WO2022037018A1 - 胰岛素自动测试设备 - Google Patents

胰岛素自动测试设备 Download PDF

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Publication number
WO2022037018A1
WO2022037018A1 PCT/CN2021/074124 CN2021074124W WO2022037018A1 WO 2022037018 A1 WO2022037018 A1 WO 2022037018A1 CN 2021074124 W CN2021074124 W CN 2021074124W WO 2022037018 A1 WO2022037018 A1 WO 2022037018A1
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WO
WIPO (PCT)
Prior art keywords
reclaiming
slide rail
machine
testing
conveying
Prior art date
Application number
PCT/CN2021/074124
Other languages
English (en)
French (fr)
Inventor
谢亮华
林克鹏
谭文章
Original Assignee
东莞市冠佳电子设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东莞市冠佳电子设备有限公司 filed Critical 东莞市冠佳电子设备有限公司
Publication of WO2022037018A1 publication Critical patent/WO2022037018A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B07C5/3404—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/362—Laser etching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063—Using robots

Definitions

  • the invention relates to the technical field of testing equipment, in particular to an automatic insulin testing equipment.
  • an automatic insulin test device is provided.
  • an automatic insulin testing device comprising a testing mechanism, and the testing mechanism includes a handling assembly for transporting products; both sides of the testing mechanism are respectively provided with There is a lifting mechanism, one of the lifting mechanism is connected with the discharge port of the welding mechanism, the other is connected with the feeding port of the laser engraving mechanism; the feeding port of the welding mechanism is connected with the upper machine mechanism; the The discharge port of the laser engraving mechanism is connected with the lowering mechanism.
  • An insulin automatic testing device provided by an embodiment of the present invention includes a testing mechanism, and the testing mechanism includes a handling assembly for transporting products; both sides of the testing mechanism are respectively provided with a lifting mechanism, a lifting mechanism and a lifting mechanism.
  • the discharge port of the welding mechanism is connected, and the lifting mechanism is connected to the feed port of the laser engraving mechanism; the feed port of the welding mechanism is connected to the upper machine mechanism; the discharge port of the laser engraving mechanism is connected to the machine Institutional connections.
  • the automatic test of the insulin injection device is realized by the setting of the handling components running through the whole test mechanism, and the test efficiency is improved.
  • FIG. 1 is a schematic diagram of the overall structure of an automatic insulin test device provided by an embodiment of the present invention.
  • FIG. 2 is a schematic structural diagram of a testing mechanism of an insulin automatic testing device according to an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a lifting mechanism of an automatic insulin testing device provided by an embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of an on-machine mechanism of an automatic insulin test device provided by an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a backflow lifting mechanism of an automatic insulin testing device provided by an embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram of a dismounting mechanism of an automatic insulin test device provided by an embodiment of the present invention.
  • Laser engraving mechanism 50. Laser engraving transmission track; 51. Laser engraving fixture; 52. Laser engraving machine; Track; 62, Upper Machine Fixture; 63, Conveying Drive; 631, Drive Motor; 632, Pulley; 64, Return Track; 65, Return Lifting Mechanism; 650, Lifting Bracket; 651, Bracket Slide Rail; 652, Lifting Pulley assembly; 6521, pulley; 6522, belt; 653, bracket slider; 6531, fixture pallet; 7, lowering mechanism; 71, machine belt; 711, good product output belt; 712, defective product output belt ; 713, Leaking and re-testing good-quality belt; 72, Unloading and reclaiming manipulator; 721, Unloading and reclaiming slide rails; 722, Unloading and reclaiming sliders; 723, Unloading and reclaiming vertical slides; 724, Unloading Reclaiming vertical slider; 725, reclaiming suction cup.
  • the present invention provides an automatic insulin testing device, including a testing mechanism 1, the testing mechanism 1 including a handling assembly 2 for transporting products; both sides of the testing mechanism 1 are respectively provided with lifting mechanisms 3.
  • One of the lifting mechanism 3 is connected with the discharge port of the welding mechanism 4, and the other is connected with the feeding port of the laser engraving mechanism 5; the feeding port of the welding mechanism 4 is connected to the machine mechanism 6 Connection; the discharge port of the laser engraving mechanism 5 is connected with the lowering mechanism 7 .
  • an automatic insulin test device provided by the embodiment of the present invention includes a machine-on mechanism 6 , and the machine-on mechanism 6 is set up with two tracks of manual loading stations, and each track At least 4 upper machine jigs 62 can be placed manually; the upper machine rails send the upper machine jigs 62 to the welding mechanism 4, welding is to weld the insulin injection device into a whole and play a sealing role; the jig is welded after welding After that, it is reflowed to the front end of the upper machine mechanism 6 through the reflow lifting mechanism 65; the discharge port of the welding mechanism 4 is provided with a lifting mechanism 3, and the lifting mechanism 3 grabs and transports the welded product to the testing mechanism 1, and passes the handling component 2.
  • the laser engraving mechanism 5 uses a laser beam to engrave a permanent mark on the surface of the material or inside the transparent material, also known as laser marking machine, laser engraving machine. After the laser engraving mechanism 5 completes the laser engraving, the product is transported to the dismounting mechanism 7 to complete the entire technological process of the insulin automatic testing equipment.
  • the testing mechanism 1 includes a rack 10 .
  • the rack 10 is provided with a leakage testing mechanism 11 and a functional testing mechanism 12 in sequence according to the test sequence.
  • the functional testing mechanisms 12 are respectively provided with the handling components 2;
  • the handling components 2 include a handling manipulator 21 disposed on the frame 10, and a reclaiming manipulator 22 is provided above the handling manipulator 21;
  • the test mechanism 11 includes a plurality of leak test fixtures 110, and the plurality of the leak test fixtures 110 are respectively arranged on both sides of the conveying robot 21;
  • the functional test mechanism 12 includes a plurality of function test fixtures 120, and a plurality of The functional fixtures 120 are arranged on both sides of the conveying robot 21 respectively.
  • the rack 10 is provided with a leak test mechanism 11 in sequence according to the test sequence, and the leak test mechanism 11 can conduct a leak test on the product.
  • the leak test includes a positive pressure test and a negative pressure test. It is the leak tester of USON company; the function test mechanism 12 is used to test whether the functional parameters of the insulin injection device meet the specifications.
  • the specific operations can be as follows: cover the product with a sealing cover, evacuate, and test the parameters in a vacuum environment; leakage
  • the testing mechanism 11 includes a plurality of leak test fixtures 110, and the plurality of leak test fixtures 110 are respectively arranged on both sides of the conveying robot 21;
  • the functional test mechanism 12 includes a plurality of function test fixtures 120, and a plurality of the functional fixtures 120 are provided. 120 are arranged on both sides of the conveying robot 21 respectively. Due to the symmetrical arrangement on both sides of the handling robot 21, at least 12 leak test fixtures 110 and 12 functional test fixtures 120 can be placed on the rack 10; the handling assembly 2 spans the leak test mechanism 11 and the function test mechanism shown. 12. Realize the automatic handling of products during the testing process.
  • the conveying manipulator 21 includes a first bar-shaped slide rail 211 that straddles the leakage testing mechanism 11 or the functional testing mechanism 12 .
  • the first bar-shaped sliding rail 211 A first sliding block 212 is slidably connected to the upper side, and a product fixture is placed on the first sliding block 212;
  • a second sliding block 214 is slidably connected to the two bar-shaped sliding rails 213, and a product jig is placed on the second sliding block 214; the first sliding block 212 and the second sliding block 214 are respectively connected to the conveying motor 215
  • the output terminal is fixedly connected.
  • the reclaiming manipulator 22 includes a cylindrical slide rail 221 disposed on the top of the rack 10 , the cylindrical slide rail 221 is parallel to the first strip slide rail 211 ; the cylindrical slide rail 221 slides on A conveying slider 222 is connected, and the upper end surface of the conveying slider 222 is fixedly connected with the reclaiming arm 223.
  • the reclaiming arm 223 includes a reclaiming slide rail 2231.
  • the rails 221 are perpendicular to each other, and the reclaiming slide rail 2231 and the reclaiming slider 2232 are slidably connected; the reclaiming slider 2232 is provided with a reclaiming vertical sliding rail 2233, and the reclaiming vertical sliding rail 2233 and the taking
  • the material vertical slider 2234 is slidably connected, and a reclaiming cylinder 2235 is installed on the reclaiming vertical slider 2234.
  • the piston rod of the reclaiming cylinder 2235 is fixedly connected with the product reclaiming head 2236.
  • the reclaiming cylinder 2235 Push the product reclaiming head 2236 to move in the vertical direction.
  • a set of handling assemblies 2 are provided in the leakage testing mechanism 11 .
  • the handling assemblies 2 include a handling manipulator 21 .
  • the handling manipulator 21 drives the slider to move on the slide rail through the motor.
  • Bar-shaped slide rails are provided, the first bar-shaped slide rail 211 and the first slider 212 are used to move the product to be tested from the lifting mechanism between the leak test fixtures 110; the second bar-shaped slide rail 213 and the second slider 214 is used to transport the leak-tested product from the leak-testing facility 11 to the functional testing facility 12 .
  • the reclaiming manipulator 22 is also driven by the motor to drive the slider to move on the slide rail, so that the reclaiming arm 223 can move back and forth along the direction of product conveying.
  • the reclaimer 2236 can move in the direction in which the leak test fixture 110 is placed perpendicular to the product conveying direction, pick and place the product on the leak test fixture 110, and conduct a leak test. After the leak test is completed, the product reclaimer 2236 will The tested product is placed on the second bar slider 214 and transported to a functional testing facility.
  • the carrying assembly 2 in the functional testing mechanism 12 is the same as the carrying assembly 2 in the leakage testing mechanism 11 .
  • the second bar-shaped slide rail 213 and the second sliding block 214 are used to transport the product that has completed the functional test to the laser engraving mechanism 5 .
  • a transfer and transport robot 23 is provided between the leakage testing mechanism 11 and the functional testing mechanism 12, and the transfer and transport robot 23 is used to transport products from the leakage test mechanism 11 to the product.
  • the robot 21 is transported to the transport robot 21 provided in the function test mechanism 12 .
  • a transfer and transport robot 23 is provided between the leakage testing mechanism 11 and the functional testing mechanism 12 .
  • the conveying manipulator 21 is transported to the conveying manipulator 21 provided in the functional testing mechanism 12 , in fact, the product is clipped from the second bar-shaped slider 214 of the leakage testing mechanism 11 and placed in the functional testing mechanism 12 . on the first slider 212.
  • the structure of the transfer and conveying robot 23 may be the same as that of the reclaiming robot 22, or may be the structure of other movable products.
  • test mechanism 1 is a double-layer structure arranged up and down; the two layers of the test mechanism 1 have the same structure.
  • the test mechanism 1 has a double-layer structure set up and down, and the support table 10 is two up and down, and the structure of the test mechanism 1 on the upper and lower layers is the same.
  • the double-layer structure increases the test station and improves the Test efficiency.
  • the lifting mechanism 3 includes two lifting arms 31 , and the two lifting arms 31 are respectively disposed on both sides of the conveying robot 21 ;
  • the lift vertical slide rail 311 is slidably connected to the lift vertical slide block 312;
  • the lift vertical slide block 312 is fixedly connected to the lateral slide rail 313, and
  • the lateral slide rail 313 is slidably connected with a lateral slide block 314.
  • the slider 314 is provided with a rotating suction cup member 315 .
  • the lift mechanism 3 includes two lift arms 31 , and each lift arm 31 corresponds to a lift rail 61 of the lift arm 6 respectively.
  • the height setting of each lift arm 31 corresponds to The corresponding test layer of the testing mechanism 1;
  • the lifting vertical slide rail 311 and the lifting vertical sliding block 312 control the rotating suction cup 315 to move vertically up and down, and the lateral sliding rail 313 and the lateral sliding block 314 control the rotatable suction cup 315 to move along the conveying direction;
  • the rotatable suction cup 315 can be rotated 360 degrees to adjust the direction of the product, and the rotatable suction cup 315 can also be moved back and forth in the direction of the handling robot 21 .
  • the loading mechanism 6 includes a loading frame 60 , and the upper end surface of the loading frame 60 is provided with two parallel loading rails 61 .
  • a number of upper machine fixtures 62 are arranged at equal intervals, and each of the upper machine fixtures 62 is provided with a conveying driving member 63, and the conveying driving member 63 includes a driving motor 631, an output end of the driving motor 631 and a pulley 632 is connected; the conveying driving member 63 drives the upper machine jig 62 to move; the upper machine rail 61 is provided with a return track 64 in parallel, and the structure of the return track 64 and the upper machine track 61
  • the two ends of the upper machine frame 60 along the conveying direction of the upper machine jig 62 are respectively provided with a return lifting mechanism 65, the return lifting mechanism 65 includes a lifting bracket 650, and the lifting bracket 650 is provided with
  • the support slide rail 651 has a lift pulley assembly 652 on one side of the support slide rail 651.
  • the lift pulley assembly 652 includes pulleys 6521 arranged at the upper and lower ends of the lift support 650.
  • a belt 6522 is sleeved between them;
  • the lifting bracket 650 further includes a bracket slider 653, one end of the bracket slider 653 is slidably connected to the bracket rail 651; the other end of the bracket slider 653 is connected to the belt 6521 is fixedly connected;
  • a fixture support plate 6531 is fixed on the support slider 653 , and the fixture support plate 6531 is used to support the upper machine fixture 62 .
  • the loading mechanism 6 adopts a return type conveyor belt, two loading rails 61 are arranged on the upper end face of the loading frame 60, and a return rail 64 is arranged below the loading rail 61.
  • the two ends of the frame 60 along the conveying direction of the upper machine jig 62 are respectively provided with a return lifting mechanism 65.
  • the return lifting mechanism 65 drives the jig support plate 6531 to move vertically up and down through the setting of the slider and the pulley, so as to move the upper machine jig.
  • the tool 62 is transported back to the front end, and is used repeatedly to make the upper machine 6 operate cyclically.
  • the laser engraving mechanism 5 includes two laser engraving conveying rails 50 arranged side by side, and the upper end faces of the two laser engraving conveying rails 50 are provided with laser engraving fixtures for holding products at equal intervals. 51.
  • a laser engraving machine 52 is arranged above each of the laser engraving conveying tracks 50, and the laser engraving machine 52 is used to label products.
  • the laser engraving mechanism 5 is provided with a two-day laser engraving conveying track 50, and each laser engraving conveying track 50 is provided with a laser engraving
  • the laser engraving machine 52 labels the products on the laser engraving fixture 51 .
  • the conveying end of the laser engraving conveying track 50 is provided with the dismounting mechanism 7 .
  • the machine belt 71, the machine belt 71 includes a good product machine belt 711, a defective product machine belt 712 and a leak-retest good product belt 713; the good product machine belt 711 is arranged on one side of the laser engraving transmission track 50 , the defective product ejection belt 712 and the leak-retested good product belt 713 are both arranged on the other side of the laser engraving conveying track 5 .
  • the finished laser engraving product is transported and discharged through the unloading mechanism 7, and the unloading mechanism 7 is set by the exit belt 71.
  • the principle is that the motor drives the pulley to drive the belt to move, and the exit belt 71 points
  • the dismounting and reclaiming manipulator 72 is used to distinguish which belt the product should be placed on.
  • the three out-of-machine belts are: good product out-of-machine belt 711, defective product out-of-machine belt 712, and leak-retested good-quality belt 713 , to classify products through the setting of three out-of-machine belts.
  • the lowering mechanism 7 further includes a lowering and reclaiming manipulator 72 that straddles the outlet belt 71 .
  • the lower machine reclaiming slide rails 721 on both sides are slidably connected to the lower machine reclaiming slide rails 721, and the lower machine reclaiming slider 722 is installed with the lower machine reclaiming vertical block 722.
  • the slide rail 723, the vertical slide rail 723 for lowering the material is slidably connected with the vertical sliding block 724 for the lowering and reclaiming.
  • the laser engraved products are identified, reclaimed and placed by the unloading and reclaiming manipulator 72.
  • the unloading and reclaiming manipulator 72 spans the entire unloading belt 71, and passes through the unloading and reclaiming slide rails 721 and the unloading machine.
  • the reclaiming slider 722 is used to realize the lateral movement of the reclaiming sucker 725; the lowering reclaiming vertical slide rail 723 and the lowering reclaiming vertical slider 724 are arranged and installed on the lowering reclaiming slider 722 to realize the reclaiming sucker. 725 movement in the vertical direction. In order to facilitate the picking suction cup 725 to pick up the product.
  • an insulin automatic test device provided by the embodiment of the present invention includes a test mechanism, and the test mechanism includes a handling assembly for transporting products; both sides of the test mechanism are respectively provided with a lifting mechanism, a The lifting mechanism is connected with the discharge port of the welding mechanism, and the other lifting mechanism is connected with the feeding port of the laser engraving mechanism; the feeding port of the welding mechanism is connected with the upper machine mechanism; the output of the laser engraving mechanism is connected. The material port is connected with the lowering mechanism.
  • the automatic test of the insulin injection device is realized by the setting of the handling components running through the whole test mechanism, and the test efficiency is improved.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Laser Beam Processing (AREA)

Abstract

一种胰岛素自动测试设备，包括测试机构（1），测试机构包括用于运输产品的搬运组件（2），测试机构的两侧均分别设有升降机构（3），一升降机构和焊接机构（4）的出料口连接，另一升降机构和镭雕机构（5）的进料口连接；焊接机构的进料口和上机机构（6）连接，镭雕机构的出料口和下机机构（7）连接。自动测试设备通过贯穿整条测试机构搬运组件的设置，实现胰岛素注射仪的自动测试，提高测试效率。

Description

胰岛素自动测试设备
相关申请的交叉引用。
本申请要求于2020年08月19日提交中国专利局，申请号为2020108370784，发明名称为“胰岛素自动测试设备”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本发明涉及测试设备技术领域，尤其涉及一种胰岛素自动测试设备。
 背景技术
在测试设备技术领域，特别是在胰岛素注射仪测试技术领域，需要先进行焊接、然后人工搬运待测试产品到测试线，检测完成后再进行镭雕，人工参与工序多，效率低。
 技术问题
随着技术的发展，急需一种能自动完成胰岛素注射仪测试的设备，提高胰岛素注射仪的测试效率。
 技术解决方案
根据本申请的各种实施例，提供一种胰岛素自动测试设备。
本发明所采用的技术方案是：本发明采用以下技术方案：一种胰岛素自动测试设备，包括测试机构、所述测试机构包括用于运输产品的搬运组件；所述测试机构的两侧均分别设有升降机构、一所述升降机构和焊接机构的出料口连接，另一所述升降机构和镭雕机构的进料口连接；所述焊接机构的进料口和上机机构连接；所述镭雕机构的出料口和下机机构连接。
本发明的一个或多个实施例的细节在下面的附图和描述中提出。本发明的其它特征、目的和优点将从说明书、附图以及权利要求书变得明显。
 有益效果
本发明实施例提供的一种胰岛素自动测试设备，包括测试机构、所述测试机构包括用于运输产品的搬运组件；所述测试机构的两侧均分别设有升降机构、一所述升降机构和焊接机构的出料口连接，另一所述升降机构和镭雕机构的进料口连接；所述焊接机构的进料口和上机机构连接；所述镭雕机构的出料口和下机机构连接。通过贯穿整条测试机构的搬运组件的设置，实现胰岛素注射仪的自动测试，提高测试效率。
 附图说明
为了更好地描述和说明这里公开的那些发明的实施例和/或示例，可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的发明、目前描述的实施例和/或示例以及目前理解的这些发明的最佳模式中的任何一者的范围的限制。
图1为本发明实施例提供的一种胰岛素自动测试设备的整体结构示意图。
图2为本发明实施例提供的一种胰岛素自动测试设备的测试机构的结构示意图。
图3为本发明实施例提供的一种胰岛素自动测试设备的升降机构的结构示意图。
图4为本发明实施例提供的一种胰岛素自动测试设备的上机机构的结构示意图。
图5为本发明实施例提供的一种胰岛素自动测试设备的回流升降机构的结构示意图。
图6为本发明实施例提供的一种胰岛素自动测试设备的下机机构的结构示意图。
图中。
1、测试机构；10、机架；11、泄露测试机构；110、泄露治具；12、功能测试机构；120、功能测试治具；2、搬运组件；21、搬运机械手；211、第一条形滑轨；212、第一滑块；213、第二条形滑轨；214、第二滑块；215、搬运电机；22、取料机械手；221、柱形滑轨；222、传送滑块；223、取料臂；2231、取料滑轨；2232、取料滑块；2233、取料竖直滑轨；2234、取料竖直滑块；2235、取料气缸；2236、产品取料头；23、转接搬运机械手;3、升降机构；31、升降臂；311、升降竖直滑轨；312、升降竖直滑块；313、横向滑轨；314、横向滑块；315、转动吸盘；4、焊接机构；5、镭雕机构；50、镭雕传送轨道；51、镭雕治具；52、镭雕机；6、上机机构；60、上机机架；61、上机轨道；62、上机治具；63、输送驱动件；631、驱动电机；632、皮带轮；64、返载轨道；65、回流升降机构；650、升降支架；651、支架滑轨；652、升降皮带轮组件；6521、皮带轮；6522、皮带；653、支架滑块；6531、治具托板；7、下机机构；71、出机皮带；711、良品出机皮带；712、不良品出机皮带；713、泄露重测良品皮带；72、下机取料机械手；721、下机取料滑轨；722、下机取料滑块；723、下机取料竖直滑轨；724、下机取料竖直滑块；725、取料吸盘。
 本发明的实施方式
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施例。相反地，提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。
需要说明的是，当元件被称为“固定于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。
除非另有定义，本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的，不是旨在于限制本发明。
如图1所示，本发明提供一种胰岛素自动测试设备，包括测试机构1、所述测试机构1包括用于运输产品的搬运组件2；所述测试机构1的两侧均分别设有升降机构3、一所述升降机构3和焊接机构4的出料口连接，另一所述升降机构3和镭雕机构5的进料口连接；所述焊接机构4的进料口和上机机构6连接；所述镭雕机构5的出料口和下机机构7连接。
具体的，如图1所示，从左到右，本发明实施例提供的一种胰岛素自动测试设备包括了上机机构6，上机机构6是人工上机工位双轨道设置，每条轨道人工至少可以放4个上机治具62；上机轨道将上机治具62送往焊接机构4，焊接是将胰岛素注谢仪焊接成一个整体，并起到密封的作用；治具经过焊接后，通过回流升降机构65回流到上机机构6的前端；焊接机构4的出料口设有升降机构3，升降机构3将焊接好的产品抓取运送到测试机构1上，通过搬运组件2使产品完成整个测试过程，并运送到镭雕机构5，镭雕机构5就是利用镭射光束在物质表面或是透明物质内部雕刻出永久的印记，又称为激光打标机、激光雕刻机。在镭雕机构5完成镭雕之后，产品被运送到下机机构7，完成整个胰岛素自动测试设备的工艺流程。
进一步的，如图2所示，所述测试机构1包括机架10，所述机架10上按照测试顺序依次设有泄露测试机构11和功能测试机构12，所述泄露测试机构11和所述功能测试机构12均分别设有所述搬运组件2；所述搬运组件2包括设置于所述机架10上的搬运机械手21，所述搬运机械手21的上方设有取料机械手22；所述泄露测试机构11包括多个泄露测试治具110，多个所述泄露治具110分别排列在所述搬运机械手21的两侧；所述功能测试机构12包括多个功能测试治具120，多个所述功能治具120分别排列在所述搬运机械手21的两侧。
具体的，如图2所示，所述机架10上按照测试顺序依次设有泄露测试机构11，泄露测试机构11可以对产品进行泄露测试，泄露测试包括了正压测试和负压测试，用的是USON公司的泄露测试仪；功能测试机构12用于测试胰岛素注射仪的功能参数是否符合规范，具体操作可以如下：用密封盖盖下密封产品，抽真空，在真空环境下测试参数；泄露测试机构11包括多个泄露测试治具110，多个所述泄露治具110分别排列在搬运机械手21的两侧；功能测试机构12包括多个功能测试治具120，多个所述功能治具120分别排列在所述搬运机械手21的两侧。 由于是在搬运机械手21的两侧对称排列，机架10上至少可以放12个泄露测试治具110和12个功能测试治具120；搬运组件2横跨所示泄露测试机构11和功能测试机构12，实现产品在测试过程中的自动搬运。
进一步的，如图3所示，所述搬运机械手21包括横跨所述泄露测试机构11或者横跨所述功能测试机构12的第一条形滑轨211，所述第一条形滑轨211上滑动连接有第一滑块212，所述第一滑块212上放置有产品治具；所述第一条形滑轨211的一侧并列设有第二条形滑轨213，所述第二条形滑轨213上滑动连接有第二滑块214，所述第二滑块214上放置有产品治具；所述第一滑块212和所述第二滑块214分别和搬运电机215的输出端固定连接。
所述取料机械手22包括设于所述机架10顶部的柱形滑轨221，所述柱形滑轨221和所述第一条形滑轨211平行；所述柱形滑轨221上滑动连接有传送滑块222，所述传送滑块222的上端面和取料臂223固定连接，所述取料臂223包括取料滑轨2231，所述取料滑轨2231和所述柱形滑轨221相互垂直，所述取料滑轨2231和取料滑块2232滑动连接；所述取料滑块2232上设有取料竖直滑轨2233，所述取料竖直滑轨2233和取料竖直滑块2234滑动连接，所述取料竖直滑块2234上安装有取料气缸2235，所述取料气缸2235的活塞杆和产品取料头2236固定连接，所述取料气缸2235推动所述产品取料头2236往竖直方向移动。
具体的，如图3所示，在泄露测试机构11中设有一组搬运组件2，搬运组件2包括了搬运机械手21，搬运机械手21通过电机带动滑块在滑轨上移动的原理，通过两条条形的滑轨设置，第一条形滑轨211和第一滑块212用于将待检测产品从升降机构在泄露测试治具110间移动；第二条形滑轨213和第二滑块214用于将泄露测试完成的产品从泄露测试机构11往功能测试机构12运送。取料机械手22也是通过通过电机带动滑块在滑轨上移动的原理，使得取料臂223能够沿着产品传送的方向来回移动，同时通过取料滑轨和取料滑块的设置，使得产品取料头2236可以在和产品传送方向垂直的泄露测试治具110摆放的方向移动，将产品取放到泄露测试治具110上，进行泄露测试，泄露测试完成后，产品取料头2236将测试完成的产品放到第二条形滑块214上，将其运送到功能测试机构。
如图3所示，功能测试机构12中的搬运组件2和泄露测试机构11中的搬运组件2是一样的，在功能测试机构12中的第一条形滑轨211和第一滑块212用于将已经完成泄露测试的产品运送到功能测试机构12，第二条形滑轨213和第二滑块214用于将完成功能测试的产品运送到镭雕机构5。
进一步的，所述泄露测试机构11和所述功能测试机构12之间设有转接搬运机械手23，所述转接搬运机械手23用于将产品从设置在所述泄露测试机构11的所述搬运机械手21上搬运到设置在所述功能测试机构12的所述搬运机械手21上。
具体的，如图3所示，在泄露测试机构11和功能测试机构12之间设有转接搬运机械手23，所述转接搬运机械手23用于将产品从设置在所述泄露测试机构11的所述搬运机械手21上搬运到设置在所述功能测试机构12的所述搬运机械手21上，其实就是从泄露测试机构11的第二条形滑块214上夹取产，放到功能测试机构12的第一滑块212上。转接搬运机械手23的结构可以是和取料机械手22的结构一样，也可以是其他可移动产品的结构。
进一步的，所述测试机构1为上下设置的双层结构；两层所述测试机构1的结构相同。
如图1所示，测试机构1上下设置的双层结构，支架台10为上下两个，上下两层的测试机构1的结构是一样的，双层结构的设置增加了测试工位，提高了测试效率。
进一步的，如图3所述升降机构3包括两升降臂31，两所述升降臂31分别设于所述搬运机械手21的两侧；所述升降臂31包括升降竖直滑轨311，所述升降竖直滑轨311和升降竖直滑块312滑动连接；所述升降竖直滑块312和横向滑轨313固定连接，所述横向滑轨313上滑动连接有横向滑块314，所述横向滑块314上设有转动吸盘件315。
具体的，如图3所示，升降机构3包括两个升降臂31，每一个升降臂31分别对应上机机构6的一条上机轨道61，同时，每一升降臂31的高度设置是对应了测试机构1的相应测试层；升降竖直滑轨311和升降竖直滑块312控制转动吸盘315竖直上下移动，横向滑轨313和横向滑块314控制可转动吸盘315沿着运送方向移动；可转动吸盘315可以360度旋转，以调节产品的方向，可转动吸盘315还可以往搬运机械手21的方向前后移动。
进一步的，如图4所示，所述上机机构6包括上机机架60，所述上机机架60的上端面设有两条平行的上机轨道61，所述上机轨道61上等间距地设有若干上机治具62，每一所述上机治具62均设有输送驱动件63，所述输送驱动件63包括驱动电机631，所述驱动电机631的输出端和皮带轮632连接；所述输送驱动件63驱动所述上机治具62移动；所述上机轨道61的下方平行设有返载轨道64，所述返载轨道64的结构和所述上机轨道61的结构一样；所述上机机架60沿上机治具62的输送方向的两端分别设有一回流升降机构65，所述回流升降机构65包括升降支架650，所述升降支架650上设有支架滑轨651，所述支架滑轨651的一侧设有升降皮带轮组件652，所述升降皮带轮组件652包括设于所述升降支架650上下两个端部的皮带轮6521，两所述皮带轮6521之间套接有皮带6522；所述升降支架650还包括支架滑块653，所述支架滑块653的一端和所述支架滑轨651滑动连接；所述支架滑块653的另一端和所述皮带6521固定连接；所述支架滑块653上固定设有治具托板6531，所述治具托板6531用于承托所述上机治具62。
具体的，上机机构6采用回流型运输带，在上机机架60的上端面设有两条上机轨道61，在上机轨道61的下方设有返载轨道64，在所述上机机架60沿上机治具62的输送方向的两端分别设有一回流升降机构65，回流升降机构65通过滑块和皮带轮的设置，驱动治具托板6531竖直上下移动，将上机治具62运回前端，反复使用，使上机机构6循环运作。
进一步的，如图6所示，所述镭雕机构5包括两并排设置的镭雕传送轨道50，两所述镭雕传送轨道50的上端面等间距设有用于盛放产品的镭雕治具51，每一所述镭雕传送轨道50的上方均设有一镭雕机52，所述镭雕机52用于给产品打标签。
具体的，当完成泄露测试和功能测试后，产品被运送到镭雕机构5，镭雕机构5设有两天镭雕传送轨道50，每条镭雕传送轨道50上各设置了一台镭雕机52，镭雕机52对镭雕治具51上的产品进行打标签。
进一步的，如图6所示，所述镭雕传送轨道50的运送末端设有所述下机机构7，所述下机机构7包括分别设于两所述镭雕传送轨道50两侧的出机皮带71，所述出机皮带71包括良品出机皮带711、不良品出机皮带712和泄露重测良品皮带713；所述良品出机皮带711设于所述镭雕传送轨道50的一侧，所述不良品出机皮带712和泄露重测良品皮带713都设于所述镭雕传送轨道5的另一侧。
具体的，如图6所示，完成镭雕后的产品通过下机机构7运送出料，下机机构7通过出机皮带71的设置，原理是电机驱动皮带轮带动皮带移动，出机皮带71分为了三条出机皮带71，由下机取料机械手72来分辨产品应放于哪条皮带，三条出机皮带分别为：良品出机皮带711、不良品出机皮带712和泄露重测良品皮带713，通过三条出机皮带的设置来给产品分类。
进一步的，如图6所示，所述下机机构7还包括横跨所述出机皮带71的下机取料机械手72，所述下机取料机械手72包括横跨所述出机皮带71两侧的下机取料滑轨721，所述下机取料滑轨721上滑动连接有下机取料滑块722，所述下机取料滑块722上安装有下机取料竖直滑轨723，所述下机取料竖直滑轨723滑动连接有下机取料竖直滑块724，所述下机取料竖直滑块724上设有取料吸盘725。
具体的，镭雕完成的产品通过下机取料机械手72来识别、取料和分放，下机取料机械手72横跨了整个出机皮带71，通过下机取料滑轨721和下机取料滑块722来实现取料吸盘725的横向移动；通过在下机取料滑块722上设置安装下机取料竖直滑轨723和下机取料竖直滑块724，实现取料吸盘725在竖直方向上的移动。以方便取料吸盘725吸取产品。
综上所述，本发明实施例提供的一种胰岛素自动测试设备，包括测试机构、所述测试机构包括用于运输产品的搬运组件；所述测试机构的两侧均分别设有升降机构、一所述升降机构和焊接机构的出料口连接，另一所述升降机构和镭雕机构的进料口连接；所述焊接机构的进料口和上机机构连接；所述镭雕机构的出料口和下机机构连接。通过贯穿整条测试机构的搬运组件的设置，实现胰岛素注射仪的自动测试，提高测试效率。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种胰岛素自动测试设备，包括测试机构（1）、所述测试机构（1）包括用于运输产品的搬运组件（2）；所述测试机构（1）的两侧均分别设有升降机构（3）、一所述升降机构（3）和焊接机构（4）的出料口连接，另一所述升降机构（3）和镭雕机构（5）的进料口连接；所述焊接机构（4）的进料口和上机机构（6）连接；所述镭雕机构（5）的出料口和下机机构（7）连接。
  2. 根据权利要求1所述的胰岛素自动测试设备，其特征在于，所述测试机构（1）包括机架（10），所述机架上按照测试顺序依次设有泄露测试机构（11）和功能测试机构（12），所述泄露测试机构（11）和所述功能测试机构（12）均分别设有所述搬运组件（2）；所述搬运组件（2）包括设置于所述机架（10）上的搬运机械手（21），所述搬运机械手（21）的上方设有取料机械手（22）；所述泄露测试机构（11）包括多个泄露测试治具（110），多个所述泄露治具（110）分别排列在所述搬运机械手（21）的两侧；所述功能测试机构（12）包括多个功能测试治具（120），多个所述功能治具（120）分别排列在所述搬运机械手（21）的两侧。
  3. 根据权利要求2所述的胰岛素自动测试设备，其特征在于，所述搬运机械手（21）包括横跨所述泄露测试机构（11）或者横跨所述功能测试机构（12）的第一条形滑轨（211），所述第一条形滑轨（211）上滑动连接有第一滑块（212），所述第一滑块（212）上放置有产品治具；所述第一条形滑轨（211）的一侧并列设有第二条形滑轨（213），所述第二条形滑轨（213）上滑动连接有第二滑块（214），所述第二滑块（214）上放置有产品治具；所述第一滑块（212）和所述第二滑块（214）分别和搬运电机（215）的输出端固定连接；
    所述取料机械手（22）包括设于所述机架（10）顶部的柱形滑轨（221），所述柱形滑轨（221）和所述第一条形滑轨（211）平行；所述柱形滑轨（221）上滑动连接有传送滑块（222），所述传送滑块（222）的上端面和取料臂（223）固定连接，所述取料臂（223）包括取料滑轨（2231），所述取料滑轨（2231）和所述柱形滑轨（221）相互垂直，所述取料滑轨（2231）和取料滑块（2232）滑动连接；所述取料滑块（2232）上设有取料竖直滑轨（2233），所述取料竖直滑轨（2233）和取料竖直滑块（2234）滑动连接，所述取料竖直滑块（2234）上安装有取料气缸（2235），所述取料气缸（2235）的活塞杆和产品取料头（2236）固定连接，所述取料气缸（2235）推动所述产品取料头（2236）往竖直方向移动。
  4. 根据权利要求2所述的胰岛素自动测试设备，其特征在于，所述泄露测试机构（11）和所述功能测试机构（12）之间设有转接搬运机械手（23），所述转接搬运机械手（23）用于将产品从设置在所述泄露测试机构（11）的所述搬运机械手（21）上搬运到设置在所述功能测试机构（12）的所述搬运机械手（21）上。
  5. 根据权利要求2-4任一项所述的胰岛素自动测试设备，其特征在于，所述测试机构（1）为上下设置的双层结构；两层所述测试机构（1）的结构相同。
  6. 根据权利要求1所述的胰岛素自动测试设备，其特征在于，所述升降机构（3）包括两升降臂（31），两所述升降臂（31）分别设于所述搬运机械手（21）的两侧；所述升降臂（31）包括升降竖直滑轨（311），所述升降竖直滑轨（311）和升降竖直滑块（312）滑动连接；所述升降竖直滑块（312）和横向滑轨（313）固定连接，所述横向滑轨（313）上滑动连接有横向滑块（314），所述横向滑块（314）上设有转动吸盘（315）。
  7. 根据权利要求1所述的胰岛素自动测试设备，其特征在653于，所述上机机构（6）包括上机机架（60），所述上机机架（60）的上端面设有两条平行的上机轨道（61），所述上机轨道（61）上等间距地设有若干上机治具（62），每一所述上机治具（62）均设有输送驱动件（63），所述输送驱动件（63）包括驱动电机（631），所述驱动电机（631）的输出端和皮带轮（632）连接；所述输送驱动件（63）驱动所述上机治具（62）移动；所述上机轨道（61）的下方平行设有返载轨道（64），所述返载轨道（64）的结构和所述上机轨道（61）的结构一样；所述上机机架（60）沿上机治具（62）的输送方向的两端分别设有一回流升降机构（65），所述回流升降机构（65）包括升降支架（650），所述升降支架（650）上设有支架滑轨（651），所述支架滑轨（651）的一侧设有升降皮带轮组件（652），所述升降皮带轮组件（652）包括设于所述升降支架（650）上下两个端部的皮带轮（6521），两所述皮带轮（6521）之间套接有皮带（6522）；所述升降支架（650）还包括支架滑块（653），所述支架滑块（653）的一端和所述支架滑轨（651）滑动连接；所述支架滑块（653）的另一端和所述皮带（6521）固定连接；所述支架滑块（653）上固定设有治具托板（6531），所述治具托板（6531）用于承托所述上机治具（62）。
  8. 根据权利要求1所述的胰岛素自动测试设备，其特征在于，所述镭雕机构（5）包括两并排设置的镭雕传送轨道（50），两所述镭雕传送轨道（50）的上端面等间距设有用于盛放产品的镭雕治具（51），每一所述镭雕传送轨道（50）的上方均设有一镭雕机（52），所述镭雕机（52）用于给产品打标签。
  9. 根据权利要求8所述的胰岛素自动测试设备，其特征在于，所述镭雕传送轨道（50）的运送末端设有所述下机机构（7），所述下机机构（7）包括分别设于两所述镭雕传送轨道（50）两侧的出机皮带（71），所述出机皮带（71）包括良品出机皮带（711）、不良品出机皮带（712）和泄露重测良品皮带（713）；所述良品出机皮带（711）设于所述镭雕传送轨道（50）的一侧，所述不良品出机皮带（712）和泄露重测良品皮带（713）都设于所述镭雕传送轨道（50）的另一侧。
  10. 根据权利要求9所述的胰岛素自动测试设备，其特征在于，所述下机机构（7）还包括横跨所述出机皮带（71）的下机取料机械手（72），所述下机取料机械手（72）包括横跨所述出机皮带（71）两侧的下机取料滑轨（721），所述下机取料滑轨（721）上滑动连接有下机取料滑块（722），所述下机取料滑块（722）上安装有下机取料竖直滑轨（723），所述下机取料竖直滑轨（723）滑动连接有下机取料竖直滑块（724），所述下机取料竖直滑块（724）上设有取料吸盘（725）。
PCT/CN2021/074124 2020-08-19 2021-01-28 胰岛素自动测试设备 WO2022037018A1 (zh)

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