WO2022104954A1 - 一种蔬菜脆片出品用包装设备 - Google Patents

一种蔬菜脆片出品用包装设备 Download PDF

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Publication number
WO2022104954A1
WO2022104954A1 PCT/CN2020/135306 CN2020135306W WO2022104954A1 WO 2022104954 A1 WO2022104954 A1 WO 2022104954A1 CN 2020135306 W CN2020135306 W CN 2020135306W WO 2022104954 A1 WO2022104954 A1 WO 2022104954A1
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WO
WIPO (PCT)
Prior art keywords
column
fixedly connected
plate
motor
rotating column
Prior art date
Application number
PCT/CN2020/135306
Other languages
English (en)
French (fr)
Inventor
杨振波
杨洪晓
Original Assignee
山东妙迪食品有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 山东妙迪食品有限公司 filed Critical 山东妙迪食品有限公司
Publication of WO2022104954A1 publication Critical patent/WO2022104954A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/20—Applications of counting devices for controlling the feed of articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged

Definitions

  • the invention relates to the technical field of vegetable crisps production equipment, in particular to a packaging equipment for producing vegetable crisps.
  • Vegetable chips are all kinds of vegetable chips produced by vacuum frying and dehydration as the main raw material. Vacuum technology is used. The application principle of food drying is very simple, that is, under negative pressure conditions, the boiling point of water decreases, It improves the speed of water evaporation. In order to prevent it from being broken, inflatable packaging should be used, and the inflated gas should be nitrogen and carbon dioxide without oxidation. Only such packaging can extend the shelf life and reduce sales costs. With the development of science and technology The existing automatic packaging machines, including weighing machines, packaging machines, etc., realize the automatic packaging of prefabricated bags, but the existing packaging equipment has the following defects:
  • the existing device When the existing device is in use, due to the different sizes and shapes, it is easy to cause uneven bag distribution, which leads to uneven product quality and affects sales; the existing device is easy to cause vegetable chips to be scattered in the equipment room when the packaging device is used. It is more troublesome to handle, and it is easy to attract pests and mice if it is not handled in time, causing unnecessary trouble; the existing device may be stuck in the vegetable chips during use, and manual processing is usually required when collecting vegetable chips, which is time-consuming and labor-intensive. .
  • the purpose of the present invention is to provide a packaging device for producing vegetable chips, which can solve the problem of inconsistent quality in the above-mentioned background art by setting up a screening mechanism.
  • a packaging device for producing vegetable chips comprising an automatic packaging machine body, a screening mechanism, a collection mechanism and a distribution mechanism.
  • a distribution mechanism is installed at the bottom of the automatic packaging machine body, a screening mechanism is installed at the top of the automatic packaging machine body, and a collection mechanism is installed on one side of the screening mechanism.
  • the screening mechanism includes a screening box, a connecting column, a second supporting column, a spiral screening plate and a spiral sliding plate, and a connecting column is fixedly installed through the spiral screening plate and the spiral sliding plate, and the spiral screening plate and the spiral sliding plate are fixedly connected to each other.
  • the inner wall surface of the screening box, the bottom end of the one side surface of the screening box is close to the bottom end of the spiral slide plate, and an inclined pipe is installed through it, and a support plate is fixedly installed on one side surface of the second support column, and the top of the support plate is installed.
  • the third support column is fixedly connected to the surface, and a push column is slidably installed on the third support column.
  • One end of the push column is fixedly installed with a second base, and the second base is fixed on the surface of one side away from the third support column.
  • a vibration motor is installed, and a push block is fixedly connected to one end of the push column away from the third support column.
  • the collection mechanism includes a collection bucket, a first motor, a turntable, a collection bucket and a second chassis.
  • a connecting pipe is installed through the bottom plate of the collecting bucket, and a second rotating column is rotatably installed at the bottom end of a side wall of the connecting pipe.
  • a blocking plate is fixedly connected to one side surface of the second rotating column
  • a first motor is fixedly installed on the outer surface of one side wall of the connecting pipe near the second rotating column, and the output shaft of the first motor is connected through
  • the side wall of the pipe is fixedly connected to one end of the second rotating column
  • the inside of the second chassis is rotatably installed with a third rotating column
  • the top of the third rotating column penetrates the top plate of the second chassis
  • the bottom surface of the turntable is fixedly connected to the second chassis.
  • the top ends of the three rotating columns, and the bottom ends of the inclined pipes extend to the inside through a side wall of the connecting pipes.
  • the distribution mechanism includes a distribution pipe, a first chassis, a first rotating column, a conveyor belt body, a second delivery hopper and a second motor, and two second two are fixedly installed on both sides of the bottom surface of the distribution pipe.
  • the delivery hopper the outer surface of one side plate of the material distribution pipe is fixedly connected with a first chassis, the inner wall of the material distribution pipe is horizontally rotated and installed with a first rotating column, and one side surface of the first rotating column is fixedly connected with a A pallet, the number of the conveyor belt bodies is two, packing boxes are placed on the top conveyor belts of the two conveyor belt bodies, and the two packing boxes are respectively located directly below the bottom ends of the two second shipping hoppers, One end of the first rotating column penetrates the material distribution pipe and the side plate of the first chassis and is fixedly sleeved with a first gear.
  • a fixed block is fixedly installed on the top surface of the bottom plate of the first chassis, and the fixed block is installed on the There is a second motor, the output end of the second motor is fixedly sleeved with a second gear, and the second gear is meshed with the first gear.
  • a first base is fixedly connected to the bottom surfaces of the second chassis, the main body of the automatic packaging machine, the two conveyor belt bodies and the second support column, and a tipper elevator is fixedly connected to the top surface of the first base.
  • the top of the tipper elevator is fixedly sleeved with a second fixing piece, and the bottom surface of the second fixing piece is fixedly connected to the top surface of the second support column.
  • a spring is fixedly installed between the push block and the third support column, and the spring is sleeved on the outer surface of the push column.
  • each collection buckets are placed on the top surface of the turntable, and anti-skid pads are installed at the bottom of the collection buckets.
  • the bottom end of the connecting pipe is located just above one of the collection buckets.
  • a plurality of gear teeth are equidistantly installed on the outer surface of the third rotating column, a third motor is fixedly installed on the top surface of the bottom plate of the second chassis, and the output end of the third motor is fixedly sleeved with a third motor.
  • the third gear is meshed with the gear teeth.
  • a blocking block is fixedly connected to the inner wall surface of the material distribution pipe close to the bottom end of the first rotating column, and an infrared sensor is fixedly installed on the top of the inner wall surface of one side of the material distribution pipe.
  • a feed hopper and a first support column are installed on the top of the automatic packaging machine body, and the top surfaces of the feed hopper and the first support column are fixedly connected to the bottom end surface of the screening box.
  • a first delivery hopper is installed on the bottom of the automatic packaging machine body, and the bottom end surface of the first delivery hopper is fixedly connected to the top surface of the material distribution pipe.
  • a first fixing piece is fixedly connected to a side surface of the automatic packaging machine body close to the connecting pipe, and the first fixing piece is fixedly sleeved on the outer surface of the connecting pipe.
  • the present invention is provided with a distributing mechanism, which is processed and packaged by the body of the automatic packaging machine into the first shipping hopper, falls onto the pallet, and then is separated into one of the second shipping hoppers, and finally falls into the bottom.
  • a counter is installed on the external single-chip microcomputer in a packing box of the part, which counts through the data of the infrared sensor.
  • the second motor is controlled to rotate, so that the second gear drives the first gear to rotate.
  • the palletizing board is rotated to the other side, so that the next packaged crisps enter another second shipping hopper, and then control the movement of the conveyor belt body with the bottom full of packaging boxes, and the two conveyor belt bodies are equally spaced.
  • the present invention is provided with a screening mechanism.
  • the vegetable chips By adding the vegetable chips to be packaged to the feed end of the tipping bucket elevator, the vegetable chips are lifted into the screening box by the tipping bucket elevator and fall on the top surface of the spiral screening plate.
  • the power switch of the vibration motor, the vibration of the vibration motor makes the push column and the push block hit the outer wall surface of the screening box, making the vegetable fragments on the spiral screening plate easier to fall, avoiding jamming, improving the production and packaging efficiency, saving time, after the spiral
  • vegetable chips and small-volume ones will fall on the top surface of the spiral slide plate, the upper and lower ends of the spiral slide plate are closed, and the debris falling on the spiral slide plate will enter the inclined tube when it reaches the bottom, realizing Improved debris collection and product separation to improve product quality;
  • the present invention is provided with a collection mechanism, the debris falls into the collection bucket at the bottom through the connecting pipe, an electronic scale is placed at the bottom of each collection bucket and a single chip is connected externally, and the electronic scale monitors the weight of the collection bucket, which is easy to understand the collection.
  • the blocking plate by controlling the first motor to rotate to the level to stop the debris from falling, and then control the third motor to rotate, so that the third gear drives the gear teeth to rotate, so that the turntable Rotate at a certain angle, so that the bottom end of the connecting pipe is replaced with an empty collection bucket, and then the first motor is controlled to open the blocking plate so that the debris continues to fall, which realizes the automatic collection of debris, saves manpower, and is very practical.
  • Fig. 1 is the front view structure schematic diagram of the present invention
  • Fig. 2 is the sectional structure schematic diagram of the front view of the screening box in the present invention.
  • Fig. 3 is the internal structure schematic diagram of the front view of the material distribution pipe in the present invention.
  • Fig. 4 is the top view schematic diagram of screening box and collecting bucket in the present invention.
  • Fig. 5 is the top-view structure schematic diagram of the turntable of the present invention.
  • FIG. 6 is a schematic diagram of the internal structure of the rear view of the first chassis in the present invention.
  • FIG. 7 is a schematic diagram of the internal structure of the front view of a part of the connecting pipe in the present invention.
  • Fig. 8 is the partial enlarged structural schematic diagram of the place A in Fig. 1 of the present invention.
  • FIG. 9 is a partial enlarged schematic view of the structure at B in FIG. 1 of the present invention.
  • Tipping bucket elevator the first chassis; 18, the first base; 19, the second delivery bucket; 20, the packing box; 21, the conveyor belt body; 22, the connecting column; 23, the spiral screening plate; ; 26, blocking block; 27, first rotating column; 28, infrared sensor; 29, first gear; 30, second motor; 31, second gear; 32, fixed block; 33, second rotating column; 34, Blocking plate; 35, push column; 36, push block; 37, spring; 38, support plate; 39, vibration motor; 40, third support column; 41, gear teeth; 42, third motor; 43, third gear ; 44, the third rotating column; 45, the second base; 46, the second chassis.
  • a packaging device for producing vegetable chips including an automatic packaging machine body 1 , a screening mechanism, a collection mechanism and a distribution mechanism.
  • the bottom of the automatic packaging machine body 1 is installed with a sorting mechanism, the top of the automatic packaging machine body 1 is installed with a screening mechanism, and one side of the screening mechanism is installed with a collection mechanism.
  • the screening mechanism includes a screening box 10, a connecting column 22, a second supporting column 13, a spiral screening plate 23 and a spiral sliding plate 24.
  • the spiral screening plate 23 and the spiral sliding plate 24 are fixedly and penetrated with a connecting column 22.
  • the screening plate 23 and the spiral slide plate 24 are fixedly connected to the inner wall surface of the screening box 10.
  • the bottom end of one side surface of the screening box 10 is close to the bottom end of the spiral slide plate 24, and the inclined pipe 9 is installed therethrough.
  • a support plate 38 is fixedly installed on one side surface, the top surface of the support plate 38 is fixedly connected to a third support column 40, a push column 35 is slidably installed on the third support column 40, and one end of the push column 35 is fixed
  • a second base 45 is installed, a vibration motor 39 is fixedly installed on the side surface of the second base 45 away from the third support column 40, and a push block 36 is fixedly connected to one end of the push column 35 away from the third support column 40,
  • the connecting posts 22 improve structural stability.
  • the collection mechanism includes a collection bucket 11, a first motor 3, a turntable 5, a collection bucket 4 and a second chassis 46.
  • a connecting pipe 7 is installed through the bottom plate of the collecting bucket 11, and one side wall of the connecting pipe 7 is at the bottom.
  • a second rotating column 33 is installed at the end of the rotating column, a blocking plate 34 is fixedly connected to one side surface of the second rotating column 33, and a second rotating column 33 is fixedly installed on the outer surface of one side wall of the connecting pipe 7 at a position close to the second rotating column 33.
  • a motor 3 , the output shaft of the first motor 3 is fixedly connected to one end of the second rotating column 33 through the side wall of the connecting pipe 7 , and a third rotating column 44 is rotatably installed inside the second case 46 .
  • the top of the rotating column 44 penetrates the top plate of the second chassis 46 , the bottom surface of the turntable 5 is fixedly connected to the top of the third rotating column 44 , and the bottom end of the inclined pipe 9 extends through a side wall of the connecting pipe 7 to the interior.
  • the distribution mechanism includes a distribution pipe 16, a first chassis 17, a first rotating column 27, a conveyor belt body 21, a second delivery bucket 19 and a second motor 30.
  • the bottom surface of the distribution pipe 16 is on both sides of the bottom surface.
  • Two second delivery hoppers 19 are fixedly installed, the outer surface of one side plate of the material distribution pipe 16 is fixedly connected with the first chassis 17, and the inner wall of the material distribution pipe 16 is installed with a first rotating column 27 for horizontal rotation.
  • One side surface of the first rotating column 27 is fixedly connected with a pallet 25, the number of the conveyor belt bodies 21 is two, and the top conveyor belts of the two conveyor belt bodies 21 are placed with packaging boxes 20.
  • the packing boxes 20 are respectively located just below the bottom ends of the two second delivery hoppers 19.
  • One end of the first rotating column 27 penetrates the material distribution pipe 16 and the side plate of the first chassis 17 and is fixedly sleeved with a first gear. 29.
  • a fixing block 32 is fixedly installed on the top surface of the bottom plate of the first chassis 17, a second motor 30 is installed on the fixing block 32, and the output end of the second motor 30 is fixedly sleeved with a second gear 31, The second gear 31 is meshed with the first gear 29 .
  • a first base 18 is fixedly connected to the bottom surfaces of the second chassis 46 , the automatic packaging machine body 1 , the two conveyor belt bodies 21 and the second support column 13 , and a tipping bucket lift is fixedly connected to the top surface of the first base 18 Machine 14, the overall structure is more stable.
  • the top of the tipper elevator 14 is fixedly sleeved with a second fixing member 12 , and the bottom surface of the second fixing member 12 is fixedly connected to the top surface of the second support column 13 to improve stability.
  • a spring 37 is fixedly installed between the push block 36 and the third support column 40 , and the spring 37 is sleeved on the outer surface of the push column 35 , so that the push block 36 is closely attached to the surface of the screening box 10 , improving the flapping performance. effect, improve production efficiency.
  • a plurality of gear teeth 41 are equidistantly installed on the outer surface of the third rotating column 44 , a third motor 42 is fixedly installed on the top surface of the bottom plate of the second chassis 46 , and the output end of the third motor 42 is A third gear 43 is fixedly sleeved, and the third gear 43 is engaged with the gear teeth 41 to provide power for the rotation of the turntable 5 .
  • a blocking block 26 is fixedly connected to the inner wall surface of the material distribution pipe 16 close to the bottom end of the first rotating column 27, and an infrared sensor 28 is fixedly installed on the top of the inner wall surface of one side of the material distribution pipe 16. When the vegetables are crispy When the finished chip falls, it is sensed by the infrared sensor 28 to record the number of finished vegetable chips.
  • a feeding hopper 6 and a first supporting column 8 are installed on the top of the automatic packaging machine body 1 , and the top surfaces of the feeding hopper 6 and the first supporting column 8 are fixedly connected to the bottom end surface of the screening box 10 .
  • a first delivery bucket 15 is installed on the bottom of the automatic packaging machine body 1 , and the bottom surface of the first delivery bucket 15 is fixedly connected to the top surface of the material distribution pipe 16 .
  • the side surface of the automatic packaging machine body 1 close to the connecting pipe 7 is fixedly connected with a first fixing member 2, and the first fixing member 2 is fixedly sleeved on the outer surface of the connecting pipe 7, which is convenient for fixing the connecting pipe. 7. Improve stability.
  • the electrical components appearing in this application are all connected to the power supply and the controller and are connected to a single chip when in use.
  • the second motor 30 and the third motor 42 are stepper motors.
  • the power switch by adding the vegetable chips to be packaged to the feeding end of the tipper elevator 14, the vegetable chips are lifted into the screening box 10 by the tipper elevator 14 and fall on the top surface of the spiral screening plate 23, and the vibration motor 39 is turned on.
  • the vibration motor 39 vibrates so that the push column 35 and the push block 36 collide with the outer wall surface of the screening box 10, so that the vegetable fragments on the spiral screening plate 23 are easier to fall, avoid jamming, improve the production and packaging efficiency, and save time.
  • the vegetable chips and small-volume pieces will fall on the top surface of the spiral sliding plate 24, the upper and lower ends of the spiral sliding plate 24 are closed, and the debris falling on the spiral sliding plate 24 will reach the bottom.
  • the automatic packaging machine body 1 When entering the inclined tube 9, the vegetable chips with large volume fall into the feeding hopper 6 at the bottom, are processed and packaged by the automatic packaging machine body 1, and enter the first delivery hopper 15, and fall into the pallet 25. Then it is separated into one of the second shipping hoppers 19, and in a packing box 20 that falls to the bottom, a counter is installed on the external single chip computer, and the data counts by the infrared sensor 28.
  • the second motor 30 is controlled to rotate, so that the second gear 31 drives the first gear 29 to rotate, so that the pallet 25 rotates to the other side, so that the next packaged crisps enter another second.
  • the conveyor belt body 21 whose bottom is filled with the packaging boxes 20 is controlled to move.
  • a plurality of packaging boxes 20 are placed on the two conveyor belt bodies 21 at equal distances, which is convenient for improving production efficiency.
  • the other packaging box 20 is full , repeating this step, realizes automatic distribution of goods, saves manpower, improves production efficiency, and reduces production cost.
  • each collection bucket 4 An electronic scale is placed and a single-chip microcomputer is connected externally. The electronic scale monitors the weight of the collection bucket 4, which is convenient to know whether the debris in the collection bucket 4 is full.
  • the debris continues to fall, and then the third motor 42 is controlled to rotate, so that the third gear 43 drives the gear teeth 41 to rotate, so that the turntable 5 rotates at a certain angle, so that the bottom end of the connecting pipe 7 is replaced with the empty collection bucket 4, and then the first The motor 3 opens the blocking plate 34 so that the debris continues to fall, which realizes the automatic collection of the debris, saves manpower, and is very practical.
  • Circuits, electronic components and control modules are all in the prior art, which can be fully realized by those skilled in the art. It is needless to mention that the content of the present invention does not involve improvements to software and methods.

Abstract

本发明涉及蔬菜脆片生产设备技术领域，具体为一种蔬菜脆片出品用包装设备。本发明要解决的是收集碎屑麻烦、质量不统一和成品包装麻烦的技术问题。为了解决上述技术的问题，本发明提供了一种蔬菜脆片出品用包装设备，本发明主要由自动包装机本体、筛选机构、收集机构和分货机构组成，实现了自动分货，节省人力，提高了生产效率，缩小了生产成本，经过螺旋筛选板的筛选，蔬菜脆片碎屑和小体积的将会落在螺旋滑板的顶面上，螺旋滑板的上下端均闭合，落在螺旋滑板上的碎屑到底部时进入倾斜管中，实现了碎屑收集和产品分隔，提高了产品质量，碎屑通过连接管落入到底部的收集桶中，实现了碎屑自动化收集，节省人力，非常实用。

Description

一种蔬菜脆片出品用包装设备 技术领域
本发明涉及蔬菜脆片生产设备技术领域，具体为一种蔬菜脆片出品用包装设备。
 背景技术
蔬菜脆片是蔬菜为主要原料，经真空油炸脱水等工艺生产的各类蔬菜脆片，采用真空技术，在食品干燥方面的应用原理很简单，就是在负压条件下，水分沸点的降低，提高了水分蒸发的速度，为防止其破碎，应该采用充气包装，而且充的气应该是不具有氧化作用的氮气和二氧化碳等，只有这样的包装才能延长货架期，降低销售成本，随着科技发展的现有全自动包装机，包括称量机，包装机等，实现预制袋的自动化包装，但是现有的包装设备存在以下缺陷：
现有的装置的在使用时，由于大小形状各异，很容易导致分袋不均匀，从而导致产品质量不统一影响售卖；现有的装置在包装置很容易导致蔬菜脆片洒落在设备间，处理起来较为麻烦，不及时处理容易吸引害虫和老鼠，造成不必要麻烦；现有的装置在使用时可能存在蔬菜脆片卡住的情况，在收集蔬菜脆片碎片时通常需要人工处理，费时费力。
 技术解决方案
本发明的目的在于提供一种蔬菜脆片出品用包装设备，通过设置筛选机构，以解决上述背景技术中提出的质量不统一的问题。
为实现上述目的，本发明提供如下技术方案：一种蔬菜脆片出品用包装设备，包括自动包装机本体、筛选机构、收集机构和分货机构。
所述自动包装机本体的底部安装有分货机构，所述自动包装机本体的顶部安装有筛选机构，所述筛选机构的一侧安装有收集机构。
所述筛选机构包括筛选箱、连接柱、第二支撑柱、螺旋筛选板和螺旋滑板，所述螺旋筛选板和螺旋滑板上固定贯穿安装有连接柱，所述螺旋筛选板和螺旋滑板固定连接在筛选箱的内壁表面，所述筛选箱的一侧表面底端靠近螺旋滑板的底端贯穿安装有倾斜管，所述第二支撑柱的一侧表面固定安装有支撑板，所述支撑板的顶面固定连接第三支撑柱，所述第三支撑柱上贯穿滑动安装有推动柱，所述推动柱的一端固定安装有第二底座，所述第二底座远离第三支撑柱的一侧表面固定安装有振动电机，所述推动柱远离第三支撑柱的一端固定连接有推块。
所述收集机构包括收集斗、第一电机、转台、收集桶和第二机箱，所述收集斗的底板贯穿安装有连接管，所述连接管的一侧壁底端转动安装有第二转动柱，所述第二转动柱一侧表面固定连接有阻挡板，所述连接管的一侧壁外表面靠近第二转动柱的位置固定安装有第一电机，所述第一电机的输出轴贯穿连接管侧壁固定连接第二转动柱的一端，所述第二机箱的内部转动安装有第三转动柱，所述第三转动柱的顶端贯穿第二机箱顶板，所述转台的底面固定连接在第三转动柱的顶端，所述倾斜管的底端贯穿连接管的一侧壁延伸至内部。
所述分货机构包括分料管、第一机箱、第一转动柱、传送带本体、第二出货斗和第二电机，所述分料管的底端表面两侧固定安装有两个第二出货斗，所述分料管的一侧板外表面固定连接有第一机箱，所述分料管内壁水平转动安装有第一转动柱，所述第一转动柱的一侧表面固定连接有分货板，所述传送带本体的数量为两个，两个所述传送带本体的顶部传送带上均放置有包装箱，两个所述包装箱分别位于两个第二出货斗底端的正下方，所述第一转动柱的一端贯穿分料管和第一机箱的一侧板且固定套接有第一齿轮，所述第一机箱的底板顶面固定安装有固定块，所述固定块上安装有第二电机，所述第二电机的输出端固定套接有第二齿轮，所述第二齿轮与第一齿轮啮合连接。
优选的，所述第二机箱、自动包装机本体、两个传送带本体和第二支撑柱的底面固定连接有第一底座，所述第一底座顶面固定连接有翻斗提升机。
优选的，所述翻斗提升机的顶部固定套接有第二固定件，所述第二固定件的底面固定连接第二支撑柱的顶面。
优选的，所述推块与第三支撑柱之间固定安装有弹簧，所述弹簧套接在推动柱外表面。
优选的，所述转台的顶部表面放置有四个收集桶，所述收集桶的底部安装有防滑垫所述连接管的底端位于其中一个收集桶的正上方。
优选的，所述第三转动柱的外表面等距安装有多个轮齿，所述第二机箱的底板顶面固定安装有第三电机，所述第三电机的输出端固定套接有第三齿轮，所述第三齿轮与轮齿啮合连接。
优选的，所述分料管的内壁表面靠近第一转动柱的底端固定连接有阻挡块，所述分料管的一侧内壁表面顶部固定安装有红外线传感器。
优选的，所述自动包装机本体的顶部安装有进料斗和第一支撑柱，所述进料斗和第一支撑柱的顶端表面固定连接筛选箱的底端表面。
优选的，所述自动包装机本体的底部安装有第一出货斗，所述第一出货斗的底端表面固定连接在分料管的顶端表面。
优选的，所述自动包装机本体的靠近连接管的一侧表面固定连接有第一固定件，所述第一固定件固定套接在连接管的外表面。
 有益效果
与现有技术相比，本发明的有益效果是：
（1）本发明设置有分货机构，通过自动包装机本体加工包装好进入第一出货斗中，落入到分货板上然后分隔到其中一个第二出货斗中，在落入到底部的一个包装箱中，外接的单片机上安装有计数器，通过红外线传感器的数据计数，当包装箱中达到打大包装合适的数量时，控制第二电机转动，使得第二齿轮带动第一齿轮转动，从而使得分货板转动到另一边，使得下一个包装好的脆片进入到另一个第二出货斗中，然后控制底部装满包装箱的传送带本体移动，两个传送带本体上均等距放置有多个包装箱，便于提高生产效率，等另一个包装箱装满时，重复该步骤，实现了自动分货，节省人力，提高了生产效率，缩小了生产成本；
（2）本发明设置有筛选机构，通过向翻斗提升机的进料端添加需要包装的蔬菜脆片，蔬菜脆片通过翻斗提升机提升进入到筛选箱中落在螺旋筛选板的顶部表面，打开振动电机的电源开关，振动电机产生振动使得推动柱和推块对筛选箱的外壁表面撞击，使得螺旋筛选板上的蔬菜碎片更容易下落，避免卡住，提高生产包装效率，节约时间，经过螺旋筛选板的筛选，蔬菜脆片碎屑和小体积的将会落在螺旋滑板的顶面上，螺旋滑板的上下端均闭合，落在螺旋滑板上的碎屑到底部时进入倾斜管中，实现了碎屑收集和产品分隔，提高了产品质量；
（3）本发明设置有收集机构，碎屑通过连接管落入到底部的收集桶中，每一个收集桶的底部放置有电子秤且外接有单片机，电子秤监测收集桶的重量，便于了解收集桶的碎屑是否装满，当装满时，通过控制第一电机调整阻挡板转动至水平，阻挡碎屑继续下落，然后控制第三电机转动，使得第三齿轮带动轮齿转动，从而使得转台转动一定角度，使得连接管的底端换上空的收集桶，后控制第一电机打开阻挡板使得碎屑继续下落，实现了碎屑自动化收集，节省人力，非常实用。
 附图说明
图1为本发明的主视结构示意图；
图2为本发明中筛选箱主视图的剖视结构示意图；
图3为本发明中分料管主视图的内部结构示意图；
图4为本发明中筛选箱和收集斗的俯视示意图；
图5为本发明中转台的俯视结构示意图；
图6为本发明中第一机箱后视图的内部结构示意图；
图7为本发明中部分连接管主视图的内部结构示意图；
图8为本发明图1中A处的局部放大结构示意图；
图9为本发明图1中B处的局部放大结构示意图。
图中：1、自动包装机本体；2、第一固定件；3、第一电机；4、收集桶；5、转台；6、进料斗；7、连接管；8、第一支撑柱；9、倾斜管；10、筛选箱；11、收集斗；12、第二固定件；13、第二支撑柱；14、翻斗提升机；15、第一出货斗；16、分料管；17、第一机箱；18、第一底座；19、第二出货斗；20、包装箱；21、传送带本体；22、连接柱；23、螺旋筛选板；24、螺旋滑板；25、分货板；26、阻挡块；27、第一转动柱；28、红外线传感器；29、第一齿轮；30、第二电机；31、第二齿轮；32、固定块；33、第二转动柱；34、阻挡板；35、推动柱；36、推块；37、弹簧；38、支撑板；39、振动电机；40、第三支撑柱；41、轮齿；42、第三电机；43、第三齿轮；44、第三转动柱；45、第二底座；46、第二机箱。
 本发明的实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-9，本发明提供的一种实施例：一种蔬菜脆片出品用包装设备，包括自动包装机本体1、筛选机构、收集机构和分货机构。
所述自动包装机本体1的底部安装有分货机构，所述自动包装机本体1的顶部安装有筛选机构，所述筛选机构的一侧安装有收集机构。
所述筛选机构包括筛选箱10、连接柱22、第二支撑柱13、螺旋筛选板23和螺旋滑板24，所述螺旋筛选板23和螺旋滑板24上固定贯穿安装有连接柱22，所述螺旋筛选板23和螺旋滑板24固定连接在筛选箱10的内壁表面，所述筛选箱10的一侧表面底端靠近螺旋滑板24的底端贯穿安装有倾斜管9，所述第二支撑柱13的一侧表面固定安装有支撑板38，所述支撑板38的顶面固定连接第三支撑柱40，所述第三支撑柱40上贯穿滑动安装有推动柱35，所述推动柱35的一端固定安装有第二底座45，所述第二底座45远离第三支撑柱40的一侧表面固定安装有振动电机39，所述推动柱35远离第三支撑柱40的一端固定连接有推块36，连接柱22提高结构稳定性。
所述收集机构包括收集斗11、第一电机3、转台5、收集桶4和第二机箱46，所述收集斗11的底板贯穿安装有连接管7，所述连接管7的一侧壁底端转动安装有第二转动柱33，所述第二转动柱33一侧表面固定连接有阻挡板34，所述连接管7的一侧壁外表面靠近第二转动柱33的位置固定安装有第一电机3，所述第一电机3的输出轴贯穿连接管7侧壁固定连接第二转动柱33的一端，所述第二机箱46的内部转动安装有第三转动柱44，所述第三转动柱44的顶端贯穿第二机箱46顶板，所述转台5的底面固定连接在第三转动柱44的顶端，所述倾斜管9的底端贯穿连接管7的一侧壁延伸至内部。
所述分货机构包括分料管16、第一机箱17、第一转动柱27、传送带本体21、第二出货斗19和第二电机30，所述分料管16的底端表面两侧固定安装有两个第二出货斗19，所述分料管16的一侧板外表面固定连接有第一机箱17，所述分料管16内壁水平转动安装有第一转动柱27，所述第一转动柱27的一侧表面固定连接有分货板25，所述传送带本体21的数量为两个，两个所述传送带本体21的顶部传送带上均放置有包装箱20，两个所述包装箱20分别位于两个第二出货斗19底端的正下方，所述第一转动柱27的一端贯穿分料管16和第一机箱17的一侧板且固定套接有第一齿轮29，所述第一机箱17的底板顶面固定安装有固定块32，所述固定块32上安装有第二电机30，所述第二电机30的输出端固定套接有第二齿轮31，所述第二齿轮31与第一齿轮29啮合连接。
具体的，所述第二机箱46、自动包装机本体1、两个传送带本体21和第二支撑柱13的底面固定连接有第一底座18，所述第一底座18顶面固定连接有翻斗提升机14，整体结构更稳定。
具体的，所述翻斗提升机14的顶部固定套接有第二固定件12，所述第二固定件12的底面固定连接第二支撑柱13的顶面，提高稳定性。
具体的，所述推块36与第三支撑柱40之间固定安装有弹簧37，所述弹簧37套接在推动柱35外表面，使得推块36紧贴在筛选箱10的表面，提高拍打效果，提升生产效率。
具体的，所述转台5的顶部表面放置有四个收集桶4，所述收集桶4的底部安装有防滑垫所述连接管7的底端位于其中一个收集桶4的正上方，便于收集碎屑。
具体的，所述第三转动柱44的外表面等距安装有多个轮齿41，所述第二机箱46的底板顶面固定安装有第三电机42，所述第三电机42的输出端固定套接有第三齿轮43，所述第三齿轮43与轮齿41啮合连接，为转台5转动提供动力。
具体的，所述分料管16的内壁表面靠近第一转动柱27的底端固定连接有阻挡块26，所述分料管16的一侧内壁表面顶部固定安装有红外线传感器28，当蔬菜脆片成品下落时被红外线传感器28感应到便于记录蔬菜脆片成品数量。
具体的，所述自动包装机本体1的顶部安装有进料斗6和第一支撑柱8，所述进料斗6和第一支撑柱8的顶端表面固定连接筛选箱10的底端表面。
具体的，所述自动包装机本体1的底部安装有第一出货斗15，所述第一出货斗15的底端表面固定连接在分料管16的顶端表面。
具体的，所述自动包装机本体1的靠近连接管7的一侧表面固定连接有第一固定件2，所述第一固定件2固定套接在连接管7的外表面，便于固定连接管7，提高稳定性。
工作原理：本申请中出现的电器元件在使用时均外接连通电源和控制器并外接有单片机，第二电机30和第三电机42为步进电机，在使用时，打开开翻斗提升机14的电源开关，通过向翻斗提升机14的进料端添加需要包装的蔬菜脆片，蔬菜脆片通过翻斗提升机14提升进入到筛选箱10中落在螺旋筛选板23的顶部表面，打开振动电机39的电源开关，振动电机39产生振动使得推动柱35和推块36对筛选箱10的外壁表面撞击，使得螺旋筛选板23上的蔬菜碎片更容易下落，避免卡住，提高生产包装效率，节约时间，经过螺旋筛选板23的筛选，蔬菜脆片碎屑和小体积的将会落在螺旋滑板24的顶面上，螺旋滑板24的上下端均闭合，落在螺旋滑板24上的碎屑到底部时进入倾斜管9中，体积偏大的蔬菜脆片落入到底部的进料斗6中，通过自动包装机本体1加工包装好进入第一出货斗15中，落入到分货板25上然后分隔到其中一个第二出货斗19中，在落入到底部的一个包装箱20中，外接的单片机上安装有计数器，通过红外线传感器28的数据计数，当包装箱20中达到打大包装合适的数量时，控制第二电机30转动，使得第二齿轮31带动第一齿轮29转动，从而使得分货板25转动到另一边，使得下一个包装好的脆片进入到另一个第二出货斗19中，然后控制底部装满包装箱20的传送带本体21移动，两个传送带本体21上均等距放置有多个包装箱20，便于提高生产效率，等另一个包装箱20装满时，重复该步骤，实现了自动分货，节省人力，提高了生产效率，缩小了生产成本。
在生产过程中，倾斜管9中的碎屑以及顶部可能溅落下来的碎屑通过收集斗11收集都进入到连接管7中，落入到底部的收集桶4中，每一个收集桶4的底部放置有电子秤且外接有单片机，电子秤监测收集桶4的重量，便于了解收集桶4的碎屑是否装满，当装满时，通过控制第一电机3调整阻挡板34转动至水平，阻挡碎屑继续下落，然后控制第三电机42转动，使得第三齿轮43带动轮齿41转动，从而使得转台5转动一定角度，使得连接管7的底端换上空的收集桶4，后控制第一电机3打开阻挡板34使得碎屑继续下落，实现了碎屑自动化收集，节省人力，非常实用。
涉及到电路和电子元器件和控制模块均为现有技术，本领域技术人员完全可以实现，无需赘言，本发明保护的内容也不涉及对于软件和方法的改进。
在本发明的描述中，需要理解的是，术语“中心”、“中部”、“偏心处”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“高度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (10)

  1. 一种蔬菜脆片出品用包装设备，其特征在于：包括自动包装机本体（1）、筛选机构、收集机构和分货机构；所述自动包装机本体（1）的底部安装有分货机构，所述自动包装机本体（1）的顶部安装有筛选机构，所述筛选机构的一侧安装有收集机构；所述筛选机构包括筛选箱（10）、连接柱（22）、第二支撑柱（13）、螺旋筛选板（23）和螺旋滑板（24），所述螺旋筛选板（23）和螺旋滑板（24）上固定贯穿安装有连接柱（22），所述螺旋筛选板（23）和螺旋滑板（24）固定连接在筛选箱（10）的内壁表面，所述筛选箱（10）的一侧表面底端靠近螺旋滑板（24）的底端贯穿安装有倾斜管（9），所述第二支撑柱（13）的一侧表面固定安装有支撑板（38），所述支撑板（38）的顶面固定连接第三支撑柱（40），所述第三支撑柱（40）上贯穿滑动安装有推动柱（35），所述推动柱（35）的一端固定安装有第二底座（45），所述第二底座（45）远离第三支撑柱（40）的一侧表面固定安装有振动电机（39），所述推动柱（35）远离第三支撑柱（40）的一端固定连接有推块（36）；所述收集机构包括收集斗（11）、第一电机（3）、转台（5）、收集桶（4）和第二机箱（46），所述收集斗（11）的底板贯穿安装有连接管（7），所述连接管（7）的一侧壁底端转动安装有第二转动柱（33），所述第二转动柱（33）一侧表面固定连接有阻挡板（34），所述连接管（7）的一侧壁外表面靠近第二转动柱（33）的位置固定安装有第一电机（3），所述第一电机（3）的输出轴贯穿连接管（7）侧壁固定连接第二转动柱（33）的一端，所述第二机箱（46）的内部转动安装有第三转动柱（44），所述第三转动柱（44）的顶端贯穿第二机箱（46）顶板，所述转台（5）的底面固定连接在第三转动柱（44）的顶端，所述倾斜管（9）的底端贯穿连接管（7）的一侧壁延伸至内部；所述分货机构包括分料管（16）、第一机箱（17）、第一转动柱（27）、传送带本体（21）、第二出货斗（19）和第二电机（30），所述分料管（16）的底端表面两侧固定安装有两个第二出货斗（19），所述分料管（16）的一侧板外表面固定连接有第一机箱（17），所述分料管（16）内壁水平转动安装有第一转动柱（27），所述第一转动柱（27）的一侧表面固定连接有分货板（25），所述传送带本体（21）的数量为两个，两个所述传送带本体（21）的顶部传送带上均放置有包装箱（20），两个所述包装箱（20）分别位于两个第二出货斗（19）底端的正下方，所述第一转动柱（27）的一端贯穿分料管（16）和第一机箱（17）的一侧板且固定套接有第一齿轮（29），所述第一机箱（17）的底板顶面固定安装有固定块（32），所述固定块（32）上安装有第二电机（30），所述第二电机（30）的输出端固定套接有第二齿轮（31），所述第二齿轮（31）与第一齿轮（29）啮合连接。
  2. 根据权利要求1所述的一种蔬菜脆片出品用包装设备，其特征在于：所述第二机箱（46）、自动包装机本体（1）、两个传送带本体（21）和第二支撑柱（13）的底面固定连接有第一底座（18），所述第一底座（18）顶面固定连接有翻斗提升机（14）。
  3. 根据权利要求1或2所述的一种蔬菜脆片出品用包装设备，其特征在于：所述翻斗提升机（14）的顶部固定套接有第二固定件（12），所述第二固定件（12）的底面固定连接第二支撑柱（13）的顶面。
  4. 根据权利要求1所述的一种蔬菜脆片出品用包装设备，其特征在于：所述推块（36）与第三支撑柱（40）之间固定安装有弹簧（37），所述弹簧（37）套接在推动柱（35）外表面。
  5. 根据权利要求1所述的一种蔬菜脆片出品用包装设备，其特征在于：所述转台（5）的顶部表面放置有四个收集桶（4），所述收集桶（4）的底部安装有防滑垫所述连接管（7）的底端位于其中一个收集桶（4）的正上方。
  6. 根据权利要求1所述的一种蔬菜脆片出品用包装设备，其特征在于：所述第三转动柱（44）的外表面等距安装有多个轮齿（41），所述第二机箱（46）的底板顶面固定安装有第三电机（42），所述第三电机（42）的输出端固定套接有第三齿轮（43），所述第三齿轮（43）与轮齿（41）啮合连接。
  7. 根据权利要求1所述的一种蔬菜脆片出品用包装设备，其特征在于：所述分料管（16）的内壁表面靠近第一转动柱（27）的底端固定连接有阻挡块（26），所述分料管（16）的一侧内壁表面顶部固定安装有红外线传感器（28）。
  8. 根据权利要求1所述的一种蔬菜脆片出品用包装设备，其特征在于：所述自动包装机本体（1）的顶部安装有进料斗（6）和第一支撑柱（8），所述进料斗（6）和第一支撑柱（8）的顶端表面固定连接筛选箱（10）的底端表面。
  9. 根据权利要求1所述的一种蔬菜脆片出品用包装设备，其特征在于：所述自动包装机本体（1）的底部安装有第一出货斗（15），所述第一出货斗（15）的底端表面固定连接在分料管（16）的顶端表面。
  10. 根据权利要求1所述的一种蔬菜脆片出品用包装设备，其特征在于：所述自动包装机本体（1）的靠近连接管（7）的一侧表面固定连接有第一固定件（2），所述第一固定件（2）固定套接在连接管（7）的外表面。
PCT/CN2020/135306 2020-11-23 2020-12-10 一种蔬菜脆片出品用包装设备 WO2022104954A1 (zh)

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