WO2022078046A1 - 具有分散功能的聚合物和聚羧酸水泥分散剂及其制备方法和应用 - Google Patents
具有分散功能的聚合物和聚羧酸水泥分散剂及其制备方法和应用 Download PDFInfo
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- WO2022078046A1 WO2022078046A1 PCT/CN2021/112586 CN2021112586W WO2022078046A1 WO 2022078046 A1 WO2022078046 A1 WO 2022078046A1 CN 2021112586 W CN2021112586 W CN 2021112586W WO 2022078046 A1 WO2022078046 A1 WO 2022078046A1
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- 239000002270 dispersing agent Substances 0.000 title claims abstract description 76
- 229920000642 polymer Polymers 0.000 title claims abstract description 74
- 239000004568 cement Substances 0.000 title claims abstract description 65
- 239000002253 acid Substances 0.000 title claims abstract description 37
- 238000002360 preparation method Methods 0.000 title abstract description 8
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 33
- 229920000570 polyether Polymers 0.000 claims abstract description 33
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 24
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910000077 silane Inorganic materials 0.000 claims abstract description 19
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims abstract description 15
- 150000003839 salts Chemical class 0.000 claims abstract description 15
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 5
- 239000000178 monomer Substances 0.000 claims description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 38
- 239000002002 slurry Substances 0.000 claims description 33
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 31
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 27
- 239000003999 initiator Substances 0.000 claims description 26
- 239000012986 chain transfer agent Substances 0.000 claims description 23
- -1 methoxy, ethoxy Chemical group 0.000 claims description 20
- 230000008719 thickening Effects 0.000 claims description 18
- 238000006116 polymerization reaction Methods 0.000 claims description 17
- 239000000573 polycarboxylate cement Substances 0.000 claims description 16
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 13
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 12
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 12
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 12
- 150000008065 acid anhydrides Chemical class 0.000 claims description 11
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 9
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 125000002947 alkylene group Chemical group 0.000 claims description 9
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- 239000007800 oxidant agent Substances 0.000 claims description 9
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 8
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 8
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- 125000004178 (C1-C4) alkyl group Chemical group 0.000 claims description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 7
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 claims description 5
- 230000001590 oxidative effect Effects 0.000 claims description 5
- 229920005604 random copolymer Polymers 0.000 claims description 5
- BYDRTKVGBRTTIT-UHFFFAOYSA-N 2-methylprop-2-en-1-ol Chemical compound CC(=C)CO BYDRTKVGBRTTIT-UHFFFAOYSA-N 0.000 claims description 4
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 claims description 4
- 125000003545 alkoxy group Chemical group 0.000 claims description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 claims description 4
- 235000010323 ascorbic acid Nutrition 0.000 claims description 4
- 229960005070 ascorbic acid Drugs 0.000 claims description 4
- 239000011668 ascorbic acid Substances 0.000 claims description 4
- 239000001530 fumaric acid Substances 0.000 claims description 4
- ASUAYTHWZCLXAN-UHFFFAOYSA-N prenol Chemical compound CC(C)=CCO ASUAYTHWZCLXAN-UHFFFAOYSA-N 0.000 claims description 4
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical group OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 claims description 4
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 claims description 3
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 claims description 3
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 claims description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 3
- 125000003700 epoxy group Chemical group 0.000 claims description 3
- BNKAXGCRDYRABM-UHFFFAOYSA-N ethenyl dihydrogen phosphate Chemical compound OP(O)(=O)OC=C BNKAXGCRDYRABM-UHFFFAOYSA-N 0.000 claims description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 claims description 3
- MBZBAGLSCHEYEL-UHFFFAOYSA-N icos-19-enyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)CCCCCCCCCCCCCCCCCCC=C MBZBAGLSCHEYEL-UHFFFAOYSA-N 0.000 claims description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 3
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- 125000005394 methallyl group Chemical group 0.000 claims description 3
- 229920001451 polypropylene glycol Polymers 0.000 claims description 3
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 claims description 3
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 claims description 2
- WVYSWPBECUHBMJ-UHFFFAOYSA-N 2-methylprop-1-en-1-ol Chemical compound CC(C)=CO WVYSWPBECUHBMJ-UHFFFAOYSA-N 0.000 claims description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 claims description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 claims description 2
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 claims description 2
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 claims description 2
- RKLXSINPXIQKIB-UHFFFAOYSA-N trimethoxy(oct-7-enyl)silane Chemical group CO[Si](OC)(OC)CCCCCCC=C RKLXSINPXIQKIB-UHFFFAOYSA-N 0.000 claims description 2
- CJHBFCOOENYNGT-UHFFFAOYSA-N trimethoxy(tetradec-13-enyl)silane Chemical compound CO[Si](OC)(OC)CCCCCCCCCCCCC=C CJHBFCOOENYNGT-UHFFFAOYSA-N 0.000 claims description 2
- BXALRZFQYDYTGH-UHFFFAOYSA-N 1-oxoprop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)C(=O)C=C BXALRZFQYDYTGH-UHFFFAOYSA-N 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims 1
- 239000005977 Ethylene Substances 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- RSKGMYDENCAJEN-UHFFFAOYSA-N hexadecyl(trimethoxy)silane Chemical compound CCCCCCCCCCCCCCCC[Si](OC)(OC)OC RSKGMYDENCAJEN-UHFFFAOYSA-N 0.000 claims 1
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- 150000004758 branched silanes Chemical class 0.000 description 1
- JRWYZYPTFZAEDQ-UHFFFAOYSA-N but-2-enoxy-dimethoxy-octadecylsilane Chemical compound CCCCCCCCCCCCCCCCCC[Si](OC)(OC)OCC=CC JRWYZYPTFZAEDQ-UHFFFAOYSA-N 0.000 description 1
- CVYHCTDXDNYHFZ-UHFFFAOYSA-N but-2-enoxy-dimethoxy-tetradecylsilane Chemical compound CCCCCCCCCCCCCC[Si](OC)(OC)OCC=CC CVYHCTDXDNYHFZ-UHFFFAOYSA-N 0.000 description 1
- ASKRTHSNELGVIC-UHFFFAOYSA-N but-2-enoxy-dodecyl-dimethoxysilane Chemical compound CCCCCCCCCCCC[Si](OC)(OC)OCC=CC ASKRTHSNELGVIC-UHFFFAOYSA-N 0.000 description 1
- QHIBJSHRUZLTRX-UHFFFAOYSA-N but-2-enyl-dimethyl-octadecylsilane Chemical compound CCCCCCCCCCCCCCCCCC[Si](C)(C)CC=CC QHIBJSHRUZLTRX-UHFFFAOYSA-N 0.000 description 1
- OEOJSWHFHNUKDM-UHFFFAOYSA-N but-2-enyl-hexadecyl-dimethylsilane Chemical compound CCCCCCCCCCCCCCCC[Si](C)(C)CC=CC OEOJSWHFHNUKDM-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- UOIGDCZRGVATIV-UHFFFAOYSA-N dec-9-enyl(dimethyl)silane Chemical compound [H]C([H])=C([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[Si]([H])(C([H])([H])[H])C([H])([H])[H] UOIGDCZRGVATIV-UHFFFAOYSA-N 0.000 description 1
- IIMISJTWARSKOJ-UHFFFAOYSA-N dec-9-enyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)CCCCCCCCC=C IIMISJTWARSKOJ-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- KETXJEAOCMLCEY-UHFFFAOYSA-N dimethoxy-prop-1-enyl-tetradecylsilane Chemical compound CCCCCCCCCCCCCC[Si](C=CC)(OC)OC KETXJEAOCMLCEY-UHFFFAOYSA-N 0.000 description 1
- YVISFRZLOXBVHV-UHFFFAOYSA-N dimethyl-octadecyl-prop-1-enylsilane Chemical compound CCCCCCCCCCCCCCCCCC[Si](C)(C)C=CC YVISFRZLOXBVHV-UHFFFAOYSA-N 0.000 description 1
- UBLKMTVVDJUVKW-UHFFFAOYSA-N dimethyl-octyl-prop-1-enylsilane Chemical compound CCCCCCCC[Si](C)(C)C=CC UBLKMTVVDJUVKW-UHFFFAOYSA-N 0.000 description 1
- VKUCOMCWUDACEC-UHFFFAOYSA-N dimethyl-prop-1-enyl-tetradecylsilane Chemical compound CCCCCCCCCCCCCC[Si](C)(C)C=CC VKUCOMCWUDACEC-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- VZIJGRUSTLFFOW-UHFFFAOYSA-N dodec-11-enyl(dimethoxy)silane Chemical compound C(CCCCCCCCCC=C)[SiH](OC)OC VZIJGRUSTLFFOW-UHFFFAOYSA-N 0.000 description 1
- HSJRZOAGXYTBBM-UHFFFAOYSA-N dodecyl-ethenyl-dimethoxysilane Chemical compound C(=C)[Si](OC)(OC)CCCCCCCCCCCC HSJRZOAGXYTBBM-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- IMMKYCPPMMABFA-UHFFFAOYSA-N ethenyl-hexyl-dimethylsilane Chemical compound CCCCCC[Si](C)(C)C=C IMMKYCPPMMABFA-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- VVOMWJMIKZFLAC-UHFFFAOYSA-N hexadec-15-enyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)CCCCCCCCCCCCCCC=C VVOMWJMIKZFLAC-UHFFFAOYSA-N 0.000 description 1
- FFFMTWFPRUMFCD-UHFFFAOYSA-N hexadecyl-dimethoxy-prop-1-enylsilane Chemical compound CCCCCCCCCCCCCCCC[Si](C=CC)(OC)OC FFFMTWFPRUMFCD-UHFFFAOYSA-N 0.000 description 1
- QNHKXAXIKUAFCW-UHFFFAOYSA-N hexadecyl-dimethyl-prop-1-enylsilane Chemical compound CCCCCCCCCCCCCCCC[Si](C)(C)C=CC QNHKXAXIKUAFCW-UHFFFAOYSA-N 0.000 description 1
- RNJABWDKICGCTR-UHFFFAOYSA-N hexyl-dimethyl-prop-1-enylsilane Chemical compound CCCCCC[Si](C)(C)C=CC RNJABWDKICGCTR-UHFFFAOYSA-N 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000012844 infrared spectroscopy analysis Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- HANVOGLDKHFHBY-UHFFFAOYSA-N nonadec-2-ene Chemical compound CCCCCCCCCCCCCCCCC=CC HANVOGLDKHFHBY-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000011414 polymer cement Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000012521 purified sample Substances 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910021487 silica fume Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical compound Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 125000004213 tert-butoxy group Chemical group [H]C([H])([H])C(O*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- MVXZLEGGYNQMEJ-UHFFFAOYSA-N trimethoxy(octadec-17-enyl)silane Chemical compound CO[Si](OC)(OC)CCCCCCCCCCCCCCCCC=C MVXZLEGGYNQMEJ-UHFFFAOYSA-N 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- ZTRWVPZONVTXMB-UHFFFAOYSA-N trimethyl(oct-7-enyl)silane Chemical compound C[Si](C)(C)CCCCCCC=C ZTRWVPZONVTXMB-UHFFFAOYSA-N 0.000 description 1
- DQZSWIZAECXMGB-UHFFFAOYSA-N trimethyl(octadec-17-enyl)silane Chemical compound C[Si](C)(C)CCCCCCCCCCCCCCCCC=C DQZSWIZAECXMGB-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
- C08F290/142—Polyethers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/28—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/32—Polyethers, e.g. alkylphenol polyglycolether
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/16—Sulfur-containing compounds
- C04B24/161—Macromolecular compounds comprising sulfonate or sulfate groups
- C04B24/163—Macromolecular compounds comprising sulfonate or sulfate groups obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/165—Macromolecular compounds comprising sulfonate or sulfate groups obtained by reactions only involving carbon-to-carbon unsaturated bonds containing polyether side chains
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2688—Copolymers containing at least three different monomers
- C04B24/2694—Copolymers containing at least three different monomers containing polyether side chains
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/40—Compounds containing silicon, titanium or zirconium or other organo-metallic compounds; Organo-clays; Organo-inorganic complexes
- C04B24/42—Organo-silicon compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/04—Polymerisation in solution
- C08F2/10—Aqueous solvent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/06—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
- C08F283/065—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/40—Redox systems
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/42—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
- C09K8/46—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
- C09K8/467—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0045—Polymers chosen for their physico-chemical characteristics
- C04B2103/0059—Graft (co-)polymers
- C04B2103/006—Comb polymers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/40—Surface-active agents, dispersants
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/40—Surface-active agents, dispersants
- C04B2103/408—Dispersants
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/08—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
Definitions
- the invention relates to the technical field of well cementing, in particular to a polymer and polycarboxylate cement dispersant with dispersing function, a preparation method thereof and an application in cement cementing.
- the cementing operation requires pumping cement slurry in the annulus between the casing and the wellbore, which requires the pumped cement slurry to have good flow properties.
- admixtures or external admixtures to the cement slurry, such as retarders, fluid loss additives, weighting agents, latex materials, etc., which often lead to poor fluidity of the slurry and difficulty in pumping. deliver.
- the dispersants for oil well cement slurry at home and abroad are mainly sulfonated aldehyde ketone polycondensate dispersants. Since their introduction in the 1970s, they have been widely used in oil fields. The disadvantages of the dispersant are exposed: first, it is not compatible with new additives; second, the dispersion efficiency is low for cement slurry added with complex particles (such as latex, rubber particles, etc.); third, its raw materials contain formaldehyde, which is currently in the Limit production.
- polycarboxylate superplasticizers are widely used in the construction industry, and the patents for polycarboxylate superplasticizers are mainly distributed in the construction industry.
- the oil well cement industry has also tried to introduce polycarboxylic acid dispersants to replace sulfonated aldehyde ketone polycondensate dispersants.
- polycarboxylate superplasticizers in the construction industry often cannot be directly applied to the oil well cement industry due to the problems of temperature resistance and compatibility.
- Patents for polycarboxylate dispersants in the oil well cement industry are rare, because in addition to high temperature resistance, polycarboxylate dispersants are also compatible with retarders and water loss reducers for oil well cement. It is also difficult to solve the incompatibility problem of , early strength agent, etc.
- the temperature resistance of foreign polycarboxylate dispersants is generally lower than 120 °C, and they often need to be used together with the supporting fluid loss agent. Therefore, in practical production, a polycarboxylic acid dispersant with high temperature resistance, high efficiency, environmental protection and good compatibility is urgently needed to replace the existing sulfonated aldehyde ketone polycondensate dispersant.
- CN105754045A discloses a silane coupling agent-modified polycarboxylate water reducer and a preparation method thereof, wherein all the examples mention that the upper limit of the preparation temperature is 45°C.
- the specific steps are as follows, wherein the parts of raw materials are by weight: 1) 350 parts of polyether macromonomers are placed in the reaction vessel, 5-15 parts of acrylic acid are added and stirred evenly, and then 0.5-5 parts of double bond-containing silane coupling Linking agent, stir until the solution has no obvious lumps or flakes; the polyether macromonomer is methallyl polyoxyethylene ether, prenol polyoxyethylene ether, modified prenol polyoxyethylene One or more of vinyl ethers; 2) The solution obtained in step 1) is added dropwise with 2.5-6 parts of oxidizing agent, 2.5-3.5 parts of initiator and 20-37 parts of small monomers successively under stirring, and the small monomer solution is added dropwise The addition time is 1-4h; the small monomer is a kind of acrylic acid, sodium me
- CN107245131A discloses a method for preparing slump-preserving polycarboxylate water-reducing agent by silanizing amino polyether end groups, using silane coupling agent, polyether compound, unsaturated carboxylic acid monomer, etc.
- a polycarboxylate water-reducing agent is prepared by the method of Williamson etherification, condensation and then copolymerization, that is, the halogenated silane coupling agent is hydrolyzed first, and then Williamson etherification reaction occurs with polyether compounds, and the etherified product is obtained.
- CN108250370A discloses polycarboxylic acid and its use in cement, which adopts unsaturated polyether monomer, unsaturated carboxylic acid monomer and functional monomer as main reaction raw materials, among which 3 mentioned in functional monomer -Methacryloxypropyltrimethoxysilane, but its dosage is 0 to 5, preferably 0.5 to 4, of the molar ratio of the polyester monomer, and in the high temperature use environment of oil well cement, the preferred dosage is After the polycarboxylate synthesized from the silane is added to the oil well cement slurry, when used at high temperature (70-150°C, especially above 120°C), the thickening curve in the thickening experiment will be bulged, and in severe cases, it will be unusable.
- the present invention provides a new oil well cement dispersant, which has high temperature resistance, excellent dispersing ability, and greatly reduced retardation, especially at high temperatures higher than 120°C.
- Retarding it has excellent dispersing ability when used with other oil well cement additives under the condition of 120-180 °C, and the raw materials, production and use process are environmentally friendly, which overcomes the low efficiency, heavy pollution and high pollution of sulfonated aldehyde and ketone polycondensate dispersants.
- the disadvantage of poor temperature resistance of polycarboxylic acid dispersants are examples of polycarboxylic acid dispersants.
- a first aspect of the present invention provides a polymer with a dispersing function, the polymer contains a structural unit a, a structural unit b, and a structural unit c, wherein the structural unit a is provided by an unsaturated polyether, and the structural unit b is provided Provided by unsaturated acid and/or its salt and/or its acid anhydride, the structural unit c is provided by silane and/or siloxane containing a polymerizable group and not less than 5 carbon atoms; wherein, the structural unit a.
- the molar ratio of the structural unit b and the structural unit c is 1:(1-20):(0.01-0.5); the weight average molecular weight of the polymer is 20000-90000.
- a second aspect of the present invention provides a method for preparing a dispersant.
- a monomer mixture is polymerized in water, wherein the monomer polymer contains monomer A. , monomer B and monomer C, the monomer A is an unsaturated polyether, the monomer B is an unsaturated carboxylic acid and/or its salt and/or its anhydride, and the monomer C is a polymerizable silanes and/or siloxanes with groups and carbon atoms not less than 5; and in the monomer mixture, the molar ratio of the monomer A, the monomer B and the monomer C is 1:(1-20 ): (0.01-0.5), the polymerization conditions are such that the weight-average molecular weight of the obtained polymer is 20,000-90,000.
- the third aspect of the present invention provides the application of the aforementioned polymer or the dispersant prepared by the aforementioned method in cement slurry for well cementing.
- the polymer and dispersant provided by the present invention can maintain a relatively high acid dosage due to the siloxane with long hydrophobic chain (for example, the length of carbon atoms is 5-25).
- the dispersibility of the polycarboxylic acid is greatly reduced, and the retardation of the polycarboxylic acid is greatly reduced, especially at a high temperature higher than 120 ° C, which has no retardation.
- Fig. 1 is the gel chromatographic analysis figure of the polymer obtained in Example 1;
- Fig. 2 is the infrared spectrogram of the polymer obtained in Example 1;
- Fig. 3 is the hydrogen nuclear magnetic spectrum of the polymer obtained in Example 1;
- Fig. 4 is the thermogravimetric analysis diagram of the polymer obtained in Example 1;
- Fig. 5 is the DSC spectrogram of the polymer obtained in Example 1;
- Figure 6 is a linear diagram of the thickening of the dispersant prepared in Example 1 in the cement slurry of Table 3 at 150°C.
- a first aspect of the present invention provides a polymer with a dispersing function, the polymer contains a structural unit a, a structural unit b, and a structural unit c, wherein the structural unit a is provided by an unsaturated polyether, and the structural unit b is provided by an unsaturated acid and/or its salt and/or its acid anhydride, and the structural unit c is provided by a silane and/or siloxane containing a polymerizable group and not less than 5 carbon atoms; wherein, the structural unit a.
- the molar ratio of the structural unit b and the structural unit c is 1:(1-20):(0.01-0.5); the weight average molecular weight of the polymer is 20000-90000.
- the polymerizable group can be various groups that can react with other monomers under required conditions, such as carbon-carbon double bonds, carbon-carbon triple bonds, epoxy groups one or more of.
- the silane and/or siloxane has a structure represented by formula (I):
- R 1 , R 2 , R 3 , R 1 ', and R 2 ' are each independently selected from H, C1-C4 alkyl, and R a , R b and R c are each independently selected from H, C1-C4 alkyl or alkoxy, n is an integer of 5-25, preferably an integer of 8-18.
- silanes and/or siloxanes used in the present invention are silanes or siloxanes containing unsaturated double bonds with not less than 7 carbon atoms, wherein n can be 8, 9, 10, 11, 12, 13, 14, 15 , 16, 17, 18, 19, 20, 21, 22, 23, 24 or 25.
- the C1-C4 alkyl group can be methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, or tert-butyl.
- the alkoxy group of C1-C4 may be methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy and tert-butoxy.
- silane and/or siloxane used in the present invention can be, for example, vinyloctadecyltrimethoxysilane (that is, in formula (I), n is 18, and the following is similar), vinylhexadecyltrimethoxysilane, Vinyltetradecyltrimethoxysilane, vinyldodecyltrimethoxysilane, vinyldodecyldimethoxysilane, vinyloctyldimethoxysilane, 7-octenyltrimethoxysilane Silane, vinylhexyldimethoxysilane, vinyloctadecyldimethoxysilane, vinylhexadecyldimethoxysilane, vinyltetradecyldimethoxysilane, vinyl Dodecyldimethoxysilane, vinyldecyldimethoxysilane, vinyloctyldimethoxysilane, vinylhexyl
- the provision of the structural unit a by the unsaturated polyether refers to a structural unit pattern formed by the opening of the double bond of the unsaturated polyether and polymerization. Others are similar.
- the weight average molecular weight of the polymer is preferably 25000-55000.
- the weight average molecular weight is measured by the GPC method.
- the molar ratio of the structural unit a, the structural unit b and the structural unit c is 1:(4-12)(0.05-0.3).
- the amount of silane and/or siloxane in the polymer of the present invention is small, which can effectively prevent the cross-linking of silicon (oxy) alkyl groups that may occur when the amount is large, so that when used as a cement dispersant, it can effectively prevent The cement paste thickens.
- the presence and molar content of the structural unit a, the structural unit b and the structural unit c can be measured by infrared spectroscopy combined with 1 H-NMR method.
- the polymer has a comb-like structure.
- the comb-like structure means that the structure formed by the polymerization of carbon-carbon double bonds is a skeleton structure, and the structure where each structural unit is connected with the carbon-carbon double bond forms a pendulous structure similar to comb teeth.
- the polymer is a random copolymer. It can be verified that the polymer of the present invention is a random copolymer by the fact that the DSC of the polymer is unimodal.
- the unsaturated polyether has a structure represented by formula (2):
- E represents an alkylene group having 2 to 4 carbon atoms such as ethylene-CH 2 CH 2 -, -CH 2 CH 2 CH 2 -, -CH 2 CH 2 CH 2 CH 2 -, -CH 2 CH (CH 3 )-, -CH 2 C(CH 3 ) 2 -, -CH(CH 3 )CH(CH 3 )-;
- F represents an alkylene group having 2-4 carbon atoms and is different from E;
- R 4 and R 5 each independently represent H or an alkyl group having 1-5 carbon atoms, preferably a methyl group
- R 6 represents a C1-C4 alkyl group
- Y represents an alkylene group having 1-5 carbon atoms
- p represents an integer of 0-200, preferably 20-140;
- q represents an integer of 0-200, preferably 20-140;
- the alkyl group having 1 to 5 carbon atoms may be methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl and pentyl.
- the unsaturated polyether is selected from the group consisting of methallyl alcohol polyoxyethylene ether (HPEG), methallyl alcohol polyoxypropylene ether, prenyl alcohol polyoxyethylene ether (TPEG) and at least one of isobutenol polyoxyethylene ether.
- HPEG methallyl alcohol polyoxyethylene ether
- TPEG prenyl alcohol polyoxyethylene ether
- isobutenol polyoxyethylene ether isobutenol polyoxyethylene ether.
- the unsaturated carboxylic acid has a structure represented by formula (II):
- R 1 , R 2 and R 3 are each independently selected from hydrogen, C1-C6 alkyl and -COOH, X is (CH 2 ) n , and n is 0, 1, 2, 3, 4, 5 or 6.
- unsaturated acid or its salt or its anhydride refers to an unsaturated acid, or a sodium, potassium, or ammonium salt of an unsaturated acid, or an anhydride of an unsaturated acid.
- the unsaturated acid is selected from acrylic acid, methacrylic acid, vinylsulfonic acid, vinylphosphoric acid, maleic acid, itaconic acid, fumaric acid, 2-acrylamido-2-methylpropanesulfonic acid, At least one of styrene sulfonic acid and allyl sulfonic acid.
- the content of each structural unit in the polymer and the structural characteristics of the polymer can be tested by conventional methods in the prior art, such as characterization by infrared spectroscopy, nuclear magnetic resonance, gel chromatography, TGA-DSC and the like.
- the content of each structural unit and the amount of -CH 2 - in the long chain of long linear silanes and/or siloxanes can be quantified by the areas of peaks at different positions in the hydrogen NMR spectrum.
- thermogravimetric (TGA) analysis indicates the thermal stability of the polymer.
- the molecular weight of the polymer and its distribution were determined by gel chromatography (GPC) analysis.
- the above-mentioned polymer can be used as a cement dispersant, and the cement slurry can achieve the best performance by adjusting the amount of the dispersant.
- 1.35; 110°C, 24h compressive strength index is not less than 0.8, preferably 0.95-1.1, more preferably 1.0-1.1; 85°C consistency coefficient is not more than 0.8, preferably 0.4-0.75; 85°C fluidity index n is not less than 0.6, preferably 0.7-0.95.
- the polymer provided by the invention it not only has controllable retardation at 120° C. and compatibility with other additives, but also the higher the temperature, the better the retardation controllability and the longer the thickening time. Short, for example, the thickening index at 150 ° C can reach 0.95-1.5, preferably 0.98-1.2, so it is very suitable for high-temperature working environments.
- the thickening index refers to the ratio of the thickening time of the cement-based slurry after adding the cement dispersant to the thickening time of the cement-based slurry before adding the cement dispersant.
- the cement-based slurry can be a slurry obtained by mixing various cements and water for well cementing.
- the thickening time, the consistency coefficient K, the fluidity index n and the compressive strength are all measured by the GB/T19139-2003 standard.
- the content of the polymer is 10-90% by weight, preferably 20-40% by weight.
- the total amount of the polycarboxylate cement dispersant includes the amount of the solvent used for the polymerization reaction.
- the content of the polymer is not less than 90% by weight, preferably more than 95% by weight.
- a second aspect of the present invention provides a method for preparing a dispersant, the method comprising: polymerizing a monomer mixture in water in the presence of an initiator under solution polymerization conditions, the monomer polymer containing the monomer A , monomer B and monomer C, the monomer A is an unsaturated polyether, the monomer B is an unsaturated acid, the monomer C is a polymerizable group containing a polymerizable group and the number of carbon atoms is not less than 5 Silane and/or siloxane; and in the monomer mixture, the molar ratio of the monomer A, the monomer B and the monomer C is 1:(1-20):(0.01-0.5); polymerization conditions
- the weight-average molecular weight of the obtained polymer is preferably 20,000-90,000, preferably 25,000-55,000.
- the molar ratio of the monomer A, the monomer B and the monomer C is 1:(4-12):(0.05-0.3).
- the silane coupling agent can be prepared by referring to a conventional method in the art.
- long-chain chlorosilane can be obtained by reacting a Grignard reagent with a structure represented by formula (I') with tetrachlorosilane, and then the obtained
- the silane coupling agent of the present invention is obtained by alcoholysis of the long-chain chlorosilane.
- the preparation conditions of the silane coupling agent are not particularly limited, as long as the requirements of the present invention can be met,
- R 1 , R 2 , R 3 , R 1 ', R 2 ', Ra, Rb, Rc and n have the same definitions as in formula (I).
- Grignard reagents hydrocarbyl magnesium halides (R-MgX)
- R-MgX hydrocarbyl magnesium halides
- silane coupling agents used in the examples of the present invention are prepared by the above-mentioned known methods.
- the conditions of the polymerization reaction include: a temperature of 40-80° C., preferably 50-70° C.; a time of 1-10 hours, preferably 2-8 hours.
- the initiator is selected from at least one of hydrogen peroxide-ascorbic acid (oxidizing agent-reducing agent), sodium bisulfite, sodium formaldehyde sulfoxylate and sodium hydrosulfite, wherein the oxidizing agent is selected from At least one of hydrogen peroxide, peracetic acid, ammonium persulfate, sodium persulfate and potassium persulfate.
- the concentration of the hydrogen peroxide is 25-35% by weight.
- the content of the initiator accounts for 0.01-2 wt % of the total amount of the monomer mixture, preferably 0.1-1 wt %.
- the polymerization reaction is carried out in the presence of a chain transfer agent.
- the amount of the chain transfer agent is not particularly limited, as long as it can meet the requirements of the present invention, for example, the content of the chain transfer agent accounts for 0.01-2% by weight of the total amount of the monomer mixture.
- the chain transfer agent is selected from thioglycolic acid and/or 3-mercaptopropionic acid.
- the polymerized material (containing the solvent) can be directly used as a cement slurry dispersant.
- the polymer when performing relevant structural characterization, the polymer can be purified accordingly according to the characterization requirements.
- the specific operations of the method of the present invention include: respectively mixing a solution containing an oxidant, a solution containing an unsaturated acid or its salt or its acid anhydride.
- the solution, silane coupling agent (silane and/or siloxane containing polymerizable groups and not less than 5 carbon atoms), solution containing initiator and chain transfer agent were added dropwise to the unsaturated polyether at the same time.
- the polymerization reaction is carried out under polymerization conditions.
- the time of the above-mentioned polymerization reaction includes the dropwise addition time, that is, the time of the polymerization reaction is counted from the start of the dropwise addition.
- the reaction is continued for 0.5-1.5 hours after the dropwise addition of the materials is completed.
- the dropwise addition time of the solution containing the unsaturated acid and/or its salt and/or its acid anhydride is 2-4 hours, and the dropwise addition of the solution of the silane coupling agent and the unsaturated polyether The time is 2-4 hours, and the dropping time of the solution containing the initiator and the chain transfer agent and the solution of the unsaturated polyether is 2.5-4.5 hours.
- the concentration of the oxidant is 9-40% by weight.
- the total concentration of the solution of unsaturated acid and its salt and acid anhydride is 2-80% by weight.
- the concentration of the initiator is 1-10 wt %
- the concentration of the chain transfer agent is 1-10 wt %, preferably 2-6 wt %.
- the concentration of unsaturated polyether is 10-60% by weight.
- the solvent in the solution containing oxidizing agent, the solution containing unsaturated acid and/or its salt and/or its acid anhydride, the solution containing initiator and chain transfer agent, and the solution containing unsaturated polyether monomer may be water .
- the method comprises the following steps:
- the mixed aqueous solution of the aqueous solution of unsaturated acid and/or its salt or/and its acid anhydride, silane and/or siloxane and initiator and chain transfer agent is added dropwise simultaneously; the first two materials are added dropwise 2- 4 hours, the mixed aqueous solution of initiator and chain transfer agent is added dropwise for 2.5-4.5 hours;
- the present invention also provides the oil well cement dispersant prepared by the above preparation method.
- the dispersant provided by the present invention has better dispersibility and lower retardation, and can be used in combination with other additives to achieve different purposes in different occasions.
- the dosage of the dispersant is preferably 0.1-5% by weight of the cement slurry.
- the polymer with dispersing function provided by the present invention contains long linear silane or siloxane structural units, it can increase the anchoring site while reducing the retarding effect brought by the same amount of carboxylic acid adsorbed. Therefore, , when used as a dispersant, compared with a dispersant that simply uses a carboxylic acid group as an adsorption group, it has excellent dispersibility and greatly reduced retardation; Compared with silane coupling agents, it has the advantages of less retardation or even no retardation and better compatibility with other additives such as fluid loss additives and retarders.
- the dispersant can effectively prevent the agglomeration of cement particles and improve the fluidity of the cement slurry, and the applicable temperature can reach 150°C.
- the dispersant of the present invention uses polyether macromonomer as the skeleton, and the obtained polycarboxylic acid dispersant has a comb-like structure, which can not only significantly improve the dispersion efficiency, but also can withstand higher temperatures than polyester.
- the polymer of the present invention can use a higher carboxylic acid content, so as a dispersant, it can greatly improve the dispersion efficiency, and reduce its retardation from the perspective of reducing the integrity of the hydration film on the surface of the cement particle from the long hydrophobic chain.
- the present invention adopts different technical ideas to solve the dispersion efficiency and retardation caused by carboxylic acid. conflicting issues.
- the dispersant of the present invention has a smaller retardation type or even no retardation at higher temperatures.
- the thickening time at 150°C is the same as that at 120°C.
- the dispersant of the present invention can not only be used in a high temperature environment, but also has lower setting retardation and better effect at high temperature.
- the raw materials used in the present invention are all commercially available products.
- a round bottom flask was charged with 100 g (0.0417 mol) of TPEG 2400 and 150 g of deionized water, stirred and heated to 70°C. Add 1.5 g of hydrogen peroxide to 15 g of deionized water, stir evenly, and add it to the reaction kettle.
- the mixed aqueous solution of initiator and chain transfer agent was added dropwise in 4.5 hours. After the dropwise addition of all the materials, the heat preservation and stirring were continued for 0.5 hours to prepare a high temperature polycarboxylate oil well cement dispersant sample S1, with an actual solid content of 39.8% by weight.
- NMR spectrum (Fig. 3): the characteristic proton absorption peak at 0ppm corresponds to siloxane; 0.74ppm corresponds to side chain end group -CH 3 ; 1.20ppm corresponds to -CH 2 - of long chain silane; 1.62ppm and 2.26ppm correspond to AA, respectively 3.73ppm corresponds to -CH 2 -CH 2 -O- in TPEG; 4.69ppm corresponds to water peak;
- Trimethoxysilane was added dropwise in 2 hours, and the mixed aqueous solution of initiator and chain transfer agent was added dropwise in 2.5 hours. After the dropwise addition of all the materials, the heat preservation and stirring were continued for 1 hour to prepare a sample S2 of a high temperature polycarboxylate oil well cement dispersant with an actual solid content of 39.7% by weight. The weight-average molecular weight of the polymer was 29,340 as determined by gel chromatography.
- a round bottom flask was charged with 100 g (0.025 mol) of HPEG 4000 and 140 g of deionized water, stirred and heated to 65°C. Add 0.9 g of hydrogen peroxide to 4.5 g of deionized water, stir evenly, and add it to the reaction kettle.
- 0.35g of ascorbic acid and 0.8g of 3-mercaptopropionic acid were added to 11g of deionized water to make a mixed aqueous solution of initiator and chain transfer agent; 14.4g of acrylic acid (AA) was added to 22g of deionized water to make an aqueous solution of acrylic acid;
- the mixed aqueous solution of chain transfer agent, 1.85 g of vinyloctadecyldimethylmethoxysilane, and acrylic acid aqueous solution were added dropwise to the round-bottomed flask at the same time, and the acrylic acid aqueous solution and propenyloctadecyldimethoxysilane were added dropwise through a peristaltic pump.
- the dropwise addition was completed in 3 hours, and the mixed aqueous solution of initiator and chain transfer agent was added dropwise in 3.5 hours. After the dropwise addition of all the materials, keep stirring for 1 hour to prepare a high temperature polycarboxylate oil well cement dispersant sample S3 with an actual solid content of 39.6% by weight. The weight average molecular weight of the polymer was 31090 as measured by gel chromatography.
- the difference is that 37g of acrylic acid (AA) is added to 40g of deionized water instead of 3g of acrylic acid (AA) is added to 74g of deionized water to prepare an acrylic acid aqueous solution.
- the oil well cement dispersant sample S4 was prepared, and the actual solid content was 39.8% by weight.
- the weight-average molecular weight of the polymer was 34,222 as measured by gel chromatography.
- the difference is that 37g of acrylic acid (AA) is added to 40g of deionized water instead of 62g of acrylic acid (AA) is added to 15g of deionized water to prepare an acrylic acid aqueous solution.
- the actual solid content of the oil well cement dispersant sample S5 was 39.8% by weight.
- the weight-average molecular weight of the polymer was 36,143 as measured by gel chromatography.
- Example 3 The procedure was carried out as in Example 3, except that an equimolar amount of 7-octenyltrimethoxysilane was used instead of vinyloctadecyldimethylmethoxysilane.
- the oil well cement dispersant sample S6 was prepared, and the actual solid content was 39.6% by weight.
- the weight average molecular weight of the polymer was 33412 as measured by gel chromatography.
- Example 3 Carry out in the manner of Example 3, except that the amount of vinyloctadecyldimethylmethoxysilane is 0.2 g.
- the oil well cement dispersant sample S7 was prepared, and the actual solid content was 39.5% by weight.
- the weight-average molecular weight of the polymer was 35,898 as measured by gel chromatography.
- Example 3 It is carried out in the same way as in Example 3, except that an equimolar amount of KH-570 is used instead of vinyloctadecyldimethylmethoxysilane to make oil well cement dispersant comparative sample D1, and the actual solid content is 39.8% by weight.
- the weight-average molecular weight of the polymer was 32,347 as measured by gel chromatography.
- Example 1-7 and Comparative Example 1-2 are in different The results in the base slurry system are shown in Table 2 and Table 3 (the dosage of dispersant accounts for 0.5% of the cement quality, and the thickening linear diagram of the polymer prepared in Example 1 at 150 ° C in the cement slurry in Table 3 is shown in Figure 6. shown) and Table 4, in which the ratio of thickening time is measured at 120°C and 150°C, to illustrate that the dispersant of the present invention overcomes the disadvantage of polycarboxylate dispersant retarded at high temperature.
- the cement used is Sichuan Jiahua Grade G cement
- the fluid loss reducer and retarder are SCF-180L fluid loss reducer and SCR-3 retarder purchased from Sinopec Petroleum Engineering Technology Research Institute, of which the fluid loss reducer is 2 -Acrylamide-2-methylpropanesulfonic acid (AMPS) type fluid loss reducer, the retarder is an acid type retarder, and the comparative dispersant (Comparative Example 2) is a dispersant purchased from BASF, Germany. It is a polycarboxylic acid dispersant.
- the first formula of base slurry is 100 parts by weight of cement + 44 parts by weight of water
- the second formula of base slurry is 100 parts by weight of cement + 4 parts by weight of water loss agent + 40 parts by weight of water
- the third formula of base slurry is 450g of cement + 225g of silica fume + 225g weighting material micromanganese powder + 31.5g fluid loss reducer + 27g nano liquid silicon + 27g latex + 14g retarder + 2.3g dispersant + 200g field water.
- the fluidity index n of the cement slurry is used to measure the rheological properties of the cement slurry.
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Abstract
Description
Claims (20)
- 一种具有分散功能的聚合物,其特征在于,该聚合物含有结构单元a、结构单元b、结构单元c,其中,所述结构单元a由不饱和聚醚提供,所述结构单元b由不饱和酸和/或其盐和/或其酸酐提供,所述结构单元c由含有可聚合基团且碳原子数不低于5的硅烷和/或硅氧烷提供;其中,结构单元a、结构单元b和结构单元c的摩尔比为1:(1-20):(0.01-0.5);所述聚合物的重均分子量为20000-90000。
- 根据权利要求1所述的聚合物,其中,所述结构单元a、结构单元b和结构单元c的摩尔比为1:(4-12):(0.05-0.3),所述聚合物的重均分子量为25000-55000。
- 根据权利要求1-3中任意一项所述的聚合物,其中,所述硅烷和/或硅氧烷为7-辛烯基三甲氧基硅烷、乙烯基十二烷基三甲氧基硅烷、乙烯基十六烷基三甲氧基硅烷、乙烯基十八烷基三甲氧基硅烷中的至少一种。
- 根据权利要求1-4中任意一项所述的聚合物,其中,所述聚合物具有梳 状结构;优选地,所述聚合物为无规共聚物,该聚合物的DSC峰为单峰。
- 根据权利要求1-6中任意一项所述的聚合物,其中,所述不饱和酸选自丙烯酸、甲基丙烯酸、乙烯基磺酸、乙烯基磷酸、马来酸、衣康酸、富马酸、2-丙烯酰胺-2-甲基丙磺酸、苯乙烯磺酸和丙烯基磺酸中的至少一种。
- 一种聚羧酸水泥分散剂,该聚羧酸水泥分散剂在120℃及以上温度的稠化指数为不超过1.5,优选为1-1.35;110℃、24h抗压强度指数不小于0.8,优选0.95-1.1更优选1.0-1.1;85℃的稠度系数为不超过0.8,优选为0.4-0.75;85℃的流性指数n为不小于0.6,优选0.7-0.95。
- 根据权利要求8所述的聚羧酸水泥分散剂,其中,该聚羧酸水泥分散剂在150℃的稠化指数为0.95-1.5优选0.98-1.2。
- 根据权利要求8或9所述的聚羧酸水泥分散剂,其中,该聚羧酸水泥分散剂含有权利要求1-7中任意一项所述的聚合物,且以该聚羧酸水泥分散剂的总量为基准,聚合物的含量为10-90重量%,优选为20-40重量%。
- 一种制备聚羧酸水泥分散剂的方法,该方法包括:在溶液聚合条件下,在引发剂存在下,使单体混合物在水中进行聚合反应,其特征在于,所述单体聚合物含有单体A、单体B和单体C,所述单体A为不饱和聚醚,所述单体B为不饱和酸和/或其酸酐和/或其盐,所述单体C为含有可聚合基团且碳原子数不低于5的硅烷和/或硅氧烷;且所述单体混合物中,所述单体A、单体B和单体C的摩尔比为1:(1-20):(0.01-0.5);聚合的条件使得所得聚合物的重均分子量为20000-90000。
- 根据权利要求11或12所述的方法,其中,所述单体A、单体B和单体C的摩尔比为1:(4-12):(0.05-0.3)。
- 根据权利要求11-14中任意一项所述的方法,其中,所述不饱和酸选自丙烯酸、甲基丙烯酸、乙烯基磺酸、乙烯基磷酸、马来酸、衣康酸、富马酸、2-丙烯酰胺-2-甲基丙磺酸、苯乙烯磺酸和丙烯基磺酸中的至少一种。
- 根据权利要求11-15中任意一项所述的方法,其中,所述聚合反应的条件包括:温度为40-80℃,优选为50-70℃;时间为1-10小时,优选为2-5小时。
- 根据权利要求11-16中任意一项所述的方法,其中,所述引发剂选自抗坏血酸、甲醛次硫酸钠和连二亚硫酸钠中的至少一种;优选地,所述引发剂的含量占所述单体混合物总量的0.1-1重量%。
- 根据权利要求11-17中任意一项所述的方法,其中,所述聚合反应在氧化剂和/或链转移剂的存在下进行,所述氧化剂选自双氧水、过氧乙酸、过硫酸铵、过硫酸钠和过硫酸钾中的至少一种;和/或,所述链转移剂选自巯基乙酸和/或3-巯基丙酸。
- 由权利要求11-18中任意一项所述的方法制得的聚羧酸水泥分散剂。
- 权利要求1-7中任意一项所述的聚合物、权利要求8-10以及权利要求19中任意一项所述的聚羧酸水泥分散剂在固井用水泥浆中的应用,优选地,所述应用在不低于120℃下的高温井中进行。
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CN115417616A (zh) * | 2022-10-08 | 2022-12-02 | 临沂海螺新材料科技有限公司 | 一种立磨水泥用助磨剂及其制备方法 |
CN116515047A (zh) * | 2023-05-30 | 2023-08-01 | 广州砼奇杰建材科技有限公司 | 一种水泥废浆分散剂、制备方法及其应用 |
CN115746217B (zh) * | 2022-11-14 | 2024-04-26 | 清华大学 | 碱激发胶凝材料减水剂及其应用 |
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CN115058149A (zh) * | 2022-06-29 | 2022-09-16 | 深圳市凌普鑫科技有限公司 | 一种快干型复合水基油墨及其制备方法 |
CN115417616A (zh) * | 2022-10-08 | 2022-12-02 | 临沂海螺新材料科技有限公司 | 一种立磨水泥用助磨剂及其制备方法 |
CN115417616B (zh) * | 2022-10-08 | 2023-09-22 | 临沂海螺新材料科技有限公司 | 一种立磨水泥用助磨剂及其制备方法 |
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CN116515047A (zh) * | 2023-05-30 | 2023-08-01 | 广州砼奇杰建材科技有限公司 | 一种水泥废浆分散剂、制备方法及其应用 |
CN116515047B (zh) * | 2023-05-30 | 2024-03-12 | 广州砼奇杰建材科技有限公司 | 一种水泥废浆分散剂、制备方法及其应用 |
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CN114426408A (zh) | 2022-05-03 |
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