CN110379745A - A kind of full-automatic laminating apparatus of photovoltaic being quickly laminated - Google Patents
A kind of full-automatic laminating apparatus of photovoltaic being quickly laminated Download PDFInfo
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- 238000010030 laminating Methods 0.000 title claims 11
- 238000004804 winding Methods 0.000 claims abstract description 87
- 238000005520 cutting process Methods 0.000 claims abstract description 54
- 238000003475 lamination Methods 0.000 claims abstract description 38
- 238000012937 correction Methods 0.000 claims abstract description 36
- 238000009434 installation Methods 0.000 claims description 52
- 238000013519 translation Methods 0.000 claims description 52
- 230000005540 biological transmission Effects 0.000 claims description 28
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000003287 optical effect Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims 11
- 239000000428 dust Substances 0.000 claims 5
- 239000012528 membrane Substances 0.000 claims 5
- 238000009958 sewing Methods 0.000 claims 4
- 230000002708 enhancing effect Effects 0.000 claims 3
- 238000010276 construction Methods 0.000 claims 2
- 239000007787 solid Substances 0.000 claims 2
- 238000003825 pressing Methods 0.000 abstract description 42
- 238000000926 separation method Methods 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012546 transfer Methods 0.000 description 14
- 230000000630 rising effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000001174 ascending effect Effects 0.000 description 6
- 210000003813 thumb Anatomy 0.000 description 6
- 125000006850 spacer group Chemical group 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6838—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本发明公开了一种快速层压的太阳能光伏全自动层压设备,工作板上从左到右依次设有光伏叠片机构和光伏贴胶下料机构;光伏叠片机构包括上料装置、预定位装置、吸取机械手装置、叠片台装置、隔膜放卷及纠偏装置、卷绕装置、尾卷压隔装置、切隔膜装置和尾卷提速装置;上料装置、预定位装置和叠片台装置从后到前依次固定于工作板的左部,吸取机械手装置固定于预定位装置的左右两侧,隔膜放卷及纠偏装置和切隔膜装置分别固定于吸取机械手装置左右部的上端,绕卷装置固定于叠片台装置的右侧,尾卷压隔装置固定于工作板的中部,尾卷提速装置固定于上料装置的右侧;本发明自动化程度高、结构稳定、成产效率高,具有良好的市场应用价值。
The invention discloses a fast lamination solar photovoltaic fully automatic lamination equipment. A photovoltaic lamination mechanism and a photovoltaic lamination and unloading mechanism are sequentially arranged on the working board from left to right; the photovoltaic lamination mechanism includes a feeding device, a predetermined Positioning device, suction manipulator device, lamination table device, diaphragm unwinding and deviation correction device, winding device, tail roll pressure separation device, diaphragm cutting device and tail roll speed-up device; feeding device, pre-positioning device and lamination table device It is fixed on the left part of the working plate in turn from back to front. The suction manipulator device is fixed on the left and right sides of the pre-positioning device. It is fixed on the right side of the stacking table device, the tail roll pressing device is fixed on the middle of the working plate, and the tail roll speed-up device is fixed on the right side of the feeding device; the invention has high degree of automation, stable structure, high production efficiency, and has the advantages of Good market application value.
Description
技术领域technical field
本发明涉及到光伏层压领域,尤其涉及到一种快速层压的太阳能光伏全自动层压设备。The invention relates to the field of photovoltaic lamination, in particular to a rapid lamination solar photovoltaic full-automatic lamination equipment.
背景技术Background technique
太阳能光伏产业作为我国战略性新兴产业之一,是未来能源发展规划的重要一部分,这使得太阳能光伏板相关企业越来越多。与此同时,太阳能电池片的需求也在越来越大,由于太阳能电池片是易碎品,在包装、运输过程中的防护极为重要;为了防止电池片在运输过程中损坏或者与空气接触导致其污染,人们对生产的光伏电池片通过都需要通过人工手动的对电池片进行包裹,通过塑料膜把电池片包裹起来后,在对包裹完成的电池片进行点胶固定处理,这一系列工序都是通过人工手动操作,非常不利于光伏电池的量产化,而且工人的劳动强度也较高,企业的工人成本增加。As one of my country's strategic emerging industries, the solar photovoltaic industry is an important part of the future energy development plan, which makes more and more companies related to solar photovoltaic panels. At the same time, the demand for solar cells is also increasing. Since solar cells are fragile, protection during packaging and transportation is extremely important; For its pollution, people need to manually wrap the photovoltaic cells through the production of photovoltaic cells. After wrapping the cells with plastic film, the wrapped cells are fixed with glue. This series of processes All are manually operated, which is not conducive to the mass production of photovoltaic cells, and the labor intensity of workers is also high, which increases the labor cost of enterprises.
因此,现有技术存在缺陷,需要改进。Therefore, there are defects in the prior art and need to be improved.
发明内容Contents of the invention
本发明提供一种快速层压的太阳能光伏全自动层压设备,解决的上述问题。The invention provides a fast lamination solar photovoltaic fully automatic lamination equipment to solve the above problems.
为解决上述问题,本发明提供的技术方案如下:In order to solve the above problems, the technical solutions provided by the present invention are as follows:
一种快速层压的太阳能光伏全自动层压设备,包括工作架,所述工作架上固定设有工作板,所述工作板上从左到右依次设有光伏叠片机构和光伏贴胶下料机构;所述光伏叠片机构包括上料装置、预定位装置、吸取机械手装置、叠片台装置、隔膜放卷及纠偏装置、卷绕装置、尾卷压隔装置、切隔膜装置和尾卷提速装置;所述上料装置、预定位装置和叠片台装置从后到前依次固定于工作板的左部,所述吸取机械手装置固定于预定位装置的左右两侧,且所述吸取机械手装置位于预定位装置的上方,所述隔膜放卷及纠偏装置固定于吸取机械手装置左部的上端,所述切隔膜装置固定于吸取机械手装置右部的上端,所述绕卷装置固定于叠片台装置的右侧,所述尾卷压隔装置固定于工作板的中部,且所述尾卷压隔装置位于卷绕装置的上方,所述尾卷提速装置固定于上料装置的右侧;所述光伏贴胶下料机构包括平移装置、压紧夹持装置和下料顶升装置;所述平移装置固定于卷绕装置的右侧,所述压紧夹持装置固定于平移装置的后侧,所述下料顶升装置固定于平移装置的右侧。A rapid lamination solar photovoltaic automatic lamination equipment, including a work frame, a work plate is fixed on the work frame, and a photovoltaic lamination mechanism and a photovoltaic glue bottom are arranged on the work plate in turn from left to right. Material mechanism; the photovoltaic lamination mechanism includes a feeding device, a pre-positioning device, a suction manipulator device, a lamination table device, a diaphragm unwinding and deviation correction device, a winding device, a tail roll pressure separation device, a diaphragm cutting device and a tail roll Speed-up device; the feeding device, pre-positioning device and stacking table device are fixed on the left part of the working plate sequentially from back to front, the suction manipulator device is fixed on the left and right sides of the pre-positioning device, and the suction manipulator The device is located above the pre-positioning device, the diaphragm unwinding and deviation correction device is fixed on the upper end of the left part of the suction manipulator device, the diaphragm cutting device is fixed on the upper end of the right part of the suction manipulator device, and the winding device is fixed on the lamination On the right side of the table device, the tail roll pressure separation device is fixed in the middle of the working plate, and the tail volume pressure separation device is located above the winding device, and the tail volume speed-up device is fixed on the right side of the feeding device; The photovoltaic adhesive blanking mechanism includes a translation device, a pressing and clamping device and a blanking and lifting device; the translation device is fixed on the right side of the winding device, and the pressing and clamping device is fixed on the rear of the translation device. side, the unloading jacking device is fixed on the right side of the translation device.
优选的,所述上料装置包括左上料组件、右上料组件和防尘板;所述左防尘组件和右防尘组件结构相同,所述左防尘组件包括料盒、驱动支撑杆、第一驱动电机、第一滚珠丝杆、直线减速机、顶升块和毛刷组件;所述料盒固定于防尘板的左侧,所述驱动支撑杆固定于料盒的底部,所述直线减速机通过直线固定板固定于驱动支撑杆的上端,所述第一驱动电机的输出端与直线减速机固定连接,所述第一滚珠丝杠与直线减速机螺接,且所述第一滚珠丝杆贯穿料,所述顶升块固定于第一滚珠丝杆的顶端,所述毛刷组件固定于料盒的左壁的顶端。Preferably, the feeding device includes a left feeding assembly, a right feeding assembly and a dustproof plate; the left dustproof assembly and the right dustproof assembly have the same structure, and the left dustproof assembly includes a material box, a driving support rod, a second A driving motor, a first ball screw, a linear reducer, a lifting block and a brush assembly; the material box is fixed on the left side of the dustproof plate, the driving support rod is fixed on the bottom of the material box, and the linear The reducer is fixed on the upper end of the driving support rod through the linear fixing plate, the output end of the first driving motor is fixedly connected with the linear reducer, the first ball screw is screwed with the linear reducer, and the first ball screw The screw rod penetrates the material, the lifting block is fixed on the top of the first ball screw, and the brush assembly is fixed on the top of the left wall of the material box.
优选的,所述吸取机械手装置包括左吸取机械手组件和右吸取机械手组件;所述左吸取机械手组件和右吸取机械手组件结构相同,所述左吸取机械手组件包括机械手支座、机械手安装板、第二驱动电机、第二滚珠丝杆、机械平移板、第一吸取组件和第二吸取组件;所述机械手支座固定于工作板上,所述机械手安装板垂直固定于机械手支座的上端,所述机械手安装板前壁的上下两端固定设有安装滑轨,所述机械手安装板前壁的中部设有多个第二丝杆轴承座,所述第二滚珠丝杆套接在第二丝杆轴承座内,所述第二驱动电机通过第二驱动固定座固定于机械手安装板的右端,且所述第二驱动电机的输出端固定连接第二滚珠丝杆,所述机械平移板与安装滑轨滑动连接,所述第一吸取组件固定于机械平移板前壁的左端,所述第二吸取组件固定于机械平移板前壁的右端。Preferably, the suction manipulator device includes a left suction manipulator assembly and a right suction manipulator assembly; the left suction manipulator assembly and the right suction manipulator assembly have the same structure, and the left suction manipulator assembly includes a manipulator support, a manipulator mounting plate, a second Drive motor, second ball screw, mechanical translation plate, first suction assembly and second suction assembly; the manipulator support is fixed on the working plate, and the manipulator mounting plate is vertically fixed on the upper end of the manipulator support. The upper and lower ends of the front wall of the manipulator mounting plate are fixed with installation slide rails, and the middle part of the front wall of the manipulator mounting plate is provided with a plurality of second screw bearing seats, and the second ball screw is sleeved on the second screw rod In the bearing seat, the second drive motor is fixed to the right end of the manipulator mounting plate through the second drive fixing seat, and the output end of the second drive motor is fixedly connected to the second ball screw, and the mechanical translation plate and the installation slide The rails are slidingly connected, the first suction assembly is fixed on the left end of the front wall of the mechanical translation plate, and the second suction assembly is fixed on the right end of the front wall of the mechanical translation plate.
优选的,所述第一吸取组件包括第一伸缩气缸、第一伸缩安装板、伸缩连接板和吸盘架;所述第一伸缩安装板固定于机械平移板上,所述第一伸缩气缸固定于第一伸缩安装板的中部,所述伸缩连接板通过底部的吸取滑座与第一伸缩安装板前壁上的吸取滑轨滑动连接,所述第一伸缩气缸的输出端与伸缩连接板底部的锁紧块固定连接,所述吸盘架固定于伸缩连接板的底端,且所述吸盘架上设有多个导气管,所述导气管贯穿吸盘架,所述导气管的下端设均固定设有多个抓取吸嘴;所述第二吸取组件包括第三驱动电机、第三滚珠丝杆、第二吸取固定板、第二吸取连接板和吸盘固定板;所述第二吸取固定板固定于机械平移板上,所述第三驱动电机的固定端垂直固定于第二吸取固定板上端,所述第二吸取固定板前壁的右端设有第三丝杆轴承座,所述第三滚珠丝杆套接在第三丝杆轴承座内,且所述第三驱动电机的输出端固定连接第三滚珠丝杆,所述第三滚珠丝杆的下部套接丝杆螺母连接板,所述丝杆螺母连接板与第二吸取连接板固定连接,所述第二吸取连接板通过底部的滑座与第二吸取固定板前壁的滑轨滑动连接,所述吸盘固定板固定于第二吸取连接板的底端,所述吸盘固定板上固定连接多根吸管,所述吸管均固定设有抓取吸嘴。Preferably, the first suction assembly includes a first telescopic cylinder, a first telescopic mounting plate, a telescopic connecting plate and a suction cup holder; the first telescopic mounting plate is fixed on a mechanical translation plate, and the first telescopic cylinder is fixed on The middle part of the first telescopic installation plate, the telescopic connection plate is slidingly connected with the suction slide rail on the front wall of the first telescopic installation plate through the suction slide seat at the bottom, the output end of the first telescopic cylinder is connected with the bottom of the telescopic connection plate The locking block is fixedly connected, the suction cup frame is fixed on the bottom end of the telescopic connecting plate, and the suction cup frame is provided with a plurality of air guide tubes, the air guide tubes run through the suction cup frame, and the lower ends of the air guide tubes are fixedly arranged. There are multiple suction nozzles; the second suction assembly includes a third drive motor, a third ball screw, a second suction fixing plate, a second suction connecting plate and a suction cup fixing plate; the second suction fixing plate is fixed On the mechanical translation plate, the fixed end of the third driving motor is vertically fixed to the upper end of the second suction fixed plate, and the right end of the front wall of the second suction fixed plate is provided with a third screw bearing seat, and the third ball The screw is sleeved in the third screw bearing seat, and the output end of the third driving motor is fixedly connected to the third ball screw, and the lower part of the third ball screw is sleeved with the screw nut connecting plate, and the The screw nut connecting plate is fixedly connected with the second suction connecting plate, and the second suction connecting plate is slidably connected with the slide rail on the front wall of the second suction fixing plate through the slide seat at the bottom, and the suction cup fixing plate is fixed on the second suction fixing plate. The bottom end of the connection plate is fixedly connected with a plurality of suction pipes on the suction cup fixing plate, and each of the suction pipes is fixedly provided with grabbing nozzles.
优选的,所述隔膜放卷及纠偏装置包括隔膜安装板、第四驱动电机、第五驱动电机、第四滚珠丝杆、隔膜夹紧组件、纠偏调整组件、辊组安装板、放卷安装板和隔膜卷;所述隔膜安装板固定于机械手支座的顶端,所述隔膜安装板顶端固定设有第四驱动固定板,所述第四驱动固定板上设有第四丝杆轴承座,所述第四丝杆套接在第四丝杆轴承座内,所述第四驱动电机固定于第四驱动固定板的后端,且所述第四驱动电机的输出端固定连接第四滚珠丝杆,所述第四滚珠丝杆上套接丝杆母座连接块,所述丝杆母座连接块的前端与放卷安装板固定连接,所述放卷安装板通过底部的滑座与隔膜安装板后端上的滑轨滑动连接,所述放卷安装板的下部固定连接辊组安装板,所述放卷安装板的上端设有基座套轴承,所述基座套轴承内转动连接气胀轴,所述隔膜卷套接在气胀轴上,所述基座套轴承的后壁固定设有第五驱动固定架,所述第五驱动电机固定于第五驱动固定架上,且所述第五驱动电机的输出端和气胀轴之间通过第一同步带套接,所述辊组安装板从上到下依次安装多组辊组,所述隔膜夹紧组件固定于隔膜安装板底部的中部,所述纠偏调整组件固定于工作板上,且所述纠偏调整组件位于隔膜夹紧组件的下方。Preferably, the diaphragm unwinding and deflection correction device includes a diaphragm mounting plate, a fourth drive motor, a fifth drive motor, a fourth ball screw, a diaphragm clamping assembly, a deflection correction adjustment assembly, a roller set mounting plate, and an unwinding mounting plate and a diaphragm roll; the diaphragm mounting plate is fixed on the top of the manipulator support, the top of the diaphragm mounting plate is fixed with a fourth drive fixing plate, and the fourth drive fixing plate is provided with a fourth screw bearing seat, so The fourth screw rod is sleeved in the fourth screw bearing seat, the fourth drive motor is fixed on the rear end of the fourth drive fixing plate, and the output end of the fourth drive motor is fixedly connected to the fourth ball screw , the fourth ball screw is sleeved with the connecting block of the female seat of the screw rod, the front end of the connecting block of the female seat of the screw rod is fixedly connected with the unwinding installation plate, and the unwinding installation plate is installed with the diaphragm through the sliding seat at the bottom The slide rail on the rear end of the plate is slidingly connected, the lower part of the unwinding mounting plate is fixedly connected to the roller group mounting plate, the upper end of the unwinding mounting plate is provided with a base sleeve bearing, and the base sleeve bearing is rotated to connect the air The expansion shaft, the diaphragm roll is sleeved on the air expansion shaft, the rear wall of the base sleeve bearing is fixed with a fifth drive mount, the fifth drive motor is fixed on the fifth drive mount, and the The output end of the fifth driving motor and the air expansion shaft are connected through the first synchronous belt, and the roller set mounting plate is installed with multiple sets of roller sets in sequence from top to bottom, and the diaphragm clamping assembly is fixed at the bottom of the diaphragm mounting plate In the middle part, the deflection correction and adjustment assembly is fixed on the working plate, and the deflection correction and adjustment assembly is located below the diaphragm clamping assembly.
优选的,所述叠片台装置包括第六驱动电机、第五滚珠丝杆、叠片台基座、电芯升降驱动组件、第一交替压紧组件和第二交替压紧组件;所述第六驱动电机固定于工作板上,所述叠片台基座通过底部的滑座与工作板上的滑轨滑动连接,所述电芯升降驱动组件固定于叠片台基座的右端,所述第一交替压紧组件和第二交替压紧组件依次固定于叠片台基座的前后两端,所述第一交替压紧组件和第二交替压紧组件结构相同。Preferably, the stacking table device includes a sixth drive motor, a fifth ball screw, a stacking table base, a cell lifting drive assembly, a first alternating pressing assembly and a second alternating pressing assembly; The six driving motors are fixed on the working board, and the base of the stacking table is slidably connected with the slide rail on the working board through the sliding seat at the bottom, and the lifting and lowering driving assembly of the cell is fixed on the right end of the base of the stacking table. The first alternating pressing assembly and the second alternating pressing assembly are sequentially fixed on the front and rear ends of the base of the stacking table, and the first alternating pressing assembly and the second alternating pressing assembly have the same structure.
优选的,所述切隔膜装置包括切隔膜安装板、第二伸缩气缸、切隔膜活动板、切隔膜连接板、热切刀组件和旋转轴;所述且隔膜安装板固定于机械手支座上,所述切隔膜活动板通过底部的滑座与切隔膜安装板前壁上的滑轨滑动连接,所述第二伸缩气缸通过第二伸缩固定板垂直固定于切隔膜活动板的上端,所述第二伸缩气缸的输出端与切隔膜活动板右端的浮动接头安装板固定连接,所述切隔膜连接板固定于切隔膜活动板的底端,所述切隔膜活动板的左右两端均设有光轴,所述光轴贯穿切隔膜活动板与热切刀组件连接,所述切隔膜活动板底部的左右两端均设有旋转连接板,所述旋转轴与旋转连接板转动连接。Preferably, the diaphragm cutting device includes a diaphragm cutting installation plate, a second telescopic cylinder, a diaphragm cutting movable plate, a diaphragm cutting connecting plate, a hot knife assembly and a rotating shaft; and the diaphragm mounting plate is fixed on the manipulator support, so The diaphragm cutting movable plate is slidingly connected with the slide rail on the front wall of the diaphragm cutting installation plate through the slide seat at the bottom, and the second telescopic cylinder is vertically fixed on the upper end of the diaphragm cutting movable plate through the second telescopic fixed plate. The output end of the telescopic cylinder is fixedly connected with the floating joint mounting plate at the right end of the movable plate for cutting the diaphragm. The connecting plate for cutting the diaphragm is fixed at the bottom of the movable plate for cutting the diaphragm. , the optical axis runs through the movable plate for cutting the diaphragm and is connected with the hot cutter assembly, the left and right ends of the movable plate for cutting the diaphragm are provided with rotating connecting plates, and the rotating shaft is connected to the rotating connecting plate in rotation.
优选的,所述尾卷提速装置预拉隔膜组件和纠偏组件,所述纠偏组件固定于工作板上,所述预拉隔膜组件固定于纠偏组件的顶端,所述纠偏组件包括电磁阀、提速安装底座、第七驱动电机、第六滚珠丝杆和提速绕卷底板;所述提速安装底座固定于工作板上,所述提速安装底座的前壁上固定设有第六丝杆轴承座,所述第六滚珠丝杆套接在第六丝杆轴承座内,且所述第六滚珠丝杆的一端与提速安装底座前端的固定轴承座连接,所述第七驱动电机通过第七驱动固定座固定于提速安装底座的右端,且所述第七驱动电机的输出端固定连接第六滚珠丝杆,所述提速绕卷底板通过底部的滑座与提速安装底座顶端的滑轨滑动连接,所述电磁阀固定于提速绕卷底板的后端;所述预拉隔膜组件包括预拉安装板、第三伸缩气缸、第四伸缩气缸、第五伸缩气缸、第六伸缩气缸和多组辊座滑座;所述预拉安装板固定于提速绕卷底板上,所述预拉安装板的左右两侧均设有预拉滑轨,所述预拉滑轨上均滑动连接辊座滑座,所述辊座滑座的前壁固定设有辊,所述第三伸缩气缸和第四伸缩气缸依次固定于左右两侧辊座滑座的顶端,所述预拉安装板左端滑轨的左侧固定设有第一真空吸块,所述预拉安装板的右壁固定设有夹紧固定板,所述夹紧固定板上设有滑轨,所述夹紧固定板的滑轨上从上到下依次滑动连接上夹紧滑座和下夹紧滑座,所述上夹紧滑座的前壁固定连接气缸支座,所述气缸支座的右端固定连接第二真空吸块,所述第五伸缩气缸和第六伸缩气缸依次固定于夹紧固定板前壁的右端,所述第五伸缩气缸的输出端固定连接上夹紧滑座,所述下夹紧滑座的前部转动固定连接包胶轴,所述第六伸缩气缸的输出端固定连接下夹紧滑座。Preferably, the tail volume speed-up device pre-pulls the diaphragm assembly and the deviation correction assembly, the deviation correction assembly is fixed on the working board, the pre-tensioning diaphragm assembly is fixed on the top of the deviation correction assembly, and the deviation correction assembly includes a solenoid valve, a speed-increasing installation Base, the seventh drive motor, the sixth ball screw and the speed-increasing winding base plate; the speed-increasing installation base is fixed on the working plate, and the front wall of the speed-increasing installation base is fixed with the sixth screw bearing seat, and the The sixth ball screw is sleeved in the sixth screw bearing seat, and one end of the sixth ball screw is connected to the fixed bearing seat at the front end of the speed-up installation base, and the seventh drive motor is fixed by the seventh drive fixing seat On the right end of the speed-up installation base, and the output end of the seventh drive motor is fixedly connected to the sixth ball screw, the speed-up winding base plate is slidingly connected with the slide rail at the top of the speed-up installation base through the slide seat at the bottom, and the electromagnetic The valve is fixed on the rear end of the speed-increasing winding base plate; the pre-tensioning diaphragm assembly includes a pre-tensioning installation plate, a third telescopic cylinder, a fourth telescopic cylinder, a fifth telescopic cylinder, a sixth telescopic cylinder and multiple sets of roller seat slides; The pre-tensioning installation plate is fixed on the speed-increasing winding base plate, and the left and right sides of the pre-tensioning installation plate are provided with pre-tensioning slide rails, and the pre-tensioning slide rails are all slidably connected to the roller seat sliding seat, and the roller The front wall of the seat slide is fixed with rollers, the third telescopic cylinder and the fourth telescopic cylinder are fixed on the tops of the roller seat slides on the left and right sides in sequence, and the left side of the slide rail at the left end of the pre-tensioning installation plate is fixed with a The first vacuum suction block, the right wall of the pre-tensioning installation plate is fixed with a clamping plate, the clamping plate is provided with slide rails, and the slide rails of the clamping plate are sequentially arranged from top to bottom Slidingly connect the upper clamping slide seat and the lower clamping slide seat, the front wall of the upper clamping slide seat is fixedly connected to the cylinder support, the right end of the cylinder support is fixedly connected to the second vacuum suction block, and the fifth telescopic The air cylinder and the sixth telescopic cylinder are sequentially fixed on the right end of the front wall of the clamping fixed plate, the output end of the fifth telescopic cylinder is fixedly connected to the upper clamping slide, and the front part of the lower clamping slide is rotated and fixedly connected to the lagging shaft, and the output end of the sixth telescopic cylinder is fixedly connected to the lower clamping slide.
优选的,所述尾卷压隔装置包括压隔支撑架、压隔固定板、第七伸缩气缸、滑动轴、上滑动板、下滑动板和压辊;所述压隔支撑架固定于工作板上,所述压隔固定板固定于压隔支撑架的顶端,所述滑动轴贯穿压隔固定板,且所述滑动轴的上下端依次连接上滑动板和下滑动板,所述第七伸缩气缸垂直固定于压隔固定板的中部,且所述第七伸缩气缸的输出端固定连接下滑动板,所述下滑动板的底部的左右两端均设有压辊轴承座,所述压辊轴承座之间固定连接转动轴,所述压辊套接在转动轴上。Preferably, the tail volume pressure separation device includes a pressure separation support frame, a pressure separation fixing plate, a seventh telescopic cylinder, a sliding shaft, an upper sliding plate, a lower sliding plate, and a pressure roller; the pressure separation support frame is fixed on the working plate above, the pressure-compression fixing plate is fixed on the top of the pressure-compression support frame, the sliding shaft runs through the pressure-compartment fixing plate, and the upper and lower ends of the sliding shaft are sequentially connected to the upper sliding plate and the lower sliding plate, and the seventh telescopic The air cylinder is vertically fixed in the middle of the pressure-compartment fixed plate, and the output end of the seventh telescopic air cylinder is fixedly connected to the lower sliding plate, and the left and right ends of the bottom of the lower sliding plate are provided with pressure roller bearing seats, and the pressure roller A rotating shaft is fixedly connected between the bearing seats, and the pressure roller is sleeved on the rotating shaft.
优选的,所述卷绕装置包括绕卷传动组件、前绕卷组件和后绕卷组件,所述绕卷传动组件固定于工作板上,所述前绕卷组件和后绕卷组件均固定在绕卷传动组件上,所述前后绕卷组件结构相同;所述绕卷传动组件包括绕卷定位板、第八驱动电机和总传动轴;所述绕卷定位板固定于工作板上,所述绕卷定位板的前壁设有多个传动轴承座,所述总传动轴依次贯穿传动轴承座,所述总传动轴的中部固定套接传动轮,所述第八驱动电机固定于绕卷定位板的底部,且所述第八驱动电机的输出端固定连接驱动轮,所述驱动轮与传动轮通过第二同步带套接;所述前绕卷组件包括第八伸缩气缸、前绕卷安装底座、绕卷底板、旋转轴承座和夹取气缸;所述前绕卷安装底座固定于绕卷定位板上,所述绕卷底板通过底部的滑座与前绕卷安装底板顶端的滑轨滑动连接,所述第八伸缩气缸固定于前绕卷安装底座的前壁,且所述第八伸缩气缸的输出端与绕卷底板底部的推动板固定连接,所述旋转轴承座固定在绕卷底板上,所述旋转轴承座转动连接气缸旋转轴,所述夹取气缸固定在气缸旋转轴的前端,所述气缸旋转轴的后端固定设有同步带轮,所述同步带轮与总传动轴前端的导向轮通过第三同步带套接。Preferably, the winding device includes a winding transmission assembly, a front winding assembly and a rear winding assembly, the winding transmission assembly is fixed on the working plate, and the front winding assembly and the rear winding assembly are fixed on On the winding transmission assembly, the front and rear winding assemblies have the same structure; the winding transmission assembly includes a winding positioning plate, an eighth drive motor and a total transmission shaft; the winding positioning plate is fixed on the working plate, the The front wall of the winding positioning plate is provided with a plurality of transmission bearing seats, the total transmission shaft runs through the transmission bearing seats in turn, the middle part of the total transmission shaft is fixedly sleeved with the transmission wheel, and the eighth drive motor is fixed on the winding positioning The bottom of the plate, and the output end of the eighth driving motor is fixedly connected to the driving wheel, and the driving wheel and the transmission wheel are sleeved through the second synchronous belt; the front winding assembly includes the eighth telescopic cylinder, the front winding installation Base, winding bottom plate, rotating bearing seat and clamping cylinder; the front winding installation base is fixed on the winding positioning plate, and the winding bottom plate slides through the slide seat at the bottom and the slide rail at the top of the front winding installation bottom plate connected, the eighth telescopic cylinder is fixed on the front wall of the front winding installation base, and the output end of the eighth telescopic cylinder is fixedly connected with the push plate at the bottom of the winding bottom plate, and the rotating bearing seat is fixed on the winding bottom plate Above, the rotating bearing seat is rotatably connected to the rotating shaft of the cylinder, the clamping cylinder is fixed on the front end of the rotating shaft of the cylinder, the rear end of the rotating shaft of the cylinder is fixed with a timing pulley, and the timing pulley is connected with the main transmission shaft The guide wheel at the front end is socketed through the third synchronous belt.
相对于现有技术的有益效果是,采用上述方案,本发明通过设置上料装置来对光伏电池片进行上料;随后通过吸取机械手装置对上料装置内的电池片进行吸取,把吸取完成的电池片放置到预压定位装置内进行定位,随后把定位完成的电池片吸取放置到叠片台装置上,由隔膜放卷及纠偏装置上的隔膜卷把隔膜压装在电池片上,随后第四驱动电机驱动整个隔膜放卷及纠偏装置左右运动,同时叠片台装置拖动电池片往后运动,第五驱动电机则驱动隔膜卷转动,把隔膜均匀的压放在电池片上,压放完成以后,通过卷绕装置夹取电池片进行转动,直至电池片的另一面也完成隔膜压装,通过切隔膜装置上的热切刀组件对隔膜进行热切割,在热切割的同时,尾卷提速装置往前运动至切隔膜装置的前方,对即将被热切割的隔膜进行夹取拉紧,放置切割以后的隔膜重叠或者偏移,随后尾卷压隔装置对电池板上的隔膜进行压紧,压紧完成以后由平移装置上的夹爪夹取电池片,在把电池片旋转180度后送至下料顶升装置处,由下料顶升装置对层压隔膜完成的电池片顶起,便于工人收取,提高了生产效率,具有良好的市场应用价值。Compared with the prior art, the beneficial effect is that, by adopting the above scheme, the present invention loads photovoltaic cells by setting a feeding device; The cells are placed in the pre-compression positioning device for positioning, and then the positioned cells are sucked and placed on the stacking table device, and the diaphragm is pressed onto the cell by the diaphragm roll on the diaphragm unwinding and deviation correction device, and then the fourth The driving motor drives the entire diaphragm unwinding and deviation correcting device to move left and right. At the same time, the stacking table device drags the battery sheet to move backward. The fifth driving motor drives the diaphragm roll to rotate, and the diaphragm is evenly pressed on the battery sheet. After the pressing is completed , the cell is picked up by the winding device and rotated until the diaphragm is pressed on the other side of the cell, and the diaphragm is thermally cut by the thermal knife assembly on the diaphragm cutting device. The front moves to the front of the diaphragm cutting device, clamps and tightens the diaphragm to be thermally cut, and places the diaphragm after cutting to overlap or offset, and then the tail-rolling and pressing device compresses the diaphragm on the battery board. After the completion, the battery slices are picked up by the jaws on the translation device, and after the battery slices are rotated 180 degrees, they are sent to the unloading and lifting device, and the unloading and lifting device lifts up the battery slices completed with the laminated diaphragm, which is convenient for workers Collecting, improving production efficiency, has good market application value.
附图说明Description of drawings
为了更清楚的说明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需使用的附图作简单介绍,显而易见的,下面描述中的附图仅仅是发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the following will briefly introduce the accompanying drawings required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only for invention For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的上料装置结构示意图;Fig. 2 is a schematic structural view of the feeding device of the present invention;
图3为本发明的左吸取机械手装置结构示意图;Fig. 3 is a schematic structural view of the left suction manipulator device of the present invention;
图4为本发明的隔膜放卷及纠偏装置结构示意图;Fig. 4 is a structural schematic diagram of the diaphragm unwinding and deviation correcting device of the present invention;
图5为本发明的电芯升降驱动组件结构示意图;Fig. 5 is a structural schematic diagram of the cell lifting drive assembly of the present invention;
图6为本发明的第一交替压紧组件结构示意图;Fig. 6 is a schematic structural diagram of the first alternate pressing assembly of the present invention;
图7为本发明的切隔膜装置结构示意图;Fig. 7 is a structural schematic diagram of the diaphragm cutting device of the present invention;
图8为本发明的尾卷压隔装置结构示意图;Fig. 8 is a structural schematic diagram of the tail volume pressure separation device of the present invention;
图9为本发明的卷绕装置结构示意图;Fig. 9 is a schematic structural view of the winding device of the present invention;
图10为本发明的平移装置结构示意图;Fig. 10 is a structural schematic diagram of the translation device of the present invention;
图11为本发明的移送组件结构示意图;Fig. 11 is a schematic structural diagram of the transfer assembly of the present invention;
以上图例所示:1、工作架;2、工作板;3、上料装置;4、预定位装置;5、吸取机械手装置;6、叠片台装置;7、隔膜放卷及纠偏装置;8、卷绕装置;9、尾卷压隔装置;10、切隔膜装置;11、尾卷提速装置;12、平移装置;13、压紧夹持装置;14、下料顶升装置;31、左上料组件;32、右上料组件;33、料盒;34、第一驱动电机;35、毛刷组件;36、防尘板;51、机械手支座;52、机械手安装板;53、第二驱动电机;54、第二滚珠丝杆;55、机械平移板;56、第一伸缩气缸;57、伸缩连接板;58、吸盘架;59、第三驱动电机;510、第二吸取连接板;511、吸盘固定板;71、隔膜安装板;72、第四驱动电机;73、第五驱动电机;74、隔膜夹紧组件;75、纠偏调整组件;76、隔膜卷;77、气胀轴;61、叠片台升降支座;62、第九驱动电机;63、电池片支板;64、第七滚珠丝杆;65、驱动螺套;66、交替支撑架;67、第九伸缩气缸;68、第十伸缩气缸;69、第一上升气缸;610、第二上升气缸;611、叠片压板;101、切隔膜安装板;102、第二伸缩气缸;103、切隔膜活动板;104、切隔膜连接板;105、热切刀组件;106、旋转轴;91、压隔支撑架;92、压隔固定板;93、第七伸缩气缸;94、上滑动板;95、下滑动板;96、压辊;81、前绕卷组件;82、后绕卷组件;83、第八驱动电机;84、总传动轴;85、第八伸缩气缸;86、前绕卷安装底座;87、推动板;88、绕卷定位板;89、旋转轴承座;810、夹取气缸;121、第十驱动电机;122、第十一驱动电机;123、滑动高架板;124、拇指气缸;125、平移转轴;126平移安装板;1271、第十一伸缩气缸;1272、左夹取组件;1273、右夹取组件;1274、移送连接板;1275、第十二伸缩气缸;1276、第二滑台气缸;1277、滑台支撑板。As shown in the above legend: 1. Working frame; 2. Working board; 3. Feeding device; 4. Pre-positioning device; 5. Suction manipulator device; 6. Lamination table device; 1. Winding device; 9. Tail winding pressure separation device; 10. Diaphragm cutting device; 11. Tail winding speed increasing device; 12. Translation device; 13. Compression and clamping device; Material assembly; 32, right loading assembly; 33, material box; 34, first drive motor; 35, brush assembly; 36, dustproof plate; 51, manipulator support; 52, manipulator mounting plate; 53, second drive Motor; 54, second ball screw; 55, mechanical translation plate; 56, first telescopic cylinder; 57, telescopic connecting plate; 58, suction cup frame; 59, third drive motor; 510, second suction connecting plate; 511 , suction cup fixing plate; 71, diaphragm mounting plate; 72, fourth drive motor; 73, fifth drive motor; 74, diaphragm clamping assembly; 75, correction adjustment assembly; 76, diaphragm roll; 77, air expansion shaft; 61 . Lamination table lifting support; 62. Ninth drive motor; 63. Cell support plate; 64. Seventh ball screw; 65. Drive screw sleeve; 66. Alternate support frame; 67. Ninth telescopic cylinder; 68 , the tenth telescopic cylinder; 69, the first ascending cylinder; 610, the second ascending cylinder; 611, the lamination pressing plate; 101, the cutting diaphragm mounting plate; 102, the second telescopic cylinder; 103, cutting the diaphragm movable plate; 104, cutting Diaphragm connecting plate; 105, hot cutter assembly; 106, rotating shaft; 91, pressure separation support frame; 92, pressure separation fixed plate; 93, the seventh telescopic cylinder; 94, upper sliding plate; 95, lower sliding plate; 96, Pressure roller; 81, front winding assembly; 82, rear winding assembly; 83, eighth drive motor; 84, main transmission shaft; 85, eighth telescopic cylinder; 86, front winding installation base; 87, push plate; 88. Roll positioning plate; 89. Rotary bearing seat; 810. Clamping cylinder; 121. Tenth drive motor; 122. Eleventh drive motor; 123. Sliding elevated plate; 124. Thumb cylinder; 125. Translating shaft; 126 translation mounting plate; 1271, eleventh telescopic cylinder; 1272, left clamping assembly; 1273, right clamping assembly; 1274, transfer connecting plate; 1275, twelfth telescopic cylinder; 1276, second sliding table cylinder; , Slider support plate.
具体实施方式Detailed ways
为了便于理解本发明,下面结合附图和具体实施例,对本发明进行更详细的说明。附图中给出了本发明的较佳的实施例。但是,本发明可以以许多不同的形式来实现,并不限于本说明书所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本说明书所使用的术语“固定”、“一体成型”、“左”、“右”以及类似的表述只是为了说明的目的,在图中,结构相似的单元是用以相同标号标示。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "fixed", "integrated", "left", "right" and similar expressions used in this specification are for the purpose of illustration only. In the drawings, units with similar structures are marked with the same symbols.
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本说明书中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是用于限制本发明。Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used in the description of the present invention in this specification are only for the purpose of describing specific embodiments, and are not used to limit the present invention.
如图1-11所示,本发明的整体结构如下:As shown in Figure 1-11, the overall structure of the present invention is as follows:
一种快速层压的太阳能光伏全自动层压设备,包括工作架1,所述工作架1上固定设有工作板2,所述工作板2上从左到右依次设有光伏叠片机构和光伏贴胶下料机构;所述光伏叠片机构包括上料装置3、预定位装置4、吸取机械手装置5、叠片台装置6、隔膜放卷及纠偏装置7、卷绕装置8、尾卷压隔装置9、切隔膜装置10和尾卷提速装置11;所述上料装置3、预定位装置4和叠片台装置6从后到前依次固定于工作板2的左部,所述吸取机械手装置5固定于预定位装置4的左右两侧,且所述吸取机械手装置5位于预定位装置4的上方,所述隔膜放卷及纠偏装置7固定于吸取机械手装置5左部的上端,所述切隔膜装置10固定于吸取机械手装置5右部的上端,所述绕卷装置固定于叠片台装置6的右侧,所述尾卷压隔装置9固定于工作板2的中部,且所述尾卷压隔装置9位于卷绕装置8的上方,所述尾卷提速装置11固定于上料装置3的右侧;所述光伏贴胶下料机构包括平移装置12、压紧夹持装置13和下料顶升装置14;所述平移装置12固定于卷绕装置8的右侧,所述压紧夹持装置13固定于平移装置12的后侧,所述下料顶升装置14固定于平移装置12的右侧。A rapid lamination solar photovoltaic automatic lamination equipment, including a working frame 1, a working plate 2 is fixed on the working frame 1, and a photovoltaic stacking mechanism and a Photovoltaic gluing and unloading mechanism; the photovoltaic lamination mechanism includes a feeding device 3, a pre-positioning device 4, a suction manipulator device 5, a lamination table device 6, a diaphragm unwinding and deviation correction device 7, a winding device 8, and a tail roll The spacer device 9, the diaphragm cutting device 10 and the tail roll speed-up device 11; the feeding device 3, the pre-positioning device 4 and the stacking table device 6 are fixed on the left part of the working plate 2 in sequence from back to front, and the suction The manipulator device 5 is fixed on the left and right sides of the pre-positioning device 4, and the suction manipulator device 5 is located above the pre-positioning device 4, and the diaphragm unwinding and deviation correction device 7 is fixed on the upper end of the left part of the suction manipulator device 5, so The cutting diaphragm device 10 is fixed on the upper end of the right part of the suction manipulator device 5, the winding device is fixed on the right side of the stacking table device 6, and the tail volume pressing device 9 is fixed on the middle part of the working plate 2, and the The tail roll pressing device 9 is located above the winding device 8, and the tail roll speed-up device 11 is fixed on the right side of the feeding device 3; the photovoltaic adhesive blanking mechanism includes a translation device 12, a pressing and clamping device 13 and blanking lifting device 14; the translation device 12 is fixed on the right side of the winding device 8, the pressing and clamping device 13 is fixed on the rear side of the translation device 12, and the blanking lifting device 14 is fixed On the right side of translation device 12.
所述预定装置仅仅是对电池片进行整理预定,不做过多解释;同时压紧夹持装置13为常见的压紧夹持装置13,只要是能够起到压紧左右的压紧夹持装置13均可。The predetermined device is only to arrange and pre-order the battery sheets, without too much explanation; at the same time, the compression and clamping device 13 is a common compression and clamping device 13, as long as it can compress the left and right 13 can be.
优选的,所述上料装置3包括左上料组件31、右上料组件32和防尘板36;所述左防尘组件和右防尘组件结构相同,所述左防尘组件包括料盒33、驱动支撑杆、第一驱动电机34、第一滚珠丝杆、直线减速机、顶升块和毛刷组件35;所述料盒33固定于防尘板36的左侧,所述驱动支撑杆固定于料盒33的底部,所述直线减速机通过直线固定板固定于驱动支撑杆的上端,所述第一驱动电机34的输出端与直线减速机固定连接,所述第一滚珠丝杠与直线减速机螺接,且所述第一滚珠丝杆贯穿料,所述顶升块固定于第一滚珠丝杆的顶端,所述毛刷组件35固定于料盒33的左壁的顶端。Preferably, the feeding device 3 includes a left feeding assembly 31, a right feeding assembly 32 and a dustproof plate 36; the left dustproof assembly and the right dustproof assembly have the same structure, and the left dustproof assembly includes a material box 33, Drive support rod, the first drive motor 34, the first ball screw, linear reducer, jacking block and brush assembly 35; the material box 33 is fixed on the left side of the dustproof plate 36, and the drive support rod is fixed At the bottom of the material box 33, the linear reducer is fixed on the upper end of the drive support rod through a linear fixing plate, the output end of the first drive motor 34 is fixedly connected with the linear reducer, and the first ball screw is connected to the linear reducer. The reducer is screwed, and the first ball screw penetrates the material, the lifting block is fixed on the top of the first ball screw, and the brush assembly 35 is fixed on the top of the left wall of the material box 33 .
进一步的,所述毛刷组件35包括毛刷支撑架、毛刷气缸板、毛刷气缸、毛刷安装架和铝合金毛刷,所述毛刷支撑架固定于工作板2上,所述毛刷气缸板固定于毛刷支撑架的顶端,所述毛刷气缸固定于毛刷气缸板的底部,所述毛刷安装板固定连接在毛刷气缸的输出端,所述铝合金毛刷固定于毛刷安装板的顶端。Further, the brush assembly 35 includes a brush support frame, a brush cylinder plate, a brush cylinder, a brush installation frame and an aluminum alloy brush, the brush support frame is fixed on the working board 2, and the hair brush The brush cylinder plate is fixed on the top of the brush support frame, the brush cylinder is fixed on the bottom of the brush cylinder plate, the brush installation plate is fixedly connected to the output end of the brush cylinder, and the aluminum alloy brush is fixed on The top of the brush mounting plate.
优选的,所述吸取机械手装置5包括左吸取机械手组件和右吸取机械手组件;所述左吸取机械手组件和右吸取机械手组件结构相同,所述左吸取机械手组件包括机械手支座51、机械手安装板52、第二驱动电机53、第二滚珠丝杆54、机械平移板55、第一吸取组件和第二吸取组件;所述机械手支座51固定于工作板2上,所述机械手安装板52垂直固定于机械手支座51的上端,所述机械手安装板52前壁的上下两端固定设有安装滑轨,所述机械手安装板52前壁的中部设有多个第二丝杆轴承座,所述第二滚珠丝杆54套接在第二丝杆轴承座内,所述第二驱动电机53通过第二驱动固定座固定于机械手安装板52的右端,且所述第二驱动电机53的输出端固定连接第二滚珠丝杆54,所述机械平移板55与安装滑轨滑动连接,所述第一吸取组件固定于机械平移板55前壁的左端,所述第二吸取组件固定于机械平移板55前壁的右端。Preferably, the suction manipulator device 5 includes a left suction manipulator assembly and a right suction manipulator assembly; the left suction manipulator assembly and the right suction manipulator assembly have the same structure, and the left suction manipulator assembly includes a manipulator support 51 and a manipulator mounting plate 52 , the second drive motor 53, the second ball screw 54, the mechanical translation plate 55, the first suction assembly and the second suction assembly; the manipulator support 51 is fixed on the working plate 2, and the manipulator mounting plate 52 is vertically fixed On the upper end of the manipulator support 51, the upper and lower ends of the front wall of the manipulator mounting plate 52 are fixed with installation slide rails, and the middle part of the front wall of the manipulator mounting plate 52 is provided with a plurality of second screw bearing seats. The second ball screw 54 is sleeved in the second screw bearing housing, the second driving motor 53 is fixed on the right end of the manipulator mounting plate 52 through the second driving fixing seat, and the output end of the second driving motor 53 The second ball screw 54 is fixedly connected, the mechanical translation plate 55 is slidingly connected with the installation slide rail, the first suction component is fixed on the left end of the front wall of the mechanical translation plate 55, and the second suction component is fixed on the mechanical translation plate 55 the right end of the front wall.
优选的,所述第一吸取组件包括第一伸缩气缸56、第一伸缩安装板、伸缩连接板57和吸盘架58;所述第一伸缩安装板固定于机械平移板55上,所述第一伸缩气缸56固定于第一伸缩安装板的中部,所述伸缩连接板57通过底部的吸取滑座与第一伸缩安装板前壁上的吸取滑轨滑动连接,所述第一伸缩气缸56的输出端与伸缩连接板57底部的锁紧块固定连接,所述吸盘架58固定于伸缩连接板57的底端,且所述吸盘架58上设有多个导气管,所述导气管贯穿吸盘架58,所述导气管的下端设均固定设有多个抓取吸嘴;所述第二吸取组件包括第三驱动电机59、第三滚珠丝杆、第二吸取固定板、第二吸取连接板510和吸盘固定板511;所述第二吸取固定板固定于机械平移板55上,所述第三驱动电机59的固定端垂直固定于第二吸取固定板上端,所述第二吸取固定板前壁的右端设有第三丝杆轴承座,所述第三滚珠丝杆套接在第三丝杆轴承座内,且所述第三驱动电机59的输出端固定连接第三滚珠丝杆,所述第三滚珠丝杆的下部套接丝杆螺母连接板,所述丝杆螺母连接板与第二吸取连接板510固定连接,所述第二吸取连接板510通过底部的滑座与第二吸取固定板前壁的滑轨滑动连接,所述吸盘固定板511固定于第二吸取连接板510的底端,所述吸盘固定板511上固定连接多根吸管,所述吸管均固定设有抓取吸嘴。Preferably, the first suction assembly includes a first telescopic cylinder 56, a first telescopic mounting plate, a telescopic connecting plate 57 and a suction cup holder 58; the first telescopic mounting plate is fixed on the mechanical translation plate 55, and the first telescopic mounting plate The telescopic cylinder 56 is fixed on the middle part of the first telescopic mounting plate, and the telescopic connecting plate 57 is slidably connected with the suction slide rail on the front wall of the first telescopic mounting plate through the suction slide seat at the bottom, and the output of the first telescopic cylinder 56 The end is fixedly connected with the locking block at the bottom of the telescopic connecting plate 57, the suction cup frame 58 is fixed on the bottom end of the telescopic connecting plate 57, and the suction cup frame 58 is provided with a plurality of air guide tubes, and the air guide tubes run through the suction cup frame 58, the lower end of the air duct is fixedly provided with a plurality of suction nozzles; the second suction assembly includes a third drive motor 59, a third ball screw, a second suction fixing plate, and a second suction connecting plate 510 and a suction cup fixing plate 511; the second suction fixing plate is fixed on the mechanical translation plate 55, the fixed end of the third drive motor 59 is vertically fixed on the top of the second suction fixing plate, and the front of the second suction fixing plate The right end of the wall is provided with a third screw bearing seat, the third ball screw is sleeved in the third screw bearing seat, and the output end of the third drive motor 59 is fixedly connected to the third ball screw, so The lower part of the third ball screw is sleeved with the screw nut connecting plate, and the screw nut connecting plate is fixedly connected with the second suction connecting plate 510, and the second suction connecting plate 510 is connected with the second suction connecting plate through the sliding seat at the bottom. The slide rail on the front wall of the fixed plate is slidingly connected, the suction cup fixed plate 511 is fixed on the bottom end of the second suction connecting plate 510, and a plurality of suction pipes are fixedly connected to the suction cup fixed plate 511, and the suction pipes are all fixedly provided with grabbing nozzle.
优选的,所述隔膜放卷及纠偏装置7包括隔膜安装板71、第四驱动电机72、第五驱动电机73、第四滚珠丝杆、隔膜夹紧组件74、纠偏调整组件75、辊组安装板、放卷安装板和隔膜卷76;所述隔膜安装板71固定于机械手支座51的顶端,所述隔膜安装板71顶端固定设有第四驱动固定板,所述第四驱动固定板上设有第四丝杆轴承座,所述第四丝杆套接在第四丝杆轴承座内,所述第四驱动电机72固定于第四驱动固定板的后端,且所述第四驱动电机72的输出端固定连接第四滚珠丝杆,所述第四滚珠丝杆上套接丝杆母座连接块,所述丝杆母座连接块的前端与放卷安装板固定连接,所述放卷安装板通过底部的滑座与隔膜安装板71后端上的滑轨滑动连接,所述放卷安装板的下部固定连接辊组安装板,所述放卷安装板的上端设有基座套轴承,所述基座套轴承内转动连接气胀轴77,所述隔膜卷76套接在气胀轴77上,所述基座套轴承的后壁固定设有第五驱动固定架,所述第五驱动电机73固定于第五驱动固定架上,且所述第五驱动电机73的输出端和气胀轴77之间通过第一同步带套接,所述辊组安装板从上到下依次安装多组辊组,所述隔膜夹紧组件74固定于隔膜安装板71底部的中部,所述纠偏调整组件75固定于工作板2上,且所述纠偏调整组件75位于隔膜夹紧组件74的下方。Preferably, the diaphragm unwinding and deviation correction device 7 includes a diaphragm mounting plate 71, a fourth drive motor 72, a fifth drive motor 73, a fourth ball screw, a diaphragm clamping assembly 74, a deviation correction adjustment assembly 75, and a roller set installation plate, unwinding mounting plate and diaphragm volume 76; the diaphragm mounting plate 71 is fixed on the top of the manipulator support 51, and the top of the diaphragm mounting plate 71 is fixed with a fourth driving fixing plate, and the fourth driving fixing plate There is a fourth screw bearing seat, the fourth screw is sleeved in the fourth screw bearing seat, the fourth drive motor 72 is fixed on the rear end of the fourth drive fixing plate, and the fourth drive The output end of the motor 72 is fixedly connected to the fourth ball screw, and the fourth ball screw is sleeved with the connecting block of the female seat of the screw rod, and the front end of the connecting block of the female seat of the screw rod is fixedly connected with the unwinding mounting plate. The unwinding mounting plate is slidingly connected with the slide rail on the rear end of the diaphragm mounting plate 71 through the sliding seat at the bottom, the lower part of the unwinding mounting plate is fixedly connected to the roller group mounting plate, and the upper end of the unwinding mounting plate is provided with a base The base sleeve bearing is connected to the air shaft 77 in rotation, the diaphragm roll 76 is sleeved on the air shaft 77, and the rear wall of the base sleeve bearing is fixedly provided with a fifth drive fixing frame. The fifth driving motor 73 is fixed on the fifth driving fixing frame, and the output end of the fifth driving motor 73 and the air expansion shaft 77 are connected through the first synchronous belt, and the roller set mounting plate is from top to bottom Multiple groups of rollers are installed in sequence, the diaphragm clamping assembly 74 is fixed at the middle of the bottom of the diaphragm mounting plate 71, the deviation correction adjustment assembly 75 is fixed on the working plate 2, and the deviation correction adjustment assembly 75 is located at the diaphragm clamping assembly 74 below.
进一步的,所述隔膜夹紧组件74包括矩形压紧框架、压紧辊、压条和推动气缸;所述矩形压紧框架固定于隔膜安装板71的底端,所述压紧辊固定于矩形压紧框架的左部,所述推送气缸固定于矩形压紧框架的右部,且所述推动气缸的输出端固定连接压条,所述压条与压紧辊相对应。Further, the diaphragm clamping assembly 74 includes a rectangular pressing frame, a pressing roller, a pressing bar and a push cylinder; the rectangular pressing frame is fixed on the bottom end of the diaphragm mounting plate 71, and the pressing roller is fixed on the rectangular pressing The left part of the tight frame, the push cylinder is fixed on the right part of the rectangular compact frame, and the output end of the push cylinder is fixedly connected to the pressing bar, and the pressing bar corresponds to the pressing roller.
进一步的,所述纠偏调整组件75包括就纠偏安装板、第一滑台气缸和纠偏板,所述纠偏安装板固定于辊组安装板的前壁,所述第一滑台气缸固定于纠偏安装板前壁的前端,所述纠偏板固定于第一滑台气缸的右壁。Further, the deviation correction adjustment assembly 75 includes a deviation correction installation plate, a first slide table cylinder and a deviation correction plate, the deviation correction installation plate is fixed on the front wall of the roller group installation plate, and the first slide table cylinder is fixed on the deviation correction installation The front end of the front wall of the board, the deviation correcting board is fixed on the right wall of the cylinder of the first slide table.
优选的,所述叠片台装置6包括第六驱动电机、第五滚珠丝杆、叠片台基座、电芯升降驱动组件、第一交替压紧组件和第二交替压紧组件;所述第六驱动电机固定于工作板2上,所述叠片台基座通过底部的滑座与工作板2上的滑轨滑动连接,所述电芯升降驱动组件固定于叠片台基座的右端,所述第一交替压紧组件和第二交替压紧组件依次固定于叠片台基座的前后两端,所述第一交替压紧组件和第二交替压紧组件结构相同。Preferably, the stacking table device 6 includes a sixth drive motor, a fifth ball screw, a stacking table base, a cell lifting drive assembly, a first alternate pressing assembly and a second alternating pressing assembly; The sixth driving motor is fixed on the working plate 2, and the base of the stacking table is slidably connected with the slide rail on the working plate 2 through the sliding seat at the bottom, and the lifting drive assembly of the cell is fixed on the right end of the base of the stacking table , the first alternate pressing assembly and the second alternating pressing assembly are sequentially fixed on the front and rear ends of the lamination table base, and the first alternating pressing assembly and the second alternating pressing assembly have the same structure.
进一步的,所述电芯升降驱动组件包括叠片台升降支座61、第九驱动电机62、电池片支板63和第七滚珠丝杆64;所述叠片台升降支座61固定于叠片台基板上,所述叠片台支座的中部设有滑孔,所述电池片支板63通过底部的滑座与叠片台升降支座61上的滑轨滑动连接,所述第九驱动电机62垂直固定于叠片台升降支座61的下端,所述叠片台升降支座61的上下两端设有第七丝杆轴承座,所述第七滚珠丝杆64转动连接在第七丝杆轴承座内,所述第九驱动电机62的输出端与第七滚珠丝杆64通过传动带套接,所述电池片支板63的后壁固定设有驱动螺套65,所述驱动螺套65贯穿滑孔套接在第七滚珠丝杆64上。Further, the cell lifting drive assembly includes a stacking table lifting support 61, a ninth drive motor 62, a battery support plate 63 and a seventh ball screw 64; the stacking table lifting support 61 is fixed on the stacking On the base plate of the stacking platform, a slide hole is provided in the middle of the support of the stacking platform, and the support plate 63 of the battery is slidably connected with the slide rail on the lifting support 61 of the stacking platform through the slide seat at the bottom. The drive motor 62 is vertically fixed on the lower end of the lamination platform lifting support 61, the upper and lower ends of the lamination platform lifting support 61 are provided with a seventh screw bearing seat, and the seventh ball screw 64 is rotatably connected to the In the seven-screw bearing seat, the output end of the ninth drive motor 62 is connected to the seventh ball screw 64 through a transmission belt, and the rear wall of the battery support plate 63 is fixed with a drive screw sleeve 65, and the drive The screw sleeve 65 is sleeved on the seventh ball screw 64 through the sliding hole.
进一步的,所述第一交替压紧组件包括交替支撑架66、第九伸缩气缸67、第十伸缩气缸68、第一上升气缸69、第二上升气缸610和上升支撑座;所述交替支撑架66固定于叠片台基板上,所述上升支撑座通过底部的滑座与交替支撑架66左右两侧的滑轨滑动连接,所述第九伸缩气缸67和第十伸缩气缸68从左到右依次固定在上升支撑座的左右两侧,所述第一上升气缸69和第二上升气缸610分别固定于上升支撑座前端的左右两侧,所述第一第二升上气缸的输出端均固定设有叠片压板611。Further, the first alternating pressing assembly includes an alternating support frame 66, a ninth telescopic cylinder 67, a tenth telescopic cylinder 68, a first ascending cylinder 69, a second ascending cylinder 610 and a rising support base; the alternate supporting frame 66 is fixed on the base plate of the stacking platform, and the rising support seat is slidingly connected with the slide rails on the left and right sides of the alternate support frame 66 through the sliding seat at the bottom, and the ninth telescopic cylinder 67 and the tenth telescopic cylinder 68 are arranged from left to right fixed on the left and right sides of the rising support seat in turn, the first rising cylinder 69 and the second rising cylinder 610 are respectively fixed on the left and right sides of the front end of the rising support seat, and the output ends of the first and second rising cylinders are fixed Lamination pressing plate 611 is provided.
优选的,所述切隔膜装置10包括切隔膜安装板10171、第二伸缩气缸102、切隔膜活动板103、切隔膜连接板104、热切刀组件105和旋转轴106;所述且隔膜安装板71固定于机械手支座51上,所述切隔膜活动板103通过底部的滑座与切隔膜安装板10171前壁上的滑轨滑动连接,所述第二伸缩气缸102通过第二伸缩固定板垂直固定于切隔膜活动板103的上端,所述第二伸缩气缸102的输出端与切隔膜活动板103右端的浮动接头安装板固定连接,所述切隔膜连接板104固定于切隔膜活动板103的底端,所述切隔膜活动板103的左右两端均设有光轴,所述光轴贯穿切隔膜活动板103与热切刀组件105连接,所述切隔膜活动板103底部的左右两端均设有旋转连接板,所述旋转轴106与旋转连接板转动连接。Preferably, the diaphragm cutting device 10 includes a diaphragm cutting installation plate 10171, a second telescopic cylinder 102, a diaphragm cutting movable plate 103, a diaphragm cutting connecting plate 104, a hot knife assembly 105 and a rotating shaft 106; the diaphragm mounting plate 71 Fixed on the manipulator support 51, the diaphragm cutting movable plate 103 is slidingly connected with the slide rail on the front wall of the diaphragm cutting installation plate 10171 through the slide seat at the bottom, and the second telescopic cylinder 102 is vertically fixed by the second telescopic fixed plate On the upper end of the diaphragm cutting movable plate 103, the output end of the second telescopic cylinder 102 is fixedly connected with the floating joint mounting plate at the right end of the diaphragm cutting movable plate 103, and the diaphragm cutting connecting plate 104 is fixed on the bottom of the diaphragm cutting movable plate 103. end, the left and right ends of the diaphragm cutting movable plate 103 are provided with optical axes, the optical axis runs through the diaphragm cutting movable plate 103 and is connected with the hot knife assembly 105, and the left and right ends of the diaphragm cutting movable plate 103 bottom are provided with There is a rotating connecting plate, and the rotating shaft 106 is rotationally connected with the rotating connecting plate.
优选的,所述尾卷提速装置11预拉隔膜组件和纠偏组件,所述纠偏组件固定于工作板2上,所述预拉隔膜组件固定于纠偏组件的顶端,所述纠偏组件包括电磁阀、提速安装底座、第七驱动电机、第六滚珠丝杆和提速绕卷底板;所述提速安装底座固定于工作板2上,所述提速安装底座的前壁上固定设有第六丝杆轴承座,所述第六滚珠丝杆套接在第六丝杆轴承座内,且所述第六滚珠丝杆的一端与提速安装底座前端的固定轴承座连接,所述第七驱动电机通过第七驱动固定座固定于提速安装底座的右端,且所述第七驱动电机的输出端固定连接第六滚珠丝杆,所述提速绕卷底板通过底部的滑座与提速安装底座顶端的滑轨滑动连接,所述电磁阀固定于提速绕卷底板的后端;所述预拉隔膜组件包括预拉安装板、第三伸缩气缸、第四伸缩气缸、第五伸缩气缸、第六伸缩气缸和多组辊座滑座;所述预拉安装板固定于提速绕卷底板上,所述预拉安装板的左右两侧均设有预拉滑轨,所述预拉滑轨上均滑动连接辊座滑座,所述辊座滑座的前壁固定设有辊,所述第三伸缩气缸和第四伸缩气缸依次固定于左右两侧辊座滑座的顶端,所述预拉安装板左端滑轨的左侧固定设有第一真空吸块,所述预拉安装板的右壁固定设有夹紧固定板,所述夹紧固定板上设有滑轨,所述夹紧固定板的滑轨上从上到下依次滑动连接上夹紧滑座和下夹紧滑座,所述上夹紧滑座的前壁固定连接气缸支座,所述气缸支座的右端固定连接第二真空吸块,所述第五伸缩气缸和第六伸缩气缸依次固定于夹紧固定板前壁的右端,所述第五伸缩气缸的输出端固定连接上夹紧滑座,所述下夹紧滑座的前部转动固定连接包胶轴,所述第六伸缩气缸的输出端固定连接下夹紧滑座。Preferably, the tail roll speed-up device 11 pre-pulls the diaphragm assembly and the deviation correction assembly, the deviation correction assembly is fixed on the working plate 2, the pre-tensioning diaphragm assembly is fixed on the top of the deviation correction assembly, and the deviation correction assembly includes a solenoid valve, The speed-increasing installation base, the seventh drive motor, the sixth ball screw and the speed-increasing winding bottom plate; the speed-increasing installation base is fixed on the working plate 2, and the sixth screw bearing seat is fixed on the front wall of the speed-increasing installation base , the sixth ball screw is sleeved in the sixth screw bearing seat, and one end of the sixth ball screw is connected to the fixed bearing seat at the front end of the speed-up installation base, and the seventh driving motor is driven by the seventh The fixing seat is fixed on the right end of the speed-increasing installation base, and the output end of the seventh drive motor is fixedly connected to the sixth ball screw, and the speed-increasing winding base plate is slidably connected to the slide rail at the top of the speed-increasing installation base through the sliding seat at the bottom, The solenoid valve is fixed on the rear end of the speed-increasing winding base plate; the pre-tensioning diaphragm assembly includes a pre-tensioning installation plate, a third telescopic cylinder, a fourth telescopic cylinder, a fifth telescopic cylinder, a sixth telescopic cylinder and multiple sets of roller seats Sliding seat; the pre-tensioning mounting plate is fixed on the speed-increasing winding base plate, and the left and right sides of the pre-tensioning mounting plate are provided with pre-tensioning slide rails, and the pre-tensioning slide rails are slidingly connected to the roller seat slides, The front wall of the roller seat slide is fixed with rollers, the third telescopic cylinder and the fourth telescopic cylinder are sequentially fixed on the top ends of the roller seat slides on the left and right sides, and the left side of the slide rail at the left end of the pre-tensioning installation plate The first vacuum suction block is fixed, the right wall of the pre-tensioning installation plate is fixed with a clamping fixed plate, and a slide rail is arranged on the clamped fixed plate, and the slide rail of the clamped fixed plate is connected from the top Slide and connect the upper clamping slide seat and the lower clamping slide seat in turn, the front wall of the upper clamping slide seat is fixedly connected to the cylinder support, the right end of the cylinder support is fixedly connected to the second vacuum suction block, the The fifth telescopic cylinder and the sixth telescopic cylinder are sequentially fixed on the right end of the front wall of the clamping fixed plate, the output end of the fifth telescopic cylinder is fixedly connected to the upper clamping slide, and the front part of the lower clamping slide is fixed in rotation. The rubberized shaft is connected, and the output end of the sixth telescopic cylinder is fixedly connected with the lower clamping slide seat.
优选的,所述尾卷压隔装置9包括压隔支撑架91、压隔固定板92、第七伸缩气缸93、滑动轴、上滑动板94、下滑动板95和压辊96;所述压隔支撑架91固定于工作板2上,所述压隔固定板92固定于压隔支撑架91的顶端,所述滑动轴贯穿压隔固定板92,且所述滑动轴的上下端依次连接上滑动板94和下滑动板95,所述第七伸缩气缸93垂直固定于压隔固定板92的中部,且所述第七伸缩气缸93的输出端固定连接下滑动板95,所述下滑动板95的底部的左右两端均设有压辊96轴承座,所述压辊96轴承座之间固定连接转动轴,所述压辊96套接在转动轴上。Preferably, the tail roll compression device 9 includes a compression support frame 91, a compression fixing plate 92, a seventh telescopic cylinder 93, a sliding shaft, an upper sliding plate 94, a lower sliding plate 95 and a pressure roller 96; The spacer support frame 91 is fixed on the working plate 2, the pressure spacer fixing plate 92 is fixed on the top of the pressure spacer support frame 91, the sliding shaft penetrates the pressure spacer fixing plate 92, and the upper and lower ends of the sliding shaft are connected to each other in turn. The sliding plate 94 and the lower sliding plate 95, the seventh telescopic cylinder 93 is vertically fixed on the middle part of the pressure separation fixed plate 92, and the output end of the seventh telescopic cylinder 93 is fixedly connected to the lower sliding plate 95, the lower sliding plate The left and right ends of the bottom of 95 are all provided with pressure roller 96 bearing seats, and the rotating shaft is fixedly connected between the described pressing roller 96 bearing seats, and the described pressing roller 96 is sleeved on the rotating shaft.
优选的,所述卷绕装置8包括绕卷传动组件、前绕卷组件81和后绕卷组件82,所述绕卷传动组件固定于工作板2上,所述前绕卷组件81和后绕卷组件82均固定在绕卷传动组件上,所述前后绕卷组件82结构相同;所述绕卷传动组件包括绕卷定位板88、第八驱动电机83和总传动轴84;所述绕卷定位板88固定于工作板2上,所述绕卷定位板88的前壁设有多个传动轴承座,所述总传动轴84依次贯穿传动轴承座,所述总传动轴84的中部固定套接传动轮,所述第八驱动电机83固定于绕卷定位板88的底部,且所述第八驱动电机83的输出端固定连接驱动轮,所述驱动轮与传动轮通过第二同步带套接;所述前绕卷组件81包括第八伸缩气缸85、前绕卷安装底座86、绕卷底板、旋转轴承座89和夹取气缸810;所述前绕卷安装底座86固定于绕卷定位板88上,所述绕卷底板通过底部的滑座与前绕卷安装底板顶端的滑轨滑动连接,所述第八伸缩气缸85固定于前绕卷安装底座86的前壁,且所述第八伸缩气缸85的输出端与绕卷底板底部的推动板87固定连接,所述旋转轴承座89固定在绕卷底板上,所述旋转轴承座89转动连接气缸旋转轴106,所述夹取气缸810固定在气缸旋转轴106的前端,所述气缸旋转轴106的后端固定设有同步带轮,所述同步带轮与总传动轴84前端的导向轮通过第三同步带套接。Preferably, the winding device 8 includes a winding transmission assembly, a front winding assembly 81 and a rear winding assembly 82, the winding transmission assembly is fixed on the working plate 2, and the front winding assembly 81 and the rear winding assembly 81 The roll assemblies 82 are all fixed on the winding transmission assembly, and the front and rear winding assemblies 82 have the same structure; the winding transmission assembly includes a winding positioning plate 88, an eighth driving motor 83 and a total transmission shaft 84; The positioning plate 88 is fixed on the working plate 2, and the front wall of the winding positioning plate 88 is provided with a plurality of transmission bearing seats. Connected to the drive wheel, the eighth drive motor 83 is fixed on the bottom of the winding positioning plate 88, and the output end of the eighth drive motor 83 is fixedly connected to the drive wheel, and the drive wheel and the drive wheel pass through the second synchronous belt sleeve Connect; the front winding assembly 81 includes the eighth telescopic cylinder 85, the front winding installation base 86, the winding bottom plate, the rotating bearing seat 89 and the clamping cylinder 810; the front winding installation base 86 is fixed at the winding location On the plate 88, the winding bottom plate is slidingly connected with the slide rail at the top of the front winding installation bottom plate through the slide seat at the bottom, the eighth telescopic cylinder 85 is fixed on the front wall of the front winding installation base 86, and the first The output ends of the eight telescopic cylinders 85 are fixedly connected to the push plate 87 at the bottom of the winding base plate, the rotating bearing seat 89 is fixed on the winding base plate, the rotating bearing seat 89 is connected to the cylinder rotating shaft 106 in rotation, and the clamping cylinder 810 is fixed on the front end of the cylinder rotating shaft 106, and the rear end of the cylinder rotating shaft 106 is fixedly provided with a synchronous pulley, and the synchronous pulley is socketed with the guide wheel at the front end of the main drive shaft 84 through the third synchronous belt.
进一步的,所述平移装置12包括第十驱动电机121、第十一驱动电机122、滑动高架板123、平移安装板126、拇指气缸124、平移转轴125、平移支座和移送组件;所述滑动高架板123固定于工作板2上,所述平移安装板126通过底部的滑座与滑动高架板123顶端的滑轨滑动连接,所述平移转轴125贯穿平移安装板126,所述第十一驱动电机122固定于工作板2的上,所述第十一驱动电机122的输出端与平移转轴125通过第四同步套接,所述平移支座固定于平移转轴125的顶端,所述拇指气缸124固定于平移支座的前壁,所述第十驱动电机121水平固定于工作板2上,所述平移安装板126的底端设有同步锁紧板,所述同步锁紧板上固定锁紧第五同步带,所述第五同步带套接在第十驱动电机121的输出端和滑动高架板123前端的从动转轮。Further, the translation device 12 includes a tenth drive motor 121, an eleventh drive motor 122, a sliding elevated plate 123, a translation installation plate 126, a thumb cylinder 124, a translation shaft 125, a translation support and a transfer assembly; The elevated plate 123 is fixed on the working plate 2, and the translation mounting plate 126 is slidably connected with the slide rail at the top of the sliding elevated plate 123 through the slide seat at the bottom, the translation rotating shaft 125 runs through the translation mounting plate 126, and the eleventh drive The motor 122 is fixed on the working plate 2, the output end of the eleventh driving motor 122 is connected with the translation shaft 125 through the fourth synchronous socket, the translation support is fixed on the top of the translation shaft 125, and the thumb cylinder 124 Fixed on the front wall of the translation support, the tenth driving motor 121 is horizontally fixed on the working plate 2, the bottom end of the translation installation plate 126 is provided with a synchronous locking plate, and the synchronous locking plate is fixed and locked The fifth synchronous belt is sleeved on the output end of the tenth driving motor 121 and the driven runner at the front end of the sliding elevated plate 123 .
进一步的,移送组件包括第十一伸缩气缸1271、左夹取组件1272、右夹取组件1273和移送连接板1274;所述移送连接板1274通过底部的滑座与工作板2上的滑轨滑动连接,所述左夹取组件1272和右夹取组件1273依次固定于移送连接板1274的左右两端,所述第十一伸缩气缸1271固定于工作板2上,且所述第十一伸缩气缸1271的输出端固定连接移送连接板1274,所述左夹取组件1272和右夹取组件1273结构相同,所述左夹取组件1272包括第十二伸缩气缸1275、第二滑台气缸1276和滑台支撑板1277;所述滑台支撑板1277与移送连接板1274滑动连接,所述第十二伸缩气缸1275水平固定于移送连接板1274上,所述第十二伸缩气缸1275的输出端固定连接滑台支撑板1277,所述滑台气缸固定于滑台支撑板1277后壁的上端,所述滑台气缸的前壁上固定连接电池片夹板。Further, the transfer assembly includes an eleventh telescopic cylinder 1271, a left clamping assembly 1272, a right clamping assembly 1273, and a transfer connecting plate 1274; connection, the left clamping assembly 1272 and the right clamping assembly 1273 are sequentially fixed on the left and right ends of the transfer connecting plate 1274, the eleventh telescopic cylinder 1271 is fixed on the working plate 2, and the eleventh telescopic cylinder The output end of 1271 is fixedly connected to the transfer connecting plate 1274. The left clamping assembly 1272 and the right clamping assembly 1273 have the same structure. Table support plate 1277; the slide table support plate 1277 is slidingly connected with the transfer connecting plate 1274, the twelfth telescopic cylinder 1275 is horizontally fixed on the transfer connection plate 1274, and the output end of the twelfth telescopic cylinder 1275 is fixedly connected The slide table support plate 1277, the slide table cylinder is fixed on the upper end of the rear wall of the slide table support plate 1277, and the front wall of the slide table cylinder is fixedly connected with the cell splint.
进一步的,所述下料顶升装置14包括第三上升气缸、上升支撑杆和料片接收板;所述第三上升气缸垂直固定于工作板2的下端,所述上升支撑杆贯穿工作板2与第三上升气缸的输出端固定连接,所述料片接收板固定于上升支撑杆的顶端。Further, the blanking jacking device 14 includes a third lifting cylinder, a lifting support rod and a sheet receiving plate; the third rising cylinder is vertically fixed to the lower end of the working plate 2, and the rising supporting rod runs through the working plate 2 It is fixedly connected with the output end of the third ascending cylinder, and the sheet receiving plate is fixed on the top of the ascending support rod.
光伏压装装配过程:Photovoltaic press-fit assembly process:
a、上料装置把电池片推送至毛刷组件处进行刷洗;a. The feeding device pushes the cells to the brush assembly for scrubbing;
b、吸取机械手装置上的向左运动至上料装置上方,由吸盘对电池片进行吸取,吸取完成后放置到预顶装置内;b. Move to the left on the suction manipulator device to the top of the feeding device, and suck the cells by the suction cup, and place them in the pre-jacking device after the suction is completed;
c、预定装置为电池片进行整理完成后由吸取机械手对电池片吸取,随后放置到叠片台装置内;c. The predetermined device is to sort out the cells, and then the cells are sucked by the suction manipulator, and then placed in the stacking table device;
d、隔膜放卷及纠偏装置对叠片台装置内的电池片进行压隔膜,在压隔膜的同时纠偏调整组件对隔膜卷进行调整;d. The diaphragm unwinding and deviation correcting device presses the diaphragm on the cells in the stacking table device, and the deviation correction adjustment component adjusts the diaphragm roll while pressing the diaphragm;
e、叠片台装置往后运动至绕卷装置处,由绕卷装置上的尾卷压隔装置对电池片上的隔膜进行压紧;e. The stacking table device moves backward to the winding device, and the separator on the battery sheet is compressed by the tail winding pressure separation device on the winding device;
f、绕卷装置夹取电池片进行180度翻转,把电池片的另一面也进行压隔膜,缠绕完成后再次经尾卷压隔装置压紧;f. The winding device clamps the battery sheet and turns it 180 degrees, and presses the other side of the battery sheet to press the diaphragm. After the winding is completed, it is pressed again by the tail winding pressure separation device;
g、尾卷提速装置往前运动,使得尾卷提速装置上的预拉隔膜组件对隔膜卷进行夹取拉紧;g. The tail roll speed-up device moves forward, so that the pre-tensioned diaphragm assembly on the tail-roll speed-up device clamps and tightens the diaphragm roll;
h、切隔膜装置上的热切刀组件在第二伸缩气缸的驱动下下压,切断隔离卷;h. The hot knife assembly on the diaphragm cutting device is pressed down under the drive of the second telescopic cylinder to cut off the isolation roll;
i、平移装置上往前运动至绕卷装置处,由平移装置对绕卷装置上的电池片进行夹取,夹取完成后平移装置往回运动至与压紧夹持装置相对应的位置,同时平移装置上的平移转轴转动90度,使得平移装置内的电池皮与压紧夹持装置处于同一直线上;i. The translation device moves forward to the winding device, and the translation device clamps the cells on the winding device. After the clamping is completed, the translation device moves back to the position corresponding to the clamping device. At the same time, the translation shaft on the translation device rotates 90 degrees, so that the battery skin in the translation device and the pressing and clamping device are on the same straight line;
j、压紧夹持装置往前运动,使得电池片直接进入压紧装置装置内的接收板上,拇指气缸送开电池板,压紧夹持装置对接收板内的电池片上的隔膜再次进行压紧;j. The pressing and clamping device moves forward, so that the battery slices directly enter the receiving plate in the pressing device, the thumb cylinder sends the battery plate away, and the pressing and clamping device compresses the diaphragm on the battery slice in the receiving plate again. tight;
k、平移装置对压紧夹持装置内完成压紧电池片进行夹取,同时平移装置上的拇指气缸运动至移送组件前方,平移转轴转动90度,使得电池板与移送组件处于同一水平线;k. The translation device clamps the compressed battery slices in the compression clamping device, and at the same time the thumb cylinder on the translation device moves to the front of the transfer assembly, and the translation shaft rotates 90 degrees, so that the battery board and the transfer assembly are at the same level;
l、移送组件对拇指气缸上的电池片进行夹取,夹取完成后,移送组件往后运动至下料顶升装置的上方;l. The transfer component clamps the cells on the thumb cylinder. After the clamping is completed, the transfer component moves backward to the top of the unloading jacking device;
m、下料顶升装置对移送组件内的电池片进行顶升,便于工人收取。m. The unloading and lifting device lifts the cells in the transfer assembly, which is convenient for workers to collect.
相对于现有技术的有益效果是,采用上述方案,本发明通过设置上料装置来对光伏电池片进行上料。随后通过吸取机械手装置对上料装置内的电池片进行吸取,把吸取完成的电池片放置到预压定位装置内进行定位,随后把定位完成的电池片吸取放置到叠片台装置上,由隔膜放卷及纠偏装置上的隔膜卷把隔膜压装在电池片上,随后第四驱动电机驱动整个隔膜放卷及纠偏装置左右运动,同时叠片台装置拖动电池片往后运动,第五驱动电机则驱动隔膜卷转动,把隔膜均匀的压放在电池片上,压放完成以后,通过卷绕装置夹取电池片进行转动,直至电池片的另一面也完成隔膜压装,通过切隔膜装置上的热切刀组件对隔膜进行热切割,在热切割的同时,尾卷提速装置往前运动至切隔膜装置的前方,对即将被热切割的隔膜进行夹取拉紧,放置切割以后的隔膜重叠或者偏移,随后尾卷压隔装置对电池板上的隔膜进行压紧,压紧完成以后由平移装置上的夹爪夹取电池片,在把电池片旋转180度后送至下料顶升装置处,由下料顶升装置对层压隔膜完成的电池片顶起,便于工人收取,提高了生产效率,具有良好的市场应用价值。Compared with the prior art, the beneficial effect is that, by adopting the above-mentioned solution, the present invention loads photovoltaic cell sheets by setting a feeding device. Then, the cells in the feeding device are sucked by the suction robot device, and the sucked cells are placed in the pre-press positioning device for positioning, and then the positioned cells are sucked and placed on the lamination table device, and the diaphragm The diaphragm roll on the unwinding and deviation correcting device presses the diaphragm onto the cell, and then the fourth drive motor drives the entire diaphragm unwinding and deviation correcting device to move left and right, while the stacking table device drags the cell to move backwards, and the fifth drive motor Then the diaphragm roll is driven to rotate, and the diaphragm is evenly pressed on the cell. After the pressing is completed, the cell is clamped by the winding device and rotated until the diaphragm is pressed on the other side of the cell. The thermal cutter assembly thermally cuts the diaphragm. At the same time as thermal cutting, the tail winding speed-up device moves forward to the front of the diaphragm cutting device, clamps and tightens the diaphragm to be thermally cut, and places the overlapped or biased diaphragm after cutting. Then the tail-rolling pressure-separation device compresses the diaphragm on the battery board. After the compression is completed, the gripper on the translation device clamps the battery piece, and after the battery piece is rotated 180 degrees, it is sent to the unloading jacking device. , The cells completed by the laminated diaphragm are lifted up by the blanking and lifting device, which is convenient for workers to collect, improves production efficiency, and has good market application value.
需要说明的是,上述各技术特征继续相互组合,形成未在上面列举的各种实施例,均视为本发明说明书记载的范围;并且,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be noted that the above-mentioned technical features continue to be combined with each other to form various embodiments not listed above, which are all regarded as the scope of the description of the present invention; and, for those of ordinary skill in the art, improvements can be made according to the above description Or transformation, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.
Claims (10)
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| CN201910712864.9A CN110379745A (en) | 2019-08-02 | 2019-08-02 | A kind of full-automatic laminating apparatus of photovoltaic being quickly laminated |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112234242A (en) * | 2020-10-19 | 2021-01-15 | 许昌学院 | Full-automatic intelligent battery assembling equipment |
| CN112372920A (en) * | 2020-11-18 | 2021-02-19 | 济南悦创液压机械制造有限公司 | Be applied to feeding device of brake block production |
| CN118198206A (en) * | 2024-05-20 | 2024-06-14 | 江苏赛拉弗光伏系统有限公司 | Curved Solar PV Module Lamination System |
| CN118398690A (en) * | 2024-06-20 | 2024-07-26 | 江苏国晟世安新能源有限公司 | A laminating device for producing and processing offshore photovoltaic panels |
-
2019
- 2019-08-02 CN CN201910712864.9A patent/CN110379745A/en not_active Withdrawn
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112234242A (en) * | 2020-10-19 | 2021-01-15 | 许昌学院 | Full-automatic intelligent battery assembling equipment |
| CN112234242B (en) * | 2020-10-19 | 2021-10-22 | 许昌学院 | A fully automatic intelligent battery assembly equipment |
| CN112372920A (en) * | 2020-11-18 | 2021-02-19 | 济南悦创液压机械制造有限公司 | Be applied to feeding device of brake block production |
| CN112372920B (en) * | 2020-11-18 | 2022-06-17 | 济南悦创液压机械制造有限公司 | Be applied to feeding device of brake block production |
| CN118198206A (en) * | 2024-05-20 | 2024-06-14 | 江苏赛拉弗光伏系统有限公司 | Curved Solar PV Module Lamination System |
| CN118398690A (en) * | 2024-06-20 | 2024-07-26 | 江苏国晟世安新能源有限公司 | A laminating device for producing and processing offshore photovoltaic panels |
| CN118398690B (en) * | 2024-06-20 | 2024-10-22 | 江苏国晟世安新能源有限公司 | Laminating device for production and processing of offshore photovoltaic panel |
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Application publication date: 20191025 |