WO2022021559A1 - 一种材料切割机械加工用自动化设备 - Google Patents

一种材料切割机械加工用自动化设备 Download PDF

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Publication number
WO2022021559A1
WO2022021559A1 PCT/CN2020/115185 CN2020115185W WO2022021559A1 WO 2022021559 A1 WO2022021559 A1 WO 2022021559A1 CN 2020115185 W CN2020115185 W CN 2020115185W WO 2022021559 A1 WO2022021559 A1 WO 2022021559A1
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WIPO (PCT)
Prior art keywords
fixedly connected
gear
rack
fixing
base
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Application number
PCT/CN2020/115185
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English (en)
French (fr)
Inventor
柳明观
Original Assignee
苏州恺恩奥自动化有限公司
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Publication of WO2022021559A1 publication Critical patent/WO2022021559A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D19/00Shearing machines or shearing devices cutting by rotary discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • B23D33/02Arrangements for holding, guiding, and/or feeding work during the operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/28Electric drives

Definitions

  • the invention relates to the technical field of mechanical processing equipment, in particular to an automatic equipment for material cutting mechanical processing.
  • the external dimensions or properties of the workpiece are mechanically processed by mechanical equipment to obtain qualified products that meet customer requirements.
  • mechanical processing can be divided into cutting processing and pressure processing.
  • the purpose of the present invention is to provide an automatic equipment for material cutting machining, which aims to solve the low cutting efficiency and cutting accuracy of the existing material cutting machining equipment, which often fail to meet the quality requirements, reduces the product quality, and is performed manually.
  • the present invention provides the following technical solutions:
  • An automatic equipment for material cutting machining comprising a base, four corners of the base are fixedly connected with brackets, the brackets are fixedly connected with a fixing plate, a workbench is arranged above the base, and a sliding cutting assembly is arranged below the fixing plate
  • the four corners of the bottom surface of the worktable are fixedly connected with uprights, the upper surface of the worktable is fixedly connected with clamping assemblies, the left side of the worktable is provided with a feeding assembly, and the right side of the worktable is provided with a discharge conveying assembly.
  • the sliding cutting assembly includes a machine base, the machine base is fixedly connected with a telescopic piece, the telescopic piece is fixedly connected with a first motor, and the output shaft of the first motor is fixedly connected with a first rotating shaft , the first rotating shaft is fixedly connected with a cutter wheel, the cutter wheel is located above the discharge conveying component, and the machine base is fixedly connected with a sliding component slidably connected with the fixing plate.
  • the sliding assembly includes a first fixing member fixedly connected with the fixing plate, the first fixing member is fixedly connected with a second motor, and the output shaft of the second motor is fixedly connected with a second rotating shaft , the second rotating shaft is fixedly connected with a first connecting rod, the first connecting rod is hinged with a second connecting rod, the second connecting rod is hinged with a third connecting rod, and the third connecting rod is fixed by the optical axis
  • a first gear is connected, the first gear is meshed with a first rack and a second rack, the first rack is slidably connected with the fixing plate and is fixedly connected with a connecting piece, and the connecting piece is fixedly connected with the machine.
  • the second rack is slidably connected to a first fixing seat that is fixedly connected to the first fixing piece, the second rack is fixedly connected to a second support plate, and the second support The plate is fixedly connected with a spring fixedly connected with the first support plate.
  • the clamping assembly includes a second fixing member fixedly connected with the worktable, the second fixing member is fixedly connected with a cylinder, the cylinder is fixedly connected with a third rack, and the third The end of the rack is fixedly connected with a first clamping block, the third rack is symmetrically meshed with a second gear, the second gear is fixedly connected with a first fixed shaft that is fixedly connected to the worktable through a bearing, the The second gear is meshed with a third gear, the third gear is fixedly connected with a second fixed shaft that is fixedly connected to the worktable through a bearing, the third gear is fixedly connected with a first pin shaft, and the first pin shaft is connected with a A clamping rod, the clamping rod is provided with a first through hole that is slidably connected to the first pin, one end of the clamping rod is hinged with a second fixing seat that is fixedly connected to the workbench, and the other end of the clamping rod A second clamping block is fixedly connectedly connected
  • the feeding assembly includes a first pulley, the upper surface of the first pulley is flush with the upper plane of the worktable, and the first pulley drive shaft is fixedly connected to the base through a bearing.
  • a fixed frame, one of the two first pulleys is fixedly connected with a clearance moving component.
  • the clearance movement assembly includes a third fixing member fixedly connected with the base, the third fixing member is fixedly connected with a third motor, and the output shaft of the third motor is fixedly connected with a third rotating shaft , the third rotating shaft is fixedly connected with a fourth connecting rod, the fourth connecting rod is hinged with a fifth connecting rod, the fifth connecting rod is fixedly connected with a second pin shaft, and the second pin shaft is connected with a fifth connecting rod
  • the fourth gear is provided with a second through hole slidably connected with the second pin, the diameter of the second through hole is larger than the diameter of the second pin, and the fourth gear is fixedly connected to the first through a bearing
  • the fixed frame is fixedly connected to a third fixed shaft, and the fourth gear is engaged with a fifth gear that is fixedly connected to the first pulley drive shaft.
  • the discharge conveying assembly includes a transmission member that is fixedly connected to the workbench, the installation form of the transmission member is inclined installation, and the other end of the transmission member is fixedly connected with a second fixing frame.
  • a filter screen is clamped on the transmission piece, a debris box is arranged under the transmission piece, a second pulley is arranged on the right side of the transmission piece, and the upper surface of the second pulley is flush with the lower end face of the transmission piece.
  • the second pulley drive shaft is fixedly connected with a third fixing frame fixedly connected with the base through a bearing.
  • the beneficial effects of the present invention are: the device realizes the automatic feeding of the material through the feeding component, and does not need to be manually loaded, thereby achieving the technical effect of saving time and labor, and clamping the material on the worktable.
  • the component clamps the material to prevent the material from moving during the cutting process, thereby improving the cutting accuracy and product quality.
  • the discharge conveying component conveys the cut material, so as to enter the next process or collect and process, thereby saving the working time of the staff.
  • the quality requirements are not met, the product quality is reduced, and the manual feeding and discharging are time-consuming and laborious.
  • the present invention has a reasonable structure design, realizes automatic operation, can accurately process the workpiece, and improves the cutting efficiency and production efficiency. , The product meets the quality requirements and achieves the technical effect of saving time and effort.
  • Fig. 1 is a kind of structural schematic diagram of automation equipment for material cutting machining
  • Fig. 2 is the A-direction view in Fig. 1;
  • Fig. 3 is the B-direction view in Fig. 1;
  • Fig. 4 is a partial enlarged view of C in Fig. 1;
  • FIG. 5 is a D-direction view in FIG. 4 .
  • Second fixing frame; 19 debris box; 20, the second pulley; 21, the third fixed frame; 901, the first fixed part; 902, the second motor; 903, the second shaft; 904, the first link; 905, the second link 906, the third link; 907, the first gear; 908, the first rack; 909, the second rack; 910, the connecting piece; 911, the first support plate; 912, the first fixed seat; 913, the first Two supporting plates; 914, spring; 1201, the second fixing part; 1202, the cylinder; 1203, the third rack; 1204, the first clamping block; 1205, the second gear; 1206, the first fixed shaft; 1207, the first Three gears; 1208, the second fixed shaft; 1209, the first pin; 1210, the first through hole; 1211, the clamping rod; 1212, the second fixed seat; 1213, the second clamping block; 1214, the buffer material; 1501, the third fixing member; 1502, the third motor; 1503, the third shaft; 1504, the fourth connecting rod; 1505, the fifth connecting rod; 1506, the second
  • an automated equipment for material cutting machining includes a base 1 , a bracket 2 is fixedly connected to the four corners of the base 1 , and a fixing plate 3 is fixedly connected to the bracket 2 .
  • a worktable 10 is provided above the base 1, a sliding cutting assembly is provided below the fixing plate 3, a column 11 is fixedly connected to the four corners of the bottom surface of the worktable 10, and a clamping assembly 12 is fixedly connected to the upper surface of the worktable 10.
  • the left side of the worktable 10 is provided with a feeding assembly, and the right side of the worktable 10 is provided with a discharging conveying assembly.
  • automatic material feeding is realized through the feeding assembly, and manual feeding is not required, thereby achieving the technical effect of saving time and labor.
  • the material is clamped by the clamping assembly 12 on the worktable 10, Avoid material movement during cutting process, thereby improving cutting accuracy and product quality.
  • the material can be cut along the line by sliding the cutting component, so as to realize the cutting of different products and improve the cutting efficiency.
  • the worktable 10 is fixed and supported by the upright column 11, the upright column 11 is fixed on the base 1, and the base 1 fixes and supports the device , the sliding cutting assembly is fixed and supported through the bracket 2 and the fixing plate 3 .
  • the sliding cutting assembly includes a machine base 4, the machine base 4 is fixedly connected with a telescopic piece 5, and the telescopic piece 5 is fixedly connected with a first motor 6.
  • the output shaft of the first motor 6 is fixedly connected with a first rotating shaft 7, the first rotating shaft 7 is fixedly connected with a cutter wheel 8, the cutter wheel 8 is located above the discharge conveying assembly, and the machine base 4 is fixedly connected
  • the first motor 6 works, the output shaft of the first motor 6 drives the first rotating shaft 7 to rotate, the first rotating shaft 7 drives the cutter wheel 8 to cut the material, and drives the first motor 6 to move up and down through the telescopic element 5 , and then drive the cutter wheel 8 to rise and fall, and then cut materials of different heights.
  • the sliding component 9 drives the machine base 4 to move, and the cutter wheel 8 is driven to cut the material along the line shape, so as to realize the cutting of different products and improve the cutting efficiency.
  • the sliding assembly 9 includes a first fixing member 901 fixedly connected with the fixing plate 3, and the first fixing member 901 is fixedly connected with a second motor 902, so The output shaft of the second motor 902 is fixedly connected with a second rotating shaft 903, the second rotating shaft 903 is fixedly connected with a first connecting rod 904, the first connecting rod 904 is hinged with a second connecting rod 905, and the second connecting rod The rod 905 is hinged with a third connecting rod 906, the third connecting rod 906 is fixedly connected with a first gear 907 through an optical axis, and the first gear 907 is engaged with a first rack 908 and a second rack 909.
  • the first rack 908 is slidably connected with the fixing plate 3 and is fixedly connected with a connecting piece 910, which is fixedly connected with the first supporting plate 911 which is fixedly connected with the base 4, and the second rack 909 is slidably connected with a
  • the first fixing seat 912 is fixedly connected with the first fixing member 901
  • the second rack 909 is fixedly connected with a second support plate 913
  • the second support plate 913 is fixedly connected with the first support plate 911 Spring 914.
  • the first fixing member 901 fixes and supports the second motor 902, the second motor 902 works, the output shaft of the second motor 902 drives the second rotating shaft 903 to rotate, and the second rotating shaft 903 drives the first connecting shaft 903 to rotate.
  • the rod 904, the second link 905 and the third link 906 rotate, the third link 906 drives the first gear 907 to rotate, the first gear 907 meshes with the first rack 908 and the second rack 909, the first rack 908 slides with the fixed plate 3, the second rack 909 slides with the first fixed seat 912, the first rack 908 and the second rack 909 move in opposite directions, the first rack 908 drives the first support plate 911 through the connecting member 910 Move, the second rack 909 drives the first support plate 911 to move through the second support plate 913 and the spring 914, and the first support plate 911 drives the cutter wheel 8 to cut the material along the line, so as to realize the cutting and improvement of different products For cutting efficiency, the spring 914 is provided to play a buffering role.
  • the clamping assembly 12 includes a second fixing member 1201 fixedly connected with the workbench 10 , and the second fixing member 1201 is fixedly connected with a cylinder 1202 , and the The cylinder 1202 is fixedly connected with a third rack 1203, the end of the third rack 1203 is fixedly connected with a first clamping block 1204, the third rack 1203 is symmetrically meshed with a second gear 1205, and the second gear 1205 is fixedly connected with a first fixed shaft 1206 fixedly connected with the table 10 through a bearing, the second gear 1205 is engaged with a third gear 1207, and the third gear 1207 is fixedly connected with a fixed connection with the table 10 through a bearing.
  • the second fixed shaft 1208, the third gear 1207 is fixedly connected with a first pin shaft 1209, the first pin shaft 1209 is connected with a clamping rod 1211, and the clamping rod 1211 is configured to slide with the first pin shaft 1209
  • the first via hole 1210 is connected, one end of the clamping rod 1211 is hinged with a second fixing seat 1212 fixedly connected with the workbench 10, and the other end of the clamping rod 1211 is fixedly connected with a second clamping block 1213.
  • a buffer material 1214 is adhered to the surfaces of the first clamping block 1204 and the second clamping block 1213 .
  • the second fixing member 1201 fixes and supports the cylinder 1202, the cylinder 1202 is extended, and drives the third rack 1203 to move forward, the first clamping block 1204 is in contact with the material, and the third rack 1203 meshes with the second gear 1205, drives the second gear 1205 to mesh with the third gear 1207, drives the third gear 1207 and the first pin 1209 to rotate, and the first pin 1209 slides with the first through hole 1210 in the clamping rod 1211 , drive the clamping rod 1211 to rotate with the hinged center of the clamping rod 1211 and the second fixing seat 1212 as the center of the circle, drive the second clamping block 1213 to contact the material, and clamp the material to prevent the material from moving during cutting, whereby, the cutting precision and product quality are improved, the first fixed shaft 1206 and the second fixed shaft 1208 are set to ensure the stability of the movement of the second gear 1205 and the third gear 1207, and the buffer material 1214 is set to play a buffer role and prevent the first The clamping block 1204
  • the feeding assembly includes a first pulley 13 , the upper surface of the first pulley 13 is flush with the upper plane of the worktable 10 , and the first pulley 13 A drive shaft of a pulley 13 is fixedly connected with a first fixing frame 14 fixedly connected with the base 1 through a bearing, and one of the two first pulleys 13 is fixedly connected with a clearance movement component 15 .
  • the material is conveyed through the first pulley 13 to realize automatic feeding of the material without manual feeding, thereby achieving the technical effect of saving time and effort.
  • the upper plane of the table 10 is flush to ensure that the material can be smoothly conveyed to the upper surface of the first pulley 13.
  • the first pulley 13 is fixed and supported by the first fixing frame 14, and the gap conveying is realized by the gap movement component 15. When cutting the material , the material is not transported.
  • the clearance movement assembly 15 includes a third fixing member 1501 fixedly connected with the base 1 , and the third fixing member 1501 is fixedly connected with a third fixing member 1501 .
  • the output shaft of the third motor 1502 is fixedly connected with a third rotating shaft 1503, the third rotating shaft 1503 is fixedly connected with a fourth connecting rod 1504, and the fourth connecting rod 1504 is hinged with a fifth connecting rod 1505, so
  • the fifth link 1505 is fixedly connected with a second pin 1506
  • the second pin 1506 is connected with a fourth gear 1508
  • the fourth gear 1508 is provided with a second through hole slidably connected with the second pin 1506 1507, the diameter of the second through hole 1507 is larger than the diameter of the second pin shaft 1506,
  • the fourth gear 1508 is fixedly connected with a third fixed shaft 1509 that is fixedly connected to the first fixed frame 14 through a bearing, and the fourth gear 1508
  • a fifth gear 1510 fixedly connected to the transmission shaft of the first pulley 13 is engaged.
  • the third fixing member 1501 fixes and supports the third motor 1502, the third motor 1502 works, the output shaft of the third motor 1502 drives the third rotating shaft 1503 to rotate, and the third rotating shaft 1503 drives the fourth connecting shaft 1503 to rotate.
  • the rod 1504 rotates, and the fourth link 1504 drives the fifth link 1505 and the second pin 1506 to rotate.
  • the second pin 1506 and the second through hole 1507 exist When the second pin shaft 1506 slides with the second through hole 1507, it drives the fourth gear 1508 to rotate, the fourth gear 1508 meshes with the fifth gear 1510, drives the first pulley 13 to move, and sets the third fixed shaft 1509 to ensure
  • the fourth gear 1508 is preferably an incomplete gear.
  • the discharge conveying assembly includes a conveying member 16 fixedly connected to the worktable 10 .
  • the installation form of the conveying member 16 is inclined installation. One end is fixedly connected with a second fixing frame 18, the transmission member 16 is clamped with a filter screen 17, a debris box 19 is arranged below the transmission member 16, and a second pulley 20 is arranged on the right side of the transmission member 16, so The upper surface of the second pulley 20 is flush with the lower end surface of the transmission member 16 , and the drive shaft of the second pulley 20 is fixedly connected with a third fixing frame 21 fixedly connected to the base 1 through a bearing.
  • the cut material is conveyed by the conveying member 16 , the cutting debris is filtered by the filter screen 17 , and the debris enters the debris box 19 through the filter screen 17 for collection.
  • the material goes out from the end of the conveying member 16 and enters the surface of the second pulley 20.
  • Set the upper surface of the second pulley 20 to be flush with the end face of the lower side of the conveying member 16 to prevent the cut material from being transported smoothly without bumps.
  • the second pulley 20 is connected with a driving motor, and the driving motor drives the second pulley 20 to move to transport the material, so as to enter the next step or collection process, and the third fixing frame 21 fixes and supports the second pulley 20 .
  • the working principle of the present invention is as follows: the third motor 1502 works, the output shaft of the third motor 1502 drives the third rotating shaft 1503 to rotate, the third rotating shaft 1503 drives the fourth connecting rod 1504 to rotate, and the fourth connecting rod 1504 drives the fifth connecting rod 1505 and the The second pin shaft 1506 rotates. Since the diameter of the second pin shaft 1507 is larger than the diameter of the second pin shaft 1506, there is a gap between the second pin shaft 1506 and the second through hole 1507.
  • the technical effect is that the cylinder 1202 is extended, driving the third rack 1203 to move forward, the first clamping block 1204 is in contact with the material, the third rack 1203 meshes with the second gear 1205, and drives the second gear 1205 and the third gear 1207 engages, drives the third gear 1207 and the first pin 1209 to rotate, the first pin 1209 slides with the first through hole 1210 in the clamping rod 1211, and drives the clamping rod 1211 to clamp the rod 1211 and the second fixed seat 1212
  • the center of the hinge is the center of the circle and rotates, which drives the second clamping block 1213 to contact the material and clamp the material, so as to prevent the material from moving during the cutting process, thereby improving the cutting accuracy and product quality.
  • the second motor 902 works, the output shaft of the second motor 902 drives the second rotating shaft 903 to rotate, the second rotating shaft 903 drives the first connecting rod 904, the second connecting rod 905 and the third connecting rod 906 to rotate, and the third connecting rod 903 rotates.
  • the rod 906 drives the first gear 907 to rotate, the first gear 907 meshes with the first rack 908 and the second rack 909 , the first rack 908 slides with the fixing plate 3 , and the second rack 909 slides with the first fixing seat 912 , the first rack 908 and the second rack 909 move in opposite directions, the first rack 908 drives the first support plate 911 to move through the connecting member 910 , and the second rack 909 drives the first support plate 911 through the second support plate 913 and the spring 914 .
  • the support plate 911 moves, and the first support plate 911 drives the cutter wheel 8 to cut the material along the line, so as to realize the cutting of different products and improve the cutting efficiency.
  • the net 17 filters the debris generated by cutting, the debris enters the debris box 19 through the filter screen 17 for collection and processing, and the material goes out from the end of the conveying member 16 and enters the surface of the second pulley 20, which is connected with a drive motor.
  • the driving motor works to drive the second pulley 20 to move to convey the material, so as to enter the next step or collection process.

Abstract

一种材料切割机械加工用自动化设备,包括底座(1),底座(1)四角固定连接有支架(2),支架(2)固定连接有固定板(3),底座(1)上方设有工作台(10),固定板(3)下方设有滑动切割组件,工作台(10)底面四角固定连接有立柱(11),工作台(10)上表面固定连接有夹紧组件(12),工作台(10)左侧设有上料组件,工作台(10)右侧设有出料输送组件。解决了现有的材料切割机械加工设备存在的切割效率低和切割精度往往达不到质量要求,降低产品质量,且人工进行上料和出料导致费时费力的问题。结构设计合理,实现了自动化操作,可以精准地对工件进行加工,提高了切割效率和生产效率,产品满足质量要求,达到了省时省力的技术效果。

Description

一种材料切割机械加工用自动化设备 技术领域
本发明涉及机械加工设备技术领域,具体是一种材料切割机械加工用自动化设备。
背景技术
在生产制造过程中,通过机械设备对工件的外形尺寸或性能进行机械加工,以得到满足客户要求的、质量合格的产品,按加工方式上的差别,机械加工可分为切削加工和压力加工。
技术问题
随着现代机械加工业地发展,对切割的质量、精度要求的不断提高,对提高生产效率、降低生产成本、具有高智能化的自动切割功能的要求也在提升。但现用的材料切割机械加工设备存在着切割效率低和切割精度往往达不到质量要求,降低了产品质量,且人工进行上料和出料费时费力。
技术解决方案
本发明的目的在于提供一种材料切割机械加工用自动化设备,旨在解决现有的材料切割机械加工设备存在的切割效率低和切割精度往往达不到质量要求,降低了产品质量,且人工进行上料和出料费时费力的问题。
为实现上述目的,本发明提供如下技术方案:
一种材料切割机械加工用自动化设备,包括底座,所述底座四角固定连接有支架,所述支架固定连接有固定板,所述底座上方设有工作台,所述固定板下方设有滑动切割组件,所述工作台底面四角固定连接有立柱,所述工作台上表面固定连接有夹紧组件,所述工作台左侧设有上料组件,所述工作台右侧设有出料输送组件。
作为本发明进一步的方案:所述滑动切割组件包括机座,所述机座固定连接有伸缩件,所述伸缩件固定连接有第一电机,所述第一电机输出轴固定连接有第一转轴,所述第一转轴固定连接有刀轮,所述刀轮位于出料输送组件上方,所述机座固定连接有与固定板滑动连接的滑动组件。
作为本发明再进一步的方案:所述滑动组件包括与固定板固定连接的第一固定件,所述第一固定件固定连接有第二电机,所述第二电机输出轴固定连接有第二转轴,所述第二转轴固定连接有第一连杆,所述第一连杆铰接有第二连杆,所述第二连杆铰接有第三连杆,所述第三连杆通过光轴固定连接有第一齿轮,所述第一齿轮啮合有第一齿条和第二齿条,所述第一齿条与固定板滑动连接并固定连接有连接件,所述连接件固定连接有与机座固定连接的第一支撑板,所述第二齿条滑动连接有与第一固定件固定连接的第一固定座,所述第二齿条固定连接有第二支撑板,所述第二支撑板固定连接有与第一支撑板固定连接的弹簧。
作为本发明进一步的方案:所述夹紧组件包括与工作台固定连接的第二固定件,所述第二固定件固定连接有气缸,所述气缸固定连接有第三齿条,所述第三齿条端部固定连接有第一夹紧块,所述第三齿条对称啮合有第二齿轮,所述第二齿轮固定连接有通过轴承与工作台固定连接的第一固定轴,所述第二齿轮啮合有第三齿轮,所述第三齿轮固定连接有通过轴承与工作台固定连接的第二固定轴,所述第三齿轮固定连接有第一销轴,所述第一销轴连接有夹持杆,所述夹持杆设有与第一销轴滑动连接的第一过孔,所述夹持杆一端铰接有与工作台固定连接的第二固定座,所述夹持杆另一端固定连接有第二夹紧块,所述第一夹紧块和第二夹紧块表面粘接有缓冲材料。
作为本发明进一步的方案:所述上料组件包括第一皮带轮,所述第一皮带轮上表面与工作台上平面平齐,所述第一皮带轮传动轴通过轴承固定连接有与底座固定连接的第一固定架,两个所述第一皮带轮其中一个固定连接有间隙运动组件。
作为本发明再进一步的方案:所述间隙运动组件包括与底座固定连接的第三固定件,所述第三固定件固定连接有第三电机,所述第三电机输出轴固定连接有第三转轴,所述第三转轴固定连接有第四连杆,所述第四连杆铰接有第五连杆,所述第五连杆固定连接有第二销轴,所述第二销轴连接有第四齿轮,所述第四齿轮设有与第二销轴滑动连接的第二过孔,所述第二过孔孔径大于第二销轴直径,所述第四齿轮固定连接有通过轴承与第一固定架固定连接的第三固定轴,所述第四齿轮啮合有与第一皮带轮传动轴固定连接的第五齿轮。
作为本发明再进一步的方案:所述出料输送组件包括与工作台固定连接的传送件,所述传送件安装形式为倾斜安装,所述传送件另一端固定连接有第二固定架,所述传送件卡接有滤网,所述传送件下方设有碎屑箱,所述传送件右侧设有第二皮带轮,所述第二皮带轮上表面与传送件较低侧端面平齐,所述第二皮带轮传动轴通过轴承固定连接有与底座固定连接的第三固定架。
有益效果
与现有技术相比,本发明的有益效果是:本装置是通过上料组件实现材料自动上料,不需要人工进行上料,从而达到了省时省力的技术效果,通过工作台上夹紧组件对材料进行夹紧,避免切割加工时材料出现移动,从而提高了切割精度和产品质量,通过滑动切割组件实现对材料沿着线型进行切割,实现对不同产品进行切割和提高切割效率,通过出料输送组件对切割后的材料进行输送,从而进入下步工序或收集处理,从而节省工作人员的工作时间,本装置解决了现有的材料切割机械加工设备存在的切割效率低和切割精度往往达不到质量要求,降低了产品质量,且人工进行上料和出料费时费力的问题,本发明结构设计合理,实现了自动化操作,可以精准地对工件进行加工,提高了切割效率和生产效率,产品满足质量要求,达到了省时省力的技术效果。
附图说明
图1为一种材料切割机械加工用自动化设备的结构示意图;
图2为图1中的A向视图;
图3为图1中的B向视图;
图4为图1中C的局部放大图;
图5为图4中的D向视图。
图中:1、底座;2、支架;3、固定板;4、机座;5、伸缩件;6、第一电机;7、第一转轴;8、刀轮;9、滑动组件;10、工作台;11、立柱;12、夹紧组件;13、第一皮带轮;14、第一固定架;15、间隙运动组件;16、传送件;17、滤网;18、第二固定架;19、碎屑箱;20、第二皮带轮;21、第三固定架;901、第一固定件;902、第二电机;903、第二转轴;904、第一连杆;905、第二连杆;906、第三连杆;907、第一齿轮;908、第一齿条;909、第二齿条;910、连接件;911、第一支撑板;912、第一固定座;913、第二支撑板;914、弹簧;1201、第二固定件;1202、气缸;1203、第三齿条;1204、第一夹紧块;1205、第二齿轮;1206、第一固定轴;1207、第三齿轮;1208、第二固定轴;1209、第一销轴;1210、第一过孔;1211、夹持杆;1212、第二固定座;1213、第二夹紧块;1214、缓冲材料;1501、第三固定件;1502、第三电机;1503、第三转轴;1504、第四连杆;1505、第五连杆;1506、第二销轴;1507、第二过孔;1508、第四齿轮;1509、第三固定轴;1510、第五齿轮。
本发明的实施方式
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。
实施例1
请参阅图1-5,本发明实施例中,一种材料切割机械加工用自动化设备,包括底座1,所述底座1四角固定连接有支架2,所述支架2固定连接有固定板3,所述底座1上方设有工作台10,所述固定板3下方设有滑动切割组件,所述工作台10底面四角固定连接有立柱11,所述工作台10上表面固定连接有夹紧组件12,所述工作台10左侧设有上料组件,所述工作台10右侧设有出料输送组件。
在本发明的实施例中,通过上料组件实现材料自动上料,不需要人工进行上料,从而达到了省时省力的技术效果,通过工作台10上夹紧组件12对材料进行夹紧,避免切割加工时材料出现移动,从而提高了切割精度和产品质量,通过滑动切割组件实现对材料沿着线型进行切割,实现对不同产品进行切割和提高切割效率,通过出料输送组件对切割后的材料进行输送,从而进入下步工序或收集处理,从而节省工作人员的工作时间,通过立柱11对工作台10进行固定、支撑,立柱11固定在底座1上,底座1对装置进行固定、支撑,通过支架2和固定板3对滑动切割组件进行固定、支撑。
实施例2
请参阅图1-2,作为本发明的一种优选实施例,所述滑动切割组件包括机座4,所述机座4固定连接有伸缩件5,所述伸缩件5固定连接有第一电机6,所述第一电机6输出轴固定连接有第一转轴7,所述第一转轴7固定连接有刀轮8,所述刀轮8位于出料输送组件上方,所述机座4固定连接有与固定板3滑动连接的滑动组件9。
在本发明的实施例中,第一电机6工作,第一电机6输出轴带动第一转轴7转动,第一转轴7带动刀轮8对材料进行切割,通过伸缩件5带动第一电机6升降,进而带动刀轮8升降,进而对不同高度材料进行切割,通过滑动组件9带动机座4移动,带动刀轮8对材料沿着线型进行切割,实现对不同产品进行切割和提高切割效率。
实施例3
请参阅图2,作为本发明的一种优选实施例,所述滑动组件9包括与固定板3固定连接的第一固定件901,所述第一固定件901固定连接有第二电机902,所述第二电机902输出轴固定连接有第二转轴903,所述第二转轴903固定连接有第一连杆904,所述第一连杆904铰接有第二连杆905,所述第二连杆905铰接有第三连杆906,所述第三连杆906通过光轴固定连接有第一齿轮907,所述第一齿轮907啮合有第一齿条908和第二齿条909,所述第一齿条908与固定板3滑动连接并固定连接有连接件910,所述连接件910固定连接有与机座4固定连接的第一支撑板911,所述第二齿条909滑动连接有与第一固定件901固定连接的第一固定座912,所述第二齿条909固定连接有第二支撑板913,所述第二支撑板913固定连接有与第一支撑板911固定连接的弹簧914。
在本发明的实施例中,第一固定件901对第二电机902进行固定、支撑,第二电机902工作,第二电机902输出轴带动第二转轴903转动,第二转轴903带动第一连杆904、第二连杆905和第三连杆906转动,第三连杆906带动第一齿轮907转动,第一齿轮907与第一齿条908和第二齿条909啮合,第一齿条908与固定板3滑动,第二齿条909与第一固定座912滑动,第一齿条908和第二齿条909运动方向相反,第一齿条908通过连接件910带动第一支撑板911移动,第二齿条909通过第二支撑板913和弹簧914带动第一支撑板911移动,第一支撑板911带动刀轮8对材料沿着线型进行切割,实现对不同产品进行切割和提高切割效率,设置弹簧914起到缓冲作用。
实施例4
请参阅图3,作为本发明的一种优选实施例,所述夹紧组件12包括与工作台10固定连接的第二固定件1201,所述第二固定件1201固定连接有气缸1202,所述气缸1202固定连接有第三齿条1203,所述第三齿条1203端部固定连接有第一夹紧块1204,所述第三齿条1203对称啮合有第二齿轮1205,所述第二齿轮1205固定连接有通过轴承与工作台10固定连接的第一固定轴1206,所述第二齿轮1205啮合有第三齿轮1207,所述第三齿轮1207固定连接有通过轴承与工作台10固定连接的第二固定轴1208,所述第三齿轮1207固定连接有第一销轴1209,所述第一销轴1209连接有夹持杆1211,所述夹持杆1211设有与第一销轴1209滑动连接的第一过孔1210,所述夹持杆1211一端铰接有与工作台10固定连接的第二固定座1212,所述夹持杆1211另一端固定连接有第二夹紧块1213,所述第一夹紧块1204和第二夹紧块1213表面粘接有缓冲材料1214。
在本发明的实施例中,第二固定件1201对气缸1202进行固定、支撑,气缸1202伸长,带动第三齿条1203向前移动,第一夹紧块1204与材料接触,第三齿条1203与第二齿轮1205啮合,带动第二齿轮1205与第三齿轮1207啮合,带动第三齿轮1207和第一销轴1209转动,第一销轴1209与夹持杆1211内第一过孔1210滑动,带动夹持杆1211以夹持杆1211与第二固定座1212铰接的中心为圆心进行转动,带动第二夹紧块1213与材料接触,对材料进行夹紧,避免切割加工时材料出现移动,从而提高了切割精度和产品质量,设置第一固定轴1206和第二固定轴1208,保证第二齿轮1205与第三齿轮1207运动的稳定性,设置缓冲材料1214,起到缓冲作用,防止第一夹紧块1204和第二夹紧块1213对材料表面造成损伤。
实施例5
请参阅图1、4、5,作为本发明的一种优选实施例,所述上料组件包括第一皮带轮13,所述第一皮带轮13上表面与工作台10上平面平齐,所述第一皮带轮13传动轴通过轴承固定连接有与底座1固定连接的第一固定架14,两个所述第一皮带轮13其中一个固定连接有间隙运动组件15。
在本发明的实施例中,通过第一皮带轮13对材料进行输送,实现材料自动上料,不需要人工进行上料,从而达到了省时省力的技术效果,设置第一皮带轮13上表面与工作台10上平面平齐,保证材料能顺利输送至第一皮带轮13上表面,通过第一固定架14对第一皮带轮13进行固定、支撑,通过间隙运动组件15实现间隙输送,当对材料进行切割时,材料不进行输送。
实施例6
请参阅图1、4、5,作为本发明的一种优选实施例,所述间隙运动组件15包括与底座1固定连接的第三固定件1501,所述第三固定件1501固定连接有第三电机1502,所述第三电机1502输出轴固定连接有第三转轴1503,所述第三转轴1503固定连接有第四连杆1504,所述第四连杆1504铰接有第五连杆1505,所述第五连杆1505固定连接有第二销轴1506,所述第二销轴1506连接有第四齿轮1508,所述第四齿轮1508设有与第二销轴1506滑动连接的第二过孔1507,所述第二过孔1507孔径大于第二销轴1506直径,所述第四齿轮1508固定连接有通过轴承与第一固定架14固定连接的第三固定轴1509,所述第四齿轮1508啮合有与第一皮带轮13传动轴固定连接的第五齿轮1510。
在本发明的实施例中,第三固定件1501对第三电机1502进行固定、支撑,第三电机1502工作,第三电机1502输出轴带动第三转轴1503转动,第三转轴1503带动第四连杆1504转动,第四连杆1504带动第五连杆1505和第二销轴1506转动,因第二过孔1507孔径大于第二销轴1506直径,第二销轴1506与第二过孔1507存在间隙,当第二销轴1506与第二过孔1507滑动时,带动第四齿轮1508转动,第四齿轮1508与第五齿轮1510啮合,带动第一皮带轮13运动,设置第三固定轴1509,保证第四齿轮1508运动的稳定性,第四齿轮1508优选为不完全齿轮。
实施例7
请参阅图1,作为本发明的一种优选实施例,所述出料输送组件包括与工作台10固定连接的传送件16,所述传送件16安装形式为倾斜安装,所述传送件16另一端固定连接有第二固定架18,所述传送件16卡接有滤网17,所述传送件16下方设有碎屑箱19,所述传送件16右侧设有第二皮带轮20,所述第二皮带轮20上表面与传送件16较低侧端面平齐,所述第二皮带轮20传动轴通过轴承固定连接有与底座1固定连接的第三固定架21。
在本发明的实施例中,通过传送件16对切割后的材料进行输送,通过设有滤网17,对切割产生的碎屑进行过滤,碎屑通过滤网17进入碎屑箱19内进行收集处理,材料从传送件16端部出去进入第二皮带轮20表面,设置第二皮带轮20上表面与传送件16较低侧端面平齐,防止切割后的材料输送时平稳,不会发生颠簸,第二皮带轮20连接有驱动电机,驱动电机工作带动第二皮带轮20运动对材料进行输送,从而进入下步工序或收集处理,第三固定架21对第二皮带轮20进行固定、支撑。
本发明的工作原理是:第三电机1502工作,第三电机1502输出轴带动第三转轴1503转动,第三转轴1503带动第四连杆1504转动,第四连杆1504带动第五连杆1505和第二销轴1506转动,因第二过孔1507孔径大于第二销轴1506直径,第二销轴1506与第二过孔1507存在间隙,当第二销轴1506与第二过孔1507滑动时,带动第四齿轮1508转动,第四齿轮1508与第五齿轮1510啮合,带动第一皮带轮13运动,对材料进行输送,实现材料自动上料,不需要人工进行上料,从而达到了省时省力的技术效果,气缸1202伸长,带动第三齿条1203向前移动,第一夹紧块1204与材料接触,第三齿条1203与第二齿轮1205啮合,带动第二齿轮1205与第三齿轮1207啮合,带动第三齿轮1207和第一销轴1209转动,第一销轴1209与夹持杆1211内第一过孔1210滑动,带动夹持杆1211以夹持杆1211与第二固定座1212铰接的中心为圆心进行转动,带动第二夹紧块1213与材料接触,对材料进行夹紧,避免切割加工时材料出现移动,从而提高了切割精度和产品质量,当对材料进行切割时,材料不进行输送,第二电机902工作,第二电机902输出轴带动第二转轴903转动,第二转轴903带动第一连杆904、第二连杆905和第三连杆906转动,第三连杆906带动第一齿轮907转动,第一齿轮907与第一齿条908和第二齿条909啮合,第一齿条908与固定板3滑动,第二齿条909与第一固定座912滑动,第一齿条908和第二齿条909运动方向相反,第一齿条908通过连接件910带动第一支撑板911移动,第二齿条909通过第二支撑板913和弹簧914带动第一支撑板911移动,第一支撑板911带动刀轮8对材料沿着线型进行切割,实现对不同产品进行切割和提高切割效率,传送件16对切割后的材料进行输送,传送件16上滤网17对切割产生的碎屑进行过滤,碎屑通过滤网17进入碎屑箱19内进行收集处理,材料从传送件16端部出去进入第二皮带轮20表面,第二皮带轮20连接有驱动电机,驱动电机工作带动第二皮带轮20运动对材料进行输送,从而进入下步工序或收集处理。
以上的仅是本发明的优选实施方式,应当指出,对于本领域的技术人员来说,在不脱离本发明构思的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。

Claims (7)

  1. 一种材料切割机械加工用自动化设备,包括底座(1),所述底座(1)四角固定连接有支架(2),所述支架(2)固定连接有固定板(3),所述底座(1)上方设有工作台(10),其特征在于,所述固定板(3)下方设有滑动切割组件,所述工作台(10)底面四角固定连接有立柱(11),所述工作台(10)上表面固定连接有夹紧组件(12),所述工作台(10)左侧设有上料组件,所述工作台(10)右侧设有出料输送组件。
  2. 根据权利要求1所述的材料切割机械加工用自动化设备,其特征在于,所述滑动切割组件包括机座(4),所述机座(4)固定连接有伸缩件(5),所述伸缩件(5)固定连接有第一电机(6),所述第一电机(6)输出轴固定连接有第一转轴(7),所述第一转轴(7)固定连接有刀轮(8),所述刀轮(8)位于出料输送组件上方,所述机座(4)固定连接有与固定板(3)滑动连接的滑动组件(9)。
  3. 根据权利要求2所述的材料切割机械加工用自动化设备,其特征在于,所述滑动组件(9)包括与固定板(3)固定连接的第一固定件(901),所述第一固定件(901)固定连接有第二电机(902),所述第二电机(902)输出轴固定连接有第二转轴(903),所述第二转轴(903)固定连接有第一连杆(904),所述第一连杆(904)铰接有第二连杆(905),所述第二连杆(905)铰接有第三连杆(906),所述第三连杆(906)通过光轴固定连接有第一齿轮(907),所述第一齿轮(907)啮合有第一齿条(908)和第二齿条(909),所述第一齿条(908)与固定板(3)滑动连接并固定连接有连接件(910),所述连接件(910)固定连接有与机座(4)固定连接的第一支撑板(911),所述第二齿条(909)滑动连接有与第一固定件(901)固定连接的第一固定座(912),所述第二齿条(909)固定连接有第二支撑板(913),所述第二支撑板(913)固定连接有与第一支撑板(911)固定连接的弹簧(914)。
  4. 根据权利要求1所述的材料切割机械加工用自动化设备,其特征在于,所述夹紧组件(12)包括与工作台(10)固定连接的第二固定件(1201),所述第二固定件(1201)固定连接有气缸(1202),所述气缸(1202)固定连接有第三齿条(1203),所述第三齿条(1203)端部固定连接有第一夹紧块(1204),所述第三齿条(1203)对称啮合有第二齿轮(1205),所述第二齿轮(1205)固定连接有通过轴承与工作台(10)固定连接的第一固定轴(1206),所述第二齿轮(1205)啮合有第三齿轮(1207),所述第三齿轮(1207)固定连接有通过轴承与工作台(10)固定连接的第二固定轴(1208),所述第三齿轮(1207)固定连接有第一销轴(1209),所述第一销轴(1209)连接有夹持杆(1211),所述夹持杆(1211)设有与第一销轴(1209)滑动连接的第一过孔(1210),所述夹持杆(1211)一端铰接有与工作台(10)固定连接的第二固定座(1212),所述夹持杆(1211)另一端固定连接有第二夹紧块(1213),所述第一夹紧块(1204)和第二夹紧块(1213)表面粘接有缓冲材料(1214)。
  5. 根据权利要求1所述的材料切割机械加工用自动化设备,其特征在于,所述上料组件包括第一皮带轮(13),所述第一皮带轮(13)上表面与工作台(10)上平面平齐,所述第一皮带轮(13)传动轴通过轴承固定连接有与底座(1)固定连接的第一固定架(14),两个所述第一皮带轮(13)其中一个固定连接有间隙运动组件(15)。
  6. 根据权利要求5所述的材料切割机械加工用自动化设备,其特征在于,所述间隙运动组件(15)包括与底座(1)固定连接的第三固定件(1501),所述第三固定件(1501)固定连接有第三电机(1502),所述第三电机(1502)输出轴固定连接有第三转轴(1503),所述第三转轴(1503)固定连接有第四连杆(1504),所述第四连杆(1504)铰接有第五连杆(1505),所述第五连杆(1505)固定连接有第二销轴(1506),所述第二销轴(1506)连接有第四齿轮(1508),所述第四齿轮(1508)设有与第二销轴(1506)滑动连接的第二过孔(1507),所述第二过孔(1507)孔径大于第二销轴(1506)直径,所述第四齿轮(1508)固定连接有通过轴承与第一固定架(14)固定连接的第三固定轴(1509),所述第四齿轮(1508)啮合有与第一皮带轮(13)传动轴固定连接的第五齿轮(1510)。
  7. 根据权利要求1所述的材料切割机械加工用自动化设备,其特征在于,所述出料输送组件包括与工作台(10)固定连接的传送件(16),所述传送件(16)安装形式为倾斜安装,所述传送件(16)另一端固定连接有第二固定架(18),所述传送件(16)卡接有滤网(17),所述传送件(16)下方设有碎屑箱(19),所述传送件(16)右侧设有第二皮带轮(20),所述第二皮带轮(20)上表面与传送件(16)较低侧端面平齐,所述第二皮带轮(20)传动轴通过轴承固定连接有与底座(1)固定连接的第三固定架(21)。
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