of 1 mm is set to operate at a speed of 120 mm/min, the puncture strength can be measured according to ASTM D2582.
- the separator containing a cross-linked structure for a lithium secondary battery according to an embodiment of the present invention may have a change in electrical resistance of 15% or less, or 2% to 10%, or 2% to 5%, compared to the separator for lithium secondary battery before crosslinking have.
- the rate of change of electrical resistance can be calculated by the following formula.
- the electrical resistance can be obtained by measuring the separator resistance by an impedance measurement method after leaving the coin cell prepared including the separator sample at room temperature for 1 day.
- the separator containing a cross-linked structure for a lithium secondary battery according to the present invention may be manufactured by the following method, but is not limited thereto.
- step (S4) immersing the resultant of the step (S3) in a coagulating solution containing a non-solvent for the second binder polymer, followed by drying to form a porous adhesive layer;
- step (S5) irradiating ultraviolet rays to the resultant of step (S4);
- the photoinitiator directly photocrosslinks the polymer chain in the olefin polymer porous support.
- the photoinitiator may crosslink the olefin polymer porous support by the photoinitiator alone, without a crosslinking agent or other components such as a coinitiator or a synergist.
- the photoinitiator becomes a reactive compound, and this photoinitiator forms a radical in the polymer chain in the olefin polymer porous support to make the polymer chain reactive, These are directly linked to each other, allowing photocrosslinking.
- hydrogen separation reaction by the photoinitiator is possible in a small amount of double bond structure or branch structure present in the olefin polymer, so that hydrogen atoms are removed from the olefin polymer chain by hydrogen separation reaction only by light absorption, and radicals can be formed.
- radicals can be generated in the polymer chains in the porous olefin polymer support by using the photoinitiator, thereby forming a cross-linked structure in which the polymer chains are directly connected. can do.
- a slurry for forming an inorganic hybrid pore layer including an inorganic filler, a first binder polymer, and a dispersion medium is prepared (S1).
- the dispersion medium may serve as a solvent for dissolving the first binder polymer depending on the type of the first binder polymer, or may serve as a dispersion medium for dispersing the first binder polymer without dissolving it.
- the dispersion medium has a solubility index similar to that of the first binder polymer to be used, and a low boiling point may be used. In this case, it may be easy to uniformly mix and then remove the dispersion medium.
- the dispersion medium may be an aqueous dispersion medium.
- the dispersion medium is an aqueous dispersion medium, it is environmentally friendly and does not require an excessive amount of heat to form and dry the inorganic hybrid pore layer, and additional explosion-proof facilities are not required, so it may be easier than forming the inorganic hybrid pore layer.
- the first binder polymer may not be dissolved in a solvent for the second binder polymer and a non-solvent for the second binder polymer to be described later. In this case, even if the coating solution described later is applied to form the porous adhesive layer after forming the inorganic hybrid pore layer, the first binder polymer is not dissolved, so it is dissolved in a solvent for the second binder polymer or a non-solvent for the second binder polymer. It may be easy to prevent the first binder polymer from blocking the pores.
- the first binder polymer may be an aqueous binder polymer.
- the first binder polymer may be dissolved in an aqueous solvent or dispersed by an aqueous dispersion medium.
- the first binder polymer may be in the form of particles.
- the slurry for forming the inorganic hybrid pore layer may be prepared by dissolving or dispersing the first binder polymer in the dispersion medium, then adding the inorganic filler and dispersing it.
- the inorganic fillers may be added in a crushed state to have a predetermined average particle diameter in advance, or after adding the inorganic filler to a slurry in which the first binder polymer is dissolved or dispersed, the inorganic filler is subjected to a ball mill method or the like. It may be crushed and dispersed while controlling to have a predetermined average particle size. At this time, crushing may be performed for 1 to 20 hours, and the average particle diameter of the crushed inorganic filler may be as described above. As the crushing method, a conventional method may be used, and a ball mill method may be used.
- the slurry for forming the inorganic hybrid pore layer may further include additives such as a dispersant and/or a thickener.
- the additive is polyvinylpyrrolidone (poly(vinylpyrrolidone), PVP), polyvinyl alcohol (Poly((vinylalcohol), PVA), hydroxy ethyl cellulose (HEC) ), hydroxy propyl cellulose (HPC), ethylhydroxy ethyl cellulose (EHEC), methyl cellulose (MC), carboxymethyl cellulose (CMC) ), polyacrylic acid (poly(acrylic acid)), hydroxyalkyl methyl cellulose, cyanoethylene polyvinyl alcohol, or two or more of these.
- the solid content of the slurry for forming the inorganic hybrid pore layer may be 5 wt% to 60 wt%, or 30 wt% to 50 wt%.
- the content of the solid content of the slurry for forming the inorganic hybrid pore layer is in the above-mentioned range, it may be easy to ensure coating uniformity, and it will be easy to prevent the slurry from flowing and non-uniformity occurring or taking a lot of energy to dry the slurry.
- the inorganic hybrid pore layer is formed by coating and drying the slurry for forming the inorganic hybrid pore layer on at least one surface of the olefin polymer porous support (S2).
- the porous olefin polymer support is a conventional method known in the art, for example, a wet method using a solvent, a diluent or a pore former, or a dry method using a stretching method in order to secure excellent air permeability and porosity from the above-mentioned olefin polymer material. It can be prepared by forming pores through
- the number of double bonds present in the olefin polymer chain as measured by H-NMR is 0.01 per 1000 carbon atoms. to 0.5, or 0.01 to 0.3.
- the porous olefin polymer support has the number of double bonds in the above-mentioned range, it is possible to effectively crosslink the porous olefin polymer support and minimize the occurrence of side reactions due to excessive generation of radicals.
- the photoinitiator is not crosslinked or the photoinitiator and the polymer chain are not crosslinked, and crosslinking can occur only between the polymer chains, thereby preventing side reactions.
- the number of double bonds present in the olefin polymer chain except for the terminal may affect the crosslinking of the olefin polymer porous support.
- the number of double bonds present in the olefin polymer chain excluding the terminal when measured by H-NMR is 0.005 per 1000 carbon atoms. to 0.49.
- the number of double bonds present in the chain of the olefin polymer can be adjusted by controlling the type, purity, addition of a linker, etc. of the catalyst during the synthesis of the olefin polymer.
- the olefin polymer porous support has a BET specific surface area of 10 m 2 /g to 27 m 2 /g, 13 m 2 /g to 25 m 2 /g, or 15 m 2 /g to 23 m 2 /g.
- the BET specific surface area of the porous olefin polymer support satisfies the above range, the surface area of the porous olefin polymer support increases, so that it is easier to increase the crosslinking efficiency of the porous olefin polymer support even when a small amount of a photoinitiator is used can do.
- the BET specific surface area of the porous olefin polymer support can be measured by the BET method. Specifically, the BET specific surface area of inorganic particles can be calculated from the amount of nitrogen gas adsorbed under liquid nitrogen temperature (77 K) using BELSORP-mino II manufactured by BEL Japan.
- the olefin polymer porous support may further include an antioxidant.
- the antioxidant can control the crosslinking reaction between the polymer chains by controlling the radicals formed in the olefin polymer chains.
- Antioxidants are oxidized instead of polymer chains to prevent oxidation of polymer chains or to absorb generated radicals to control crosslinking reactions between polymer chains. Accordingly, the shutdown temperature and mechanical strength of the finally manufactured separator may be affected.
- the content of the antioxidant may be 500 ppm to 20000 ppm, or 1000 ppm to 15000 ppm, or 2000 ppm to 13000 ppm based on the content of the olefin polymer porous support.
- the content of the antioxidant satisfies the above-mentioned range, it is possible to sufficiently control radicals generated excessively by the antioxidant, so that it can be easy to prevent the problem of side reactions, and the surface of the olefin polymer porous support becomes non-uniform. may be easy to prevent.
- antioxidants are largely divided into radical scavengers that react with radicals generated in olefin polymers to stabilize olefin polymers, and peroxide decomposers that decompose peroxides generated by radicals into stable molecules. can be classified.
- the radical scavenger releases hydrogen to stabilize the radical and becomes a radical itself, but may remain in a stable form through a resonance effect or rearrangement of electrons.
- the peroxide decomposing agent may exhibit a more excellent effect when used in combination with the radical scavenger.
- the antioxidant may comprise a first antioxidant that is a radical scavenger and a second antioxidant that is a peroxide decomposer. Since the first antioxidant and the second antioxidant have different working mechanisms, the antioxidant includes the first antioxidant that is a radical scavenger and the second antioxidant that is a peroxide decomposer at the same time, so that unnecessary radicals due to the synergistic effect of the antioxidants Production inhibition may be easier.
- the content of the first antioxidant and the second antioxidant may be the same or different.
- the first antioxidant may include a phenolic antioxidant, an amine antioxidant, or a mixture thereof.
- the phenolic antioxidant is 2,6-di-t-butyl-4-methylphenol, 4,4'-thiobis(2-t-butyl-5-methylphenol), 2,2'-thiodiethyl Bis-[3-(3,5-di-t-butyl-4-hydroxyphenyl)-propionate], pentaerythritol-tetrakis-[3-(3,5-di-t-butyl-4) -Hydroxyphenyl)-propionate] (Pentaerythritol tetrakis (3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate), 4,4'-thiobis (2-methyl-6-t- Butylphenol), 2,2'-thiobis(6-t-butyl-4-methylphenol), octadecyl-[3-(3,5-di-t-butyl-4-hydroxyphenyl)-propio nate], triethylenegly
- the content of the first antioxidant may be 500 ppm to 10000 ppm, or 1000 ppm to 12000 ppm, or 1000 ppm to 10000 ppm based on the content of the olefin polymer porous support.
- the content of the first antioxidant satisfies the above-mentioned range, it may be easier to prevent a problem in which a side reaction occurs due to excessive generation of radicals.
- the second antioxidant may include a phosphorus-based antioxidant, a sulfur-based antioxidant, or a mixture thereof.
- the phosphorus-based antioxidant decomposes peroxide to form alcohol, which is converted into phosphate.
- the phosphorus-based antioxidant is 3,9-bis(2,6-di-t-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5,5 ]Undecane (3,9-Bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane), bis(2, 6-dicumylphenyl)pentaerythritol diphosphite (Bis(2,4-dicumylphenyl) pentaerythritol diphosphate), 2,2'-methylenebis(4,6-di-t-butylphenyl) 2-ethylhexyl phosphite (2 ,2'-Methylenebis(4,6-di-tert-buty
- the sulfur-based antioxidant is 3,3'-thiobis-1,1'-didodecyl ester (3,3'-thiobis-1,1'-didodecyl ester), dimethyl 3, 3'-thiodipropionate ( Dimethyl 3,3'-Thiodipropionate), dioctadecyl 3,3'-thiodipropionate (Dioctadecyl 3,3'-thiodipropionate), 2,2-bis ⁇ [3- (dodecylthio)-1- Oxopropoxy]methyl ⁇ propane-1,3-diyl-bis[3-(dodecylthio)propionate](2,2-Bis ⁇ [3-(dodecylthio)-1-oxopropoxy]methyl ⁇ propane- 1,3-diyl bis[3-(dodecylthio)propionate]), or two or more of these.
- the content of the second antioxidant is 500 ppm to 10000 ppm, or 1000 ppm based on the content of the olefin polymer porous support. to 12000 ppm, or 1000 ppm to 10000 ppm.
- the content of the second antioxidant satisfies the above-mentioned range, it may be easier to prevent a problem in which a side reaction occurs due to excessive generation of radicals.
- the antioxidant when the antioxidant simultaneously includes a first antioxidant that is a radical scavenger and a second antioxidant that is a peroxide decomposer, the content of the first antioxidant
- the content of the olefin polymer porous support may be 500 ppm to 10000 ppm, and the content of the second antioxidant may be 500 ppm to 10000 ppm based on the content of the olefin polymer porous support.
- Non-limiting examples of a method for coating the inorganic hybrid pore layer-forming slurry on the olefin polymer porous support include a dip coating method, a die coating method, a roll coating method, a comma (comma) method. ) coating method, microgravure coating method, doctor blade coating method, reverse roll coating method, direct roll coating method, and the like.
- the drying of the slurry for forming the inorganic hybrid pore layer may be dried by a drying method when manufacturing a conventional separator.
- drying of the coated slurry may be performed by air for 10 seconds to 30 minutes, or 30 seconds to 20 minutes, or 3 minutes to 10 minutes.
- the drying time is performed within the above range, it may have the effect of removing the solvent for the residual second binder polymer without impairing productivity.
- a coating solution for forming a porous adhesive layer comprising a second binder polymer, a solvent for the second binder polymer, and a photoinitiator is coated on the upper surface of the inorganic hybrid pore layer (S3).
- the solvent for the second binder polymer may be 5 wt% or more, or 15 wt% or more, or 25 wt% or more of the second binder polymer dissolved at 25°C.
- the solvent for the second binder polymer may be a non-solvent for the first binder polymer.
- the solvent for the second binder polymer may be one that dissolves the first binder polymer in an amount of less than 5% by weight at 25°C.
- the solvent for the second binder polymer is cyclic aliphatic hydrocarbons such as cyclopentane and cyclohexane; aromatic hydrocarbons such as toluene, xylene, and ethylbenzene; acetone, ethylmethyl ketone, di Ketones such as isopropyl ketone, cyclohexanone, methylcyclohexane, and ethylcyclohexane; Chlorine-based aliphatic hydrocarbons such as methylene chloride, chloroform, and carbon tetrachloride; Esters such as ethyl acetate, butyl acetate, ⁇ -butyrolactone, and ⁇ -caprolactone ; Acylnitriles such as acetonitrile and propionitrile; Ethers such as tetrahydrofuran and ethylene glycol diethyl ether: Alcohols such as cyclic aliphatic hydro
- the second binder polymer is 3 based on 100% by weight of the coating solution for forming the porous adhesive layer It may be included in an amount of from 5% to 30% by weight, or from 5% to 25% by weight.
- the photoinitiator is included in the coating solution for forming the porous adhesive layer, when the coating solution for forming the porous adhesive layer is coated on the upper surface of the inorganic hybrid pore layer, the photoinitiator can be introduced to the surface of the olefin polymer porous support while simultaneously forming a porous adhesive layer have.
- the solvent for the second binder polymer wets the porous olefin polymer support.
- the photoinitiator contained in the coating solution for forming the porous adhesive layer is introduced onto the surface of the porous olefin polymer support
- the porous olefin polymer support may be photocrosslinked by the photoinitiator present on the surface of the porous olefin polymer support when irradiated with ultraviolet light.
- the method for producing a separator containing a cross-linked structure for a lithium secondary battery includes a facility for directly applying a photoinitiator to the porous olefin polymer support in order to photocross-link the porous olefin polymer support, such as a photoinitiator
- a photoinitiator to the porous olefin polymer support in order to photocross-link the porous olefin polymer support, such as a photoinitiator
- the process can be simplified in that the porous olefin polymer support can be photocrosslinked using the porous adhesive layer forming process without additional equipment for directly coating and drying the solution on the olefin polymer porous support.
- the method for producing a separator containing a crosslinked structure for a lithium secondary battery according to an embodiment of the present invention does not require other components such as a monomer for forming radicals in addition to a photoinitiator in order to directly crosslink the polymer chains in the olefinic polymer porous support. , even when the photoinitiator is added to the coating solution for forming the porous adhesive layer, other components do not prevent the photoinitiator from reaching the surface of the porous olefin polymer support, so that the photoinitiator can be sufficiently introduced to the surface of the porous olefin polymer support.
- the porous olefin polymer support itself and the inorganic filler have a high UV blocking effect, so when the inorganic compound hybrid pore layer and the porous adhesive layer including the inorganic filler are formed and then irradiated with UV light, UV irradiation that reaches the porous olefin polymer support
- the amount of light may be reduced, in the present invention, crosslinking is possible even with a small amount of UV irradiation, so even after the inorganic hybrid pore layer and the porous adhesive layer are formed, even when irradiated with UV light, the polymer chains in the olefin polymer porous support are crosslinked and directly crosslinked.
- the photoinitiator may be a Type 2 photoinitiator.
- the photoinitiator may include thioxanthone (TX: Thioxanthone), a thioxanthone derivative, benzophenone (BPO: Benzophenone), a benzophenone derivative, or two or more of these.
- TX Thioxanthone
- BPO benzophenone
- the photoinitiator may include 2-isopropyl thioxanthone, thioxanthone, or a mixture thereof as the photoinitiator.
- 2-isopropyl thioxanthone or thioxanthone can be optically crosslinked even at a long wavelength with high transmittance. Accordingly, even after the inorganic material-forming pore layer and the porous adhesive layer are formed, crosslinking of the olefin polymer porous support can be easily irradiated with ultraviolet rays.
- the content of the photoinitiator present on the surface of the porous olefin polymer support may affect the crosslinking of the porous olefin polymer support.
- the content of the photoinitiator is 0.015 parts by weight to 0.3 parts by weight, or 0.03 parts by weight to 0.3 parts by weight, or 0.03 parts by weight to 0.09 parts by weight, or 0.06 parts by weight based on 100 parts by weight of the olefin polymer porous support. It may be in an amount of from 0.07 parts by weight to 0.07 parts by weight.
- the olefin polymer porous support When the content of the photoinitiator satisfies the aforementioned range, the olefin polymer porous support can be crosslinked and excessive crosslinking reaction can be prevented from proceeding. Even if the photoinitiator is coated in the above-described content, the porous olefin polymer support can be crosslinked by irradiation with ultraviolet light at an amount of light that can secure mass productivity (ie, less light than before).
- the content of the photoinitiator based on 100 parts by weight of the porous olefin polymer support can be obtained by measuring the content of the photoinitiator filling the entire pore volume of the porous olefin polymer support. For example, assuming that the solvent for the second binder polymer fills 100% of the total pore volume of the porous olefin polymer support, and there is no solvent for the second binder polymer present on the surface of the porous olefin polymer support, the first 2 Calculate the weight of the solvent for the second binder polymer contained in the total pore volume of the olefin polymer porous support from the density of the solvent for the binder polymer, and the olefin polymer from the content of the photoinitiator contained in the solvent for the second binder polymer The content of the photoinitiator can be obtained based on 100 parts by weight of the known support.
- the content of the photoinitiator in the composition for photocrosslinking is 0.015 parts by weight to 0.3 parts by weight based on 100 parts by weight of the olefin polymer porous support, and at the same time 100 parts by weight of the solvent for the second binder polymer. 0.01 to 0.5 parts by weight, or 0.02 to 0.45 parts by weight, or 0.25 to 0.4 parts by weight.
- the content of the photoinitiator satisfies the above-mentioned range as a solvent basis for the second binder polymer, it may be easier to prevent side reactions from occurring due to excessive radical generation while being able to crosslink the porous olefin polymer support.
- the content of the photoinitiator in the composition for photocrosslinking is 0.015 parts by weight to 0.3 parts by weight relative to 100 parts by weight of the porous olefin polymer support, and at the same time, based on the specific surface area of the porous olefin polymer support 0.01 mg/m 2 to 1.0 mg/m 2 , or 0.03 mg/m 2 to 0.8 mg/m 2 , or 0.06 mg/m 2 to 0.7 mg/m 2 .
- the content of the photoinitiator satisfies the above-mentioned range, it may be easier to prevent side reactions from occurring due to excessive radical generation while being able to crosslink the olefin polymer porous support.
- the content of the photoinitiator based on the specific surface area of the porous olefin polymer support may be measured through NMR analysis.
- Non-limiting examples of a method of coating the coating solution for forming the porous adhesive layer on the upper surface of the inorganic hybrid pore layer include a dip coating method, a die coating method, a roll coating method, a comma. There are a coating method, a microgravure coating method, a doctor blade coating method, a reverse roll coating method, a Mayer bar coating method, a direct roll coating method, and the like.
- the finally prepared porous adhesive layer may form a pattern.
- the resultant of the step (S3) is immersed in a coagulation solution containing a non-solvent for the second binder polymer and dried to form a porous adhesive layer (S4). Accordingly, a phase separation phenomenon is induced in the coating solution for forming the coated porous adhesive layer, and the second binder polymer is solidified. Thereafter, the coagulation liquid is removed by washing with water and dried.
- the drying may use a method known in the art, and it is possible in a batch or continuous manner using an oven or a heated chamber in a temperature range in consideration of the vapor pressure of the solvent for the second binder polymer used.
- the drying is to almost remove the solvent for the second binder polymer present in the coating solution for forming the porous adhesive layer, which is preferably as fast as possible in consideration of productivity, etc., for example, to be carried out for a time of 1 minute or less or 30 seconds or less.
- the coagulation solution may include only a non-solvent for the second binder polymer or a mixed solvent of a non-solvent for the second binder polymer and a solvent for the second binder polymer as described above.
- a mixed solvent of a non-solvent for the second binder polymer and a solvent for the second binder polymer a good porous structure is formed and from the viewpoint of improving productivity, the second binder is 100% by weight relative to the coagulating solution.
- the content of the non-solvent relative to the polymer may be 50% by weight or more.
- a phenomenon in which the second binder polymer is condensed in the process of solidifying the second binder polymer, thereby preventing the penetration of the second binder polymer into the surface and/or inside of the olefin polymer porous support, thereby increasing the resistance of the separator can prevent
- the resistance of the separator may be improved by making the adhesive layer including the second binder polymer porous.
- the non-solvent for the second binder polymer may have a solubility in the second binder polymer at 25° C. of less than 5% by weight.
- the nonsolvent for the second binder polymer may also be a nonsolvent for the first binder polymer.
- the nonsolvent for the second binder polymer may have a solubility of less than 5% by weight in the first binder polymer at 25°C.
- the non-solvent for the second binder polymer may include water, methanol, ethanol, propyl alcohol, butyl alcohol, butanediol, ethylene glycol, propylene glycol, tripropylene glycol, or two or more of these. have.
- the immersion may be made for 3 seconds to 1 minute.
- the immersion time satisfies the above-mentioned range, it may be easy to prevent the detachment of the adhesive layer from occurring because the adhesion between the inorganic hybrid pore layer and the porous adhesive layer is ensured due to proper phase separation.
- the drying may be dried by a drying method when manufacturing a conventional separator. For example, it may be carried out by air for 10 seconds to 30 minutes, or 30 seconds to 20 minutes, or 3 minutes to 10 minutes. When the drying time is performed within the above range, it may have the effect of removing the residual dispersion medium without impairing productivity.
- the result of the step (S4) is irradiated with ultraviolet rays (S5).
- the polymer chains in the porous olefin polymer support are crosslinked to obtain a porous olefin polymer support having a crosslinked structure.
- the ultraviolet irradiation may be performed by using an ultraviolet crosslinking device, and by appropriately adjusting the ultraviolet irradiation time and the amount of irradiation light in consideration of conditions such as the content ratio of the photoinitiator.
- the ultraviolet irradiation time and the amount of irradiation light are set as conditions such that the polymer chains in the olefin polymer porous support are sufficiently crosslinked to ensure the desired heat resistance, and the separation membrane is not damaged by the heat generated by the ultraviolet lamp.
- the ultraviolet lamp used in the ultraviolet crosslinking device may be appropriately selected from a high-pressure mercury lamp, a metal lamp, a gallium lamp, etc. depending on the photoinitiator used, and the emission wavelength and capacity of the ultraviolet lamp may be appropriately selected according to the process. .
- the polymer chain in the olefin polymer porous support can be photo-crosslinked with only a significantly lower amount of ultraviolet radiation compared to the amount of light used for general photocrosslinking. It is possible to increase the applicability of the mass production process of a separator containing a cross-linked structure for a secondary battery.
- the amount of irradiation light of the ultraviolet rays is 10 to 2000 mJ/cm 2 , or 50 to 1000 mJ/cm 2 , or 150 to 500 mJ/cm 2 .
- the irradiation amount of the ultraviolet light may be measured using a portable light quantity meter called a Miltec H type UV bulb and UV power puck.
- a portable light quantity meter called a Miltec H type UV bulb and UV power puck.
- Miltec H type UV bulb there are three types of wavelength values for each wavelength: UVA, UVB, and UVC.
- the ultraviolet of the present invention corresponds to UVA.
- the UV power puck is passed on a conveyor under a light source under the same conditions as the sample, and the UV light quantity displayed on the UV power puck is referred to as 'ultraviolet irradiation light quantity'.
- the porous adhesive layer can be formed in various forms as the inorganic hybrid pore layer and the porous adhesive layer are formed through separate steps. For example, it may be easier to form the porous adhesive layer in the form of a pattern.
- a lithium secondary battery may be manufactured by interposing the separator containing the cross-linked structure for a lithium secondary battery between the positive electrode and the negative electrode.
- the lithium secondary battery may have various shapes such as a cylindrical shape, a prismatic shape, or a pouch shape.
- the lithium secondary battery may include a lithium metal secondary battery, a lithium ion secondary battery, a lithium polymer secondary battery, or a lithium ion polymer secondary battery.
- the electrode to be applied together with the separator containing the cross-linked structure for a lithium secondary battery of the present invention is not particularly limited, and the electrode active material layer including the electrode active material, the conductive material, and the binder is bound to the current collector according to a conventional method known in the art. It can be prepared in the form
- a conventional negative electrode active material that can be used in the negative electrode of a conventional lithium secondary battery can be used, and in particular, lithium metal or lithium alloy, carbon, petroleum coke, activated carbon, A lithium adsorbent material such as graphite or other carbons may be used.
- Non-limiting examples of the positive current collector include a foil made of aluminum, nickel, or a combination thereof
- non-limiting examples of the negative current collector include copper, gold, nickel, or a copper alloy or a combination thereof. There are manufactured foils and the like.
- the conductive material used in the negative electrode and the positive electrode may each independently be added in an amount of 1 wt % to 30 wt % based on the total weight of the active material layer.
- a conductive material is not particularly limited as long as it has conductivity without causing a chemical change in the battery.
- graphite such as natural graphite or artificial graphite
- carbon blacks such as acetylene black, ketjen black, channel black, furnace black, lamp black, and server black
- conductive fibers such as carbon fibers and metal fibers
- carbon fluoride such as aluminum and nickel powder
- metal powders such as aluminum and nickel powder
- conductive whiskeys such as zinc oxide and potassium titanate
- conductive metal oxides such as titanium oxide
- Conductive materials such as polyphenylene derivatives may be used.
- the binder used in the negative electrode and the positive electrode is each independently a component that assists in bonding of the active material and the conductive material and bonding to the current collector, and is typically 1% by weight based on the total weight of the active material layer. to 30% by weight.
- binders examples include polyvinylidene fluoride (PVdF), polyacrylic acid (PAA), polyvinyl alcohol, carboxyl methyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoro roethylene, polyethylene, polypropylene, ethylene-propylene-dienter polymer (EPDM), sulfonated EPDM, styrene butadiene rubber, fluororubber, various copolymers, and the like.
- PVdF polyvinylidene fluoride
- PAA polyacrylic acid
- CMC carboxyl methyl cellulose
- EPDM ethylene-propylene-dienter polymer
- EPDM ethylene-propylene-dienter polymer
- EPDM ethylene-propylene-dienter polymer
- sulfonated EPDM styrene butadiene rubber
- fluororubber
- the lithium secondary battery may include an electrolyte, and the electrolyte may include an organic solvent and a lithium salt.
- the electrolyte may include an organic solvent and a lithium salt.
- an organic solid electrolyte or an inorganic solid electrolyte may be used as the electrolyte.
- organic solvent examples include N-methyl-2-pyrrolidone, ethylene carbonate, propylene carbonate, butylene carbonate, dimethyl carbonate, diethyl carbonate, gamma-butyrolactone, 1,2-dimethoxyethane , tetrahydroxy franc, 2-methyl tetrahydrofuran, dimethyl sulfoxide, 1,3-dioxolane, formamide, dimethylformamide, dioxolane, acetonitrile, nitromethane, methyl formate, methyl acetate, phosphoric acid Triester, trimethoxymethane, dioxolane derivative, sulfolane, methyl sulfolane, 1,3-dimethyl-2-ibidazolidinone, propylene carbonate derivative, tetrahydrofuran derivative, ether, methyl pyropionate, ethyl propionate
- An aprotic organic solvent such as these may be used.
- the lithium salt is a material soluble in the organic solvent, for example, LiCl, LiBr, LiI, LiClO 4 , LiBF 4 , LiB 10 Cl 10 , LiPF 6 , LiCF 3 SO 3 , LiCF 3 CO 2 , LiAsF 6 , LiSbF 6 , LiAlCl 4 , CH 3 SO 3 Li, CF 3 SO 3 Li, (CF 3 SO 2 ) 2 NLi, lithium chloroborane, lithium lower aliphatic carboxylate, lithium 4-phenyl borate, imide, etc. can be used. have.
- pyridine triethyl phosphite, triethanolamine, cyclic ether, ethylene diamine, n-glyme, hexaphosphate triamide
- Nitrobenzene derivatives, sulfur, quinone imine dyes, N-substituted oxazolidinones, N,N-substituted imidazolidines, ethylene glycol dialkyl ethers, ammonium salts, pyrrole, 2-methoxyethanol, aluminum trichloride, etc. may be added.
- a halogen-containing solvent such as carbon tetrachloride or ethylene trifluoride may be further included, and carbon dioxide gas may be further included to improve high temperature storage characteristics.
- organic solid electrolyte examples include polyethylene derivatives, polyethylene oxide derivatives, polypropylene oxide derivatives, phosphoric acid ester polymers, polyagitation lysine, polyester sulfide, polyvinyl alcohol, polyvinylidene fluoride, A polymer containing an ionic dissociation group or the like can be used.
- Examples of the inorganic solid electrolyte include Li 3 N, LiI, Li 5 NI 2 , Li 3 N-LiI-LiOH, LiSiO 4 , LiSiO 4 -LiI-LiOH, Li 2 SiS 3 , Li 4 SiO 4 , Nitrides, halides, sulfates, etc. of Li such as Li 4 SiO 4 -LiI-LiOH, Li 3 PO 4 -Li 2 S-SiS 2 and the like may be used.
- the electrolyte injection may be performed at an appropriate stage in the battery manufacturing process according to the manufacturing process and required physical properties of the final product. That is, it may be applied before assembling the battery or in the final stage of assembling the battery.
- the separator containing the cross-linked structure for a lithium secondary battery in addition to the general process of winding, lamination, stack, and folding processes of the separator and the electrode are possible do.
- the separator containing a cross-linked structure for a lithium secondary battery may be interposed between the positive electrode and the negative electrode of the lithium secondary battery, and when a plurality of cells or electrodes are assembled to form an electrode assembly, adjacent cells or electrodes may be interposed between them.
- the electrode assembly may have various structures such as a simple stack type, a jelly-roll type, a stack-folding type, and a lamination-stack type.
- the number of double bonds present in the polymer chain is 0.2 per 1000 carbon atoms as measured by H-NMR, and ethylene polymer porosity of 6 ⁇ m including 3000 ppm of Irganox1010 and 2000 ppm of Irgafos168 as antioxidants
- a film (Toray Corporation, weight average molecular weight: 600,000, porosity: 45%) was prepared.
- Al 2 O 3 powder having a D50 particle size of 600 nm and ⁇ -AlOOH powder having a D50 particle size of 250 nm were mixed in a 9:1 weight ratio and prepared.
- an acrylic emulsion (CSB-130, Toyo Ink) and as a dispersant, sodium carboxymethyl cellulose (CMC-Na) (SG-L02, GLchem) were prepared.
- the inorganic filler was crushed and dispersed to prepare a slurry for forming an inorganic hybrid pore layer.
- the slurry for forming the inorganic hybrid pore layer was coated on both sides of the olefin polymer porous support and dried to form an inorganic hybrid pore layer.
- PVdF-HFP Poly(vinylidene fluoride-hexafluoropropylene) (LBG, Arkema) as a second binder polymer was added to N-methyl-2-pyrrolidone (NMP) as a solvent, and 2 as a photoinitiator -Isopropylthioxanthone (Sigma Aldrich) was added in an amount of 0.1 parts by weight based on 100 parts by weight of N-methyl-2-pyrrolidone to prepare a coating solution for forming a porous adhesive layer.
- NMP N-methyl-2-pyrrolidone
- 2 photoinitiator -Isopropylthioxanthone
- the content of the photoinitiator is 0.07 parts by weight based on 100 parts by weight of the olefin polymer porous support, and it is sequentially immersed in the coagulation solution and a water washing tank.
- the coating solution was solidified.
- the coagulation liquid and the water bath contained water as a non-solvent. After the coating solution was solidified, the solvent and the non-solvent remaining in the coating solution were simultaneously dried.
- the resultant is irradiated with a high-pressure mercury lamp (Litgen high-pressure mercury lamp, LH-250/800-A), but irradiated with ultraviolet light so that the accumulated light amount is 500 mJ/cm 2
- a separator containing a cross-linked structure for a secondary battery was obtained.
- an ethylene polymer porous film with a thickness of 6 ⁇ m, having 0.2 double bonds per 1000 carbon atoms in the polymer chain was used as a separator for lithium secondary batteries without any treatment.
- a separator was prepared in the same manner as in Example 1, except that 2-isopropylthioxanthone (Sigma Aldrich) was not added to the coating solution for forming a porous adhesive layer as a photoinitiator, and UV rays were not irradiated.
- 2-isopropylthioxanthone Sigma Aldrich
- Table 1 shows the results of puncture strength, thermal shrinkage in the machine direction and perpendicular direction measured after standing at 150° C. for 30 minutes, adhesion to the electrode, electrical resistance, and meltdown temperature.
- the air permeability was measured by the ASTM D726-94 method. Gurley, as used herein, is the resistance to the flow of air, measured by a Gurley densometer. The air permeability value described here is expressed as the time (seconds) it takes for 100 ml of air to pass through the cross section of the separator 1 in 2 under a pressure of 12.2 inH 2 O, that is, the aeration time.
- the basis weight (g/m 2 ) was evaluated by measuring the weight of a sample prepared so that each of the width and length of the separator was 1 m.
- a specimen having a size of 150 mm x 15 mm was prepared.
- a specimen having a size of 150 mm x 15 mm was prepared.
- a specimen having a size of 50 mm X 50 mm was prepared.
- the thermal contraction rate is measured by cutting the separator to a size of 50 mm (length) x 50 mm (width) to prepare a test piece, and keeping it in an oven heated to 150 ° C for 30 minutes, after which the specimen is recovered and machine direction and perpendicular direction It was calculated by measuring the changed length for:
- Example 1 Each of the separators prepared in Example 1, Comparative Example 1, and Comparative Example 2 was cut to a size of 25 mm * 100 mm, and two sheets were prepared.
- the force required to separate the bonded separator was measured by applying force in both directions at a measurement speed of 300 mm/min.
- a coin cell was manufactured using a separator, and after the coin cell was left at room temperature for 1 day, the resistance of the separator was measured by an impedance measurement method.
- the coin cell was manufactured as follows.
- the negative electrode slurry was coated on a copper current collector with a loading amount of 3.8 mAh/cm 2 and dried to prepare a negative electrode.
- LiCoO 2 as a positive electrode active material, Denka Black as a conductive material, and polyvinylidene fluoride (PVdF) as a binder were added to N-methylpyrrolidone (NMP) as a solvent in a weight ratio of 85:5:10 to prepare a positive electrode active material slurry prepared.
- NMP N-methylpyrrolidone
- the cathode active material slurry was coated on a sheet-shaped aluminum current collector and dried to form a cathode active material layer such that the final cathode loading amount was 3.3 mAh/cm 2 .
- the separator of each of the Examples and Comparative Examples was interposed between the negative electrode and the positive electrode prepared as described above, and the non-aqueous electrolyte (1M LiPF 6 , ethylene carbonate (EC)/propylene carbonate (PC)/diethyl carbonate (DEC)) ( Volume ratio: 3:3:4) was injected to prepare a coin cell.
- 1M LiPF 6 ethylene carbonate (EC)/propylene carbonate (PC)/diethyl carbonate (DEC)
- the melt-down temperature was measured by thermomechanical analysis (TMA) after taking samples in the machine direction (MD) and the transverse direction (TD) of the separator, respectively. Specifically, a sample of width 4.8 mm x length 8 mm was put into TMA equipment (TA Instrument, Q400), and the temperature was changed from 30 °C to 220 °C at a temperature increase rate of 5 °C/min while a tension of 0.01 N was applied. As the temperature increased, the length of the sample was changed, and the length was rapidly increased, and the temperature at which the sample was cut was measured in the machine direction (MD) and the transverse direction (TD), respectively.
- TMA thermomechanical analysis
- the separator prepared in Example 1 has excellent thermal contraction rate and adhesion with the electrode in the machine direction and the perpendicular direction measured after standing at 150° C. for 30 minutes, and it is confirmed that it has excellent heat resistance.
- the separator prepared in Comparative Example 1 was inferior in both the thermal contraction rate and the adhesion to the electrode in the machine direction and the perpendicular direction measured after being left at 150° C. for 30 minutes, and the meltdown temperature was significantly lower than in Example 1. level could be confirmed.
- the separator prepared in Comparative Example 2 had excellent thermal contraction rate and adhesion to the electrode in the machine direction and the perpendicular direction measured after leaving it at 150° C. for 30 minutes, but it was confirmed that the melt-down temperature was significantly lower than in Example 1.
- melt-down temperatures of the separators prepared in Example 1, Comparative Example 1, and Comparative Example 2 measured in the machine direction are shown in FIG. 2 .
- a portion where a rapid dimension change occurs corresponds to the melt-down temperature.
- Example 1 had a melt-down temperature of about 220° C. or higher.
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Abstract
Description
Claims (19)
- 고분자 사슬 사이가 직접적으로 연결된 가교구조를 가지는 가교구조 함유 올레핀고분자 다공지지체;상기 가교구조 함유 올레핀고분자 다공지지체의 적어도 일면에 위치하고, 무기 필러 및 제1 바인더 고분자를 포함하는 무기물 혼성 공극층; 및상기 무기물 혼성 공극층 상에 위치하고, 제2 바인더 고분자를 포함하는 다공성 접착층;을 포함하는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막.
- 제1항에 있어서,상기 리튬 이차전지용 가교구조 함유 분리막의 150℃에서 30분간 방치한 후 측정한 기계방향(Machine Direction) 및 직각 방향(Transverse Direction)에서의 열수축률이 각각 20% 이하인 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막.
- 제1항에 있어서,상기 무기 필러와 제1 바인더 고분자의 중량비가 95:5 내지 99.9:0.1인 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막.
- 제1항에 있어서,상기 제1 바인더 고분자가 아크릴계 중합체, 폴리아크릴산, 스타이렌 부타디엔 고무, 폴리비닐알코올 또는 이들 중 2 이상을 포함하는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막.
- 제1항에 있어서,상기 제2 바인더 고분자가 폴리비닐리덴 플루오라이드(poly(vinylidene fluoride)), 폴리(비닐리덴 플루오라이드-헥사플루오로프로필렌)(poly(vinylidene fluoride-co-hexafluoropropylene)), 폴리(비닐리덴 플루오라이드-트리클로로에틸렌)(poly(vinylidene fluoride-co-trichloroethylene)), 폴리(비닐리덴 플루오라이드-테트라플루오로에틸렌)(poly(vinylidene fluoride-co-tetrafluoroethylene)), 폴리(비닐리덴 플루오라이드-트리플루오로에틸렌)(poly(vinylidene fluoride-co-trifluoroethylene)), 폴리메틸메타크릴레이트 (poly(methylmethacrylate)), 폴리에틸헥실아크릴레이트(poly(ethylhexyl acrylate)), 폴리부틸아크릴레이트 (poly(butylacrylate)), 폴리아크릴로니트릴(poly(acrylonitrile)), 폴리비닐피롤리돈 (poly(vinylpyrrolidone)), 폴리비닐아세테이트 (poly(vinylacetate)), 에틸헥실아크릴레이트(ethylhexyl acrylate)와 메틸메타크릴레이트(methyl methacrylate)의 공중합체, 에틸렌 비닐 아세테이트 공중합체 (poly(ethylene-co-vinyl acetate)), 폴리에틸렌옥사이드 (poly(ethylene oxide)), 폴리아릴레이트(poly(arylate)), 또는 이들 중 2 이상을 포함하는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막.
- 제1항에 있어서,상기 다공성 접착층이 상기 제2 바인더 고분자를 포함하는 하나 이상의 접착부와 상기 접착부가 형성되지 않은 하나 이상의 무지부를 포함하는 패턴을 가지는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막.
- 제1항에 있어서,상기 리튬 이차전지용 가교구조 함유 분리막의 멜트 다운 온도가 160℃ 이상인 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막.
- 제1항에 있어서,상기 리튬 이차전지용 가교구조 함유 분리막의 셧다운 온도가 145℃ 이하인 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막.
- (S1) 무기 필러, 제1 바인더 고분자, 및 분산매를 포함하는 무기물 혼성 공극층 형성용 슬러리를 제조하는 단계;(S2) 상기 무기물 혼성 공극층 형성용 슬러리를 올레핀고분자 다공지지체의 적어도 일면에 코팅 및 건조하여 무기물 혼성 공극층을 형성하는 단계;(S3) 제2 바인더 고분자, 상기 제2 바인더 고분자에 대한 용매, 및 광개시제를 포함하는 다공성 접착층 형성용 코팅액을 상기 무기물 혼성 공극층의 상면에 코팅하는 단계;(S4) 상기 (S3) 단계의 결과물을 상기 제2 바인더 고분자에 대한 비용매를 포함하는 응고액에 침지시킨 후 건조하여 다공성 접착층을 형성하는 단계; 및(S5) 상기 (S4) 단계의 결과물에 자외선을 조사하는 단계;를 포함하는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 제9항에 있어서,상기 광개시제의 함량이 올레핀고분자 다공지지체 100 중량부 대비 0.015 중량부 내지 0.3 중량부인 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 제9항에 있어서,상기 무기 필러와 제1 바인더 고분자의 중량비가 95:5 내지 99.9:0.1인 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 제9항에 있어서,상기 제1 바인더 고분자는 아크릴계 중합체, 폴리아크릴산, 스타이렌 부타디엔 고무, 폴리비닐알코올, 또는 이들 중 2 이상을 포함하는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 제9항에 있어서,상기 분산매가 수계 분산매인 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 제9항에 있어서,상기 제2 바인더 고분자는 폴리비닐리덴 플루오라이드(poly(vinylidene fluoride)), 폴리(비닐리덴 플루오라이드-헥사플루오로프로필렌)(poly(vinylidene fluoride-co-hexafluoropropylene)), 폴리(비닐리덴 플루오라이드-트리클로로에틸렌)(poly(vinylidene fluoride-co-trichloroethylene)), 폴리(비닐리덴 플루오라이드-테트라플루오로에틸렌)(poly(vinylidene fluoride-co-tetrafluoroethylene)), 폴리(비닐리덴 플루오라이드-트리플루오로에틸렌)(poly(vinylidene fluoride-co-trifluoroethylene)), 폴리메틸메타크릴레이트 (poly(methylmethacrylate)), 폴리에틸헥실아크릴레이트(poly(ethylhexyl acrylate)), 폴리부틸아크릴레이트 (poly(butylacrylate)), 폴리아크릴로니트릴(poly(acrylonitrile)), 폴리비닐피롤리돈 (poly(vinylpyrrolidone)), 폴리비닐아세테이트 (poly(vinylacetate)), 에틸헥실아크릴레이트(ethylhexyl acrylate)와 메틸메타크릴레이트(methyl methacrylate)의 공중합체, 에틸렌 비닐 아세테이트 공중합체 (poly(ethylene-co-vinyl acetate)), 폴리에틸렌옥사이드 (poly(ethylene oxide)), 폴리아릴레이트(poly(arylate)), 또는 이들 중 2 이상을 포함하는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 제9항에 있어서,상기 제2 바인더 고분자에 대한 용매가 아세톤 (acetone), 테트라하이드로퓨란 (tetrahydrofuran), 메틸렌클로라이드 (methylene chloride), 클로로포름 (chloroform), 트리메틸 포스페이트 (trimethyl phosphate), 트리에틸 포스페이트 (triethyl phosphate), 메틸에틸케톤 (methyl ethyl ketone, MEK), 톨루엔 (toluene), 헥산 (hexane), 사이클로헥산 (cyclohexane), 디메틸포름아미드 (dimethyl formamide, DMF), 디메틸아세트아미드 (dimethyl acetamide, DMAc), N-메틸-2-피롤리돈 (N-methyl-2-pyrrolidone, NMP), 또는 이들 중 2종 이상을 포함하는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 제9항에 있어서,상기 광개시제가 Type 2 광개시제를 포함하는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 제9항에 있어서,상기 광개시제가 티옥산톤(TX: Thioxanthone), 티옥산톤 유도체, 벤조페논 (BPO: Benzophenone), 벤조페논 유도체, 또는 이들 중 2 이상을 포함하는 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 제9항에 있어서,상기 자외선의 조사 광량이 10 내지 2000 mJ/cm2인 것을 특징으로 하는 리튬 이차전지용 가교구조 함유 분리막의 제조 방법.
- 양극, 음극, 및 상기 양극 및 음극 사이에 개재된 분리막을 포함하는 리튬 이차전지로서,상기 분리막이 제1항 내지 제8항 중 어느 한 항에 따른 리튬 이차전지용 가교구조 함유 분리막인 것을 특징으로 하는 리튬 이차전지.
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