WO2021170042A1 - 显示基板及其制作方法、显示装置 - Google Patents
显示基板及其制作方法、显示装置 Download PDFInfo
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- WO2021170042A1 WO2021170042A1 PCT/CN2021/077923 CN2021077923W WO2021170042A1 WO 2021170042 A1 WO2021170042 A1 WO 2021170042A1 CN 2021077923 W CN2021077923 W CN 2021077923W WO 2021170042 A1 WO2021170042 A1 WO 2021170042A1
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- 239000000758 substrate Substances 0.000 title claims abstract description 243
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 62
- 239000010410 layer Substances 0.000 claims description 384
- 239000002184 metal Substances 0.000 claims description 88
- 238000002161 passivation Methods 0.000 claims description 57
- 239000011229 interlayer Substances 0.000 claims description 25
- 238000007689 inspection Methods 0.000 claims description 20
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000000059 patterning Methods 0.000 description 12
- 238000009413 insulation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920001621 AMOLED Polymers 0.000 description 2
- 238000002788 crimping Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/30—Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
- H01L22/32—Additional lead-in metallisation on a device or substrate, e.g. additional pads or pad portions, lines in the scribe line, sacrificed conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/124—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
- H01L27/1244—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits for preventing breakage, peeling or short circuiting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/124—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1248—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or shape of the interlayer dielectric specially adapted to the circuit arrangement
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1259—Multistep manufacturing methods
Definitions
- the present disclosure relates to the field of display technology, in particular to a display substrate, a manufacturing method thereof, and a display device.
- the electrical test (ET) lighting is used to detect whether the display screen of the display substrate is normal, but how to ensure the flexible printed circuit (FPC) and the display substrate wiring area when performing the ET lighting test.
- FPC flexible printed circuit
- the technical problem to be solved by the present disclosure is to provide a display substrate, a manufacturing method thereof, and a display device.
- a display substrate including an electrical inspection area, wherein:
- At least one test electrode and an insulating structure surrounding the test electrode are provided in the electrical detection area.
- the distance is not greater than the distance between the surface of the test electrode that is far from the base substrate and the base substrate,
- the display substrate further includes a display area, and the electrical detection area is located at the periphery of the display area;
- the test electrode is used to make physical contact with the pins of the flexible circuit board of the display substrate, so as to perform an electrical test on the display substrate.
- the distance between the surface of the insulating structure far from the base substrate of the display substrate and the base substrate is smaller than the distance between the surface of the test electrode far away from the base substrate and the base substrate. The distance between the base substrates.
- the display substrate includes an active layer, a gate insulating layer, a gate metal layer, an interlayer insulating layer, a first source-drain metal layer, a passivation layer, and a first flat layer that are sequentially arranged along a direction away from the base substrate.
- Layer, a second source and drain metal layer, a second flat layer, the insulating film layer of the display substrate includes the gate insulating layer, the interlayer insulating layer, the passivation layer, the first flat layer and the For the second flat layer, the number of film layers included in the insulating structure is less than the total number of insulating film layers of the display substrate.
- the orthographic projection of the first source/drain metal layer on the base substrate falls into the orthographic projection of the second source/drain metal layer on the base substrate within.
- a plurality of the test electrodes are arranged in the electrical detection area, and adjacent test electrodes of the plurality of test electrodes are arranged separately from each other.
- the insulating structure includes the passivation layer and the first flat layer; or, the insulating structure includes the passivation layer and the second flat layer.
- the display substrate includes an active layer, a gate insulating layer, a gate metal layer, an interlayer insulating layer, a first source-drain metal layer, a passivation layer, and a first flat layer that are sequentially arranged along a direction away from the base substrate.
- Layer, a second source and drain metal layer, a second flat layer, the insulating film layer of the display substrate includes the gate insulating layer, the interlayer insulating layer, the passivation layer, the first flat layer and the For the second flat layer, the film thickness of at least one insulating film layer included in the insulating structure is smaller than the film thickness of the same insulating film layer in other regions of the display substrate.
- the test electrode includes a pattern of a first source-drain metal layer and a pattern of a second source-drain metal layer that are stacked.
- a passivation layer is provided between the pattern of the first source-drain metal layer and the pattern of the second source-drain metal layer, and the pattern of the first source-drain metal layer and the second source-drain metal layer The pattern of the metal layer is connected by a via hole penetrating the passivation layer.
- the second flat layer is only provided in the display area.
- the embodiment of the present disclosure also provides a display device including the display substrate as described above.
- the embodiments of the present disclosure also provide a manufacturing method of a display substrate, the display substrate including an electrical detection area, and the manufacturing method includes:
- At least one test electrode and an insulating structure surrounding the test electrode are formed in the electrical detection area, and the distance between the surface of the insulating structure and the base substrate of the display substrate is different from that of the base substrate. It is greater than the distance between the surface of the test electrode that is far from the base substrate and the base substrate.
- the display substrate includes an active layer, a gate insulating layer, a gate metal layer, an interlayer insulating layer, a first source-drain metal layer, a passivation layer, and a first flat layer that are sequentially arranged along a direction away from the base substrate.
- Layer, a second source and drain metal layer, a second flat layer, the insulating film layer of the display substrate includes the gate insulating layer, the interlayer insulating layer, the passivation layer, the first flat layer and the The second flat layer, forming the insulating structure includes:
- the first flat layer of the electrical detection area is removed.
- the display substrate includes an active layer, a gate insulating layer, a gate metal layer, an interlayer insulating layer, a first source-drain metal layer, a passivation layer, and a first flat layer that are sequentially arranged along a direction away from the base substrate.
- Layer, a second source and drain metal layer, a second flat layer, the insulating film layer of the display substrate includes the gate insulating layer, the interlayer insulating layer, the passivation layer, the first flat layer and the The second flat layer, forming the insulating structure includes:
- the second flat layer of the electrical detection area is removed.
- FIG. 1 is a schematic plan view showing the electrical detection area in the substrate in the related art
- Fig. 2 is a schematic cross-sectional view in the AA direction of Fig. 1;
- Figure 3 is a schematic diagram of the flexible circuit board crimped to the electrical inspection area
- FIG. 4 is a schematic plan view showing an electrical detection area in a substrate according to an embodiment of the present disclosure
- FIG. 5 is a schematic cross-sectional view in the AA direction of FIG. 4;
- FIG. 6 is a schematic diagram of a flexible circuit board crimped to an electrical detection area according to an embodiment of the disclosure
- FIG. 7 is a schematic cross-sectional view of another embodiment of the disclosure showing an electrical detection area in a substrate
- FIG. 8 is a schematic diagram of a flexible circuit board crimped to an electrical detection area according to another embodiment of the present disclosure.
- the active-matrix organic light-emitting diode (AMOLED) flexible display uses ET to detect whether the display substrate can display the picture normally. During lighting inspection, the pads of the ET flexible printed circuit (FPC) are crimped on the test electrodes (pads) of the electrical inspection area of the display substrate.
- FPC ET flexible printed circuit
- the test electrode 21 in the electrical detection area is formed by stacking a double-layer source/drain metal layer (a first source/drain metal layer 211 and a second source/drain metal layer 212).
- a double-layer source/drain metal layer a first source/drain metal layer 211 and a second source/drain metal layer 212.
- an insulating structure is provided around the test electrode 21.
- the insulating structure includes a passivation layer 23, a first flat layer 24, and a second flat layer 25.
- the insulating structure is greater than the surface height of the test electrode 21, that is, the distance between the side surface of the insulating structure away from the base substrate of the display substrate and the base substrate is greater than that of the side surface of the test electrode 21 away from the base substrate and the base substrate the distance between.
- the outermost part of the insulating structure is the second flat layer 25, and the distance between the surface of the second flat layer 25 away from the base substrate and the base substrate is greater than that of the test electrode 21 on the side away from the base substrate.
- the thickness of the insulating structure formed with the passivation layer 23 is relatively large, so that the pins 26 of the flexible circuit board cannot contact the test electrode 21, or there is a problem of poor crimping with the test electrode 21, which causes the display substrate to fail to light up.
- the embodiments of the present disclosure provide a display substrate, a manufacturing method thereof, and a display device, which can ensure that the display substrate can be normally lit during electrical lighting detection.
- the embodiment of the present disclosure provides a display substrate including a display area and an electrical detection area located at the periphery of the display area, in which at least one test electrode and an insulating structure surrounding the test electrode are provided,
- the distance between the side surface of the insulating structure away from the base substrate of the display substrate and the base substrate is not greater than the distance between the side surface of the test electrode away from the base substrate and the base substrate. The distance between.
- the distance between the surface of the insulating structure away from the base substrate of the display substrate and the base substrate is not greater than the distance between the surface of the test electrode away from the base substrate and the base substrate.
- the distance between the side surface of the insulating structure away from the base substrate of the display substrate and the base substrate may be equal to or less than the distance between the side surface of the test electrode away from the base substrate and the base substrate.
- the display substrate includes an active layer, a gate insulating layer, a gate metal layer, an interlayer insulating layer, a first source and drain metal layer, a passivation layer, a first flat layer, and a second layer which are sequentially arranged along a direction away from the base substrate.
- the insulating film layer of the display substrate includes the gate insulating layer, the interlayer insulating layer, the passivation layer, the first flat layer, and the second flat layer.
- the insulating structure surrounding the test electrode can also be composed of these insulating film layers.
- the distance between the side surface of the insulating structure away from the base substrate of the display substrate and the base substrate can be achieved in a variety of ways, not greater than the distance between the test electrode and the substrate.
- the distance between one side surface of the substrate and the base substrate such as removing all or part of a certain insulating film layer constituting the insulating structure, or removing all or part of multiple insulating film layers constituting the insulating structure, so that the insulating structure is far away
- the distance between one side surface of the base substrate of the display substrate and the base substrate is not greater than the distance between the side surface of the test electrode away from the base substrate and the base substrate.
- the left half of FIG. 5 is the display area of the display substrate.
- the display substrate includes an active layer 8, a gate insulating layer 9, and a gate metal layer on the base substrate 7. 10.
- Interlayer insulating layer 13 first source/drain metal layer 11, passivation layer 3, first flat layer 4, second source/drain metal layer 12, and second flat layer 5.
- the right half of FIG. 5 is the display substrate
- the electrical detection area, as shown in Figures 4 to 5, the electrical detection area of the display substrate of this embodiment removes the second flat layer 5, and the outermost insulating film layer of the insulating structure away from the base substrate is the first flat layer 4. In this way, the surface height of the insulating structure can be made smaller than the surface height of the test electrode.
- the test electrode 1 is formed by stacking the first source/drain metal layer 11 and the second source/drain metal layer 12, the first source/drain metal layer 11 and the second source/drain metal layer A passivation layer 3 is spaced between 12, and the first source-drain metal layer 11 and the second source-drain metal layer 12 are connected by a via hole penetrating the passivation layer 3.
- the second flat layer 5 in the electrical detection area can be removed by a special patterning process; or when the pattern of the second flat layer 5 in the display area is formed, The same patterning process removes the second flat layer 5 in the electrical inspection area at the same time, so that the number of patterning processes for manufacturing the display substrate can be reduced, and the production cost of the display substrate can be reduced.
- the left half of FIG. 7 is the display area of the display substrate.
- the display substrate includes an active layer 8, a gate insulating layer 9, and a gate metal layer 10 on the base substrate 7.
- the right half of FIG. 7 shows the electrical inspection of the display substrate
- the electrical detection area of the display substrate of this embodiment removes the first flat layer 4, and the outermost insulating film layer of the insulating structure away from the base substrate is the second flat layer 5, which can make the insulating structure
- the surface height of the test electrode is smaller than the surface height of the test electrode.
- the second flat layer 5 and the passivation layer 3 are composed of The thickness of the insulating structure of the flexible circuit board is small, the contact between the pin 6 of the flexible circuit board and the test electrode 1 is not affected by the insulating structure, and the pin 6 of the flexible circuit board can fully contact the test electrode 1, so that the display substrate can be normal ET lights up.
- the first source-drain metal layer 11 and the second source-drain metal layer 12 are laminated to form the test electrode 1.
- the first source-drain metal layer 11 and the second source-drain metal layer A passivation layer 3 is spaced between 12, and the first source-drain metal layer 11 and the second source-drain metal layer 12 are connected by a via hole penetrating the passivation layer 3.
- the first flat layer 4 in the electrical detection area may be removed by a special patterning process; or when the pattern of the first flat layer 4 in the display area is formed, The same patterning process removes the first flat layer 4 in the electrical inspection area at the same time, so that the number of patterning processes for manufacturing the display substrate can be reduced, and the production cost of the display substrate can be reduced.
- the insulating film layer of the display substrate includes a gate insulating layer, an interlayer insulating layer, a passivation layer, a first flat layer and a second flat layer, and the insulating structure includes at least one layer of insulation
- the film thickness of the film layer is smaller than the film thickness of the same insulating film layer in other regions of the display substrate.
- the number of insulating film layers included in the insulating structure of the electrical detection area may be the same as the total number of insulating film layers included in the display substrate, but the thickness of a part of the insulating film layers is smaller than the thickness of the same insulating film layer in other areas of the display substrate, or where The thickness of all the insulating film layers is less than the thickness of the same insulating film layer in other areas of the display substrate, so that the distance between the surface of the insulating structure and the base substrate of the base substrate away from the display substrate is different. It is greater than the distance between the surface of the test electrode that is far from the base substrate and the base substrate.
- the insulating structure is composed of an insulating film layer.
- the thickness of the first flat layer in the electrical detection area is less than the thickness of the first flat layer in other areas of the display substrate, or the thickness of the second flat layer in the electrical detection area is less than the thickness of the second flat layer in other areas of the display substrate
- the thickness of the passivation layer in the electrical detection area is smaller than the thickness of the passivation layer in other areas of the display substrate, and so on.
- the pattern of the first flat layer in other areas can be formed while the thickness of the first flat layer in the electrical detection area is reduced. Thickness; when the thickness of the second flat layer in the electrical detection area is less than the thickness of the second flat layer in other areas of the display substrate, the second flat layer in the other area can be formed while the second flat layer in the electrical detection area is thinned.
- the thickness of the layer when the thickness of the passivation layer in the electrical detection area is less than the thickness of the passivation layer in other areas of the display substrate, the passivation layer in other areas can be formed while the passivation layer in the electrical detection area is thinned. Thickness, and so on.
- the first flat layer in the electrical detection area When the thickness of the first flat layer in the electrical detection area is less than the thickness of the first flat layer in other areas of the display substrate, it is also possible to thin the first flat layer in the electrical detection area after the pattern of the first flat layer in other areas is formed. Thickness; when the thickness of the second flat layer in the electrical detection area is less than the thickness of the second flat layer in other areas of the display substrate, the second flat layer in the electrical detection area can be thinned after the pattern of the second flat layer in other areas is formed. Thickness, and so on.
- the test electrode in order to make the resistance of the test electrode lower, is formed by stacking the first source/drain metal layer and the second source/drain metal layer.
- the embodiment of the present disclosure also provides a display device including the display substrate as described above.
- the display device includes but is not limited to: radio frequency unit, network module, audio output unit, input unit, sensor, display unit, user input unit, interface unit, memory, processor, power supply and other components.
- the structure of the above display device does not constitute a limitation on the display device, and the display device may include more or less of the above components, or combine some components, or arrange different components.
- the display device includes, but is not limited to, a display, a mobile phone, a tablet computer, a television, a wearable electronic device, a navigation display device, and the like.
- the display device may be any product or component with a display function such as a TV, a monitor, a digital photo frame, a mobile phone, a tablet computer, etc., wherein the display device also includes a flexible circuit board, a printed circuit board, and a backplane.
- the embodiments of the present disclosure also provide a method for manufacturing a display substrate, the display substrate including a display area and an electrical detection area located at the periphery of the display area, and the manufacturing method includes:
- At least one test electrode and an insulating structure surrounding the test electrode are formed in the electrical detection area, and the distance between the surface of the insulating structure and the base substrate of the base substrate away from the display substrate is not greater than The distance between the side surface of the test electrode away from the base substrate and the base substrate.
- the distance between the surface of the insulating structure away from the base substrate of the display substrate and the base substrate is not greater than the distance between the surface of the test electrode away from the base substrate and the base substrate.
- the distance between the side surface of the insulating structure away from the base substrate of the display substrate and the base substrate may be equal to or less than the distance between the side surface of the test electrode away from the base substrate and the The distance between the base substrates, so that the surface height of the insulating structure will not exceed the surface height of the test electrode.
- the display substrate includes an active layer, a gate insulating layer, a gate metal layer, an interlayer insulating layer, a first source and drain metal layer, a passivation layer, a first flat layer, and a second layer which are sequentially arranged along a direction away from the base substrate.
- the insulating film layer of the display substrate includes the gate insulating layer, the interlayer insulating layer, the passivation layer, the first flat layer, and the second flat layer.
- the insulating structure surrounding the test electrode can also be composed of these insulating film layers.
- the distance between the side surface of the insulating structure away from the base substrate of the display substrate and the base substrate can be achieved in a variety of ways, not greater than the distance between the test electrode and the substrate.
- the distance between one side surface of the substrate and the base substrate such as removing all or part of a certain insulating film layer constituting the insulating structure, or removing all or part of multiple insulating film layers constituting the insulating structure, so that the insulating structure is far away
- the distance between one side surface of the base substrate of the display substrate and the base substrate is not greater than the distance between the side surface of the test electrode away from the base substrate and the base substrate.
- the number of insulating film layers included in the insulating structure is less than the total number of insulating film layers of the display substrate.
- the left half of FIG. 5 is the display area of the display substrate.
- the display substrate includes an active layer 8, a gate insulating layer 9, and a gate metal layer on the base substrate 7. 10.
- Interlayer insulating layer 13 first source/drain metal layer 11, passivation layer 3, first flat layer 4, second source/drain metal layer 12, and second flat layer 5.
- the right half of FIG. 5 is the display substrate.
- the electrical detection area, as shown in FIGS. 4 to 5, the electrical detection area of the display substrate of this embodiment removes the second flat layer 5, and the outermost insulating film layer of the insulating structure away from the base substrate is the first flat layer 4. In this way, the surface height of the insulating structure can be made smaller than the surface height of the test electrode.
- the first source-drain metal layer 11 and the second source-drain metal layer 12 are laminated to form the test electrode 1.
- the first source-drain metal layer 11 and the second source-drain metal layer A passivation layer 3 is spaced between 12, and the first source-drain metal layer 11 and the second source-drain metal layer 12 are connected by a via hole penetrating the passivation layer 3.
- the second flat layer 5 in the electrical detection area can be removed by a special patterning process; or when the pattern of the second flat layer 5 in the display area is formed, The same patterning process removes the second flat layer 5 in the electrical inspection area at the same time, so that the number of patterning processes for manufacturing the display substrate can be reduced, and the production cost of the display substrate can be reduced.
- forming the insulating structure includes:
- the first flat layer of the electrical detection area is removed.
- the left half of FIG. 7 is the display area of the display substrate.
- the display substrate includes an active layer 8, a gate insulating layer 9, and a gate metal layer 10 on the base substrate 7.
- the right half of FIG. 7 shows the electrical inspection of the display substrate
- the electrical detection area of the display substrate of this embodiment removes the first flat layer 4, and the outermost insulating film layer of the insulating structure away from the base substrate is the second flat layer 5, which can make the insulating structure
- the surface height of the test electrode is smaller than the surface height of the test electrode.
- the second flat layer 5 and the passivation layer 3 are composed of The thickness of the insulating structure of the flexible circuit board is small, the contact between the pin 6 of the flexible circuit board and the test electrode 1 is not affected by the insulating structure, and the pin 6 of the flexible circuit board can fully contact the test electrode 1, so that the display substrate can be normal ET lights up.
- the first source-drain metal layer 11 and the second source-drain metal layer 12 are laminated to form the test electrode 1.
- the first source-drain metal layer 11 and the second source-drain metal layer A passivation layer 3 is spaced between 12, and the first source-drain metal layer 11 and the second source-drain metal layer 12 are connected by a via hole penetrating the passivation layer 3.
- the first flat layer 4 in the electrical detection area may be removed by a special patterning process; or when the pattern of the first flat layer 4 in the display area is formed, The same patterning process removes the first flat layer 4 in the electrical inspection area at the same time, so that the number of patterning processes for manufacturing the display substrate can be reduced, and the production cost of the display substrate can be reduced.
- forming the insulating structure includes:
- the second flat layer of the electrical detection area is removed.
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Abstract
Description
Claims (14)
- 一种显示基板,包括电学检测区域,其中:在所述电学检测区域中设置有至少一个测试电极、以及围绕所述测试电极的绝缘结构,所述绝缘结构远离所述显示基板的衬底基板的一侧表面与所述衬底基板之间的距离不大于所述测试电极远离所述衬底基板的一侧表面与所述衬底基板之间的距离,其中,所述显示基板还包括显示区域,所述电学检测区域位于所述显示区域周边;所述测试电极用于与所述显示基板的柔性电路板的引脚进行物理接触,以对所述显示基板进行电学测试。
- 根据权利要求1所述的显示基板,其中,所述绝缘结构远离所述显示基板的衬底基板的一侧表面与所述衬底基板之间的距离小于所述测试电极远离所述衬底基板的一侧表面与所述衬底基板之间的距离。
- 根据权利要求1或2所述的显示基板,其中,所述显示基板包括沿远离衬底基板的方向依次设置的有源层、栅绝缘层、栅金属层、层间绝缘层、第一源漏金属层、钝化层、第一平坦层、第二源漏金属层、第二平坦层,所述显示基板的绝缘膜层包括所述栅绝缘层、所述层间绝缘层、所述钝化层、所述第一平坦层和所述第二平坦层,所述绝缘结构包括的膜层的数量小于所述显示基板的绝缘膜层的总数量。
- 根据权利要求3所述的显示基板,其中,在所述电学检测区域中,所述第一源漏金属层在所述衬底基板上的正投影落入所述第二源漏金属层在所述衬底基板上的正投影之内。
- 根据权利要求1或2所述的显示基板,其中,在所述电学检测区域中设置有多个所述测试电极,所述多个测试电极中的相邻测试电极之间彼此分开设置。
- 根据权利要求3所述的显示基板,其中,所述绝缘结构包括所述钝化层和所述第一平坦层;或,所述绝缘结构包括所述钝化层和第二平坦层。
- 根据权利要求1或2所述的显示基板,其中,所述显示基板包括沿远离衬底基板的方向依次设置的有源层、栅绝缘层、栅金属层、层间绝缘层、第一源漏金属层、钝化层、第一平坦层、第二源漏金属层、第二平坦层,所述显示基板的绝缘膜层包括所述栅绝缘层、所述层间绝缘层、所述钝化层、所述第一平坦层和所述第二平坦层,所述绝缘结构包括的至少一层绝缘膜层的膜厚小于所述显示基板其他区域相同绝缘膜层的膜厚。
- 根据权利要求1或2所述的显示基板,其中,所述测试电极包括层叠设置的第一源漏金属层的图形和第二源漏金属层的图形。
- 根据权利要求8所述的显示基板,其中,所述第一源漏金属层的图形和所述第二源漏金属层的图形之间设置有钝化层,所述第一源漏金属层的图形和所述第二源漏金属层的图形通过贯穿所述钝化层的过孔连接。
- 根据权利要求7所述的显示基板,其中,所述第二平坦层仅设置在所述显示区域中。
- 一种显示装置,包括如权利要求1-10中任一项所述的显示基板。
- 一种显示基板的制作方法,所述显示基板包括电学检测区域,所述制作方法包括:在所述电学检测区域中形成至少一个测试电极和围绕所述测试电极的绝缘结构,所述绝缘结构远离所述显示基板的衬底基板的一侧表面与所述衬底基板之间的距离不大于所述测试电极远离所述衬底基板的一侧表面与所述衬底基板之间的距离。
- 根据权利要求12所述的显示基板的制作方法,其中,所述显示基板包括沿远离衬底基板的方向依次设置的有源层、栅绝缘层、栅金属层、层间绝缘层、第一源漏金属层、钝化层、第一平坦层、第二源漏金属层、第二平坦层,所述显示基板的绝缘膜层包括所述栅绝缘层、所述层间绝缘层、所述钝化层、所述第一平坦层和所述第二平坦层,形成所述绝缘结构包括:在形成所述显示基板的第一平坦层的图形之后,去除所述电学检测区域的第一平坦层。
- 根据权利要求12所述的显示基板的制作方法,其中,所述显示基板 包括沿远离衬底基板的方向依次设置的有源层、栅绝缘层、栅金属层、层间绝缘层、第一源漏金属层、钝化层、第一平坦层、第二源漏金属层、第二平坦层,所述显示基板的绝缘膜层包括所述栅绝缘层、所述层间绝缘层、所述钝化层、所述第一平坦层和所述第二平坦层,形成所述绝缘结构包括:在形成所述显示基板的第二平坦层的图形之后,去除所述电学检测区域的第二平坦层。
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US20150123134A1 (en) * | 2013-11-07 | 2015-05-07 | Samsung Display Co., Ltd. | Infrared detector, infrared detection sensor having an infrared detector and method of manufacturing the same |
CN109949703A (zh) * | 2019-03-26 | 2019-06-28 | 京东方科技集团股份有限公司 | 柔性显示基板、显示面板、显示装置及制作方法 |
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