CN110180394A - A kind of rolling RO membrane component automatic film rolling production equipment - Google Patents
A kind of rolling RO membrane component automatic film rolling production equipment Download PDFInfo
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- CN110180394A CN110180394A CN201910587962.4A CN201910587962A CN110180394A CN 110180394 A CN110180394 A CN 110180394A CN 201910587962 A CN201910587962 A CN 201910587962A CN 110180394 A CN110180394 A CN 110180394A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 164
- 239000012528 membrane Substances 0.000 title claims abstract description 104
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 158
- 239000000463 material Substances 0.000 claims abstract description 66
- 238000003466 welding Methods 0.000 claims abstract description 58
- 238000005520 cutting process Methods 0.000 claims abstract description 48
- 239000011230 binding agent Substances 0.000 claims abstract description 46
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 239000003292 glue Substances 0.000 claims abstract description 18
- 238000004804 winding Methods 0.000 claims abstract description 17
- 238000009826 distribution Methods 0.000 claims abstract description 15
- 238000002372 labelling Methods 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims abstract description 12
- 238000003892 spreading Methods 0.000 claims abstract description 9
- 230000007480 spreading Effects 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 80
- 230000008878 coupling Effects 0.000 claims description 46
- 238000010168 coupling process Methods 0.000 claims description 46
- 238000005859 coupling reaction Methods 0.000 claims description 46
- 238000012937 correction Methods 0.000 claims description 33
- 238000004026 adhesive bonding Methods 0.000 claims description 31
- 238000006073 displacement reaction Methods 0.000 claims description 18
- 238000007667 floating Methods 0.000 claims description 16
- 239000004744 fabric Substances 0.000 claims description 15
- 235000014347 soups Nutrition 0.000 claims description 13
- 238000000746 purification Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 5
- 239000011229 interlayer Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000011068 loading method Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 2
- 238000005476 soldering Methods 0.000 claims description 2
- 238000007664 blowing Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 238000002604 ultrasonography Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 8
- 239000000306 component Substances 0.000 description 38
- 238000010586 diagram Methods 0.000 description 13
- 238000001223 reverse osmosis Methods 0.000 description 10
- 239000000203 mixture Substances 0.000 description 4
- 206010030113 Oedema Diseases 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000002985 plastic film Substances 0.000 description 3
- 229920006255 plastic film Polymers 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000005253 cladding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 206010044565 Tremor Diseases 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010380 label transfer Methods 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nanotechnology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Organic Chemistry (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses a kind of rolling RO membrane component automatic film rolling production equipments, Glue Spreading Robot including automatic film rolling product line device and positioned at automatic film rolling product line device side, the automatic film rolling product line device includes automatic feeding and automatic film rolling device two parts, in which: the automatic feeding includes machine bench, selvage guide transport platform, yardage roll discharge mechanism, selvage guide ultrasonic welding institution, selvage guide cutting mechanism, winding film feeding mechanism, selvage guide transfer mechanism, selvage guide material shaking mechanism；The automatic film rolling device includes workbench, film rolling mechanism, ultrasonic welding institution, upper binder roller mechanism, pushes roll mechanism, discharging mechanism, feeding distribution mechanism and labelling mechanism.Rolling RO membrane component automatic film rolling production equipment, substantially increases automation level and productivity, the operation between multi-process is completed on one device, reduce the transport between material process, the stability of Improving The Quality of Products reduces operating personnel, reduces production cost.
Description
Technical field
The present invention relates to a kind of reverse osmosis membrane production equipments more particularly to a kind of production of rolling RO membrane component automatic film rolling to set
It is standby.
Background technique
Reverse-osmosis membrane element (RO membrane component) is the core component of Water warfare, and coiled reverse osmosis membrane element is by middle edema with the heart involved
Pipe, water purification diaphragm group and sealed plastic film composition, water purification diaphragm group are that pure water flow-guiding cloth, reverse osmosis membrane, water inlet flow-guiding cloth are folded
Add composition, wherein folding to reverse osmosis membrane, water inlet flow-guiding cloth is located between the folded inner surface of reverse osmosis membrane, pure
Water flow-guiding cloth is located between the folded outer surface of reverse osmosis membrane, seals film side with glue, water purification diaphragm group is at winding center
After water producing pipe, entire outer surface is with twining sealed plastic film around package.For improve Water warfare effect and water efficiency processed, by water purification film
The flow-guiding cloth Multi-layer staggered of piece group welds together, and the folding of RO diaphragm is put between water conservancy diversion layer of cloth, then is wound on central water tube.
Currently, the production technology of the reverse-osmosis membrane element above process are as follows: 1) automatic cutter cuts into coiled strip flow-guiding cloth
The sheet stock of equal length；2) the multilayer selvage guide welded together that manually will successively misplace is cut out by two point ultrasonic welding machine and upper process
The sheet stock flow-guiding cloth welding cut；3) artificial that reverse osmosis membrane is successively put into flow-guiding cloth on piece, gluing robot coating is made net
Moisture film piece group；4) central water tube is manually placed to automatic film rolling machine；5) it manually puts under water purification diaphragm group to wound membrane machine central water tube
On the welding knife of side, ultrasonic bonding knife joins selvage guide and central water tube weldering；6) wound membrane machine wound membrane, manually labels in wound membrane
Label, human assistance wind plastic film in film roll appearance, manually unload wound membrane.
It can be seen that each process dependence is artificial complete in use for the mechanical equipment of above-mentioned conventional roll RO reverse osmosis membrane
At logistics artificial conveyance between each process, the degree of automation is not high, and working efficiency is low, and staff labor intensity is big, tension shakiness volume
Film poor product quality, quality stability are low.
Summary of the invention
The present invention is to solve the above problem in the prior art, proposes a kind of high automatization level, high production efficiency and production
The good RO film automatic film rolling machine production equipment of product quality.
To achieve the above object, the invention adopts the following technical scheme:
The present invention provides a kind of rolling RO membrane component automatic film rolling production equipment, including automatic film rolling product line device and position
Glue Spreading Robot in automatic film rolling product line device side, the automatic film rolling product line device include self-feeding dress
It sets and automatic film rolling device two parts, in which:
The automatic feeding includes machine bench, selvage guide transport platform, yardage roll discharge mechanism, selvage guide ultrasonic welding machine
Structure, selvage guide cutting mechanism, winding film feeding mechanism, selvage guide transfer mechanism, selvage guide material shaking mechanism, in which:
The selvage guide transport platform is fixed on the machine bench of frame top by the connecting rod of two rows of vertically-arrangeds；
On framework soleplate below the yardage roll discharge mechanism setting and the machine bench, and close to the charging of the rack
Selvage guide volume is built in rack interlayer by end setting completely；
The selvage guide ultrasonic welding institution is set to below the machine bench, and be set to the board plate top surface
The sliding block of the line slide rail of the selvage guide cutting mechanism couples, for selvage guide and water purification diaphragm group to be carried out weldering connection；
The selvage guide cutting mechanism is set on the machine bench, and can be moved together with the selvage guide ultrasonic welding institution
It is dynamic, selvage guide is cut off by preset length requirement；
The bracket of the winding film feeding mechanism is fixed on the board plate top surface, for coating film in film roll appearance；
Selvage guide material shaking mechanism is set to the discharge end of the selvage guide transport platform, for leading stratiform during wound membrane
Cloth and diaphragm are trembled open and flat；With
The material folding of the selvage guide transfer mechanism is split in the two sides of the selvage guide transport platform, and approximate with table top concordant, use
It send in clamping selvage guide to central water tube, and clamps selvage guide during wound membrane and construct tension；
The automatic film rolling device includes workbench, film rolling mechanism, ultrasonic welding institution, upper binder roller mechanism, pushes
Roll mechanism, discharging mechanism, feeding distribution mechanism and labelling mechanism；Wherein:
The film rolling mechanism is coupled by line slide rail with the workbench, fixed straight line mould group on the workbench
The film rolling mechanism is driven to move in linear guide；
The ultrasonic welding institution is set to below the workbench, and ultrasonic bonding head thereon is located at the wound membrane
The central water tube following position directly of mechanism, for selvage guide to be welded to central water tube；
The labelling mechanism is set to right above the central water tube, and is fixedly connected by bracket and workbench, is used
In label is pasted film roll outer surface；
The feeding distribution mechanism is set to below the workbench, and is arranged close to Frame end, is used for from the middle edema with the heart involved
A central water tube is separated in pipe storage silo box；
The discharging mechanism is set to below the workbench between the feeding distribution mechanism and ultrasonic welding institution, and being used for will
Film roll is transferred in the finished product splicing platform of rack side；
The upper nip rolls mechanism tilts are installed in above the workbench, for compressing in wound membrane when circumvolution is around film
Wind film；And
The pushing roll mechanism inclination is installed in below the workbench, with the leading on compression central water tube in wound membrane
Cloth.
Further, in the rolling RO membrane component automatic film rolling production equipment, the automatic film rolling production is traditional thread binding
Be set to two groups, and be arranged symmetrically in the Glue Spreading Robot two sides, by the Glue Spreading Robot it is mobile apply sebific duct to two sets oneself
Dynamic wound membrane product line device provides automatic glue application operation.
Further, in the rolling RO membrane component automatic film rolling production equipment, the yardage roll discharge mechanism includes
Support, gas expansion shaft, bearing, spiral handwheel, rolling bearing units, support plate, roller, bearing, Hooks coupling universal coupling, toothed belt transmission, power
Torque motor, bracket and bottom plate；Wherein:
The gas expansion shaft is socketed the selvage guide volume, and described toothed belt transmission one end couples with the torque motor, the other end
Couple with the Hooks coupling universal coupling；
The other end of the Hooks coupling universal coupling couples with gas expansion shaft, and the Hooks coupling universal coupling is fitted in frame upper, described
Torque motor is fixed below Hooks coupling universal coupling with bracket；
The bearing holder (housing, cover) is loaded on the Hooks coupling universal coupling other end to support the gas expansion shaft；When the gas expansion shaft rotates
The bearing can roll on the laminate face of bracket；And
The shaft end portion of the gas expansion shaft is set with another bearing, which is positioned in the U-lag of the support, the support
Top is provided with one for locking the spiral handwheel of the gas expansion shaft.
Further, in the rolling RO membrane component automatic film rolling production equipment, the selvage guide ultrasonic welding machine
Structure includes supporting plate, wave welding head of ultrasonic wave, rodless cylinder, line slide rail；Wherein:
The wave welding head of ultrasonic wave is set to the side of the supporting plate, and the rodless cylinder is set to the another of the supporting plate
Side, the wave welding head of ultrasonic wave are coupled by gusset piece with the rodless cylinder；With
The sliding block of the gusset piece and the line slide rail is fixedly connected, and the rodless cylinder drives the wave welding head of ultrasonic wave
It moves up and down, the supporting plate couples with the sliding block of the linear guide of the selvage guide cutting mechanism.
Further, in the rolling RO membrane component automatic film rolling production equipment, the selvage guide cutting mechanism includes
Cutter, gluing press holder cut press holder, return cylinder, binder line slide rail, press cylinder, gluing pressure plate, cut
Pressure plate, displacement line slide rail and straight line mould group；Wherein:
Two groups of sliding blocks are provided on the displacement line slide rail, one group couples with the gluing press holder, another group with
It is described to cut press holder connection；
The press holder that cuts is fixedly connected by gusset piece and the sliding block of the displacement straight line mould group, the return gas
The cylinder body of cylinder is fixedly connected to be cut at the top of press holder described, the piston rod of the return cylinder and the gluing press holder
Connection, the gluing press holder can be relatively moved with the press holder that cuts；
Be fixedly connected the binder line slide rail and the pressure respectively on the outside of two side plates of the gluing press holder
Expect cylinder, the both ends of the gluing pressure plate couple with the sliding block of the binder line slide rail respectively, the work of the press cylinder
Stopper rod couples with the sliding block of the binder line slide rail；
Also being fixedly connected respectively on the outside of two side plates for cutting press holder has the binder line slide rail and institute
Press cylinder is stated, the both ends for cutting pressure plate couple with the sliding block of the binder line slide rail respectively, the press cylinder
Piston rod also couple with the sliding block of the binder line slide rail；And
The cutter couples with the sliding block of the rodless cylinder, and the rodless cylinder, which is fixedly mounted on, described cuts binder branch
The lower end surface of frame top plate.
Further, in the rolling RO membrane component automatic film rolling production equipment, the winding film feeding mechanism packet
Include feeding cylinder, door frame, gusset piece, discharging frame, guide bar, guide rack, guide rail, sliding block, cylinder block, rodless cylinder, gusset piece,
Cutting knife cylinder, tool apron, cutter, connection frame and clamping jaw cylinder；Wherein:
The cross bar side of the door frame couples the discharging frame, and set puts film material volume in the discharging frame cantilever shaft, inclines
The guide rack tiltedly arranged is fixedly linked on the inside of the door frame upright bar by gusset piece；
The line slide rail of double-slider is respectively set on the inside of two vertical plates of the guide rack, the sliding block of the line slide rail is fixed
Be connected on the guide rack vertical plate, two guide rail front ends of the line slide rail are fixed with hitch respectively, the hitch with
The piston rod of the feeding cylinder couples, and the cylinder part of the feeding cylinder is fixedly connected in the transverse slat lower end of the guide rack
Face；
The both ends of the nearly hitch cross bar are respectively fixedly connected a clamping jaw cylinder, and the clamping jaw cylinder respectively couples one
Clamping jaw, the two sides of two clamping jaw difference clamping films, the feeding cylinder push hitch, film are sent to wound membrane
Place；And
One cylinder blocks of each connection respectively on the outside of two vertical plates of the guide rack, two cylinder blocks respectively with the no bar
Cylinder is fixed；The tool apron of cutting knife cylinder and fixed cutting tool is installed on the fixed gusset piece of the sliding block of the rodless cylinder, it is described
Tool apron couples with the piston rod of the cutting knife cylinder, and the cutting knife cylinder goes up and down the cutter, and the rodless cylinder drives connection
The cutter on fishplate bar is traversing, to cut off film.
Further, in the rolling RO membrane component automatic film rolling production equipment, the selvage guide transfer mechanism includes
Lifting cylinder, clamping line slide rail, displacement cylinder, collet coupling block, selvage guide vertical plate, collet line slide rail, machine bench, feeding are straight
Line mould group, correction straight line mould group, gusset piece, slide plate, floating shelf, correction line slide rail and correction photoelectric sensor；Wherein:
The clamping line slide rail being transversely mounted and displacement cylinder, vertical installation are respectively arranged on the outside of the two selvage guide vertical plates
Revolution clamping cylinder by coupling block with it is described clamping line slide rail sliding block couple, the displacement cylinder can make the revolution
Clamping cylinder moves on the clamping line slide rail, clamps selvage guide position for adjusting；
Collet line slide rail is respectively set on the inside of two vertical plates of the floating shelf, the selvage guide vertical plate is fixed on the collet
On the sliding block of line slide rail, the selvage guide vertical plate is by its fixed described collet coupling block in top and is fixedly connected in vertical plate side
The piston rod of the lifting cylinder in face couples, and clamps height and position for adjusting；And
Be fixedly connected feeding straight line mould group below the machine bench, below the slide plate of the feeding straight line mould group laterally side by side
Fixed correction straight line mould group and correction line slide rail, the slide plate of the guide rail of the correction line slide rail and the correction straight line mould group
It is fixedly connected, the sliding block of the correction line slide rail couples with the transverse plate of the floating shelf, and the floating shelf passes through gusset piece
Couple with the sliding block of the correction straight line mould group, the signal of the correction photoelectric sensor automatically controls the correction straight line mould group
Drive the floating shelf mobile.
Further, in the rolling RO membrane component automatic film rolling production equipment, in which:
Selvage guide material shaking mechanism includes material shaking plate, rack, shaft, idler wheel, cam, tension spring and motor；Wherein, the electricity
Machine is fixed on rack side and couples with camshaft, and the rack connect a tension spring, the material shaking with material shaking plate lower end
An idler wheel is arranged in board bottom portion, and the idler wheel is in contact with the cam, and the shaft, the motor are installed in material shaking plate two sides
Cam is driven to jack material shaking plate, the tension spring remains cam with idler wheel to contact；With
The ultrasonic welding institution includes lifter plate, support, wave welding head of ultrasonic wave, line slide rail, cylinder and bracket；Its
In: the bar portion of the wave welding head of ultrasonic wave of knife-edge is set in the mounting hole of the support, and the support is fixedly linked in described
On lifter plate, the lifter plate couples with the sliding block of two line slide rails, and two line slide rails are fixed on the branch
On frame, it is provided with cylinder among two straight line guide rails below the lifter plate, the cylinder is fixed with the bracket, institute
The cylinder rod for stating cylinder couples with the lifter plate, and the cylinder pushes to be moved down on the wave welding head of ultrasonic wave on the lifter plate
It is dynamic, weld selvage guide and central water tube.
Further, in the rolling RO membrane component automatic film rolling production equipment, the film rolling mechanism includes servo
Motor, pick and place material line slide rail, straight line mould group, mounting plate, gusset piece, telescopic shaft, move to left axis cylinder, roller frame, binder roller,
Caching compressed spring, torque motor move to right axis cylinder, line slide rail, press cylinder and push plate；Wherein:
It is provided with the two pick-and-place material line slide rails on workbench, leads between two slider plates for picking and placing material line slide rail
It crosses mounting plate to be fixedly connected, two line slide rails is fixedly installed with above the mounting plate；Institute between two line slide rails
It states and fixes a press cylinder in installation plate face, configure two sliding blocks on each line slide rail, on two line slide rails
A pair of of sliding block connect with push plate, another pair sliding block is connect with roller frame, and the roller frame front end is installed with binder roller, described
There are two cache compressed spring for installing between push plate and the roller frame；The piston rod of the press cylinder couples with push plate, described
Roller is pressed in wound membrane by the caching compressed spring；
Drive wound membrane shaft assembly, the drive is fixedly mounted on workbench in the slider plate of the line slide rail of side
Power wound membrane shaft assembly by torque motor, move to right axis cylinder, right hollow sleeve and right tail spindle and form, the output shaft of the torque motor
By right hollow sleeve and right top axis connection, one end of the right tail spindle is arranged in right hollow sleeve, can by torque motor
Stir the right tail spindle rotation；The axis cylinder that moves to right pushes the right tail spindle flexible side along its length in right hollow sleeve
It moves left and right, so that right tail spindle connect or is detached from one end inlay card of the central water tube；
Unpowered wound membrane shaft assembly is fixedly mounted in the slider plate of the pick-and-place material line slide rail of the other side on workbench, it is described
Unpowered wound membrane shaft assembly by moving to left axis cylinder, telescopic shaft and left tail spindle, left hollow sleeve forms, the telescopic shaft be arranged
The top axis connection in a left side in left hollow sleeve, it is described move to left axis cylinder push left tail spindle in left hollow sleeve along its length
It moves left and right, so that left tail spindle connect or is detached from the other end inlay card of the central water tube；The described of two sides moves to right axis gas
Cylinder and the axis cylinder that moves to left stretch, the handling of achievable central water tube；And
On the workbench of line slide rail side for being installed with the unpowered film rolling axis, fixed side by side with the line slide rail
The straight line mould group that installation one is driven by servo motor, the sliding block of the straight line mould group pass through the cunning of gusset piece and the line slide rail
Block is fixedly connected, and the straight line mould group moves up film rolling axis and the binder roller being arranged on its sliding block in the linear guide
It is dynamic.
Further, in the rolling RO membrane component automatic film rolling production equipment, in which:
The upper binder roller mechanism include bracket, cylinder, line slide rail, swing arm, caching pressure spring, shaft, tension spring, pressure roller,
Push plate and support；Wherein: the swing arm at the pressure roller both ends is fixedly connected with the shaft, and the shaft is fitted to the support
Kong Zhong；Described tension spring one end couples with the swing arm, and the other end couples with the support, and the pressure roller can be put around the shaft
It is dynamic；Two line slide rails are fixed on the bracket, and cylinder is provided between the sliding rail of two line slide rails, and the cylinder is solid
Due on the bracket, the cylinder rod of the cylinder couples with push plate；The push plate bridges the top shoe of two line slide rails,
The sliding block of two line slide rails couples with the support respectively, and two caching pressure springs are arranged between the support and the push plate,
The caching pressure spring is positioned on the guide rod of the support, and the guide rod of the support is fitted into the hole of the push plate, described slow
Depositing pressure spring makes pressure roller compress the film roll on central water tube；
The pushing roll mechanism includes bracket, pressure roller, roller seat, caching spring, push plate, line slide rail and cylinder；Its
In, it is installed with a pressure roller on the roller seat, is set with caching spring, the roller on two guide rods of the roller seat
Wheel seat couples with two top shoes of two line slide rails, and two line slide rails are fixedly connected on the bracket, and two
The guide rod is fitted in the hole of the push plate；The push plate couples with two sliding blocks of two line slide rails, two cunnings
Cylinder is housed, the cylinder is fixed with the bracket, and the cylinder rod of the cylinder is connected with the push plate between rail.
Further, in the rolling RO membrane component automatic film rolling production equipment, in which:
The discharging mechanism include electric cylinders, line slide rail, rolling material support, clamping jaw cylinder, gusset piece, cylinder saddle, without bar
Cylinder, V-arrangement splicing plate, splicing support and guide sleeve seat；Wherein, two guide rods of the V-arrangement splicing plate are fitted to the guide sleeve seat
Hole in, the guide sleeve seat is fixed on splicing support one end, and the other end and the cylinder saddle of the splicing support are solid
It is fixed, rodless cylinder and line slide rail are installed, the slider top of the rodless cylinder is fixedly connected on the cylinder saddle plate
Plate installs clamping jaw cylinder on the gusset piece；The cylinder body of the electric cylinders is fixedly connected on the guide sleeve seat, and the electric cylinders push away
Bar couples with the bottom of the V-arrangement splicing plate, and the rolling material support couples with equipment rack；The film rolling mechanism is by finished product film roll
It is placed on the V-shaped groove of the V-arrangement splicing plate, the inclined plate that film roll is transferred to the rolling material support is clamped by the clamping jaw cylinder again
On, film roll is rolled on rewinding table automatically and arranges；
The feeding distribution mechanism include linear bearing component, pusher cylinder, slope hopper, push plate, rodless cylinder, separating plate and
Gusset piece；Wherein, slope hopper two sides are respectively provided with a push plate, and the push plate is by the linear bearing component and the slope
The side plate of hopper couples, and is fixed with pusher cylinder, the piston rod of the pusher cylinder and institute outside the side plate of the slope hopper
State push plate connection；The push plate of slope hopper two sides comes into line the central water tube end face in the slope hopper, described
Rodless cylinder is fixed with gusset piece, and the sliding block of the rodless cylinder couples with the separating plate with V-shaped groove, and the gusset piece is fixed
In the outside of the slope hopper, the separating plate jacking with V-shaped groove, which makes to set in V-shaped groove, stays a central water tube；And
The labelling mechanism includes electric cylinders, separating knife, vacuum soup stick, vacuum plate sucking, caching spring, supporting plate, label
Roll up dispensing shaft and take-up roll；Wherein, motor-driven label roll dispensing shaft, motor-driven collection are provided on the supporting plate
Axis and 6 guide rollers and one group of tightener sheave, are fixed with below the separating knife and are provided with the vacuum soup stick, through described
Label after separating knife separation can be adsorbed on the vacuum soup stick；The electric cylinders will be coupled by angled seat with the supporting plate,
The guide rod of the vacuum plate sucking is assemblied in the push plate end hole of the electric cylinders, and caching spring is set on the guide rod, described
Vacuum plate sucking is by the label dislocation on vacuum soup stick in wound membrane surface.
The present invention by adopting the above technical scheme, compared with prior art, has the following technical effect that
Rolling RO membrane component automatic film rolling production equipment provided by the invention is, it can be achieved that central tube automatic charging, and finished product is certainly
Dynamic blanking, the automation of flow-guiding cloth convey, weld, rolling, cutting automatically；Realize conveying, be bonded, rolling automatically for winding film
With the automation of cutting；Realize the ultrasonic wave automatic welding of label stickup automation, selvage guide and selvage guide and selvage guide and central tube；
Full automatic gluing operation is provided for two product line devices by a Glue Spreading Robot, substantially increases the gentle life of Automated water
Efficiency is produced, the operation between multi-process is completed on one device, reduces the transport between material process, the stabilization of Improving The Quality of Products
Property, operating personnel is reduced, production cost is reduced.
Detailed description of the invention
Fig. 1 is the arrangement schematic diagram of rolling RO membrane component automatic film rolling production equipment of the present invention；
Fig. 2 is the overall structure diagram of rolling RO membrane component automatic film rolling production equipment of the present invention；
Fig. 3 is that spool section has enlarged structure signal in rolling RO membrane component automatic film rolling production equipment of the present invention
Figure；
Fig. 4 is the structural schematic diagram of ultrasonic welding institution in rolling RO membrane component automatic film rolling production equipment of the present invention；
Fig. 5 is the structural schematic diagram of selvage guide material shaking mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention；
Fig. 6 is the structural schematic diagram of discharging mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention；
Fig. 7 is the structural representation of middle winding film feeding mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention
Figure；
Fig. 8 is the structural schematic diagram of selvage guide transfer mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention；
Fig. 9 is the structural schematic diagram of upper binder roller mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention；
Figure 10 is the structural schematic diagram of selvage guide cutting mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention；
Figure 11 is the structural schematic diagram that roll mechanism is pushed in rolling RO membrane component automatic film rolling production equipment of the present invention；
Figure 12 is the structural schematic diagram of middle film rolling mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention；
Figure 13 is the structural schematic diagram of feeding distribution mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention；
Figure 14 is the structural schematic diagram of labelling mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention；
Figure 15 is the structural schematic diagram of yardage roll discharge mechanism in rolling RO membrane component automatic film rolling production equipment of the present invention；
Wherein, each appended drawing reference are as follows:
A- wound membrane equipment, B- wound membrane equipment, C- operating console, D- finished product splicing platform, E- correction photoelectric sensor；01-
Separating plate, 02- workbench, 03- binder pressure roller, 04- central water tube, 05- label roll dispensing shaft, 06- material shaking plate, 07- wind film,
08- Material distribution platform, 09- rubber hose, 10- robot, 11- selvage guide volume, 12- wave welding head of ultrasonic wave, 13- pressure roller, 14- revolution clamp gas
Cylinder, 15- clamping jaw, 16- pressure roller, 17- wave welding head of ultrasonic wave, 18-V shape splicing plate, 19- selvage guide transport platform, 20- lifter plate, 21- branch
Seat, 22- line slide rail, 23- cylinder, 24- bracket；25- shaft, 26- idler wheel, 27- cam, 27a- rack, 28- tension spring, 29- electricity
Machine；30- electric cylinders, 31- line slide rail, 33- rolling material bracket, 34- clamping jaw cylinder, 35- gusset piece, 36- cylinder saddle, 37- is without bar
Cylinder, 38- splicing support, 39- guide sleeve seat；41- feeding cylinder, 42- door frame, 43- gusset piece, 44- discharging frame, 45- guide bar,
46- guide rack, 47- guide rail, 48- sliding block, 49- cylinder block, 50- rodless cylinder, 51- gusset piece, 52- cutting knife cylinder, 53- knife
Seat, 54- cutter, 55- connection frame, 56- clamping jaw cylinder；61- lifting cylinder, 62- clamp line slide rail, and 63- shifts cylinder, 64-
Collet coupling block, 65- selvage guide vertical plate, 66- collet line slide rail, 67- machine bench, 68- feeding straight line mould group, 69 correction straight line moulds
Group, 70- gusset piece, 71- slide plate, 72- floating shelf, 73- correction line slide rail；75- bracket, 76- cylinder, 77- line slide rail,
78- swing arm, 79- cache pressure spring, 80- shaft, 81- tension spring, 82- push plate, 83- support；84- supporting plate；85- cutter, 86- gluing
Press holder, 87- cut press holder, 88- return cylinder, 89a- binder line slide rail, 89b- binder line slide rail, 90a- pressure
Material cylinder, 90b- press cylinder, 91a- gluing pressure plate, 91b- cut pressure plate, and 92- shifts line slide rail, 93- straight line mould
Group；94- rodless cylinder, 95- line slide rail, 96- bracket, 97- roller seat, 98- cache spring, 99- push plate, and 101- straight line is slided
Rail, 102- cylinder；103- servo motor, 104- pick and place material line slide rail, 105- straight line mould group, 106- mounting plate, 107- connection
Plate, 108- telescopic shaft, 109- move to left axis cylinder, 110- roller frame, and 111- caches compressed spring, 112- torque motor, the right side 113-
Move axis cylinder, 114- line slide rail, 115- press cylinder, 116- push plate, the right hollow set of 117-, the right tail spindle of 118-, the left side 119-
Tail spindle, the left hollow set of 120-；121- linear bearing component, 122- pusher cylinder, the slope 123- hopper, 124- push plate, 125-
Rodless cylinder, 126- gusset piece, 131- electric cylinders, 132- vacuum soup stick, 133- vacuum plate sucking, 134- cache spring, 135- bracket
Plate, 136- take-up roll, 137- separating knife；141- support, 142- gas expansion shaft, 143- bearing, 144- spiral handwheel, 145- usher to seat axis
It holds, 146- support plate, 147- roller, 148- bearing, 149- Hooks coupling universal coupling, 150- toothed belt transmission, 151- torque motor,
152- bracket, 153- bottom plate.
Specific embodiment
The present invention is described in more detail below by specific embodiment, for a better understanding of the present invention,
But following embodiments are not intended to limit the scope of the invention.
As shown in fig.1, the rolling RO membrane component automatic film rolling equipment of the embodiment of the present invention, is mainly arranged symmetrically by two sets
Automatic film rolling product line device A, automatic film rolling product line device B and Glue Spreading Robot 10 form, the Glue Spreading Robot
10 are arranged in two sets of automatic film rolling equipment A and automatic film rolling product line device B interposition, on each automatic film rolling product line device
It is provided with an operating console C, by the mobile rubber hose 09 of operating console C control Glue Spreading Robot 10 to two sets of automatic film rollings
Equipment A and B provide automatic glue application operation.The present embodiment is that two automatic film rolling product line devices mention by a photoresist spinner robot 10
For full automatic gluing operation, automation level and productivity is substantially increased, the operation between multi-process is on one device
It completes, reduces the transport between material process, the stability of Improving The Quality of Products reduces operating personnel, reduces production cost.
In the present embodiment, automatic film rolling the product line device A and B include automatic feeding and automatic film rolling dress
Set two parts, in which: the automatic feeding includes machine bench, selvage guide transport platform, yardage roll discharge mechanism, selvage guide supersonic welding
Connection mechanism, selvage guide cutting mechanism, winding film feeding mechanism, selvage guide transfer mechanism, selvage guide material shaking mechanism；The automatic film rolling device
Including workbench, film rolling mechanism, ultrasonic welding institution, upper binder roller mechanism, push roll mechanism, discharging mechanism, depiler
Structure and labelling mechanism.
Refering to fig. 1 and shown in Fig. 2, the automatic feeding include machine bench, selvage guide transport platform, yardage roll discharge mechanism,
Selvage guide ultrasonic welding institution, selvage guide cutting mechanism, winding film feeding mechanism, selvage guide transfer mechanism, selvage guide material shaking mechanism,
In: the selvage guide transport platform is fixed on the machine bench of frame top by two rows of vertically-arranged connecting rods；The yardage roll discharge mechanism
It is arranged on the framework soleplate below the machine bench, and is arranged close to the inlet end of the rack, selvage guide is rolled up complete
It is built in rack interlayer；The selvage guide ultrasonic welding institution is set to below the machine bench, and be set to the board
The sliding block of the line slide rail of the selvage guide cutting mechanism of plate top surface couples, for selvage guide and water purification diaphragm group to be carried out weldering connection；
The selvage guide cutting mechanism is set on the machine bench, and can be moved together with the selvage guide ultrasonic welding institution, will
Selvage guide is cut off by preset length requirement；The bracket of the winding film feeding mechanism is fixed on the board plate top surface, in film
It rolls up appearance and coats film；Selvage guide material shaking mechanism is set to the discharge end of the selvage guide transport platform, for during wound membrane
Stratiform selvage guide and diaphragm are trembled open and flat；Material folding with the selvage guide transfer mechanism is split in the two sides of the selvage guide transport platform, and
It is approximate with table top concordant, it send for clamping selvage guide to central water tube, and clamp selvage guide during wound membrane and construct tension.
Refering to fig. 1 and shown in Fig. 2, the automatic film rolling device include workbench, film rolling mechanism, ultrasonic welding institution,
Upper binder roller mechanism pushes roll mechanism, discharging mechanism, feeding distribution mechanism and labelling mechanism；Wherein: the film rolling mechanism passes through
Line slide rail couples with the workbench, and film rolling mechanism described in fixed linear module drive on the workbench is led in straight line
It is moved on rail；The ultrasonic welding institution is set to below the workbench, and ultrasonic bonding head thereon is located at the volume
The central water tube following position directly of film mechanism, for selvage guide to be welded to central water tube；The labelling mechanism is set to institute
It states right above central water tube, and is fixedly connected by bracket and workbench, for label to be pasted film roll outer surface；Described point
Expect that mechanism is set to below the workbench, and arranged close to Frame end, for dividing from the central water tube storage silo box
From one central water tube；The discharging mechanism is set under the workbench between the feeding distribution mechanism and ultrasonic welding institution
Side, for film roll to be transferred to the finished product splicing platform D of rack side；The upper nip rolls mechanism tilts are installed in the work
Above platform, for compressing the winding film in wound membrane when circumvolution is around film；And pushing roll mechanism inclination be installed in it is described
Below workbench, with the selvage guide compressed in wound membrane on central water tube.
As a preferred embodiment, refering to shown in Fig. 2 and Figure 15, the yardage roll discharge mechanism is mainly by support 141, gas
Rise axis 142, bearing 143, spiral handwheel 144, rolling bearing units 145, support plate 146, roller 147, bearing 148, Hooks coupling universal coupling
149, toothed belt transmission 150, torque motor 151, bracket 152 and bottom plate 153 form；Wherein, gas expansion shaft 142 is socketed selvage guide volume
11, the uniform locking selvage guide volume of gas expansion shaft 142,150 one end of toothed belt transmission couples with torque motor 151, the other end with it is universal
Axis device 149 couples；The other end of Hooks coupling universal coupling 149 couples with gas expansion shaft 142, and Hooks coupling universal coupling 149 is fitted on bracket 152
Portion, torque motor 151 are fixed with bracket 152 below Hooks coupling universal coupling 149；148 groups of bearing are set on Hooks coupling universal coupling 149
Gas expansion shaft 142 is supported, bearing 148 can roll on the laminate face of bracket 152 when gas expansion shaft 142 rotates.The yardage roll discharge mechanism
When loading and unloading selvage guide volume, gas expansion shaft 142 can put down and turn 90 degrees, and facilitate dress selvage guide volume.The shaft end portion of gas expansion shaft 142 is set with a bearing
143, bearing 143 is positioned in the U-lag of support 141, is played a supportive role to gas expansion shaft, the spiral handwheel 144 at 141 top of support
For locking gas expansion shaft 142, the support 141 of gas expansion shaft 142 and bracket 152 is supported to be fixed on bottom plate 153, roller 147 passes through
Rolling bearing units 145 are connected in support plate 146.
As a preferred embodiment, as shown in fig.10, the selvage guide ultrasonic welding institution mainly by supporting plate 84,
Wave welding head of ultrasonic wave 12, rodless cylinder 94 and line slide rail 95 form；Wherein, supporting plate 84 is arranged in two wave welding head of ultrasonic wave 12
The other side of supporting plate 84 is arranged in side, rodless cylinder 94, and the supporting plate 84 for fixing two wave welding head of ultrasonic wave 12 passes through connection
Plate couples with rodless cylinder 94；The sliding block of gusset piece and line slide rail 95 is fixedly connected, and guide rail is fixed on bracket 84, no bar gas
Cylinder 94 drives two wave welding head of ultrasonic wave 12 to move up and down, and bracket 84 couples with the sliding block of the linear guide 92 of selvage guide cutting mechanism,
Wave welding head of ultrasonic wave 12 can move in linear guide 92 together with selvage guide cutting mechanism.
As a preferred embodiment, please continue to refer to shown in Figure 10, the selvage guide cutting mechanism is mainly by cutter 85, painting
Glue press holder 86 cuts press holder 87, return cylinder 88, binder line slide rail 89a, binder line slide rail 89b, binder gas
Cylinder 90a, press cylinder 90b, gluing pressure plate 91a, pressure plate 91b displacement line slide rail 92 and the composition of straight line mould group 93 are cut；
Wherein, displacement line slide rail 92 has two groups of sliding blocks, and one group couples with gluing press holder 86, another group and cuts press holder 87
Connection；It cuts press holder 87 to be fixedly connected by gusset piece and the sliding block of straight line mould group 93, the driving of straight line mould group 93 applies glue laminated
Material bracket 86 is wanted with the running fix on displacement line slide rail 92 of press holder 87, the adjustable selvage guide for cutting different length is cut
It asks；The cylinder body of return cylinder 88, which is fixedly connected, is cutting 87 top of press holder；The piston rod and gluing binder of return cylinder 88
Bracket 86 couples, and return cylinder 88 pushes gluing press holder 86 mobile relative to press holder 87 is cut；In gluing press holder
Also being fixedly connected respectively on the outside of 86 two side plates has binder line slide rail 89a and press cylinder 90a, gluing pressure plate 91a's
Both ends couple with the sliding block of binder line slide rail 89a respectively, and the piston rod of press cylinder 90a is also with binder line slide rail 89a's
Sliding block connection.When selvage guide ultrasonic bonding, return cylinder 88 pushes the Forward positioning of gluing press holder 86, and press cylinder 90a makes
Gluing pressure plate 91a moves down compression selvage guide, and after selvage guide ultrasonic bonding, gluing pressure plate 91a is risen, and the driving of return cylinder 88 applies
Glue press holder 86 retracts original position, and gluing pressure plate 91a is pushed again, compresses selvage guide and carries out gluing operation.After the completion of gluing, apply
Glue laminated flitch 91a rises, and be fixedly connected binder line slide rail 89b and pressure respectively on the outside of two side plates for cutting press holder 87
Expect cylinder 90b, the both ends for cutting pressure plate 91b couple with the sliding block of binder line slide rail 89b respectively, the work of press cylinder 90b
Stopper rod also couples with the sliding block of line slide rail 89b, cutter 85 and Dingan County be mounted in cut 87 top plate lower end surface of press holder without bar
The sliding block of cylinder couples, and when cutting selvage guide, cuts pressure plate 91b decline and compresses selvage guide.
As a preferred embodiment, as shown in fig.7, the winding film feeding mechanism is mainly by feeding cylinder 41, door
Frame 42, gusset piece 43, discharging frame 44, guide bar 45, guide rack 46, guide rail 47, sliding block 48, cylinder block 49, rodless cylinder 50, connection
Fishplate bar 51, cutting knife cylinder 52, tool apron 53, cutter 54, connection frame 55 and clamping jaw cylinder 56 form；Wherein, the cross bar side of door frame 42
Face couples discharging frame 44, and set puts film material volume in 44 cantilever shaft of discharging frame, and the guide rack 46 of inclination arrangement passes through gusset piece 43
It is fixedly linked on the inside of 42 upright bar of door frame；The line slide rail of double-slider, the straight line are respectively set on the inside of 46 two vertical plates of guide rack
Sliding block 48 on sliding rail is fixedly connected on 46 vertical plate of guide rack, and 47 front end of guide rail of two line slide rails is solid with connection frame 55 respectively
Fixed, connection frame 55 couples with the piston rod of feeding cylinder 41, and 41 cylinder part of feeding cylinder is fixedly connected in 45 transverse slat of guide rack
Lower end surface；The both ends of nearly 55 cross bar of connection frame are respectively fixedly connected a clamping jaw cylinder 56, each one folder of connection of clamping jaw cylinder 56
Pawl 15, two clamping jaws 15 distinguish the two sides of clamping films, and feeding cylinder 41 pushes connection frame 55, film is sent to wound membrane.
One cylinder block 49 of each connection, two cylinder blocks 49 are fixed with rodless cylinder 50 respectively respectively on the outside of 46 two vertical plates of guide rack,
The tool apron 53 of cutting knife cylinder 52 and fixed cutting tool 54, tool apron 53 and cylinder are installed on the fixed gusset piece 51 of 50 sliding block of rodless cylinder
Piston rod connection, cutting knife cylinder 52 go up and down cutter 54, and rodless cylinder 50 drives the cutter 54 on gusset piece 51 traversing, for cutting
Disconnected film.
As a preferred embodiment, as shown in fig.8, the selvage guide transfer mechanism is mainly by lifting cylinder 61, clamping
Line slide rail 62, displacement cylinder 63, collet coupling block 64, selvage guide vertical plate 65, revolution clamping cylinder 14, collet line slide rail 66,
Machine bench 67, feeding straight line mould group 68, correction straight line mould group 69, gusset piece 70, slide plate 71, floating shelf 72, correction line slide rail
73 and correction photoelectric sensor E is formed；Wherein, it is sliding that the clamping straight line being transversely mounted is respectively arranged on the outside of two selvage guide vertical plates 65
The revolution clamping cylinder 14 of rail 62 and displacement cylinder 63, vertical installation is joined by coupling block with the sliding block for clamping line slide rail 62
It connects, displacement cylinder 63 can be such that revolution clamping cylinder 14 moves on clamping line slide rail 62, clamp selvage guide position for adjusting；It is floating
Collet line slide rail 66 is respectively set on the inside of two vertical plates of moving frame 72, selvage guide vertical plate 65 is fixed on the sliding block of line slide rail 66
On, selvage guide vertical plate 65 is by its fixed collet coupling block in top and is fixedly connected in the lifting cylinder 61 of 65 side of selvage guide vertical plate
Piston rod connection, for adjust clamp height and position；Be fixedly connected feeding straight line mould group 68 below machine bench 67, straight in feeding
Correction straight line mould group 69 and correction line slide rail 73, the correction line slide rail are laterally fixed with below the slide plate of line mould group 68 side by side
73 guide rail and the slide plate of correction straight line mould group 69 are fixedly connected, the sliding block and the floating shelf 72 of the correction line slide rail 73
Transverse plate connection, floating shelf 72 coupled by gusset piece 70 with the sliding block for the straight line mould group 69 of rectifying a deviation, and rectify a deviation photoelectric sensor E
Signal automatically controls correction straight line mould group 69 and drives floating shelf 72 mobile.
As a preferred embodiment, as shown in fig.5, selvage guide material shaking mechanism is mainly by rack 27a, material shaking plate
06, shaft 25, idler wheel 26, cam 27, tension spring 28 and motor 29 form；Wherein, motor 29 be fixed on the side rack 27a and with it is convex
The axis connection of wheel 27, rack 27a connect a tension spring 28 with 06 lower end of material shaking plate, and an idler wheel 26, idler wheel is arranged in 06 bottom of material shaking plate
Shaft 25 is installed in face and cam surface, 06 two sides of material shaking plate.In use, motor 29 drives cam 27 to jack material shaking plate 06, draw
Spring 28 remains cam 27 with idler wheel 26 to contact, and the jacking bucket flitch 06 of cam 26, material shaking plate 06 25 is swung around the shaft, mobile
In multilayer selvage guide shaken on 06 face of material shaking plate, prevent the folding of cloth.
As a preferred embodiment, refering to fig. 1 shown in 2, the film rolling mechanism is mainly expected by servo motor 103, pick-and-place
Line slide rail 104, mounting plate 106, gusset piece 107, telescopic shaft 108, moves to left axis cylinder 109, roller frame at straight line mould group 105
110, binder roller 03, caching compressed spring 111, torque motor 112, move to right axis cylinder 113, line slide rail 114, press cylinder
115 and push plate 116 form.
In the present embodiment, please continue to refer to shown in Figure 12, face is provided with a set of double material straight lines that pick and place and slides on the table
Rail 104, two described one piece of mounting plate 106 of fixed span between picking and placing the slider plates for expecting line slide rail 104, mounting plate 106 are fixed above
A set of bilinear sliding rail 114 is installed；A press cylinder 115 is fixed on 106 face of mounting plate between two line slide rails 114, each
Two sliding blocks are configured on sliding rail, a pair of of sliding block on two line slide rails is connect with push plate 116, another pair sliding block and roller frame
There are binder roller 03 in 110 connections, 110 front end of roller frame, and there are two caching compressions for installing between push plate 116 and roller frame 110
The piston rod of spring 111, press cylinder 115 couples with push plate 116, and roller 03 is pressed in wound membrane by caching compressed spring.
In the present embodiment, please continue to refer to shown in Figure 12, the sliding block of line slide rail 104 is expected in the pick-and-place of side on workbench
On plate be fixedly mounted drive wound membrane shaft assembly, the drive wound membrane shaft assembly by torque motor 112, move to right axis cylinder 113,
Right hollow sleeve 117 and right tail spindle 118 form, and the torque motor 112 and move to right axis cylinder 113 and are fixed on the side line slide rail
In 104 slider plate；The output shaft of the torque motor 112 is connect by right hollow sleeve 117 with right tail spindle 118, the right top
One end of spivot 118 is arranged in right hollow sleeve 117, and can relatively right hollow sleeve 117 horizontally slip along its length, passes through
Torque motor 112 can stir the right tail spindle 118 and rotate；And right tail spindle 118 also connects with the telescopic rod for moving to right axis cylinder 113
It connects, the right tail spindle 118 can be pushed to stretch along its length in right hollow sleeve 117 by the axis cylinder 113 that moves to right
It moves left and right, to connect or be detached from one end inlay card of the central water tube 04, and moves left and right right tail spindle in the process herein
118 remain at can be with the state of 112 synchronous rotary of torque motor.
In addition, being fixedly mounted in the slider plate of the pick-and-place material line slide rail 104 of the other side please continue to refer to shown in Figure 12
Unpowered wound membrane shaft assembly, the unpowered wound membrane shaft assembly by move to left axis cylinder 109, telescopic shaft 108 and left tail spindle 119,
Left hollow sleeve 120 forms, described to move to left axis cylinder 109 and left hollow sleeve 120 is fixed on the slider plate of the side line slide rail 104
On, the axis cylinder 109 that moves to left is connect with one end of the telescopic shaft 108, the other end of the telescopic shaft 108 and is set in a left side
Left tail spindle 119 in hollow sleeve 120 connects, and left tail spindle 119 can be pushed in left hollow sleeve 120 by moving to left axis cylinder 109
It inside moves left and right along its length, so that one end of left tail spindle 119 is connect with the other end inlay card of the central water tube 04
Or it is detached from.When work, axis cylinder 113 is moved to right described in two sides and the axis cylinder 109 that moves to left stretches, it is synchronous to drive right top
Spivot 118 and left tail spindle 119 move left and right in right hollow sleeve 117 and left tail spindle 119 respectively, to protrude into central water tube 04
Both ends, or retract and be detached from from the both ends of central water tube 04, to complete the handling of central water tube 04.
In addition, in the present embodiment, please continue to refer to shown in Figure 12, in the line slide rail side for being installed with unpowered film rolling axis
Workbench on, with pick and place material line slide rail 104 be fixedly mounted side by side it is a set of by servo motor drive straight line mould group 105, directly
The sliding block of line mould group 105 is fixedly connected by gusset piece 107 with the sliding block for picking and placing material line slide rail 104, and straight line mould group 105 makes to set
Film rolling axis and the binder roller 03 set on its sliding block moves on guide rail.
As a preferred embodiment, as shown in fig.4, the ultrasonic welding institution is mainly by lifter plate 20, support
21, wave welding head of ultrasonic wave 17, line slide rail 22, cylinder 23 and bracket 24 form；Wherein, the bar portion set of the wave welding head of ultrasonic wave 17 of knife-edge
In mounting hole loaded on support 21, support 21 is fixedly coupled on lifter plate 20, the cunning of lifter plate 20 and two line slide rails 22
Block connection, two line slide rails 22 are fixed on bracket 24, and cylinder is arranged among two linear guides 22 of 20 lower section of lifter plate
23, the cylinder block and bracket 24 of the cylinder 23 are fixed, and the cylinder rod of the cylinder 23 couples with lifter plate 20.When in use, cylinder
Wave welding head of ultrasonic wave 17 on 23 promotion lifter plates 20 moves up and down, and welds selvage guide and central water tube.
As a preferred embodiment, as shown in fig.9, the upper binder roller mechanism is mainly by bracket 75, cylinder 76, straight
Line sliding rail 77, swing arm 78, caching pressure spring 79, shaft 80, tension spring 81, pressure roller 13, push plate 82 and support 83 form；Wherein, pressure roller
The swing arm 78 at 13 both ends is fixedly connected with shaft 80, and shaft 80 is fitted in the hole of support 83,79 one end of tension spring and swing arm 78
It connects, the other end couples with support 83, and pressure roller 13 80 can be swung around the shaft, and bilinear sliding rail 77 is fixed on bracket 75；Two straight lines
Cylinder 76 is provided between the sliding rail of sliding rail 77, cylinder block is fixed on bracket 75, and cylinder rod couples with push plate 82, and push plate 82 bridges
The upper slider of two line slide rails 77, the lower slider of two line slide rails 77 couple with support 83 respectively, support 83 with push away
Two caching pressure springs 79 are set between plate 82, and caching pressure spring 79 is positioned on the guide rod of support 83, and the guide rod of support 83, which is fitted into, to be pushed away
In the hole of plate 82.In cladding winding film, cylinder 76 is released, and the caching pressure spring 79 makes pressure roller 13 compress the film on central water tube
Volume.
As a preferred embodiment, refering to fig. 1 shown in 1, the pushing roll mechanism mainly by bracket 96, pressure roller 16,
Roller seat 97, caching spring 98, push plate 99, line slide rail 101 and cylinder 102 form；Wherein, equipped with a pressure on roller seat 97
Roller 16, is respectively installed with caching spring 98 on two guide rods of roller seat 97, on two of roller seat 97 and bilinear sliding rail 101
Sliding block connection, bilinear sliding rail 101 is fixedly connected on bracket 96, and guide rod is fitted in the hole of push plate 99, push plate 99 and double straight
Two sliding blocks of line sliding rail 101 couple, and cylinder 102 is housed between two sliding rails, and cylinder block and bracket 96 are fixed, cylinder rod with push away
Plate 99 is connected.When carrying out wound membrane, cylinder 102 is released, and caching spring 98 makes pressure roller 16 compress the wound membrane on central water tube.
As a preferred embodiment, as shown in fig.6, the discharging mechanism is mainly by electric cylinders 30, line slide rail 31, rolling
Expect support 33, clamping jaw cylinder 34, gusset piece 35, cylinder saddle 36, rodless cylinder 37, V-arrangement splicing plate 18, splicing support 38 and leads
Block set 39 forms；Wherein, two guide rods of V-arrangement splicing plate 18 are fitted in the mounting hole of guide sleeve seat 39, and guide sleeve seat 39 is fixed on
One end of splicing support, the other end and cylinder saddle 36 of splicing support 18 are fixed, are equipped with nothing on the plate of cylinder saddle 36
Bar cylinder 37 and line slide rail 31, the slider top of rodless cylinder 37 are fixedly connected plate 35, and clamping jaw cylinder is installed on gusset piece 35
34；The cylinder body of electric cylinders 30 is fixedly connected on guide sleeve seat 39, and the push rod of electric cylinders 30 couples with the bottom of V-arrangement splicing plate 18, rolling material
Support 33 couples with equipment rack；When in use, finished product film roll is placed on the V-shaped groove of V-arrangement splicing plate 18 by film rolling mechanism,
Clamping jaw cylinder 34 clamps film roll again and moves on on the inclined plate of rolling material support 33, and film roll is rolled on rewinding table automatically and arranges, and completes discharging.
As a preferred embodiment, refering to fig. 1 shown in 3, the feeding distribution mechanism mainly by linear bearing component 121, push away
Expect that cylinder 122, slope hopper 123, push plate 124, rodless cylinder 125, separating plate 01 and gusset piece 126 form；Wherein, slope is expected
Struggle against 123 liang inside be respectively provided with one piece of push plate 124, push plate 124 is coupled by linear bearing component 121 with the plate of 123 side of slope hopper,
Fixed by pusher cylinder 122 outside the side plate of slope hopper 123, the piston rod of pusher cylinder 122 couples with push plate 124, slope
The push plate of 123 two sides of hopper comes into line the central water tube end face in slope hopper 123, and rodless cylinder 125 and gusset piece 126 are solid
Fixed, the sliding block of rodless cylinder 125 couples with the separating plate 01 with V-shaped groove, and gusset piece 126 is fixed on 123 outside of slope hopper.?
In use, the jacking of separating plate 01 with V-shaped groove, which makes to set in V-shaped groove, stays a central water tube, powder is completed.
As a preferred embodiment, refering to fig. 1 shown in 4, the labelling mechanism is mainly by separating knife 137, electric cylinders
131, vacuum soup stick 132, vacuum plate sucking 133, caching spring 134, supporting plate 135, label roll dispensing shaft 05 and 136 groups of take-up roll
At；Wherein, motor-driven label roll dispensing shaft 05, motor-driven take-up roll 136 and 6 are provided on stand type support plate 135
A guide roller and one group of tightener sheave are fixed with vacuum soup stick 132 in 137 lower part of label separating knife, label after separation
It can be adsorbed on vacuum soup stick 132, be coupled electric cylinders 131 with supporting plate 135 by angled seat, the guide rod of vacuum plate sucking 133 is assemblied in
In the push plate end hole of the electric cylinders 131, caching spring 134 is set on guide rod, by vacuum plate sucking 133 by vacuum soup stick 132
On label dislocation in wound membrane surface.
The embodiment of the present invention is based on rolling RO membrane component automatic film rolling production equipment, also provide a kind of automatization level it is high,
The rolling RO membrane component automatic film rolling production method of high production efficiency and superior product quality, specifically includes following operating procedure
Are as follows:
Step 1, the ultrasonic bonding of water purification diaphragm group and selvage guide 11, will be by multilayer selvage guide and film in selvage guide transport platform 19
Piece composition water purification diaphragm group be placed in rolling selvage guide expansion selvage guide 11 on, pressure plate 91a automatic positioning compress diaphragm group with
Selvage guide, two soldering tips 12 of ultrasonic wave automatically weld water purification diaphragm group and selvage guide；
Step 2, the diaphragm two sides gluing of each interlayer of selvage guide, pressure plate 91a automatic positioning compress diaphragm group and selvage guide, people
Selvage guide and diaphragm is successively unfolded in the diaphragm group being placed in Material distribution platform 08 by work, is automatically performed diaphragm two sides by robot 10
Glue apply operation；
Step 3, selvage guide is cut, and the clamping jaw of two revolution clamping cylinders 14 clamps selvage guide both sides respectively, and selvage guide head is transferred
To 17 top of wave welding head of ultrasonic wave of 04 lower section of central water tube, pressure plate 91b automatic positioning compresses selvage guide, and selvage guide cutting mechanism is cut
Knife 85 cuts off the long selvage guide of scale；
Step 4, selvage guide and central water tube 04 weld, and the wave welding head of ultrasonic wave 17 of 04 lower section of central water tube is automatically by selvage guide in
Edema with the heart involved pipe 04 welds together；
Step 5, wound membrane, two revolutions clamp pneumatic 14 clamping jaw and retract clamping selvage guide rear portion tension selvage guide building tension, electricity
Machine drives central water tube rotation, and water purification diaphragm group and selvage guide are wound on central water tube 04；
Step 6, film roll appearance is labelled, and vacuum plate sucking 133 attaches to the label transfer after separation in film roll；
Step 7, the clamping jaw 15 of film roll cladding winding film, two clamping jaw cylinders 56 distinguishes clamping films both sides, and film is transferred
To at film roll, on the ironed film to film roll of pressure roller 13, wound membrane is rotated, cutter 54 automatically cuts off film；
Step 8, wound membrane automatic discharging, film rolling mechanism are moved to 18 top of V-shaped groove splicing plate, the cylinder 109 of film rolling mechanism
Retract apical axis with 113, film roll is put off in the V-shaped groove of splicing plate 18, and the clamping jaw of clamping jaw cylinder 34 clamps film roll, no cylinder cylinder
37 drive pneumatic clampers pass out to film roll on rolling material bracket 33, are stored on the finished product splicing platform D of rack side；
Step 9, dress central water tube 04, the V-shaped groove of cutting plate 01 eject one from 04 storage hopper 123 of central water tube automatically
Central water tube 04, film rolling mechanism move on at cutting plate 01, and cylinder 109 and 113 drives apical axis to stretch out and clamps central water tube 04, wound membrane
Mechanism is moved back into wound membrane position.
Step 10, above step 1-9 reciprocation cycle realizes automatic film rolling.
Specific embodiments of the present invention are described in detail above, but it is merely an example, the present invention is simultaneously unlimited
It is formed on particular embodiments described above.To those skilled in the art, any couple of present invention carries out equivalent modifications and
Substitution is also all among scope of the invention.Therefore, without departing from the spirit and scope of the invention made by equal transformation and
Modification, all should be contained within the scope of the invention.
Claims (10)
1. a kind of rolling RO membrane component automatic film rolling production equipment, which is characterized in that including automatic film rolling product line device and position
Glue Spreading Robot in automatic film rolling product line device side, the automatic film rolling product line device include self-feeding dress
It sets and automatic film rolling device two parts, in which:
The automatic feeding includes machine bench, selvage guide transport platform, yardage roll discharge mechanism, selvage guide ultrasonic welding institution, leads
Cloth cutting mechanism, winding film feeding mechanism, selvage guide transfer mechanism, selvage guide material shaking mechanism, in which:
The selvage guide transport platform is fixed on the machine bench of frame top by the connecting rod of two rows of vertically-arrangeds；
On framework soleplate below the yardage roll discharge mechanism setting and the machine bench, and close to the inlet end of the rack
Selvage guide volume is built in rack interlayer by setting completely；
The selvage guide ultrasonic welding institution is set to below the machine bench, and be set to described in the board plate top surface
The sliding block of the line slide rail of selvage guide cutting mechanism couples, for selvage guide and water purification diaphragm group to be carried out weldering connection；
The selvage guide cutting mechanism is set on the machine bench, and can be moved together with the selvage guide ultrasonic welding institution,
Selvage guide to be cut off by preset length requirement；
The bracket of the winding film feeding mechanism is fixed on the board plate top surface, for coating film in film roll appearance；
Selvage guide material shaking mechanism is set to the discharge end of the selvage guide transport platform, for during wound membrane by stratiform selvage guide and
Diaphragm is trembled open and flat；With
The material folding of the selvage guide transfer mechanism is split in the two sides of the selvage guide transport platform, and approximate with table top concordant, for pressing from both sides
It takes selvage guide to send to central water tube, and clamps selvage guide during wound membrane and construct tension；
The automatic film rolling device includes workbench, film rolling mechanism, ultrasonic welding institution, upper binder roller mechanism, lower nip rolls
Mechanism, discharging mechanism, feeding distribution mechanism and labelling mechanism；Wherein:
The film rolling mechanism is coupled by line slide rail with the workbench, fixed linear module drive on the workbench
The film rolling mechanism moves in linear guide；
The ultrasonic welding institution is set to below the workbench, and ultrasonic bonding head thereon is located at the film rolling mechanism
Central water tube following position directly, for selvage guide to be welded to central water tube；
The labelling mechanism is set to right above the central water tube, and is fixedly connected by bracket and workbench, and being used for will
Label pastes film roll outer surface；
The feeding distribution mechanism is set to below the workbench, and is arranged close to Frame end, for depositing from the central water tube
A central water tube is separated in warehouse box；
The discharging mechanism is set to below the workbench between the feeding distribution mechanism and ultrasonic welding institution, is used for film roll
It is transferred in the finished product splicing platform of rack side；
The upper nip rolls mechanism tilts are installed in above the workbench, for compressing the winding in wound membrane when circumvolution is around film
Film；And
The pushing roll mechanism inclination is installed in below the workbench, with the selvage guide compressed on central water tube in wound membrane.
2. rolling RO membrane component automatic film rolling production equipment according to claim 1, which is characterized in that the yardage roll blowing
Mechanism includes support, gas expansion shaft, bearing, spiral handwheel, rolling bearing units, support plate, roller, bearing, Hooks coupling universal coupling, synchronous belt
Transmission, torque motor, bracket and bottom plate；Wherein:
The gas expansion shaft is socketed the selvage guide volume, and described toothed belt transmission one end couples with the torque motor, the other end and institute
State Hooks coupling universal coupling connection；
The other end of the Hooks coupling universal coupling couples with gas expansion shaft, and the Hooks coupling universal coupling is fitted in frame upper, the torque
Motor is fixed below Hooks coupling universal coupling with bracket；
The bearing holder (housing, cover) is loaded on the Hooks coupling universal coupling other end to support the gas expansion shaft；Described in when the gas expansion shaft rotates
Bearing can roll on the laminate face of bracket；And
The shaft end portion of the gas expansion shaft is set with another bearing, which is positioned in the U-lag of the support, the holder top
One is provided with for locking the spiral handwheel of the gas expansion shaft.
3. rolling RO membrane component automatic film rolling production equipment according to claim 1, which is characterized in that the selvage guide ultrasound
Wave soldering connection mechanism includes supporting plate, wave welding head of ultrasonic wave, rodless cylinder, line slide rail；Wherein:
The wave welding head of ultrasonic wave is set to the side of the supporting plate, and the rodless cylinder is set to the another of the supporting plate
Side, the wave welding head of ultrasonic wave are coupled by gusset piece with the rodless cylinder；With
The sliding block of the gusset piece and the line slide rail is fixedly connected, and the rodless cylinder drives the wave welding head of ultrasonic wave or more
Mobile, the supporting plate couples with the sliding block of the linear guide of the selvage guide cutting mechanism.
4. rolling RO membrane component automatic film rolling production equipment according to claim 1, which is characterized in that the selvage guide is cut
Mechanism includes cutter, gluing press holder, cuts press holder, return cylinder, binder line slide rail, press cylinder, applies glue laminated
Flitch cuts pressure plate, displacement line slide rail and straight line mould group；Wherein:
Two groups of sliding blocks are provided on the displacement line slide rail, one group couples with the gluing press holder, another group with it is described
Cut press holder connection；
The press holder that cuts is fixedly connected by gusset piece and the sliding block of the displacement straight line mould group, the return cylinder
Cylinder body is fixedly connected to be cut at the top of press holder described, and the piston rod of the return cylinder and the gluing press holder join
It connects, the gluing press holder can be relatively moved with the press holder that cuts；
Be fixedly connected the binder line slide rail and the binder gas respectively on the outside of two side plates of the gluing press holder
Cylinder, the both ends of the gluing pressure plate couple with the sliding block of the binder line slide rail respectively, the piston rod of the press cylinder
Couple with the sliding block of the binder line slide rail；
Also being fixedly connected respectively on the outside of two side plates for cutting press holder has the binder line slide rail and the pressure
Expect cylinder, the both ends for cutting pressure plate couple with the sliding block of the binder line slide rail respectively, the work of the press cylinder
Stopper rod also couples with the sliding block of the binder line slide rail；And
The cutter couples with the sliding block of rodless cylinder, and the rodless cylinder, which is fixedly mounted on, described cuts press holder top plate
Lower end surface.
5. rolling RO membrane component automatic film rolling production equipment according to claim 1, which is characterized in that the winding film is sent
Material mechanism include feeding cylinder, door frame, gusset piece, discharging frame, guide bar, guide rack, guide rail, sliding block, cylinder block, without bar gas
Cylinder, gusset piece, cutting knife cylinder, tool apron, cutter, connection frame and clamping jaw cylinder；Wherein:
The cross bar side of the door frame couples the discharging frame, and set puts film material volume in the discharging frame cantilever shaft, tilts cloth
The guide rack set is fixedly linked on the inside of the door frame upright bar by gusset piece；
The line slide rail of double-slider is respectively set on the inside of two vertical plates of the guide rack, the sliding block of the line slide rail is fixedly connected
On the guide rack vertical plate, two guide rail front ends of the line slide rail are fixed with hitch respectively, the hitch with it is described
The piston rod of feeding cylinder couples, and the cylinder part of the feeding cylinder is fixedly connected in the transverse slat lower end surface of the guide rack；
The both ends of the nearly hitch cross bar are respectively fixedly connected a clamping jaw cylinder, and the clamping jaw cylinder respectively couples a folder
Pawl, the two sides of two clamping jaw difference clamping films, the feeding cylinder push hitch, film are sent to wound membrane；
And
One cylinder blocks of each connection respectively on the outside of two vertical plates of the guide rack, two cylinder blocks respectively with the rodless cylinder
It is fixed；The tool apron of cutting knife cylinder and fixed cutting tool, the tool apron are installed on the fixed gusset piece of the sliding block of the rodless cylinder
Couple with the piston rod of the cutting knife cylinder, the cutting knife cylinder goes up and down the cutter, and the rodless cylinder drives gusset piece
On the cutter it is traversing, to cut off film.
6. rolling RO membrane component automatic film rolling production equipment according to claim 1, which is characterized in that the selvage guide transfer
Mechanism includes lifting cylinder, clamps line slide rail, displacement cylinder, collet coupling block, selvage guide vertical plate, collet line slide rail, board
Plate, feeding straight line mould group, correction straight line mould group, gusset piece, slide plate, floating shelf, correction line slide rail and correction photoelectric sensor；
Wherein:
The clamping line slide rail being transversely mounted and displacement cylinder are respectively arranged on the outside of the two selvage guide vertical plates, vertical installation is returned
Turn clamping cylinder and coupled by coupling block with the sliding block for clamping line slide rail, the displacement cylinder can be such that the revolution clamps
Cylinder moves on the clamping line slide rail, clamps selvage guide position for adjusting；
Collet line slide rail is respectively set on the inside of two vertical plates of the floating shelf, the selvage guide vertical plate is fixed on the collet straight line
On the sliding block of sliding rail, the selvage guide vertical plate is by its fixed described collet coupling block in top and is fixedly connected in vertical plate side
The piston rod of lifting cylinder couples, and clamps height and position for adjusting；And
Be fixedly connected feeding straight line mould group below the machine bench, laterally fixed side by side below the slide plate of the feeding straight line mould group
Straight line mould group of rectifying a deviation and correction line slide rail, the guide rail of the correction line slide rail and the slide plate of the correction straight line mould group are fixed
The sliding block of connection, the correction line slide rail couples with the transverse plate of the floating shelf, and the floating shelf passes through gusset piece and institute
The sliding block connection of correction straight line mould group is stated, the signal of the correction photoelectric sensor automatically controls the correction linear module drive
The floating shelf is mobile.
7. rolling RO membrane component automatic film rolling production equipment according to claim 1, which is characterized in that wherein:
Selvage guide material shaking mechanism includes material shaking plate, rack, shaft, idler wheel, cam, tension spring and motor；Wherein, the motor is solid
It is scheduled on rack side and couples with camshaft, the rack connect a tension spring, the material shaking board bottom with material shaking plate lower end
An idler wheel is arranged in portion, and the idler wheel is in contact with the cam, and the shaft, the motor driven are installed in material shaking plate two sides
Cam jacks material shaking plate, and the tension spring remains cam with idler wheel to contact；With
The ultrasonic welding institution includes lifter plate, support, wave welding head of ultrasonic wave, line slide rail, cylinder and bracket；Wherein: knife
The bar portion of the wave welding head of ultrasonic wave of shape is set in the mounting hole of the support, and the support is fixedly linked in the lifter plate
On, the lifter plate couples with the sliding block of two line slide rails, and two line slide rails are fixed on the bracket, institute
It states and is provided with cylinder among two below lifter plate straight line guide rails, the cylinder is fixed with the bracket, the cylinder
Cylinder rod couple with the lifter plate, the cylinder pushes the wave welding head of ultrasonic wave on the lifter plate to move up and down, and makes
Selvage guide and central water tube weld.
8. rolling RO membrane component automatic film rolling production equipment according to claim 1, which is characterized in that the film rolling mechanism
Including servo motor, pick and place material line slide rail, straight line mould group, mounting plate, gusset piece, telescopic shaft, move to left axis cylinder, roller frame,
Binder roller, moves to right axis cylinder, line slide rail, press cylinder and push plate at caching compressed spring, torque motor；Wherein:
It is provided with the two pick-and-place material line slide rails on workbench, passes through peace between two slider plates for picking and placing material line slide rail
Loading board is fixedly connected, and two line slide rails are fixedly installed with above the mounting plate；The peace between two line slide rails
It fixes a press cylinder on loading board face, configures two sliding blocks on each line slide rail, one on two line slide rails
Sliding block is connect with push plate, another pair sliding block is connect with roller frame, and the roller frame front end is installed with binder roller, the push plate
There are two cache compressed spring for installing between the roller frame；The piston rod of the press cylinder couples with push plate, the roller
It is pressed in wound membrane by the caching compressed spring；
Drive wound membrane shaft assembly, the drive volume is fixedly mounted on workbench in the slider plate of the line slide rail of side
Film shaft assembly by torque motor, move to right axis cylinder, right hollow sleeve and right tail spindle and form, the output shaft of the torque motor passes through
Right hollow sleeve and right top axis connection, one end of the right tail spindle are arranged in right hollow sleeve, can be stirred by torque motor
The right tail spindle rotation；The axis cylinder that moves to right pushes the right tail spindle flexible left along its length in right hollow sleeve
It moves right, so that right tail spindle connect or is detached from one end inlay card of the central water tube；
Unpowered wound membrane shaft assembly is fixedly mounted in the slider plate of the pick-and-place material line slide rail of the other side on workbench, the nothing is dynamic
Power wound membrane shaft assembly by moving to left axis cylinder, telescopic shaft and left tail spindle, left hollow sleeve forms, the telescopic shaft be set in a left side
The top axis connection in a left side in hollow sleeve, the axis cylinder that moves to left push left tail spindle to control along its length in left hollow sleeve
It is mobile, so that left tail spindle connect or is detached from the other end inlay card of the central water tube；Two sides it is described move to right axis cylinder and
The axis cylinder that moves to left stretches, the handling of achievable central water tube；And
On the workbench of line slide rail side for being installed with the unpowered film rolling axis, it is fixedly mounted side by side with the line slide rail
The sliding block of the one straight line mould group driven by servo motor, the straight line mould group is solid by the sliding block of gusset piece and the line slide rail
Fixed connection, the straight line mould group move film rolling axis and the binder roller being arranged on its sliding block in the linear guide.
9. rolling RO membrane component automatic film rolling production equipment according to claim 1, which is characterized in that wherein:
The upper binder roller mechanism includes bracket, cylinder, line slide rail, swing arm, caching pressure spring, shaft, tension spring, pressure roller, push plate
And support；Wherein: the swing arm at the pressure roller both ends is fixedly connected with the shaft, and the shaft is fitted to the hole of the support
In；Described tension spring one end couples with the swing arm, and the other end couples with the support, and the pressure roller can be around the shaft swing；
Two line slide rails are fixed on the bracket, cylinder are provided between the sliding rail of two line slide rails, the cylinder is fixed
In on the bracket, the cylinder rod of the cylinder couples with push plate；The top shoe of two line slide rails of the push plate bridging, two
The sliding block of the line slide rail couples with the support respectively, and two caching pressure springs, institute are arranged between the support and the push plate
It states caching pressure spring to be positioned on the guide rod of the support, the guide rod of the support is fitted into the hole of the push plate, the caching
Pressure spring makes pressure roller compress the film roll on central water tube；
The pushing roll mechanism includes bracket, pressure roller, roller seat, caching spring, push plate, line slide rail and cylinder；Wherein, institute
It states and is installed with a pressure roller on roller seat, caching spring, the roller seat are set on two guide rods of the roller seat
Couple with two top shoes of two line slide rails, two line slide rails are fixedly connected on the bracket, described in two
Guide rod is fitted in the hole of the push plate；The push plate couples with two sliding blocks of two line slide rails, between two sliding rails
Equipped with cylinder, the cylinder is fixed with the bracket, and the cylinder rod of the cylinder is connected with the push plate.
10. rolling RO membrane component automatic film rolling production equipment according to claim 1, which is characterized in that wherein:
The discharging mechanism include electric cylinders, line slide rail, rolling material support, clamping jaw cylinder, gusset piece, cylinder saddle, rodless cylinder,
V-arrangement splicing plate, splicing support and guide sleeve seat；Wherein, two guide rods of the V-arrangement splicing plate are fitted to the hole of the guide sleeve seat
Interior, the guide sleeve seat is fixed on splicing support one end, and the other end and the cylinder saddle of the splicing support are fixed, institute
It states and rodless cylinder and line slide rail is installed on cylinder saddle plate, the slider top of the rodless cylinder is fixedly connected plate, institute
State installation clamping jaw cylinder on gusset piece；The cylinder body of the electric cylinders is fixedly connected on the guide sleeve seat, the push rod of the electric cylinders with
The bottom of the V-arrangement splicing plate couples, and the rolling material support couples with equipment rack；The film rolling mechanism places finished product film roll
Onto the V-shaped groove of the V-arrangement splicing plate, film roll is clamped by the clamping jaw cylinder again and is transferred on the inclined plate of the rolling material support,
Film roll is rolled on rewinding table automatically and arranges；
The feeding distribution mechanism includes linear bearing component, pusher cylinder, slope hopper, push plate, rodless cylinder, separating plate and connection
Plate；Wherein, slope hopper two sides are respectively provided with a push plate, and the push plate is by the linear bearing component and the slope hopper
Side plate connection, be fixed with pusher cylinder outside the side plate of the slope hopper, the piston rod of the pusher cylinder is pushed away with described
Plate connection；The push plate of slope hopper two sides comes into line the central water tube end face in the slope hopper, the no bar
Cylinder is fixed with gusset piece, and the sliding block of the rodless cylinder couples with the separating plate with V-shaped groove, and the gusset piece is fixed on institute
The outside of slope hopper is stated, the separating plate jacking with V-shaped groove, which makes to set in V-shaped groove, stays a central water tube；And
The labelling mechanism includes that electric cylinders, separating knife, vacuum soup stick, vacuum plate sucking, caching spring, supporting plate, label roll are put
Expect axis and take-up roll；Wherein, be provided on the supporting plate motor-driven label roll dispensing shaft, motor-driven take-up roll and
6 guide rollers and one group of tightener sheave, are fixed with below the separating knife and are provided with the vacuum soup stick, through the separation
Label after knife separation can be adsorbed on the vacuum soup stick；The electric cylinders will be coupled by angled seat with the supporting plate, described
The guide rod of vacuum plate sucking is assemblied in the push plate end hole of the electric cylinders, and caching spring, the vacuum are set on the guide rod
Suction disc is by the label dislocation on vacuum soup stick in wound membrane surface.
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| CN201910587962.4A CN110180394A (en) | 2019-07-02 | 2019-07-02 | A kind of rolling RO membrane component automatic film rolling production equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910587962.4A CN110180394A (en) | 2019-07-02 | 2019-07-02 | A kind of rolling RO membrane component automatic film rolling production equipment |
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| CN110180394A true CN110180394A (en) | 2019-08-30 |
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| CN201910587962.4A Pending CN110180394A (en) | 2019-07-02 | 2019-07-02 | A kind of rolling RO membrane component automatic film rolling production equipment |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113182774A (en) * | 2021-03-25 | 2021-07-30 | 中国联合工程有限公司 | Manufacturing equipment and manufacturing method of water producing cloth |
| CN113371241A (en) * | 2021-06-09 | 2021-09-10 | 淄博众成机器人科技有限公司 | Automatic film roll packaging device and packaging method thereof |
| CN113636386A (en) * | 2021-08-18 | 2021-11-12 | 安徽思瑞盟新材料有限公司 | Preparation method of PET optical film |
| CN113829637A (en) * | 2021-11-24 | 2021-12-24 | 湖南沁森高科新材料有限公司 | Automatic membrane rolling machine for RO (reverse osmosis) membrane |
| CN114952980A (en) * | 2022-04-01 | 2022-08-30 | 深圳市世椿智能装备股份有限公司 | Large-flux RO (reverse osmosis) membrane rolling equipment and manufacturing process thereof |
| CN115071247A (en) * | 2022-07-21 | 2022-09-20 | 江苏讯海自动化科技有限公司 | Industrial film cutting and laminating machine |
| CN115122654A (en) * | 2022-07-01 | 2022-09-30 | 钟天觉 | MBR filter membrane installation auxiliary device with comb function |
| CN115556369A (en) * | 2022-08-31 | 2023-01-03 | 佛山市麦克罗美的滤芯设备制造有限公司 | Multi-leaf film element rolling method, rolling control device and production system thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113182774A (en) * | 2021-03-25 | 2021-07-30 | 中国联合工程有限公司 | Manufacturing equipment and manufacturing method of water producing cloth |
| CN113371241A (en) * | 2021-06-09 | 2021-09-10 | 淄博众成机器人科技有限公司 | Automatic film roll packaging device and packaging method thereof |
| CN113371241B (en) * | 2021-06-09 | 2022-12-06 | 淄博众成机器人科技有限公司 | Automatic film roll packaging device and packaging method thereof |
| CN113636386B (en) * | 2021-08-18 | 2023-07-25 | 安徽思瑞盟新材料有限公司 | Packaging film winding device and preparation method of PET optical film |
| CN113636386A (en) * | 2021-08-18 | 2021-11-12 | 安徽思瑞盟新材料有限公司 | Preparation method of PET optical film |
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| CN113829637B (en) * | 2021-11-24 | 2022-03-22 | 湖南沁森高科新材料有限公司 | Automatic membrane rolling machine for RO (reverse osmosis) membrane |
| CN114952980A (en) * | 2022-04-01 | 2022-08-30 | 深圳市世椿智能装备股份有限公司 | Large-flux RO (reverse osmosis) membrane rolling equipment and manufacturing process thereof |
| CN115122654A (en) * | 2022-07-01 | 2022-09-30 | 钟天觉 | MBR filter membrane installation auxiliary device with comb function |
| CN115122654B (en) * | 2022-07-01 | 2024-05-28 | 碧菲分离膜（大连）有限公司 | MBR filter membrane installation auxiliary device with carding function |
| CN115071247A (en) * | 2022-07-21 | 2022-09-20 | 江苏讯海自动化科技有限公司 | Industrial film cutting and laminating machine |
| CN115071247B (en) * | 2022-07-21 | 2022-12-13 | 江苏讯海自动化科技有限公司 | Industrial film cutting and laminating machine |
| CN115556369A (en) * | 2022-08-31 | 2023-01-03 | 佛山市麦克罗美的滤芯设备制造有限公司 | Multi-leaf film element rolling method, rolling control device and production system thereof |
| CN115556369B (en) * | 2022-08-31 | 2023-09-08 | 佛山市麦克罗美的滤芯设备制造有限公司 | Multi-page film element rolling method, rolling control device and production system thereof |
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