WO2021174556A1 - Wire harness tape bundling device, integrated apparatus, and method - Google Patents

Wire harness tape bundling device, integrated apparatus, and method Download PDF

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Publication number
WO2021174556A1
WO2021174556A1 PCT/CN2020/078311 CN2020078311W WO2021174556A1 WO 2021174556 A1 WO2021174556 A1 WO 2021174556A1 CN 2020078311 W CN2020078311 W CN 2020078311W WO 2021174556 A1 WO2021174556 A1 WO 2021174556A1
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WO
WIPO (PCT)
Prior art keywords
tape
wire harness
module
clamping
wire
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Application number
PCT/CN2020/078311
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French (fr)
Chinese (zh)
Inventor
陈能才
郭逸凯
汤列
Original Assignee
诸暨中澳自动化设备有限公司
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Application filed by 诸暨中澳自动化设备有限公司 filed Critical 诸暨中澳自动化设备有限公司
Priority to PCT/CN2020/078311 priority Critical patent/WO2021174556A1/en
Publication of WO2021174556A1 publication Critical patent/WO2021174556A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/10Insulating conductors or cables by longitudinal lapping

Definitions

  • the invention belongs to the field of wire harness production automation equipment, and in particular relates to an automation device used in the field of wire harness production for ultrasonic welding points and pressure riveting adhesive tape insulation wrapping.
  • the existing automatic tape wrapping equipment takes into account the high-tempo requirements of the equipment itself, and its structural design and working mode are only suitable for independent stations for continuous loading and unloading of operators.
  • the wiring harness clamping position is set farther from the actual rotary encapsulation position; tooling is used to send the wire harness from the clamping position to the rotary encapsulation position.
  • the upper and lower line clamping positions of the rubber-coated equipment cannot be arranged very close to the welding position of the welding machine.
  • the wire harness will be pulled a distance to the rotating rubberized position for a second time.
  • the wiring harness welding position and the wiring harness clamping and wrapping position are as small as possible, the better it is for the operator to connect up and down the line and work. Because, after the two stations are integrated, the welded wire harness still needs to be manually placed by the operator in the clamping position of the automatic tape machine. The closer the distance, the more convenient the operator's operation.
  • the purpose of the present invention is to solve the defect that the welding position of the wire harness is too far away from the position of the gluing and the operation is inconvenient when the conventional tape wrapping machine is integrated into the wire harness connecting equipment station; at the same time, it is also to solve the problem of using the wire harness when the automatic tape wrapping machine is running.
  • the second pulling problem of the wire harness caused by the way of moving to the rubberized position, and provides a wire harness rubberized cloth equipment.
  • a wire harness covering tape equipment which includes a displacement drive module, a wire harness covering module, a tape feeding module, and a wire harness clamping module;
  • the wire harness clamping module is fixedly arranged on one side of the equipment and includes a clamping positioning mechanism and a tensioning mechanism; the clamping positioning mechanism is used for clamping and fixing the wire harness, and the tensioning mechanism is used for clamping Hold a fixed wire harness for tensioning;
  • the tape supply module is arranged on the other side of the equipment, and includes a tape guide mechanism, a tape cutting mechanism, and a lifting control mechanism; the tape guide mechanism is used to deliver the tape to the wire harness coating module at a fixed length , The tape cutting mechanism is used to cut the tape conveyed by the tape guiding mechanism to form tape segments, and the lift control mechanism is used to control the tape guiding mechanism and the tape cutting mechanism to move vertically relative to the harness coating module ;
  • the displacement driving module is used to drive the wire harness covering module to reciprocate between the tape supply module and the wire harness clamping module;
  • the wire harness encapsulating module includes a tape temporary fixing mechanism and a encapsulating mechanism; the tape temporary fixing mechanism is used to temporarily fix the tape segment cut by the tape cutting mechanism so that it is suspended from the bag.
  • the clamping and positioning mechanism includes two wire clamping components, and the two wire clamping components are arranged at intervals to respectively clamp two different parts of the wire harness;
  • the wire harness encapsulating module is driven by the displacement drive module to extend between the two wire clamping components to encapsulate the wire harness;
  • a flexible protector is provided on the two wire clamping components in contact with the wire harness;
  • the flexible protective member is a flexible polyurethane block.
  • the tensioning mechanism cooperates with the two wire clamping components for transmission, and the tensioning mechanism can control the level of the clamping position of the wire harness on the two wire clamping components. spacing;
  • the tensioning mechanism is a synchronous tensioning mechanism, which is used to control the two wire clamping components to move at an equal rate to both sides;
  • the tensioning mechanism includes a clamping module base, a wire clamping support and a synchronous driving device; the middle of the clamping module base is provided with a channel for the wire harness encapsulating module to extend;
  • Two wire clamping supports are arranged on the clamping module base, and respectively form a sliding pair driven by a synchronous driving device with the clamping module base, the sliding speed of the two clamping supports is the same and the direction is opposite;
  • Two wire clamping components are respectively fixed on two wire clamping supports to move synchronously;
  • the synchronous drive device includes a synchronous gear and a gear power mechanism.
  • the two wire clamping supports are provided with rack sections, and the rack sections of the two wire clamping supports are respectively opposite to the synchronous gears.
  • the gear transmission; the synchronous gear is directly or indirectly driven to rotate by the gear power mechanism.
  • the so-called reverse gear transmission here means that when the synchronous gear rotates, the displacement directions of the two rack segments are opposite.
  • the tape guide mechanism includes a film spool, a tape guide roller, and a tape conveying assembly;
  • the film spool is used to install the tape roll. After the non-adhesive surface of the unwound tape on the tape roll passes through the tape guide roller, its adhesive surface is attached and bypasses the tape conveying assembly, and the tape conveying assembly provides the tape unwinding. And conveying power; the tape output from the tape conveying assembly extends downward and passes through the cutting position of the tape cutting mechanism, and the adhesive surface of the tape below the tape cutting mechanism faces the harness clamping module side;
  • the film spool, the tape guide roller, the tape conveying assembly and the tape cutting mechanism are integrally arranged on the tape supply module base, and the tape supply module base is driven by the lift control mechanism to achieve overall verticality. Lift.
  • the encapsulating mechanism includes a encapsulating module base, a encapsulating wheel, a encapsulating elastic sheet, a rubber cloth pre-pressing roller, and a rubber cloth pre-pressing roller support plate;
  • the rubber encapsulation wheel is an annular revolving member with an opening.
  • the encapsulation wheel is installed on the encapsulation module base and rotates around the center of rotation under the drive of the rotary driving device; the encapsulation module base is provided with a wire harness
  • the channel that enters the center of rotation of the rubber-coating wheel; the entrance of the channel of the rubber-coating module base is provided with two pre-pressing rollers arranged up and down, and the two pre-pressing rollers are respectively formed with a supporting plate of the pre-pressing roller.
  • Swing arm structure two tape pre-pressing roller support plates respectively apply elastic force to the two tape pre-pressing rollers to make them fit together; there are two pieces in the rubber-coated wheel for entering through the two tape pre-pressing rollers
  • the wire harness in the center of rotation carries out the rubber-coated shrapnel that pressurizes the opposite direction.
  • the tape temporary fixing mechanism includes a tape support surface and a pressure component, the tape support surface is located outside the wire harness entrance of the encapsulation mechanism, and the application
  • the pressing assembly is used to press and fix the tape conveyed by the tape supply module on the tape support surface, and in the fixed state, the lower part of the tape freely hangs outside the wire harness inlet of the rubber covering mechanism;
  • the tape supporting surface is a vertical plane fixed on the base of the rubber covering module, and the tape supporting surface is flush with the outer end surface of the wire harness inlet of the rubber covering mechanism.
  • the pressure component includes a tape pressing part and a sliding part, the tape pressing part is mounted on the sliding part, and the sliding part and the rubber covering module base constitute an adjusting tape pressing part and a sliding part.
  • the sliding pair of the tape support surface spacing, the tape pressing piece can press the non-adhesive surface of the tape on the tape support surface;
  • the tape pressing piece is preferably a round rod with a knurled surface, and the round rod can be wound around The shaft rotates freely and the axial direction is parallel to the tape supporting surface.
  • the displacement driving module, the wire harness wrapping module, the tape feeding module and the wire harness clamping module are all arranged on the base plate, and the displacement driving module is preferably a linear guide rail.
  • Another object of the present invention is to provide a wire harness covering tape integrated device, which includes a wire harness bonding wire connection device and the wire harness covering tape device as described in any of the above solutions; the wire harness bonding wire connection device is used to make the wire harness The wires that need to be combined are electrically connected; in the wire harness coating equipment, the wire harness clamping module is arranged at one end close to the wire harness bonding connection device, and the tape supply module is arranged far away from the wire harness bonding wire connection One end of the device.
  • Another object of the present invention is to provide a wire harness encapsulating control method using the wire harness encapsulating cloth device according to any one of the above solutions, and the steps are as follows:
  • S2 Control the operation of the tape guide mechanism in the tape supply module, transport the tape to the outside of the wire harness entrance of the lower rubber encapsulation mechanism at a fixed length, and then control the tape temporary fixing mechanism to temporarily fix the tape, and then pass
  • the lifting control mechanism causes the tape guide mechanism to drive the tape up, and the tape is stretched while making the length of the tape to meet the set requirements; finally the tape is cut by the tape cutting mechanism, outside the wire harness entrance of the wrapping mechanism Forming a tape segment suspended and fixed by the tape temporary fixing mechanism, keeping the adhesive surface of the tape segment facing the direction of the harness clamping module, and completing the tape preparation;
  • the displacement drive module is used to control the movement of the wire harness coating module to the wire harness clamping module. During the movement, the position of the wire harness to be coated contacts the adhesive surface of the tape, Then continue to drive the tape to leave the tape temporary fixing mechanism and enter the center of rotation of the rubber encapsulation wheel in the encapsulation mechanism, and the harness encapsulation module stops moving;
  • the present invention has the following beneficial effects:
  • the clamping position of the wire harness is fixed, and the problem of secondary pulling of the wire harness is avoided.
  • the equipment is combined with an ultrasonic welding machine, because the wire harness clamping position is arranged close enough to the welding position, it is convenient for operators to get on and off the wire and reduce the mutual pulling between the wire harnesses.
  • the tape feeding method adopts a separate design, which maintains independent operation from the working cycle, and does not operate in conjunction with other beat actions, which improves the stability and reliability of tape feeding.
  • the present invention can also solve the similar problems existing in the remaining wire harness combined wire connection equipment.
  • the invention has the functions of one person and two machines, reducing the on-site personnel configuration of the wire harness manufacturer, reducing the intermediate logistics and transferring links, etc., and truly achieves downsizing and increasing efficiency, reducing production costs, and improving production efficiency.
  • Figure 1 is a schematic description diagram of the overall structure of the wire harness coating equipment of the present invention.
  • FIG. 2 is a schematic description diagram of the structure of the rubber covering module in the wire harness covering cloth equipment mechanism of the present invention
  • FIG. 3 is a schematic description diagram of the structure of the tape feeding module in the harness wrapping equipment mechanism of the present invention.
  • Figure 5 is a schematic diagram of the working principle and state description of the wire harness clamping module when clamping the wire harness;
  • FIG. 6 is a layout description of the wire harness coating equipment of the present invention and the ultrasonic welding station when working in combination, and a schematic diagram of the wire harness state;
  • Fig. 7 is a schematic description of the wire harness covering cloth equipment of the present invention and the ultrasonic welding station when the equipment is in a rotating covering state, and a schematic diagram of the state of the wire harness at this time;
  • FIG. 8 is a schematic diagram illustrating the movement of the rubber cloth feeding module to the position of conveying the rubber cloth in the description of the working principle of the wire harness coating equipment of the present invention
  • Figure 9 is a schematic diagram describing the working state of the tape conveying module when it is pneumatically unwinding and conveying the tape;
  • Figure 10 is a schematic diagram describing the working state of the tape supply module when adjusting the position of the tape retention head
  • 11 is a schematic diagram describing the working state of the tape supply module when cutting the tape
  • Figure 12 is a schematic diagram describing the working conditions of the tape pre-pressing roller and accessories when the tape is pre-bonded to the surface of the wire harness;
  • Figure 13 is a schematic diagram depicting the state of the tape and the wire harness when the wire harness is in the encapsulated rotation position
  • Fig. 14 is a schematic diagram describing the surface state of the wire harness after the tape is wrapped.
  • the reference signs in the figure are: base plate 1, linear guide 2, wire harness covering module 3, covering module base 301, covering wheel 302, covering elastic sheet 303, holding rod sliding seat 304, tape holding rod 305 , Tape support surface 306, tape pre-press roller 307, tape pre-press roller support plate 308, transmission gear set 309, drive motor 310, tape feed module 4, tape feed module base 401, linear motion module 402 , Film spool 403, tape roll 404, tape guide roller 405, tape conveying wheel assembly 406, scissors 407, unwrapped tape 408, adhesive surface 409, harness clamping module 5, clamping module base 501, wire clamping Support 502, synchronization gear 503, wire clamping assembly 504, flexible polyurethane block 505, wire harness tensioning cylinder 506, ultrasonic welding machine 6, welding state wire harness 7, clamping state wire harness 8, to be coated with adhesive strips 9, and wrapped adhesive cloth 10 .
  • the basic structure of the wire harness coating equipment in the present invention includes a displacement drive module, a wire harness coating module, a tape feeding module, and a wire harness clamping module.
  • the function and structure of each part are summarized below.
  • the wire harness clamping module is responsible for the clamping, positioning, and tensioning of the wire harness in the equipment. Therefore, according to the function, it should be divided into two parts, the clamping positioning mechanism and the tensioning mechanism. Among them, the clamping and positioning mechanism is used for clamping and fixing the wire harness, and the tensioning mechanism is used for clamping and fixing the wire harness. In order to facilitate the connection of the wire harness coating equipment with the previous wire harness processing procedure, the wire harness clamping module should be fixedly arranged on one side of the equipment, and this side can be placed close to the processing equipment of the previous procedure during integration to reduce The movement distance of the person when the operation is switched.
  • the role of the tape supply module in the equipment is to provide the tape required for the wire harness encapsulation.
  • the tape supply module needs to cut the tape section with a fixed length for subsequent encapsulation. Therefore, according to function, it should be divided into three parts: tape guiding mechanism, tape cutting mechanism and lift control mechanism.
  • the tape guide mechanism is used to convey the tape to the wire harness coating module to a fixed length; the tape cutting mechanism is used to cut the tape conveyed by the tape guide mechanism to form a tape section; and the lift control mechanism is used to control the tape guide mechanism
  • the tape cutting mechanism moves vertically relative to the wire harness covering module. The vertical movement here can be upward or downward.
  • the tape When moving down, the tape can be accurately transported to the harness covering module below. , And can be close to the temporary fixing mechanism to prevent the tape from deviating from the entrance of the encapsulation mechanism; the first aspect of the upward movement is to tension the tape for cutting, and the second aspect is to adjust the cutting position of the tape to easily control the tape winding
  • the third aspect is that the position of the tape guiding mechanism and tape cutting mechanism can be adjusted to avoid interference during the movement of the wire harness coating module. Since the tape supply module generally does not require personnel to operate except for the process of replacing the tape roll, it can be arranged on the other side of the equipment, keeping a certain distance from the operating station.
  • the wire harness covering module of the present invention needs to move back and forth between the two. This function is realized by the displacement drive module, and its function is to drive the wire harness covering module to reciprocate between the tape feeding module and the wire harness clamping module.
  • the function of the wire harness encapsulation module in the equipment is to stick the tape segment cut to the fixed length to the surface of the wire harness, and provide continuous rotation motion to tightly wrap the tape on the corresponding surface of the wire harness.
  • the wire harness covering module needs to carry the cut tape segment to move to the harness clamping module, so it should also be able to temporarily fix the cut tape segment. Therefore, according to the function, it should be divided into two parts: the temporary fixing mechanism of the tape and the covering mechanism.
  • the tape temporary fixing mechanism is used to temporarily fix the tape section cut by the tape cutting mechanism so that it is suspended outside the wire harness entrance of the encapsulating mechanism, and the encapsulating mechanism is used to use the tape section to clamp the positioning mechanism.
  • the wire harness is wound and encapsulated.
  • the wire harness wrapping can be realized according to the following control methods:
  • the displacement drive module is used to control the movement of the wire harness coating module to the wire harness clamping module. During the movement, the position of the wire harness to be coated contacts the adhesive surface of the tape, and then continues to drive the tape When leaving the temporary fixing mechanism of the tape and entering the turning center of the encapsulating wheel in the encapsulating mechanism, the wire harness encapsulating module stops moving;
  • the controlled encapsulation mechanism winds and encapsulates the position of the wire harness to be encapsulated, and after the encapsulation is completed, the displacement drive module controls the wire harness encapsulation module to return to the initial position.
  • the wire harness clamping module 5 is fixedly arranged at the front end of the equipment base plate 1, and the rear end of the wire harness covering module 3 is arranged.
  • the glue module 3 is arranged on the linear guide rail 2, and the linear guide rail 2 is arranged longitudinally on the equipment bottom plate 1 so that the wire harness coating module 3 can move closer to and away from the wire harness clamping module 5 along the linear guide 2.
  • the linear guide 2 has its own drive power structure.
  • a tape supply module 4 is arranged on one side of the wire harness coating module 3, and the tape supply module 4 is relatively far away from the wire harness clamping module 5 on the base plate 1.
  • the wire harness coating module 3 is composed of: a module base 301, a rubber coating wheel 302, a rubber coating spring 303, a tape holding rod slide 304, a tape holding rod 305, a tape pre-pressing roller 307, and a tape pre-pressing roller.
  • the roller support plate 308, the transmission gear set 309, and the drive motor 310 are composed.
  • the module base 301 is the base part of the module, on which various functional parts are arranged; the front part of the module base 301 is provided with a rubber-coated wheel 302, which can rotate around the support.
  • the rubber-coated wheel is an annular revolving member with an opening.
  • Two rubber-coated elastic pieces 303 are arranged on the rubber-coated wheel 302, and the rubber-coated elastic pieces are pressed against each other by the spring members.
  • the rubber-coated wheel 302 and the rubber-coated elastic piece 303 form a functional part for rotating rubber-coating.
  • the rubber-coated wheel 302 is provided with gears for power transmission of rotational movement; a driving motor 310 is provided behind the module base 301, and the driving motor drives the rubber-coated wheel 302 to rotate through the transmission gear set 309 provided.
  • a driving motor 310 is provided behind the module base 301, and the driving motor drives the rubber-coated wheel 302 to rotate through the transmission gear set 309 provided.
  • the rotation driving device of the rubber-coated wheel 302 it is not limited to this, any form that can drive it to rotate around the center of rotation is acceptable.
  • the base 301 of the rubber-coated module is provided with a channel for the wire harness to enter the center of rotation of the rubber-coated wheel 302.
  • Two upper and lower tape pre-pressing rollers 307 are arranged in front of the channel entrance of the rubber-coated module base 301, and the two sides of the tape pre-pressing roller are respectively connected to the module base 301 through tape pre-pressing roller support plates.
  • the tape pre-pressing roller can rotate freely relative to the connection point of the pre-pressing roller support plate.
  • the pre-pressing roller support plates on both sides and the tape pre-pressing roller form a swing arm structure, which can swing freely around the connection point at the module base 301 as a fulcrum.
  • the upper and lower swing arm structures are connected by a spring structure, so that the upper and lower tape pre-pressing rollers 307 are pressed against each other.
  • the upper and lower tape pre-pressing rollers 307 will apply opposing pressure to them, so that the tape is pre-adhered to the harness before entering the center of rotation.
  • it can be further bonded under the pressing force of the upper and lower rubber-coated elastic pieces 303, and as the rubber-coated wheel 302 rotates, the remaining tape can be gradually wound on the wire harness.
  • the module base 301 is located above the tape pre-pressing roller 307 and is flush with the outer periphery of the pre-pressing roller, and is provided with a vertical plane, that is, the tape supporting surface 306.
  • a cylindrical tape holding rod 305 is arranged in the vertical direction on the tape supporting surface, and the tape holding rod is installed on the holding rod sliding seat 304.
  • the holding rod sliding seat can move along a direction perpendicular to the tape support surface 306, so that the tape holding rod 305 can be attached to the compressed tape support surface 306, or can be away from the release tape support surface.
  • the tape holding rod may be able to rotate freely around an axis and the axial direction is parallel to the tape supporting surface 306.
  • the surface of the tape holding rod 305 may be knurled.
  • the lower part of the tape should hang freely outside the wire harness inlet of the encapsulation mechanism, so that the tape can be brought along when the wire harness enters the wire harness inlet of the encapsulation mechanism enter.
  • the wire harness inlet of the covering mechanism refers to the inlet formed by two tape pre-pressing rollers 307. In order to ensure that the wire harness can smoothly bring the tape into the encapsulation mechanism, the wire harness entrance to the encapsulation mechanism should not be too large when the tape drapes freely.
  • the tape support surface 306 is best to be flush with the outer end surface of the encapsulation mechanism's wire harness entrance or slightly Keep a little distance.
  • the outer end surface of the wire harness inlet of the covering mechanism is the leftmost outer end surface of the two tape pre-pressing rollers 307.
  • the two swing arm structures can be directly used in other forms that can achieve elastic compression, in addition to applying pressure through springs, such as directly using elastic materials to make a tape pre-compression roller support 308.
  • the rubber-coated elastic piece 303 inside the rubber-coated wheel 302 can also be made of elastic material to omit the spring.
  • the above-mentioned tape support surface 306 is a plane perpendicular to the horizontal direction, changing it to a slight angle with the horizontal does not affect the realization of its function in theory. However, if the angle is too large, when the tape is pressed on the tape support surface 306, the position of the tape will be bent, and it is not easy to control its hanging posture outside the wire harness inlet of the encapsulation mechanism.
  • the tape holding rod sliding seat 304, tape holding rod 305, and tape support surface 306 actually constitute the aforementioned tape temporary fixing mechanism, which can temporarily fix the tape segment cut by the tape cutting mechanism so that it can be suspended. Outside the wire harness entrance of the encapsulation mechanism.
  • the implementation form of the tape temporary fixing mechanism is not limited to this.
  • the tape holding rod 305 may also be in the form of a tape pressing piece other than a round rod, such as a thin flat plate, a grid plate, and a wave point plate. Etc., such a plate body can press the tape on the tape support surface 306 with a small contact area, and can also play a role of temporary fixation.
  • the plate itself due to the pressure applied in the form of a plate, the plate itself cannot be rotated, so when the tape moves upward, it will have a certain impact on its sticky surface.
  • tape holding rod sliding seat 304 can also be changed to other adjustment components that drive the tape holding rod 305, for example, other sliding parts can be used instead, as long as the sliding part and the rubberized module base 301 constitute an adjusting tape pressing part and a tape A sliding pair with a spacing between the supporting surfaces 306 is sufficient.
  • the temporary fixing mechanism for the tape can also be realized by a negative pressure suction structure, that is, a negative pressure suction port is opened on the tape support surface 306, and a negative pressure suction device is connected.
  • a negative pressure suction structure that is, a negative pressure suction port is opened on the tape support surface 306, and a negative pressure suction device is connected.
  • the tape passes through the negative pressure
  • the suction port is sucked, the tape can be sucked on the tape support surface 306 through negative pressure suction.
  • the size of the adhesion force can be controlled by adjusting the negative pressure, and the fixing and release of the tape can be conveniently controlled.
  • the tape supply module 4 is composed of: tape supply module base 401, linear motion module 402, film spool 403, tape roll 404, tape guide roller 405, tape conveying wheel assembly 406, scissors 407 408 composed of untied tape.
  • the base 401 of the adhesive tape feeding module is the base part of the module, on which various functional parts are arranged; the base 401 of the adhesive plaster feeding module is connected with the slider of the linear motion module 402.
  • the linear motion module 402 is arranged in the vertical direction, and the slider can move in the vertical direction; a film spool 403 is arranged above the module base 401, and a film roll 404 used for work can be mounted on the film spool 403.
  • the unwound adhesive cloth 408 passes the adhesive cloth guide roller 405 in the direction shown in the figure, and after passing the two rollers of the adhesive cloth conveying wheel assembly 406, extends downward and passes through the cutting position of the scissors 407.
  • the installation method of the unwound tape 408 and tape roll is that the non-adhesive surface of the tape is in contact with the surface of the tape guide roller 405, and the adhesive surface 409 of the tape is in contact with the surfaces of the two rollers of the tape conveying wheel assembly 406. .
  • the surfaces of the two rollers of the tape conveying wheel assembly 406 are knurled to reduce the adhesion between the tape and the tape.
  • the two rollers are arranged staggered up and down, rotating at a differential speed.
  • the speed of the upper roller is lower than that of the lower roller.
  • the rotation speed of the roller is faster, so that the adhesive surface 409 of the tape can be released from the surface of the upper roller in time, and then be transported vertically downward under the action of gravity.
  • the tape conveying wheel assembly 406 should transfer the untwisted tape at a fixed length after pulling (untwisting) the tape roll. This can be achieved by servo-controlling the rotation angle of the roller. .
  • the tape can be cut by controlling the scissors 407 to form an independent tape section.
  • the tape supply module 4 is only one of the implementation forms.
  • the linear motion module 402 can use any device that can achieve vertical vertical lifting, but its control accuracy should meet the requirements.
  • the scissors 407 can also be replaced by other tape cutting mechanisms, such as laser cutting equipment.
  • the tape can also be replaced by other tape sources other than the tape roll 404, and there is no need to set the film roll 403 in this case.
  • the adhesive tape conveying wheel assembly 406 may also adopt other existing adhesive tape conveying equipment, as long as the adhesive tape can be conveyed at a fixed length.
  • the wire harness clamping module 5 is composed of a clamping module base 501, a wire clamping support 502, a synchronization gear 503, a wire clamping assembly 504, a flexible polyurethane block 505, and a wire harness tensioning cylinder 506.
  • the wire harness clamping module is set in the frame structure shown in the figure, allowing the rear covering module 3 to pass through from the middle to the wire harness clamping position for covering.
  • the clamping module base 501 is the base part of the module, on which various functional parts are arranged, and the middle part has a channel space for the rubber encapsulation module 3 to extend into.
  • the wire clamping components 504 are arranged at the front end of the module and are distributed on both sides of the clamping module base 501.
  • the wire clamping assembly 504 is a positioning and clamping part of the wire harness, and can be in the form of clamping jaws, wire clamping arms, and the like. Since the wire clamping component 504 is generally made of metal material, it is easy to cause loss to the wire harness when the clamping force is too large. Therefore, the clamping part of the wire clamping component that contacts the wire harness is preferably inlaid with a flexible polyurethane block 505 for the purpose of clamping When holding the surface of the wire harness, only allow the flexible polyurethane surface to contact the surface of the wire harness to be stressed to prevent the wire skin from being pinched.
  • the flexible polyurethane block can also be replaced with other flexible protective parts. If there are other ways to prevent damage to the wiring harness, the flexible protective parts may not be provided.
  • the thread clamping components 504 on the left and right sides are respectively installed on the thread clamping supports 502 on the left and right sides. A certain distance should be maintained between the two, and in order to ensure that the wire harness is kept in a tensioned state when encapsulating, it should be provided by a tensioning mechanism. The horizontal distance between the clamping positions of the wire harnesses on the two wire clamping assemblies 504 is controlled.
  • the tensioning mechanism is a synchronous tensioning mechanism, which can control the left and right clamping supports 502 to drive the two clamping assemblies 504 to move at an equal rate to both sides in the direction of the arrow shown in FIG. 5.
  • the synchronous tensioning mechanism is composed of a clamping module base 501, a wire clamping support 502, a synchronous gear 503 and a wire harness tensioning cylinder 506.
  • the horizontal end of the wire clamping support 502 on the left and right sides are respectively provided with structural parameters
  • the horizontal part of the clamping support 502 and the top of the clamping module base 501 constitute a sliding pair.
  • Two straight rack structures are arranged on both sides of the synchronous gear 503 at intervals, and mesh with the synchronous gear 503 respectively.
  • One of the wire clamping supports 502 is fixed with a wire harness tensioning cylinder 506, and the output shaft of the wire harness tensioning cylinder 506 is supported on the clamping module base 501.
  • the output shaft of the wire harness tensioning cylinder 506 When the output shaft of the wire harness tensioning cylinder 506 is ejected, it can be Push the wire clamping support 502 where it is located away from the clamping module base 501, and under the synchronous transmission of the synchronization gear 503, the two clamping supports 502 can extend the distance in opposite directions at the same sliding rate, and then The wire harnesses clamped on the two wire clamping assemblies 504 are driven to be simultaneously tensioned to both sides.
  • the gear power mechanism for driving the synchronous gear 503 can also be implemented by a motor or the like in addition to an air cylinder.
  • the synchronous driving device for driving the two wire clamping supports 502 can also be realized by a similar linkage mechanism, or it can be realized in the form of two air cylinders separately and synchronously driving the wire clamping supports 502 on both sides, as long as the wire harness can be tensioned.
  • the tensioning mechanism can also be tensioned asynchronously on both sides, but it is preferably tensioned synchronously.
  • the wire harness coating equipment of the present invention is shown. Since the device arranges the clamping position of the wire harness at the foremost position of the equipment as much as possible, it is easy to integrate into the ultrasonic welder. Place as close as possible to the ultrasonic welding machine.
  • the encapsulation operation process adopts the wire harness to be clamped and the encapsulation module is moved to the wire harness clamping position to avoid the secondary pulling problem caused by the movement of the wire harness.
  • the tape feeding method adopts a separate design, which maintains independent operation from the working cycle, and does not operate in conjunction with other beat actions, which improves the stability and reliability of tape feeding.
  • FIG. 6 is a schematic diagram of the arrangement of the above-mentioned wire harness covering tape equipment of the present invention after being combined with the ultrasonic welding machine 6.
  • the wire harness clamping module 5 is arranged at the end close to the ultrasonic welding machine 6, and the adhesive cloth feeding module 4 is arranged at the end far away from the ultrasonic welding machine 6. Therefore, the wire harness clamping position of the wire harness tape equipment can be arranged close to the offline beam welding position, and the distance A required to move between the welded wire harness 7 and the clamped wire harness 8 becomes very small.
  • the configuration of the above structure improves the feasibility of integrating the tape-covering machine into the ultrasonic welding station, and satisfies that the operator can operate two devices at the same time by one person, and complete the wire harness welding and tape-covering work in the same station in sequence. Due to the reasonable design of the equipment structure, it has little effect on the working cycle of the original ultrasonic welding, and the original waiting time during welding can be used to complete the bandaging work of the welded wiring harness, which can play a role in one person and two machines, reducing the on-site personnel of the wiring harness manufacturer. Configuration, reduce intermediate logistics and transfer links, truly reduce staff and increase efficiency, reduce production costs, and improve production efficiency. Moreover, the arrangement of the equipment is also very flexible, without the need for additional transformation workbenches, and the old workbenches of the wiring harness manufacturers can be used as much as possible.
  • FIG. 7 shows that when the above-mentioned wire harness covering cloth equipment of the present invention is working, when the covering module 3 moves forward to the covering position, the wire harness remains stationary, and there is no problem of secondary movement (pulling).
  • the equipment workflow is divided into the following four steps:
  • Adhesive fabric preparation As shown in Figure 8, the rubber covering module 3 is in the waiting position, and the linear motion module 402 of the adhesive fabric feeding module 4 drives the feeding module to move down to a suitable position, keeping the rod sliding seat 304 forward Move to make the tape holding rod 305 away from the tape holding surface 306 by a certain distance (so that the tape can pass through smoothly, theoretically, the larger the distance, the better). Then the tape conveying wheel group 406 starts to rotate, as shown in FIG.
  • the unwound tape passes through the space between the tape holding rod 305 and the tape holding surface 306, and is transported to the tape of the encapsulation module 3 Pre-press the position in front of the roller, and control the length of the tape output (discharge) according to the set value.
  • the holding rod sliding seat 304 moves backward, so that the adhesive holding rod 305 presses the adhesive tape on the adhesive holding surface 306.
  • the linear motion module 402 drives the feeding module to move upward, and drives the tape head to be adjusted to a proper position, as shown in FIG. 10.
  • the scissors are activated to cut the tape.
  • the linear motion module 402 drives the feeding module to move upward to the initial state. All relevant parts are restored to their original positions, and the tape preparation is completed.
  • the device of the present invention is not only specifically developed for the above-mentioned integration with the ultrasonic welding machine station, but the unique structure and working mode of the device is very suitable for the working mode integrated with the ultrasonic welding machine.
  • other wire harness bonding equipment used to electrically connect the wires in the wire harness that need to be bonded can also be integrated with the wire harness coating equipment of the present invention, such as other wire harness welding equipment or wire harness riveting equipment.
  • the present invention has the basic functions of traditional similar equipment, and can also be used alone for conventional independent wire harness wrapping stations.
  • the present invention also has the basic functions of conventional encapsulation equipment, and takes into account the independent use of independent encapsulation stations.
  • the wire harness coating equipment of the present invention is integrated and applied to the ultrasonic welding station, due to the reasonable structure design of the equipment, the operator can take into account the operation of the two equipment at the same time, and has little effect on the working rhythm of the original ultrasonic welding.
  • One person and two machines can improve production efficiency.

Abstract

A wire harness tape bundling device, an integrated apparatus, and a method, relating to the field of automated wire harness production equipment. The device comprises a displacement drive module, a wire harness tape bundling module (3), a tape supply module (4), and a wire harness clipping module (5); the wire harness clipping module (5) is fixedly arranged on one side of the device, and the tape supply module (4) is arranged on the other side of the device; the displacement drive module is used for driving the wire harness tape bundling module (3) to reciprocate between the tape supply module (4) and the wire harness clipping module (5); and the wire harness tape bundling module (3) comprises a temporary tape fixing mechanism and a tape bundling mechanism. The device has basic functions of a conventional tape bundling device and can support independent use of an independent tape bundling station. Moreover, the structural design of the device is reasonable, so that when integrally applying the device to an ultrasonic welding station, an operator can operate two devices at the same time to achieve managing two machines by one person, thereby improving production efficiency.

Description

一种线束包胶布设备、集成装置及其方法Wire harness coating equipment, integration device and method 技术领域Technical field
本发明属于线束生产自动化设备领域,具体涉及一种用于线束生产领域超声波焊点、压铆点胶布绝缘包扎用自动化设备。The invention belongs to the field of wire harness production automation equipment, and in particular relates to an automation device used in the field of wire harness production for ultrasonic welding points and pressure riveting adhesive tape insulation wrapping.
背景技术Background technique
在线束生产领域,时常需要对线束超声波焊点处、或铆接处进行包扎胶布处理,起到绝缘和保护的作用。以往在线束生产过程中,焊接或铆接(以下只提及焊接过程)与后续的包扎胶布两个工艺过程是独立进行的,也就是说这两个工艺是分置于不同位置,独立进行操作。那么这种布置方式少不了工件的转运和人员的过多配置等缺点。而目前很多线束生产厂家在优化配置生产流程时,倾向于将线束焊点处包扎胶布的工作内容集成到超声波焊接工位上。也就是,原来焊接工位的操作工在完成线束的焊接操作时,须尽可能利用衔接时间完成线束的包扎胶布工作。而简单的将包扎胶布的工作内容移植到焊接工位,由一个操作工完成两部分的工作,往往是适得其反。不但不能有效的减员增效。反而,由于给操作工带来了操作的复杂性和打破了操作的连贯性,综合效率和产出反而下降。In the field of wire harness production, it is often necessary to treat the ultrasonic solder joints or riveting parts of the wire harness with tape to insulate and protect. In the previous wire harness production process, the two processes of welding or riveting (only the welding process is mentioned below) and the subsequent bandaging tape were performed independently, that is to say, the two processes were placed in different positions and operated independently. So this kind of arrangement is indispensable for the shortcomings of the transfer of workpieces and the excessive configuration of personnel. At present, many wire harness manufacturers tend to integrate the work content of wrapping tape at the wire harness solder joints into the ultrasonic welding station when optimizing the configuration of the production process. That is, when the operator of the original welding station completes the welding operation of the wire harness, it is necessary to use the connection time as much as possible to complete the tape wrapping work of the wire harness. However, simply transplanting the work content of the bandaging tape to the welding station, and having one operator complete the two parts of the work, is often counterproductive. Not only can it not effectively reduce staff and increase efficiency. On the contrary, due to the complexity of the operation and the breaking of the continuity of the operation, the overall efficiency and output have decreased.
究其原因,主要是因为现有自动包胶布设备考虑到设备本身运行的高节拍要求,其结构设计和工作方式只适合独立工位进行操作工连续上下料工作。当集成于超声波焊接工位时其存在的两个结构问题:线束夹持位置与实际旋转包胶位置设置较远;采用工装将线束从夹持位置送至旋转包胶位置。导致在与焊接工位结合时,包胶布设备的上下线夹持位置不可能与焊接机焊接位置布置得很近。同时,包胶布机在运行时,还会二次将线束拉扯一段距离至旋转包胶位置。The reason is mainly because the existing automatic tape wrapping equipment takes into account the high-tempo requirements of the equipment itself, and its structural design and working mode are only suitable for independent stations for continuous loading and unloading of operators. When integrated in an ultrasonic welding station, there are two structural problems: the wiring harness clamping position is set farther from the actual rotary encapsulation position; tooling is used to send the wire harness from the clamping position to the rotary encapsulation position. As a result, when combined with the welding station, the upper and lower line clamping positions of the rubber-coated equipment cannot be arranged very close to the welding position of the welding machine. At the same time, when the rubberized cloth machine is running, the wire harness will be pulled a distance to the rotating rubberized position for a second time.
可想而知,对于超声波焊接机与自动包胶布机结合于同一工位的情况,线束焊接位置与线束夹持包胶位置尽可能越小越有利于操作工的上下线和工作衔接。因为,将两个工位集成后,焊接完成的线束还是需要操作工手动放置于自动包胶布机的夹持位置,距离越近,操作工操作越方便顺手。It is conceivable that for the case where the ultrasonic welding machine and the automatic tape wrapping machine are combined in the same station, the wiring harness welding position and the wiring harness clamping and wrapping position are as small as possible, the better it is for the operator to connect up and down the line and work. Because, after the two stations are integrated, the welded wire harness still needs to be manually placed by the operator in the clamping position of the automatic tape machine. The closer the distance, the more convenient the operator's operation.
基于线束厂家迫切需要一款适用于与超声波焊接机集成布置的自动包胶布 机,而常规现有自动包胶布机存在的上述结构性问题。当然,除了超声波焊接机之外,其余的线束合线连接设备也同样存在相同的技术问题。Based on the urgent need of wire harness manufacturers for an automatic tape covering machine suitable for integrated arrangement with an ultrasonic welding machine, the above-mentioned structural problems existed in the conventional existing automatic tape covering machine. Of course, in addition to the ultrasonic welding machine, the rest of the wire harness connection equipment also has the same technical problems.
发明内容Summary of the invention
本发明的目的在于解决常规包胶布机集成于线束合线连接设备工位时,线束焊接位置相对包胶位置距离过大,操作不便的缺陷;同时也为了解决自动包胶布机运行时,以线束运动至包胶位置的方式带来的线束二次拉扯问题,并提供一种线束包胶布设备。The purpose of the present invention is to solve the defect that the welding position of the wire harness is too far away from the position of the gluing and the operation is inconvenient when the conventional tape wrapping machine is integrated into the wire harness connecting equipment station; at the same time, it is also to solve the problem of using the wire harness when the automatic tape wrapping machine is running. The second pulling problem of the wire harness caused by the way of moving to the rubberized position, and provides a wire harness rubberized cloth equipment.
为了实现上述发明目的,本发明所采用的具体技术方案如下:In order to achieve the above-mentioned purpose of the invention, the specific technical solutions adopted by the present invention are as follows:
一种线束包胶布设备,其包括位移驱动模组、线束包胶模组、胶布供料模组和线束夹持模组;A wire harness covering tape equipment, which includes a displacement drive module, a wire harness covering module, a tape feeding module, and a wire harness clamping module;
所述的线束夹持模组固定布置在设备的一侧,包括夹持定位机构和张紧机构;所述夹持定位机构用于对线束进行夹持固定,所述张紧机构用于对夹持固定的线束进行张紧;The wire harness clamping module is fixedly arranged on one side of the equipment and includes a clamping positioning mechanism and a tensioning mechanism; the clamping positioning mechanism is used for clamping and fixing the wire harness, and the tensioning mechanism is used for clamping Hold a fixed wire harness for tensioning;
所述的胶布供料模组布置在设备的另一侧,包括胶布导送机构、胶布切割机构和升降控制机构;所述的胶布导送机构用于将向线束包胶模组定长度输送胶布,所述胶布切割机构用于对胶布导送机构输送的胶布进行切割形成胶布段,所述的升降控制机构用于控制胶布导送机构和胶布切割机构相对于线束包胶模组竖向相对移动;The tape supply module is arranged on the other side of the equipment, and includes a tape guide mechanism, a tape cutting mechanism, and a lifting control mechanism; the tape guide mechanism is used to deliver the tape to the wire harness coating module at a fixed length , The tape cutting mechanism is used to cut the tape conveyed by the tape guiding mechanism to form tape segments, and the lift control mechanism is used to control the tape guiding mechanism and the tape cutting mechanism to move vertically relative to the harness coating module ;
所述的位移驱动模组用于驱动线束包胶模组在胶布供料模组和线束夹持模组之间往复移动;The displacement driving module is used to drive the wire harness covering module to reciprocate between the tape supply module and the wire harness clamping module;
所述的线束包胶模组包括胶布临时固定机构和包胶机构;所述的胶布临时固定机构用于对所述胶布切割机构切割得到的胶布段进行临时固定,使其悬吊于所述包胶机构的线束入口外部;所述包胶机构用于利用所述胶布段对所述夹持定位机构上的线束进行缠绕包胶。The wire harness encapsulating module includes a tape temporary fixing mechanism and a encapsulating mechanism; the tape temporary fixing mechanism is used to temporarily fix the tape segment cut by the tape cutting mechanism so that it is suspended from the bag. The outside of the wire harness entrance of the glue mechanism; the glue covering mechanism is used to wind and glue the wire harness on the clamping and positioning mechanism by using the tape section.
优选的,所述的线束夹持模组中,所述的夹持定位机构包括两个夹线组件,两个夹线组件间隔布置,用于分别夹住线束的两个不同部位;所述的线束包胶模组在所述位移驱动模组的驱动下伸入两个夹线组件之间对线束进行包胶;Preferably, in the wire harness clamping module, the clamping and positioning mechanism includes two wire clamping components, and the two wire clamping components are arranged at intervals to respectively clamp two different parts of the wire harness; The wire harness encapsulating module is driven by the displacement drive module to extend between the two wire clamping components to encapsulate the wire harness;
优选的,两个夹线组件上与线束接触位置设有柔性保护件;Preferably, a flexible protector is provided on the two wire clamping components in contact with the wire harness;
进一步优选的,所述柔性保护件为柔性聚氨酯块。Further preferably, the flexible protective member is a flexible polyurethane block.
优选的,所述的线束夹持模组中,所述张紧机构与所述的两个夹线组件配合传动,所述张紧机构能控制两个夹线组件上的线束夹持位置的水平间距;Preferably, in the wire harness clamping module, the tensioning mechanism cooperates with the two wire clamping components for transmission, and the tensioning mechanism can control the level of the clamping position of the wire harness on the two wire clamping components. spacing;
优选的,所述的张紧机构为同步张紧机构,用于控制两个夹线组件向两侧等速率移动;Preferably, the tensioning mechanism is a synchronous tensioning mechanism, which is used to control the two wire clamping components to move at an equal rate to both sides;
进一步优选的,所述张紧机构包括夹持模组基座、夹线支座和同步驱动装置;所述夹持模组基座中部开设有供所述线束包胶模组伸入的通道;两个夹线支座布置于夹持模组基座上,且分别与夹持模组基座构成由同步驱动装置驱动的滑动副,两个夹线支座的滑动速率相同且方向相反;两个夹线组件分别固定在两个夹线支座上同步移动;Further preferably, the tensioning mechanism includes a clamping module base, a wire clamping support and a synchronous driving device; the middle of the clamping module base is provided with a channel for the wire harness encapsulating module to extend; Two wire clamping supports are arranged on the clamping module base, and respectively form a sliding pair driven by a synchronous driving device with the clamping module base, the sliding speed of the two clamping supports is the same and the direction is opposite; Two wire clamping components are respectively fixed on two wire clamping supports to move synchronously;
更进一步优选的,所述的同步驱动装置包括同步齿轮和齿轮动力机构,两个夹线支座上均设有齿条段,两个夹线支座的齿条段分别与同步齿轮构成反向的齿轮传动;所述的同步齿轮由齿轮动力机构直接或间接驱动旋转。此处所谓反向的齿轮传动是指:当同步齿轮转动时,两条齿条段的位移方向相反。More preferably, the synchronous drive device includes a synchronous gear and a gear power mechanism. The two wire clamping supports are provided with rack sections, and the rack sections of the two wire clamping supports are respectively opposite to the synchronous gears. The gear transmission; the synchronous gear is directly or indirectly driven to rotate by the gear power mechanism. The so-called reverse gear transmission here means that when the synchronous gear rotates, the displacement directions of the two rack segments are opposite.
优选的,所述的胶布供料模组中,所述的胶布导送机构包括胶卷轴、胶布导辊和胶布输送组件;Preferably, in the tape supply module, the tape guide mechanism includes a film spool, a tape guide roller, and a tape conveying assembly;
所述的胶卷轴用于安装胶布卷,胶布卷上解开的胶布的非粘性面贴合绕过胶布导辊后,其粘性面贴合绕过胶布输送组件,由胶布输送组件提供胶布解卷和输送动力;胶布输送组件上输出的胶布向下方延伸,并经过所述胶布切割机构的切割位置,且胶布切割机构下方的胶布的粘性面朝向所述线束夹持模组一侧;The film spool is used to install the tape roll. After the non-adhesive surface of the unwound tape on the tape roll passes through the tape guide roller, its adhesive surface is attached and bypasses the tape conveying assembly, and the tape conveying assembly provides the tape unwinding. And conveying power; the tape output from the tape conveying assembly extends downward and passes through the cutting position of the tape cutting mechanism, and the adhesive surface of the tape below the tape cutting mechanism faces the harness clamping module side;
优选的,所述的胶卷轴、胶布导辊、胶布输送组件和胶布切割机构整体布置于胶布供料模组基座上,胶布供料模组基座由所述的升降控制机构驱动实现整体垂直升降。Preferably, the film spool, the tape guide roller, the tape conveying assembly and the tape cutting mechanism are integrally arranged on the tape supply module base, and the tape supply module base is driven by the lift control mechanism to achieve overall verticality. Lift.
优选的,所述的线束包胶模组中,所述的包胶机构包括包胶模组基座、包胶轮、包胶弹片、胶布预压辊、胶布预压辊支板;Preferably, in the wire harness encapsulating module, the encapsulating mechanism includes a encapsulating module base, a encapsulating wheel, a encapsulating elastic sheet, a rubber cloth pre-pressing roller, and a rubber cloth pre-pressing roller support plate;
所述的包胶轮为具有开口的环形回转件,包胶轮安装于包胶模组基座上,并在旋转驱动装置驱动下绕回转中心转动;包胶模组基座上设有供线束进入包胶轮回转中心的通道;包胶模组基座的所述通道的入口外部设有两个上下布置的胶布预压辊,两个胶布预压辊分别与一条胶布预压辊支板构成摆臂结构,两条胶布预压辊支板分别对两个胶布预压辊施加使两者贴合的弹性力;包胶轮内设有两片用 于对穿过两个胶布预压辊进入回转中心的线束进行对向施压的包胶弹片。The rubber encapsulation wheel is an annular revolving member with an opening. The encapsulation wheel is installed on the encapsulation module base and rotates around the center of rotation under the drive of the rotary driving device; the encapsulation module base is provided with a wire harness The channel that enters the center of rotation of the rubber-coating wheel; the entrance of the channel of the rubber-coating module base is provided with two pre-pressing rollers arranged up and down, and the two pre-pressing rollers are respectively formed with a supporting plate of the pre-pressing roller. Swing arm structure, two tape pre-pressing roller support plates respectively apply elastic force to the two tape pre-pressing rollers to make them fit together; there are two pieces in the rubber-coated wheel for entering through the two tape pre-pressing rollers The wire harness in the center of rotation carries out the rubber-coated shrapnel that pressurizes the opposite direction.
优选的,所述的线束包胶模组中,所述的胶布临时固定机构包括胶布支撑面和施压组件,所述的胶布支撑面位于所述包胶机构的线束入口外部,所述的施压组件用于将所述胶布供料模组输送的胶布压合固定于所述胶布支撑面上,且在固定状态下胶布下部自由悬垂于所述包胶机构的线束入口外部;Preferably, in the wire harness encapsulating module, the tape temporary fixing mechanism includes a tape support surface and a pressure component, the tape support surface is located outside the wire harness entrance of the encapsulation mechanism, and the application The pressing assembly is used to press and fix the tape conveyed by the tape supply module on the tape support surface, and in the fixed state, the lower part of the tape freely hangs outside the wire harness inlet of the rubber covering mechanism;
优选的,所述的胶布支撑面为固定于包胶模组基座上的垂直平面,胶布支撑面与所述包胶机构的线束入口外端面平齐。Preferably, the tape supporting surface is a vertical plane fixed on the base of the rubber covering module, and the tape supporting surface is flush with the outer end surface of the wire harness inlet of the rubber covering mechanism.
进一步优选的,所述的施压组件包括胶布压合件和滑动件,所述的胶布压合件安装于滑动件上,所述滑动件与包胶模组基座构成调整胶布压合件与所述胶布支撑面间距的滑动副,所述胶布压合件能将胶布的非粘性面压紧于胶布支撑面上;所述胶布压合件优选为表面滚花的圆杆,圆杆能绕轴自由回转且轴向与所述胶布支撑面平行。Further preferably, the pressure component includes a tape pressing part and a sliding part, the tape pressing part is mounted on the sliding part, and the sliding part and the rubber covering module base constitute an adjusting tape pressing part and a sliding part. The sliding pair of the tape support surface spacing, the tape pressing piece can press the non-adhesive surface of the tape on the tape support surface; the tape pressing piece is preferably a round rod with a knurled surface, and the round rod can be wound around The shaft rotates freely and the axial direction is parallel to the tape supporting surface.
优选的,所述的位移驱动模组、线束包胶模组、胶布供料模组和线束夹持模组均布置于底座板上,所述位移驱动模组优选为直线导轨。Preferably, the displacement driving module, the wire harness wrapping module, the tape feeding module and the wire harness clamping module are all arranged on the base plate, and the displacement driving module is preferably a linear guide rail.
本发明的另一目的在于提供一种线束包胶布集成装置,其包括线束合线连接设备以及如上述任一方案所述的线束包胶布设备;所述的线束合线连接设备用于使线束中需要合线的导线电连接;线束包胶布设备中,所述线束夹持模组布置于靠近所述线束合线连接设备的一端,所述胶布供料模组布置于远离所述线束合线连接设备的一端。Another object of the present invention is to provide a wire harness covering tape integrated device, which includes a wire harness bonding wire connection device and the wire harness covering tape device as described in any of the above solutions; the wire harness bonding wire connection device is used to make the wire harness The wires that need to be combined are electrically connected; in the wire harness coating equipment, the wire harness clamping module is arranged at one end close to the wire harness bonding connection device, and the tape supply module is arranged far away from the wire harness bonding wire connection One end of the device.
本发明的另一目的在于提供一种利用如上述任一方案所述线束包胶布设备的线束包胶控制方法,其步骤如下:Another object of the present invention is to provide a wire harness encapsulating control method using the wire harness encapsulating cloth device according to any one of the above solutions, and the steps are as follows:
S1:通过所述位移驱动模组控制线束包胶模组预先处于靠近胶布供料模组的初始位置,所述胶布供料模组的胶布刚好能输出至所述线束包胶模组中包胶机构的线束入口外部;S1: Control the wire harness encapsulating module to be in the initial position close to the tape feeding module through the displacement drive module, and the tape of the tape feeding module can just be output to the wire harness encapsulating module. Outside of the wiring harness entrance of the mechanism;
S2:控制所述胶布供料模组中的胶布导送机构工作,将胶布定长度输送至下方的包胶机构的线束入口外部,然后控制所述胶布临时固定机构对胶布进行临时固定,再通过所述升降控制机构使胶布导送机构带动胶布上升,张紧胶布的同时使胶布的留头长度满足设定要求;最后通过所述胶布切割机构对胶布进行切割,在包胶机构的线束入口外部形成由所述胶布临时固定机构悬吊固定的胶布段,保 持胶布段的粘性面朝向线束夹持模组方向,完成胶布备料;S2: Control the operation of the tape guide mechanism in the tape supply module, transport the tape to the outside of the wire harness entrance of the lower rubber encapsulation mechanism at a fixed length, and then control the tape temporary fixing mechanism to temporarily fix the tape, and then pass The lifting control mechanism causes the tape guide mechanism to drive the tape up, and the tape is stretched while making the length of the tape to meet the set requirements; finally the tape is cut by the tape cutting mechanism, outside the wire harness entrance of the wrapping mechanism Forming a tape segment suspended and fixed by the tape temporary fixing mechanism, keeping the adhesive surface of the tape segment facing the direction of the harness clamping module, and completing the tape preparation;
S3:待线束被所述线束夹持模组中的夹持定位机构夹持固定后,控制张紧机构对线束进行张紧;S3: After the wire harness is clamped and fixed by the clamping positioning mechanism in the wire harness clamping module, the tensioning mechanism is controlled to tension the wire harness;
S4:待线束被夹持和张紧后,通过所述位移驱动模组控制线束包胶模组向所述线束夹持模组移动,移动过程中线束的待包胶位置接触胶布的粘性面,再继续带动胶布脱离胶布临时固定机构进入包胶机构中的包胶轮回转中心时,线束包胶模组停止移动;S4: After the wire harness is clamped and tensioned, the displacement drive module is used to control the movement of the wire harness coating module to the wire harness clamping module. During the movement, the position of the wire harness to be coated contacts the adhesive surface of the tape, Then continue to drive the tape to leave the tape temporary fixing mechanism and enter the center of rotation of the rubber encapsulation wheel in the encapsulation mechanism, and the harness encapsulation module stops moving;
S5:控制所述的包胶机构对线束的待包胶位置进行缠绕包胶,包胶完毕后过所述位移驱动模组控制线束包胶模组回复至初始位置。S5: Control the encapsulation mechanism to wind and encapsulate the position of the wire harness to be encapsulated, and after the encapsulation is completed, the displacement drive module controls the wire harness encapsulation module to return to the initial position.
本发明相对于现有技术而言,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明的设备中,线束在夹持位置是固定不变的,避免了线束的二次拉扯问题。该设备与超声波焊接机结合时,由于线束夹持位置离焊接位置布置得足够近,能够方便操作工上下线,减少线束之间的相互拉扯。同时,胶布供料方式采用分离设计,从工作节拍上保持独立运行,不与其它节拍动作配合运行,提高了胶布供料的稳定可靠性。使该设备在应用于超声波焊接工位集成工作时,满足操作工可以一人同时操作两台设备,按次序先后在同一工位完成线束的焊接和包胶布工作。由于设备结构设计合理,从而对原有超声波焊接的工作节拍影响不大,又可以利用原来焊接时停留等待时间,完成已焊接线束的包扎胶布工作。当然,除了超声波焊接机之外,本发明也同样可以解决其余的线束合线连接设备中存在的类似问题。本发明起到了一人双机,减少线束厂家的现场人员配置,减少中间物流转运环节等作用,真正做到减员增效,减少生产成本,提高生产效益。In the equipment of the present invention, the clamping position of the wire harness is fixed, and the problem of secondary pulling of the wire harness is avoided. When the equipment is combined with an ultrasonic welding machine, because the wire harness clamping position is arranged close enough to the welding position, it is convenient for operators to get on and off the wire and reduce the mutual pulling between the wire harnesses. At the same time, the tape feeding method adopts a separate design, which maintains independent operation from the working cycle, and does not operate in conjunction with other beat actions, which improves the stability and reliability of tape feeding. When the equipment is applied to the integrated work of the ultrasonic welding station, it is satisfied that the operator can operate two equipment at the same time by one person, and complete the welding of the wire harness and the tape-covering work in the same station in sequence. Due to the reasonable design of the equipment structure, it has little effect on the working rhythm of the original ultrasonic welding, and the original waiting time during welding can be used to complete the bandaging work of the welded wire harness. Of course, in addition to the ultrasonic welding machine, the present invention can also solve the similar problems existing in the remaining wire harness combined wire connection equipment. The invention has the functions of one person and two machines, reducing the on-site personnel configuration of the wire harness manufacturer, reducing the intermediate logistics and transferring links, etc., and truly achieves downsizing and increasing efficiency, reducing production costs, and improving production efficiency.
附图说明Description of the drawings
图1是本发明的线束包胶布设备的总体结构示意描述图;Figure 1 is a schematic description diagram of the overall structure of the wire harness coating equipment of the present invention;
图2是本发明的线束包胶布设备机构中包胶模组结构的示意描述图;2 is a schematic description diagram of the structure of the rubber covering module in the wire harness covering cloth equipment mechanism of the present invention;
图3是本发明的线束包胶布设备机构中胶布供料模组结构的示意描述图;FIG. 3 is a schematic description diagram of the structure of the tape feeding module in the harness wrapping equipment mechanism of the present invention;
图4是本发明的线束包胶布设备机构中线束夹持模组结构的示意描述图;4 is a schematic description view of the structure of the wire harness clamping module in the wire harness coating equipment mechanism of the present invention;
图5是线束夹持模组在夹持线束时工作原理及状态描述示意图;Figure 5 is a schematic diagram of the working principle and state description of the wire harness clamping module when clamping the wire harness;
图6是本发明的线束包胶布设备与超声波焊接工位结合工作时的布置描述,及线束状态示意图;6 is a layout description of the wire harness coating equipment of the present invention and the ultrasonic welding station when working in combination, and a schematic diagram of the wire harness state;
图7是本发明的线束包胶布设备与超声波焊接工位结合工作时,设备处于旋转包胶状态时的示意描述,及此时线束的状态示意图;Fig. 7 is a schematic description of the wire harness covering cloth equipment of the present invention and the ultrasonic welding station when the equipment is in a rotating covering state, and a schematic diagram of the state of the wire harness at this time;
图8是本发明的线束包胶布设备工作原理描述中胶布供料模组运动至输送胶布位置的描述示意图;FIG. 8 is a schematic diagram illustrating the movement of the rubber cloth feeding module to the position of conveying the rubber cloth in the description of the working principle of the wire harness coating equipment of the present invention;
图9是描述胶布输送模组气动解卷及输送胶布时的工作状态示意图;Figure 9 is a schematic diagram describing the working state of the tape conveying module when it is pneumatically unwinding and conveying the tape;
图10是描述胶布供料模组在调整胶布留头位置时的工作状态示意图;Figure 10 is a schematic diagram describing the working state of the tape supply module when adjusting the position of the tape retention head;
图11是描述胶布供料模组剪切胶布时的工作状态示意图;11 is a schematic diagram describing the working state of the tape supply module when cutting the tape;
图12是描述胶布与线束表面预粘合时,胶布预压辊及附件此时的工作状况示意图;Figure 12 is a schematic diagram describing the working conditions of the tape pre-pressing roller and accessories when the tape is pre-bonded to the surface of the wire harness;
图13是描述线束处于包胶回转位置时,胶布与线束的状态示意图;Figure 13 is a schematic diagram depicting the state of the tape and the wire harness when the wire harness is in the encapsulated rotation position;
图14是描述线束在完成包扎胶布后的表面状示意图态。Fig. 14 is a schematic diagram describing the surface state of the wire harness after the tape is wrapped.
图中附图标记为:底座板1、直线导轨2、线束包胶模组3、包胶模组基座301、包胶轮302、包胶弹片303、保持杆滑座304、胶布保持杆305、胶布支撑面306、胶布预压辊307、胶布预压辊支板308、传动齿轮组309、驱动电机310、胶布供料模组4、胶布供料模组基座401、直线运动模组402、胶卷轴403、胶布卷404、胶布导辊405、胶布输送轮组件406、剪刀407、解开的胶布408、粘性面409、线束夹持模组5、夹持模组基座501、夹线支座502、同步齿轮503、夹线组件504、柔性聚氨酯块505、线束张紧气缸506、超声波焊接机6、焊接状态线束7、夹持状态线束8、待包胶布条9、已包扎胶布10。The reference signs in the figure are: base plate 1, linear guide 2, wire harness covering module 3, covering module base 301, covering wheel 302, covering elastic sheet 303, holding rod sliding seat 304, tape holding rod 305 , Tape support surface 306, tape pre-press roller 307, tape pre-press roller support plate 308, transmission gear set 309, drive motor 310, tape feed module 4, tape feed module base 401, linear motion module 402 , Film spool 403, tape roll 404, tape guide roller 405, tape conveying wheel assembly 406, scissors 407, unwrapped tape 408, adhesive surface 409, harness clamping module 5, clamping module base 501, wire clamping Support 502, synchronization gear 503, wire clamping assembly 504, flexible polyurethane block 505, wire harness tensioning cylinder 506, ultrasonic welding machine 6, welding state wire harness 7, clamping state wire harness 8, to be coated with adhesive strips 9, and wrapped adhesive cloth 10 .
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步阐述和说明。本发明中各个实施方式的技术特征在没有相互冲突的前提下,均可进行相应组合。The present invention will be further elaborated and illustrated below in conjunction with the drawings and specific embodiments. The technical features of the various embodiments of the present invention can be combined accordingly without conflict with each other.
本发明中的线束包胶布设备,其基本结构包括位移驱动模组、线束包胶模组、胶布供料模组和线束夹持模组几个部分。下面对每个部分各自的功能和结构进行概述。The basic structure of the wire harness coating equipment in the present invention includes a displacement drive module, a wire harness coating module, a tape feeding module, and a wire harness clamping module. The function and structure of each part are summarized below.
线束夹持模组在该设备中负担线束的夹持、定位、张紧等作用。因此按功能划分,应当将其分为夹持定位机构和张紧机构两部分。其中,夹持定位机构用于对线束进行夹持固定,而张紧机构用于对夹持固定的线束进行张紧。为了便于该线束包胶布设备与前一线束加工工序的衔接,线束夹持模组应当固定布置在设备 的一侧,在集成时可以将这一侧置于靠近前一工序的加工设备处,减少操作切换时的人员移动距离。The wire harness clamping module is responsible for the clamping, positioning, and tensioning of the wire harness in the equipment. Therefore, according to the function, it should be divided into two parts, the clamping positioning mechanism and the tensioning mechanism. Among them, the clamping and positioning mechanism is used for clamping and fixing the wire harness, and the tensioning mechanism is used for clamping and fixing the wire harness. In order to facilitate the connection of the wire harness coating equipment with the previous wire harness processing procedure, the wire harness clamping module should be fixedly arranged on one side of the equipment, and this side can be placed close to the processing equipment of the previous procedure during integration to reduce The movement distance of the person when the operation is switched.
另外,胶布供料模组在该设备中的作用是提供线束包胶所需的胶布,根据线束包胶的功能要求,胶布供料模组需要定长度切取胶布段供后续包胶之用。因此按功能划分,应当将其分为胶布导送机构、胶布切割机构和升降控制机构三部分。其中,胶布导送机构用于将向线束包胶模组定长度输送胶布;胶布切割机构用于对胶布导送机构输送的胶布进行切割形成胶布段;而升降控制机构用于控制胶布导送机构和胶布切割机构相对于线束包胶模组竖向相对移动,此处的竖向移动可以是向上移动也可以向下移动,向下移动时能够将胶布准确输送到下方的线束包胶模组中,而且可以靠近临时固定机构以防止胶带偏离包胶机构的入口;而向上移动的目的第一方面是为了张紧胶布以便于切断,第二方面是能够调整胶布的切断位置,方便地控制胶布缠绕时的留头长度,第三方面是可以调整胶布导送机构和胶布切割机构的位置,在线束包胶模组移动过程中避免干涉。由于胶布供料模组除了更换胶布卷等工序外,一般不需要人员进行操作,因此可以将其布置在设备的另一侧,与操作工位保持一定的距离。In addition, the role of the tape supply module in the equipment is to provide the tape required for the wire harness encapsulation. According to the functional requirements of the wire harness encapsulation, the tape supply module needs to cut the tape section with a fixed length for subsequent encapsulation. Therefore, according to function, it should be divided into three parts: tape guiding mechanism, tape cutting mechanism and lift control mechanism. Among them, the tape guide mechanism is used to convey the tape to the wire harness coating module to a fixed length; the tape cutting mechanism is used to cut the tape conveyed by the tape guide mechanism to form a tape section; and the lift control mechanism is used to control the tape guide mechanism The tape cutting mechanism moves vertically relative to the wire harness covering module. The vertical movement here can be upward or downward. When moving down, the tape can be accurately transported to the harness covering module below. , And can be close to the temporary fixing mechanism to prevent the tape from deviating from the entrance of the encapsulation mechanism; the first aspect of the upward movement is to tension the tape for cutting, and the second aspect is to adjust the cutting position of the tape to easily control the tape winding The third aspect is that the position of the tape guiding mechanism and tape cutting mechanism can be adjusted to avoid interference during the movement of the wire harness coating module. Since the tape supply module generally does not require personnel to operate except for the process of replacing the tape roll, it can be arranged on the other side of the equipment, keeping a certain distance from the operating station.
由于胶布供料模组和线束夹持模组分别位于设备的两侧,两者之间具有一定的空间距离,因此本发明的线束包胶模组需要在两者之间来回移动。该功能是通过位移驱动模组来实现的,其作用是驱动线束包胶模组在胶布供料模组和线束夹持模组之间往复移动。Since the tape supply module and the wire harness clamping module are respectively located on both sides of the equipment, and there is a certain spatial distance between the two, the wire harness covering module of the present invention needs to move back and forth between the two. This function is realized by the displacement drive module, and its function is to drive the wire harness covering module to reciprocate between the tape feeding module and the wire harness clamping module.
线束包胶模组在该设备中的作用是将已定长切取的胶布段粘贴到线束表面,并且提供连续旋转运动,将胶布紧密地包覆至线束相应的表面。而且由于在该装置中,线束包胶模组需要携带被切取下来的胶布段向线束夹持模组移动,因此其还应当能够临时对切下的胶布段进行固定。因此按功能划分,应当将其分为胶布临时固定机构和包胶机构两部分。其中,胶布临时固定机构用于对胶布切割机构切割得到的胶布段进行临时固定,使其悬吊于包胶机构的线束入口外部,而包胶机构则用于利用胶布段对夹持定位机构上的线束进行缠绕包胶。The function of the wire harness encapsulation module in the equipment is to stick the tape segment cut to the fixed length to the surface of the wire harness, and provide continuous rotation motion to tightly wrap the tape on the corresponding surface of the wire harness. Moreover, in this device, the wire harness covering module needs to carry the cut tape segment to move to the harness clamping module, so it should also be able to temporarily fix the cut tape segment. Therefore, according to the function, it should be divided into two parts: the temporary fixing mechanism of the tape and the covering mechanism. Among them, the tape temporary fixing mechanism is used to temporarily fix the tape section cut by the tape cutting mechanism so that it is suspended outside the wire harness entrance of the encapsulating mechanism, and the encapsulating mechanism is used to use the tape section to clamp the positioning mechanism. The wire harness is wound and encapsulated.
基于该线束包胶布设备,可以按照如下控制方法实现线束包胶:Based on the wire harness wrapping equipment, the wire harness wrapping can be realized according to the following control methods:
S1:通过位移驱动模组控制线束包胶模组预先处于靠近胶布供料模组的初始位置,胶布供料模组的胶布刚好能输出至线束包胶模组中包胶机构的线束入口外 部;S1: Control the wire harness covering module to be in the initial position close to the adhesive cloth feeding module through the displacement drive module, and the adhesive cloth of the adhesive cloth feeding module can just be output to the outside of the wire harness inlet of the covering mechanism in the wire harness covering module;
S2:控制胶布供料模组中的胶布导送机构工作,将胶布按照包胶要求定长度输送至下方的包胶机构的线束入口外部,然后控制胶布临时固定机构对胶布进行临时固定,再通过升降控制机构使胶布导送机构带动胶布上升,胶布上升过程中需要克服胶布临时固定机构对胶布施加的固定力,由此通过胶布的上升张紧胶布的同时使胶布的留头长度满足设定要求;最后通过胶布切割机构对胶布进行切割,在包胶机构的线束入口外部形成由胶布临时固定机构悬吊固定的胶布段,保持胶布段的粘性面朝向线束夹持模组方向,完成胶布备料;S2: Control the work of the tape guide mechanism in the tape feeding module, deliver the tape to the outside of the wire harness entrance of the lower encapsulation mechanism according to the encapsulation requirements, and then control the tape temporary fixing mechanism to temporarily fix the tape, and then pass The lifting control mechanism makes the tape guide mechanism to drive the tape up. During the tape up process, it needs to overcome the fixing force exerted by the tape temporary fixing mechanism on the tape, so that the tape is stretched while the head length of the tape meets the set requirements. Finally, the tape is cut by the tape cutting mechanism, and a tape section suspended and fixed by the tape temporary fixing mechanism is formed outside the wire harness entrance of the encapsulation mechanism, and the adhesive surface of the tape section is kept facing the direction of the harness clamping module to complete the tape preparation;
S3:待线束被线束夹持模组中的夹持定位机构夹持固定后,控制张紧机构对线束进行张紧;S3: After the wire harness is clamped and fixed by the clamping positioning mechanism in the wire harness clamping module, control the tensioning mechanism to tension the wire harness;
S4:待线束被夹持和张紧后,通过位移驱动模组控制线束包胶模组向线束夹持模组移动,移动过程中线束的待包胶位置接触胶布的粘性面,再继续带动胶布脱离胶布临时固定机构进入包胶机构中的包胶轮回转中心时,线束包胶模组停止移动;S4: After the wire harness is clamped and tensioned, the displacement drive module is used to control the movement of the wire harness coating module to the wire harness clamping module. During the movement, the position of the wire harness to be coated contacts the adhesive surface of the tape, and then continues to drive the tape When leaving the temporary fixing mechanism of the tape and entering the turning center of the encapsulating wheel in the encapsulating mechanism, the wire harness encapsulating module stops moving;
S5:控制的包胶机构对线束的待包胶位置进行缠绕包胶,包胶完毕后过位移驱动模组控制线束包胶模组回复至初始位置。S5: The controlled encapsulation mechanism winds and encapsulates the position of the wire harness to be encapsulated, and after the encapsulation is completed, the displacement drive module controls the wire harness encapsulation module to return to the initial position.
以上所述为线束包胶布设备的基本功能实现形式,其中的各机构可以采用任意能够实现相应功能的组件,下面将描述各模组的部分优选实现形式。The above is the basic functional realization form of the wire harness coating equipment, and each mechanism in it can adopt any component that can realize the corresponding function. The following will describe some preferred realization forms of each module.
如图1所示,为线束包胶布设备的一种优选布局形式,其中线束夹持模组5固定布置在设备底座板1的最前端,其后端布置有线束包胶模组3,线束包胶模组3布置在直线导轨2之上,直线导轨2纵向布置于设备底板1上,使线束包胶模组3可以顺着直线导轨2相对线束夹持模组5作相对靠近和远离动作。直线导轨2自带驱动动力结构。线束包胶模组3的一侧布置有胶布供料模组4,胶布供料模组4在底座板1相对远离线束夹持模组5。As shown in Figure 1, it is a preferred layout form of the wire harness covering equipment, in which the wire harness clamping module 5 is fixedly arranged at the front end of the equipment base plate 1, and the rear end of the wire harness covering module 3 is arranged. The glue module 3 is arranged on the linear guide rail 2, and the linear guide rail 2 is arranged longitudinally on the equipment bottom plate 1 so that the wire harness coating module 3 can move closer to and away from the wire harness clamping module 5 along the linear guide 2. The linear guide 2 has its own drive power structure. A tape supply module 4 is arranged on one side of the wire harness coating module 3, and the tape supply module 4 is relatively far away from the wire harness clamping module 5 on the base plate 1.
如图2所示,线束包胶模组3由:模组基座301、包胶轮302、包胶弹片303、胶布保持杆滑座304、胶布保持杆305、胶布预压辊307、胶布预压辊支板308、传动齿轮组309、驱动电机310组成。模组基座301是该模组的基体零件,其上用于布置各种功能零件;模组基座301的前部布置有包胶轮302,包胶轮可以围绕支撑件作旋转运动。包胶轮为具有开口的环形回转件,包胶轮302上布置有上 下两块包胶弹片303,包胶弹片通过弹簧件相互对向压紧。包胶轮302和包胶弹片303组成用于旋转包胶的功能件。包胶轮302上设置有齿轮件,用于旋转运动的动力传动;模组基座301后方设置有驱动电机310,驱动电机通过设置的传动齿轮组309驱动包胶轮302作旋转运动。当然,除了包胶轮302的旋转驱动装置形式是多样的,并不仅限于此,任何能够驱动其绕回转中心转动的形式均可。包胶模组基座301上设有供线束进入包胶轮302回转中心的通道。包胶模组基座301的通道入口前方布置有上下两个胶布预压辊307,胶布预压辊两侧分别通过胶布预压辊支板与模组基座301相连。胶布预压辊可以相对预压辊支板连接点自由旋转,两侧预压辊支板与胶布预压辊共同组成一个摆臂结构,可以围绕位于模组基座301连接点为支点自由摆动,同时上、下摆臂结构之间通过弹簧结构连接,使上下胶布预压辊307相互压紧。当线束带着胶带经过上下胶布预压辊307时,上下胶布预压辊307会对其施加对向的压力,使胶带在进入回转中心之前被预先粘贴在线束上。而当其继续进入回转中心后,又可以进一步在上下两个包胶弹片303的压合力下进一步贴合,而且随着包胶轮302的旋转其余的胶带能够被逐渐缠绕在线束上。模组基座301位于胶布预压辊307上方与预压辊外围平齐的位置设置有一个竖直的平面,即胶布支撑面306。胶布支撑面垂直方向布置有一根圆柱形的胶布保持杆305,胶布保持杆安装于保持杆滑座304上。保持杆滑座可以沿着垂直于胶布支撑面306的方向移动,使胶布保持杆305可以贴合压紧胶布支撑面306,也可以远离脱开胶布支撑面。胶布保持杆可以能绕轴自由回转且轴向与胶布支撑面306平行。为了减小与胶带之间的粘性,胶布保持杆305表面可以进行滚花处理。当胶布被胶布保持杆305压合于胶布支撑面306上的状态下,胶布下部应当自由悬垂于包胶机构的线束入口外部,使得线束进入包胶机构的线束入口过程中能够将胶布一并带入。在图2所示的线束包胶模组3中,包胶机构的线束入口是指两个胶布预压辊307构成的入口。为了保证线束能够顺利将胶布带入包胶机构中,胶布自由悬垂状态下与包胶机构的线束入口不宜过大,因此胶布支撑面306最好与包胶机构的线束入口外端面平齐或者略微保持一点距离。在该线束包胶模组3中,包胶机构的线束入口外端面也就是两个胶布预压辊307的最左侧外端面。As shown in Figure 2, the wire harness coating module 3 is composed of: a module base 301, a rubber coating wheel 302, a rubber coating spring 303, a tape holding rod slide 304, a tape holding rod 305, a tape pre-pressing roller 307, and a tape pre-pressing roller. The roller support plate 308, the transmission gear set 309, and the drive motor 310 are composed. The module base 301 is the base part of the module, on which various functional parts are arranged; the front part of the module base 301 is provided with a rubber-coated wheel 302, which can rotate around the support. The rubber-coated wheel is an annular revolving member with an opening. Two rubber-coated elastic pieces 303 are arranged on the rubber-coated wheel 302, and the rubber-coated elastic pieces are pressed against each other by the spring members. The rubber-coated wheel 302 and the rubber-coated elastic piece 303 form a functional part for rotating rubber-coating. The rubber-coated wheel 302 is provided with gears for power transmission of rotational movement; a driving motor 310 is provided behind the module base 301, and the driving motor drives the rubber-coated wheel 302 to rotate through the transmission gear set 309 provided. Of course, in addition to the form of the rotation driving device of the rubber-coated wheel 302, it is not limited to this, any form that can drive it to rotate around the center of rotation is acceptable. The base 301 of the rubber-coated module is provided with a channel for the wire harness to enter the center of rotation of the rubber-coated wheel 302. Two upper and lower tape pre-pressing rollers 307 are arranged in front of the channel entrance of the rubber-coated module base 301, and the two sides of the tape pre-pressing roller are respectively connected to the module base 301 through tape pre-pressing roller support plates. The tape pre-pressing roller can rotate freely relative to the connection point of the pre-pressing roller support plate. The pre-pressing roller support plates on both sides and the tape pre-pressing roller form a swing arm structure, which can swing freely around the connection point at the module base 301 as a fulcrum. At the same time, the upper and lower swing arm structures are connected by a spring structure, so that the upper and lower tape pre-pressing rollers 307 are pressed against each other. When the wire harness with the tape passes through the upper and lower tape pre-pressing rollers 307, the upper and lower tape pre-pressing rollers 307 will apply opposing pressure to them, so that the tape is pre-adhered to the harness before entering the center of rotation. When it continues to enter the center of rotation, it can be further bonded under the pressing force of the upper and lower rubber-coated elastic pieces 303, and as the rubber-coated wheel 302 rotates, the remaining tape can be gradually wound on the wire harness. The module base 301 is located above the tape pre-pressing roller 307 and is flush with the outer periphery of the pre-pressing roller, and is provided with a vertical plane, that is, the tape supporting surface 306. A cylindrical tape holding rod 305 is arranged in the vertical direction on the tape supporting surface, and the tape holding rod is installed on the holding rod sliding seat 304. The holding rod sliding seat can move along a direction perpendicular to the tape support surface 306, so that the tape holding rod 305 can be attached to the compressed tape support surface 306, or can be away from the release tape support surface. The tape holding rod may be able to rotate freely around an axis and the axial direction is parallel to the tape supporting surface 306. In order to reduce the adhesion with the tape, the surface of the tape holding rod 305 may be knurled. When the tape is pressed on the tape support surface 306 by the tape holding rod 305, the lower part of the tape should hang freely outside the wire harness inlet of the encapsulation mechanism, so that the tape can be brought along when the wire harness enters the wire harness inlet of the encapsulation mechanism enter. In the wire harness covering module 3 shown in FIG. 2, the wire harness inlet of the covering mechanism refers to the inlet formed by two tape pre-pressing rollers 307. In order to ensure that the wire harness can smoothly bring the tape into the encapsulation mechanism, the wire harness entrance to the encapsulation mechanism should not be too large when the tape drapes freely. Therefore, the tape support surface 306 is best to be flush with the outer end surface of the encapsulation mechanism's wire harness entrance or slightly Keep a little distance. In the wire harness covering module 3, the outer end surface of the wire harness inlet of the covering mechanism is the leftmost outer end surface of the two tape pre-pressing rollers 307.
当然,在该线束包胶模组3种,两个摆臂结构除了通过弹簧施加压力外,也 可以直接采用其他能够实现弹性压紧的形式,例如直接用弹性材料制成胶布预压辊支板308。同样的,包胶轮302内部的包胶弹片303也可以用弹性材料制成,以省略弹簧件。Of course, in the three types of wire harness encapsulation modules, the two swing arm structures can be directly used in other forms that can achieve elastic compression, in addition to applying pressure through springs, such as directly using elastic materials to make a tape pre-compression roller support 308. Similarly, the rubber-coated elastic piece 303 inside the rubber-coated wheel 302 can also be made of elastic material to omit the spring.
另外,虽然上述胶布支撑面306是垂直水平方向的平面,但将其改为略微与水平呈一定角度,理论上也不影响其功能的实现。但如果角度过大,胶布被压合在胶布支撑面306上时,会出现部位位置的弯折,不容易控制其在包胶机构的线束入口外部的悬垂姿态。In addition, although the above-mentioned tape support surface 306 is a plane perpendicular to the horizontal direction, changing it to a slight angle with the horizontal does not affect the realization of its function in theory. However, if the angle is too large, when the tape is pressed on the tape support surface 306, the position of the tape will be bent, and it is not easy to control its hanging posture outside the wire harness inlet of the encapsulation mechanism.
另外,上述胶布保持杆滑座304、胶布保持杆305和胶布支撑面306实际上构成了一个前述的胶布临时固定机构,其能够对胶布切割机构切割得到的胶布段进行临时固定,使其悬吊于包胶机构的线束入口外部。当然,胶布临时固定机构的实现形式并非仅限于此,在其他的实施例中胶布保持杆305也可以采用圆杆之外的其他胶布压合件形式,例如薄型平板、网格板、波点板等,此类板体可以以较小的接触面积将胶布压在胶布支撑面306上,也能够起到临时固定的作用。但由于以板体形式施压,板体本身不能转动,因此当胶布向上移动时会对其粘性面造成一定的影响。In addition, the tape holding rod sliding seat 304, tape holding rod 305, and tape support surface 306 actually constitute the aforementioned tape temporary fixing mechanism, which can temporarily fix the tape segment cut by the tape cutting mechanism so that it can be suspended. Outside the wire harness entrance of the encapsulation mechanism. Of course, the implementation form of the tape temporary fixing mechanism is not limited to this. In other embodiments, the tape holding rod 305 may also be in the form of a tape pressing piece other than a round rod, such as a thin flat plate, a grid plate, and a wave point plate. Etc., such a plate body can press the tape on the tape support surface 306 with a small contact area, and can also play a role of temporary fixation. However, due to the pressure applied in the form of a plate, the plate itself cannot be rotated, so when the tape moves upward, it will have a certain impact on its sticky surface.
另外,胶布保持杆滑座304也可以改为其他的带动胶布保持杆305的调节组件,例如可用其他的滑动件替代,只要滑动件与包胶模组基座301构成调整胶布压合件与胶布支撑面306间距的滑动副即可。In addition, the tape holding rod sliding seat 304 can also be changed to other adjustment components that drive the tape holding rod 305, for example, other sliding parts can be used instead, as long as the sliding part and the rubberized module base 301 constitute an adjusting tape pressing part and a tape A sliding pair with a spacing between the supporting surfaces 306 is sufficient.
在另一实施例中,胶布临时固定机构还可以通过负压抽吸结构来实现,即在胶布支撑面306上开设一个负压抽吸口,并连接负压抽吸装置,当胶布经过负压抽吸口时,通过负压抽吸即可是胶布被吸在胶布支撑面306上,通过调整负压大小即可控制贴合力的大小,进而方便的控制胶布的固定和释放。In another embodiment, the temporary fixing mechanism for the tape can also be realized by a negative pressure suction structure, that is, a negative pressure suction port is opened on the tape support surface 306, and a negative pressure suction device is connected. When the tape passes through the negative pressure When the suction port is sucked, the tape can be sucked on the tape support surface 306 through negative pressure suction. The size of the adhesion force can be controlled by adjusting the negative pressure, and the fixing and release of the tape can be conveniently controlled.
如图3所示,胶布供料模组4由:胶布供料模组基座401、直线运动模组402、胶卷轴403、胶布卷404、胶布导辊405、胶布输送轮组件406、剪刀407、解开的胶布408组成。胶布供料模组基座401是该模组的基体零件,其上用于布置各种功能零件;胶布供料模组基座401与直线运动模组402的滑块相连。直线运动模组402处于竖直方向布置,滑块可以竖直方向移动;模组基座401上方布置有胶卷轴403,胶卷轴403上可以安装工作所用的胶布卷404。解开的胶布408按图示方向绕过胶布导辊405,并绕过胶布输送轮组件406的两个滚轮后,向下延 伸并经过剪刀407的剪切位置。如图3所示,解开的胶布408及胶布卷的安装方式为,胶布的非粘性面与胶布导辊405的表面接触,胶布的粘性面409与胶布输送轮组件406的两个滚轮表面接触。该胶布输送轮组件406的两个滚轮表面经过滚花处理,以降低与胶布之间的粘性。而且两个滚轮上下错开布置,差速旋转,上方滚轮的转速低于下方滚轮的转速,胶布在上方滚轮的转动带动下从胶布卷404上解开后,继续输送至下方滚轮的侧面,由于下方滚轮的转速更快,因此使得胶布的粘性面409能够及时从上方滚轮的表面脱开,然后在重力作用下垂直向下输送。由于线束包胶过程中,其胶带长度是固定的,因此胶布输送轮组件406在拉扯(解开)胶布卷后,应当定长输送解开的胶布,这可以通过伺服控制滚轮的转动角度来实现。当胶布输送至特定位置时,通过控制剪刀407就可以切断胶布,形成一段独立的胶布段。As shown in Figure 3, the tape supply module 4 is composed of: tape supply module base 401, linear motion module 402, film spool 403, tape roll 404, tape guide roller 405, tape conveying wheel assembly 406, scissors 407 408 composed of untied tape. The base 401 of the adhesive tape feeding module is the base part of the module, on which various functional parts are arranged; the base 401 of the adhesive plaster feeding module is connected with the slider of the linear motion module 402. The linear motion module 402 is arranged in the vertical direction, and the slider can move in the vertical direction; a film spool 403 is arranged above the module base 401, and a film roll 404 used for work can be mounted on the film spool 403. The unwound adhesive cloth 408 passes the adhesive cloth guide roller 405 in the direction shown in the figure, and after passing the two rollers of the adhesive cloth conveying wheel assembly 406, extends downward and passes through the cutting position of the scissors 407. As shown in FIG. As shown in Figure 3, the installation method of the unwound tape 408 and tape roll is that the non-adhesive surface of the tape is in contact with the surface of the tape guide roller 405, and the adhesive surface 409 of the tape is in contact with the surfaces of the two rollers of the tape conveying wheel assembly 406. . The surfaces of the two rollers of the tape conveying wheel assembly 406 are knurled to reduce the adhesion between the tape and the tape. Moreover, the two rollers are arranged staggered up and down, rotating at a differential speed. The speed of the upper roller is lower than that of the lower roller. After the tape is unwound from the tape roll 404 by the rotation of the upper roller, it continues to be transported to the side of the lower roller. The rotation speed of the roller is faster, so that the adhesive surface 409 of the tape can be released from the surface of the upper roller in time, and then be transported vertically downward under the action of gravity. Since the length of the tape is fixed during the wire harness coating process, the tape conveying wheel assembly 406 should transfer the untwisted tape at a fixed length after pulling (untwisting) the tape roll. This can be achieved by servo-controlling the rotation angle of the roller. . When the tape is transported to a specific position, the tape can be cut by controlling the scissors 407 to form an independent tape section.
同样的,该胶布供料模组4仅是其中一种实现形式,在其他的实施例中,直线运动模组402可以采用任意的能够实现竖向垂直升降的设备,但其控制精度应当满足要求。另外,剪刀407也可以采用其他的胶布切割机构代替,例如激光切割设备。在某些特殊情况下,胶布也可以采用除了胶布卷404之外的其他胶布来源替代,此时无需设置胶卷轴403。另外,胶布输送轮组件406可以除了上述双滚轮的设计之外,也可以采用其他现有的胶布输送设备,只要能够实现定长度输送胶布即可。Similarly, the tape supply module 4 is only one of the implementation forms. In other embodiments, the linear motion module 402 can use any device that can achieve vertical vertical lifting, but its control accuracy should meet the requirements. . In addition, the scissors 407 can also be replaced by other tape cutting mechanisms, such as laser cutting equipment. In some special cases, the tape can also be replaced by other tape sources other than the tape roll 404, and there is no need to set the film roll 403 in this case. In addition, in addition to the above-mentioned double roller design, the adhesive tape conveying wheel assembly 406 may also adopt other existing adhesive tape conveying equipment, as long as the adhesive tape can be conveyed at a fixed length.
如图4所示,线束夹持模组5由:夹持模组基座501、夹线支座502、同步齿轮503、夹线组件504、柔性聚氨酯块505、线束张紧气缸506组成。为使线束夹持位置尽可能靠近设备的前部,线束夹持模组被设置成图示框架结构,允许后方的包胶模组3从中间穿过至线束夹持位置进行包胶。夹持模组基座501是该模组的基体零件,其上用于布置各种功能零件,其中部具有供包胶模组3伸入的通道空间。夹线组件504布置在模组的最前端,并分布于夹持模组基座501的两侧。夹线组件504是线束的定位夹持零件,可以采用夹爪、夹线臂等形式。由于夹线组件504组件一般由金属材料制成,其夹持力过大时容易对线束造成损失,因此夹线组件上与线束接触的夹持部位优选镶嵌有柔性聚氨酯块505,目的是当夹持线束表面时,只允许柔性聚氨酯表面与线束表面接触受力,防止夹伤线皮。当然,柔性聚氨酯块也可以替换为其他的柔性保护件,如果具有其他防止损伤线 束的方式,也可以不设置柔性保护件。左右侧的夹线组件504分别安装于左右侧的夹线支座502上,两者之间应当保持一定的间距,且为了保证包胶时线束保持张紧状态,其应当由一个张紧机构来控制两个夹线组件504上的线束夹持位置的水平间距。As shown in FIG. 4, the wire harness clamping module 5 is composed of a clamping module base 501, a wire clamping support 502, a synchronization gear 503, a wire clamping assembly 504, a flexible polyurethane block 505, and a wire harness tensioning cylinder 506. In order to make the wire harness clamping position as close as possible to the front of the device, the wire harness clamping module is set in the frame structure shown in the figure, allowing the rear covering module 3 to pass through from the middle to the wire harness clamping position for covering. The clamping module base 501 is the base part of the module, on which various functional parts are arranged, and the middle part has a channel space for the rubber encapsulation module 3 to extend into. The wire clamping components 504 are arranged at the front end of the module and are distributed on both sides of the clamping module base 501. The wire clamping assembly 504 is a positioning and clamping part of the wire harness, and can be in the form of clamping jaws, wire clamping arms, and the like. Since the wire clamping component 504 is generally made of metal material, it is easy to cause loss to the wire harness when the clamping force is too large. Therefore, the clamping part of the wire clamping component that contacts the wire harness is preferably inlaid with a flexible polyurethane block 505 for the purpose of clamping When holding the surface of the wire harness, only allow the flexible polyurethane surface to contact the surface of the wire harness to be stressed to prevent the wire skin from being pinched. Of course, the flexible polyurethane block can also be replaced with other flexible protective parts. If there are other ways to prevent damage to the wiring harness, the flexible protective parts may not be provided. The thread clamping components 504 on the left and right sides are respectively installed on the thread clamping supports 502 on the left and right sides. A certain distance should be maintained between the two, and in order to ensure that the wire harness is kept in a tensioned state when encapsulating, it should be provided by a tensioning mechanism. The horizontal distance between the clamping positions of the wire harnesses on the two wire clamping assemblies 504 is controlled.
在本设备中,张紧机构是一个同步张紧机构,能够控制左右夹线支座502带动两个夹线组件504按图5所示箭头方向向两侧等速率移动。该同步张紧机构是由夹持模组基座501、夹线支座502、同步齿轮503和线束张紧气缸506组成的,左右侧的夹线支座502的水平部末端分别设置有结构参数相同的直齿条结构,夹线支座502的水平部与夹持模组基座501的顶部构成滑动副。两个直齿条结构间隔布置于同步齿轮503的两侧,且分别与同步齿轮503相啮合。其中一个夹线支座502上固定有线束张紧气缸506,线束张紧气缸506的输出轴支顶在夹持模组基座501上,当线束张紧气缸506的输出轴顶出时,能够推动其所在的夹线支座502远离夹持模组基座501,而在同步齿轮503的同步传动下,两个夹线支座502就可以按相同的滑动速率向相反方向拉大间距,进而带动两个夹线组件504上被夹持的线束分别向两侧同步张紧。当然,除了上述实现形式之外,其中驱动同步齿轮503的齿轮动力机构除了气缸之外,也可以用电机等方式实现。驱动两个夹线支座502的同步驱动装置也可以采用类似连杆机构实现,或者采用两个气缸各自单独同步驱动两侧夹线支座502的形式实现,只要能够实现线束的张紧即可。张紧机构也可以是两侧不同步张紧,但优选为同步张紧。In this equipment, the tensioning mechanism is a synchronous tensioning mechanism, which can control the left and right clamping supports 502 to drive the two clamping assemblies 504 to move at an equal rate to both sides in the direction of the arrow shown in FIG. 5. The synchronous tensioning mechanism is composed of a clamping module base 501, a wire clamping support 502, a synchronous gear 503 and a wire harness tensioning cylinder 506. The horizontal end of the wire clamping support 502 on the left and right sides are respectively provided with structural parameters With the same straight rack structure, the horizontal part of the clamping support 502 and the top of the clamping module base 501 constitute a sliding pair. Two straight rack structures are arranged on both sides of the synchronous gear 503 at intervals, and mesh with the synchronous gear 503 respectively. One of the wire clamping supports 502 is fixed with a wire harness tensioning cylinder 506, and the output shaft of the wire harness tensioning cylinder 506 is supported on the clamping module base 501. When the output shaft of the wire harness tensioning cylinder 506 is ejected, it can be Push the wire clamping support 502 where it is located away from the clamping module base 501, and under the synchronous transmission of the synchronization gear 503, the two clamping supports 502 can extend the distance in opposite directions at the same sliding rate, and then The wire harnesses clamped on the two wire clamping assemblies 504 are driven to be simultaneously tensioned to both sides. Of course, in addition to the foregoing implementation form, the gear power mechanism for driving the synchronous gear 503 can also be implemented by a motor or the like in addition to an air cylinder. The synchronous driving device for driving the two wire clamping supports 502 can also be realized by a similar linkage mechanism, or it can be realized in the form of two air cylinders separately and synchronously driving the wire clamping supports 502 on both sides, as long as the wire harness can be tensioned. . The tensioning mechanism can also be tensioned asynchronously on both sides, but it is preferably tensioned synchronously.
基于上述图1~5,展示了本发明的一种优选的线束包胶布设备的实现形式,由于该设备将线束的夹持位置尽可能的布置在设备的最前端位置,便于集成至超声波焊接工位时尽可能靠近超声波焊接机。而且包胶运行流程采用线束夹持不动,包胶模块移动至线束夹持位置,避免线束移动时造成的二次拉扯问题。另外,胶布供料方式采用分离设计,从工作节拍上保持独立运行,不与其它节拍动作配合运行,提高了胶布供料的稳定可靠性。Based on the above-mentioned Figures 1 to 5, a preferred implementation form of the wire harness coating equipment of the present invention is shown. Since the device arranges the clamping position of the wire harness at the foremost position of the equipment as much as possible, it is easy to integrate into the ultrasonic welder. Place as close as possible to the ultrasonic welding machine. In addition, the encapsulation operation process adopts the wire harness to be clamped and the encapsulation module is moved to the wire harness clamping position to avoid the secondary pulling problem caused by the movement of the wire harness. In addition, the tape feeding method adopts a separate design, which maintains independent operation from the working cycle, and does not operate in conjunction with other beat actions, which improves the stability and reliability of tape feeding.
图6所示为本发明的上述线束包胶布设备与超声波焊接机6结合后的布置示意。由图可知,线束包胶布设备中,线束夹持模组5布置于靠近超声波焊接机6的一端,胶布供料模组4布置于远离超声波焊接机6的一端。因此,线束包胶布设备的线束夹持位置可以布置得离线束焊接位置很近,焊接状态线束7与夹持状 态线束8之间所需要移动的距离A就变得很小。以上结构的设置,提高了将包胶布机集成于超声波焊接工位的可实施性,满足操作工可以一人同时操作两台设备,按次序先后在同一工位完成线束的焊接和包胶布工作。由于设备结构设计合理,从而对原有超声波焊接的工作节拍影响不大,又可以利用原来焊接时停留等待时间,完成已焊接线束的包扎胶布工作,起到一人双机,减少线束厂家的现场人员配置,减少中间物流转运环节,真正做到减员增效,减少生产成本,提高生产效益。而且,设备的布置也很灵活,不需要额外的改造工作台,可以尽可能利用线束厂家旧有的工作台面。FIG. 6 is a schematic diagram of the arrangement of the above-mentioned wire harness covering tape equipment of the present invention after being combined with the ultrasonic welding machine 6. As can be seen from the figure, in the wire harness coating equipment, the wire harness clamping module 5 is arranged at the end close to the ultrasonic welding machine 6, and the adhesive cloth feeding module 4 is arranged at the end far away from the ultrasonic welding machine 6. Therefore, the wire harness clamping position of the wire harness tape equipment can be arranged close to the offline beam welding position, and the distance A required to move between the welded wire harness 7 and the clamped wire harness 8 becomes very small. The configuration of the above structure improves the feasibility of integrating the tape-covering machine into the ultrasonic welding station, and satisfies that the operator can operate two devices at the same time by one person, and complete the wire harness welding and tape-covering work in the same station in sequence. Due to the reasonable design of the equipment structure, it has little effect on the working cycle of the original ultrasonic welding, and the original waiting time during welding can be used to complete the bandaging work of the welded wiring harness, which can play a role in one person and two machines, reducing the on-site personnel of the wiring harness manufacturer. Configuration, reduce intermediate logistics and transfer links, truly reduce staff and increase efficiency, reduce production costs, and improve production efficiency. Moreover, the arrangement of the equipment is also very flexible, without the need for additional transformation workbenches, and the old workbenches of the wiring harness manufacturers can be used as much as possible.
图7所示为本发明的上述线束包胶布设备在工作时,包胶模组3在前移至包胶位置工作时,线束保持不动,并未产生二次移动(拉扯)的问题,FIG. 7 shows that when the above-mentioned wire harness covering cloth equipment of the present invention is working, when the covering module 3 moves forward to the covering position, the wire harness remains stationary, and there is no problem of secondary movement (pulling).
图6所示的集成设备工作流程描述如下:The workflow of the integrated device shown in Figure 6 is described as follows:
设备工作流程分以下四步:The equipment workflow is divided into the following four steps:
1.胶布备料:如图8示,包胶模组3处于等待位置,胶布供料模组4的直线运动模组402驱动供料模组向下运动至合适位置,保持杆滑座304向前移动,使胶布保持杆305离开胶布保持面306一定距离(使胶带能顺利穿过,理论上距离越大越好)。然后胶布输送轮组406启动旋转,如图9示,将胶布解开的同时,使解开的胶布穿过胶布保持杆305与胶布保持面306之间空间,输送至包胶模组3的胶布预压辊前方位置,并控制胶布输出(吐出)的长度按照设定值。进入图10所示状态,胶布吐出至设定长度后,保持杆滑座304向后移动,使胶布保持杆305将胶布压紧于胶布保持面306上。然后,直线运动模组402驱动供料模组向上运动,带动胶布头调整到合适位置,如图10所示。图11所示,启动剪刀将胶布剪断,胶布剪断后,直线运动模组402驱动供料模组向上运动至初始状态。所有相关零件恢复至原始位置,胶布备料完成。1. Adhesive fabric preparation: As shown in Figure 8, the rubber covering module 3 is in the waiting position, and the linear motion module 402 of the adhesive fabric feeding module 4 drives the feeding module to move down to a suitable position, keeping the rod sliding seat 304 forward Move to make the tape holding rod 305 away from the tape holding surface 306 by a certain distance (so that the tape can pass through smoothly, theoretically, the larger the distance, the better). Then the tape conveying wheel group 406 starts to rotate, as shown in FIG. 9, while the tape is unwound, the unwound tape passes through the space between the tape holding rod 305 and the tape holding surface 306, and is transported to the tape of the encapsulation module 3 Pre-press the position in front of the roller, and control the length of the tape output (discharge) according to the set value. In the state shown in FIG. 10, after the adhesive tape is discharged to the set length, the holding rod sliding seat 304 moves backward, so that the adhesive holding rod 305 presses the adhesive tape on the adhesive holding surface 306. Then, the linear motion module 402 drives the feeding module to move upward, and drives the tape head to be adjusted to a proper position, as shown in FIG. 10. As shown in FIG. 11, the scissors are activated to cut the tape. After the tape is cut, the linear motion module 402 drives the feeding module to move upward to the initial state. All relevant parts are restored to their original positions, and the tape preparation is completed.
2.手动上线:操作工在超声波焊接机6对线束进行焊机,然后将焊接完成的线束手动送至线束夹持位置,并触发线束包胶布设备的启动开关,线束夹持模组5将线束自动夹持,并向两侧自动张紧,使线束保持一个比较理想的姿态。如图6所示。2. Manual on-line: The operator welds the wire harness in the ultrasonic welding machine 6, and then manually sends the welded wire harness to the wire harness clamping position, and triggers the start switch of the wire harness tape equipment, and the wire harness clamping module 5 sets the wire harness Automatic clamping, and automatic tensioning to both sides, so that the wire harness maintains an ideal posture. As shown in Figure 6.
3.自动包胶:等线束被夹持和张紧后,包胶模组3向前运动至包胶位置,如图7所示。在包胶模组向前移动的初始阶段,保持杆滑座304也略微向前移动一 段距离B,如图12所示,目的是使待包胶布条9脱离胶布保持面306,只利用自身粘性粘在胶布保持杆305表面上;随着包胶模组3进一步向前移动,在夹持位置被张紧的线束首先与胶布粘性面接触,如图12所示,在上下胶布预压辊的压紧作用下,胶布被预包覆至线束表面;进入到图13所示状态,包胶模组3停留在线束正好处于包胶轮302回转中心位置,此时经过前面胶布预压辊的压合作用,胶布已经将第一圈预包至线束表面;然后启动电机,驱动包胶轮302连续旋转,在上下包胶弹片303的压合作用下,将剩余的胶布包覆至线束表面,已包扎胶布10的形态见图示14。完成自动包胶过程,包胶模组3退回到初始位置,胶布输送模组再次下行进入到胶布备料循环。3. Automatic encapsulation: After the wire harness is clamped and tensioned, the encapsulation module 3 moves forward to the encapsulation position, as shown in Figure 7. In the initial stage when the rubber covering module moves forward, the holding rod sliding seat 304 also slightly moves forward by a distance B, as shown in FIG. Stick to the surface of the tape holding rod 305; as the encapsulation module 3 moves further forward, the tensioned wire harness at the clamping position first comes into contact with the adhesive surface of the tape, as shown in Figure 12, on the upper and lower tape pre-pressing rollers Under compression, the tape is pre-coated on the surface of the wire harness; entering the state shown in Figure 13, the rubber encapsulation module 3 stays on the wire harness just at the center of rotation of the rubber wheel 302, and passes through the pressure of the front tape pre-pressing roller. For cooperation, the first loop of tape has been pre-wrapped to the surface of the wire harness; then the motor is started to drive the rubber wheel 302 to continuously rotate. The shape of the bandaging tape 10 is shown in Figure 14. After the automatic gluing process is completed, the gluing module 3 returns to the initial position, and the tape conveying module goes down again to enter the tape preparation cycle.
4.手动下线:操作工将已经包好的线束手工拿离,并交换新的未包胶线束。4. Manual off-line: The operator removes the wrapped wire harness manually, and exchanges a new uncoated wire harness.
当然,本发明的设备不仅仅是专门针对上述与超声波焊接机工位集成所开发,只是本设备所具备的独有结构形式和工作模式非常适合用于与超声波焊接机集成的工作方式。除了超声波焊接机之外,其他的用于使线束中需要合线的导线电连接线束合线连接设备也都可以与本发明的线束包胶布设备集成,例如其他线束焊接设备或线束铆接设备。Of course, the device of the present invention is not only specifically developed for the above-mentioned integration with the ultrasonic welding machine station, but the unique structure and working mode of the device is very suitable for the working mode integrated with the ultrasonic welding machine. In addition to the ultrasonic welding machine, other wire harness bonding equipment used to electrically connect the wires in the wire harness that need to be bonded can also be integrated with the wire harness coating equipment of the present invention, such as other wire harness welding equipment or wire harness riveting equipment.
当然,作为一种自动包胶布设备,本发明具备传统类似设备的基本功能,也可以用于常规独立线束包胶布工位的单独使用。Of course, as a kind of automatic tape wrapping equipment, the present invention has the basic functions of traditional similar equipment, and can also be used alone for conventional independent wire harness wrapping stations.
由此可见,本发明又具备常规包胶设备的基本功能,兼顾独立包胶工位单独使用用途。将本发明的线束包胶布设备集成应用于超声波焊接工位时,由于设备结构设计合理,操作工可以同时兼顾两台设备的运行工作,而对原有超声波焊接的工作节拍影响不大,起到一人双机,提高生产效益的作用。It can be seen that the present invention also has the basic functions of conventional encapsulation equipment, and takes into account the independent use of independent encapsulation stations. When the wire harness coating equipment of the present invention is integrated and applied to the ultrasonic welding station, due to the reasonable structure design of the equipment, the operator can take into account the operation of the two equipment at the same time, and has little effect on the working rhythm of the original ultrasonic welding. One person and two machines can improve production efficiency.
以上所述的实施例只是本发明的一种较佳的方案,然其并非用以限制本发明。有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型。因此凡采取等同替换或等效变换的方式所获得的技术方案,均落在本发明的保护范围内。The above-mentioned embodiment is only a preferred solution of the present invention, but it is not intended to limit the present invention. Those of ordinary skill in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all technical solutions obtained by equivalent substitutions or equivalent transformations fall within the protection scope of the present invention.

Claims (20)

  1. 一种线束包胶布设备,其特征在于,包括位移驱动模组、线束包胶模组(3)、胶布供料模组(4)和线束夹持模组(5);A wire harness coating equipment, characterized in that it comprises a displacement drive module, a wire harness coating module (3), a tape feeding module (4) and a wire harness clamping module (5);
    所述的线束夹持模组(5)固定布置在设备的一侧,包括夹持定位机构和张紧机构;所述夹持定位机构用于对线束进行夹持固定,所述张紧机构用于对夹持固定的线束进行张紧;The wire harness clamping module (5) is fixedly arranged on one side of the equipment and includes a clamping positioning mechanism and a tensioning mechanism; the clamping positioning mechanism is used for clamping and fixing the wire harness, and the tensioning mechanism is used for clamping and fixing the wire harness. To tighten the clamped wire harness;
    所述的胶布供料模组(4)布置在设备的另一侧,包括胶布导送机构、胶布切割机构和升降控制机构;所述的胶布导送机构用于将向线束包胶模组(3)定长度输送胶布,所述胶布切割机构用于对胶布导送机构输送的胶布进行切割形成胶布段,所述的升降控制机构用于控制胶布导送机构和胶布切割机构相对于线束包胶模组(3)竖向相对移动;The tape supply module (4) is arranged on the other side of the equipment, and includes a tape guide mechanism, a tape cutting mechanism and a lifting control mechanism; the tape guide mechanism is used to apply the tape to the wire harness wrapping module ( 3) The tape is conveyed in a fixed length, the tape cutting mechanism is used to cut the tape conveyed by the tape guiding mechanism to form tape segments, and the lift control mechanism is used to control the tape guiding mechanism and the tape cutting mechanism relative to the wire harness encapsulation The relative movement of the module (3) vertically;
    所述的位移驱动模组用于驱动线束包胶模组(3)在胶布供料模组(4)和线束夹持模组(5)之间往复移动;The displacement driving module is used to drive the wire harness coating module (3) to move back and forth between the tape feeding module (4) and the wire harness clamping module (5);
    所述的线束包胶模组(3)包括胶布临时固定机构和包胶机构;所述的胶布临时固定机构用于对所述胶布切割机构切割得到的胶布段进行临时固定,使其悬吊于所述包胶机构的线束入口外部;所述包胶机构用于利用所述胶布段对所述夹持定位机构上的线束进行缠绕包胶。The wire harness encapsulating module (3) includes a tape temporary fixing mechanism and a encapsulating mechanism; the tape temporary fixing mechanism is used to temporarily fix the tape segment cut by the tape cutting mechanism so that it is suspended from Outside of the wire harness entrance of the encapsulating mechanism; the encapsulating mechanism is used for winding and encapsulating the wire harness on the clamping and positioning mechanism by using the tape segment.
  2. 如权利要求1所述的线束包胶布设备,其特征在于,所述的线束夹持模组(5)中,所述的夹持定位机构包括两个夹线组件(504),两个夹线组件(504)间隔布置,用于分别夹住线束的两个不同部位;所述的线束包胶模组(3)在所述位移驱动模组的驱动下伸入两个夹线组件(504)之间对线束进行包胶。The wire harness coating equipment according to claim 1, characterized in that, in the wire harness clamping module (5), the clamping positioning mechanism includes two wire clamping components (504), and two wire clamping components (504). The components (504) are arranged at intervals and are used to clamp two different parts of the wire harness; the wire harness covering module (3) is driven by the displacement driving module to extend into the two wire clamping components (504) Encapsulate the wire harness between.
  3. 如权利要求2所述的线束包胶布设备,其特征在于,两个夹线组件(504)上与线束接触位置设有柔性保护件。The wire harness coating equipment according to claim 2, wherein the two wire clamping components (504) are provided with a flexible protection member at the contact position with the wire harness.
  4. 如权利要求3所述的线束包胶布设备,其特征在于,所述柔性保护件为柔性聚氨酯块(505)。The wire harness coating equipment according to claim 3, wherein the flexible protective member is a flexible polyurethane block (505).
  5. 如权利要求2所述的线束包胶布设备,其特征在于,所述的线束夹持模组(5)中,所述张紧机构与所述的两个夹线组件(504)配合传动,所述张紧机构能控制两个夹线组件(504)上的线束夹持位置的水平间距;The wire harness coating equipment according to claim 2, characterized in that, in the wire harness clamping module (5), the tensioning mechanism and the two wire clamping components (504) cooperate to drive, so The tensioning mechanism can control the horizontal distance between the clamping positions of the wire harness on the two wire clamping assemblies (504);
  6. 如权利要求5所述的线束包胶布设备,其特征在于,所述的张紧机构为同步张紧机构,用于控制两个夹线组件(504)向两侧等速率移动。The wire harness coating equipment according to claim 5, wherein the tensioning mechanism is a synchronous tensioning mechanism, which is used to control the two wire clamping components (504) to move at an equal rate to both sides.
  7. 如权利要求6所述的线束包胶布设备,其特征在于,所述张紧机构包括夹持模组基座(501)、夹线支座(502)和同步驱动装置;所述夹持模组基座(501)中部开设有供所述线束包胶模组(3)伸入的通道;两个夹线支座(502)布置于夹持模组基座(501)上,且分别与夹持模组基座(501)构成由同步驱动装置驱动的滑动副,两个夹线支座(502)的滑动速率相同且方向相反;两个夹线组件(504)分别固定在两个夹线支座(502)上同步移动。The wire harness coating equipment according to claim 6, wherein the tensioning mechanism includes a clamping module base (501), a wire clamping support (502) and a synchronous driving device; the clamping module The middle part of the base (501) is provided with a channel for the wire harness covering module (3) to extend; The support module base (501) constitutes a sliding pair driven by a synchronous drive device. The sliding speed of the two clamping supports (502) is the same and the direction is opposite; the two clamping components (504) are respectively fixed on the two clamping Synchronous movement on the support (502).
  8. 如权利要求7所述的线束包胶布设备,其特征在于,所述的同步驱动装置包括同步齿轮(503)和齿轮动力机构,两个夹线支座(502)上均设有齿条段,两个夹线支座(502)的齿条段分别与同步齿轮(503)构成反向的齿轮传动;所述的同步齿轮(503)由齿轮动力机构直接或间接驱动旋转。The wire harness coating equipment according to claim 7, characterized in that the synchronous drive device comprises a synchronous gear (503) and a gear power mechanism, and a rack section is provided on the two wire clamping supports (502), The rack segments of the two wire clamping supports (502) and the synchronous gear (503) respectively form a reverse gear transmission; the synchronous gear (503) is directly or indirectly driven to rotate by a gear power mechanism.
  9. 如权利要求1所述的线束包胶布设备,其特征在于,所述的胶布供料模组(4)中,所述的胶布导送机构包括胶卷轴(403)、胶布导辊(405)和胶布输送组件(406);所述的胶卷轴(403)用于安装胶布卷(404),胶布卷(404)上解开的胶布(408)的非粘性面贴合绕过胶布导辊(405)后,其粘性面(409)贴合绕过胶布输送组件(406),由胶布输送组件(406)提供胶布解卷和输送动力;胶布输送组件(406)上输出的胶布向下方延伸,并经过所述胶布切割机构的切割位置,且胶布切割机构下方的胶布的粘性面(409)朝向所述线束夹持模组(5)一侧。The wire harness coating equipment according to claim 1, characterized in that, in the tape supply module (4), the tape guide mechanism includes a film spool (403), a tape guide roller (405) and Tape conveying assembly (406); the film spool (403) is used to install the tape roll (404), and the non-adhesive surface of the unwound tape (408) on the tape roll (404) is pasted by the tape guide roller (405) After ), its adhesive surface (409) is pasted and bypassed the tape conveying assembly (406), and the tape unwinding and conveying power is provided by the tape conveying assembly (406); the tape output from the tape conveying assembly (406) extends downward, and After passing through the cutting position of the tape cutting mechanism, the adhesive surface (409) of the tape under the tape cutting mechanism faces the side of the wire harness clamping module (5).
  10. 如权利要求9所述的线束包胶布设备,其特征在于,所述的胶卷轴(403)、胶布导辊(405)、胶布输送组件(406)和胶布切割机构整体布置于胶布供料模组基座(401)上,胶布供料模组基座(401)由所述的升降控制机构驱动实现整体垂直升降。The wire harness coating equipment according to claim 9, characterized in that the film spool (403), the tape guide roller (405), the tape conveying assembly (406) and the tape cutting mechanism are integrally arranged in the tape supply module On the base (401), the tape supply module base (401) is driven by the lifting control mechanism to realize the overall vertical lifting.
  11. 如权利要求1所述的线束包胶布设备,其特征在于,所述的线束包胶模组(3)中,所述的包胶机构包括包胶模组基座(301)、包胶轮(302)、包胶弹片(303)、胶布预压辊(307)、胶布预压辊支板(308);所述的包胶轮(302)为具有开口的环形回转件,包胶轮(302)安装于包胶模组基座(301)上,并在旋转驱动装置驱动下绕回转中心转动;包胶模组基座(301)上设有供线束进入 包胶轮(302)回转中心的通道;包胶模组基座(301)的所述通道的入口外部设有两个上下布置的胶布预压辊(307),两个胶布预压辊(307)分别与一条胶布预压辊支板(308)构成摆臂结构,两条胶布预压辊支板(308)分别对两个胶布预压辊(307)施加使两者贴合的弹性力;包胶轮(302)内设有两片用于对穿过两个胶布预压辊(307)进入回转中心的线束进行对向施压的包胶弹片(303)。The wire harness encapsulating cloth equipment according to claim 1, wherein in the wire harness encapsulating module (3), the encapsulating mechanism includes a encapsulating module base (301), a encapsulating wheel ( 302), rubber-coated elastic sheet (303), rubber-cloth pre-pressing roller (307), rubber-cloth pre-pressing roller support plate (308); the rubber-coated wheel (302) is an annular rotating part with an opening, and the rubber-covering wheel (302) ) Is installed on the encapsulation module base (301), and is driven by the rotary drive device to rotate around the center of rotation; the encapsulation module base (301) is provided with a harness for the wire harness to enter the rotation center of the encapsulation wheel (302) Channel; the entrance of the channel of the encapsulation module base (301) is provided with two tape pre-pressing rollers (307) arranged one above the other, two tape pre-pressing rollers (307) are respectively supported by a tape pre-pressing roller The plate (308) constitutes a swing arm structure, and the two tape pre-pressing roller support plates (308) respectively apply elastic force to the two tape pre-pressing rollers (307) to make them fit together; the rubber-coated wheel (302) is provided with Two rubber-coated elastic sheets (303) for oppositely pressing the wire harness passing through the two rubber cloth pre-pressing rollers (307) and entering the center of rotation.
  12. 如权利要求1所述的线束包胶布设备,其特征在于,所述的线束包胶模组(3)中,所述的胶布临时固定机构包括胶布支撑面(306)和施压组件,所述的胶布支撑面(306)位于所述包胶机构的线束入口外部,所述的施压组件用于将所述胶布供料模组(4)输送的胶布压合固定于所述胶布支撑面(306)上,且在固定状态下胶布下部自由悬垂于所述包胶机构的线束入口外部。The wire harness coating equipment according to claim 1, characterized in that, in the wire harness coating module (3), the temporary fixing mechanism for the tape includes a tape support surface (306) and a pressure component, the The adhesive tape support surface (306) is located outside the wire harness inlet of the encapsulating mechanism, and the pressure component is used to press and fix the adhesive tape conveyed by the adhesive tape feeding module (4) on the adhesive tape support surface ( 306), and in the fixed state, the lower part of the tape hangs freely outside the wire harness inlet of the encapsulating mechanism.
  13. 如权利要求12所述的线束包胶布设备,其特征在于,所述的胶布支撑面(306)为固定于包胶模组基座(301)上的垂直平面,胶布支撑面(306)与所述包胶机构的线束入口外端面平齐。The wire harness coating equipment according to claim 12, wherein the tape support surface (306) is a vertical plane fixed on the base (301) of the rubber coating module, and the tape support surface (306) is connected to the The outer end surface of the wire harness inlet of the encapsulating mechanism is flush.
  14. 如权利要求13所述的线束包胶布设备,其特征在于,所述的施压组件包括胶布压合件和滑动件,所述的胶布压合件安装于滑动件上,所述滑动件与包胶模组基座(301)构成调整胶布压合件与所述胶布支撑面(306)间距的滑动副,所述胶布压合件能将胶布的非粘性面压紧于胶布支撑面(306)上。The wire harness coating equipment according to claim 13, wherein the pressure component comprises a tape pressing part and a sliding part, the tape pressing part is installed on the sliding part, and the sliding part and the bag are installed on the sliding part. The rubber module base (301) constitutes a sliding pair for adjusting the distance between the rubber cloth pressing member and the rubber cloth supporting surface (306), and the rubber cloth pressing member can press the non-adhesive surface of the rubber cloth against the rubber cloth supporting surface (306) superior.
  15. 如权利要求14所述的线束包胶布设备,其特征在于,所述胶布压合件为表面滚花的圆杆,圆杆能绕轴自由回转且轴向与所述胶布支撑面(306)平行。The wire harness coating equipment according to claim 14, characterized in that the tape pressing part is a round rod with a knurled surface, the round rod can freely rotate around an axis and the axial direction is parallel to the tape support surface (306) .
  16. 如权利要求1所述的线束包胶布设备,其特征在于,所述的位移驱动模组、线束包胶模组(3)、胶布供料模组(4)和线束夹持模组(5)均布置于底座板(1)上。The wire harness coating equipment according to claim 1, wherein the displacement drive module, the wire harness coating module (3), the tape feeding module (4) and the wire harness clamping module (5) They are all arranged on the base plate (1).
  17. 如权利要求16所述的线束包胶布设备,其特征在于,所述位移驱动模组为直线导轨(2)。The wire harness coating equipment according to claim 16, wherein the displacement drive module is a linear guide rail (2).
  18. 一种线束包胶布集成装置,其特征在于,包括线束合线连接设备以及如权利要求1~17任一所述的线束包胶布设备;所述的线束合线连接设备用于使线束中需要合线的导线电连接;线束包胶布设备中,所述线束夹持模组(5)布置于靠近所述线束合线连接设备的一端,所述胶布供料模组(4)布置于远离所述线束合线连接设备的一端。An integrated device for wire harness covering tape, which is characterized in that it comprises a wire harness joining device and the wire harness covering tape device according to any one of claims 1-17; the wire harness joining device is used to make the wire harness need to be integrated The wires of the wire are electrically connected; in the wire harness coating equipment, the wire harness clamping module (5) is arranged at one end close to the wire harness connecting equipment, and the tape feeding module (4) is arranged far away from the The wire harness is connected to one end of the device.
  19. 如权利要求18所述的线束包胶布集成装置,其特征在于,所述线束合线连接设备为超声波焊接机。18. The wire harness rubber-coated fabric integration device according to claim 18, wherein the wire harness joining device is an ultrasonic welding machine.
  20. 一种利用如权利要求1~17任一所述线束包胶布设备的线束包胶控制方法,其特征在于,步骤如下:A wire harness coating control method using the wire harness coating equipment according to any one of claims 1 to 17, characterized in that the steps are as follows:
    S1:通过所述位移驱动模组控制线束包胶模组(3)预先处于靠近胶布供料模组(4)的初始位置,所述胶布供料模组(4)的胶布刚好能输出至所述线束包胶模组(3)中包胶机构的线束入口外部;S1: Control the wire harness coating module (3) to be in the initial position close to the tape supply module (4) through the displacement drive module, and the tape of the tape supply module (4) can just be output to the The outside of the wire harness inlet of the rubber covering mechanism in the wire harness covering module (3);
    S2:控制所述胶布供料模组(4)中的胶布导送机构工作,将胶布定长度输送至下方的包胶机构的线束入口外部,然后控制所述胶布临时固定机构对胶布进行临时固定,再通过所述升降控制机构使胶布导送机构带动胶布上升,张紧胶布的同时使胶布的留头长度满足设定要求;最后通过所述胶布切割机构对胶布进行切割,在包胶机构的线束入口外部形成由所述胶布临时固定机构悬吊固定的胶布段,保持胶布段的粘性面(409)朝向线束夹持模组(5)方向,完成胶布备料;S2: Control the operation of the tape guide mechanism in the tape supply module (4), deliver the tape to the outside of the wire harness inlet of the lower tape mechanism at a fixed length, and then control the tape temporary fixing mechanism to temporarily fix the tape , And then through the lifting control mechanism to make the tape guide mechanism to drive the tape to rise, while the tape is tensioned, the length of the tape is allowed to meet the set requirements; finally, the tape is cut by the tape cutting mechanism, and the tape is cut in the rubber covering mechanism. A tape section suspended and fixed by the tape temporary fixing mechanism is formed outside the wire harness entrance, and the adhesive surface (409) of the tape section is kept facing the direction of the harness clamping module (5) to complete the tape preparation;
    S3:待线束被所述线束夹持模组(5)中的夹持定位机构夹持固定后,控制张紧机构对线束进行张紧;S3: After the wire harness is clamped and fixed by the clamping positioning mechanism in the wire harness clamping module (5), the tensioning mechanism is controlled to tension the wire harness;
    S4:待线束被夹持和张紧后,通过所述位移驱动模组控制线束包胶模组(3)向所述线束夹持模组(5)移动,移动过程中线束的待包胶位置接触胶布的粘性面(409),再继续带动胶布脱离胶布临时固定机构进入包胶机构中的包胶轮回转中心时,线束包胶模组(3)停止移动;S4: After the wire harness is clamped and tensioned, the wire harness covering module (3) is controlled to move to the wire harness clamping module (5) through the displacement drive module, and the position of the wire harness to be covered during the movement When contacting the adhesive surface (409) of the tape, and then continuing to drive the tape to leave the tape temporary fixing mechanism and enter the center of rotation of the rubber encapsulation wheel in the encapsulation mechanism, the harness encapsulation module (3) stops moving;
    S5:控制所述的包胶机构对线束的待包胶位置进行缠绕包胶,包胶完毕后过所述位移驱动模组控制线束包胶模组(3)回复至初始位置。S5: Control the encapsulating mechanism to wind and encapsulate the position of the wire harness to be encapsulated, and after the encapsulation is completed, the displacement drive module controls the wire harness encapsulating module (3) to return to the initial position.
PCT/CN2020/078311 2020-03-06 2020-03-06 Wire harness tape bundling device, integrated apparatus, and method WO2021174556A1 (en)

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CN114038627A (en) * 2021-11-03 2022-02-11 欧耐特线缆集团有限公司 Multilayer fireproof high-voltage cable wrapping production equipment and method
CN114038627B (en) * 2021-11-03 2023-11-17 欧耐特线缆集团有限公司 Multilayer fireproof high-voltage cable wrapping production equipment and method
CN114038630B (en) * 2021-11-23 2024-04-05 江苏博之旺自动化设备有限公司 Wire harness insulation framework assembling machine
CN114038630A (en) * 2021-11-23 2022-02-11 江苏博之旺自动化设备有限公司 Wiring harness insulation framework assembling machine
CN114346642A (en) * 2021-12-22 2022-04-15 宁波艾尔通风设备有限公司 Rubber coating machine
CN114743792A (en) * 2022-01-18 2022-07-12 海宁市联行智能装备有限公司 Rubber coating mechanism for winding machine
CN114743792B (en) * 2022-01-18 2023-10-31 海宁市联行智能装备有限公司 Rubber coating mechanism for winding machine
CN114406399A (en) * 2022-02-11 2022-04-29 连云港久鑫电子有限公司 Full-automatic wire cutting and peeling double-head tin pick-up machine and using method thereof
DE102022112929A1 (en) 2022-05-23 2023-11-23 Weidmüller Interface GmbH & Co. KG Device for bundling multiple cables
CN114872971A (en) * 2022-05-27 2022-08-09 深圳市安威自动化设备有限公司 Automatic laminating system of borduring of gold finger high temperature sticky tape
CN114872971B (en) * 2022-05-27 2024-03-29 深圳市安威自动化设备有限公司 Automatic bonding and edge-wrapping system for golden finger high-temperature adhesive tape
CN115172032B (en) * 2022-08-04 2023-04-14 马鞍山市胜康精密机电有限公司 Automatic processing equipment for high-frequency electronic transformer
CN115172032A (en) * 2022-08-04 2022-10-11 马鞍山市胜康精密机电有限公司 Automatic processing equipment for high-frequency electronic transformer
CN115497743A (en) * 2022-10-09 2022-12-20 东莞市复伟电子有限公司 Automatic adhesive tape wrapping machine
CN116721818B (en) * 2023-08-11 2023-10-20 天津有容蒂康通讯技术有限公司 Wrapping mold for producing aerial cable
CN116721818A (en) * 2023-08-11 2023-09-08 天津有容蒂康通讯技术有限公司 Wrapping mold for producing aerial cable
CN116994875B (en) * 2023-08-16 2024-01-23 东莞市隆信电子科技有限公司 Wire rod tape wrapping machine
CN116994875A (en) * 2023-08-16 2023-11-03 东莞市隆信电子科技有限公司 Wire rod tape wrapping machine
CN117565384A (en) * 2024-01-16 2024-02-20 四川富生电器有限责任公司 Tunnel type heat shrinkage bush forming device
CN117565384B (en) * 2024-01-16 2024-04-09 四川富生电器有限责任公司 Tunnel type heat shrinkage bush forming device

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