CN113371241A

CN113371241A - Automatic film roll packaging device and packaging method thereof

Info

Publication number: CN113371241A
Application number: CN202110644326.8A
Authority: CN
Inventors: 王磊; 牛玉山; 苏振坤
Original assignee: Zibo Zhongcheng Robot Technology Co ltd
Current assignee: Zibo Zhongcheng Robot Technology Co ltd
Priority date: 2021-06-09
Filing date: 2021-06-09
Publication date: 2021-09-10
Anticipated expiration: 2041-06-09
Also published as: CN113371241B

Abstract

The invention relates to an automatic packaging device and a packaging method of a film roll. The invention can wind and paste the sheet-shaped membrane adhered with the double-sided adhesive tape outside the membrane roll without the limitation of the diameter of the membrane roll, can be suitable for packaging membrane rolls with various diameters, utilizes machinery to replace manpower, improves the efficiency and saves manpower. In addition, the film winding device, the bag collecting device, the adhesive tape winding device and the carrying manipulator are vertically arranged on the rack in three layers, so that the installation space of the machine is reduced, and the occupied area is reduced.

Description

Automatic film roll packaging device and packaging method thereof

Technical Field

The invention belongs to the technical field of film roll packaging equipment, and particularly relates to an automatic film roll packaging device and a packaging method thereof.

Background

The agricultural film is a film commonly used at present, and can be packaged after the rolled film is manufactured, so that the agricultural film is convenient to store and transport, in addition, the automatic packaging device can also prevent dust and protect the agricultural film from being damaged, and at present, the automatic packaging device for the agricultural film also comprises a frame, a bag opening device for opening the packaging bag is arranged on the frame, a bag collecting device for contracting the packaging films at the two ends of the film roll towards the central shaft and then pushing the packaging films into the hollow cylinder and a tape winding device for winding the tape at the two ends of the film roll in a rotating way are also arranged on the frame, however, the packaging device needs to sleeve the film roll into the cylindrical packaging bag from one end, the whole body needs a long installation and arrangement space, and some plants do not have such a large place for equipment installation, moreover, the packaging device only can be suitable for packaging film rolls with one specification due to the use of the cylindrical packaging bag, and cannot be well adapted when the diameter specification of the film roll is changed.

Disclosure of Invention

The invention aims to provide an automatic packaging device for film rolls, which solves the problems that the existing automatic packaging device needs to sleeve the film rolls into a cylindrical packaging bag from one end, the whole automatic packaging device needs a long installation and arrangement space, some factory buildings do not have large places for equipment installation, and the packaging device only can be suitable for packaging the film rolls with one specification due to the use of the cylindrical packaging bag and cannot be well adapted when the diameter specification of the film rolls changes.

The invention relates to an automatic film roll packaging device which comprises a rack, wherein a bag collecting device and a tape winding device are arranged on the rack, a conveying manipulator is arranged above the rack, the automatic film roll packaging device also comprises a film winding device, the film winding device can stick and wind cut films outside a film roll for packaging, the film winding device is positioned below the bag collecting device and the tape winding device, the conveying manipulator is used for conveying the film roll with the films wound by the film winding device to the bag collecting device for bag collection, then conveying the film roll to the tape winding device for tape winding, and then conveying the film roll to a storage area for storage.

The film rolling device comprises a film rolling platform which is obliquely arranged below the bag collecting device and the adhesive tape winding device, the film rolling platform is installed on a film rolling frame, a film roll placing frame is arranged at the front end of the film rolling platform, a double-faced adhesive tape pasting and peeling device is arranged on the front side of the film roll placing frame, a film cutting device is arranged between the film roll placing frame and the film rolling platform, a traction device which clamps the head of a film and pulls the film to the film rolling platform is arranged on the film rolling frame, a film rolling baffle is fixed on the lower side of the film rolling platform, and a carrying manipulator lifting channel is arranged on the frame above the film rolling baffle. The film roll can be placed on the film placing frame, then the double faced adhesive tape is pasted on the film roll, the film is pulled by the pulling device to be cut by the film cutting device, then the film rolls down from the higher side of the film rolling platform, the film is wound and pasted on the periphery of the film roll, and the packaging is not limited to the diameter of the film roll. And the packaging bag is not specially manufactured, so that the time and the cost are saved.

Both ends all rotate the supporting roller who is equipped with two pairs of supporting diaphragm spools about the diaphragm book puts up, and the rear end of diaphragm book puts up rotates installs a plurality of guide rolls, can directly put the both ends pivot of diaphragm book on supporting roller, conveniently supports the change diaphragm book. The guide roller can drag the head of the film roll when the film roll is unwound, so that the head is prevented from falling off. The double faced adhesive tape pastes and tears skin device places the dish including rotating the double faced adhesive tape who installs in the diaphragm book rest stand front end left and right sides, and double faced adhesive tape places and is equipped with double faced adhesive tape protection skin collection device between dish and the diaphragm book rest stand, and the diaphragm is tailor the device and is included the lift cylinder of tailorring of vertical setting, and the bottom of tailorring the lift cylinder is fixed with cuts out the blade, cuts out the cylinder of tailorring that lift cylinder fixed connection has the level to set up, cuts out cylinder fixed mounting on rolling up the diaphragm frame, can convenient and fast's completion diaphragm tailor. The drawing device comprises a drawing sliding rail arranged in the front-back direction, a drawing support is arranged on the rear side of the cutting blade, a drawing pneumatic clamping hand is fixed at the front end of the drawing support, a sliding block arranged on the drawing sliding rail is fixed at the top of one end of the drawing support, and the drawing support is connected with a drawing driving mechanism. One end of the membrane can be clamped by the traction starting clamp, and then the membrane is pulled by the traction driving mechanism to move backwards, so that the uncoiling of the membrane coil is finished.

The double faced adhesive tape is placed the dish and is rotated through placing the axle and install and place the support, the double faced adhesive tape is placed the dish and is equipped with two, be fixed disk and activity dish respectively, the fixed disk is fixed and is being placed epaxially, the activity dish passes through lock nut locking and is placing epaxially, leave the space of placing double faced adhesive tape between activity dish and the fixed disk, the front end bottom that the frame was placed to the membrane book is equipped with the fine setting slide rail, the bottom of placing the support is fixed with the slider of installing on the fine setting slide rail, it is fixed with the fine setting nut on the support to place, the fine setting screw is connected to the fine setting nut, the fine setting screw rotates and installs on the frame is placed to the membrane book, can be through rotatory fine setting screw, adjust the position of placing the support of both sides, thereby adjust the position that the dish was placed to the double faced adhesive tape, in order to be applicable to the membrane book of different width, adjust the position of pasting of double faced adhesive tape. The double faced adhesive tape protection skin collection device includes the negative pressure suction case, and the top of negative pressure suction case is equipped with the import that supplies the double faced adhesive tape protection skin to pass through, can be through the mode of negative pressure suction, and convenient and fast's collection double faced adhesive tape tears the protection skin, certainly also is not limited to this kind of mode of negative pressure suction, also can be equipped with the rolling axle, comes the discarded protection skin of rolling. The top cover of the negative pressure suction box is detachable, so that the protective leather is convenient to clean.

The traction driving mechanism comprises a traction driving motor, a traction synchronous belt wheel is installed on the film winding frame in a front-back rotating mode, the traction synchronous belt wheel is connected with the traction synchronous belt wheel, one end of the traction synchronous belt wheel is connected with the traction driving motor, the traction support is fixed with the traction synchronous belt on one side, a first compression cylinder is vertically arranged on the rear side of the cutting cylinder, a second compression cylinder is vertically arranged on the upper portion of the front side of the cutting cylinder, a compression support plate is fixed on the film winding frame under the second compression cylinder, a horizontal pressing plate is fixed on the inner sides of the first compression cylinder and the second compression cylinder, and when the film winding frame is cut, the first compression cylinder and the second compression cylinder move. The higher side of the film rolling platform is provided with a film roll storage and blanking device which can roll a single film roll down to the film rolling platform and roll the film roll to be pasted on the periphery of the film roll.

The film roll storage and blanking device comprises a storage rack, a blanking rack is obliquely arranged on the storage rack, a turnover shaft is rotatably mounted on the storage rack above the lower end of the blanking rack, a baffle is fixed in the middle of the turnover shaft, the turnover driving device is connected with the turnover shaft, a plurality of film rolls are stored on the blanking rack 211, limiting plates are arranged outside two ends of each film roll, jacks are formed in the limiting plates between the two film rolls at the bottom, inserting plates are arranged in the jacks, and a blocking roll air cylinder is arranged on the rear side of each inserting plate.

The overturning driving device comprises an overturning arm fixed at one end of an overturning shaft, the other end of the overturning arm is hinged with an overturning cylinder, the other end of the overturning cylinder is hinged on the storage rack, and the overturning driving device can drive the overturning shaft to overturn and return quickly and conveniently through the expansion of the cylinder to complete the limiting and opening of the baffle.

The bottom of the lower end of the lower material rack is rotatably installed on the storage rack through a pin shaft, the adjusting rotating shaft is fixed at the higher end of the lower material rack, a connecting sleeve is sleeved outside the adjusting rotating shaft, an adjusting screw rod is fixed at the bottom of the connecting sleeve and fixed on the storage rack through a locking nut, the adjusting screw rod penetrates through the storage rack, and the locking nuts are arranged on the adjusting screw rods above and below the storage rack. The inclination angle of the blanking frame can be adjusted according to the requirement.

The limiting plate of both sides is fixed with the backup pad through the connecting rod, and the backup pad articulates there is width control cylinder, and the width control cylinder other end is fixed with the sliding plate, and the sliding plate is installed on storage rack, and storage rack's top is equipped with the width control slide rail, is equipped with slider one on the width control slide rail, and slider one is fixed with the backup pad, can utilize width control cylinder to adjust the width of both sides limiting plate as required to be applicable to the film of multiple width.

The bottom of the sliding plate is fixedly provided with a second sliding block which is arranged on the width adjusting sliding rail, the sliding plate is fixedly provided with an adjusting nut, an adjusting screw rod is arranged in the adjusting nut, and the other end of the adjusting screw rod is rotatably arranged on the storage rack. The position of the sliding plate can be adjusted by adjusting the lead screw, so that the minimum width of the two limiting plates is adjusted, and the application range is wider.

The bag collecting device comprises a carrier roller, clamping plates are arranged at two ends of the carrier roller and are U-shaped, the clamping plates are connected with a rotating device, the rotating device is connected with a left telescopic device and a right telescopic device, bag head flat clamping plates are arranged on the front side and the rear side between the clamping plates and the carrier roller, the bag head flat clamping plates are connected with a flat clamping device, film roll clamping plates are arranged on the front side and the rear side of the carrier roller, and the film roll clamping plates are connected with a clamping device.

The rotating device comprises a rotating shaft fixedly connected with the clamping plate, the outer end of the rotating shaft is connected with a rotating motor, the rotating motor is connected with a left adjusting seat and a right adjusting seat, and the left adjusting seat and the right adjusting seat are connected with a left telescopic device and a right telescopic device; the rotation of the clamping plate can be conveniently controlled. The left and right telescopic devices comprise left and right telescopic cylinders which are connected with left and right adjusting seats, left and right adjusting sliders are fixed at the bottoms of the left and right adjusting seats, and left and right adjusting slide rails are mounted at the bottoms of the left and right adjusting sliders; the left and right extension of the splint can be conveniently controlled. The flattening device comprises a flattening cylinder connected with a bag head flattening plate, a mounting seat is fixedly mounted on the flattening cylinder, the other end of the left telescopic cylinder and the other end of the right telescopic cylinder are fixedly mounted on the mounting seat, the bag head two ends can be flattened through the stretching of the flattening cylinder, the bag head flattening plate is fixedly connected with a guide slide rail, a guide slide block is mounted on the guide slide rail, and the guide slide block is fixed with the mounting seat. The bag head clamp flat plate is fixedly connected with a guide slide rail, a guide slide block is arranged on the guide slide rail, and the guide slide block is connected with the mounting seat; openings are formed in the bag head flat clamping plates on the front side and the rear side of the clamping plate, movable plates are arranged in the openings, guide rods are arranged on the outer sides of the movable plates in the front-rear direction, the inner ends of the guide rods are fixed with the bag head flat clamping plates, limiting caps are fixed at the outer ends of the guide rods, springs are sleeved on the guide rods between the limiting caps and the movable plates, and flanges with splayed shapes are arranged on the outer sides of the movable plates in the left-right direction; the movable plates at the two sides can be conveniently squeezed open when the clamping plate moves leftwards and rightwards, so that the end part of the bag head extends into the clamping groove of the clamping plate. A supporting seat is fixed at the bottom of the left and right adjusting slide rail, position adjusting guide rails are arranged at the front side and the rear side of the supporting seat, the bottoms of the mounting seats at the front side and the rear side are fixedly connected, sliders mounted on the position adjusting guide rails are fixed at the bottoms of the mounting seats at the front side and the rear side, a position adjusting screw sleeve is fixed at the middle part of the mounting seat, the position adjusting screw sleeve is connected with a position adjusting screw rod, and the outer end of the position adjusting screw rod is rotatably mounted on the supporting seat; the initial position of the clamping plate can be adjusted according to the width of the film roll, and the film roll is suitable for film rolls with different widths. The clamping device comprises a clamping adjusting plate fixed at the bottom of the film roll clamping plate, a supporting plate is arranged below the clamping adjusting plate, the carrier roller is arranged on the supporting plate, a clamping supporting guide rail is fixed at the top of the supporting plate along the front-back direction, a sliding block fixed with the clamping adjusting plate is arranged on the clamping supporting guide rail, and a synchronous clamping mechanism is arranged on the clamping adjusting plate; the film roll is tightly pressed from both sides to the drive film that can be convenient book clamp plate, and the film is rolled up and is rotated when preventing rotatory bag head.

The synchronous clamping mechanism comprises a gear which is rotatably arranged on the supporting plate, racks are meshed with the left side and the right side of the gear, the racks on the left side and the right side are respectively fixed with the clamping adjusting plates on the front side and the rear side, the clamping adjusting plate on one side is connected with a clamping adjusting cylinder, and the clamping adjusting cylinder is fixedly arranged on the supporting plate; the front side and the rear side of the film roll clamping plate can be synchronously clamped.

The lifting adjusting slide rail is fixed on the supporting plate, the sliding block is installed on the lifting adjusting slide rail, the sliding block is fixedly connected with an installation plate, a lifting adjusting nut is installed on the installation plate, a lifting adjusting screw rod is installed on the lifting adjusting nut, a bearing seat is installed at the lower end of the lifting adjusting screw rod in a rotating mode, and the bearing seat is fixed on the supporting plate. The heights of the carrier roller and the film roll clamping plate can be adjusted according to requirements, so that the film roll clamping device is suitable for film rolls with different diameters.

Adhesive tape wind is including fixing chassis and the support bracket in the frame, the both ends of support bracket are equipped with the removal bottom plate frame that can follow membrane roll axial displacement, remove bottom plate frame connection and remove drive arrangement, it rotates in the removal bottom plate frame outside and installs slewing bearing, slewing bearing passes through drive gear and connects the rotary motor, be fixed with the adhesive tape installation axle of placing the adhesive tape book on the slewing bearing lateral surface, slewing bearing's the outside is equipped with the installation bracket of fixing on removing the bottom plate frame, be fixed with the jacking cylinder of vertical setting on the installation bracket, the top of jacking cylinder is fixed with the translation cylinder that the level set up, the piston rod fixedly connected with connecting plate of translation cylinder, be fixed with adhesive tape head on the connecting plate and paste the roller and cut off the cylinder, cut off cylinder fixedly connected with and cut off the clamp plate, still be fixed with the horizontally on the installation bracket and roll up the cylinder, it is connected with the top with and rolls up the roller coaxial with slewing bearing to roll up the cylinder. The film roll is supported through the supporting bracket, the rotary bearing is moved by the aid of the moving driving device, the adhesive tape is firstly adhered to the end portion of the film roll through the adhering roller and the translation air cylinder, then the adhesive tape is wound at two ends of the film roll through rotation of the rotary bearing, then the adhesive tape is cut by the aid of the cutting air cylinder and the cutting blade, the rotary bearing returns, winding of the adhesive tape is automatically completed, manpower is saved, and production efficiency is improved.

Slewing bearing's the outside is equipped with a plurality of rotations and installs the support guide pulley on removing the bottom plate frame, remove drive arrangement including setting up the translation slide rail on the chassis, it is fixed with the translation slider of installing on the translation slide rail to remove bottom plate frame bottom, be fixed with the translation nut on removing the bottom plate frame, the translation nut is connected with the translation lead screw, the translation lead screw is connected with translation motor, translation motor fixes on the chassis, moreover, the steam generator is simple in structure, can rotate through the rotatory translation lead screw that drives of translation motor, thereby it moves on the translation slide rail to drive the removal bottom plate frame through the translation nut, the location of twining the sticky tape position is accomplished.

Be equipped with V type layer board in the middle of support bracket's the top, support bracket's bottom both sides are fixed with the altitude mixture control track, be fixed with the slider of installing on the altitude mixture control track on the chassis, support bracket is fixed with altitude mixture control nut, altitude mixture control nut is connected with the altitude mixture control lead screw, the bottom of altitude mixture control lead screw is connected with the worm gear lift of fixed mounting on the chassis, the other end of turbine lift is connected with the regulation pole, can drive the turbine lift through adjusting the pole and rotate, thereby make the altitude mixture control lead screw drive altitude mixture control nut reciprocate, make support bracket go up and down along the altitude mixture control track, adjust the height of V type layer board, adapt to the membrane book of different specification diameters, make the center of membrane book coaxial with slewing bearing's center.

The upper part and the lower part between the supporting bracket and the movable bottom plate frame are provided with clamping plates which are matched with each other, the movable bottom plate frame is rotatably provided with a synchronous lifting gear, two sides of the synchronous lifting gear are meshed with synchronous lifting racks, the synchronous lifting racks on two sides are respectively fixed with the upper clamping plate and the lower clamping plate, a lifting clamping guide rail is fixed on the movable bottom plate frame, lifting sliders arranged on the lifting clamping guide rail are fixed on the upper clamping plate and the lower clamping plate, a lifting clamping cylinder is hinged on the movable bottom plate frame, and the other end of the lifting clamping cylinder is hinged with the synchronous lifting rack on one side; the synchronous lifting rack is driven to move by the stretching of the lifting clamping cylinder, and the synchronous lifting rack on the other side moves as well by the synchronous lifting gear, so that the synchronous clamping and loosening of the clamping plate are completed. The inner side wall of the clamping plate is fixed with a rubber cushion and a protective film roll.

The transport manipulator includes the transport translation slide rail of the fixed setting of direction about the frame top, transport translation slide rail top is equipped with the transport slide, the bottom of transport slide is fixed with the transport slider of installing on the transport guide rail, rotate in the frame at transport translation slide rail both ends and install transport synchronous pulley, the transport synchronous pulley of both sides is connected with the transport hold-in range, the transport synchronous pulley of one side is connected with transport translation motor, the transport slide is fixed with the transport hold-in range of one side, be equipped with vertical transport lift slide rail on the transport slide rail, transport lift slide rail one side is equipped with the transport rack, transport gear is connected to the transport rack, transport gear connection has transport elevator motor, be fixed with the slider of installing on transport lift slide rail on the transport slide rail, the bottom of transport lift slide rail is fixed with the transport mounting panel, the bottom both ends of transport mounting panel are fixed with pneumatic transport tong. The carrying translation motor drives the carrying synchronous belt wheel to rotate, so that the carrying sliding block fixed with the carrying synchronous belt is driven to move, the carrying clamping hand is started to move to a bag receiving position and a tape winding position from a carrying passing position, the carrying gear is driven to rotate through the carrying lifting motor, the carrying lifting sliding rail is driven to move up and down along the sliding block, and the pneumatic carrying clamping hand can ascend and descend.

This device still is equipped with the PLC controller, and above-mentioned all motors and cylinder are all connected the PLC controller, and the centre top of rolling up membrane platform is fixed with flexible press mold cylinder, and flexible press mold cylinder connects the press mold board, can pull pneumatic tong and loosen the diaphragm after, and flexible press mold cylinder stretches out, and the press mold board pushes down the diaphragm, prevents that the diaphragm from gliding, and when upset cylinder shrink, flexible press mold cylinder shrink prevents to hinder the membrane and rolls up the diaphragm.

The invention also provides an automatic packaging method of the film roll, which is applied to the automatic packaging device of the film roll and comprises the following steps: s1, the membrane is rolled and cut into sections by a membrane rolling device and then is wound and stuck on the periphery of the membrane roll, S2, the membrane roll wound with the membrane by a carrying mechanical handle is carried to a bag collecting device, two ends of the membrane are inserted into a hollow cylinder of the membrane roll, S3, the membrane roll wound on the bag collecting device is carried to a tape winding device by the carrying mechanical handle, two ends of the membrane roll are wound, packaged and fixed by tape by the tape winding device, and S4, the membrane roll wound with the tape by the carrying mechanical handle is carried from the tape winding device to a storage area to be stored as a finished product.

The specific steps of S1 are: adhering the head of the double-faced adhesive tape on a double-faced adhesive tape placing disc to the outer parts of two ends of a membrane roll, then winding the head of the membrane roll around a guide roller, tearing off a protective skin of the double-faced adhesive tape, reversely pulling the protective skin around the membrane roll and inserting the membrane roll into an inlet of a negative pressure suction box, sucking the protective skin by using the negative pressure suction force of the inlet, then clamping the head of the membrane roll by using a traction pneumatic clamp, pulling the head of the membrane to move backwards by a traction driving device to unfold the membrane roll, when the membrane roll is unfolded to a set length, stopping the traction driving device, starting a first pressing cylinder and a second pressing cylinder to press two sides of a cutting part, then downwards extending a cutting lifting cylinder, extending a cutting cylinder to cut the membrane, after cutting, starting the traction driving device to pull the membrane to move backwards for a set distance, loosening the traction pneumatic clamp to move to the position at the last side to stop, and then rolling down from the higher side of a membrane rolling platform, when the film is rolled to the film position, the film is adhered to the periphery of the film through the left double-sided adhesive, then the film is wound on a film roll, and finally the film is rolled and dropped on a film rolling baffle.

The specific steps of S2 are: the film roll at the position of a film roll baffle clamped by a carrying mechanical arm is lifted upwards along a lifting channel of the carrying mechanical arm, then the film roll is moved to the left side to move on a carrier roller of a bag collecting device, the film roll is supported by the carrier roller, then a film roll clamping plate is utilized to clamp the film roll, clamping devices at the left end and the right end drive bag head clamping plates to clamp two ends of a film roll wound into a barrel shape, then a left telescopic device and a right telescopic device convey clamping plates, the clamped film bag head extends into a clamping groove of the clamping plates, then the bag head clamping plates are loosened, a rotating device drives the clamping plates to rotate and rotate two ends of a bag head, then the left telescopic device and the right telescopic device continuously drive the clamping plates to move inwards, two ends of the bag head are stuffed into a film barrel center hole of the film roll, then the left telescopic device and the right telescopic device drive the clamping plates to move outwards for a distance, the clamping plates are separated from a packaging film, then the left telescopic device and the right telescopic device drive the clamping plates to move inwards, and stuff the packaging film into the barrel for a second time, then the left and right telescopic devices drive the clamping plates to return, and the film roll clamping plates return to finish bag collecting work; the specific steps of S3 are: the conveying manipulator clamps a film roll after bag collection and then conveys the film roll to a V-shaped supporting plate of a tape winding device, a top roll air cylinder extends out, a movement driving device moves a movable bottom plate frame to the film roll, a top roll roller on the top roll air cylinder pushes the center of the end part of the film roll to position, a lifting clamping air cylinder contracts, a clamping plate clamps the film roll tightly, a rotary motor is started, the tape is stopped after being wound on two ends of the film roll for half a circle, then a jacking air cylinder ascends, a pasting roller is separated from the tape, a translation air cylinder contracts, a cutting blade and the pasting roller are separated from the tape winding range, then the jacking air cylinder falls back, the rotary motor is started to drive a rotary support to continue rotating, the translation air cylinder extends out after the tape is wound on the end part of the film roll for a set number of circles, the rotary motor is stopped after the tape is wound on the pasting roller, then the cutting air cylinder extends out, the cutting pressing plate presses the tape, the cutting blade cuts off the tape, and the lifting clamping air cylinder extends out, the film roll is loosened by the clamping plate, then the movable driving device is started to drive the movable bottom plate frame to be far away from the film roll, and the film roll is wound with the adhesive tape.

Compared with the prior art, the invention has the advantages that:

can lead to and set up the roll membrane device, can paste the outside of cutting out into the slice diaphragm winding that has the double faced adhesive tape to paste and rolling up at the membrane, this kind of packaging structure and packaging method do not receive the restriction of membrane roll diameter, can be applicable to the membrane roll packing of multiple diameter to transport machinery handle membrane roll transport to receipts bagging apparatus and then carry to the sticky tape wind of carrying to sticky tape wind, utilize machinery to replace artifically, raise the efficiency, practice thrift the manpower. In addition, the film winding device, the bag collecting device, the adhesive tape winding device and the carrying manipulator are vertically arranged on the rack in three layers, so that the installation space of the machine is reduced, and the occupied area is reduced.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic diagram of the right view structure of the present invention;

FIG. 4 is a schematic perspective view of a film winding apparatus according to the present invention;

FIG. 5 is a schematic front view of the structure of FIG. 4;

FIG. 6 is a left side view of the structure of FIG. 4;

FIG. 7 is a schematic perspective view of a bag collecting device according to the present invention;

FIG. 8 is a schematic front view of the structure of FIG. 7;

FIG. 9 is a schematic diagram of the right side view of FIG. 7;

FIG. 10 is a perspective view of the tape winding apparatus of the present invention;

FIG. 11 is a schematic front view of the structure of FIG. 10;

FIG. 12 is a left side view of the structure of FIG. 10;

FIG. 13 is a schematic perspective view of the film roll storage and feeding device according to the present invention;

FIG. 14 is a schematic right view of the structure of FIG. 13;

FIG. 15 is a schematic view of the mounting structure of the board section;

FIG. 16 is a first mounting structure of the handling robot part;

FIG. 17 is a second view showing the mounting structure of the carrying robot part;

FIG. 18 is a schematic view of a pneumatic transport gripper;

in the figure: 1. a film rolling device 101, a traction driving motor 102, a traction synchronous pulley 103, a traction synchronous belt 104, a film rolling frame 105, a film rolling platform 106, a film rolling baffle plate 107, a first compression cylinder 108, a traction sliding rail 109, a horizontal pressing plate 110, a guide roller 111, a film roll 112, a support roller 113, a fine adjustment screw rod 114, a double-faced adhesive tape placing disc 115, an inlet 116, a negative pressure suction box 117, a placing support 118, a fine adjustment sliding rail 119, a cutting blade 120, a cutting lifting cylinder 121, a cutting cylinder 122, a traction support 123, a traction pneumatic clamping hand 124, a second compression cylinder 125, a compression support plate 2, a film roll storage and blanking device 201 and a storage rack; 202. a connecting rod; 203. a support plate; 204. adjusting the lead screw; 205. adjusting the nut; 206. a width adjustment cylinder; 207. a width adjustment slide rail; 208. a turning shaft; 209. a sliding plate; 210. the automatic bag conveying device comprises a limiting plate, 211, a blanking frame, 212, a turning arm, 213, an adjusting screw rod, 214, a turning cylinder, 215, a coil blocking cylinder, 216, an inserting plate, 217, an inserting hole, 218, a baffle plate, 3, a conveying manipulator, 301, a conveying translation motor, 302, a conveying synchronous belt, 303, a conveying lifting motor, 304, a conveying rack, 305, a conveying lifting slide rail, 306, a conveying gear, 307, a conveying slide plate, 308, a conveying translation slide rail, 309, a conveying synchronous pulley, 310, a pneumatic conveying clamping handle, 311, a conveying support plate, 4, a bag collecting device, 401 and a support seat; 402. a position adjustment guide rail; 403. the slide rail is adjusted left and right; 404. a rotating electric machine; 405. a left and right adjusting seat; 406. a mounting seat; 407. the bag head is clamped with a flat plate; 408. a movable plate; 409. a splint; 410. the film roll fixing device comprises a guide rod 411, a guide sliding rail 412, a left telescopic cylinder, a right telescopic cylinder 413, a carrier roller 414, a film roll clamping plate 415, a gear 416, a rack 417, a clamping adjusting cylinder 418, a clamping adjusting plate 419, a clamping flat cylinder 420, a supporting column 421, a rotating shaft 422, a position adjusting screw 423, a clamping supporting guide rail 424, a supporting plate 425, a lifting adjusting screw rod 426, a mounting plate 427, a lifting adjusting sliding rail 428 and a spring; 5. adhesive tape winding device 501, bottom frame 502, translation motor 503, translation cylinder 504, connecting plate 505, cutting cylinder 506, adhesive tape roll 507, rotary support 508, rotation motor 509, moving bottom plate frame 510, supporting bracket 511, synchronous lifting rack 512, supporting guide wheel 513, cutting pressing plate 514, transmission gear 515, top rolling roller 516, pasting roller 517, top rolling cylinder 518, lifting cylinder 519, translation screw 520, mounting bracket 521, adjusting rod 522, translation sliding rail 523, lifting clamping cylinder 524, height adjusting rail 525, worm gear lifter 526, height adjusting screw 527, V-shaped supporting plate 528, clamping plate 529, synchronous lifting gear 530, lifting clamping guide 531, cutting blade 6, frame 7, film roll.

Detailed Description

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.

Embodiment 1, as shown in fig. 1 to 17, the present invention is an automatic film roll packaging device, including a frame 6, a bag collecting device 4 and a tape winding device 5 are provided on the frame 6, a carrying manipulator 3 is provided above the frame, and the device is characterized in that: the film winding device 1 is further provided, and the film winding device 1 can stick and wind the cut film sheets outside the film roll 7 for packaging.

Roll up membrane device 1 and set up rolling up membrane platform 105 in receipts bagging apparatus 4 and sticky tape wind 5 below including the slope, roll up membrane platform 105 and install on rolling up membrane frame 104, it is equipped with membrane book rack to roll up membrane platform 105 front end, membrane book rack front side is equipped with double faced adhesive tape and pastes and tear the skin device, it tailors the device to be equipped with the membrane between membrane book rack and the rolling up membrane platform 105, it pulls the tractive device of membrane to rolling up membrane platform 105 to be equipped with to clip the membrane head on rolling up membrane frame 104, it is fixed with membrane book baffle 106 to roll up the lower one side of membrane platform 105, be equipped with transport manipulator 3 lift passageways on the frame 6 of membrane book baffle 106 top.

The film roll cutting device comprises a cutting lifting cylinder 120 which is vertically arranged, a cutting blade 119 is fixed at the bottom of the cutting lifting cylinder 120, the cutting lifting cylinder 120 is fixedly connected with a cutting cylinder 121 which is horizontally arranged, the cutting cylinder 121 is fixedly arranged on the film roll frame 104, the drawing device comprises a drawing slide rail 108 which is arranged along the front-back direction, a drawing support 122 is arranged at the rear side of the cutting blade 119, a drawing pneumatic clamping hand 123 is fixed at the front end of the drawing support 122, a slide block which is arranged on the drawing slide rail 108 is fixed at the top of one end of the drawing support 122, the pull bracket 122 is coupled to a pull drive mechanism.

The double-faced adhesive tape placing disc 114 is rotatably provided with a placing support 117 through a placing shaft, the bottom of the front end of the film roll placing frame is provided with a fine adjustment slide rail 118, the bottom of the placing support 117 is fixedly provided with a slide block arranged on the fine adjustment slide rail 118, the placing support 117 is fixedly provided with a fine adjustment nut, the fine adjustment nut is connected with a fine adjustment screw 113, the fine adjustment screw 113 is rotatably arranged on the film roll placing frame, the double-faced adhesive tape protective leather collecting device comprises a negative pressure suction box 116, the top of the negative pressure suction box 116 is provided with an inlet 115 for a double-faced adhesive tape protective leather to pass through, a drawing driving mechanism comprises a drawing driving motor 101, the film roll frame 104 is rotatably provided with drawing synchronous pulleys 102 in a front-back manner, the drawing synchronous pulleys 102 are connected through a drawing synchronous belt 103, the drawing synchronous pulley 102 at one end is connected with the drawing driving motor 101, the drawing support 122 is fixed with the drawing synchronous belt 103 at one side, and the upper and lower sides of a cutting cylinder 121 are vertically provided with a pressing cylinder 107, a second pressing cylinder 124 is vertically arranged at the upper part of the front side of the cutting cylinder 121, a pressing support plate 125 is fixed on the film rolling frame 104 right below the second pressing cylinder 124, horizontal pressing plates 109 are fixed on the inner sides of the first pressing cylinder 107 and the second pressing cylinder 124, and a film roll storage and blanking device 2 which can enable a single film roll 7 to roll down on the film rolling platform 105 to roll a film roll and stick the film roll 7 on the periphery of the film roll 7 is arranged on the higher side of the film rolling platform 105.

Unloading device 2 is deposited to membrane book includes storage rack 201, the slope is equipped with down the work or material rest 211 on storage rack 201, it has trip shaft 208 to rotate on the storage rack 201 of the lower one end top of work or material rest 211, trip shaft 208 middle part is fixed with baffle 218, upset drive arrangement is connected to trip shaft 208, it has a plurality of membrane to roll up 7 to deposit on the work or material rest 211, the membrane is rolled up 7 both ends outsides and is equipped with limiting plate 210, be equipped with jack 217 on two membrane rolls up the limiting plate 210 between 7 in the below, be equipped with picture peg 216 in the jack 217, picture peg 216 rear side is equipped with the fender and rolls up cylinder 215.

The overturning driving device comprises an overturning arm 212 fixed at one end of an overturning shaft 208, the other end of the overturning arm 212 is hinged with an overturning cylinder 214, the other end of the overturning cylinder 214 is hinged on a storage rack 201, the bottom of the lower end of a blanking rack 211 is rotatably installed on the storage rack 201 through a pin shaft, an adjusting rotating shaft is fixed at the higher end of the blanking rack 211, a connecting sleeve is sleeved outside the adjusting rotating shaft, an adjusting screw rod 213 is fixed at the bottom of the connecting sleeve, the adjusting screw rod 213 is fixed on the storage rack 201 through a locking nut, supporting plates 203 are fixed on limiting plates 210 at two sides through a connecting rod 202, the supporting plate 203 is hinged with a width adjusting cylinder 206, a sliding plate 209 is fixed at the other end of the width adjusting cylinder 206, the sliding plate 209 is installed on the storage rack 201, a width adjusting slide rail 207 is arranged at the top of the storage rack 201, a first sliding block is arranged on the width adjusting slide rail 207, the first sliding block is fixed with the supporting plate 203, and a second sliding block arranged on the width adjusting slide rail 207 is fixed at the bottom of the sliding plate 209, an adjusting nut 205 is fixed on the sliding plate 209, an adjusting screw 204 is installed in the adjusting nut 205, and the other end of the adjusting screw 204 is rotatably installed on the storage rack 201.

Unloader during operation, lock nut can be unscrewed as required, adjust the length of adjusting the lead screw 213, thereby adjust the inclination of unloading frame 211, and according to the width of membrane book 7, rotatory adjusting lead screw 213, adjust the position of sliding plate 209, then width control cylinder 206 stretches out, adjust the position of limiting plate 210, it stretches out to adjust back upset cylinder 214, upset arm 212 drives trip shaft 208 rotatory, make baffle 218 down, then put a plurality of membrane book 7 on the unloading frame 211 again, the membrane book 7 of below can be spacing under the effect of baffle 218.

Receive bagging apparatus 4 and include bearing roller 413, splint 409 that the both ends of bearing roller 413 all were equipped with, splint 409 are the U type, and rotary device is connected to splint 409, and telescoping device about rotary device connects, and the front and back both sides between splint 409 and the bearing roller 413 are equipped with bag head clamp flat plate 407, and bag head clamp flat plate 407 connects and presss from both sides flat device, and bearing roller 413 front and back both sides are equipped with film roll clamp plate 414, and film roll clamp plate 414 connects clamping device.

The rotating device comprises a rotating shaft 421 fixedly connected with the clamping plate 409, the outer end of the rotating shaft 421 is connected with a rotating motor 404, the rotating motor 404 is connected with a left-right adjusting seat 405, and the left-right adjusting seat 405 is connected with a left-right telescopic device; the left and right telescopic device comprises a left and right telescopic cylinder 412, the left and right telescopic cylinder 412 is connected with a left and right adjusting seat 405, a left and right adjusting slide block is fixed at the bottom of the left and right adjusting seat 405, and a left and right adjusting slide rail 403 is installed at the bottom of the left and right adjusting slide block; the bag head flattening device comprises a flattening cylinder 419 connected with a bag head flattening plate 407, the flattening cylinder 419 is fixedly provided with an installation base 406, the other end of the left telescopic cylinder 412 and the right telescopic cylinder 412 is fixedly arranged on the installation base 406, the bag head flattening plate 407 is fixedly connected with a guide sliding rail 411, a guide sliding block is arranged on the guide sliding rail 411, and the guide sliding block is connected with the installation base 406; an opening is formed in the bag head flat clamping plate 407 on the front side and the rear side of the clamping plate 409, a movable plate 408 is arranged in the opening, a guide rod 410 is arranged on the outer side of the movable plate 408 in the front-rear direction, the inner end of the guide rod 410 is fixed with the bag head flat clamping plate 407, a limiting cap is fixed at the outer end of the guide rod 410, a spring 428 is sleeved on the guide rod 410 between the limiting cap and the movable plate 408, and flanges with splayed shapes are arranged on the outer sides of the movable plate 408 in the left-right direction; a supporting seat 401 is fixed at the bottom of the left-right adjusting slide rail 403, position adjusting guide rails 402 are arranged at the front side and the rear side of the supporting seat 401, the bottoms of the front side and the rear side mounting seats 406 are fixedly connected, sliding blocks mounted on the position adjusting guide rails 402 are fixed at the bottoms of the front side and the rear side mounting seats 406, a position adjusting threaded sleeve is fixed in the middle of the mounting seat 406, the position adjusting threaded sleeve is connected with a position adjusting screw 422, and the outer end of the position adjusting screw 422 is rotatably mounted on the supporting seat 401; the clamping device comprises a clamping adjusting plate 418 fixed at the bottom of the film roll clamping plate 414, a supporting plate 424 is arranged below the clamping adjusting plate 418, a carrier roller 413 is arranged on the supporting plate 424, a clamping supporting guide rail 423 is fixed at the top of the supporting plate 424 along the front-back direction, a sliding block fixed with the clamping adjusting plate 418 is arranged on the clamping supporting guide rail 423, and a synchronous clamping mechanism is arranged on the clamping adjusting plate 418; the synchronous clamping mechanism comprises a gear 415 rotatably mounted on a support plate 424, racks 416 are meshed with the left side and the right side of the gear 415, the racks 416 on the left side and the right side are respectively fixed with clamping adjusting plates 418 on the front side and the rear side, the clamping adjusting plate 418 on one side is connected with a clamping adjusting cylinder 417, and the clamping adjusting cylinder 417 is fixedly mounted on the support plate 424; the lifting adjusting slide rails 427 are fixed on the supporting plate 424, the sliding blocks are installed on the lifting adjusting slide rails 427, the sliding blocks are fixedly connected with mounting plates 426, lifting adjusting nuts are installed on the mounting plates 426, lifting adjusting lead screws 425 are installed on the lifting adjusting nuts, bearing seats are installed at the lower ends of the lifting adjusting lead screws 425 in a rotating mode, and the bearing seats are fixed on the supporting plate 424.

The adhesive tape winding device 5 comprises a bottom frame 501 and a support bracket 510 which are fixed on a frame 6, two ends of the support bracket 510 are provided with a movable bottom plate frame 509 which can move along the axial direction of a film roll 7, the movable bottom plate frame 509 is connected with a movable driving device, the outer side of the movable bottom plate frame 509 is rotatably provided with a slewing bearing 507, the slewing bearing 507 is connected with a slewing motor 508 through a transmission gear 514, the outer side surface of the slewing bearing 507 is fixedly provided with an adhesive tape mounting shaft for placing the adhesive tape roll 506, the outer side of the slewing bearing 507 is provided with a mounting bracket 520 which is fixed on the movable bottom plate frame 509, the mounting bracket 520 is fixedly provided with a vertically arranged jacking cylinder 518, the top of the jacking cylinder 518 is fixedly provided with a horizontally arranged translation cylinder 503, the piston rod of the translation cylinder 503 is fixedly connected with a connecting plate 504, an adhesive tape head adhering roller 516 and a cutting cylinder 505 are fixed on the connecting plate 504, and the cutting cylinder 505 is fixedly connected with a cutting blade 531 and a cutting pressure plate 513, a horizontal top-rolling cylinder 517 is fixed to the mounting bracket 520, and a top-rolling roller 515 coaxial with the slewing bearing 507 is connected to the top-rolling cylinder 517.

A plurality of supporting guide wheels 512 rotatably mounted on a movable bottom plate rack 509 are arranged on the outer side of the rotary bearing 507, a movable driving device comprises a translation sliding rail 522 arranged on the base frame 501, a translation sliding block mounted on the translation sliding rail 522 is fixed at the bottom of the movable bottom plate rack 509, a translation nut is fixed on the movable bottom plate rack 509 and connected with a translation lead screw 519, the translation lead screw 519 is connected with a translation motor 502, the translation motor 502 is fixed on the base frame 501, a V-shaped supporting plate 527 is arranged in the middle of the top of the supporting bracket 510, height adjusting rails 524 are fixed on two sides of the bottom of the supporting bracket 510, a sliding block mounted on the height adjusting rails 524 is fixed on the base frame 501, a height adjusting nut is fixed on the supporting bracket 510 and connected with a height adjusting lead screw 526, and the bottom end of the height adjusting lead screw 526 is connected with a worm gear lifter 525 fixedly mounted on the base frame 501, the other end of the turbine elevator is connected with an adjusting rod 521, clamping plates 528 which are matched with each other are arranged between the support bracket 510 and the movable bottom plate frame 509 at the upper and lower parts, a synchronous lifting gear 529 is rotatably installed on the movable bottom plate frame 509, synchronous lifting racks 511 are meshed with the two sides of the synchronous lifting gear 529, the synchronous lifting racks 511 at the two sides are respectively fixed with the upper and lower clamping plates 528, a lifting clamping guide rail 530 is fixed on the movable bottom plate frame 509, lifting slide blocks which are installed on the lifting clamping guide rail 530 are fixed on the upper and lower clamping plates 528, a lifting clamping cylinder 523 is hinged on the movable bottom plate frame 509, and the other end of the lifting clamping cylinder 523 is hinged with the synchronous lifting rack 511 at one side; the conveying manipulator 3 comprises a conveying translational slide rail 308 fixedly arranged along the left-right direction of the top of a frame 6, a conveying sliding plate 307 is arranged above the conveying translational slide rail 308, a conveying slide block arranged on the conveying guide rail is fixed at the bottom of the conveying sliding plate 307, conveying synchronous pulleys 309 are rotatably arranged on the frame 6 at two ends of the conveying translational slide rail 308, conveying synchronous belts 302 are connected with the conveying synchronous pulleys 309 at two sides, a conveying translational motor 301 is connected with the conveying synchronous pulley 309 at one side, the conveying sliding plate 307 is fixed with the conveying synchronous belt 302 at one side, a vertical conveying lifting slide rail 305 is arranged on the conveying sliding plate 307, a conveying rack 304 is arranged at one side of the conveying lifting slide rail 305, the conveying rack 304 is connected with a conveying gear 306, the conveying gear 306 is connected with the conveying lifting motor 303, a slide block arranged on the conveying lifting slide rail 305 is fixed on the conveying sliding plate 307, and a conveying support plate 311 is fixed at the bottom of the conveying lifting slide rail 305, pneumatic carrying grips 310 are fixed to both ends of the bottom of the carrying bracket plate 311.

Embodiment 2 provides an automatic packaging method of a roll of film, which is applied to the automatic packaging device of embodiment 1, and includes the following steps: s1, unwinding, cutting and winding the film roll 111 into sections by using the film winding device 1, then winding and adhering the sections on the periphery of the film roll 7, S2, transporting the film roll 7 wound with the film to the bag collecting device 4 by using the transporting manipulator 3, inserting the two ends of the film into the hollow cylinder of the film roll 7, S3, transporting the film roll 7 on the bag collecting device 4 to the adhesive tape winding device 5 by using the transporting manipulator 3, performing adhesive tape winding, packaging and fixing the two ends of the film roll 7 by using the adhesive tape winding device 5, and S4, transporting the film roll 7 wound with the adhesive tape from the adhesive tape winding device 5 to a storage area by using the transporting manipulator 3 to store finished products. The storage area may be a storage shelf disposed on one side of the film roll platform 105, the storage shelf being disposed obliquely to facilitate rolling out of the film roll 7.

Before the operation of step S1, the fine adjustment screw 113 is rotated according to the diameter of the film roll 7, and the placing support 117 is driven to move on the fine adjustment slide rail 118, so as to adjust the position of the double-sided tape placing tray 114 on both sides, thereby adjusting the position of the double-sided tape adhered on the film roll 111, and adapting to package film rolls 7 with different diameters.

The specific steps of S1 are: adhering the head of the double-sided adhesive tape on the double-sided adhesive tape placing disc 114 to the outer parts of two ends of the membrane roll 111, then winding the head of the membrane roll 111 around the guide roller 110, tearing the protective skin of the double-sided adhesive tape, reversely pulling the protective skin around the top of the membrane roll 111, plugging the protective skin into the inlet 115 of the negative pressure suction box 116, sucking the protective skin by using the negative pressure suction force of the inlet 115, then clamping the head of the membrane roll 111 by using a pulling pneumatic clamping hand 123, pulling the membrane head to move backwards by a pulling driving device to unfold the membrane roll 111, when unfolding to a set length, stopping the pulling driving device, starting a first pressing cylinder 107 and a second pressing cylinder 124, pressing two sides of a cutting part, then downwards extending a cutting lifting cylinder 120, extending a cutting cylinder 121, cutting the membrane, starting the pulling driving device to pull the membrane to move backwards for a set distance after cutting is finished, loosening the pulling pneumatic clamping hand 123 to move to the last side to stop, the film roll blocking cylinder 215 extends out, the inserting plate 216 blocks between the two film rolls 219 at the bottom, then the overturning cylinder 214 contracts, the overturning arm 212 drives the overturning shaft 208 to rotate, the baffle plate 218 is separated from limiting the film rolls 219, the film roll 219 at the bottom rolls off from the blanking frame 211, the film roll 219 at the rear is limited and blocked by the inserting plate 216, the overturning cylinder 214 extends out after feeding, the baffle plate 218 returns to the original position, then the film roll blocking cylinder 215 contracts, the inserting plate 216 is drawn out, the film roll 7 rolls downwards to a film roll position, waiting for next blanking, the film roll 7 rolls off from the blanking frame 211, rolls off from the higher side of the film rolling platform 105, and when rolling to the film sheet position, the film roll is adhered to the outer periphery of the film through left double-sided adhesive, then the film is wound on the film roll 7, and finally rolls off at the position of the film roll baffle plate 106.

Before operation at S2: through rotatory lift adjustment lead screw 425, drive backup pad 424 along the vertical lift of lift adjustment slide 427 to adjust the height of bearing roller 413 and film book clamp plate 414, adapt to the film book 7 of different specification diameters, when adjusting the height, make the center pin of film book 7 coaxial with rotation axis 421.

The specific steps of S2 are: the film roll 7 clamped by the film roll baffle 106 by the conveying manipulator 3 is lifted upwards along a lifting channel of the conveying manipulator 3, then the film roll 7 is moved to the left side to move to a carrier roller 413 of a bag collecting device 4, the film roll 7 is supported by the carrier roller 413, then the film roll clamping plate 414 is used for clamping, the clamping devices at the left end and the right end drive bag head clamping flat plates 7 to clamp the two ends of the rolled film, then the left telescopic device and the right telescopic device convey clamping plates 409, the clamped film bag head extends into a clamping groove of the clamping plates 409, then the bag head clamping flat plates 407 are loosened, the rotating device drives the clamping plates 409 to rotate, the two ends of the bag head rotate, then the left telescopic device and the right telescopic device continuously drive the clamping plates 409 to move inwards, the two ends of the bag head are plugged into a central hole of the film roll 7, then the left telescopic device and the right telescopic device drive the clamping plates 409 to move outwards for one end distance, the, and (3) filling the packaging film into the film cylinder for the second time, then driving the clamping plate 409 to return by the left and right telescopic devices, and returning the film roll clamping plate 414 to complete the bag collecting work.

Before the operation of S3: can drive turbine lift 525 through adjusting pole 521 and rotate to make height adjustment lead screw 526 drive height adjustment nut and reciprocate, make support bracket 510 go up and down along height adjustment track 524, adjust the height of V type layer board 527, adapt to the film roll 7 of different specification diameters, make the center of film roll 7 coaxial with slewing bearing 507's center.

The specific steps of S3 are: the conveying manipulator 3 clamps the film roll 7 after bag collection and then conveys the film roll to a V-shaped supporting plate 527 of a tape winding device 5, a top roll air cylinder 517 extends out, a movement driving device moves a movable bottom plate frame 509 towards the film roll 7, a top roll roller 515 on the top roll air cylinder 517 is positioned against the center of the end part of the film roll 7, a lifting clamping air cylinder 523 contracts, a clamping plate 528 clamps the film roll 7, a rotary motor 508 starts, the tape is stopped after being wound on two ends of the film roll 7 for half circle, a lifting air cylinder 518 rises, an adhesive roller 516 is separated from the tape, a translation air cylinder 503 contracts, a cutting blade 531 and an adhesive roller 516 are separated from a tape winding range, the lifting air cylinder 518 falls back, the rotary motor 508 starts to drive a rotary support 507 to rotate continuously, the translation air cylinder 503 extends out after the tape is wound on the end part of the film roll 7 for set number of circles, the rotary motor 508 stops after the adhesive roller 516 is wound, and a cutting air cylinder 505 extends out, the cutting pressure plate 513 presses the adhesive tape, the cutting blade 531 cuts the adhesive tape, the lifting clamping cylinder 523 extends, the clamping plate 528 releases the film roll 7, and then the moving driving device starts to drive the moving bottom plate frame 509 to be far away from the film roll 7, so that the winding of the adhesive tape on the film roll 7 is completed.

The film roll device can be arranged, the sheet-shaped film adhered with the double-sided adhesive tape can be wound and adhered to the outer part of the film roll, the packaging structure and the packaging method are not limited by the diameter of the film roll, the film roll packaging device can be suitable for packaging film rolls with various diameters, the film roll is conveyed to the bag collecting device by the conveying machinery to be collected, then conveyed to the adhesive tape winding device to be wound by the adhesive tape, the machinery is used for replacing manpower, the efficiency is improved, and the manpower is saved. In addition, the film winding device, the bag collecting device, the adhesive tape winding device and the carrying manipulator are vertically arranged on the rack in three layers, so that the installation space of the machine is reduced, and the occupied area is reduced.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

In the description of the present invention, the terms "inside", "outside", "longitudinal", "lateral", "up", "down", "top", "bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are for convenience only to describe the present invention without requiring the present invention to be necessarily constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Claims

1. The utility model provides an automatic packing plant of film roll, includes frame (6), is equipped with on frame (6) and receives bagging apparatus (4) and sticky tape wind (5), and the frame top is equipped with transport manipulator (3), its characterized in that: the film winding device (1) is further included, and the film winding device (1) can stick and wind the cut film sheets outside the film roll (7) for packaging.

2. The automatic film roll packaging device according to claim 1, characterized in that: roll up membrane device (1) and set up rolling up membrane platform (105) in receipts bagging apparatus (4) and sticky tape wind device (5) below including the slope, it installs on rolling up membrane frame (104) to roll up membrane platform (105), it is equipped with membrane book rack to roll up membrane platform (105) front end, membrane book rack front side is equipped with two-sided adhesive and pastes and tear the skin device, it tailors the device to be equipped with the membrane between membrane book rack and the rolling up membrane platform (105), it draws the tractive device of membrane to rolling up membrane platform (105) to be equipped with on rolling up membrane frame (104) to clip the membrane head, it is fixed with membrane book baffle (106) to roll up lower one side of membrane platform (105), be equipped with transport manipulator (3) lifting channel on frame (6) of membrane book baffle (106) top.

3. The automatic film roll packaging device according to claim 2, characterized in that: the film roll cutting device comprises a film roll placing frame and a film cutting device, wherein the left end and the right end of the film roll placing frame are both rotatably provided with a supporting roller (112) of two pairs of supporting film rolls, the rear end of the film roll placing frame is rotatably provided with a plurality of guide rollers (110), the double-faced adhesive tape sticking and peeling device comprises double-faced adhesive tape placing discs (114) rotatably arranged on the left side and the right side of the front end of the film roll placing frame, a double-faced adhesive tape protective sheet collecting device is arranged between the double-faced adhesive tape placing discs (114) and the film roll placing frame, the film cutting device comprises a vertically arranged cutting lifting cylinder (120), a cutting blade (119) is fixed at the bottom of the cutting lifting cylinder (120), the cutting lifting cylinder (120) is fixedly connected with a horizontally arranged cutting cylinder (121), the cutting cylinder (121) is fixedly arranged on the film roll frame (104), the drawing device comprises a drawing slide rail (108) arranged along the front and back direction, and a drawing support (122) is arranged at the rear side of the cutting blade (119), the front end of the drawing support (122) is fixedly provided with a drawing pneumatic clamping hand (123), the top of one end of the drawing support (122) is fixedly provided with a sliding block arranged on a drawing sliding rail (108), and the drawing support (122) is connected with a drawing driving mechanism.

4. The automatic film roll packaging device according to claim 3, characterized in that: the double-faced adhesive tape placing disc (114) is rotatably provided with a placing support (117) through a placing shaft, the bottom of the front end of the film roll placing frame is provided with a fine adjustment slide rail (118), the bottom of the placing support (117) is fixedly provided with a slide block arranged on the fine adjustment slide rail (118), the placing support (117) is fixedly provided with a fine adjustment nut, the fine adjustment nut is connected with a fine adjustment lead screw (113), the fine adjustment lead screw (113) is rotatably arranged on the film roll placing frame, the double-faced adhesive tape protective skin collecting device comprises a negative pressure suction box (116), the top of the negative pressure suction box (116) is provided with an inlet (115) for the double-faced adhesive tape protective skin to pass through, the traction driving mechanism comprises a traction driving motor (101), the traction synchronous belt wheels (102) are rotatably arranged on the film roll frame (104) back and forth, the traction synchronous belt wheels (102) are connected through a traction synchronous belt (103), the traction synchronous belt wheel (102) at one end is connected with the traction driving motor (101), the traction support (122) is fixed with a traction synchronous belt (103) on one side, a first pressing cylinder (107) is vertically arranged on the upper portion and the lower portion of the rear side of the cutting cylinder (121), a second pressing cylinder (124) is vertically arranged on the upper portion of the front side of the cutting cylinder (121), a pressing support plate (125) is fixed on a film rolling frame (104) under the second pressing cylinder (124), a horizontal pressing plate (109) is fixed on the inner sides of the first pressing cylinder (107) and the second pressing cylinder (124), and a film roll storage and discharging device (2) capable of enabling a single film roll (7) to roll down to fall to the film rolling platform (105) and enabling the film roll to be wound and adhered to the periphery of the film roll (7) is arranged on the higher side of the film rolling platform (105).

5. The automatic film roll packaging device according to claim 4, characterized in that: film is rolled up and is deposited unloader (2) including storage rack (201), it is equipped with down work or material rest (211) to slope on storage rack (201), rotate on storage rack (201) of the lower one end top of down work or material rest (211) and install trip shaft (208), trip shaft (208) middle part is fixed with baffle (218), upset drive arrangement is connected in trip shaft (208), it has a plurality of films to roll up (7) to deposit on work or material rest (211) down, film is rolled up (7) both ends outside and is equipped with limiting plate (210), be equipped with jack (217) on limiting plate (210) between two film rolls (7) of below, be equipped with picture peg (216) in jack (217), picture peg (216) rear side is equipped with fender book cylinder (215).

6. The automatic film roll packaging device according to claim 5, characterized in that: the overturning driving device comprises an overturning arm (212) fixed at one end of an overturning shaft (208), the other end of the overturning arm (212) is hinged with an overturning cylinder (214), the other end of the overturning cylinder (214) is hinged on a storage frame (201), the bottom of the lower end of a blanking frame (211) is rotatably installed on the storage frame (201) through a pin shaft, the higher end of the blanking frame (211) is fixedly provided with an adjusting rotating shaft, the outer side of the adjusting rotating shaft is sleeved with a connecting sleeve, the bottom of the connecting sleeve is fixedly provided with an adjusting screw rod (213), the adjusting screw rod (213) is fixedly arranged on the storage frame (201) through a locking nut, limiting plates (210) at two sides are fixedly provided with supporting plates (203) through connecting rods (202), the supporting plates (203) are hinged with width adjusting cylinders (206), the other end of each width adjusting cylinder (206) is fixedly provided with a sliding plate (209), the sliding plates (209, the width adjusting device is characterized in that a first sliding block is arranged on the width adjusting sliding rail (207), the first sliding block is fixed with the supporting plate (203), a second sliding block arranged on the width adjusting sliding rail (207) is fixed at the bottom of the sliding plate (209), an adjusting nut (205) is fixed on the sliding plate (209), an adjusting lead screw (204) is arranged in the adjusting nut (205), and the other end of the adjusting lead screw (204) is rotatably arranged on the storage rack (201).

7. The automatic film roll packaging device according to any one of claims 1 to 6, wherein: receive bagging apparatus (4) and include bearing roller (413), the both ends of bearing roller (413) all are equipped with splint (409), rotary device is connected in splint (409), telescoping device about the rotary device is connected, splint (409) and bearing roller (413) between the front and back both sides be equipped with bag head clamp flat board (407), bag head clamp flat board (407) are connected and are pressed from both sides flat device, both sides are equipped with film roll clamp plate (414) around bearing roller (413), clamping device is connected in film roll clamp plate (414).

8. The automatic film roll packaging device according to claim 7, wherein: the rotating device comprises a rotating shaft (421) fixedly connected with the clamping plate (409), the outer end of the rotating shaft (421) is connected with a rotating motor (404), the rotating motor (404) is connected with a left-right adjusting seat (405), and the left-right adjusting seat (405) is connected with a left-right telescopic device; the left and right telescopic device comprises a left and right telescopic cylinder (412), the left and right telescopic cylinder (412) is connected with a left and right adjusting seat (405), a left and right adjusting slide block is fixed at the bottom of the left and right adjusting seat (405), and a left and right adjusting slide rail (403) is installed at the bottom of the left and right adjusting slide block; the bag head flattening device comprises a flattening cylinder (419) connected with a bag head flattening plate (407), the flattening cylinder (419) is fixedly provided with a mounting seat (406), the other ends of a left telescopic cylinder and a right telescopic cylinder (412) are fixedly arranged on the mounting seat (406), the bag head flattening plate (407) is fixedly connected with a guide sliding rail (411), a guide sliding block is arranged on the guide sliding rail (411), and the guide sliding block is connected with the mounting seat (406); an opening is formed in the bag head flat clamping plate (407) on the front side and the rear side of the clamping plate (409), a movable plate (408) is arranged in the opening, a guide rod (410) is arranged on the outer side of the movable plate (408) in the front-rear direction, the inner end of the guide rod (410) is fixed with the bag head flat clamping plate (407), a limiting cap is fixed at the outer end of the guide rod (410), a spring (428) is sleeved on the guide rod (410) between the limiting cap and the movable plate (408), and flanges with the shape of a Chinese character 'Bao' are arranged on the outer side of the movable plate (408) in the left-right direction; a supporting seat (401) is fixed at the bottom of the left-right adjusting slide rail (403), position adjusting guide rails (402) are arranged on the front side and the rear side of the supporting seat (401), the bottoms of the mounting seats (406) on the front side and the rear side are fixedly connected, a sliding block mounted on the position adjusting guide rails (402) is fixed at the bottoms of the mounting seats (406) on the front side and the rear side, a position adjusting threaded sleeve is fixed in the middle of the mounting seat (406), a position adjusting screw rod (422) is connected with the position adjusting threaded sleeve, and the outer end of the position adjusting screw rod (422) is rotatably mounted on the supporting seat (401); the clamping device comprises a clamping adjusting plate (418) fixed at the bottom of a film roll clamping plate (414), a supporting plate (424) is arranged below the clamping adjusting plate (418), a carrier roller (413) is installed on the supporting plate (424), a clamping supporting guide rail (423) is fixed at the top of the supporting plate (424) along the front-back direction, a sliding block fixed with the clamping adjusting plate (418) is installed on the clamping supporting guide rail (423), and a synchronous clamping mechanism is arranged on the clamping adjusting plate (418); the synchronous clamping mechanism comprises a gear (415) rotatably mounted on a support plate (424), racks (416) are meshed on the left side and the right side of the gear (415), the racks (416) on the left side and the right side are respectively fixed with clamping adjusting plates (418) on the front side and the rear side, the clamping adjusting plate (418) on one side is connected with a clamping adjusting cylinder (417), and the clamping adjusting cylinder (417) is fixedly mounted on the support plate (424); be fixed with lift adjustment slide rail (427) on backup pad (424), the slider is installed in lift adjustment slide rail (427), slider fixedly connected with mounting panel (426), installs lift adjustment nut on mounting panel (426), installs lift adjustment lead screw (425) on the lift adjustment nut, and lift adjustment lead screw (425) lower extreme rotates and installs the bearing frame, and the bearing frame is fixed on backup pad (424).

9. The automatic film roll packaging device according to any one of claims 1 to 6, wherein: the adhesive tape winding device (5) comprises an underframe (501) and a support bracket (510) which are fixed on a rack (6), wherein two ends of the support bracket (510) are provided with a movable bottom plate frame (509) which can move along the axial direction of a film roll (7), the movable bottom plate frame (509) is connected with a movable driving device, the outer side of the movable bottom plate frame (509) is rotatably provided with a slewing bearing (507), the slewing bearing (507) is connected with a slewing motor (508) through a transmission gear (514), the outer side surface of the slewing bearing (507) is fixedly provided with an adhesive tape mounting shaft for placing the adhesive tape roll (506), the outer side of the slewing bearing (507) is provided with a mounting bracket (520) fixed on the movable bottom plate frame (509), a vertically arranged jacking cylinder (518) is fixed on the mounting bracket (520), the top of the jacking cylinder (518) is fixedly provided with a horizontally arranged translation cylinder (503), and a piston rod of the translation cylinder (503) is fixedly connected with a connecting plate (504), an adhesive tape head adhering roller (516) and a cutting cylinder (505) are fixed on the connecting plate (504), a cutting blade (531) and a cutting pressing plate (513) are fixedly connected to the cutting cylinder (505), a horizontal top rolling cylinder (517) is further fixed on the mounting bracket (520), and the top rolling cylinder (517) is connected with a top rolling roller (515) coaxial with the rotary support (507).

10. The automatic film roll packaging device according to claim 9, characterized in that: the outer side of the slewing bearing (507) is provided with a plurality of supporting guide wheels (512) rotatably installed on a movable bottom plate frame (509), the movable driving device comprises a translation sliding rail (522) arranged on an underframe (501), the bottom of the movable bottom plate frame (509) is fixedly provided with a translation sliding block installed on the translation sliding rail (522), a translation nut is fixed on the movable bottom plate frame (509), the translation nut is connected with a translation lead screw (519), the translation lead screw (519) is connected with a translation motor (502), the translation motor (502) is fixed on the underframe (501), a V-shaped supporting plate (527) is arranged in the middle of the top of the supporting bracket (510), height adjusting tracks (524) are fixed on two sides of the bottom of the supporting bracket (510), a sliding block installed on the height adjusting tracks (524) is fixed on the underframe (501), a height adjusting nut is fixed on the supporting bracket (510), the height adjusting nut is connected with a height adjusting lead screw (526), the bottom end of the height adjusting screw rod (526) is connected with a worm gear elevator (525) fixedly installed on the underframe (501), the other end of the worm gear elevator is connected with an adjusting rod (521), clamping plates (528) matched with each other are arranged between the supporting bracket (510) and the movable bottom plate frame (509), a synchronous lifting gear (529) is rotatably installed on the movable bottom plate frame (509), synchronous lifting racks (511) are meshed with two sides of the synchronous lifting gear (529), the synchronous lifting racks (511) on two sides are respectively fixed with the upper clamping plate (528) and the lower clamping plate (509), a lifting clamping guide rail (530) is fixed on the movable bottom plate frame (509), lifting sliders installed on the lifting clamping guide rail (530) are fixed on the upper clamping plate (528) and the lower clamping plate (528), a lifting clamping cylinder (523) is hinged on the movable bottom plate frame (509), and the other end of the lifting clamping cylinder (523) is hinged with the synchronous lifting rack (511) on one side; the conveying manipulator (3) comprises a conveying translation sliding rail (308) fixedly arranged along the left-right direction of the top of a rack (6), a conveying sliding plate (307) is arranged above the conveying translation sliding rail (308), a conveying sliding block arranged on the conveying sliding rail is fixed at the bottom of the conveying sliding plate (307), conveying synchronous pulleys (309) are rotatably arranged on the rack (6) at two ends of the conveying translation sliding rail (308), conveying synchronous pulleys (309) at two sides are connected with a conveying synchronous belt (302), a conveying translation motor (301) is connected with the conveying synchronous pulley (309) at one side, the conveying sliding plate (307) is fixed with the conveying synchronous belt (302) at one side, a vertical conveying lifting sliding rail (305) is arranged on the conveying sliding plate (307), a conveying rack (304) is arranged at one side of the conveying lifting sliding rail (305), the conveying rack (304) is connected with a conveying gear (306), and the conveying gear (306) is connected with a conveying lifting motor (303), the conveying sliding plate (307) is fixedly provided with a sliding block which is arranged on the conveying lifting sliding rail (305), the bottom of the conveying lifting sliding rail (305) is fixedly provided with a conveying support plate (311), and two ends of the bottom of the conveying support plate (311) are fixedly provided with pneumatic conveying clamping hands (310).

11. An automatic packaging method of a film roll is characterized in that: automatic packaging device for rolls of film as claimed in any one of claims 1 to 10, comprising the following steps: s1, unwinding a film roll (111) into sections by using a film winding device (1), cutting the sections, winding and adhering the sections on the periphery of the film roll (7), S2, transporting the film roll (7) wound with the film into a bag collecting device (4) by using a transporting manipulator (3), inserting the two ends of the film into a hollow cylinder of the film roll (7), S3, transporting the film roll (7) on the bag collecting device (4) onto a tape winding device (5) by using the transporting manipulator (3), winding, packaging and fixing the two ends of the film roll (7) by using the tape winding device (5), and S4, transporting the film roll (7) wound with the tape from the tape winding device (5) to a storage area by using the transporting manipulator (3) to store finished products.

12. The automatic packaging method of claim 11, wherein the specific steps of S1 are as follows: the head of the double-sided adhesive tape on the double-sided adhesive tape placing disc (114) is adhered to the outer parts of two ends of a membrane roll (111), then the head of the membrane roll (111) is wound around a guide roller (110), at the moment, a protective skin of the double-sided adhesive tape is torn, the protective skin is reversely pulled to wind the membrane roll (111) and is plugged into an inlet (115) of a negative pressure suction box (116), the protective skin is sucked by using the negative pressure suction force of the inlet (115), then the head of the membrane roll (111) is clamped by a pulling pneumatic clamp (123), a pulling driving device pulls the membrane head to move backwards to unfold the membrane roll (111), when the membrane roll is unfolded to a set length, the pulling driving device stops, a first pressing air cylinder (107) and a second pressing air cylinder (124) are started to press two sides of a cutting part, then a lifting air cylinder (120) extends downwards, a cutting air cylinder (121) extends out, the membrane is cut, and after the cutting is finished, the film pulling driving device starts to pull the film to move backwards for a set distance, the pulling pneumatic clamping hand (123) loosens and moves to the rearmost position to stop, then the film roll (7) rolls down from the higher side of the film rolling platform (105), when the film roll is rolled to the film position, the film roll is adhered to the outer periphery of the film through the left double-sided adhesive, then the film is wound on the film roll (7), and finally the film roll falls on the film roll baffle plate (106).

13. The automatic packaging method of claim 11, wherein the specific steps of S2 are as follows: the film roll (7) at the position where the film roll baffle (106) is clamped by the conveying mechanical arm (3) is lifted upwards along a lifting channel of the conveying mechanical arm (3), then the film roll (7) is moved to the left side to move to a carrier roller (413) of the bag collecting device (4), the film roll (7) is supported by the carrier roller (413), then the film roll is clamped by a film roll clamping plate (414), a bag head clamping flat plate (7) is driven by clamping flat devices at the left end and the right end to clamp two ends of a rolled film piece flatly, then the clamping plate (409) is conveyed by the left telescopic device and the right telescopic device, the flatly clamped film bag head extends into a clamping groove of the clamping plate (409), then the bag head clamping flat plate (407) is loosened, the rotating device drives the clamping plate (409) to rotate two ends of the bag head, then the left telescopic device and the right telescopic device continue to move inwards with the clamping plate (409), the two ends of the bag head are plugged into a film roll center hole of the film roll (7), then the left telescopic device and the right telescopic device carry the clamping plate (409) to move outwards for a distance, the clamping plate (409) is separated from the packaging film, then the left and right telescopic devices drive the clamping plate (409) to move inwards, the packaging film is plugged into the film cylinder for the second time, then the left and right telescopic devices drive the clamping plate (409) to return, the film roll clamping plate (414) returns, and bag collection work is completed; the specific steps of S3 are: a conveying manipulator (3) clamps a film roll (7) which is subjected to bag collection and then conveys the film roll to a V-shaped supporting plate (527) of a tape winding device (5), a top roll cylinder (517) extends out, a movable driving device moves a movable bottom plate frame (509) to the film roll (7), a top roll roller (515) on the top roll cylinder (517) is positioned against the center of the end part of the film roll (7), a lifting clamping cylinder (523) contracts, a clamping plate (528) clamps the film roll (7), a rotary motor (508) is started, an adhesive tape is stopped after being wound on two ends of the film roll (7) for half a circle, a jacking cylinder (518) ascends, an adhesive roller (516) is separated from the adhesive tape, a translation cylinder (503) contracts, a cutting blade (531) and the adhesive roller (516) are separated from the tape winding range, the jacking cylinder (518) falls back, the rotary motor (508) is started to drive a rotary support (507) to continuously rotate, the adhesive tape is wound on the end part of the film roll (7) and stretches out through the translation cylinder (503) after the number of turns is set, the adhesive tape is wound on the pasting roller (516) and stops through the rotating motor (508), then the cutting cylinder (505) stretches out, the cutting pressing plate (513) presses the adhesive tape, the cutting blade (531) cuts off the adhesive tape, the lifting clamping cylinder (523) stretches out, the film roll (7) is loosened through the clamping plate (528), then the moving driving device is started to drive the moving bottom plate frame (509) to be far away from the film roll (7), and the adhesive tape winding of the film roll (7) is completed.