CN113371241B

CN113371241B - Automatic film roll packaging device and packaging method thereof

Info

Publication number: CN113371241B
Application number: CN202110644326.8A
Authority: CN
Inventors: 王磊; 牛玉山; 苏振坤
Original assignee: Zibo Zhongcheng Robot Technology Co ltd
Current assignee: Zibo Zhongcheng Robot Technology Co ltd
Priority date: 2021-06-09
Filing date: 2021-06-09
Publication date: 2022-12-06
Anticipated expiration: 2041-06-09
Also published as: CN113371241A

Abstract

The invention relates to an automatic packaging device and a packaging method of a film roll. The invention can wind the sheet-shaped membrane adhered with the double-sided adhesive tape and adhere the membrane to the outside of the membrane roll without the limitation of the diameter of the membrane roll, can be suitable for packaging membrane rolls with various diameters, replaces manpower with machinery, improves the efficiency and saves manpower. In addition, the film winding device, the bag collecting device, the adhesive tape winding device and the carrying manipulator are vertically arranged on the rack in three layers, so that the installation space of the machine is reduced, and the occupied area is reduced.

Description

Automatic film roll packaging device and packaging method thereof

Technical Field

The invention belongs to the technical field of film roll packaging equipment, and particularly relates to an automatic film roll packaging device and a packaging method thereof.

Background

Agricultural film is a film of commonly used at present, after the film of lapping is made and is accomplished, can pack it, convenient storage and transportation, in addition also can be dustproof, the protection agricultural film does not receive the damage, also there is an agricultural film automatic packing device at present, which comprises a frame, be equipped with in the frame the bagging apparatus that opens that struts the wrapping bag, still be equipped with in the frame to roll up the shrink of both ends wrapping film to the center pin then push into the receipts bagging apparatus in the hollow cylinder and twine the sticky tape winding device at the membrane roll both ends with the sticky tape rotation, but packing plant need embolia the tube-shape wrapping bag from one end to the membrane roll, whole very long installation space of arranging, and some factory buildings do not carry out equipment fixing in so big place, and this kind of packing plant can only be applicable to a specification membrane roll packing owing to use the tube-shape wrapping bag, when the diameter specification of membrane roll changes, can not fine adaptation.

Disclosure of Invention

The invention aims to provide an automatic packaging device for film rolls, which solves the problems that the existing automatic packaging device needs to sleeve the film rolls into a cylindrical packaging bag from one end, the whole automatic packaging device needs a long installation and arrangement space, some factory buildings do not have large places for equipment installation, and the packaging device only can be suitable for packaging the film rolls with one specification due to the use of the cylindrical packaging bag and cannot be well adapted when the diameter specification of the film rolls changes.

The invention relates to an automatic film roll packaging device which comprises a rack, wherein a bag collecting device and a tape winding device are arranged on the rack, a conveying manipulator is arranged above the rack, the automatic film roll packaging device also comprises a film winding device, the film winding device can stick and wind cut films outside a film roll for packaging, the film winding device is arranged below the bag collecting device and the tape winding device, the conveying manipulator is used for conveying the film roll with the films wound by the film winding device to the bag collecting device for bag collection, then conveying the film roll to the tape winding device for tape winding, and then conveying the film roll to a storage area for storage.

The film rolling device comprises a film rolling platform which is obliquely arranged below the bag collecting device and the adhesive tape winding device, the film rolling platform is installed on a film rolling frame, a film roll placing frame is arranged at the front end of the film rolling platform, a double-faced adhesive tape pasting and peeling device is arranged on the front side of the film roll placing frame, a film cutting device is arranged between the film roll placing frame and the film rolling platform, a traction device which clamps the head of a film and pulls the film to the film rolling platform is arranged on the film rolling frame, a film rolling baffle is fixed on the lower side of the film rolling platform, and a carrying manipulator lifting channel is arranged on the frame above the film rolling baffle. Can put the diaphragm book on the diaphragm rack, then paste the double faced adhesive tape on the diaphragm book, utilize the tractive device to pull the diaphragm and come and utilize the diaphragm to tailor the device and decide the diaphragm, then the diaphragm rolls down from rolling up the higher one side of membrane platform, pastes the diaphragm winding on the periphery is rolled up to the diaphragm, and this kind of packing is not limited to the diameter that the membrane was rolled up. And the packaging bag is not specially manufactured, so that the time and the cost are saved.

Both ends all rotate the support rolls who is equipped with two pairs of support diaphragm spools about the diaphragm book puts up, and the rear end of diaphragm book puts up rotates installs a plurality of guide rolls, can directly put the both ends pivot of diaphragm book on support rolls, conveniently supports the change diaphragm book. The guide roller can drag the head of the film roll when the film roll is unwound, so as to prevent the head from falling off. The double faced adhesive tape pastes and tears skin device places the dish including rotating the double faced adhesive tape who installs in the diaphragm book rest stand front end left and right sides, and double faced adhesive tape places and is equipped with double faced adhesive tape protection skin collection device between dish and the diaphragm book rest stand, and the diaphragm is tailor the device and is included the lift cylinder of tailorring of vertical setting, and the bottom of tailorring the lift cylinder is fixed with cuts out the blade, cuts out the cylinder of tailorring that lift cylinder fixed connection has the level to set up, cuts out cylinder fixed mounting on rolling up the diaphragm frame, can convenient and fast's completion diaphragm tailor. The drawing device comprises a drawing sliding rail arranged in the front-back direction, a drawing support is arranged on the rear side of the cutting blade, a drawing pneumatic clamping hand is fixed at the front end of the drawing support, a sliding block arranged on the drawing sliding rail is fixed at the top of one end of the drawing support, and the drawing support is connected with a drawing driving mechanism. One end of the membrane can be clamped by the traction starting clamp, and then the membrane is pulled by the traction driving mechanism to move backwards, so that the uncoiling of the membrane coil is finished.

The double faced adhesive tape is placed the dish and is rotated through placing the axle and install and place the support, the double faced adhesive tape is placed the dish and is equipped with two, be fixed disk and activity dish respectively, the fixed disk is fixed and is being placed epaxially, the activity dish passes through lock nut locking and is placing epaxially, leave the space of placing double faced adhesive tape between activity dish and the fixed disk, the front end bottom that the frame was placed to the membrane book is equipped with the fine setting slide rail, the bottom of placing the support is fixed with the slider of installing on the fine setting slide rail, it is fixed with the fine setting nut on the support to place, the fine setting screw is connected to the fine setting nut, the fine setting screw rotates and installs on the frame is placed to the membrane book, can be through rotatory fine setting screw, adjust the position of placing the support of both sides, thereby adjust the position that the dish was placed to the double faced adhesive tape, in order to be applicable to the membrane book of different width, adjust the position of pasting of double faced adhesive tape. The double faced adhesive tape protection skin collection device includes negative pressure suction box, and the top of negative pressure suction box is equipped with the import that supplies the double faced adhesive tape protection skin to pass through, can be through the mode of negative pressure suction, and convenient and fast's collection double faced adhesive tape tears the protection skin, certainly also is not limited to this kind of mode of negative pressure suction, also can be equipped with the rolling axle, comes the discarded protection skin of rolling. The top cover of the negative pressure suction box is detachable, so that the protective leather is convenient to clean.

The traction driving mechanism comprises a traction driving motor, a traction synchronous belt wheel is installed on the film winding frame in a front-back rotating mode, the traction synchronous belt wheel is connected with the traction synchronous belt wheel, one end of the traction synchronous belt wheel is connected with the traction driving motor, the traction support is fixed with the traction synchronous belt on one side, a first compression cylinder is vertically arranged on the rear side of the cutting cylinder, a second compression cylinder is vertically arranged on the upper portion of the front side of the cutting cylinder, a compression support plate is fixed on the film winding frame under the second compression cylinder, a horizontal pressing plate is fixed on the inner sides of the first compression cylinder and the second compression cylinder, and when the film winding frame is cut, the first compression cylinder and the second compression cylinder move. And a film roll storage and blanking device which enables a single film roll to roll down on the film rolling platform and to roll and paste the film on the periphery of the film roll is arranged on the higher side of the film rolling platform.

Unloader is deposited to membrane book includes the storage rack, and the slope is equipped with down the work or material rest on the storage rack, rotates on the storage rack of the lower one end top of lower work or material rest and installs the trip shaft, and the trip shaft middle part is fixed with the baffle, and upset drive arrangement is connected to the trip shaft, has deposited a plurality of membrane books on the lower work or material rest 211, and the membrane is rolled up the both ends outside and is equipped with the limiting plate, is equipped with the jack on the limiting plate between two membrane books of below, is equipped with the picture peg in the jack, and the picture peg rear side is equipped with the fender and rolls up the cylinder.

The overturning driving device comprises an overturning arm fixed at one end of an overturning shaft, the other end of the overturning arm is hinged with an overturning cylinder, the other end of the overturning cylinder is hinged on a storage rack, and the overturning driving device can drive the overturning shaft to overturn and return quickly and conveniently through the stretching of the cylinder to limit and open the baffle.

The bottom of the lower end of the feeding frame is rotatably installed on the storage frame through a pin shaft, the adjusting rotating shaft is fixed at the higher end of the feeding frame, a connecting sleeve is sleeved outside the adjusting rotating shaft, an adjusting screw rod is fixed at the bottom of the connecting sleeve and fixed on the storage frame through a locking nut, the adjusting screw rod penetrates through the storage frame, and the locking nuts are arranged on the adjusting screw rods above and below the storage frame. The inclination angle of the blanking frame can be adjusted according to the requirement.

The limiting plate of both sides is fixed with the backup pad through the connecting rod, and the backup pad articulates there is width control cylinder, and the width control cylinder other end is fixed with the sliding plate, and the sliding plate is installed on storage rack, and storage rack's top is equipped with the width control slide rail, is equipped with slider one on the width control slide rail, and slider one is fixed with the backup pad, can utilize width control cylinder to adjust the width of both sides limiting plate as required to be applicable to the film of multiple width.

And a second sliding block installed on the width adjusting sliding rail is fixed at the bottom of the sliding plate, an adjusting nut is fixed on the sliding plate, an adjusting screw rod is installed in the adjusting nut, and the other end of the adjusting screw rod is rotatably installed on the storage rack. The position of the sliding plate can be adjusted by adjusting the lead screw, so that the minimum width of the two limiting plates is adjusted, and the application range is wider.

The bag collecting device comprises a carrier roller, clamping plates are arranged at two ends of the carrier roller and are U-shaped, the clamping plates are connected with a rotating device, the rotating device is connected with a left telescopic device and a right telescopic device, bag head flat clamping plates are arranged on the front side and the rear side between the clamping plates and the carrier roller, the bag head flat clamping plates are connected with a flat clamping device, film roll clamping plates are arranged on the front side and the rear side of the carrier roller, and the film roll clamping plates are connected with a clamping device.

The rotating device comprises a rotating shaft fixedly connected with the clamping plate, the outer end of the rotating shaft is connected with a rotating motor, the rotating motor is connected with a left and right adjusting seat, and the left and right adjusting seat is connected with a left and right telescopic device; the rotation of the clamping plate can be conveniently controlled. The left and right telescopic devices comprise left and right telescopic cylinders which are connected with left and right adjusting seats, left and right adjusting sliders are fixed at the bottoms of the left and right adjusting seats, and left and right adjusting slide rails are mounted at the bottoms of the left and right adjusting sliders; the left and right extension of the splint can be conveniently controlled. The flattening device comprises a flattening cylinder connected with a bag head flattening plate, a mounting seat is fixedly mounted on the flattening cylinder, the other end of the left telescopic cylinder and the other end of the right telescopic cylinder are fixedly mounted on the mounting seat, the bag head two ends can be flattened through the stretching of the flattening cylinder, the bag head flattening plate is fixedly connected with a guide slide rail, a guide slide block is mounted on the guide slide rail, and the guide slide block is fixed with the mounting seat. The bag head clamp flat plate is fixedly connected with a guide slide rail, a guide slide block is arranged on the guide slide rail, and the guide slide block is connected with the mounting seat; openings are formed in the bag head flat clamping plates on the front side and the rear side of the clamping plate, movable plates are arranged in the openings, guide rods are arranged on the outer sides of the movable plates in the front-rear direction, the inner ends of the guide rods are fixed with the bag head flat clamping plates, limiting caps are fixed at the outer ends of the guide rods, springs are sleeved on the guide rods between the limiting caps and the movable plates, and flanges with splayed shapes are arranged on the outer sides of the movable plates in the left-right direction; the movable plates at the two sides can be conveniently squeezed open when the clamping plate moves leftwards and rightwards, so that the end part of the bag head extends into the clamping groove of the clamping plate. A supporting seat is fixed at the bottom of the left and right adjusting slide rail, position adjusting guide rails are arranged at the front side and the rear side of the supporting seat, the bottoms of the mounting seats at the front side and the rear side are fixedly connected, sliders mounted on the position adjusting guide rails are fixed at the bottoms of the mounting seats at the front side and the rear side, a position adjusting screw sleeve is fixed at the middle part of the mounting seat, the position adjusting screw sleeve is connected with a position adjusting screw rod, and the outer end of the position adjusting screw rod is rotatably mounted on the supporting seat; the initial position of the clamping plate can be adjusted according to the width of the film roll, and the film roll is suitable for film rolls with different widths. The clamping device comprises a clamping adjusting plate fixed at the bottom of the film roll clamping plate, a supporting plate is arranged below the clamping adjusting plate, the carrier roller is arranged on the supporting plate, a clamping supporting guide rail is fixed at the top of the supporting plate along the front-back direction, a sliding block fixed with the clamping adjusting plate is arranged on the clamping supporting guide rail, and a synchronous clamping mechanism is arranged on the clamping adjusting plate; the film roll is tightly pressed from both sides to the drive film that can be convenient book clamp plate, and the film is rolled up and is rotated when preventing rotatory bag head.

The synchronous clamping mechanism comprises a gear which is rotatably arranged on the supporting plate, racks are meshed with the left side and the right side of the gear, the racks on the left side and the right side are respectively fixed with the clamping adjusting plates on the front side and the rear side, the clamping adjusting plate on one side is connected with a clamping adjusting cylinder, and the clamping adjusting cylinder is fixedly arranged on the supporting plate; the front side and the rear side of the film roll clamping plate can be synchronously clamped.

The lifting adjusting device comprises a supporting plate, a lifting adjusting slide rail, a sliding block, a mounting plate, a lifting adjusting nut, a lifting adjusting lead screw, a bearing seat and a bearing seat, wherein the lifting adjusting slide rail is fixed on the supporting plate, the sliding block is installed on the lifting adjusting slide rail, the mounting plate is fixedly connected with the sliding block, the lifting adjusting nut is installed on the mounting plate, the lifting adjusting lead screw is installed on the lifting adjusting nut, the lower end of the lifting adjusting lead screw is rotatably installed on the bearing seat, and the bearing seat is fixed on the supporting plate. The heights of the carrier roller and the film roll clamping plate can be adjusted according to requirements, so that the film roll clamping device is suitable for film rolls with different diameters.

Adhesive tape wind is including fixing chassis and the support bracket in the frame, support bracket's both ends are equipped with along membrane book axial displacement's removal base plate frame, it connects and removes drive arrangement to remove the base plate frame, it rotates in the removal base plate frame outside and installs slewing bearing, slewing bearing passes through drive gear and connects the rotating electrical machines, be fixed with the adhesive tape installation axle of placing the adhesive tape book on the slewing bearing lateral surface, slewing bearing's the outside is equipped with the installation bracket of fixing on removing the base plate frame, be fixed with the jacking cylinder of vertical setting on the installation bracket, the top of jacking cylinder is fixed with the translation cylinder of level setting, the piston rod fixedly connected with connecting plate of translation cylinder, be fixed with the adhesive tape head on the connecting plate and paste the roller and cut off the cylinder, cut off cylinder fixedly connected with cut off the blade and cut off the clamp plate, still be fixed with the horizontally top book cylinder on the installation bracket, the top is rolled up the cylinder and is connected with the top roll up the roller coaxial with slewing bearing. The film roll is supported through the supporting bracket, the rotary bearing is moved by the aid of the moving driving device, the adhesive tape is firstly adhered to the end portion of the film roll through the adhering roller and the translation air cylinder, then the adhesive tape is wound at two ends of the film roll through rotation of the rotary bearing, then the adhesive tape is cut by the aid of the cutting air cylinder and the cutting blade, the rotary bearing returns, winding of the adhesive tape is automatically completed, manpower is saved, and production efficiency is improved.

Slewing bearing's the outside is equipped with a plurality of rotations and installs the support guide pulley on removing the bottom plate frame, remove drive arrangement including setting up the translation slide rail on the chassis, it is fixed with the translation slider of installing on the translation slide rail to remove bottom plate frame bottom, be fixed with the translation nut on removing the bottom plate frame, the translation nut is connected with the translation lead screw, the translation lead screw is connected with translation motor, translation motor fixes on the chassis, moreover, the steam generator is simple in structure, can rotate through the rotatory translation lead screw that drives of translation motor, thereby it moves on the translation slide rail to drive the removal bottom plate frame through the translation nut, the location of twining the sticky tape position is accomplished.

Be equipped with V type layer board in the middle of support bracket's the top, support bracket's bottom both sides are fixed with the altitude mixture control track, be fixed with the slider of installing on the altitude mixture control track on the chassis, support bracket is fixed with altitude mixture control nut, altitude mixture control nut is connected with the altitude mixture control lead screw, the bottom of altitude mixture control lead screw is connected with the worm wheel lift of fixed mounting on the chassis, the other end of worm wheel lift is connected with the regulation pole, can drive the worm wheel lift through the regulation pole and rotate, thereby make the altitude mixture control lead screw drive altitude mixture control nut reciprocate, make support bracket go up and down along the altitude mixture control track, adjust the height of V type layer board, adapt to the membrane book of different specification diameters, make the center of membrane book coaxial with slewing bearing's center.

The upper part and the lower part between the supporting bracket and the movable bottom plate frame are provided with clamping plates which are matched with each other, the movable bottom plate frame is rotatably provided with a synchronous lifting gear, two sides of the synchronous lifting gear are meshed with synchronous lifting racks, the synchronous lifting racks on two sides are respectively fixed with the upper clamping plate and the lower clamping plate, a lifting clamping guide rail is fixed on the movable bottom plate frame, lifting sliders arranged on the lifting clamping guide rail are fixed on the upper clamping plate and the lower clamping plate, a lifting clamping cylinder is hinged on the movable bottom plate frame, and the other end of the lifting clamping cylinder is hinged with the synchronous lifting rack on one side; the synchronous lifting rack is driven to move by the stretching of the lifting clamping cylinder, and the synchronous lifting rack on the other side moves similarly by the synchronous lifting gear, so that the synchronous clamping and loosening of the clamping plate are completed. The inner side wall of the clamping plate is fixed with a rubber cushion and a protective film roll.

The transport manipulator includes the fixed transport translation slide rail that sets up along the frame top left and right sides direction, transport translation slide rail top is equipped with the transport slide, the bottom of transport slide is fixed with the transport slider of installing on the transport guide rail, rotate in the frame at transport translation slide rail both ends and install the transport synchronous pulley, the transport synchronous pulley of both sides is connected with the transport hold-in range, the transport synchronous pulley of one side is connected with transport translation motor, the transport slide is fixed with the transport hold-in range of one side, be equipped with vertical transport lift slide rail on the transport slide, transport lift slide rail one side is equipped with the transport rack, transport gear is connected to the transport rack, transport gear connection has transport lift motor, be fixed with the slider of installing on transport lift slide rail on the transport slide, the bottom of transport lift slide rail is fixed with the transport mounting panel, the bottom both ends of transport mounting panel are fixed with pneumatic transport tong. The carrying translation motor drives the carrying synchronous belt wheel to rotate, so that the carrying sliding block fixed with the carrying synchronous belt is driven to move, the carrying clamping hand is started to move to a bag receiving position and a tape winding position from a carrying passing position, the carrying gear is driven to rotate through the carrying lifting motor, the carrying lifting sliding rail is driven to move up and down along the sliding block, and the pneumatic carrying clamping hand can ascend and descend.

This device still is equipped with the PLC controller, and above-mentioned all motors and cylinder all connect the PLC controller, and the centre top of rolling up membrane platform is fixed with flexible press mold cylinder, and flexible press mold cylinder connects the press mold board, can pull pneumatic tong and loosen the diaphragm after, and flexible press mold cylinder stretches out, and the press mold board pushes down the diaphragm, prevents that the diaphragm from gliding, and when upset cylinder shrink, flexible press mold cylinder shrink prevents to hinder the diaphragm and rolls up the diaphragm.

The invention also provides an automatic packaging method of the film roll, which is applied to the automatic packaging device of the film roll and comprises the following steps: s1, the membrane is wound and rolled into sections by a membrane winding device and then is cut and then wound and adhered to the periphery of the membrane roll, S2, the membrane roll with the membrane wound by a carrying mechanical handle is carried to a bag collecting device, two ends of the membrane are plugged into a hollow cylinder of the membrane roll, S3, the membrane roll on the bag collecting device is carried to a tape winding device by the carrying mechanical handle, two ends of the membrane roll are wound and packaged and fixed by a tape by the tape winding device, and S4, the membrane roll with the tape wound by the carrying mechanical handle is carried to a storage area from the tape winding device to store finished products.

The specific steps of S1 are as follows: the double-faced adhesive tape head on the double-faced adhesive tape placing disc is adhered to the outer portions of two ends of a membrane roll, then the head of the membrane roll is wound around a guide roller, at the moment, a protective skin of the double-faced adhesive tape is torn, the protective skin is reversely pulled to bypass the membrane roll and is plugged into an inlet of a negative pressure suction box, the protective skin is sucked by using the negative pressure suction force of the inlet, then the head of the membrane roll is clamped by using a traction pneumatic clamp, a traction driving device pulls the membrane head to move backwards to unfold the membrane roll, when the membrane roll is unfolded to a set length, a traction driving device stops, a compression cylinder I and a compression cylinder II are started to compress two sides of a cutting part, then a cutting lifting cylinder extends downwards, a cutting cylinder extends out to cut the membrane, after the cutting is completed, the traction driving device starts to pull the membrane to move backwards for a set distance, the traction pneumatic clamp releases to move to a last side position to stop, then the membrane roll falls down from a higher side of a membrane rolling platform, when the membrane roll to a membrane position, the membrane roll to the membrane position, the membrane roll on the membrane roll, the membrane roll on the outer periphery of the membrane roll, the membrane roll through the left-side, the membrane roll is adhered to the outer portion of the membrane roll, and finally, the membrane roll is adhered to the membrane.

The specific steps of S2 are as follows: the film roll at the position where the film roll baffle is clamped by the conveying mechanical arm is lifted upwards along a lifting channel of the conveying mechanical arm, then the film roll is moved to the left side to move on a carrier roller of a bag collecting device, the film roll is supported by the carrier roller, then a film roll clamping plate is utilized to clamp the film roll, clamping devices at the left end and the right end drive bag head clamping plates to clamp two ends of a film roll wound into a cylindrical shape, then a left telescopic device and a right telescopic device convey clamping plates, the clamped film bag head extends into a clamping groove of the clamping plates, then the bag head clamping plates are loosened, a rotating device drives the clamping plates to rotate, two ends of a bag head rotate, then the left telescopic device and the right telescopic device continuously drive the clamping plates to move inwards, two ends of the bag head are stuffed into a film roll center hole of the film roll, then the left telescopic device and the right telescopic device drive the clamping plates to move outwards for a distance, the clamping plates are separated from a packaging film, then the left telescopic device and the right telescopic device drive the clamping plates to move inwards, then the packaging film roll is stuffed into a packaging film roll, the left telescopic device and the left telescopic device drive the clamping plates to return, and the film roll clamping plates to return, and complete bag collecting work; the specific steps of S3 are as follows: the conveying mechanical arm clamps a film roll after bag collection and then conveys the film roll to a V-shaped supporting plate of a film roll winding device, a top roll air cylinder extends out, a movable driving device moves a movable bottom plate frame to the film roll, a top roll roller on the top roll air cylinder pushes the center of the end part of the film roll to position, a lifting clamping air cylinder contracts, a clamping plate clamps the film roll, a rotary motor is started, the adhesive tape is stopped after being wound on two ends of the film roll for half a circle, then a lifting air cylinder ascends, a pasting roller is separated from the adhesive tape, a translation air cylinder contracts, a cutting blade and the pasting roller are separated from an adhesive tape winding range, then the lifting air cylinder falls back, the rotary motor is started to drive a rotary support to continue rotating, the translation air cylinder extends out after the adhesive tape is wound on the end part of the film roll for a set number of circles, the rotary motor is stopped after the adhesive tape is wound on the pasting roller, then the cutting air cylinder extends out, the adhesive tape is pressed by the cutting blade, the lifting clamping air cylinder extends out, the clamping plate loosens the film roll, then the movable driving device is started to drive the bottom plate frame to keep away from the film roll, and the film roll is wound adhesive tape is wound, and the film roll is finished.

Compared with the prior art, the invention has the advantages that:

can lead to and set up the roll membrane device, can paste the outside of cutting out into the slice diaphragm winding that has the double faced adhesive tape to paste and rolling up at the membrane, this kind of packaging structure and packaging method do not receive the restriction of membrane roll diameter, can be applicable to the membrane roll packing of multiple diameter to transport machinery handle membrane roll transport to receipts bagging apparatus and then carry to the sticky tape wind of carrying to sticky tape wind, utilize machinery to replace artifically, raise the efficiency, practice thrift the manpower. In addition, the film winding device, the bag collecting device, the adhesive tape winding device and the carrying manipulator are vertically arranged on the rack in three layers, so that the installation space of the machine is reduced, and the occupied area is reduced.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic diagram of the right view structure of the present invention;

FIG. 4 is a schematic perspective view of a film winding apparatus according to the present invention;

FIG. 5 is a schematic front view of the structure of FIG. 4;

FIG. 6 is a left side view of the structure of FIG. 4;

FIG. 7 is a schematic perspective view of a bag collecting device according to the present invention;

FIG. 8 is a schematic front view of the structure of FIG. 7;

FIG. 9 is a schematic diagram of the right side view of FIG. 7;

FIG. 10 is a perspective view of the tape winding device of the present invention;

FIG. 11 is a schematic front view of the structure of FIG. 10;

FIG. 12 is a left side view of the structure of FIG. 10;

FIG. 13 is a schematic perspective view of the film roll storage and feeding device according to the present invention;

FIG. 14 is a schematic right view of the structure of FIG. 13;

FIG. 15 is a schematic view of the mounting structure of the board section;

FIG. 16 is a first mounting structure of the handling robot part;

FIG. 17 is a second view showing the mounting structure of the handling robot part;

FIG. 18 is a schematic view of a pneumatic transport gripper;

in the figure: 1. a film rolling device 101, a traction driving motor 102, a traction synchronous pulley 103, a traction synchronous belt 104, a film rolling frame 105, a film rolling platform 106, a film rolling baffle plate 107, a first compression cylinder 108, a traction sliding rail 109, a horizontal pressing plate 110, a guide roller 111, a film roll 112, a support roller 113, a fine adjustment screw rod 114, a double-faced adhesive tape placing disc 115, an inlet 116, a negative pressure suction box 117, a placing support 118, a fine adjustment sliding rail 119, a cutting blade 120, a cutting lifting cylinder 121, a cutting cylinder 122, a traction support 123, a traction pneumatic clamping hand 124, a second compression cylinder 125, a compression support plate 2, a film roll storage and blanking device 201 and a storage rack; 202. a connecting rod; 203. a support plate; 204. adjusting the lead screw; 205. adjusting the nut; 206. a width adjustment cylinder; 207. a width adjustment slide rail; 208. a turning shaft; 209. a sliding plate; 210. the automatic bag conveying device comprises a limiting plate, 211, a blanking frame, 212, a turning arm, 213, an adjusting screw rod, 214, a turning cylinder, 215, a coil blocking cylinder, 216, an inserting plate, 217, an inserting hole, 218, a baffle plate, 3, a conveying manipulator, 301, a conveying translation motor, 302, a conveying synchronous belt, 303, a conveying lifting motor, 304, a conveying rack, 305, a conveying lifting slide rail, 306, a conveying gear, 307, a conveying slide plate, 308, a conveying translation slide rail, 309, a conveying synchronous pulley, 310, a pneumatic conveying clamping handle, 311, a conveying support plate, 4, a bag collecting device, 401 and a support seat; 402. a position adjustment guide rail; 403. the slide rail is adjusted left and right; 404. a rotating electric machine; 405. a left and right adjusting seat; 406. a mounting seat; 407. the bag head is clamped into a flat plate; 408. a movable plate; 409. a splint; 410. the film roll fixing device comprises a guide rod 411, a guide sliding rail 412, a left telescopic cylinder, a right telescopic cylinder 413, a carrier roller 414, a film roll clamping plate 415, a gear 416, a rack 417, a clamping adjusting cylinder 418, a clamping adjusting plate 419, a clamping flat cylinder 420, a supporting column 421, a rotating shaft 422, a position adjusting screw 423, a clamping supporting guide rail 424, a supporting plate 425, a lifting adjusting screw rod 426, a mounting plate 427, a lifting adjusting sliding rail 428 and a spring; 5. adhesive tape winding device 501, bottom frame 502, translation motor 503, translation cylinder 504, connecting plate 505, cutting cylinder 506, adhesive tape roll 507, rotary support 508, rotation motor 509, moving bottom plate frame 510, supporting bracket 511, synchronous lifting rack 512, supporting guide wheel 513, cutting pressing plate 514, transmission gear 515, top rolling roller 516, pasting roller 517, top rolling cylinder 518, lifting cylinder 519, translation screw 520, mounting bracket 521, adjusting rod 522, translation sliding rail 523, lifting clamping cylinder 524, height adjusting rail 525, worm gear lifter 526, height adjusting screw 527, V-shaped supporting plate 528, clamping plate 529, synchronous lifting gear 530, lifting clamping guide 531, cutting blade 6, frame 7, film roll.

Detailed Description

The following describes embodiments of the present invention in further detail with reference to the drawings.

Embodiment 1, as shown in fig. 1 to 17, the present invention is an automatic film roll packaging device, including a frame 6, a bag collecting device 4 and a tape winding device 5 are provided on the frame 6, a carrying manipulator 3 is provided above the frame, and the device is characterized in that: the film rolling device 1 is further provided, and the film rolling device 1 can stick and roll the cut film sheets outside the film roll 7 for packaging.

Roll up membrane device 1 and set up rolling up membrane platform 105 in receipts bagging apparatus 4 and sticky tape wind 5 below including the slope, it installs on rolling up membrane frame 104 to roll up membrane platform 105, it is equipped with membrane book rack to roll up membrane platform 105 front end, membrane book rack front side is equipped with double faced adhesive tape and pastes and tear the skin device, it tailors the device to be equipped with the membrane between membrane book rack and the rolling up membrane platform 105, it draws the tractive device of membrane to roll up membrane platform 105 to be equipped with to clip the membrane head on rolling up membrane frame 104, it is fixed with membrane book baffle 106 to roll up the lower one side of membrane platform 105, be equipped with the 3 lift channels of transport manipulator on the frame 6 of baffle 106 top is rolled up to the membrane.

Both ends all rotate the support rolls 112 that are equipped with two pairs of support film reels about the diaphragm book puts up, the rear end of diaphragm book puts up rotates installs a plurality of guide rolls 110, double faced adhesive tape pastes and tears the skin device and places the dish 114 including the double faced adhesive tape who rotates to install in the diaphragm book puts up front end left and right sides, double faced adhesive tape places and is equipped with double faced adhesive tape protection skin collection device between dish 114 and the diaphragm book puts up, the diaphragm is tailor the device and is included vertical setting tailor lift cylinder 120, the bottom of tailoring lift cylinder 120 is fixed with cuts out blade 119, it is connected with the cylinder 121 of tailorring that the level set up to tailor lift cylinder 120 fixed connection, cut out cylinder 121 fixed mounting is on rolling up diaphragm frame 104, the tractive device includes the tractive slide rail 108 that is equipped with along the fore-and-aft direction, the rear side of cutting blade 119 is equipped with tractive support 122, the front end of tractive support 122 is fixed with pneumatic tong 123, the one end top of tractive support 122 is fixed with the slider of installing on tractive slide rail 108, tractive support 122 connects tractive actuating mechanism.

The double-faced adhesive tape placing disc 114 is rotatably provided with a placing support 117 through a placing shaft, the bottom of the front end of the film roll placing frame is provided with a fine adjustment slide rail 118, the bottom of the placing support 117 is fixedly provided with a slide block arranged on the fine adjustment slide rail 118, the placing support 117 is fixedly provided with a fine adjustment nut, the fine adjustment nut is connected with a fine adjustment lead screw 113, the fine adjustment lead screw 113 is rotatably arranged on the film roll placing frame, the double-faced adhesive tape protective skin collecting device comprises a negative pressure suction box 116, the top of the negative pressure suction box 116 is provided with an inlet 115 for a double-faced adhesive tape protective skin to pass through, a traction driving mechanism comprises a traction driving motor 101, a traction synchronous belt pulley 102 is rotatably arranged on the film roll frame 104 in a front-back and forth mode, the traction synchronous belt pulley 102 is connected through a traction synchronous belt 103, the traction synchronous belt pulley 102 at one end is connected with the traction driving motor 101, the traction support 122 is fixed with the traction synchronous belt 103 on one side, the upper portion and the lower portion of the rear side of a pressing cylinder 121 are vertically provided with a pressing cylinder 124, a pressing cylinder 125 is fixed on the film roll frame 104 right below the pressing cylinder 107, the pressing plate 105, and a single pressing plate 105 is arranged on the outer periphery of a film roll platform 105 for enabling a film roll 7 to be horizontally adhered on the film roll platform 7.

Unloading device 2 is deposited to membrane book includes storage rack 201, the slope is equipped with down the work or material rest 211 on storage rack 201, it has trip shaft 208 to rotate on the storage rack 201 of the lower one end top of work or material rest 211, trip shaft 208 middle part is fixed with baffle 218, upset drive arrangement is connected to trip shaft 208, it has a plurality of membrane to roll up 7 to deposit on the work or material rest 211, the membrane is rolled up 7 both ends outsides and is equipped with limiting plate 210, be equipped with jack 217 on two membrane rolls up the limiting plate 210 between 7 in the below, be equipped with picture peg 216 in the jack 217, picture peg 216 rear side is equipped with the fender and rolls up cylinder 215.

The overturning driving device comprises an overturning arm 212 fixed at one end of an overturning shaft 208, the other end of the overturning arm 212 is hinged with an overturning cylinder 214, the other end of the overturning cylinder 214 is hinged on a storage rack 201, the bottom of the lower end of the lower material rack 211 is rotatably installed on the storage rack 201 through a pin shaft, an adjusting rotating shaft is fixed at the higher end of the lower material rack 211, a connecting sleeve is sleeved outside the adjusting rotating shaft, an adjusting screw rod 213 is fixed at the bottom of the connecting sleeve, the adjusting screw rod 213 is fixed on the storage rack 201 through a locking nut, supporting plates 203 are fixed at limiting plates 210 at two sides through connecting rods 202, the supporting plates 203 are hinged with width adjusting cylinders 206, sliding plates 209 are fixed at the other ends of the width adjusting cylinders 206, the sliding plates 209 are installed on the storage rack 201, width adjusting sliding rails 207 are arranged at the top of the storage rack 201, first sliding blocks are arranged on the width adjusting sliding rails 207 and fixed with the supporting plates 203, second sliding blocks arranged on the width adjusting sliding plates 209, adjusting sliding blocks 205 are fixed on the sliding plates 209, adjusting sliding plates 204 are installed in the adjusting nuts 205, and the other ends of the adjusting screws 204 are rotatably installed on the storage rack 201.

Unloader during operation, lock nut can be unscrewed as required, adjust the length of adjusting the lead screw 213, thereby adjust the inclination of unloading frame 211, and according to the width of membrane book 7, rotatory adjusting lead screw 213, adjust the position of sliding plate 209, then width control cylinder 206 stretches out, adjust the position of limiting plate 210, it stretches out to adjust back upset cylinder 214, upset arm 212 drives trip shaft 208 rotatory, make baffle 218 down, then put a plurality of membrane book 7 on the unloading frame 211 again, the membrane book 7 of below can be spacing under the effect of baffle 218.

Receive bagging apparatus 4 and include bearing roller 413, splint 409 that the both ends of bearing roller 413 all were equipped with, splint 409 are the U type, and rotary device is connected to splint 409, and telescoping device about rotary device connects, and the front and back both sides between splint 409 and the bearing roller 413 are equipped with bag head clamp flat plate 407, and bag head clamp flat plate 407 connects and presss from both sides flat device, and bearing roller 413 front and back both sides are equipped with film roll clamp plate 414, and film roll clamp plate 414 connects clamping device.

The rotating device comprises a rotating shaft 421 fixedly connected with the clamping plate 409, the outer end of the rotating shaft 421 is connected with a rotating motor 404, the rotating motor 404 is connected with a left-right adjusting seat 405, and the left-right adjusting seat 405 is connected with a left-right telescopic device; the left and right telescopic device comprises a left and right telescopic cylinder 412, the left and right telescopic cylinder 412 is connected with a left and right adjusting seat 405, a left and right adjusting slide block is fixed at the bottom of the left and right adjusting seat 405, and a left and right adjusting slide rail 403 is installed at the bottom of the left and right adjusting slide block; the bag head flattening device comprises a flattening cylinder 419 connected with a bag head flattening plate 407, the flattening cylinder 419 is fixedly provided with an installation base 406, the other end of the left telescopic cylinder 412 and the right telescopic cylinder 412 is fixedly arranged on the installation base 406, the bag head flattening plate 407 is fixedly connected with a guide sliding rail 411, a guide sliding block is arranged on the guide sliding rail 411, and the guide sliding block is connected with the installation base 406; an opening is formed in the bag head flat clamping plate 407 on the front side and the rear side of the clamping plate 409, a movable plate 408 is arranged in the opening, a guide rod 410 is arranged on the outer side of the movable plate 408 in the front-rear direction, the inner end of the guide rod 410 is fixed with the bag head flat clamping plate 407, a limiting cap is fixed at the outer end of the guide rod 410, a spring 428 is sleeved on the guide rod 410 between the limiting cap and the movable plate 408, and flanges with splayed shapes are arranged on the outer sides of the movable plate 408 in the left-right direction; a supporting seat 401 is fixed at the bottom of the left-right adjusting slide rail 403, position adjusting guide rails 402 are arranged at the front side and the rear side of the supporting seat 401, the bottoms of the front side and the rear side mounting seats 406 are fixedly connected, sliding blocks mounted on the position adjusting guide rails 402 are fixed at the bottoms of the front side and the rear side mounting seats 406, a position adjusting threaded sleeve is fixed in the middle of the mounting seat 406, the position adjusting threaded sleeve is connected with a position adjusting screw 422, and the outer end of the position adjusting screw 422 is rotatably mounted on the supporting seat 401; the clamping device comprises a clamping adjusting plate 418 fixed at the bottom of the film roll clamping plate 414, a supporting plate 424 is arranged below the clamping adjusting plate 418, a carrier roller 413 is arranged on the supporting plate 424, a clamping supporting guide rail 423 is fixed at the top of the supporting plate 424 along the front-back direction, a sliding block fixed with the clamping adjusting plate 418 is arranged on the clamping supporting guide rail 423, and a synchronous clamping mechanism is arranged on the clamping adjusting plate 418; the synchronous clamping mechanism comprises a gear 415 rotatably mounted on a support plate 424, racks 416 are meshed with the left side and the right side of the gear 415, the racks 416 on the left side and the right side are respectively fixed with clamping adjusting plates 418 on the front side and the rear side, the clamping adjusting plate 418 on one side is connected with a clamping adjusting cylinder 417, and the clamping adjusting cylinder 417 is fixedly mounted on the support plate 424; the lifting adjusting slide rails 427 are fixed on the supporting plate 424, the sliding blocks are installed on the lifting adjusting slide rails 427, the sliding blocks are fixedly connected with mounting plates 426, lifting adjusting nuts are installed on the mounting plates 426, lifting adjusting lead screws 425 are installed on the lifting adjusting nuts, bearing seats are installed at the lower ends of the lifting adjusting lead screws 425 in a rotating mode, and the bearing seats are fixed on the supporting plate 424.

The adhesive tape winding device 5 comprises a bottom frame 501 and a support bracket 510 which are fixed on a machine frame 6, two ends of the support bracket 510 are provided with a movable bottom plate frame 509 which moves along the axial direction of a film roll 7, the movable bottom plate frame 509 is connected with a movable driving device, the outer side of the movable bottom plate frame 509 is rotatably provided with a slewing bearing 507, the slewing bearing 507 is connected with a slewing motor 508 through a transmission gear 514, the outer side surface of the slewing bearing 507 is fixedly provided with an adhesive tape mounting shaft for placing the adhesive tape roll 506, the outer side of the slewing bearing 507 is provided with a mounting bracket 520 fixed on the movable bottom plate frame 509, the mounting bracket 520 is fixedly provided with a vertically arranged jacking cylinder 518, the top of the jacking cylinder 518 is fixedly provided with a horizontally arranged translation cylinder 503, the piston rod of the translation cylinder 503 is fixedly connected with a connecting plate 504, the adhesive tape head adhering roller 516 and a cutting cylinder 505 are fixed on the connecting plate 504, the cutting cylinder 505 is fixedly connected with a cutting blade 531 and a cutting pressing plate 513, the horizontal top roll cylinder 517 is also fixed on the mounting bracket 520, and the top roll cylinder 517 is connected with a top roll roller 515 which is coaxial with the slewing bearing 507.

A plurality of supporting guide wheels 512 rotatably mounted on a movable bottom plate rack 509 are arranged on the outer side of the rotary bearing 507, the movable driving device comprises a translation sliding rail 522 arranged on the underframe 501, a translation sliding block mounted on the translation sliding rail 522 is fixed at the bottom of the movable bottom plate rack 509, a translation nut is fixed on the movable bottom plate rack 509, the translation nut is connected with a translation lead screw 519, the translation lead screw 519 is connected with a translation motor 502, the translation motor 502 is fixed on the underframe 501, a V-shaped supporting plate 527 is arranged in the middle of the top of the supporting bracket 510, height adjusting tracks 524 are fixed on two sides of the bottom of the supporting bracket 510, a sliding block mounted on the height adjusting tracks 524 is fixed on the underframe 501, a height adjusting nut is fixed on the supporting bracket 510, the height adjusting nut is connected with a height adjusting lead screw 526, the bottom end of the height adjusting lead screw 526 is connected with a worm gear lifter 525 fixedly mounted on the underframe, the other end of the worm gear lifter is connected with an adjusting rod 521, a clamping plate 528 which is mutually matched is arranged above and below the supporting bracket 510 and the movable bottom plate rack 509, a synchronous lifting gear 529 is rotatably mounted on the movable bottom plate rack 509, synchronous lifting rack gears 511 are respectively engaged with synchronous lifting racks 511, lifting racks 511 fixed on the lifting guide rail 528 on the other ends of the lifting rack, a lifting cylinder 511, a lifting cylinder is hinged on the lifting guide rail 528, and lifting cylinder 511 on one side of the lifting rack 509, and a lifting cylinder 511 fixed on the lifting cylinder are hinged with a lifting rack lifting cylinder 511, and a lifting cylinder 523 fixed on the lifting rack lifting cylinder on the lifting guide rail 528; the conveying manipulator 3 comprises a conveying translational slide rail 308 fixedly arranged along the left-right direction of the top of the rack 6, a conveying sliding plate 307 is arranged above the conveying translational slide rail 308, a conveying sliding block arranged on the conveying guide rail is fixed at the bottom of the conveying sliding plate 307, conveying synchronous pulleys 309 are rotatably arranged on the rack 6 at two ends of the conveying translational slide rail 308, conveying synchronous pulleys 309 at two sides are connected with conveying synchronous belts 302, a conveying translational motor 301 is connected with the conveying synchronous pulley 309 at one side, the conveying sliding plate 307 is fixed with the conveying synchronous belt 302 at one side, a vertical conveying lifting slide rail 305 is arranged on the conveying sliding plate 307, a conveying rack 304 is arranged at one side of the conveying lifting slide rail 305, the conveying rack 304 is connected with a conveying gear 306, the conveying gear 306 is connected with a conveying lifting motor 303, a sliding block arranged on the conveying lifting slide rail 305 is fixed on the conveying sliding plate 307, a conveying support plate 311 is fixed at the bottom of the conveying lifting slide rail 305, and pneumatic conveying clamps 310 are fixed at two ends of the bottom of the support plate 311.

Embodiment 2 provides an automatic film roll packaging method applied to the automatic film roll packaging device of embodiment 1, including the steps of: s1, a film roll 111 is uncoiled into sections by a film coiling device 1, the sections are cut, then the sections are coiled and adhered to the periphery of a film roll 7, S2, the film roll 7 wound with the film is conveyed to a bag collecting device 4 by a conveying manipulator 3, two ends of the film are plugged into a hollow cylinder of the film roll 7, S3, the film roll 7 on the bag collecting device 4 is conveyed to a tape winding device 5 by the conveying manipulator 3, two ends of the film roll 7 are wound, packaged and fixed by a tape by the tape winding device 5, and S4, the film roll 7 wound with the tape is conveyed to a storage area from the tape winding device 5 by the conveying manipulator 3 to be stored as a finished product. The storage area may be a storage shelf disposed on one side of the film roll platform 105, the storage shelf being disposed obliquely to facilitate rolling out of the film roll 7.

Before the step S1, the fine adjustment screw 113 is rotated according to the diameter of the film roll 7 to drive the placing support 117 to move on the fine adjustment slide rail 118, so that the position of the double-sided tape placing discs 114 on the two sides is adjusted, the position of the double-sided tape adhered to the film roll 111 is adjusted, and the film roll 7 with different diameters is suitable for packaging.

The specific steps of S1 are as follows: adhering the head parts of the double-sided adhesive tape on a double-sided adhesive tape placing disc 114 to the outer parts of two ends of a membrane roll 111, then winding the head part of the membrane roll 111 around a guide roller 110, tearing off the protective skin of the double-sided adhesive tape, reversely pulling the protective skin around the top part of the membrane roll 111, plugging the protective skin into an inlet 115 of a negative pressure suction box 116, sucking the protective skin by using the negative pressure suction force of the inlet 115, then clamping the head part of the membrane roll 111 by using a pulling pneumatic clamp 123, pulling a membrane head part by a pulling driving device to move backwards to unfold the membrane roll 111, when unfolding to a set length, stopping the pulling driving device, starting a first pressing air cylinder 107 and a second pressing air cylinder 124, pressing two sides of a cutting part, then downwards extending a cutting lifting air cylinder 120, extending a cutting air cylinder 121, cutting the membrane, and starting the pulling driving device to pull the membrane to move backwards for a set distance after cutting is finished, the pneumatic clamping hand 123 is pulled to be released and moved to the rearmost position to stop, the film blocking cylinder 215 extends, the inserting plate 216 is blocked between the two lowermost film rolls 219, then the overturning cylinder 214 contracts, the overturning arm 212 drives the overturning shaft 208 to rotate, the baffle plate 218 is separated from the limiting position of the film rolls 219, the lowermost film roll 219 rolls off from the blanking frame 211, the rear film roll 219 is blocked by the inserting plate 216 in a limiting mode, the overturning cylinder 214 extends out after feeding is finished, the baffle plate 218 returns to the original position, then the film blocking cylinder 215 contracts, the inserting plate 216 is pulled out, the film roll 7 rolls down to one film roll position to wait for next blanking, the film roll 7 rolls off from the blanking frame 211, rolls off from the higher side of the film rolling platform 105, and is adhered to the outer periphery of the film through left double-sided adhesive when rolling to the film position, then the film is wound on the film roll 7, and finally rolls off at the position of the film roll baffle plate 106.

Before the operation of S2: through rotatory lift adjustment lead screw 425, drive backup pad 424 along the vertical lift of lift adjustment slide rail 427 to adjust the height of bearing roller 413 and film roll clamping plate 414, adapt to the film roll 7 of different specification diameters, when the height-adjusting is, make the center pin of film roll 7 coaxial with rotation axis 421.

The specific steps of S2 are as follows: the film roll 7 clamped by the film roll baffle 106 by the conveying manipulator 3 is lifted upwards along a lifting channel of the conveying manipulator 3, then the film roll 7 is moved to the left side to move to a carrier roller 413 of the bag collecting device 4, the film roll 7 is supported by the carrier roller 413, then the film roll is clamped by a film roll clamping plate 414, a bag head clamping flat plate 407 is driven by clamping flat devices at the left end and the right end to clamp the two ends of the rolled film piece flatly, then a clamping plate 409 is conveyed by a left telescopic device and a right telescopic device, the flatly clamped film piece bag head extends into a clamping groove of the clamping plate 409, then the bag head clamping flat plate 407 is loosened, rotating device drives the splint 409 rotatory, it is rotatory to the first both ends of bag, then control the telescoping device and continue to take splint 409 to move to the inboard, fill in the membrane section of thick bamboo centre bore of membrane book 7 to the first both ends of bag, then control the telescoping device and take splint 409 to move one end distance to the outside, splint 409 breaks away from the packing diaphragm, then control the telescoping device and take splint 409 to move to the inboard, the secondary fills in the membrane section of thick bamboo to the packing diaphragm, then control the telescoping device and take splint 409 return, the clamp plate 414 return is rolled up to the membrane, accomplish and receive a bag work.

Before S3, working: can drive turbine lift 525 through adjusting pole 521 and rotate to make height adjustment lead screw 526 drive height adjustment nut and reciprocate, make support bracket 510 go up and down along height adjustment track 524, adjust the height of V type layer board 527, adapt to the film book 7 of different specification diameters, make the center of film book 7 coaxial with slewing bearing 507.

The specific steps of S3 are as follows: the carrying manipulator 3 clamps a film roll 7 which is completed by bag collection and then carries the film roll onto a V-shaped supporting plate 527 of a tape winding device 5, a top roll air cylinder 517 extends out, a moving driving device moves a moving bottom plate rack 509 towards the film roll 7, a top roll roller 515 on the top roll air cylinder 517 is positioned against the center of the end part of the film roll 7, a lifting clamping air cylinder 523 contracts, a clamping plate 528 clamps the film roll 7, a rotary motor 508 starts, the tape is stopped after being wound on two ends of the film roll 7 for half a turn, a jacking air cylinder 518 ascends, an adhering roller 516 is separated from the tape, a translation air cylinder 503 contracts, a cutting blade 531 and an adhering roller 516 are separated from a tape winding range, the jacking air cylinder 518 falls back, the rotary motor 508 starts to drive a rotary support 507 to rotate continuously, the translation air cylinder 503 extends out after the tape is wound on the end part of the film roll 7 for a set number of turns, the tape is wound on the adhering roller 516, the rotary motor 508 stops, the cutting air cylinder 505 extends out, a cutting pressing plate 513 presses the cutting blade 531, the tape 531 cuts off the tape, the lifting clamping air cylinder extends out, the clamping plate 528 releases the film roll 7, the moving driving device starts, the bottom plate 509 to move away from the film roll 7, and the film rack 509 is completed.

The film roll device can be arranged, the film which is cut into sheets and adhered with the double-sided adhesive tape can be wound and adhered to the outer part of the film roll, the packaging structure and the packaging method are not limited by the diameter of the film roll, the film roll packaging device can be suitable for packaging film rolls with various diameters, the film roll is conveyed to the bag collecting device by the conveying machinery to be collected into bags and then conveyed to the adhesive tape winding device to be wound with the adhesive tape, the machine is used for replacing manpower, the efficiency is improved, and the manpower is saved. In addition, the film winding device, the bag collecting device, the adhesive tape winding device and the carrying manipulator are vertically arranged on the rack in three layers, so that the installation space of the machine is reduced, and the occupied area is reduced.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

In the description of the present invention, the terms "inside", "outside", "longitudinal", "lateral", "up", "down", "top", "bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are for convenience only to describe the present invention without requiring the present invention to be necessarily constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Claims

1. The utility model provides a film roll automatic packing device, includes frame (6), is equipped with on frame (6) and receives bagging apparatus (4) and sticky tape wind (5), and the frame top is equipped with transport manipulator (3), its characterized in that: the film winding device (1) can stick and wind the cut film sheets outside the film roll (7) for packaging; the film rolling device (1) comprises a film rolling platform (105) obliquely arranged below the bag collecting device (4) and the adhesive tape winding device (5), the film rolling platform (105) is installed on a film rolling frame (104), a film rolling frame is arranged at the front end of the film rolling platform (105), a double-sided adhesive sticking and peeling device is arranged on the front side of the film rolling frame, a film cutting device is arranged between the film rolling frame and the film rolling platform (105), a drawing device for clamping the head of a film to draw the film to the film rolling platform (105) is arranged on the film rolling frame (104), a film rolling baffle (106) is fixed on the lower side of the film rolling platform (105), and a conveying manipulator (3) lifting channel is arranged on a rack (6) above the film rolling baffle (106); the film roll cutting device comprises a cutting lifting cylinder (120) which is vertically arranged, a cutting blade (119) is fixed at the bottom of the cutting lifting cylinder (120), the cutting lifting cylinder (120) is fixedly connected with a cutting cylinder (121) which is horizontally arranged, the cutting cylinder (121) is fixedly arranged on the film roll frame (104), the drawing device comprises a drawing sliding rail (108) which is arranged along the front-back direction, a drawing support (122) is arranged at the rear side of the cutting blade (119), a pneumatic clamping hand (123) is fixed at the front end of the drawing support (122), a sliding block which is arranged on the drawing sliding rail (108) is fixed at the top of one end of the drawing support (122), and the drawing sliding rail (122) is connected with a drawing driving mechanism; a placing support (117) is rotatably installed on a double-sided adhesive tape placing disc (114) through a placing shaft, a fine adjustment slide rail (118) is arranged at the bottom of the front end of a film roll placing frame, a slide block installed on the fine adjustment slide rail (118) is fixed at the bottom of the placing support (117), a fine adjustment nut is fixed on the placing support (117), the fine adjustment nut is connected with a fine adjustment lead screw (113), the fine adjustment lead screw (113) is rotatably installed on the film roll placing frame, a double-sided adhesive tape protective skin collecting device comprises a negative pressure suction box (116), an inlet (115) for a double-sided adhesive tape protective skin to pass through is formed in the top of the negative pressure suction box (116), a traction driving mechanism comprises a traction driving motor (101), traction synchronous pulleys (102) are rotatably installed on a film roll frame (104) back and forth, the traction synchronous pulleys (102) are connected through a traction synchronous belt (103), the traction synchronous pulleys (102) at one end are connected with the traction driving motor (101), the traction support (122) is fixed with the traction synchronous belts (103) at one side, a first compression cylinder (107) is vertically arranged at the upper part of the rear side of a cutting cylinder (121), a second compression cylinder (124) is arranged on the upper part of a compression cylinder (124), and a horizontal compression cylinder (124) fixed on the upper part of a compression cylinder (124) fixed support plate (124) fixed on the upper part of a horizontal compression cylinder (124) fixed on the compression cylinder (124) fixed on the film roll frame, a film roll storage and blanking device (2) which enables a single film roll (7) to roll down on the film rolling platform (105) to roll and paste the film on the periphery of the film roll (7) is arranged on the higher side of the film rolling platform (105); the film roll storage blanking device (2) comprises a storage rack (201), a blanking rack (211) is obliquely arranged on the storage rack (201), a turnover shaft (208) is rotatably mounted on the storage rack (201) above the lower end of the blanking rack (211), a baffle plate (218) is fixed in the middle of the turnover shaft (208), the turnover shaft (208) is connected with a turnover driving device, a plurality of film rolls (7) are stored on the blanking rack (211), limiting plates (210) are arranged on the outer sides of two ends of each film roll (7), a jack (217) is arranged on the limiting plate (210) between the two lowermost film rolls (7), a plug board (216) is arranged in each jack (217), and a roll blocking air cylinder (215) is arranged on the rear side of each plug board (216); the overturning driving device comprises an overturning arm (212) fixed at one end of an overturning shaft (208), the other end of the overturning arm (212) is hinged with an overturning cylinder (214), the other end of the overturning cylinder (214) is hinged on a storage rack (201), the bottom of the lower end of the discharging rack (211) is rotatably installed on the storage rack (201) through a pin shaft, the higher end of the discharging rack (211) is fixed with an adjusting rotating shaft, a connecting sleeve is sleeved outside the adjusting rotating shaft, an adjusting lead screw (213) is fixed at the bottom of the connecting sleeve, the adjusting lead screw (213) is fixed on the storage rack (201) through a locking nut, limiting plates (210) at two sides are fixed with a supporting plate (203) through a connecting rod (202), the supporting plate (203) is hinged with a width adjusting cylinder (206), the other end of the width adjusting cylinder (206) is fixed with a sliding plate (209), the sliding plate (209) is installed on the storage rack (201), a width adjusting sliding plate (207) is arranged at the top of the storage rack (201), a first sliding block is arranged on the width adjusting sliding rail (207), the first sliding block is fixed with the supporting plate (203), a second sliding block (209) is fixed at the bottom of the sliding plate (209), the adjusting nut (209), and the adjusting lead screw (205) is installed on the storage rack (204), and the storage rack (204) is installed on the adjusting nut (205).

2. The automatic film roll packaging device according to claim 1, characterized in that: receive bagging apparatus (4) and include bearing roller (413), the both ends of bearing roller (413) all are equipped with splint (409), rotary device is connected in splint (409), telescoping device about the rotary device is connected, both sides are equipped with bag head clamp flat board (407) around between splint (409) and bearing roller (413), bag head clamp flat board (407) connection clamp flat device, both sides are equipped with film roll pinch-off blades (414) around bearing roller (413), film roll pinch-off blades (414) connection clamping device.

3. The automatic film roll packaging device according to claim 2, characterized in that: the rotating device comprises a rotating shaft (421) fixedly connected with the clamping plate (409), the outer end of the rotating shaft (421) is connected with a rotating motor (404), the rotating motor (404) is connected with a left-right adjusting seat (405), and the left-right adjusting seat (405) is connected with a left-right telescopic device; the left and right telescopic device comprises a left and right telescopic cylinder (412), the left and right telescopic cylinder (412) is connected with a left and right adjusting seat (405), a left and right adjusting slide block is fixed at the bottom of the left and right adjusting seat (405), and a left and right adjusting slide rail (403) is installed at the bottom of the left and right adjusting slide block; the bag head flattening device comprises a flattening cylinder (419) connected with a bag head flattening plate (407), the flattening cylinder (419) is fixedly provided with a mounting seat (406), the other ends of a left telescopic cylinder and a right telescopic cylinder (412) are fixedly arranged on the mounting seat (406), the bag head flattening plate (407) is fixedly connected with a guide sliding rail (411), a guide sliding block is arranged on the guide sliding rail (411), and the guide sliding block is connected with the mounting seat (406); openings are formed in the bag head flat clamping plates (407) on the front side and the rear side of the clamping plate (409), a movable plate (408) is arranged in the opening, guide rods (410) are arranged on the outer sides of the movable plate (408) in the front-rear direction, the inner ends of the guide rods (410) are fixed with the bag head flat clamping plates (407), limiting caps are fixed at the outer ends of the guide rods (410), springs (428) are sleeved on the guide rods (410) between the limiting caps and the movable plate (408), and flanges in the shape of a Chinese character 'ba' are arranged on the outer sides of the movable plate (408) in the left-right direction; a supporting seat (401) is fixed at the bottom of the left-right adjusting slide rail (403), position adjusting guide rails (402) are arranged on the front side and the rear side of the supporting seat (401), the bottoms of the mounting seats (406) on the front side and the rear side are fixedly connected, a sliding block mounted on the position adjusting guide rails (402) is fixed at the bottoms of the mounting seats (406) on the front side and the rear side, a position adjusting threaded sleeve is fixed in the middle of the mounting seat (406), a position adjusting screw rod (422) is connected with the position adjusting threaded sleeve, and the outer end of the position adjusting screw rod (422) is rotatably mounted on the supporting seat (401); the clamping device comprises a clamping adjusting plate (418) fixed at the bottom of a film roll clamping plate (414), a supporting plate (424) is arranged below the clamping adjusting plate (418), a carrier roller (413) is installed on the supporting plate (424), a clamping supporting guide rail (423) is fixed at the top of the supporting plate (424) along the front-back direction, a sliding block fixed with the clamping adjusting plate (418) is installed on the clamping supporting guide rail (423), and a synchronous clamping mechanism is arranged on the clamping adjusting plate (418); the synchronous clamping mechanism comprises a gear (415) rotatably mounted on a support plate (424), racks (416) are meshed with the left side and the right side of the gear (415), the racks (416) on the left side and the right side are respectively fixed with clamping adjusting plates (418) on the front side and the rear side, the clamping adjusting plate (418) on one side is connected with a clamping adjusting cylinder (417), and the clamping adjusting cylinder (417) is fixedly mounted on the support plate (424); be fixed with lift adjustment slide rail (427) on backup pad (424), the slider is installed in lift adjustment slide rail (427), slider fixedly connected with mounting panel (426), installs the lift adjustment nut on mounting panel (426), installs lift adjustment lead screw (425) on the lift adjustment nut, and lift adjustment lead screw (425) lower extreme is rotated and is installed the bearing frame, and the bearing frame is fixed on backup pad (424).

4. The automatic film roll packaging device according to any one of claims 1 to 3, wherein: adhesive tape winding device (5) is including fixing chassis (501) and support bracket (510) on frame (6), the both ends of support bracket (510) are equipped with along membrane book (7) axial displacement's removal bottom plate frame (509), remove bottom plate frame (509) and connect the removal drive arrangement, it installs slewing bearing (507) to remove bottom plate frame (509) outside rotation, slewing bearing (507) connect slewing motor (508) through drive gear (514), be fixed with the adhesive tape installation axle of placing adhesive tape book (506) on slewing bearing (507) lateral surface, the outside of slewing bearing (507) is equipped with fixes mounting bracket (520) on removing bottom plate frame (509), be fixed with vertical setting's jacking cylinder (518) on mounting bracket (520), the top of jacking cylinder (518) is fixed with the translation cylinder (503) that the level set up, the piston rod fixedly connected with connecting plate (504) of translation cylinder (503), be fixed with on connecting plate (504) and paste head roller (505) and cut off cylinder (517), cut off cylinder (505) fixedly connected with on cutting off cylinder (517) and roll up coaxial roll up cylinder (517) and roll up roller (507) of coaxial roll up cylinder (517).

5. The automatic film roll packaging device according to claim 4, characterized in that: the outer side of the slewing bearing (507) is provided with a plurality of supporting guide wheels (512) rotatably installed on a movable bottom plate frame (509), the movable driving device comprises a translation sliding rail (522) arranged on an underframe (501), a translation sliding block installed on the translation sliding rail (522) is fixed at the bottom of the movable bottom plate frame (509), a translation nut is fixed on the movable bottom plate frame (509), the translation nut is connected with a translation lead screw (519), the translation lead screw (519) is connected with a translation motor (502), the translation motor (502) is fixed on the underframe (501), a V-shaped supporting plate (527) is arranged in the middle of the top of the supporting bracket (510), height adjusting tracks (524) are fixed on two sides of the bottom of the supporting bracket (510), sliders installed on the height adjusting tracks (524) are fixed on the underframe (501), a height adjusting nut is fixed on the supporting bracket (510), the height adjusting nut is connected with a height adjusting lead screw (526), the bottom end of the height adjusting lead screw (526) is connected with a worm gear lifter (525) fixedly installed on the underframe (501), the other end of the worm gear lifter (521), a lifting gear rack (529) is arranged below the movable bottom plate frame (509) and is synchronously meshed with a lifting gear rack (529), synchronous lifting racks (511) at two sides are respectively fixed with an upper clamping plate (528) and a lower clamping plate (509), a lifting clamping guide rail (530) is fixed on a movable bottom plate frame (509), lifting slide blocks arranged on the lifting clamping guide rail (530) are fixed on the upper clamping plate (528) and the lower clamping plate (528), a lifting clamping cylinder (523) is hinged on the movable bottom plate frame (509), and the other end of the lifting clamping cylinder (523) is hinged with the synchronous lifting rack (511) at one side; the carrying manipulator (3) comprises a carrying translational slide rail (308) fixedly arranged along the left and right directions of the top of a rack (6), a carrying sliding plate (307) is arranged above the carrying translational slide rail (308), a carrying sliding block arranged on a carrying guide rail is fixed to the bottom of the carrying sliding plate (307), carrying synchronous pulleys (309) are rotatably arranged on the rack (6) at two ends of the carrying translational slide rail (308), carrying synchronous pulleys (309) at two sides are connected with a carrying synchronous belt (302), a carrying synchronous pulley (309) at one side is connected with a carrying translational motor (301), the carrying sliding plate (307) is fixed to the carrying synchronous belt (302) at one side, a vertical carrying lifting slide rail (305) is arranged on the carrying sliding plate (307), a carrying rack (304) is arranged on one side of the carrying lifting slide rail (305), the carrying rack (304) is connected with a carrying gear (306), the carrying gear (306) is connected with a carrying lifting motor (303), a sliding block arranged on the carrying lifting slide rail (307) is fixed to the carrying sliding plate (307), a carrying support plate (311) is fixed to the bottom of the carrying lifting slide rail (305), and a pneumatic clamping support plate (310) is fixed to two ends of the bottom of the carrying plate (311).

6. An automatic packaging method of a film roll is characterized in that: automatic packaging device for rolls of film as claimed in any one of claims 1 to 5, comprising the following steps: s1, a film roll (111) is uncoiled into sections by a film coiling device (1), the sections are cut, then the sections are wound and pasted on the periphery of a film roll (7), S2, the film roll (7) wound with films is conveyed to a bag collecting device (4) by a conveying manipulator (3), two ends of the films are plugged into a hollow cylinder of the film roll (7), S3, the film roll (7) on the bag collecting device (4) is conveyed to a tape winding device (5) by the conveying manipulator (3), two ends of the film roll (7) are wound, packaged and fixed by the tape winding device (5), and S4, the film roll (7) wound with tapes is conveyed to a storage area from the tape winding device (5) by the conveying manipulator (3) to store finished products.

7. The automatic packaging method of the film roll according to claim 6, characterized in that the specific steps of S1 are as follows: the double-sided adhesive tape head on a double-sided adhesive tape placing disc (114) is adhered to the outer portions of two ends of a membrane roll (111), then the head of the membrane roll (111) is wound around a guide roller (110), at the moment, a protective skin of the double-sided adhesive tape is torn, the protective skin is pulled reversely to wind the membrane roll (111) and is plugged into an inlet (115) of a negative pressure suction box (116), the protective skin is sucked by using the negative pressure suction force of the inlet (115), then the head of the membrane roll (111) is clamped by a pulling pneumatic clamp (123), a pulling driving device pulls the membrane head to move backwards to unfold the membrane roll (111), when the membrane roll is unfolded to a set length, the pulling driving device stops, a first pressing air cylinder (107) and a second pressing air cylinder (124) are started, two sides of a cutting part are pressed, then a lifting air cylinder (120) stretches downwards, a cutting air cylinder (121) stretches out, the membrane is cut, after cutting is completed, the pulling driving device starts to pull the membrane to move backwards for a set distance, then the pneumatic clamp (123) releases to move to the last membrane roll, a membrane roll (7) is wound on the left side of a roll, and then the membrane roll (7) is wound on a left side of a double-side of a membrane roll, and the membrane roll (7) and the membrane roll, when the membrane roll (7) is wound on a left side of a membrane roll, the membrane roll, and the membrane roll.

8. The automatic packaging method of the film roll according to claim 7, characterized in that the specific steps of S2 are: the film roll (7) clamped by the conveying manipulator (3) at the film roll baffle (106) is lifted upwards along a lifting channel of the conveying manipulator (3), then the film roll (7) is moved to the left side to move to a carrier roller (413) of a bag collecting device (4), the film roll (7) is supported by the carrier roller (413), then the film roll is clamped by a film roll clamping plate (414), clamping devices at the left end and the right end drive bag head clamping flat plates (407) to clamp the two ends of the rolled film, then a left telescopic device and a right telescopic device convey clamping plates (409), the clamped film bag head extends into a clamping groove of the clamping plates (409), then the bag head flat clamping plate (407) is loosened, the rotating device drives the clamping plate (409) to rotate, the two ends of the bag head rotate, then the left and right stretching devices continue to drive the clamping plate (409) to move inwards, the two ends of the bag head are stuffed into a central hole of a film cylinder of the film roll (7), then the left and right stretching devices drive the clamping plate (409) to move outwards for a certain distance, the clamping plate (409) is separated from a packaging film sheet, then the left and right stretching devices drive the clamping plate (409) to move inwards, the packaging film sheet is stuffed into the film cylinder for the second time, then the left and right stretching devices drive the clamping plate (409) to return, the film roll clamping plate (414) returns, and bag collecting work is completed; the specific steps of S3 are as follows: a conveying manipulator (3) clamps a film roll (7) which is subjected to bag collection and then conveys the film roll to a V-shaped supporting plate (527) of an adhesive tape winding device (5), a top roll air cylinder (517) extends out, a moving driving device moves a moving bottom plate frame (509) to the film roll (7), a top roll roller (515) on the top roll air cylinder (517) is positioned against the center of the end part of the film roll (7), a lifting clamping air cylinder (523) contracts, a clamping plate (528) clamps the film roll (7), a rotary motor (508) is started, the adhesive tape is stopped after being wound on two ends of the film roll (7) for half a circle, a lifting air cylinder (518) ascends, a pasting roller (516) is separated from the adhesive tape, a translation air cylinder (503) contracts, a cutting blade (531) and the pasting roller (516) are separated from the adhesive tape winding range, then the lifting air cylinder (518) falls back, the rotary motor (508) is started to drive a rotary support to be wound on the film roll (507) to continue rotating, the end part of the adhesive tape roll (7) after the end part is set, the number of the translation air cylinder (503) extends out, the adhesive tape is wound on the adhesive tape (516), the cutting blade (505), the cutting blade (508) is stopped, the cutting blade (509), the cutting blade (508) is driven to extend out, the lifting air cylinder (528) and then the lifting pressing device (7), the lifting roller (528) drives the lifting roller (7), the cutting blade (528) to press the lifting roller (7), the lifting roller (528) to press the cutting blade (7), completing the winding of the adhesive tape on the film roll (7).