WO2021174556A1 - Dispositif de regroupement de bandes de faisceau de câbles, appareil intégré et procédé - Google Patents

Dispositif de regroupement de bandes de faisceau de câbles, appareil intégré et procédé Download PDF

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Publication number
WO2021174556A1
WO2021174556A1 PCT/CN2020/078311 CN2020078311W WO2021174556A1 WO 2021174556 A1 WO2021174556 A1 WO 2021174556A1 CN 2020078311 W CN2020078311 W CN 2020078311W WO 2021174556 A1 WO2021174556 A1 WO 2021174556A1
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WO
WIPO (PCT)
Prior art keywords
tape
wire harness
module
clamping
wire
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Application number
PCT/CN2020/078311
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English (en)
Chinese (zh)
Inventor
陈能才
郭逸凯
汤列
Original Assignee
诸暨中澳自动化设备有限公司
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Application filed by 诸暨中澳自动化设备有限公司 filed Critical 诸暨中澳自动化设备有限公司
Priority to PCT/CN2020/078311 priority Critical patent/WO2021174556A1/fr
Publication of WO2021174556A1 publication Critical patent/WO2021174556A1/fr

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06—Insulating conductors or cables
    • H01B13/10—Insulating conductors or cables by longitudinal lapping

Definitions

  • the invention belongs to the field of wire harness production automation equipment, and in particular relates to an automation device used in the field of wire harness production for ultrasonic welding points and pressure riveting adhesive tape insulation wrapping.
  • the existing automatic tape wrapping equipment takes into account the high-tempo requirements of the equipment itself, and its structural design and working mode are only suitable for independent stations for continuous loading and unloading of operators.
  • the wiring harness clamping position is set farther from the actual rotary encapsulation position; tooling is used to send the wire harness from the clamping position to the rotary encapsulation position.
  • the upper and lower line clamping positions of the rubber-coated equipment cannot be arranged very close to the welding position of the welding machine.
  • the wire harness will be pulled a distance to the rotating rubberized position for a second time.
  • the wiring harness welding position and the wiring harness clamping and wrapping position are as small as possible, the better it is for the operator to connect up and down the line and work. Because, after the two stations are integrated, the welded wire harness still needs to be manually placed by the operator in the clamping position of the automatic tape machine. The closer the distance, the more convenient the operator's operation.
  • the purpose of the present invention is to solve the defect that the welding position of the wire harness is too far away from the position of the gluing and the operation is inconvenient when the conventional tape wrapping machine is integrated into the wire harness connecting equipment station; at the same time, it is also to solve the problem of using the wire harness when the automatic tape wrapping machine is running.
  • the second pulling problem of the wire harness caused by the way of moving to the rubberized position, and provides a wire harness rubberized cloth equipment.
  • a wire harness covering tape equipment which includes a displacement drive module, a wire harness covering module, a tape feeding module, and a wire harness clamping module;
  • the wire harness clamping module is fixedly arranged on one side of the equipment and includes a clamping positioning mechanism and a tensioning mechanism; the clamping positioning mechanism is used for clamping and fixing the wire harness, and the tensioning mechanism is used for clamping Hold a fixed wire harness for tensioning;
  • the tape supply module is arranged on the other side of the equipment, and includes a tape guide mechanism, a tape cutting mechanism, and a lifting control mechanism; the tape guide mechanism is used to deliver the tape to the wire harness coating module at a fixed length , The tape cutting mechanism is used to cut the tape conveyed by the tape guiding mechanism to form tape segments, and the lift control mechanism is used to control the tape guiding mechanism and the tape cutting mechanism to move vertically relative to the harness coating module ;
  • the displacement driving module is used to drive the wire harness covering module to reciprocate between the tape supply module and the wire harness clamping module;
  • the wire harness encapsulating module includes a tape temporary fixing mechanism and a encapsulating mechanism; the tape temporary fixing mechanism is used to temporarily fix the tape segment cut by the tape cutting mechanism so that it is suspended from the bag.
  • the clamping and positioning mechanism includes two wire clamping components, and the two wire clamping components are arranged at intervals to respectively clamp two different parts of the wire harness;
  • the wire harness encapsulating module is driven by the displacement drive module to extend between the two wire clamping components to encapsulate the wire harness;
  • a flexible protector is provided on the two wire clamping components in contact with the wire harness;
  • the flexible protective member is a flexible polyurethane block.
  • the tensioning mechanism cooperates with the two wire clamping components for transmission, and the tensioning mechanism can control the level of the clamping position of the wire harness on the two wire clamping components. spacing;
  • the tensioning mechanism is a synchronous tensioning mechanism, which is used to control the two wire clamping components to move at an equal rate to both sides;
  • the tensioning mechanism includes a clamping module base, a wire clamping support and a synchronous driving device; the middle of the clamping module base is provided with a channel for the wire harness encapsulating module to extend;
  • Two wire clamping supports are arranged on the clamping module base, and respectively form a sliding pair driven by a synchronous driving device with the clamping module base, the sliding speed of the two clamping supports is the same and the direction is opposite;
  • Two wire clamping components are respectively fixed on two wire clamping supports to move synchronously;
  • the synchronous drive device includes a synchronous gear and a gear power mechanism.
  • the two wire clamping supports are provided with rack sections, and the rack sections of the two wire clamping supports are respectively opposite to the synchronous gears.
  • the gear transmission; the synchronous gear is directly or indirectly driven to rotate by the gear power mechanism.
  • the so-called reverse gear transmission here means that when the synchronous gear rotates, the displacement directions of the two rack segments are opposite.
  • the tape guide mechanism includes a film spool, a tape guide roller, and a tape conveying assembly;
  • the film spool is used to install the tape roll. After the non-adhesive surface of the unwound tape on the tape roll passes through the tape guide roller, its adhesive surface is attached and bypasses the tape conveying assembly, and the tape conveying assembly provides the tape unwinding. And conveying power; the tape output from the tape conveying assembly extends downward and passes through the cutting position of the tape cutting mechanism, and the adhesive surface of the tape below the tape cutting mechanism faces the harness clamping module side;
  • the film spool, the tape guide roller, the tape conveying assembly and the tape cutting mechanism are integrally arranged on the tape supply module base, and the tape supply module base is driven by the lift control mechanism to achieve overall verticality. Lift.
  • the encapsulating mechanism includes a encapsulating module base, a encapsulating wheel, a encapsulating elastic sheet, a rubber cloth pre-pressing roller, and a rubber cloth pre-pressing roller support plate;
  • the rubber encapsulation wheel is an annular revolving member with an opening.
  • the encapsulation wheel is installed on the encapsulation module base and rotates around the center of rotation under the drive of the rotary driving device; the encapsulation module base is provided with a wire harness
  • the channel that enters the center of rotation of the rubber-coating wheel; the entrance of the channel of the rubber-coating module base is provided with two pre-pressing rollers arranged up and down, and the two pre-pressing rollers are respectively formed with a supporting plate of the pre-pressing roller.
  • Swing arm structure two tape pre-pressing roller support plates respectively apply elastic force to the two tape pre-pressing rollers to make them fit together; there are two pieces in the rubber-coated wheel for entering through the two tape pre-pressing rollers
  • the wire harness in the center of rotation carries out the rubber-coated shrapnel that pressurizes the opposite direction.
  • the tape temporary fixing mechanism includes a tape support surface and a pressure component, the tape support surface is located outside the wire harness entrance of the encapsulation mechanism, and the application
  • the pressing assembly is used to press and fix the tape conveyed by the tape supply module on the tape support surface, and in the fixed state, the lower part of the tape freely hangs outside the wire harness inlet of the rubber covering mechanism;
  • the tape supporting surface is a vertical plane fixed on the base of the rubber covering module, and the tape supporting surface is flush with the outer end surface of the wire harness inlet of the rubber covering mechanism.
  • the pressure component includes a tape pressing part and a sliding part, the tape pressing part is mounted on the sliding part, and the sliding part and the rubber covering module base constitute an adjusting tape pressing part and a sliding part.
  • the sliding pair of the tape support surface spacing, the tape pressing piece can press the non-adhesive surface of the tape on the tape support surface;
  • the tape pressing piece is preferably a round rod with a knurled surface, and the round rod can be wound around The shaft rotates freely and the axial direction is parallel to the tape supporting surface.
  • the displacement driving module, the wire harness wrapping module, the tape feeding module and the wire harness clamping module are all arranged on the base plate, and the displacement driving module is preferably a linear guide rail.
  • Another object of the present invention is to provide a wire harness covering tape integrated device, which includes a wire harness bonding wire connection device and the wire harness covering tape device as described in any of the above solutions; the wire harness bonding wire connection device is used to make the wire harness The wires that need to be combined are electrically connected; in the wire harness coating equipment, the wire harness clamping module is arranged at one end close to the wire harness bonding connection device, and the tape supply module is arranged far away from the wire harness bonding wire connection One end of the device.
  • Another object of the present invention is to provide a wire harness encapsulating control method using the wire harness encapsulating cloth device according to any one of the above solutions, and the steps are as follows:
  • S2 Control the operation of the tape guide mechanism in the tape supply module, transport the tape to the outside of the wire harness entrance of the lower rubber encapsulation mechanism at a fixed length, and then control the tape temporary fixing mechanism to temporarily fix the tape, and then pass
  • the lifting control mechanism causes the tape guide mechanism to drive the tape up, and the tape is stretched while making the length of the tape to meet the set requirements; finally the tape is cut by the tape cutting mechanism, outside the wire harness entrance of the wrapping mechanism Forming a tape segment suspended and fixed by the tape temporary fixing mechanism, keeping the adhesive surface of the tape segment facing the direction of the harness clamping module, and completing the tape preparation;
  • the displacement drive module is used to control the movement of the wire harness coating module to the wire harness clamping module. During the movement, the position of the wire harness to be coated contacts the adhesive surface of the tape, Then continue to drive the tape to leave the tape temporary fixing mechanism and enter the center of rotation of the rubber encapsulation wheel in the encapsulation mechanism, and the harness encapsulation module stops moving;
  • the present invention has the following beneficial effects:
  • the clamping position of the wire harness is fixed, and the problem of secondary pulling of the wire harness is avoided.
  • the equipment is combined with an ultrasonic welding machine, because the wire harness clamping position is arranged close enough to the welding position, it is convenient for operators to get on and off the wire and reduce the mutual pulling between the wire harnesses.
  • the tape feeding method adopts a separate design, which maintains independent operation from the working cycle, and does not operate in conjunction with other beat actions, which improves the stability and reliability of tape feeding.
  • the present invention can also solve the similar problems existing in the remaining wire harness combined wire connection equipment.
  • the invention has the functions of one person and two machines, reducing the on-site personnel configuration of the wire harness manufacturer, reducing the intermediate logistics and transferring links, etc., and truly achieves downsizing and increasing efficiency, reducing production costs, and improving production efficiency.
  • Figure 1 is a schematic description diagram of the overall structure of the wire harness coating equipment of the present invention.
  • FIG. 2 is a schematic description diagram of the structure of the rubber covering module in the wire harness covering cloth equipment mechanism of the present invention
  • FIG. 3 is a schematic description diagram of the structure of the tape feeding module in the harness wrapping equipment mechanism of the present invention.
  • Figure 5 is a schematic diagram of the working principle and state description of the wire harness clamping module when clamping the wire harness;
  • FIG. 6 is a layout description of the wire harness coating equipment of the present invention and the ultrasonic welding station when working in combination, and a schematic diagram of the wire harness state;
  • Fig. 7 is a schematic description of the wire harness covering cloth equipment of the present invention and the ultrasonic welding station when the equipment is in a rotating covering state, and a schematic diagram of the state of the wire harness at this time;
  • FIG. 8 is a schematic diagram illustrating the movement of the rubber cloth feeding module to the position of conveying the rubber cloth in the description of the working principle of the wire harness coating equipment of the present invention
  • Figure 9 is a schematic diagram describing the working state of the tape conveying module when it is pneumatically unwinding and conveying the tape;
  • Figure 10 is a schematic diagram describing the working state of the tape supply module when adjusting the position of the tape retention head
  • 11 is a schematic diagram describing the working state of the tape supply module when cutting the tape
  • Figure 12 is a schematic diagram describing the working conditions of the tape pre-pressing roller and accessories when the tape is pre-bonded to the surface of the wire harness;
  • Figure 13 is a schematic diagram depicting the state of the tape and the wire harness when the wire harness is in the encapsulated rotation position
  • Fig. 14 is a schematic diagram describing the surface state of the wire harness after the tape is wrapped.
  • the reference signs in the figure are: base plate 1, linear guide 2, wire harness covering module 3, covering module base 301, covering wheel 302, covering elastic sheet 303, holding rod sliding seat 304, tape holding rod 305 , Tape support surface 306, tape pre-press roller 307, tape pre-press roller support plate 308, transmission gear set 309, drive motor 310, tape feed module 4, tape feed module base 401, linear motion module 402 , Film spool 403, tape roll 404, tape guide roller 405, tape conveying wheel assembly 406, scissors 407, unwrapped tape 408, adhesive surface 409, harness clamping module 5, clamping module base 501, wire clamping Support 502, synchronization gear 503, wire clamping assembly 504, flexible polyurethane block 505, wire harness tensioning cylinder 506, ultrasonic welding machine 6, welding state wire harness 7, clamping state wire harness 8, to be coated with adhesive strips 9, and wrapped adhesive cloth 10 .
  • the basic structure of the wire harness coating equipment in the present invention includes a displacement drive module, a wire harness coating module, a tape feeding module, and a wire harness clamping module.
  • the function and structure of each part are summarized below.
  • the wire harness clamping module is responsible for the clamping, positioning, and tensioning of the wire harness in the equipment. Therefore, according to the function, it should be divided into two parts, the clamping positioning mechanism and the tensioning mechanism. Among them, the clamping and positioning mechanism is used for clamping and fixing the wire harness, and the tensioning mechanism is used for clamping and fixing the wire harness. In order to facilitate the connection of the wire harness coating equipment with the previous wire harness processing procedure, the wire harness clamping module should be fixedly arranged on one side of the equipment, and this side can be placed close to the processing equipment of the previous procedure during integration to reduce The movement distance of the person when the operation is switched.
  • the role of the tape supply module in the equipment is to provide the tape required for the wire harness encapsulation.
  • the tape supply module needs to cut the tape section with a fixed length for subsequent encapsulation. Therefore, according to function, it should be divided into three parts: tape guiding mechanism, tape cutting mechanism and lift control mechanism.
  • the tape guide mechanism is used to convey the tape to the wire harness coating module to a fixed length; the tape cutting mechanism is used to cut the tape conveyed by the tape guide mechanism to form a tape section; and the lift control mechanism is used to control the tape guide mechanism
  • the tape cutting mechanism moves vertically relative to the wire harness covering module. The vertical movement here can be upward or downward.
  • the tape When moving down, the tape can be accurately transported to the harness covering module below. , And can be close to the temporary fixing mechanism to prevent the tape from deviating from the entrance of the encapsulation mechanism; the first aspect of the upward movement is to tension the tape for cutting, and the second aspect is to adjust the cutting position of the tape to easily control the tape winding
  • the third aspect is that the position of the tape guiding mechanism and tape cutting mechanism can be adjusted to avoid interference during the movement of the wire harness coating module. Since the tape supply module generally does not require personnel to operate except for the process of replacing the tape roll, it can be arranged on the other side of the equipment, keeping a certain distance from the operating station.
  • the wire harness covering module of the present invention needs to move back and forth between the two. This function is realized by the displacement drive module, and its function is to drive the wire harness covering module to reciprocate between the tape feeding module and the wire harness clamping module.
  • the function of the wire harness encapsulation module in the equipment is to stick the tape segment cut to the fixed length to the surface of the wire harness, and provide continuous rotation motion to tightly wrap the tape on the corresponding surface of the wire harness.
  • the wire harness covering module needs to carry the cut tape segment to move to the harness clamping module, so it should also be able to temporarily fix the cut tape segment. Therefore, according to the function, it should be divided into two parts: the temporary fixing mechanism of the tape and the covering mechanism.
  • the tape temporary fixing mechanism is used to temporarily fix the tape section cut by the tape cutting mechanism so that it is suspended outside the wire harness entrance of the encapsulating mechanism, and the encapsulating mechanism is used to use the tape section to clamp the positioning mechanism.
  • the wire harness is wound and encapsulated.
  • the wire harness wrapping can be realized according to the following control methods:
  • the displacement drive module is used to control the movement of the wire harness coating module to the wire harness clamping module. During the movement, the position of the wire harness to be coated contacts the adhesive surface of the tape, and then continues to drive the tape When leaving the temporary fixing mechanism of the tape and entering the turning center of the encapsulating wheel in the encapsulating mechanism, the wire harness encapsulating module stops moving;
  • the controlled encapsulation mechanism winds and encapsulates the position of the wire harness to be encapsulated, and after the encapsulation is completed, the displacement drive module controls the wire harness encapsulation module to return to the initial position.
  • the wire harness clamping module 5 is fixedly arranged at the front end of the equipment base plate 1, and the rear end of the wire harness covering module 3 is arranged.
  • the glue module 3 is arranged on the linear guide rail 2, and the linear guide rail 2 is arranged longitudinally on the equipment bottom plate 1 so that the wire harness coating module 3 can move closer to and away from the wire harness clamping module 5 along the linear guide 2.
  • the linear guide 2 has its own drive power structure.
  • a tape supply module 4 is arranged on one side of the wire harness coating module 3, and the tape supply module 4 is relatively far away from the wire harness clamping module 5 on the base plate 1.
  • the wire harness coating module 3 is composed of: a module base 301, a rubber coating wheel 302, a rubber coating spring 303, a tape holding rod slide 304, a tape holding rod 305, a tape pre-pressing roller 307, and a tape pre-pressing roller.
  • the roller support plate 308, the transmission gear set 309, and the drive motor 310 are composed.
  • the module base 301 is the base part of the module, on which various functional parts are arranged; the front part of the module base 301 is provided with a rubber-coated wheel 302, which can rotate around the support.
  • the rubber-coated wheel is an annular revolving member with an opening.
  • Two rubber-coated elastic pieces 303 are arranged on the rubber-coated wheel 302, and the rubber-coated elastic pieces are pressed against each other by the spring members.
  • the rubber-coated wheel 302 and the rubber-coated elastic piece 303 form a functional part for rotating rubber-coating.
  • the rubber-coated wheel 302 is provided with gears for power transmission of rotational movement; a driving motor 310 is provided behind the module base 301, and the driving motor drives the rubber-coated wheel 302 to rotate through the transmission gear set 309 provided.
  • a driving motor 310 is provided behind the module base 301, and the driving motor drives the rubber-coated wheel 302 to rotate through the transmission gear set 309 provided.
  • the rotation driving device of the rubber-coated wheel 302 it is not limited to this, any form that can drive it to rotate around the center of rotation is acceptable.
  • the base 301 of the rubber-coated module is provided with a channel for the wire harness to enter the center of rotation of the rubber-coated wheel 302.
  • Two upper and lower tape pre-pressing rollers 307 are arranged in front of the channel entrance of the rubber-coated module base 301, and the two sides of the tape pre-pressing roller are respectively connected to the module base 301 through tape pre-pressing roller support plates.
  • the tape pre-pressing roller can rotate freely relative to the connection point of the pre-pressing roller support plate.
  • the pre-pressing roller support plates on both sides and the tape pre-pressing roller form a swing arm structure, which can swing freely around the connection point at the module base 301 as a fulcrum.
  • the upper and lower swing arm structures are connected by a spring structure, so that the upper and lower tape pre-pressing rollers 307 are pressed against each other.
  • the upper and lower tape pre-pressing rollers 307 will apply opposing pressure to them, so that the tape is pre-adhered to the harness before entering the center of rotation.
  • it can be further bonded under the pressing force of the upper and lower rubber-coated elastic pieces 303, and as the rubber-coated wheel 302 rotates, the remaining tape can be gradually wound on the wire harness.
  • the module base 301 is located above the tape pre-pressing roller 307 and is flush with the outer periphery of the pre-pressing roller, and is provided with a vertical plane, that is, the tape supporting surface 306.
  • a cylindrical tape holding rod 305 is arranged in the vertical direction on the tape supporting surface, and the tape holding rod is installed on the holding rod sliding seat 304.
  • the holding rod sliding seat can move along a direction perpendicular to the tape support surface 306, so that the tape holding rod 305 can be attached to the compressed tape support surface 306, or can be away from the release tape support surface.
  • the tape holding rod may be able to rotate freely around an axis and the axial direction is parallel to the tape supporting surface 306.
  • the surface of the tape holding rod 305 may be knurled.
  • the lower part of the tape should hang freely outside the wire harness inlet of the encapsulation mechanism, so that the tape can be brought along when the wire harness enters the wire harness inlet of the encapsulation mechanism enter.
  • the wire harness inlet of the covering mechanism refers to the inlet formed by two tape pre-pressing rollers 307. In order to ensure that the wire harness can smoothly bring the tape into the encapsulation mechanism, the wire harness entrance to the encapsulation mechanism should not be too large when the tape drapes freely.
  • the tape support surface 306 is best to be flush with the outer end surface of the encapsulation mechanism's wire harness entrance or slightly Keep a little distance.
  • the outer end surface of the wire harness inlet of the covering mechanism is the leftmost outer end surface of the two tape pre-pressing rollers 307.
  • the two swing arm structures can be directly used in other forms that can achieve elastic compression, in addition to applying pressure through springs, such as directly using elastic materials to make a tape pre-compression roller support 308.
  • the rubber-coated elastic piece 303 inside the rubber-coated wheel 302 can also be made of elastic material to omit the spring.
  • the above-mentioned tape support surface 306 is a plane perpendicular to the horizontal direction, changing it to a slight angle with the horizontal does not affect the realization of its function in theory. However, if the angle is too large, when the tape is pressed on the tape support surface 306, the position of the tape will be bent, and it is not easy to control its hanging posture outside the wire harness inlet of the encapsulation mechanism.
  • the tape holding rod sliding seat 304, tape holding rod 305, and tape support surface 306 actually constitute the aforementioned tape temporary fixing mechanism, which can temporarily fix the tape segment cut by the tape cutting mechanism so that it can be suspended. Outside the wire harness entrance of the encapsulation mechanism.
  • the implementation form of the tape temporary fixing mechanism is not limited to this.
  • the tape holding rod 305 may also be in the form of a tape pressing piece other than a round rod, such as a thin flat plate, a grid plate, and a wave point plate. Etc., such a plate body can press the tape on the tape support surface 306 with a small contact area, and can also play a role of temporary fixation.
  • the plate itself due to the pressure applied in the form of a plate, the plate itself cannot be rotated, so when the tape moves upward, it will have a certain impact on its sticky surface.
  • tape holding rod sliding seat 304 can also be changed to other adjustment components that drive the tape holding rod 305, for example, other sliding parts can be used instead, as long as the sliding part and the rubberized module base 301 constitute an adjusting tape pressing part and a tape A sliding pair with a spacing between the supporting surfaces 306 is sufficient.
  • the temporary fixing mechanism for the tape can also be realized by a negative pressure suction structure, that is, a negative pressure suction port is opened on the tape support surface 306, and a negative pressure suction device is connected.
  • a negative pressure suction structure that is, a negative pressure suction port is opened on the tape support surface 306, and a negative pressure suction device is connected.
  • the tape passes through the negative pressure
  • the suction port is sucked, the tape can be sucked on the tape support surface 306 through negative pressure suction.
  • the size of the adhesion force can be controlled by adjusting the negative pressure, and the fixing and release of the tape can be conveniently controlled.
  • the tape supply module 4 is composed of: tape supply module base 401, linear motion module 402, film spool 403, tape roll 404, tape guide roller 405, tape conveying wheel assembly 406, scissors 407 408 composed of untied tape.
  • the base 401 of the adhesive tape feeding module is the base part of the module, on which various functional parts are arranged; the base 401 of the adhesive plaster feeding module is connected with the slider of the linear motion module 402.
  • the linear motion module 402 is arranged in the vertical direction, and the slider can move in the vertical direction; a film spool 403 is arranged above the module base 401, and a film roll 404 used for work can be mounted on the film spool 403.
  • the unwound adhesive cloth 408 passes the adhesive cloth guide roller 405 in the direction shown in the figure, and after passing the two rollers of the adhesive cloth conveying wheel assembly 406, extends downward and passes through the cutting position of the scissors 407.
  • the installation method of the unwound tape 408 and tape roll is that the non-adhesive surface of the tape is in contact with the surface of the tape guide roller 405, and the adhesive surface 409 of the tape is in contact with the surfaces of the two rollers of the tape conveying wheel assembly 406. .
  • the surfaces of the two rollers of the tape conveying wheel assembly 406 are knurled to reduce the adhesion between the tape and the tape.
  • the two rollers are arranged staggered up and down, rotating at a differential speed.
  • the speed of the upper roller is lower than that of the lower roller.
  • the rotation speed of the roller is faster, so that the adhesive surface 409 of the tape can be released from the surface of the upper roller in time, and then be transported vertically downward under the action of gravity.
  • the tape conveying wheel assembly 406 should transfer the untwisted tape at a fixed length after pulling (untwisting) the tape roll. This can be achieved by servo-controlling the rotation angle of the roller. .
  • the tape can be cut by controlling the scissors 407 to form an independent tape section.
  • the tape supply module 4 is only one of the implementation forms.
  • the linear motion module 402 can use any device that can achieve vertical vertical lifting, but its control accuracy should meet the requirements.
  • the scissors 407 can also be replaced by other tape cutting mechanisms, such as laser cutting equipment.
  • the tape can also be replaced by other tape sources other than the tape roll 404, and there is no need to set the film roll 403 in this case.
  • the adhesive tape conveying wheel assembly 406 may also adopt other existing adhesive tape conveying equipment, as long as the adhesive tape can be conveyed at a fixed length.
  • the wire harness clamping module 5 is composed of a clamping module base 501, a wire clamping support 502, a synchronization gear 503, a wire clamping assembly 504, a flexible polyurethane block 505, and a wire harness tensioning cylinder 506.
  • the wire harness clamping module is set in the frame structure shown in the figure, allowing the rear covering module 3 to pass through from the middle to the wire harness clamping position for covering.
  • the clamping module base 501 is the base part of the module, on which various functional parts are arranged, and the middle part has a channel space for the rubber encapsulation module 3 to extend into.
  • the wire clamping components 504 are arranged at the front end of the module and are distributed on both sides of the clamping module base 501.
  • the wire clamping assembly 504 is a positioning and clamping part of the wire harness, and can be in the form of clamping jaws, wire clamping arms, and the like. Since the wire clamping component 504 is generally made of metal material, it is easy to cause loss to the wire harness when the clamping force is too large. Therefore, the clamping part of the wire clamping component that contacts the wire harness is preferably inlaid with a flexible polyurethane block 505 for the purpose of clamping When holding the surface of the wire harness, only allow the flexible polyurethane surface to contact the surface of the wire harness to be stressed to prevent the wire skin from being pinched.
  • the flexible polyurethane block can also be replaced with other flexible protective parts. If there are other ways to prevent damage to the wiring harness, the flexible protective parts may not be provided.
  • the thread clamping components 504 on the left and right sides are respectively installed on the thread clamping supports 502 on the left and right sides. A certain distance should be maintained between the two, and in order to ensure that the wire harness is kept in a tensioned state when encapsulating, it should be provided by a tensioning mechanism. The horizontal distance between the clamping positions of the wire harnesses on the two wire clamping assemblies 504 is controlled.
  • the tensioning mechanism is a synchronous tensioning mechanism, which can control the left and right clamping supports 502 to drive the two clamping assemblies 504 to move at an equal rate to both sides in the direction of the arrow shown in FIG. 5.
  • the synchronous tensioning mechanism is composed of a clamping module base 501, a wire clamping support 502, a synchronous gear 503 and a wire harness tensioning cylinder 506.
  • the horizontal end of the wire clamping support 502 on the left and right sides are respectively provided with structural parameters
  • the horizontal part of the clamping support 502 and the top of the clamping module base 501 constitute a sliding pair.
  • Two straight rack structures are arranged on both sides of the synchronous gear 503 at intervals, and mesh with the synchronous gear 503 respectively.
  • One of the wire clamping supports 502 is fixed with a wire harness tensioning cylinder 506, and the output shaft of the wire harness tensioning cylinder 506 is supported on the clamping module base 501.
  • the output shaft of the wire harness tensioning cylinder 506 When the output shaft of the wire harness tensioning cylinder 506 is ejected, it can be Push the wire clamping support 502 where it is located away from the clamping module base 501, and under the synchronous transmission of the synchronization gear 503, the two clamping supports 502 can extend the distance in opposite directions at the same sliding rate, and then The wire harnesses clamped on the two wire clamping assemblies 504 are driven to be simultaneously tensioned to both sides.
  • the gear power mechanism for driving the synchronous gear 503 can also be implemented by a motor or the like in addition to an air cylinder.
  • the synchronous driving device for driving the two wire clamping supports 502 can also be realized by a similar linkage mechanism, or it can be realized in the form of two air cylinders separately and synchronously driving the wire clamping supports 502 on both sides, as long as the wire harness can be tensioned.
  • the tensioning mechanism can also be tensioned asynchronously on both sides, but it is preferably tensioned synchronously.
  • the wire harness coating equipment of the present invention is shown. Since the device arranges the clamping position of the wire harness at the foremost position of the equipment as much as possible, it is easy to integrate into the ultrasonic welder. Place as close as possible to the ultrasonic welding machine.
  • the encapsulation operation process adopts the wire harness to be clamped and the encapsulation module is moved to the wire harness clamping position to avoid the secondary pulling problem caused by the movement of the wire harness.
  • the tape feeding method adopts a separate design, which maintains independent operation from the working cycle, and does not operate in conjunction with other beat actions, which improves the stability and reliability of tape feeding.
  • FIG. 6 is a schematic diagram of the arrangement of the above-mentioned wire harness covering tape equipment of the present invention after being combined with the ultrasonic welding machine 6.
  • the wire harness clamping module 5 is arranged at the end close to the ultrasonic welding machine 6, and the adhesive cloth feeding module 4 is arranged at the end far away from the ultrasonic welding machine 6. Therefore, the wire harness clamping position of the wire harness tape equipment can be arranged close to the offline beam welding position, and the distance A required to move between the welded wire harness 7 and the clamped wire harness 8 becomes very small.
  • the configuration of the above structure improves the feasibility of integrating the tape-covering machine into the ultrasonic welding station, and satisfies that the operator can operate two devices at the same time by one person, and complete the wire harness welding and tape-covering work in the same station in sequence. Due to the reasonable design of the equipment structure, it has little effect on the working cycle of the original ultrasonic welding, and the original waiting time during welding can be used to complete the bandaging work of the welded wiring harness, which can play a role in one person and two machines, reducing the on-site personnel of the wiring harness manufacturer. Configuration, reduce intermediate logistics and transfer links, truly reduce staff and increase efficiency, reduce production costs, and improve production efficiency. Moreover, the arrangement of the equipment is also very flexible, without the need for additional transformation workbenches, and the old workbenches of the wiring harness manufacturers can be used as much as possible.
  • FIG. 7 shows that when the above-mentioned wire harness covering cloth equipment of the present invention is working, when the covering module 3 moves forward to the covering position, the wire harness remains stationary, and there is no problem of secondary movement (pulling).
  • the equipment workflow is divided into the following four steps:
  • Adhesive fabric preparation As shown in Figure 8, the rubber covering module 3 is in the waiting position, and the linear motion module 402 of the adhesive fabric feeding module 4 drives the feeding module to move down to a suitable position, keeping the rod sliding seat 304 forward Move to make the tape holding rod 305 away from the tape holding surface 306 by a certain distance (so that the tape can pass through smoothly, theoretically, the larger the distance, the better). Then the tape conveying wheel group 406 starts to rotate, as shown in FIG.
  • the unwound tape passes through the space between the tape holding rod 305 and the tape holding surface 306, and is transported to the tape of the encapsulation module 3 Pre-press the position in front of the roller, and control the length of the tape output (discharge) according to the set value.
  • the holding rod sliding seat 304 moves backward, so that the adhesive holding rod 305 presses the adhesive tape on the adhesive holding surface 306.
  • the linear motion module 402 drives the feeding module to move upward, and drives the tape head to be adjusted to a proper position, as shown in FIG. 10.
  • the scissors are activated to cut the tape.
  • the linear motion module 402 drives the feeding module to move upward to the initial state. All relevant parts are restored to their original positions, and the tape preparation is completed.
  • the device of the present invention is not only specifically developed for the above-mentioned integration with the ultrasonic welding machine station, but the unique structure and working mode of the device is very suitable for the working mode integrated with the ultrasonic welding machine.
  • other wire harness bonding equipment used to electrically connect the wires in the wire harness that need to be bonded can also be integrated with the wire harness coating equipment of the present invention, such as other wire harness welding equipment or wire harness riveting equipment.
  • the present invention has the basic functions of traditional similar equipment, and can also be used alone for conventional independent wire harness wrapping stations.
  • the present invention also has the basic functions of conventional encapsulation equipment, and takes into account the independent use of independent encapsulation stations.
  • the wire harness coating equipment of the present invention is integrated and applied to the ultrasonic welding station, due to the reasonable structure design of the equipment, the operator can take into account the operation of the two equipment at the same time, and has little effect on the working rhythm of the original ultrasonic welding.
  • One person and two machines can improve production efficiency.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

L'invention concerne un dispositif de regroupement de bandes de faisceau de câbles, un appareil intégré, et un procédé, se rapportant au domaine de l'équipement de production de faisceau de câbles automatisé. Le dispositif comprend un module d'entraînement de déplacement, un module de regroupement de bandes de faisceau de câbles (3), un module d'alimentation en bande (4), et un module d'écrêtage de faisceau de câbles (5) ; le module d'écrêtage de faisceau de câbles (5) est disposé de manière fixe sur un côté du dispositif, et le module d'alimentation en bande (4) est disposé sur l'autre côté du dispositif ; le module d'entraînement de déplacement est utilisé pour amener le module de regroupement de bandes de faisceau de câbles (3) à effectuer un mouvement de va-et-vient entre le module d'alimentation en bande (4) et le module d'écrêtage de faisceau de câbles (5) ; et le module de regroupement de bandes de faisceau de câbles (3) comprend un mécanisme de fixation de bande temporaire et un mécanisme de regroupement de bandes. Le dispositif a des fonctions de base d'un dispositif de regroupement de bandes classique et peut supporter l'utilisation indépendante d'une station de regroupement de bandes indépendante. De plus, la conception structurale du dispositif est raisonnable, de telle sorte que, lors de l'application intégrale du dispositif à une station de soudage par ultrasons, un opérateur peut actionner deux dispositifs en même temps pour obtenir la gestion de deux machines par une personne, ce qui permet d'améliorer l'efficacité de production.
PCT/CN2020/078311 2020-03-06 2020-03-06 Dispositif de regroupement de bandes de faisceau de câbles, appareil intégré et procédé WO2021174556A1 (fr)

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CN114038627A (zh) * 2021-11-03 2022-02-11 欧耐特线缆集团有限公司 一种多层防火高压线缆包绕生产设备及方法
CN114038630A (zh) * 2021-11-23 2022-02-11 江苏博之旺自动化设备有限公司 一种线束绝缘骨架组装机
CN114346642A (zh) * 2021-12-22 2022-04-15 宁波艾尔通风设备有限公司 一种包胶机
CN114406399A (zh) * 2022-02-11 2022-04-29 连云港久鑫电子有限公司 一种全自动裁线剥皮双头沾锡机及其使用方法
CN114743792A (zh) * 2022-01-18 2022-07-12 海宁市联行智能装备有限公司 一种用于绕线机上的包胶机构
CN114872971A (zh) * 2022-05-27 2022-08-09 深圳市安威自动化设备有限公司 金手指高温胶带自动贴合包边系统
CN115172032A (zh) * 2022-08-04 2022-10-11 马鞍山市胜康精密机电有限公司 一种高频电子变压器自动化加工设备
CN115497743A (zh) * 2022-10-09 2022-12-20 东莞市复伟电子有限公司 一种自动包胶布机
CN116721818A (zh) * 2023-08-11 2023-09-08 天津有容蒂康通讯技术有限公司 一种航空线缆生产用绕包模具
CN116994875A (zh) * 2023-08-16 2023-11-03 东莞市隆信电子科技有限公司 一种线材包胶带机台
DE102022112929A1 (de) 2022-05-23 2023-11-23 Weidmüller Interface GmbH & Co. KG Einrichtung zum Bündeln mehrerer Kabel
CN117565384A (zh) * 2024-01-16 2024-02-20 四川富生电器有限责任公司 一种隧道式热缩套管成型装置

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Cited By (20)

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Publication number Priority date Publication date Assignee Title
CN114038627B (zh) * 2021-11-03 2023-11-17 欧耐特线缆集团有限公司 一种多层防火高压线缆包绕生产设备及方法
CN114038627A (zh) * 2021-11-03 2022-02-11 欧耐特线缆集团有限公司 一种多层防火高压线缆包绕生产设备及方法
CN114038630B (zh) * 2021-11-23 2024-04-05 江苏博之旺自动化设备有限公司 一种线束绝缘骨架组装机
CN114038630A (zh) * 2021-11-23 2022-02-11 江苏博之旺自动化设备有限公司 一种线束绝缘骨架组装机
CN114346642A (zh) * 2021-12-22 2022-04-15 宁波艾尔通风设备有限公司 一种包胶机
CN114743792A (zh) * 2022-01-18 2022-07-12 海宁市联行智能装备有限公司 一种用于绕线机上的包胶机构
CN114743792B (zh) * 2022-01-18 2023-10-31 海宁市联行智能装备有限公司 一种用于绕线机上的包胶机构
CN114406399A (zh) * 2022-02-11 2022-04-29 连云港久鑫电子有限公司 一种全自动裁线剥皮双头沾锡机及其使用方法
DE102022112929A1 (de) 2022-05-23 2023-11-23 Weidmüller Interface GmbH & Co. KG Einrichtung zum Bündeln mehrerer Kabel
CN114872971A (zh) * 2022-05-27 2022-08-09 深圳市安威自动化设备有限公司 金手指高温胶带自动贴合包边系统
CN114872971B (zh) * 2022-05-27 2024-03-29 深圳市安威自动化设备有限公司 金手指高温胶带自动贴合包边系统
CN115172032B (zh) * 2022-08-04 2023-04-14 马鞍山市胜康精密机电有限公司 一种高频电子变压器自动化加工设备
CN115172032A (zh) * 2022-08-04 2022-10-11 马鞍山市胜康精密机电有限公司 一种高频电子变压器自动化加工设备
CN115497743A (zh) * 2022-10-09 2022-12-20 东莞市复伟电子有限公司 一种自动包胶布机
CN116721818B (zh) * 2023-08-11 2023-10-20 天津有容蒂康通讯技术有限公司 一种航空线缆生产用绕包模具
CN116721818A (zh) * 2023-08-11 2023-09-08 天津有容蒂康通讯技术有限公司 一种航空线缆生产用绕包模具
CN116994875B (zh) * 2023-08-16 2024-01-23 东莞市隆信电子科技有限公司 一种线材包胶带机台
CN116994875A (zh) * 2023-08-16 2023-11-03 东莞市隆信电子科技有限公司 一种线材包胶带机台
CN117565384A (zh) * 2024-01-16 2024-02-20 四川富生电器有限责任公司 一种隧道式热缩套管成型装置
CN117565384B (zh) * 2024-01-16 2024-04-09 四川富生电器有限责任公司 一种隧道式热缩套管成型装置

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