WO2022121473A1 - 壳体组件及其制备方法和电子设备 - Google Patents
壳体组件及其制备方法和电子设备 Download PDFInfo
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- WO2022121473A1 WO2022121473A1 PCT/CN2021/122256 CN2021122256W WO2022121473A1 WO 2022121473 A1 WO2022121473 A1 WO 2022121473A1 CN 2021122256 W CN2021122256 W CN 2021122256W WO 2022121473 A1 WO2022121473 A1 WO 2022121473A1
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- Prior art keywords
- pointed
- housing assembly
- protruding structures
- pointed protruding
- edge
- Prior art date
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Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0217—Mechanical details of casings
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C15/00—Surface treatment of glass, not in the form of fibres or filaments, by etching
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C23/00—Other surface treatment of glass not in the form of fibres or filaments
- C03C23/0075—Cleaning of glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/32—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/34—Masking
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/0279—Improving the user comfort or ergonomics
- H04M1/0283—Improving the user comfort or ergonomics for providing a decorative aspect, e.g. customization of casings, exchangeable faceplate
Definitions
- the present application belongs to the technical field of electronic products, and in particular relates to a casing assembly, a preparation method thereof, and an electronic device.
- the present application provides a case assembly, a preparation method thereof, and an electronic device.
- the case assembly has an anti-glare effect and a pearlescent effect, and can present a sparkling visual effect, which greatly improves the case assembly and electronic equipment. Appearance expressive, enhance product competitiveness.
- the present application provides a housing assembly, comprising a glass body, the glass body has a first surface, the first surface has a plurality of micron-scale pointed protrusion structures, the pointed protrusions
- the protruding structure includes a tip, a bottom, and three edge cut surfaces extending from the tip to the bottom, wherein, in the plurality of pointed protruding structures, at least 95% of the length of the pointed protruding structures are The aspect ratio is 1:(0.6-3 1/2 /2).
- the present application provides a method for preparing a housing assembly, comprising:
- a frosting liquid is provided, and the first surface of the glass body precursor is frosted and cleaned to obtain a shell assembly, wherein the frosting liquid contains fluorosilicic acid, and in the frosting liquid, the fluorine is mixed with the fluorine.
- the cation of the silicic acid reaction is ammonium ion;
- the first surface has a plurality of micron-scale pointed protruding structures, the pointed protruding structures include a tip, a bottom, and extending from the tip to the bottom Three facets, wherein, among the plurality of pointed protruding structures, at least 95% of the pointed protruding structures have an aspect ratio of 1:(0.6-3 1/2 /2).
- the present application provides an electronic device, including a case assembly and a main board, the case assembly includes a glass body, the glass body has a first surface, and the first surface has a plurality of micron-scale A pointed protruding structure, the pointed protruding structure includes a tip, a bottom, and three facets extending from the tip to the bottom, wherein, among the plurality of pointed protruding structures, at least 95 % of the pointed protruding structures have an aspect ratio of 1:(0.6-3 1/2 /2).
- FIG. 1 is a schematic structural diagram of a housing assembly provided by an embodiment of the present application.
- FIG. 2 is an enlarged view of area A in FIG. 1 .
- FIG 3 is a top view of a first surface of a glass body according to an embodiment of the present application.
- FIG. 4 is a schematic structural diagram of a housing assembly provided by an embodiment of the present application.
- FIG. 5 is a schematic structural diagram of a housing assembly provided by another embodiment of the present application.
- FIG. 6 is a schematic structural diagram of an electronic device according to an embodiment of the present application.
- FIG. 7 is an appearance effect diagram of the housing assembly prepared in Example 1.
- FIG. 8 is a schematic diagram of the surface microstructure of the shell assembly prepared in Example 1.
- FIG. 9 is a schematic view of the surface microstructure of the housing assembly prepared in Comparative Example 1.
- Glass body-10 first surface-101, second surface-102, pointed protruding structure-11, tip-111, bottom-112, bevel-cut surface-113, decorative layer-20, housing assembly-100.
- An embodiment of the present application provides a housing assembly, including a glass body, the glass body has a first surface, and the first surface has a plurality of micron-scale pointed protruding structures, the pointed protruding structures It includes a tip, a bottom, and three edge cut surfaces extending from the tip to the bottom, wherein, in the plurality of pointed protruding structures, at least 95% of the pointed protruding structures have an aspect ratio is 1: (0.6-3 1/2 /2).
- the pointed protruding structure is at least one of a triangular pyramid and a triangular pyramid-like structure.
- At least 95% of the pointed protrusion structures have an aspect ratio of 1:(0.7-3 1/2 /2).
- the height of the pointed protruding structure is 0.5 ⁇ m-3 ⁇ m.
- the length of the pointed protruding structure is 20 ⁇ m-200 ⁇ m.
- the distance between the adjacent pointed protrusion structures is 0 ⁇ m-30 ⁇ m.
- the ratio of length to height of the pointed protruding structure is greater than 7.
- the area ratio of the three edge cut surfaces is 1:(0.9-1):(0.9:1).
- the pointed convex structure has a first edge, a second edge and a third edge, and the ratio of the first edge, the second edge and the third edge is 1:( 0.8-1): (0.8:1).
- the pointed protruding structure has a first edge, a second edge and a third edge, and the height ratio of the first edge to the pointed protruding structure is 1: (0.01-15) .
- the surface roughness of the first surface is 0.5 ⁇ m-3 ⁇ m
- the haze of the glass body is 30%-90%
- the transmittance is 10%-80%.
- the glass body is tempered glass.
- the casing assembly further includes a protective layer, and the protective layer is disposed on the first surface of the glass casing; the thickness of the protective layer is less than 50 ⁇ m.
- An embodiment of the present application provides a method for preparing a casing assembly, including: providing a frosting liquid, and performing frosting treatment and cleaning on a first surface of a glass body precursor to obtain a casing assembly, wherein the frosting liquid is It contains fluorosilicic acid, and in the frosting liquid, the cation reacted with the fluorosilicic acid is ammonium ion; the first surface has a plurality of micron-scale pointed protrusion structures, and the pointed protrusions
- the structure includes a tip, a bottom, and three edge cut surfaces extending from the tip to the bottom, wherein, among the plurality of pointed protruding structures, at least 95% of the length and width of the pointed protruding structures The ratio is 1:(0.6-3 1/2 /2).
- the frosting liquid includes:
- the frosting liquid includes:
- the temperature of the frosting treatment is 5°C-40°C, and the time is 1min-10min.
- the frosting liquid is aged for 24h-36h.
- An embodiment of the present application provides an electronic device, including a case assembly and a main board, the case assembly includes a glass body, the glass body has a first surface, and the first surface has a plurality of micron-scale pointed A protruding structure, the pointed protruding structure includes a tip, a bottom, and three facets extending from the tip to the bottom, wherein, among the plurality of pointed protruding structures, at least 95% of the The aspect ratio of the pointed protruding structure is 1:(0.6-3 1/2 /2).
- FIG. 1 is a schematic structural diagram of a housing assembly according to an embodiment of the present application.
- the housing assembly 100 includes a glass body 10 .
- the glass body 10 has a first surface 101 , and the first surface 101 has a plurality of micron-scale tips.
- protruding structure 11 Please refer to FIG. 2 , which is an enlarged view of area A in FIG. 1 , wherein the pointed protruding structure 11 includes a tip 111 , a bottom 112 , and three edge cut surfaces 113 extending from the tip 111 to the bottom 112 .
- the pointed protruding structures 11 at least 95% of the pointed protruding structures 11 have an aspect ratio of 1:(0.6-3 1/2 /2).
- the first surface 101 of the glass body 10 has a plurality of micron-scale pointed protruding structures 11 , so that the housing assembly 100 has a frosting effect, and the contact area of the pointed protruding structures 11 with the finger is small, so that the The effects of anti-fingerprint, anti-scratch and anti-glare are realized;
- the pointed convex structure 11 has a plurality of edge-cut surfaces 113, and light is reflected on the edge-cut surfaces 113. Due to the different angles of the edge-cut surfaces 113, different directions can be generated. The reflected light on the shell achieves a sparkling pearl effect, which greatly enriches the visual effect of the housing assembly 100.
- the length and width of most of the pointed protruding structures 11 are not much different, and the shape and size are uniform, so that the The areas between the plurality of edge cut surfaces 113 are not much different, and the reflected light intensity generated by different edge cut surfaces 113 is similar, which ensures the consistency of the flash intensity of the pointed convex structure 11 at different angles, and improves the consistency of the pearlescent effect. uniformity.
- the housing assembly 100 only has a frosting effect, and the surface is almost a round granular protrusion with a small particle size, which is prone to diffuse reflection and has no pearlescent effect.
- the provided housing assembly 100 avoids the use of pearlescent ink, saves the production process and cost, and at the same time, the pointed protruding structures 11 on the first surface 101 have good morphology uniformity, and the length and width are not much different, so that the pearlescent effect is excellent. It can be uniform and consistent at different angles, which improves the uniformity and consistency of the appearance effect of the casing assembly 100 .
- the first surface 101 of the glass body 10 is the first surface 101 of the housing assembly 100 , and at least one surface of the glass body 10 has a pointed protruding structure 11 .
- the glass body 10 has a first surface 101 and a second surface 102 disposed opposite to each other, wherein the second surface 102 may or may not have the pointed protruding structure 11 . limited. It can be understood that “first" and “second” in this application are only used for descriptive purposes.
- the first surface 101 of the glass body 10 has a plurality of micron-scale pointed protruding structures 11 .
- There are many edge-cut surfaces 113 and light is reflected on the plurality of edge-cut surfaces 113 , so that the pointed protruding structure 11 becomes a flash point, and the multiple pointed protruding structures 11 make the housing assembly 100 present a sparkling visual effect.
- the pointed protruding structure 11 is composed of a tip 111 , a bottom 112 , and three facets 113 extending from the tip 111 to the bottom 112 .
- the area of each of the three edge-cut surfaces 113 is larger than that of the structure with four or more edge-cut surfaces 113 , so that more reflections can be obtained.
- the shape of the pointed protruding structures 11 is uniform, and the pearlescent effect of each pointed protruding structure 11 is similar, which improves the macroscopic uniformity of the pearlescent effect of the housing assembly 100 .
- the three edge tangent planes 113 intersect two by two to form three edges.
- the pointed protruding structure 11 may be at least one of a triangular pyramid and a triangular pyramid-like structure.
- the pointed protruding structures 11 are (like) triangular pyramids, so that the area distribution of the facets 113 is closer to the same, the topography and structure are uniform, and the flash effect of different angles is consistent, so that the first surface 101 has a
- the uniformity of the microstructure is excellent, which better improves the uniformity of the pearlescent effect of the casing assembly 100 on the macroscopic level, and improves the quality of the casing assembly 100 .
- the triangular-like pyramid is a structure similar to that of a triangular pyramid, for example, the tip 111 of the triangular-like pyramid is a plane shape and the like.
- the pointed protruding structure 11 may be roughly the same as the (like) triangular pyramid topography structure, and certain deviations are allowed.
- the three edge tangent planes 113 intersect two by two to form three edges. Please refer to FIG.
- FIG. 3 which is a top view of the first surface of the glass body according to an embodiment of the application, wherein the pointed protruding structures 11 on the first surface 101 of the glass body 10 are triangular pyramids, and when the light shines on the pointed protrusions When on the structure 11 , strong reflection, such as specular reflection, will be generated on the prismatic surface 113 , so as to generate a sparkling effect and improve the visual effect of the housing assembly 100 .
- the length of the pointed protruding structures 11 is the maximum value of the distance between any two points on the contour line of the orthographic projection of the pointed protruding structures 11 on the second surface 102 ; the width is perpendicular to the length direction. In the direction of , the maximum value of the distance between any two points on the contour line of the orthographic projection; the height is the distance between the tip 111 and the bottom 112 of the pointed convex structure 11 .
- the aspect ratio of the pointed protruding structure 11 is 1: (0.6-3 1/2 /2), that is, The length and width are not much different, and the height is in the range of micrometers, so that the area between the multiple edge sections 113 of the pointed convex structure 11 is not much different, so that the reflected light intensity generated by the different edge sections 113 is similar, ensuring the sharp
- the uniformity of the flash intensity of the shaped convex structure 11 at different angles improves the consistency and uniformity of the pearlescent effect.
- At least 95% of the pointed protruding structures 11 have an aspect ratio of 1:(0.6-3 1/2 /2). It can be understood that, taking the number of all the pointed protrusion structures 11 on the first surface 101 as 100%, at least 95% of the pointed protrusion structures 11 have an aspect ratio that satisfies the above conditions. Specifically, by measuring the length and width of the pointed protruding structures per unit area, and calculating the aspect ratio, it is obtained through analysis that at least 95% of the pointed protruding structures 11 have an aspect ratio within the above range. Inside.
- the aspect ratios of most of the pointed protruding structures 11 satisfy this condition, so that the aspect ratios of the pointed protruding structures 11 are not much different, and the uniformity is good. Specifically, it can be, but not limited to, at least 96%, at least 97%, at least 98%, at least 99%, and the like. In one embodiment, the aspect ratio of the pointed protruding structures 11 is 1:(0.6-3 1/2 /2). All the pointed protruding structures 11 meet the above conditions, so that the uniformity of the morphology is high, and the macroscopic pearl effect is more uniform.
- the pointed protrusion structures 11 among the plurality of pointed protrusion structures 11 , at least 95% of the pointed protrusion structures 11 have an aspect ratio of 1:(0.6-3 1/2 /2).
- the pointed protruding structures 11 are triangular pyramids or quasi-triangular pyramids, the orthographic projection of the pointed protruding structures 11 on the second surface 102 is closer to an equilateral triangle, and the morphology and structure are more regular, which is beneficial to the uniformity of the pearlescent effect. improvement.
- the aspect ratio of the pointed protruding structures 11 is 1:3 1/2 /2.
- the aspect ratio of the pointed protruding structures 11 is 1:(0.6-0.7).
- the aspect ratio of the pointed protruding structures 11 may be, but not limited to, 1:0.62, 1:0.63, 1:0.65, 1:0.67, 1:0.68, 1:0.71, 1:0.72, 1:0.75, 1:0.76, 1:0.77, 1:0.78, 1:0.79, 1:0.8, 1:0.81, 1:0.82, 1:0.84, 1:0.85, 1:0.86, etc.
- the length of the pointed protruding structures 11 is 20 ⁇ m-200 ⁇ m. Further, the length is 20 ⁇ m-100 ⁇ m. Specifically, the length of the pointed protruding structures 11 may be, but not limited to, 20 ⁇ m, 35 ⁇ m, 50 ⁇ m, 60 ⁇ m, 80 ⁇ m, 95 ⁇ m, 100 ⁇ m, 110 ⁇ m, 120 ⁇ m, 135 ⁇ m, 150 ⁇ m, 165 ⁇ m, 170 ⁇ m, 180 ⁇ m, 190 ⁇ m, 200 ⁇ m, and the like. In another embodiment, the width of the pointed protruding structures 11 is 15 ⁇ m-160 ⁇ m. Further, the width is 20 ⁇ m-150 ⁇ m.
- the width may be, but not limited to, 20 ⁇ m, 25 ⁇ m, 30 ⁇ m, 50 ⁇ m, 65 ⁇ m, 80 ⁇ m, 90 ⁇ m, 100 ⁇ m, 110 ⁇ m, 125 ⁇ m, 130 ⁇ m, 145 ⁇ m, 150 ⁇ m, and the like.
- the length of the pointed protruding structures 11 is 20 ⁇ m-200 ⁇ m, and the width is 15 ⁇ m-160 ⁇ m. Within the above range, the difference in topography and size between the pointed protruding structures 11 is small, thereby ensuring the uniformity and consistency of the macroscopic appearance effect of the first surface 101 .
- At least 95% of the pointed protruding structures 11 have an aspect ratio of 1:(0.6-3 1/2 /2), and these pointed protruding structures 11 are evenly distributed on the first surface 101 , which can improve the uniformity of the pearlescent effect.
- the ratio of length to height of the pointed protruding structures 11 is greater than 7. Therefore, in the micron-scale pointed protrusion structures 11, the change in height will not affect the shape of the pointed protrusion structures 11 too much, thereby ensuring the uniformity of the shape of the pointed protrusion structures 11 and the uniformity of the pearlescent effect.
- the aspect ratio of the pointed protruding structures 11 is 1:(0.6-3 1/2 /2), and the ratio of the length to the height of the pointed protruding structures 11 is greater than 7. Further, the ratio of length to height of the pointed protruding structures 11 is greater than 10. Furthermore, the ratio of length to height of the pointed protruding structures 11 is not greater than 400.
- the roughness of the first surface 101 can be ensured, so as to have good anti-fingerprint, anti-glare, and anti-slip effects.
- the height of the pointed protruding structures 11 is 0.5 ⁇ m-3 ⁇ m.
- the glass body 10 has a frosted touch and has an anti-fingerprint effect, and at the same time, it does not increase the three-dimensional touch too much, and maintains a smooth hand feeling.
- the height of the pointed protruding structures 11 is 1 ⁇ m-2.5 ⁇ m.
- the height of the pointed protruding structures 11 is 1.2 ⁇ m-2.2 ⁇ m.
- the height of the pointed protruding structures 11 may be, but not limited to, 0.5 ⁇ m, 0.6 ⁇ m, 0.8 ⁇ m, 1 ⁇ m, 1.5 ⁇ m, 2 ⁇ m, 2.5 ⁇ m, 3 ⁇ m, and the like.
- the adjacent pointed protruding structures 11 may be seamlessly connected, and may also be spaced.
- the spacing between adjacent pointed protruding structures 11 is 0 ⁇ m-30 ⁇ m, so as to achieve a dense or relatively dispersed pearlescent effect. It can be understood that the distance between adjacent pointed protruding structures 11 is the minimum distance between the orthographic projection contour lines of adjacent pointed protruding structures 11 on the second surface 102 .
- the spacing between adjacent pointed protrusion structures 11 may be, but not limited to, 0 ⁇ m, 0.5 ⁇ m, 3 ⁇ m, 5 ⁇ m, 10 ⁇ m, 16 ⁇ m, 20 ⁇ m, 25 ⁇ m, 30 ⁇ m, and the like.
- the pointed protruding structures 11 with an aspect ratio of 1:(0.6-3 1/2 /2) are uniformly dispersed on the first surface 101 , and any adjacent pointed protruding structures on the first surface 101 The distances between the protruding structures 11 may be the same or different.
- the area ratio of the three facets 113 is 1:(0.9-1):(0.9:1), and the facets 113 are similar in area, so that the pearlescent effect at different angles is highly consistent. Further, the area ratio of the three edge cut surfaces 113 is 1:(0.95-1):(0.95:1).
- the edge cut surface 113 and the second surface 102 have an acute included angle. In an embodiment of the present application, the included angle of the acute angle is 10°-80°, so that the prismatic surface 113 can reflect the incident light within a larger angle range, thereby producing a sparkling effect. Further, the included angle of the acute angle is 30°-60°.
- the acute angle may be, but not limited to, 10°, 20°, 30°, 40°, 50°, 60°, 70°, 80°, and the like.
- the included angle between adjacent edge cut surfaces 113 is an obtuse angle, so that the intensity of the reflected light can be greatly enhanced and the pearlescent effect can be improved.
- the pointed protruding structures 11 are at least one of a triangular pyramid and a triangular-like pyramid, the three facets 113 intersect in pairs to form three edges.
- the orthographic projection of the pointed protruding structures 11 on the second surface 102 is a triangle
- the length of the pointed protruding structures 11 is the maximum side length of the triangle
- the width is the endpoint corresponding to the maximum side length.
- the pointed protruding structure 11 has a first edge, a second edge and a third edge.
- the length ratio of the first edge, the second edge and the third edge is 1:(0.8-1):(0.8:1).
- the lengths of the three edges are similar, so that the area of the edge cut surfaces 113 in the pointed convex structure 11 is similar, so that the pearlescent effect at different angles is highly consistent.
- the length ratio of the first edge, the second edge and the third edge is 1:(0.9-1):(0.9:1).
- the length of the first edge may be, but not limited to, 15 ⁇ m-55 ⁇ m.
- the ratio of the height of the first edge to the pointed protruding structure 11 is 1: (0.01-15). As a result, the shape of the pointed protruding structures 11 is relatively uniform and uniform, and the intensity of the pearlescent effect is improved. Further, the ratio of the height of the first edge to the pointed protruding structure 11 is 1:(0.5-10).
- At least a part of the casing assembly 100 is formed by the glass body 10 , so that the casing assembly 100 has a frosted effect, and also has a sparkling pearl effect, with rich visual effects and strong expressiveness.
- a part of the housing assembly 100 is composed of the glass body 10, and a part is composed of other materials, so that different material regions of the housing assembly 100 have different appearance effects, which greatly improves the housing assembly 100. appearance performance.
- the case assembly 100 is formed of the glass body 10 , so that the entire case assembly 100 has frosted and pearlescent effects, and the overall consistency is good. Please refer to FIG.
- FIG. 4 is a schematic structural diagram of a case assembly according to an embodiment of the present application, wherein the case assembly 100 is formed of a glass body 10 .
- the housing assembly 100 has an inner surface and an outer surface disposed oppositely in use.
- the first surface 101 is an outer surface or a part of the outer surface of the housing assembly 100, so that the cover of the housing assembly 100 is covered. Both sand and pearl effects can be presented.
- FIG. 5 is a schematic structural diagram of a housing assembly according to an embodiment of the application, wherein the housing assembly 100 further includes a decoration layer 20 disposed on the second surface 102 of the glass body 10 .
- the decoration layer 20 may be, but not limited to, at least one of a color layer, an optical film layer, a texture layer, a protective layer and a cover bottom layer.
- the color layer is used to provide color
- the optical film layer can produce a visual effect of light and shadow flow
- the texture layer can provide a texture effect
- the protective layer is used to protect the casing assembly 100
- the cover bottom layer can protect a surface of the casing assembly 100. The side light is blocked.
- the texture layer, the optical film layer, the color layer and the cover layer are sequentially disposed on the second surface 102 of the glass body 10 .
- the optical film layer, the color layer and the cover layer are sequentially disposed on the second surface 102 of the glass body 10 .
- the protective layer is disposed on the first surface 101 of the glass body 10 to protect the housing assembly 100 . Further, the thickness of the protective layer is less than 50 ⁇ m, so that the housing assembly 100 can play a protective role without affecting the pearlescent effect of the pointed protruding structures 11 on the first surface 101 .
- the glass body 10 may be a 2D structure, a 2.5D structure or a 3D structure, and the specific shape and size may be selected according to application requirements, thereby determining the shape structure of the housing assembly 100 .
- the thicknesses of the glass body 10 and the shell assembly 100 can also be selected according to application requirements, specifically, but not limited to, selected from 0.1mm-1mm, 0.2mm-0.8mm, or 0.3mm-0.6mm, respectively.
- the surface roughness of the first surface 101 is 0.5 ⁇ m-3 ⁇ m. If the surface roughness is too small, the frosting effect and pearlescent effect will be affected, and if the surface roughness is too large, the touch feeling of the casing assembly 100 will be affected; when the surface roughness of the first surface 101 is 0.5 ⁇ m-3 ⁇ m, the casing assembly 100 can have Obvious tactile and three-dimensional feeling, excellent anti-fingerprint, anti-glare, anti-skid effect, meanwhile, the distribution of the pointed convex structures 11 is more dense, and the distance between the pointed convex structures 11 is smaller, so that the shells within the same range The body assembly 100 has a more intense pearlescent effect.
- the surface roughness of the first surface 101 is 0.7 ⁇ m-1.1 ⁇ m.
- the surface of the housing assembly 100 has a good frosting effect, and the pearlescent effect is more delicate and uniform.
- the surface roughness of the first surface 101 is 1.5 ⁇ m-2.5 ⁇ m. Therefore, the surface of the housing assembly 100 has good frosting effect and pearlescent effect, has obvious three-dimensional touch, and has better anti-fingerprint and anti-skid effects.
- the surface roughness of the first surface 101 may be, but not limited to, 0.5 ⁇ m, 0.6 ⁇ m, 0.8 ⁇ m, 0.9 ⁇ m, 1 ⁇ m, 1.2 ⁇ m, 1.3 ⁇ m, 1.4 ⁇ m, 1.6 ⁇ m, 1.7 ⁇ m, 1.8 ⁇ m, 1.9 ⁇ m , 2 ⁇ m, 2.1 ⁇ m, 2.2 ⁇ m, 2.3 ⁇ m, 2.4 ⁇ m, 2.6 ⁇ m, 2.7 ⁇ m, 2.8 ⁇ m or 2.9 ⁇ m.
- the haze of the glass body 10 is 30%-90%.
- the housing assembly 100 can produce a hazy visual effect and improve the aesthetic feeling.
- the haze of the glass body 10 is 30%-50%.
- the haze of the glass body 10 is not high, so that the housing assembly 100 has a vague visual effect.
- the haze of the glass body 10 is 70%-90%.
- the glass body 10 has a higher haze, so that the housing assembly 100 has a better shielding effect.
- the haze of the glass body 10 may be, but not limited to, 30%, 40%, 50%, 55%, 60%, 70%, 75%, 80%, 88%, 90%, and the like.
- the transmittance of the glass body 10 is 10%-80%.
- the transmittance of the glass body 10 is the transmittance of light at a wavelength of 420 nm-780 nm.
- the glass body 10 has a wide transmittance range, and the required transmittance can be selected according to actual needs.
- the transmittance of the glass body 10 is 10%-30%. At this time, the transmittance of the glass body 10 is low, so that more light is reflected, which in turn produces a strong pearlescent effect.
- the transmittance of the glass body 10 is 50%-80%. At this time, the glass body 10 has higher transmittance, better permeability, and stronger appearance expression.
- the transmittance of the glass body 10 may be, but not limited to, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 75%, 80%, and the like.
- the glass body 10 is tempered glass. Therefore, the glass body 10 has excellent mechanical properties, and the service life of the housing assembly 100 is increased.
- the impact strength of the glass body 10 may be 500MPa-800MPa. Further, the impact strength of the glass body 10 may be 550MPa-700MPa. Specifically, the impact strength of the glass body 10 may be, but not limited to, 500 MPa, 580 MPa, 600 MPa, 650 MPa, 690 MPa, 700 MPa, 730 MPa, 800 MPa, and the like.
- the housing assembly 100 has excellent resistance to friction, dirt and corrosion.
- the first surface 101 is rubbed with a gray rubber with a load of 1 kg, a speed of 50 times/min, and a stroke of 40 nm, and the number of times of rubbing resistance is not less than 1300 times. Further, the number of times of friction resistance is not less than 1500 times. Further, the number of times of friction resistance is not less than 1800 times.
- the first surface 101 is rubbed simultaneously with a gray rubber with a load of 1 kg, a speed of 50 times/min, a stroke of 40 nm, and artificial sweat, and the number of times of rubbing resistance is not less than 200 times.
- the dry rubbing test is performed on denim, and the number of times of rubbing resistance is not less than 25,000 times. Further, the number of wear resistance is not less than 29,000 times. Further, the number of wear-resistant times is not less than 30,000 times.
- the wet rubbing test is performed on denim, and the number of times of rubbing resistance is not less than 18,000 times. Further, the number of wear-resisting times is not less than 20,000 times.
- the number of wear-resistant times is not less than 21,000 times.
- the housing assembly 100 is capable of meeting the 2H Vibration Abrasion Test.
- BONSTAR0000# steel wool is used, the load is 1kg, the area of the steel wool is 20mm ⁇ 20mm, the frequency is 60 times/min, the stroke is 30mm-40mm, and the surface is scratched at least 2500 times. Further, the surface is scratch-free after rubbing for at least 2700 times.
- the housing assembly 100 provided by the present application has a frosting effect, which can realize anti-fingerprint and anti-glare, and at the same time, the first surface 101 can reflect light to produce a pearlescent effect, which greatly improves the appearance of the housing assembly 100, and the first surface 101 can reflect light.
- the consistency and uniformity of the pearlescent effect on 101 is high, and the visual effect is good.
- the present application also provides a method for preparing a casing assembly, and the preparation method prepares the casing assembly 100 of any of the above-mentioned embodiments, including:
- a frosting liquid is provided, and the first surface of the glass body precursor is frosted and cleaned to obtain a shell assembly, wherein the frosting liquid contains fluorosilicic acid, and in the frosting liquid, the cations that react with the fluorosilicic acid are Ammonium ions; the first surface has a plurality of micron-scale pointed protruding structures, the pointed protruding structures include a tip, a bottom, and three edge cut surfaces extending from the tip to the bottom, wherein, among the multiple pointed protuberances In the structure, at least 95% of the pointed protruding structures have an aspect ratio of 1:(0.6-3 1/2 /2).
- fluorosilicate crystals are formed by the reaction between the frosting liquid and the glass body precursor, and the fluorosilicate crystals are attached to the first surface 101 of the glass body precursor, and the position where the crystals are attached will block the progress of the reaction, The area without crystals will continue to react; after the frosting treatment, the glass body precursor becomes the glass body 10, and the first surface 101 of the glass body 10 with the fluorosilicate crystals is cleaned to obtain a molded glass body.
- the pointed protruding structure 11 on the first surface 101 of the main body 10 is used to obtain the housing assembly 100;
- the shape of the pointed protruding structure 11 is related to the crystal shape generated, and the cation in the frosting liquid of the present application is ammonium ion , so that most of the fluorosilicate is ammonium fluorosilicate, and the ammonium fluorosilicate is in the shape of a polygonal pyramid, so that the above-mentioned pointed protruding structure 11 can be formed.
- the preparation method of the casing assembly 10 is simple, the process flow is few, the source of raw materials is wide, and the preparation cost is low.
- the prepared casing assembly 10 not only has the effects of frosting, anti-fingerprint, anti-glare, anti-skid, etc. Pearlescent effect, strong appearance.
- the glass body precursor before the frosting treatment is performed, may also be cleaned. Specifically, it is possible, but not limited to, to perform water washing and acid washing on the glass body precursor to remove contamination on the surface of the glass body precursor.
- the glass body precursor can be washed with water for 20s-30s, and then the glass body precursor can be acid washed for 15s-20s with hydrofluoric acid with a mass concentration of 5%, so as to remove oil stains and dirt on the surface of the glass body precursor. Difficult-to-remove soils for an overall and even cleaning and revitalization effect.
- a protective layer may also be provided on the surface of the body precursor that is not subjected to the frosting treatment. In this way, the surface that is not subjected to frosting treatment is protected to prevent contact with the frosting liquid.
- the protective layer is formed by disposing acid-resistant ink on one surface of the glass body precursor. Further, after the frosting treatment, it also includes removing the protective layer.
- the frosting liquid before the frosting treatment is performed, the frosting liquid may be aged for 24h-36h.
- the aging treatment Through the aging treatment, the components of the frosting liquid are mixed evenly, and in the process, hydrofluoric acid is slowly produced inside the frosting liquid, which is beneficial to the frosting treatment.
- the generated hydrofluoric acid is more gentle and safe in the frosting treatment.
- the aging temperature is 20°C-50°C.
- the curing temperature is 25°C-40°C, and the time is 28h-35h.
- the glass body precursor and the frosting liquid may also be separately subjected to a cooling treatment. Therefore, the speed of the subsequent reaction can be slowed down, the uniformity of the crystal distribution, and the uniformity and consistency of the formed pointed protruding structures 11 can be improved.
- the glass body precursor may be treated with water at a temperature of 4° C. to 10° C. for 5 s to 20 s, so as to achieve the purpose of cooling.
- the frosting liquid in parts by weight, includes 60-100 parts of ammonium fluoride, 2.5-10 parts of fluosilicic acid, 35-50 parts of inorganic acid, and 30-50 parts of water .
- the ammonium fluoride salt in the frosting liquid and the inorganic acid generate hydrofluoric acid, and the hydrofluoric acid reacts with the silica in the glass to generate fluosilicic acid (4HF+SiO 2 ⁇ SiF 4 +2H 2 O), and the fluosilicic acid and ammonium fluoride react
- the ammonium ions in the salt react to form ammonium fluorosilicate (H 2 SiF 6 +2NH 4 + ⁇ (NH 4 ) 2 SiF 6 +2H + ).
- inorganic acid is used to provide hydrogen ions
- ammonium fluoride salt is used to provide fluoride ions and ammonium ions, so as to facilitate the generation of hydrofluoric acid and ammonium fluorosilicate, so that the shell assembly 100 can be frosted and pearlescent effect
- fluorosilicic acid is used to generate fluorosilicate
- the concentration of initially formed fluorosilicate can be saturated, so that fluorosilicate crystals are precipitated and attached to the glass surface.
- the frosting liquid includes 70 to 95 parts of ammonium fluoride, 3 to 9 parts of fluorosilicic acid, 38 to 50 parts of inorganic acid, and 38 to 50 parts of water.
- the ammonium fluoride salt in the frosting liquid accounts for 70 parts to 95 parts, 75 parts to 90 parts, or 80 parts to 90 parts. Specifically, the ammonium fluoride salt in the frosting liquid accounts for 60 parts, 65 parts, 75 parts, 80 parts, 85 parts, 90 parts, etc.
- the fluorosilicic acid in the frosting liquid accounts for 3 to 9 parts, 4 parts to 9 parts, or 5 parts to 8 parts by weight. Specifically, the ammonium fluoride salt in the frosting liquid accounts for 3 parts, 3.5 parts, 4.5 parts, 5.5 parts, 6 parts, 7 parts, etc.
- the mineral acid in the frosting liquid accounts for 38-50 parts, 40-48 parts, or 42-47 parts by weight.
- the ammonium fluoride salt in the frosting liquid accounts for 39 parts, 40 parts, 42 parts, 45 parts, 48 parts, 49 parts, etc.
- water in the frosting liquid accounts for 38-50 parts, 40-48 parts, or 43-47 parts by weight.
- water in the frosting liquid accounts for 39 parts, 40 parts, 41 parts, 44 parts, 45 parts, 49 parts, etc.
- the ammonium fluoride salt includes at least one of NH 4 HF 2 and NH 4 F, both of which can provide fluoride ions and ammonium ions. Further, the moles of NH 4 HF 2 and NH 4 F are 1:(0.8-1.2).
- the inorganic acid may be, but not limited to, nitric acid, hydrochloric acid, sulfuric acid, and the like.
- the frosting liquid in parts by weight, includes 30-50 parts of NH 4 HF 2 , 30-50 parts of NH 4 F, 2.5-10 parts of fluorosilicic acid, and 35 parts- of inorganic acid- 50 parts, and 30-50 parts of water.
- the frosting liquid includes 30-40 parts of NH 4 HF 2 , 40-50 parts of NH 4 F, 3-7 parts of fluorosilicic acid, 40-50 parts of inorganic acid, and 38-45 parts of water. Further, in parts by weight, the frosting liquid includes 32-48 parts of NH 4 HF 2 , 41-48 parts of NH 4 F, 3.5-6 parts of fluorosilicic acid, and 40-47 parts of inorganic acid, And 40-44 parts of water.
- the temperature of the frosting treatment is 5°C-40°C, and the time is 1min-10min.
- the selection of the above frosting treatment conditions can make the fluorosilicate well adhere to the surface of the glass body precursor, which is beneficial to the formation of the pointed protruding structure 11; if the frosting treatment time is too long, the generated fluorosilicate has The surface of the glass body precursor is completely covered, so there is no need to prolong the reaction time, and the increase of the preparation cost is avoided; in the actual preparation process, the frosting treatment time can be controlled according to the time when the fluorosilicate completely covers the surface of the glass body precursor. Further, the temperature of the frosting treatment is 15°C-35°C, and the time is 2min-8min.
- the temperature of the frosting treatment is 20°C-32°C, and the time is 3min-7min.
- the glass may be immersed in a frosting liquid for frosting treatment.
- the temperature of the frosting treatment can be, but not limited to, 5°C, 10°C, 15°C, 20°C, 27°C, 30°C, 34°C, 40°C, etc.
- the time can be, but not limited to, 1min, 2min, 3min, 4min, 5min, 6min, 7min, 8min, 9min, 10min.
- the glass body precursor becomes the glass body 10, and fluorosilicate is attached to the first surface 101 of the glass body 10; the glass body 10 is separated from the frosting liquid, and the frosting is
- the treated first surface 101 is cleaned to remove fluorosilicate crystals, and the casing assembly 100 can be obtained.
- the cleaning treatment can be performed with but not limited to water.
- the temperature of the water washing is 20°C-40°C, specifically, but not limited to, 25°C, 30°C, 35°C, 38°C or 40°C.
- the shell assembly 100 may also be strengthened; that is, the glass body 10 may be strengthened.
- the glass body 10 is strengthened by a chemical strengthening method. Specifically, the glass body 10 can be subjected to a salt bath, but the salt bath includes at least one of sodium salt and potassium salt, the temperature is 400°C-500°C, and the time is 2h-10h.
- CNC machining of the casing assembly 100 may also be included, so as to obtain the casing assembly 100 that meets the application requirements.
- the preparation method provided by the present application is simple and convenient to operate, and can obtain the shell assembly 100 with frosting and pearlescent effects simultaneously, greatly improving and enhancing the appearance effect of the shell assembly 100, which is beneficial to its application.
- the present application also provides an electronic device, including the housing assembly 100 of any of the foregoing embodiments.
- the electronic device may be, but not limited to, a mobile phone, a tablet computer, a notebook computer, a watch, MP3, MP4, GPS navigator, digital camera, and the like.
- the following takes a mobile phone as an example for description.
- FIG. 6 is a schematic structural diagram of an electronic device according to an embodiment of the present application.
- the electronic device includes a housing assembly 100 and a main board.
- the electronic device with the above-mentioned housing assembly 100 can not only have a frosting effect to achieve anti-fingerprint, anti-glare, and anti-skid, but also have a pearlescent effect, which can significantly improve the appearance of the electronic device and meet user needs.
- a preparation method of a shell assembly comprising:
- the glass is placed in the above-mentioned frosting for frosting treatment, the treatment temperature is 30° C., and the treatment time is 4 min.
- the frosted glass is taken out, washed with water, and the protective ink layer is removed to obtain a casing assembly.
- a preparation method of a shell assembly comprising:
- Example 1 By observing the shell assemblies prepared in Example 1 and Comparative Example 1 with the naked eye, it can be clearly seen that the shell assembly of Example 1 not only has a frosting effect, but also has a pearlescent effect. and sparkling effect, while the glass prepared in Comparative Example 1 has only frosting effect, and no pearlescence is produced.
- the shell assembly prepared in Example 1 is photographed, and the result is shown in Figure 7. It can be seen that it has obvious pearlescent effect and good flash intensity.
- the properties of the housing assemblies prepared in Example 1 and Comparative Example 1 were tested by a light transmittance meter (550 nm wavelength), a haze meter and a roughness meter. Among them, the transmittance of the shell assembly prepared in Example 1 was 50%, the haze was 80%, and the surface roughness of the first surface was 1 ⁇ m; the transmittance of the shell assembly prepared in Comparative Example 1 was 60% %, the haze is 50%, and the surface roughness of the frosted surface is 0.3 ⁇ m.
- FIG. 8 is the shell prepared in Example 1.
- FIG. 9 is a schematic diagram of the surface microstructure of the shell component prepared in Comparative Example 1. It can be seen that the surface of the shell assembly prepared in Example 1 has a plurality of pointed protruding structures, while the shell assembly prepared in Comparative Example 1 has a plurality of spherical particles on the surface, and the microscopic morphology has a large differences, and as can also be seen from the figure, the size of the bumps also varies considerably.
- Example 1 The shell components prepared in Example 1 and Comparative Example 1 were tested as shown in Table 1, and the test results were shown in Table 2. It can be seen that the shell components prepared in Example 1 are resistant to dirt and wear. The performance is far better than that of the shell assembly prepared in Comparative Example 1, and it has a good application prospect.
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Abstract
本申请提供了一种壳体组件,包括玻璃本体,所述玻璃本体具有第一表面,所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3 1/2/2)。该壳体组件可以实现防指纹和防眩光的效果,同时尖状凸起结构具有多个棱切面,可以对光线就行反射,产生珠光效果,极大提升了壳体组件的外观,并且大部分的尖状凸起结构的长宽相差不大,使得尖状凸起结构在不同角度下的珠光效果相同,提高珠光效果的一致性。本申请还提供了壳体组件的制备方法以及电子设备。
Description
本申请属于电子产品技术领域,具体涉及壳体组件及其制备方法和电子设备。
随着电子设备的不断发展,用户对电子设备外观效果的要求也越来越高。因而,为了满足越来越高的用户审美要求,电子设备的外观也需要不断发展丰富,为用户提供更好的使用体验。
发明内容
鉴于此,本申请提供了一种壳体组件及其制备方法和电子设备,该壳体组件具有防眩光效果以及珠光效果,可以呈现闪闪发光的视觉效果,极大提升了壳体组件和电子设备的外观表现力,增强产品竞争力。
第一方面,本申请提供了一种壳体组件,包括玻璃本体,所述玻璃本体具有第一表面,所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3
1/2/2)。
第二方面,本申请提供了一种壳体组件的制备方法,包括:
提供蒙砂液,对玻璃本体前体的第一表面进行蒙砂处理并清洗,得到壳体组件,其中,所述蒙砂液包含氟硅酸,在所述蒙砂液中,与所述氟硅酸反应的阳离子为铵离子;所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3
1/2/2)。
第三方面,本申请提供了一种电子设备,包括壳体组件和主板,所述壳体组件包括玻璃本体,所述玻璃本体具有第一表面,所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3
1/2/2)。
为了更清楚地说明本申请实施方式中的技术方案,下面将对本申请实施方式中所需要使用的附图进行说明。
图1为本申请一实施方式提供的壳体组件的结构示意图。
图2为图1中区域A的放大图。
图3为本申请一实施方式提供的玻璃本体第一表面的俯视图。
图4为本申请一实施方式提供的壳体组件的结构示意图。
图5为本申请另一实施方式提供的壳体组件的结构示意图。
图6为本申请一实施方式提供的电子设备的结构示意图。
图7为实施例1制得的壳体组件的外观效果图。
图8为实施例1制得的壳体组件的表面微观结构示意图。
图9为对比例1制得的壳体组件的表面微观结构示意图。
标号说明:
玻璃本体-10,第一表面-101,第二表面-102,尖状凸起结构-11,尖端-111,底部-112,棱切面-113,装饰层-20,壳体组件-100。
以下是本申请的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本申请的保护范围。
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。
本申请实施例提供了一种壳体组件,包括玻璃本体,所述玻璃本体具有第一表面,所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3
1/2/2)。
其中,所述尖状凸起结构为三棱锥和类三棱锥中的至少一种。
其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.7-3
1/2/2)。
其中,所述尖状凸起结构的高度为0.5μm-3μm。
其中,所述尖状凸起结构的长度为20μm-200μm。
其中,相邻所述尖状凸起结构之间的间距为0μm-30μm。
其中,所述尖状凸起结构的长度和高度比大于7。
其中,三个所述棱切面的面积比为1:(0.9-1):(0.9:1)。
其中,所述尖状凸起结构具有第一棱边、第二棱边和第三棱边,所述第一棱边、所述第二棱边和所述第三棱边比为1:(0.8-1):(0.8:1)。
其中,所述尖状凸起结构具有第一棱边、第二棱边和第三棱边,所述第一棱边与所述尖状凸起结构的高度比值为1:(0.01-15)。
其中,所述第一表面的表面粗糙度为0.5μm-3μm,所述玻璃本体的雾度为30%-90%,透过率为10%-80%。
其中,所述玻璃本体为强化玻璃。
其中,所述壳体组件还包括防护层,所述防护层设置在所述玻璃壳体的所述第一表面;所述防护层的厚度小于50μm。
本申请实施例提供了一种壳体组件的制备方法,包括:提供蒙砂液,对玻璃本体前体的第一表面进行蒙砂处理并清洗,得到壳体组件,其中,所述蒙砂液包含氟硅酸,在所述蒙砂液中,与所述氟硅酸反应的阳离子为铵离子;所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3
1/2/2)。
其中,按重量份数计,所述蒙砂液包括:
其中,按重量份数计,所述蒙砂液包括:
其中,所述蒙砂处理的温度为5℃-40℃,时间为1min-10min。
其中,在所述蒙砂处理之前,将所述蒙砂液熟化24h-36h。
其中,还包括对所述壳体组件进行强化处理。
本申请实施例提供了一种电子设备,包括壳体组件和主板,所述壳体组件包括玻璃本体,所述玻璃本体具有第一表面,所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3
1/2/2)。
请参考图1,为本申请一实施方式提供的壳体组件的结构示意图,壳体组件100包括玻璃本体10,玻璃本体10具有第一表面101,第一表面101上具有多个微米级的尖状凸起结构11。请参阅图2,为图1中区域A的放大图,其中,尖状凸起结构11包括尖端111、底部112,以及由尖端111向底部112延伸的三个棱切面113,在多个所述尖状凸起结构11中,至少95%的所述尖状凸起结构11的长宽比为1:(0.6-3
1/2/2)。
在本申请中,玻璃本体10的第一表面101上具有多个微米级的尖状凸起结构11,使得壳体组件100具有蒙砂效果,尖状凸起结构11与手指接触面积小,从而实现防指纹、防划伤、防眩光的效果;进一步的,尖状凸起结构11具有多个棱切面113,光线在棱切面113上发生反射,由于棱切面113角度不同,从而可以产生不同方向上的反射光,实现闪闪发 光的珠光效果,极大地丰富了壳体组件100的视觉效果,同时大部分的尖状凸起结构11的长宽相差不大,形貌尺寸均一性好,从而使得多个棱切面113之间的面积相差不大,在不同棱切面113产生的反射光强度相近,保证了尖状凸起结构11在不同角度下闪光强度的一致性,提高珠光效果的一致性和均匀性。相关技术中,壳体组件100仅仅具有蒙砂效果,表面几乎为圆形颗粒状的凸起,粒径小,容易产生漫反射,无珠光效果,需要配合珠光油墨使用,才能具有珠光;本申请提供的壳体组件100避免了珠光油墨的使用,节省了制作流程和成本,同时,第一表面101上的尖状凸起结构11形貌均匀性好,长宽相差不大,使得珠光效果在不同角度下都能够均匀、一致,提升了壳体组件100外观效果的均匀性和一致性。
可以理解的,玻璃本体10的第一表面101,即为壳体组件100的第一表面101,玻璃本体10的至少一个表面具有尖状凸起结构11。请参阅图1,玻璃本体10具有相对设置的第一表面101和第二表面102,其中第二表面102可以具有尖状凸起结构11,也可以不具有尖状凸起结构11,对此不作限定。可以理解的,本申请中“第一”、“第二”仅用于描述目的。
在本申请中,玻璃本体10的第一表面101上具有多个微米级的尖状凸起结构11,尖状凸起结构11包括尖端111、底部112,以及由尖端111向底部112延伸的三个棱切面113,光线在多个棱切面113上发生反射,从而使得该尖状凸起结构11成为闪光点,多个尖状凸起结构11使得壳体组件100呈现出闪闪发光的视觉效果。
在本申请实施方式中,尖状凸起结构11由尖端111、底部112,以及由尖端111向底部112延伸的三个棱切面113组成。在尖状凸起结构11尺寸相同的情况下,相比于具有四个或四个以上棱切面113结构,三个棱切面113中每一个棱切面113的面积都比较大,从而能够反射更多的光线,产生更加强烈的闪光效果;同时,尖状凸起结构11的形貌均一,每一尖状凸起结构11的珠光效果相似,提升了壳体组件100在宏观上的珠光效果均一性。此时,三个棱切面113两两相交,形成三条棱边。
在本申请一实施方式中,尖状凸起结构11可以为三棱锥和类三棱锥中的至少一种。此时,尖状凸起结构11为(类)三棱锥,使得棱切面113的面积分布更趋近于一致,形貌结构均一,不同角度的闪光效果一致性强,从而使得第一表面101的微观结构均匀性优异,更好地提升了宏观上壳体组件100的珠光效果均匀性,提升壳体组件100品质。在本申请中,类三棱锥为与三棱锥类似的结构,例如,类三棱锥的尖端111为面状等。在本申请中,尖状凸起结构11可以和(类)三棱锥形貌结构大致一致即可,允许存在一定的偏差。此时,三个棱切面113两两相交,形成三条棱边。请参阅图3,为本申请一实施方式提供的玻璃本体第一表面的俯视图,其中,玻璃本体10的第一表面101上尖状凸起结构11为三棱锥,在光线照射在尖状凸起结构11上时,会在棱切面113产生强烈的反射,如镜面反射等,从而产生闪闪发光的效果,提升壳体组件100的视觉效果。
在本申请中,尖状凸起结构11的长度为尖状凸起结构11在第二表面102上的正投影的轮廓线上任意两点之间的间距的最大值;宽度为与长度方向垂直的方向上的,该正投影 的轮廓线上任意两点之间的间距的最大值;高度为尖状凸起结构11中尖端111至底部112之间的间距。由于尖状凸起结构11为微米级结构,尺寸较小,相对来说,尖状凸起结构11的长宽比为1:(0.6-3
1/2/2),即
长宽相差不大,高度在微米级范围内,使得尖状凸起结构11的多个棱切面113之间的面积相差不大,从而在不同棱切面113产生的反射光强度相近,保证了尖状凸起结构11在不同角度下闪光强度的一致性,提高珠光效果的一致性和均匀性。在本申请中,在多个尖状凸起结构11中,至少95%的尖状凸起结构11的长宽比为1:(0.6-3
1/2/2)。可以理解的,以第一表面101上所有尖状凸起结构11的数量为100%,其中至少95%的尖状凸起结构11的长宽比满足上述条件。具体的,可以通过对单位面积内的尖状凸起结构的长度和宽度进行测量,并计算长宽比,通过分析得到其中有至少95%的尖状凸起结构11的长宽比在上述范围内。可以看出,绝大多数的尖状凸起结构11的长宽比满足该条件,从而使得尖状凸起结构11的长宽比相差不大,均匀性好。具体的,可以但不限于为至少96%、至少97%、至少98%、至少99%等。在一实施例中,尖状凸起结构11的长宽比为1:(0.6-3
1/2/2)。所有尖状凸起结构11满足上述条件,从而使得形貌均匀一致性高,宏观上的珠光效果更加均一。在另一实施方式中,在多个尖状凸起结构11中,至少95%的尖状凸起结构11的长宽比为1:(0.6-3
1/2/2)。当尖状凸起结构11为三棱锥或类三棱锥时,使得尖状凸起结构11在第二表面102上的正投影更接近于正三角形,形貌结构更加规整,有利于珠光效果均匀性的提升。进一步的,尖状凸起结构11的长宽比为1:3
1/2/2。当尖状凸起结构11为三棱锥或类三棱锥时,使得尖状凸起结构11在第二表面102上的正投影为正三角形,形貌均匀一致度佳,珠光效果一致性优异。在另一实施方式中,尖状凸起结构11的长宽比为1:(0.6-0.7)。具体的,尖状凸起结构11的长宽比可以但不限于为1:0.62、1:0.63、1:0.65、1:0.67、1:0.68、1:0.71、1:0.72、1:0.75、1:0.76、1:0.77、1:0.78、1:0.79、1:0.8、1:0.81、1:0.82、1:0.84、1:0.85、1:0.86等。在一实施例中,尖状凸起结构11的长度为20μm-200μm。进一步的,长度为20μm-100μm。具体的,尖状凸起结构11的长度可以但不限于为20μm、35μm、50μm、60μm、80μm、95μm、100μm、110μm、120μm、135μm、150μm、165μm、170μm、180μm、190μm、200μm等。在另一实施例中,尖状凸起结构11的宽度为15μm-160μm。进一步的,宽度为20μm-150μm。具体的,宽度可以但不限于为20μm、25μm、30μm、50μm、65μm、80μm、90μm、100μm、110μm、125μm、130μm、145μm、150μm等。在又一实施例中,尖状凸起结构11的长度为20μm-200μm,宽度为15μm-160μm。在上述范围内的尖状凸起结构11之间的形貌尺寸差异较小,从而保证了第一表面101宏观上外观效果的均匀性和一致性。
在本申请实施方式中,至少95%的尖状凸起结构11的长宽比为1:(0.6-3
1/2/2),这些尖状凸起结构11均匀分布在第一表面101上,可以提升珠光效果的均匀性。
在本申请实施方式中,尖状凸起结构11的长度和高度比大于7。从而使得微米级的尖状凸起结构11中,高度的变化不会过多影响尖状凸起结构11的形貌,从而保证尖状凸起结构11形貌均一性,以及珠光效果的均匀性。在一实施例中,尖状凸起结构11的长宽比为1:(0.6-3
1/2/2),且尖状凸起结构11的长度和高度比大于7。进一步的,尖状凸起结构 11的长度和高度比大于10。更进一步的,尖状凸起结构11的长度和高度比不大于400。从而可以保证第一表面101的粗糙度,使得具有良好的防指纹、防眩光、防滑效果。在一实施方式中,尖状凸起结构11的高度为0.5μm-3μm。从而使得玻璃本体10具有蒙砂触感,具有防指纹效果,同时又不会过多增加立体触感,保持顺滑的手感。进一步的,尖状凸起结构11的高度为1μm-2.5μm。更进一步的,尖状凸起结构11的高度为1.2μm-2.2μm。具体的,尖状凸起结构11的高度可以但不限于为0.5μm、0.6μm、0.8μm、1μm、1.5μm、2μm、2.5μm、3μm等。
在本申请中,相邻尖状凸起结构11之间可以无缝连接,也可以具有间距。在本申请实施方式中,相邻尖状凸起结构11之间的间距为0μm-30μm,以实现密集或相对分散的珠光效果。可以理解的,相邻尖状凸起结构11之间的间距为相邻尖状凸起结构11在第二表面102上的正投影轮廓线之间的最小距离。具体的,相邻尖状凸起结构11之间的间距可以但不限于为0μm、0.5μm、3μm、5μm、10μm、16μm、20μm、25μm、30μm等。在一实施例中,长宽比为1:(0.6-3
1/2/2)的尖状凸起结构11均匀分散设置在第一表面101上,第一表面101上任意相邻的尖状凸起结构11之间的间距可以相同,也可以不同。
在本申请一实施方式中,三个棱切面113的面积比为1:(0.9-1):(0.9:1),棱切面113面积相近,从而在不同角度下的珠光效果一致性高。进一步的,三个棱切面113的面积比为1:(0.95-1):(0.95:1)。在本申请中,棱切面113与第二表面102具有锐角夹角。在本申请一实施方式中,锐角夹角为10°-80°,从而使得棱切面113可以在更大角度范围内使入射光反射,产生闪闪发光的效果。进一步的,锐角夹角为30°-60°。具体的,锐角夹角可以但不限于为10°、20°、30°、40°、50°、60°、70°、80°等。在本申请中,相邻棱切面113之间具有夹角。在本申请一实施方式中,相邻棱切面113之间的夹角为钝角,从而能够极大地增强反射光的强度,提升珠光效果。
在本申请中,尖状凸起结构11为三棱锥和类三棱锥中的至少一种时,三个棱切面113两两相交,形成了三条棱边。可以理解的,此时尖状凸起结构11在第二表面102上的正投影为三角形,尖状凸起结构11的长度即为三角形的最大边长,宽度即为与最大边长对应的端点到最大边长的高度值。在本申请实施方式中,尖状凸起结构11具有第一棱边、第二棱边和第三棱边。在本申请一实施方式中,第一棱边、第二棱边和第三棱边的长度比为1:(0.8-1):(0.8:1)。三条棱边长度相近,使得尖状凸起结构11中的棱切面113面积相近,从而在不同角度下的珠光效果一致性高。进一步的,第一棱边、第二棱边和第三棱边的长度比为1:(0.9-1):(0.9:1)。具体的,第一棱边的长度可以但不限于为15μm-55μm。在本申请另一实施方式中,第一棱边与尖状凸起结构11的高度比值为1:(0.01-15)。从而使得尖状凸起结构11的形貌相对均匀一致,提升珠光效果的强度。进一步的,第一棱边与尖状凸起结构11的高度比值为1:(0.5-10)。
在本申请实施方式中,壳体组件100的至少一部分是由玻璃本体10构成,从而使得壳体组件100具有蒙砂效果,并且还有闪闪发光的珠光效果,视觉效果丰富,表现力强。在一实施例中,壳体组件100中的部分是由玻璃本体10组成,部分由其他材质组成,从而使 得壳体组件100的不同材质区域具有不同的外观效果,极大地提升了壳体组件100的外观表现力。在另一实施例中,壳体组件100由玻璃本体10形成,从而使得整个壳体组件100具有蒙砂和珠光效果,整体一致性佳。请参阅图4,为本申请一实施方式提供的壳体组件的结构示意图,其中,壳体组件100由玻璃本体10形成。可以理解的,壳体组件100在使用中具有相对设置的内表面和外表面,此时,第一表面101为壳体组件100的外表面或外表面的一部分,以使得壳体组件100的蒙砂效果和珠光效果均能够呈现。
请参阅图5,为本申请一实施方式提供的壳体组件的结构示意图,其中,壳体组件100还包括设置在玻璃本体10第二表面102的装饰层20。具体的,装饰层20可以但不限于为颜色层、光学膜层、纹理层、防护层和盖底层中的至少一种。其中,颜色层用于提供色彩,光学膜层可以产生光影流动的视觉效果,纹理层可以提供纹理效果,防护层用于对壳体组件100产生保护作用,盖底层能够对壳体组件100的一侧光线进行遮挡。在一实施例中,纹理层、光学膜层、颜色层和盖底层依次设置在玻璃本体10的第二表面102。在另一实施例中,光学膜层、颜色层和盖底层依次设置在玻璃本体10的第二表面102。在又一实施例中,防护层设置在玻璃本体10的第一表面101,从而对壳体组件100起到保护作用。进一步的,防护层的厚度小于50μm,从而可以壳体组件100起到保护作用,同时又不会影响第一表面101上尖状凸起结构11的珠光效果。
在本申请中,玻璃本体10可以为2D结构、2.5D结构或3D结构,具体形状和尺寸可以根据应用需要进行选择,从而决定了壳体组件100的形状结构。玻璃本体10和壳体组件100的厚度也可以根据应用需要进行选择,具体的,可以但不限于分别选自0.1mm-1mm、0.2mm-0.8mm或0.3mm-0.6mm等。
在本申请实施方式中,第一表面101的表面粗糙度为0.5μm-3μm。表面粗糙度过小,影响蒙砂效果和珠光效果,表面粗糙度过大,影响壳体组件100的触感;第一表面101的表面粗糙度为0.5μm-3μm时,可以使壳体组件100具有明显的触感和立体感,优异的防指纹、防眩光、防滑效果,同时尖状凸起结构11的分布更加密集,尖状凸起结构11之间的间距更小,使得在相同范围内的壳体组件100具有更加强烈的珠光效果。在一实施例中,第一表面101的表面粗糙度为0.7μm-1.1μm。从而使得壳体组件100表面具有良好的蒙砂效果,珠光效果更加细腻、均匀。在另一实施例中,第一表面101的表面粗糙度为1.5μm-2.5μm。从而使得壳体组件100表面具有良好的蒙砂效果和珠光效果,有明显的立体触感,防指纹、防滑效果更加。具体的,第一表面101的表面粗糙度可以但不限于为0.5μm、0.6μm、0.8μm、0.9μm、1μm、1.2μm、1.3μm、1.4μm、1.6μm、1.7μm、1.8μm、1.9μm、2μm、2.1μm、2.2μm、2.3μm、2.4μm、2.6μm、2.7μm、2.8μm或2.9μm。
在本申请实施方式中,玻璃本体10的雾度为30%-90%。从而使得壳体组件100产生朦胧的视觉效果,提升美感。在一实施例中,玻璃本体10的雾度为30%-50%。玻璃本体10雾度不高,从而使得壳体组件100具有隐约可见的视觉效果。在另一实施例中,玻璃本体10的雾度为70%-90%。玻璃本体10具有较高的雾度,使得壳体组件100具有较好的遮挡作用。具体的,玻璃本体10的雾度可以但不限于为30%、40%、50%、55%、60%、70%、 75%、80%、88%、90%等。
在本申请实施方式中,玻璃本体10的透过率为10%-80%。在本申请中,玻璃本体10的透过率为在420nm-780nm波长下的光线的透过率。该玻璃本体10具有较宽的透过率范围,可以根据实际需要,选择所需的透过率。在一实施例中,玻璃本体10的透过率为10%-30%。此时,玻璃本体10的透过率较低,从而使得反射的光线较多,进而会产生较强的珠光效果。在另一实施例中,玻璃本体10的透过率为50%-80%。此时,玻璃本体10具有较高的透过率,通透性更好,外观表现力更强。具体的,玻璃本体10的透过率可以但不限于为10%、20%、30%、40%、50%、60%、70%、75%、80%等。
在本申请实施方式中,玻璃本体10为强化玻璃。从而使得玻璃本体10具有优异的机械性能,提升壳体组件100的使用寿命。在一实施例中,玻璃本体10的抗冲击强度可以为500MPa-800MPa。进一步的,玻璃本体10的抗冲击强度可以为550MPa-700MPa。具体的,玻璃本体10的抗冲击强度可以但不限于为500MPa、580MPa、600MPa、650MPa、690MPa、700MPa、730MPa、800MPa等。
在本申请中,玻璃本体10的第一表面101由于具有多个尖状凸起结构11,使得壳体组件100具有优异的耐摩擦、耐脏、耐腐蚀的性能。在一实施方式中,在负载1kg、速率为50次/min、行程为40nm的灰橡皮摩擦第一表面101,耐摩擦次数不小于1300次。进一步的,耐摩擦次数不小于1500次。更进一步的,耐摩擦次数不小于1800次。在另一实施方式中,在负载1kg、速率为50次/min、行程为40nm的灰橡皮以及人工汗同时摩擦第一表面101,耐摩擦次数不小于200次。在又一实施方式中,通过牛仔布进行干摩测试,耐摩擦次数不小于2.5万次。进一步的,耐磨次数不小于2.9万次。更进一步的,耐磨次数不小于3万次。在又一实施方式中,通过牛仔布进行湿摩测试,耐摩擦次数不小于1.8万次。进一步的,耐磨次数不小于2万次。更进一步的,耐磨次数不小于2.1万次。在又一实施方式中,壳体组件100能够满足2H的振动耐磨测试。在又一实施方式中,使用BONSTAR0000#钢丝绒,负重1kg,钢丝绒面积为20mm×20mm,频率为60次/min,行程为30mm-40mm,摩擦至少2500次表面无划痕。进一步的,摩擦至少2700次表面无划痕。
本申请提供的壳体组件100具有蒙砂效果,实现防指纹和防眩光,同时第一表面101能够对光线就行反射,产生珠光效果,极大提升了壳体组件100的外观,且第一表面101上的珠光效果的一致性、均匀度高,视觉效果好。
本申请还提供的了壳体组件的制备方法,该制备方法制备上述任一实施例的壳体组件100,包括:
提供蒙砂液,对玻璃本体前体的第一表面进行蒙砂处理并清洗,得到壳体组件,其中,蒙砂液包含氟硅酸,在蒙砂液中,与氟硅酸反应的阳离子为铵离子;第一表面上具有多个微米级的尖状凸起结构,尖状凸起结构包括尖端、底部,以及由尖端向底部延伸的三个棱切面,其中,在多个尖状凸起结构中,至少95%的尖状凸起结构的长宽比为1:(0.6-3
1/2/2)。
在本申请中,通过蒙砂液与玻璃本体前体反应生成氟硅酸盐晶体,氟硅酸盐晶体附着至玻璃本体前体的第一表面101,有晶体附着的位置会阻挡反应的进行,未有晶体附着的 区域会继续反应;蒙砂处理后,玻璃本体前体变为玻璃本体10,将附着有氟硅酸盐晶体的玻璃本体10的第一表面101进行清洗,得到了成型在玻璃本体10的第一表面101上的尖状凸起结构11,制得壳体组件100;尖状凸起结构11的形貌与生成的晶体形貌有关,本申请蒙砂液中阳离子为铵离子,从而使得绝大部分的氟硅酸盐为氟硅酸铵,氟硅酸铵为多棱锥形状,从而可以形成上述尖状凸起结构11。可以理解的,玻璃中可能存在含镁化合物、含钾化合物等,氟硅酸与这些物质也可以形成氟硅酸盐,相较于氟硅酸铵,这类氟硅酸盐含量很少,不会影响或改变氟硅酸铵晶体形貌以及最终形成的尖状凸起结构11的形貌。该壳体组件10的制备方法简单,工艺流程少,原料来源广泛,制备成本低,制得的壳体组件10不仅具有蒙砂、防指纹、防眩光、防滑等效果,还成型出闪闪发光的珠光效果,外观表现力强。
在本申请实施方式中,进行蒙砂处理之前,还可以包括对玻璃本体前体进行清洗处理。具体的,可以但不限于为对玻璃本体前体进行水洗和酸洗,以去除玻璃本体前体表面的脏污。在一实施例中,可以对玻璃本体前体进行水洗20s-30s,然后采用质量浓度为5%的氢氟酸对玻璃本体前体进行酸洗15s-20s,以去除玻璃本体前体表面油污和较难去除的脏污,以达到整体而均匀的清洁和活化的效果。
在本申请实施方式中,进行蒙砂处理之前,还可以包括对本体前体中不进行蒙砂处理的表面上设置保护层。从而对不进行蒙砂处理的表面进行保护,防止与蒙砂液进行接触。在一实施例中,通过在玻璃本体前体的一侧表面设置耐酸性油墨,形成保护层。进一步的,在蒙砂处理后,还包括去除保护层。
在本申请实施方式中,进行蒙砂处理之前,还可以包括将蒙砂液熟化24h-36h。通过熟化处理,使得蒙砂液成分混合均匀,并在此过程中使得蒙砂液内部缓慢产生出氢氟酸,有利于蒙砂处理的进行,同时相比于直接加入氢氟酸,通过间接方式生成的氢氟酸在蒙砂处理中,反应更加缓和安全。进一步的,熟化温度为20℃-50℃。更进一步的,熟化温度为25℃-40℃,时间为28h-35h。
在本申请实施方式中,进行蒙砂处理之前,还可以包括对玻璃本体前体和蒙砂液分别进行降温处理。从而可以减缓后续反应的速度,提升晶体分布的均匀性,以及形成的尖状凸起结构11的均匀性和一致性。在一实施例中,可以但不限于将4℃-10℃的水处理玻璃本体前体5s-20s,从而达到降温的目的。
在本申请实施方式中,按重量份数计,蒙砂液包括氟铵盐60份-100份、氟硅酸2.5份-10份、无机酸35份-50份,以及水30份-50份。蒙砂液中氟铵盐与无机酸生成氢氟酸,氢氟酸与玻璃中的二氧化硅反应生成氟硅酸(4HF+SiO
2→SiF
4+2H
2O),氟硅酸与氟铵盐中的铵离子反应生成氟硅酸铵(H
2SiF
6+2NH
4
+→(NH
4)
2SiF
6+2H
+)。在上述蒙砂液中,无机酸用于提供氢离子,氟铵盐用于提供氟离子和铵离子,以便于氢氟酸和氟硅酸铵的产生,从而可以使壳体组件100具有蒙砂和珠光效果;氟硅酸用于生成氟硅酸盐,同时还可以使初始形成的氟硅酸盐浓度达到饱和状态,从而使得氟硅酸盐结晶析出附着在玻璃表面。进一步的,重量份数计,蒙砂液包括氟铵盐70份-95份、氟硅酸3份-9份、无机酸38份-50份, 以及水38份-50份。在一实施例中,按重量份数计,蒙砂液中氟铵盐占70份-95份、75份-90份或80份-90份。具体的,蒙砂液中氟铵盐占60份、65份、75份、80份、85份、90份等。在另一实施例中,按重量份数计,蒙砂液中氟硅酸占3份-9份、4份-9份或5份-8份。具体的,蒙砂液中氟铵盐占3份、3.5份、4.5份、5.5份、6份、7份等。在又一实施例中,按重量份数计,蒙砂液中无机酸占38份-50份、40份-48份或42份-47份。具体的,蒙砂液中氟铵盐占39份、40份、42份、45份、48份、49份等。在又一实施例中,按重量份数计,蒙砂液中水占38份-50份、40份-48份或43份-47份。具体的,蒙砂液中水占39份、40份、41份、44份、45份、49份等。
在本申请实施方式中,氟铵盐包括NH
4HF
2和NH
4F中的至少一种,均能够提供氟离子和铵离子。进一步的,NH
4HF
2和NH
4F的摩尔为1:(0.8-1.2)。在本申请实施方式中,无机酸可以但不限于硝酸、盐酸、硫酸等。在本申请一实施方式中,按重量份数计,蒙砂液包括NH
4HF
230份-50份、NH
4F30份-50份、氟硅酸2.5份-10份、无机酸35份-50份,以及水30份-50份。进一步的,按重量份数计,蒙砂液包括NH
4HF
230份-40份、NH
4F 40份-50份、氟硅酸3份-7份、无机酸40份-50份,以及水38份-45份。更进一步的,按重量份数计,蒙砂液包括NH
4HF
232份-48份、NH
4F 41份-48份、氟硅酸3.5份-6份、无机酸40份-47份,以及水40份-44份。
在本申请实施方式中,蒙砂处理的温度为5℃-40℃,时间为1min-10min。选择上述蒙砂处理条件,可以使得氟硅酸盐能够很好地附着在玻璃本体前体表面,有利于尖状凸起结构11的形成;蒙砂处理时间过长,生成的氟硅酸盐已完全覆盖玻璃本体前体表面,无需再延长反应时间,避免制备成本的增加;在实际制备过程中,可以根据氟硅酸盐完全覆盖玻璃本体前体表面的时间控制蒙砂处理的时间。进一步的,蒙砂处理的温度为15℃-35℃,时间为2min-8min。更进一步的,蒙砂处理的温度20℃-32℃,时间为3min-7min。在一实施例中,可以将玻璃浸入蒙砂液中,进行蒙砂处理。具体的,蒙砂处理的温度可以但不限于为5℃、10℃、15℃、20℃、27℃、30℃、34℃、40℃等,时间可以但不限于为1min、2min、3min、4min、5min、6min、7min、8min、9min、10min。
在本申请中,蒙砂处理后,玻璃本体前体变为玻璃本体10,玻璃本体10的第一表面101上附着有氟硅酸盐;将玻璃本体10与蒙砂液分离,并对蒙砂处理的第一表面101进行清洗,去除氟硅酸盐晶体,即可得到壳体组件100。具体的,可以但不限于用水进行清洗处理。在一实施例中,水洗的温度为20℃-40℃,具体的,可以但不限于为25℃、30℃、35℃、38℃或40℃。
在本申请实施方式中,还可以对壳体组件100进行强化处理;也就是说,对玻璃本体10进行强化处理。在一实施例中,通过化学强化法对玻璃本体10进行强化处理。具体的,可以但不限于为将玻璃本体10进行盐浴,盐浴包括钠盐和钾盐中的至少一种,温度为400℃-500℃,时间为2h-10h。
在本申请实施方式中,还可以包括对壳体组件100进行CNC加工处理,以得到满足应用需求的壳体组件100。
本申请提供的制备方法简单、操作方便,能够得到蒙砂和珠光效果同时实现的壳体组件100,极大改善和提升了壳体组件100的外观效果,有利于其应用。
本申请还提供了一种电子设备,包括上述任一实施例的壳体组件100。可以理解的,电子设备可以但不限于为手机、平板电脑、笔记本电脑、手表、MP3、MP4、GPS导航仪、数码相机等。下面以手机为例进行说明。请参阅图6,为本申请一实施方式提供的电子设备的结构示意图,电子设备包括壳体组件100和主板。具有上述壳体组件100的电子设备不仅可以具有蒙砂效果,实现防指纹、防眩光、防滑,同时还具有珠光效果,显著提升电子设备的外观,满足用户需求。
实施例1
一种壳体组件的制备方法,包括:
将30重量份的NH
4HF
2、40重量份的NH
4F、5重量份的氟硅酸、50重量份的硝酸,以及50重量份的水混合搅拌均匀,并熟化处理24h。
在玻璃的第一表面上设置油墨保护层后,将玻璃置于上述蒙砂中进行蒙砂处理,处理温度为30℃,处理时间为4min。
将蒙砂处理后的玻璃取出,并进行水洗,以及去除油墨保护层得到壳体组件。
对比例1
一种壳体组件的制备方法,包括:
将30重量份的氟化钾、20重量份的硫酸,10重量份的高岭土,及40重量份的水混合搅拌均匀,并熟化处理24小时;其余步骤与实施例1的条件一致。
通过肉眼观察实施例1和对比例1制得的壳体组件,可以明显看出,实施例1的壳体组件不仅具有蒙砂效果,还具有珠光效果,在转动壳体组件时,会出现细腻的、闪闪发光的效果,而对比例1制得的玻璃仅仅具有蒙砂效果,无珠光产生。对实施例1制得的壳体组件进行拍照,结果如图7所示,可以看出其具有明显的珠光效果,闪光强度佳。
通过透光率仪(550nm波长)、雾度仪和粗糙度仪检测实施例1和对比例1制得的壳体组件性能。其中,实施例1制得的壳体组件的透过率为50%、雾度为80%,第一表面的表面粗糙度为1μm;对比例1制得的壳体组件的透过率为60%、雾度为50%,蒙砂面的表面粗糙度为0.3μm。
采用基恩士光学显微镜对实施例1和对比例1制得的壳体组件表面的微观结构进行检查,结果如图8和图9所示,其中,图8为实施例1制得的壳体组件的表面微观结构示意图,图9为对比例1制得的壳体组件的表面微观结构示意图。可以看出,实施例1制得的壳体组件的表面上具有多个尖状凸起结构,而对比例1制得的壳体组件的表面上具有多个球状颗粒,微观形貌具有很大差异,并且从图中还可以看出,凸起的尺寸也具有很大差异。
对实施例1和对比例1制得的壳体组件进行表1中所示的检测,检测结果如表2所示,可以看出,实施例1制得的壳体组件耐脏污、耐磨性能远远优于对比例1制得壳体组件,具有很好的应用前景。
表1检测项目
表2检测结果
以上对本申请实施方式所提供的内容进行了详细介绍,本文对本申请的原理及实施方式进行了阐述与说明,以上说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。
Claims (20)
- 一种壳体组件,其特征在于,包括玻璃本体,所述玻璃本体具有第一表面,所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3 1/2/2)。
- 如权利要求1所述的壳体组件,其特征在于,所述尖状凸起结构为三棱锥和类三棱锥中的至少一种。
- 如权利要求1所述的壳体组件,其特征在于,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.7-3 1/2/2)。
- 如权利要求1所述的壳体组件,其特征在于,所述尖状凸起结构的高度为0.5μm-3μm。
- 如权利要求1所述的壳体组件,其特征在于,所述尖状凸起结构的长度为20μm-200μm。
- 如权利要求1所述的壳体组件,其特征在于,相邻所述尖状凸起结构之间的间距为0μm-30μm。
- 如权利要求1所述的壳体组件,其特征在于,所述尖状凸起结构的长度和高度比大于7。
- 如权利要求1所述的壳体组件,其特征在于,三个所述棱切面的面积比为1:(0.9-1):(0.9:1)。
- 如权利要求1所述的壳体组件,其特征在于,所述尖状凸起结构具有第一棱边、第二棱边和第三棱边,所述第一棱边、所述第二棱边和所述第三棱边比为1:(0.8-1):(0.8:1)。
- 如权利要求1所述的壳体组件,其特征在于,所述尖状凸起结构具有第一棱边、第二棱边和第三棱边,所述第一棱边与所述尖状凸起结构的高度比值为1:(0.01-15)。
- 如权利要求1所述的壳体组件,其特征在于,所述第一表面的表面粗糙度为0.5μm-3μm,所述玻璃本体的雾度为30%-90%,透过率为10%-80%。
- 如权利要求1所述的壳体组件,其特征在于,所述玻璃本体为强化玻璃。
- 如权利要求1所述的壳体组件,其特征在于,所述壳体组件还包括防护层,所述防护层设置在所述玻璃壳体的所述第一表面;所述防护层的厚度小于50μm。
- 一种壳体组件的制备方法,其特征在于,包括:提供蒙砂液,对玻璃本体前体的第一表面进行蒙砂处理并清洗,得到壳体组件,其中,所述蒙砂液包含氟硅酸,在所述蒙砂液中,与所述氟硅酸反应的阳离子为铵离子;所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3 1/2/2)。
- 如权利要求14所述的制备方法,其特征在于,所述蒙砂处理的温度为5℃-40℃,时间为1min-10min。
- 如权利要求14所述的制备方法,其特征在于,在所述蒙砂处理之前,将所述蒙砂液熟化24h-36h。
- 如权利要求14所述的制备方法,其特征在于,还包括对所述壳体组件进行强化处理。
- 一种电子设备,其特征在于,包括壳体组件和主板,所述壳体组件包括玻璃本体,所述玻璃本体具有第一表面,所述第一表面上具有多个微米级的尖状凸起结构,所述尖状凸起结构包括尖端、底部,以及由所述尖端向所述底部延伸的三个棱切面,其中,在多个所述尖状凸起结构中,至少95%的所述尖状凸起结构的长宽比为1:(0.6-3 1/2/2)。
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