CN108404671A - The high-efficiency machining method of water purification catridge - Google Patents
The high-efficiency machining method of water purification catridge Download PDFInfo
- Publication number
- CN108404671A CN108404671A CN201810384193.3A CN201810384193A CN108404671A CN 108404671 A CN108404671 A CN 108404671A CN 201810384193 A CN201810384193 A CN 201810384193A CN 108404671 A CN108404671 A CN 108404671A
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- cylinder
- film
- rack
- support plate
- sanction
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/08—Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D65/00—Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
- B01D65/10—Testing of membranes or membrane apparatus; Detecting or repairing leaks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/24—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with another disc cutter
- B26D1/245—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with another disc cutter for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2313/00—Details relating to membrane modules or apparatus
- B01D2313/21—Specific headers, end caps
Abstract
The present invention discloses a kind of high-efficiency machining method of water purification catridge, includes the following steps：Filter membrane is cut into several diaphragms, grid cloth is cut into several grid pieces, grid piece is positioned between the diaphragm of doubling, obtain filter membrane unit, flow-guiding cloth is cut into water conservancy diversion pieces of cloth, alternately wind at least one layer of water conservancy diversion pieces of cloth and at least one layer of filter membrane unit successively on perforated base pipe, obtain filter core, it is fastened adhesive tape in filter core outer surface, glue-line is coated in the filter core outer surface with fixation adhesive tape, end cap is installed at filter core both ends, the filter membrane unit is folded film machining by sanction film and is obtained, it includes the first cutting mechanism that the sanction film, which folds film machine, second cutting mechanism, stack mechanism and rack, the stack mechanism is set on rear side of the first cutting mechanism and the second cutting mechanism.The present invention realizes the automated production to the filter membrane unit used in reverse osmosis membrane assembly, substantially increases production efficiency and checks whether filter membrane has damage immediately in process convenient for operating personnel.
Description
Technical field
The present invention relates to water filtration technology field more particularly to the high-efficiency machining methods of water purification catridge.
Background technology
With the raising that people require drinking water quality, pure water system is just progressing into the drinking-water system of every household
In.Water purifier currently on the market generally can all use reverse osmosis filter core, and reverse osmosis filter core can be to organic matter, the glue in raw water
The impurity such as body, bacterium, virus are filtered, and especially have high filter efficiency to impurity such as inorganic salts, heavy metal ion.Cause
And reverse osmosis filter core constitutes the core component of water purifier, the filter effect of water purifier and the filter effect of reverse osmosis filter core are direct
It is related.Reverse osmosis filter core includes central tube and the reverse osmosis membrane bag that is wrapped on central tube, and reverse osmosis membrane bag is passed through by membrane component
Gluing is formed to viscous.
Invention content
The object of the present invention is to provide a kind of high-efficiency machining method of water purification catridge, the high-efficiency machining methods of the water purification catridge
The automated production to the filter membrane unit used in reverse osmosis membrane assembly is realized, production efficiency is substantially increased and is convenient for
Operating personnel checks whether filter membrane has damage immediately in process.
In order to achieve the above objectives, the technical solution adopted by the present invention is：A kind of high-efficiency machining method of water purification catridge, including
Following steps：
Step 1：Filter membrane is cut into several diaphragms, while grid cloth is cut into several grid pieces；
Step 2：By the certainly central doubling of the diaphragm obtained in step 1；
Step 3：Between the grid piece obtained in step 1 is positioned over the diaphragm of the doubling obtained from step 2, to obtain
Obtain filter membrane unit；
Step 4：Flow-guiding cloth is cut into water conservancy diversion pieces of cloth；
Step 5：It alternately winds at least one layer of water conservancy diversion pieces of cloth and at least one layer of filter membrane unit successively on perforated base pipe, obtains
Filter core；
Step 6：The filter core outer surface obtained by step 5 is fastened adhesive tape；
Step 7：Glue-line is coated in the filter core outer surface with fixation adhesive tape；
Step 8：End cap is installed at filter core both ends；
Filter membrane unit in the step 3 is folded film machining by sanction film and is obtained, and it includes the first guillotine that the sanction film, which folds film machine,
Structure, the second cutting mechanism, stack mechanism and rack, first cutting mechanism and the second cutting mechanism are mounted in rack,
First cutting mechanism is located at immediately below the second cutting mechanism, and the stack mechanism is set to the first cutting mechanism and second and cuts out
It cuts on rear side of mechanism；
First cutting mechanism further comprises the first mounting cylinder, Cutting Film Mechanism, squeeze-film mechanism, movable support plate and the first driving
Mechanism, first mounting cylinder are set to rack front end, and first driving mechanism is set to rack rear end, the activity support plate
It is installed in rack, the Cutting Film Mechanism and squeeze-film mechanism are set to by mounting rail above movable support plate respectively；
The Cutting Film Mechanism further comprises the first strip cylinder, the first movable block and the first tool apron, the first strip cylinder
It is installed in rack, the piston rod of the first strip cylinder is fixedly connected with the first movable block drives the first movable block to do back and forth
Movement, first tool apron are fixed with several sanction hymenotome pieces by being connect with the first movable block in first tool apron；
The squeeze-film mechanism further comprises substrate, 2 press mold cylinders and 2 pressing plates, and the substrate is installed in rack, described
2 press mold cylinders are respectively arranged in substrate both sides, and 2 pressing plates are connect with the piston rod of 2 press mold cylinders respectively, the work
Dynamic load plate by support plate cylinder with support plate sliding rail is mobilizable is installed in rack, the activity support plate far from Cutting Film Mechanism one
End both sides are respectively arranged with a pneumatic pressure head；
Also there is a trimming mechanism, this trimming mechanism to be installed in rack by two pieces of mounting plates and above movable support plate,
It is provided with rotary shaft between two pieces of mounting plates, there are two bottom knife, described two bottom knife for suit in this rotary shaft
Surface is respectively arranged with a cutter；
The cutter is installed on upper cutter head, and one end of this upper cutter head is installed by the piston rod of connecting seat and a tool apron cylinder
Connection, the tool apron cylinder are fixedly installed in rack, and the other end of the upper cutter head is circular conical surface, and the cutter is circumferentially
It is set in the one end of upper cutter head with circular conical surface and is fixed by clamp spring, spring is provided between the clamp spring and cutter；
Second cutting mechanism further comprises that the second mounting cylinder, support plate, drive shaft and Cai Wang mechanisms, described support plate one end are set
It is equipped with second mounting cylinder, the support plate other end is provided with the Cai Wang mechanisms, and the drive shaft is located at support plate and Cai Wang mechanisms
Between；
Second mounting cylinder is installed on by 2 bearing blocks in rack, for installing grid material distribution cartridge, 2 bearing blocks
It is installed on second mounting cylinder one end, is set with a resistance wheel on the second mounting cylinder between this 2 bearing blocks, on the resistance wheel
One enclasped plate is installed, this enclasped plate is fixed on loaded on resistance wheel and by a clamping screw；
The Cai Wang mechanisms further comprise the second strip cylinder, the second movable block, the second tool apron and cut out web plate, and described second grows
Cylinder is installed in rack, and the piston rod of this second strip cylinder is fixedly connected with the second movable block drives the second movable block to do
It moves back and forth, second tool apron is fixed with several sanction net blades by being connect with the second movable block in second tool apron；
Also there is a shaping axis, this shaping axis to be set to above drive shaft, the both ends of the shaping axis are separately installed with a shaft
Seat, the shaft seat are connect by a mounting plate with the piston rod of shaping cylinder respectively, and the shaping cylinder is respectively arranged in two
A fixed plate upper surface, the stack mechanism further comprise that pedestal and transparent carrier plate, the transparent carrier plate are mounted on the base,
The transparent carrier plate lower surface is equipped with light source mechanism, and a cylinder is provided among the transparent carrier plate upper surface.
Further improved scheme is as follows in above-mentioned technical proposal：
1. in said program, at least one layer water conservancy diversion pieces of cloth and at least one layer of filter membrane unit are 4 layers.
2. in said program, a support shaft is also equipped between two pieces of mounting plates.
3. in said program, the distance between described two bottom knife are equal to the width of finished product diaphragm.
4. in said program, being connected by a cylinder between first movable block and the first tool apron.
5. in said program, spring is set on the clamping screw.
6. in said program, the shaping axis is rubber axis or foam axis or flexiplast axis.
7. in said program, the both ends of the rotary shaft, which are respectively embedded into two pieces of mounting plates and are installed by bearing, to be connected.
8. in said program, the transparent carrier plate is glass plate.
Due to the application of the above technical scheme, the present invention has following advantages compared with prior art：
1, the high-efficiency machining method of water purification catridge of the present invention is realized to the filter membrane and grid used in reverse osmosis membrane assembly
Cutting and stacking, form filter membrane unit while cloth, have very high automatization level and have saved multiple working procedure, greatly improve
Production efficiency；Secondly, the stack mechanism of the folded film machine of the sanction film of filter membrane unit processing in step 3 further comprises pedestal
And transparent carrier plate, the transparent carrier plate are mounted on the base, the transparent carrier plate lower surface is equipped with light source mechanism, transparent carrier plate
, can be when the filter membrane cut be positioned on transparent carrier plate with the setting of light source mechanism, light source penetrates support plate, is convenient for operation
Whether personnel inspection filter membrane has damage；In addition, a cylinder is provided among the transparent carrier plate upper surface, cylinder on support plate
Setting, clever structure can effectively prevent falling on the filter membrane piece rebound curling on support plate, facilitate and operate in next step, improve work
Efficiency.
2, the high-efficiency machining method of water purification catridge of the present invention, the sanction film of filter membrane unit processing folds film machine also in step 3
With a trimming mechanism, this trimming mechanism is installed in rack by two pieces of mounting plates and above movable support plate, described
It is provided with rotary shaft between two pieces of mounting plates, there are two bottom knife, described two bottom knife surfaces for suit in this rotary shaft
It is respectively arranged with a cutter, diaphragm can be while being reduced the length to need by diaphragm two by the setting of trimming mechanism
The edge grinding of side is dismissed so that diaphragm meets the requirement of length and width simultaneously, and smart structural design has been saved manufacturing procedure, carried
High production efficiency；In addition, cutter is installed on upper cutter head, one end of this upper cutter head passes through connecting seat and a tool apron cylinder
Piston rod installation connection, the tool apron cylinder is fixedly installed in rack, and the other end of the upper cutter head is circular conical surface, it is described on
Blade is circumferentially set in the one end of upper cutter head with circular conical surface and is fixed by clamp spring, is arranged between the clamp spring and cutter
There are spring, the setting of upper cutter head and spring so that cutter remains flexible tensioning state so that cutter and rotation
Remain that meshing state, cutter follow bottom knife to do driven rotation, it is motionless to avoid cutter between the bottom knife turned
And the case where pulling diaphragm, ensure the quality and efficiency that are cut to diaphragm.
3, the high-efficiency machining method of water purification catridge of the present invention, the film of cutting out of filter membrane unit processing folds film machine in step 3
Be set with a resistance wheel on the second mounting cylinder between 2 bearing blocks, an enclasped plate be installed on the resistance wheel, resistance wheel with
The setting of enclasped plate can provide certain resistance, so that grid cloth remains the shape of tensioning for the second installation roller
State ensures the accuracy of plaid matching screen cloth cutting；In addition, enclasped plate is fixed on loaded on resistance wheel and by a clamping screw, lock
The setting of tight bolt so that it is adjustable to the holding strength of the second installation roller, to be suitable for different magnitude of grid material distribution cartridge, bullet
The setting of spring then provides the elastic space of dynamics, to prevent situations such as stuck.
4, the high-efficiency machining method of water purification catridge of the present invention, the sanction film of filter membrane unit processing folds film machine also in step 3
With a shaping axis, this shaping axis is set to above drive shaft, and the both ends of the shaping axis are separately installed with a shaft seat, described
Shaft seat is connect by a mounting plate with the piston rod of shaping cylinder respectively, and the shaping cylinder is respectively arranged in two fixed plates
Upper surface, shaping axis push under the driving of shaping cylinder, are contacted with drive shaft and the driven rotation under the drive of drive shaft, together
When to carrying out shaping, planarization when ensureing that grid cloth is cut, to protect by the grid cloth between shaping axis and drive shaft
The quality of product is demonstrate,proved, yields is improved；Again, shaping axis is rubber axis or foam axis or flexiplast axis, flexible shaping axis
Setting, grid cloth is protected while reaching grid cloth shaping, prevents from scratching or scratching grid cloth.
Description of the drawings
Attached drawing 1 is that the high-efficiency machining method of water purification catridge of the present invention cuts out the folded film machine structural schematic diagram of film；
Attached drawing 2 is that processing method of the present invention cuts out the first cutting mechanism structural schematic diagram in the folded film machine of film；
Attached drawing 3 is that processing method of the present invention cuts out Cutting Film Mechanism structural schematic diagram in the folded film machine of film；
Attached drawing 4 is that processing method of the present invention cuts out the first cutting mechanism partial structural diagram in the folded film machine of film；
Attached drawing 5 is that processing method of the present invention cuts out trimming mechanism structural schematic diagram in the folded film machine of film；
Attached drawing 6 is that processing method of the present invention cuts out the second driving mechanism partial structural diagram in the folded film machine of film；
Attached drawing 7 is that processing method of the present invention cuts out sanction net mechanism structure schematic diagram in the folded film machine of film；
Attached drawing 8 is that processing method of the present invention cuts out shaping axle construction schematic diagram in the folded film machine of film.
In the figures above：1, the first cutting mechanism；2, the second cutting mechanism；3, stack mechanism；4, rack；101, the first peace
Fitted tube；102, Cutting Film Mechanism；103, squeeze-film mechanism；104, movable support plate；105, the first driving mechanism；106, trimming mechanism；
107, mounting plate；108, rotary shaft；109, bottom knife；110, cutter；111, upper cutter head；112, tool apron cylinder；113, clamp spring；
114, spring；132, the first strip cylinder；133, the first movable block；134, the first tool apron；135, hymenotome piece is cut out；136, substrate；
137, press mold cylinder；138, pressing plate；139, support plate cylinder；140, pneumatic pressure head；201, the second mounting cylinder；202, support plate；203、
Drive shaft；204, Cai Wang mechanisms；210, grid material distribution cartridge；211, bearing block；212, resistance wheel；213, enclasped plate；214, it locks
Bolt；216, the second strip cylinder；217, the second movable block；218, the second tool apron；219, net blade is cut out；220, web plate is cut out；
205, shaping axis；230, shaft seat；231, shaping cylinder；301, pedestal；302, transparent carrier plate；303, light source mechanism；304, circle
Cylinder.
Specific implementation mode
Embodiment 1：A kind of high-efficiency machining method of water purification catridge, includes the following steps：
Step 1：Filter membrane is cut into several diaphragms, while grid cloth is cut into several grid pieces；
Step 2：By the certainly central doubling of the diaphragm obtained in step 1；
Step 3：Between the grid piece obtained in step 1 is positioned over the diaphragm of the doubling obtained from step 2, to obtain
Obtain filter membrane unit；
Step 4：Flow-guiding cloth is cut into water conservancy diversion pieces of cloth；
Step 5：It alternately winds at least one layer of water conservancy diversion pieces of cloth and at least one layer of filter membrane unit successively on perforated base pipe, obtains
Filter core；
Step 6：The filter core outer surface obtained by step 5 is fastened adhesive tape；
Step 7：Glue-line is coated in the filter core outer surface with fixation adhesive tape；
Step 8：End cap is installed at filter core both ends；
Filter membrane unit in the step 3 is folded film machining by sanction film and is obtained, and it includes the first cutting mechanism that the sanction film, which folds film machine,
1, the second cutting mechanism 2, stack mechanism 3 and rack 4, first cutting mechanism, 1 and second cutting mechanism 2 are mounted on rack
On 4, first cutting mechanism 1 is located at immediately below the second cutting mechanism 2, and the stack mechanism 3 is set to the first cutting mechanism 1
With 2 rear side of the second cutting mechanism；
First cutting mechanism 1 further comprises the first mounting cylinder 101, Cutting Film Mechanism 102, squeeze-film mechanism 103, movable support plate
104 and first driving mechanism 105, first mounting cylinder 101 be set to 4 front end of rack, first driving mechanism 105 is arranged
In 4 rear end of rack, the activity support plate 104 is installed in rack 4, and the Cutting Film Mechanism 102 and squeeze-film mechanism 103 pass through respectively
Mounting rail is set to 104 top of movable support plate；
The Cutting Film Mechanism 102 further comprises the first strip cylinder 132, the first movable block 133 and the first tool apron 134, described
First strip cylinder 132 is installed in rack 4, and the piston rod of the first strip cylinder 132 and the first movable block 133 are fixed and connected
Tape splicing moves the first movable block 133 and moves reciprocatingly, and first tool apron 134 with the first movable block 133 by connecting, and described first
Several sanction hymenotome pieces 135 are fixed in tool apron 134；
The squeeze-film mechanism 103 further comprises that 136,2 press mold cylinders 137 of substrate and 2 pressing plates 138, the substrate 136 are pacified
Loaded in rack 4,2 press mold cylinders 137 are respectively arranged in 136 both sides of substrate, and 2 pressing plates 138 are pressed with 2 respectively
The piston rod of film cylinder 137 connects, the activity support plate 104 by support plate cylinder 139 with support plate sliding rail is mobilizable is installed on
In rack 4, one end both sides of the activity support plate 104 far from Cutting Film Mechanism 102 are respectively arranged with a pneumatic pressure head 140；
Also there is a trimming mechanism 106, this trimming mechanism 106 to be installed in rack 4 by two pieces of mounting plates 107 and positioned at activity
Above support plate 104, it is provided with rotary shaft 108 between described two pieces of mounting plates 107, suit is there are two under in this rotary shaft 108
Blade 109, described two 109 surfaces of bottom knife are respectively arranged with a cutter 110；
The cutter 110 is installed on upper cutter head 111, and one end of this upper cutter head 111 passes through connecting seat and a tool apron cylinder 112
Piston rod installation connection, the tool apron cylinder 112 is fixedly installed in rack 4, and the other end of the upper cutter head 111 is circular cone
Face, the cutter 110 are circumferentially set in the one end of upper cutter head 111 with circular conical surface and are fixed by clamp spring 113, the card
Spring 114 is provided between spring 113 and cutter 110；
Second cutting mechanism 2 further comprises the second mounting cylinder 201, support plate 202, drive shaft 203 and Cai Wang mechanisms 204,
202 one end of the support plate is provided with second mounting cylinder 201, and 202 other end of support plate is provided with the Cai Wang mechanisms 204, institute
Drive shaft 203 is stated between support plate 202 and Cai Wang mechanisms 204；
Second mounting cylinder 201 is installed on by 2 bearing blocks 211 in rack 4, described for installing grid material distribution cartridge 210
2 bearing blocks 211 are installed on 201 one end of the second mounting cylinder, are set on the second mounting cylinder 201 between this 2 bearing blocks 211
One resistance wheel 212 is equipped with an enclasped plate 213 on the resistance wheel 212, this enclasped plate 213 is on loaded on resistance wheel 212 and leads to
Cross a clamping screw 214 fixation；
The Cai Wang mechanisms 204 further comprise the second strip cylinder 216, the second movable block 217, the second tool apron 218 and cut out net
Plate 220, the second strip cylinder 216 are installed in rack 4, the piston rod and the second movable block of this second strip cylinder 216
217, which are fixedly connected with the second movable block 217 of drive, moves reciprocatingly, and second tool apron 218 with the second movable block 217 by connecting
It connects, several sanction net blades 219 is fixed in second tool apron 218；
Also there is a shaping axis 205, this shaping axis 205 to be set to 203 top of drive shaft, the both ends difference of the shaping axis 205
One shaft seat 230 is installed, the shaft seat 230 is connect by a mounting plate with the piston rod of shaping cylinder 231 respectively, described
Shaping cylinder 231 is respectively arranged in two 215 upper surfaces of fixed plate, and the stack mechanism 3 further comprises pedestal 301 and transparent
Support plate 302, the transparent carrier plate 302 are installed on pedestal 301, and 302 lower surface of the transparent carrier plate is equipped with light source mechanism
303, a cylinder 304 is provided among 302 upper surface of the transparent carrier plate.
Above-mentioned at least one layer water conservancy diversion pieces of cloth and at least one layer of filter membrane unit are 4 layers；Between above-mentioned two pieces of mounting plates 107 also
One support shaft 115 is installed；The distance between above-mentioned two bottom knife 109 is equal to the width of finished product diaphragm；Above-mentioned first activity
It is connected by a cylinder between block 133 and the first tool apron 134.
Embodiment 2：A kind of high-efficiency machining method of water purification catridge, includes the following steps：
Step 1：Filter membrane is cut into several diaphragms, while grid cloth is cut into several grid pieces；
Step 2：By the certainly central doubling of the diaphragm obtained in step 1；
Step 3：Between the grid piece obtained in step 1 is positioned over the diaphragm of the doubling obtained from step 2, to obtain
Obtain filter membrane unit；
Step 4：Flow-guiding cloth is cut into water conservancy diversion pieces of cloth；
Step 5：It alternately winds at least one layer of water conservancy diversion pieces of cloth and at least one layer of filter membrane unit successively on perforated base pipe, obtains
Filter core；
Step 6：The filter core outer surface obtained by step 5 is fastened adhesive tape；
Step 7：Glue-line is coated in the filter core outer surface with fixation adhesive tape；
Step 8：End cap is installed at filter core both ends；
Filter membrane unit in the step 3 is folded film machining by sanction film and is obtained, and it includes the first cutting mechanism that the sanction film, which folds film machine,
1, the second cutting mechanism 2, stack mechanism 3 and rack 4, first cutting mechanism, 1 and second cutting mechanism 2 are mounted on rack
On 4, first cutting mechanism 1 is located at immediately below the second cutting mechanism 2, and the stack mechanism 3 is set to the first cutting mechanism 1
With 2 rear side of the second cutting mechanism；
First cutting mechanism 1 further comprises the first mounting cylinder 101, Cutting Film Mechanism 102, squeeze-film mechanism 103, movable support plate
104 and first driving mechanism 105, first mounting cylinder 101 be set to 4 front end of rack, first driving mechanism 105 is arranged
In 4 rear end of rack, the activity support plate 104 is installed in rack 4, and the Cutting Film Mechanism 102 and squeeze-film mechanism 103 pass through respectively
Mounting rail is set to 104 top of movable support plate；
The Cutting Film Mechanism 102 further comprises the first strip cylinder 132, the first movable block 133 and the first tool apron 134, described
First strip cylinder 132 is installed in rack 4, and the piston rod of the first strip cylinder 132 and the first movable block 133 are fixed and connected
Tape splicing moves the first movable block 133 and moves reciprocatingly, and first tool apron 134 with the first movable block 133 by connecting, and described first
Several sanction hymenotome pieces 135 are fixed in tool apron 134；
The squeeze-film mechanism 103 further comprises that 136,2 press mold cylinders 137 of substrate and 2 pressing plates 138, the substrate 136 are pacified
Loaded in rack 4,2 press mold cylinders 137 are respectively arranged in 136 both sides of substrate, and 2 pressing plates 138 are pressed with 2 respectively
The piston rod of film cylinder 137 connects, the activity support plate 104 by support plate cylinder 139 with support plate sliding rail is mobilizable is installed on
In rack 4, one end both sides of the activity support plate 104 far from Cutting Film Mechanism 102 are respectively arranged with a pneumatic pressure head 140；
Also there is a trimming mechanism 106, this trimming mechanism 106 to be installed in rack 4 by two pieces of mounting plates 107 and positioned at activity
Above support plate 104, it is provided with rotary shaft 108 between described two pieces of mounting plates 107, suit is there are two under in this rotary shaft 108
Blade 109, described two 109 surfaces of bottom knife are respectively arranged with a cutter 110；
The cutter 110 is installed on upper cutter head 111, and one end of this upper cutter head 111 passes through connecting seat and a tool apron cylinder 112
Piston rod installation connection, the tool apron cylinder 112 is fixedly installed in rack 4, and the other end of the upper cutter head 111 is circular cone
Face, the cutter 110 are circumferentially set in the one end of upper cutter head 111 with circular conical surface and are fixed by clamp spring 113, the card
Spring 114 is provided between spring 113 and cutter 110；
Second cutting mechanism 2 further comprises the second mounting cylinder 201, support plate 202, drive shaft 203 and Cai Wang mechanisms 204,
202 one end of the support plate is provided with second mounting cylinder 201, and 202 other end of support plate is provided with the Cai Wang mechanisms 204, institute
Drive shaft 203 is stated between support plate 202 and Cai Wang mechanisms 204；
Second mounting cylinder 201 is installed on by 2 bearing blocks 211 in rack 4, described for installing grid material distribution cartridge 210
2 bearing blocks 211 are installed on 201 one end of the second mounting cylinder, are set on the second mounting cylinder 201 between this 2 bearing blocks 211
One resistance wheel 212 is equipped with an enclasped plate 213 on the resistance wheel 212, this enclasped plate 213 is on loaded on resistance wheel 212 and leads to
Cross a clamping screw 214 fixation；
The Cai Wang mechanisms 204 further comprise the second strip cylinder 216, the second movable block 217, the second tool apron 218 and cut out net
Plate 220, the second strip cylinder 216 are installed in rack 4, the piston rod and the second movable block of this second strip cylinder 216
217, which are fixedly connected with the second movable block 217 of drive, moves reciprocatingly, and second tool apron 218 with the second movable block 217 by connecting
It connects, several sanction net blades 219 is fixed in second tool apron 218；
Also there is a shaping axis 205, this shaping axis 205 to be set to 203 top of drive shaft, the both ends difference of the shaping axis 205
One shaft seat 230 is installed, the shaft seat 230 is connect by a mounting plate with the piston rod of shaping cylinder 231 respectively, described
Shaping cylinder 231 is respectively arranged in two 215 upper surfaces of fixed plate, and the stack mechanism 3 further comprises pedestal 301 and transparent
Support plate 302, the transparent carrier plate 302 are installed on pedestal 301, and 302 lower surface of the transparent carrier plate is equipped with light source mechanism
303, a cylinder 304 is provided among 302 upper surface of the transparent carrier plate.
It is set with spring on above-mentioned clamping screw 214；Above-mentioned shaping axis 205 is rubber axis；The both ends of above-mentioned rotary shaft 108
It is respectively embedded into two pieces of mounting plates 107 and is installed by bearing and connected；Above-mentioned transparent carrier plate 302 is glass plate.
Using above-mentioned water purification catridge high-efficiency machining method when, realize to the filter membrane used in reverse osmosis membrane assembly
With cutting while grid cloth and stacking, filter membrane unit is formed, there is very high automatization level and has saved multiple working procedure, greatly
Improve production efficiency greatly；Next, the transparent carrier plate and light source machine cutting out film and fold film machine of filter membrane unit processing in step 3
The setting of structure, can be when the filter membrane cut be positioned on transparent carrier plate, and light source penetrates support plate, is checked convenient for operating personnel
Whether filter membrane has damage；In addition, on support plate cylinder setting, clever structure can effectively prevent falling on the filter membrane piece on support plate
Rebound curling, facilitates and operates in next step, improve work efficiency；Again, the sanction film of filter membrane unit processing is folded in step 3
The edge grinding of diaphragm both sides can be dismissed while diaphragm to be reduced to the length to need, be made by the setting of film machine trimming mechanism
The requirement that diaphragm meets length and width simultaneously is obtained, smart structural design has saved manufacturing procedure, improved production efficiency；This
Outside, the setting of upper cutter head and spring so that cutter remains flexible tensioning state so that cutter and rotation
It remains that meshing state, cutter follow bottom knife to do driven rotation between bottom knife, it is motionless and draw to avoid cutter
The case where hindering diaphragm ensures the quality and efficiency that are cut to diaphragm；Again, the sanction film of filter membrane unit processing is folded in step 3
The setting of film machine resistance wheel and enclasped plate can provide certain resistance, so that grid cloth is always for the second installation roller
The state of tensioning is kept, ensures the accuracy of plaid matching screen cloth cutting；In addition, the setting of clamping screw so that rolled to the second installation
The holding strength of cylinder is adjustable, and to be suitable for different magnitude of grid material distribution cartridge, the setting of spring then provides the elasticity sky of dynamics
Between, to prevent situations such as stuck；Again, the film of cutting out of filter membrane unit processing folds the shaping axis of film machine in shaping gas in step 3
It pushes, is contacted with drive shaft and the driven rotation under the drive of drive shaft under the driving of cylinder, while to by shaping axis and driving
Grid cloth between axis carries out shaping, and planarization when ensureing that grid cloth is cut improves non-defective unit to ensure the quality of product
Rate, the setting of flexible shaping axis protect grid cloth while reaching grid cloth shaping, prevent from scratching or scratching grid cloth.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.
Claims (9)
1. a kind of high-efficiency machining method of water purification catridge, which is characterized in that include the following steps：
Step 1：Filter membrane is cut into several diaphragms, while grid cloth is cut into several grid pieces；
Step 2：By the certainly central doubling of the diaphragm obtained in step 1；
Step 3：Between the grid piece obtained in step 1 is positioned over the diaphragm of the doubling obtained from step 2, to obtain
Obtain filter membrane unit；
Step 4：Flow-guiding cloth is cut into water conservancy diversion pieces of cloth；
Step 5：It alternately winds at least one layer of water conservancy diversion pieces of cloth and at least one layer of filter membrane unit successively on perforated base pipe, obtains
Filter core；
Step 6：The filter core outer surface obtained by step 5 is fastened adhesive tape；
Step 7：Glue-line is coated in the filter core outer surface with fixation adhesive tape；
Step 8：End cap is installed at filter core both ends；
Filter membrane unit in the step 3 is folded film machining by sanction film and is obtained, and it includes the first cutting mechanism that the sanction film, which folds film machine,
（1）, the second cutting mechanism（2）, stack mechanism（3）And rack（4）, first cutting mechanism（1）With the second cutting mechanism（2）
It is mounted on rack（4）On, first cutting mechanism（1）Positioned at the second cutting mechanism（2）Underface, the stack mechanism
（3）It is set to the first cutting mechanism（1）With the second cutting mechanism（2）Rear side；
First cutting mechanism（1）Further comprise the first mounting cylinder（101）, Cutting Film Mechanism（102）, squeeze-film mechanism（103）、
Movable support plate（104）With the first driving mechanism（105）, first mounting cylinder（101）It is set to rack（4）Front end, described
One driving mechanism（105）It is set to rack（4）Rear end, the activity support plate（104）It is installed on rack（4）On, the sanction film machine
Structure（102）And squeeze-film mechanism（103）Movable support plate is set to by mounting rail respectively（104）Top；
The Cutting Film Mechanism（102）Further comprise the first strip cylinder（132）, the first movable block（133）With the first tool apron
（134）, the first strip cylinder（132）It is installed on rack（4）On, the first strip cylinder（132）Piston rod and
One movable block（133）It is fixedly connected and drives the first movable block（133）It moves reciprocatingly, first tool apron（134）By with
One movable block（133）Connection, first tool apron（134）Inside it is fixed with several sanction hymenotome pieces（135）；
The squeeze-film mechanism（103）Further comprise substrate（136）, 2 press mold cylinders（137）With 2 pressing plates（138）, described
Substrate（136）It is installed on rack（4）On, 2 press mold cylinders（137）It is respectively arranged in substrate（136）Both sides, described 2
Pressing plate（138）Respectively with 2 press mold cylinders（137）Piston rod connection, it is described activity support plate（104）Pass through support plate cylinder
（139）With support plate sliding rail is mobilizable is installed on rack（4）On, the activity support plate（104）Far from Cutting Film Mechanism（102）One
End both sides are respectively arranged with a pneumatic pressure head（140）；
Also there is a trimming mechanism（106）, this trimming mechanism（106）Pass through two pieces of mounting plates（107）It is installed on rack（4）On simultaneously
Positioned at movable support plate（104）Top, described two pieces of mounting plates（107）Between be provided with rotary shaft（108）, this rotary shaft
（108）There are two bottom knife for upper suit（109）, two bottom knife（109）Surface is respectively arranged with a cutter
（110）；
The cutter（110）It is installed on upper cutter head（111）On, this upper cutter head（111）One end pass through connecting seat and a tool apron
Cylinder（112）Piston rod installation connection, the tool apron cylinder（112）It is fixedly installed in rack（4）On, the upper cutter head
（111）The other end be circular conical surface, the cutter（110）Circumferentially it is set in upper cutter head（111）One end with circular conical surface
And pass through clamp spring（113）It is fixed, the clamp spring（113）With cutter（110）Between be provided with spring（114）；
Second cutting mechanism（2）Further comprise the second mounting cylinder（201）, support plate（202）, drive shaft（203）With sanction net
Mechanism（204）, the support plate（202）One end is provided with second mounting cylinder（201）, support plate（202）The other end is arranged
Shu Caiwang mechanisms（204）, the drive shaft（203）Positioned at support plate（202）With Cai Wang mechanisms（204）Between；
Second mounting cylinder（201）Pass through 2 bearing blocks（211）It is installed on rack（4）On, for installing grid material distribution cartridge
（210）, 2 bearing blocks（211）It is installed on the second mounting cylinder（201）One end, this 2 bearing blocks（211）Between second
Mounting cylinder（201）On be set with a resistance wheel（212）, the resistance wheel（212）On an enclasped plate is installed（213）, this holding
Piece（213）Around loaded on resistance wheel（212）Above and pass through a clamping screw（214）It is fixed；
The Cai Wang mechanisms（204）Further comprise the second strip cylinder（216）, the second movable block（217）, the second tool apron
（218）With sanction web plate（220）, the second strip cylinder（216）It is installed on rack（4）On, this second strip cylinder（216）'s
Piston rod and the second movable block（217）It is fixedly connected and drives the second movable block（217）It moves reciprocatingly, second tool apron
（218）By with the second movable block（217）Connection, second tool apron（218）Inside it is fixed with several sanction net blades（219）；
Also there is a shaping axis（205）, this shaping axis（205）It is set to drive shaft（203）Top, the shaping axis（205）'s
Both ends are separately installed with a shaft seat（230）, the shaft seat（230）Pass through a mounting plate and shaping cylinder respectively（231）'s
Piston rod connects, the shaping cylinder（231）It is respectively arranged in two fixed plates（215）Upper surface, the stack mechanism（3）Into
One step includes pedestal（301）And transparent carrier plate（302）, the transparent carrier plate（302）It is installed on pedestal（301）On, it is described transparent
Support plate（302）Lower surface is equipped with light source mechanism（303）, the transparent carrier plate（302）A cylinder is provided among upper surface
（304）.
2. the high-efficiency machining method of water purification catridge according to claim 1, it is characterised in that：At least one layer flow-guiding cloth
Piece and at least one layer of filter membrane unit are 4 layers.
3. sanction film according to claim 1 folds film machine, it is characterised in that：Two pieces of mounting plates（107）Between also install
There is a support shaft（115）.
4. sanction film according to claim 1 folds film machine, it is characterised in that：Described two bottom knife（109）The distance between
Equal to the width of finished product diaphragm.
5. sanction film according to claim 1 folds film machine, it is characterised in that：First movable block（133）With the first tool apron
（134）Between pass through a cylinder connect.
6. sanction film according to claim 1 folds film machine, it is characterised in that：The clamping screw（214）On be set with spring.
7. sanction film according to claim 1 folds film machine, it is characterised in that：The shaping axis（205）For rubber axis or foam
Axis or flexiplast axis.
8. sanction film according to claim 1 folds film machine, it is characterised in that：The rotary shaft（108）Both ends be respectively embedded into
Two pieces of mounting plates（107）It is interior and pass through bearing installation connection.
9. sanction film according to claim 1 folds film machine, it is characterised in that：The transparent carrier plate（302）For glass plate.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810384193.3A CN108404671B (en) | 2018-04-26 | 2018-04-26 | Efficient processing method of water purification filter element |
| CN202010433789.5A CN111644064A (en) | 2018-04-26 | 2018-04-26 | Production method of water treatment assembly based on membrane separation technology |
| CN202010446285.7A CN111644065A (en) | 2018-04-26 | 2018-04-26 | Processing method of membrane component for water treatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810384193.3A CN108404671B (en) | 2018-04-26 | 2018-04-26 | Efficient processing method of water purification filter element |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010446285.7A Division CN111644065A (en) | 2018-04-26 | 2018-04-26 | Processing method of membrane component for water treatment |
| CN202010433789.5A Division CN111644064A (en) | 2018-04-26 | 2018-04-26 | Production method of water treatment assembly based on membrane separation technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108404671A true CN108404671A (en) | 2018-08-17 |
| CN108404671B CN108404671B (en) | 2020-04-24 |
Family
ID=63136864
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810384193.3A Active CN108404671B (en) | 2018-04-26 | 2018-04-26 | Efficient processing method of water purification filter element |
| CN202010446285.7A Withdrawn CN111644065A (en) | 2018-04-26 | 2018-04-26 | Processing method of membrane component for water treatment |
| CN202010433789.5A Withdrawn CN111644064A (en) | 2018-04-26 | 2018-04-26 | Production method of water treatment assembly based on membrane separation technology |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010446285.7A Withdrawn CN111644065A (en) | 2018-04-26 | 2018-04-26 | Processing method of membrane component for water treatment |
| CN202010433789.5A Withdrawn CN111644064A (en) | 2018-04-26 | 2018-04-26 | Production method of water treatment assembly based on membrane separation technology |
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| CN (3) | CN108404671B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108996615A (en) * | 2018-09-13 | 2018-12-14 | 珠海格力电器股份有限公司 | A kind of reverse osmosis membrane filter element and water purifier |
| CN109821298A (en) * | 2019-03-21 | 2019-05-31 | 浙江沁园水处理科技有限公司 | A kind of production method of RO membrane filter |
| CN110180394A (en) * | 2019-07-02 | 2019-08-30 | 上海鼎湘自动化科技有限公司 | A kind of rolling RO membrane component automatic film rolling production equipment |
| CN113491949A (en) * | 2020-03-21 | 2021-10-12 | 佛山市顺德区美的饮水机制造有限公司 | Reverse osmosis membrane element, preparation method thereof and filter element |
| CN115071247A (en) * | 2022-07-21 | 2022-09-20 | 江苏讯海自动化科技有限公司 | Industrial film cutting and laminating machine |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115155325B (en) * | 2022-08-02 | 2024-01-02 | 威海市龙升精密机械股份有限公司 | Automatic processing equipment and method for front pass of reverse osmosis membrane element |
| CN116852105B (en) * | 2023-09-05 | 2023-11-21 | 新乡市利菲尔特滤器股份有限公司 | Filter element production device and process |
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- 2018-04-26 CN CN202010433789.5A patent/CN111644064A/en not_active Withdrawn
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| US20100243148A1 (en) * | 2009-03-27 | 2010-09-30 | Stefan Kaufmann | Apparatus and method for laminating solar modules |
| CN204367002U (en) * | 2014-12-12 | 2015-06-03 | 湖南沁森环保高科技有限公司 | A kind of reverse-osmosis membrane element cuts the multifunctional cutting machine of diaphragm and graticule mesh in producing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108996615A (en) * | 2018-09-13 | 2018-12-14 | 珠海格力电器股份有限公司 | A kind of reverse osmosis membrane filter element and water purifier |
| CN109821298A (en) * | 2019-03-21 | 2019-05-31 | 浙江沁园水处理科技有限公司 | A kind of production method of RO membrane filter |
| CN110180394A (en) * | 2019-07-02 | 2019-08-30 | 上海鼎湘自动化科技有限公司 | A kind of rolling RO membrane component automatic film rolling production equipment |
| CN113491949A (en) * | 2020-03-21 | 2021-10-12 | 佛山市顺德区美的饮水机制造有限公司 | Reverse osmosis membrane element, preparation method thereof and filter element |
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| CN115071247B (en) * | 2022-07-21 | 2022-12-13 | 江苏讯海自动化科技有限公司 | Industrial film cutting and laminating machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111644064A (en) | 2020-09-11 |
| CN108404671B (en) | 2020-04-24 |
| CN111644065A (en) | 2020-09-11 |
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