WO2021112026A1 - 食品生地整形装置 - Google Patents
食品生地整形装置 Download PDFInfo
- Publication number
- WO2021112026A1 WO2021112026A1 PCT/JP2020/044426 JP2020044426W WO2021112026A1 WO 2021112026 A1 WO2021112026 A1 WO 2021112026A1 JP 2020044426 W JP2020044426 W JP 2020044426W WO 2021112026 A1 WO2021112026 A1 WO 2021112026A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- food dough
- roller
- short
- shaft
- wall plate
- Prior art date
Links
- 238000007493 shaping process Methods 0.000 title claims abstract description 141
- 230000001105 regulatory effect Effects 0.000 claims abstract 2
- 235000013305 food Nutrition 0.000 claims description 226
- 230000007246 mechanism Effects 0.000 claims description 58
- 238000005520 cutting process Methods 0.000 claims description 28
- 238000013459 approach Methods 0.000 claims description 5
- 230000004048 modification Effects 0.000 description 19
- 238000012986 modification Methods 0.000 description 19
- 238000005303 weighing Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 230000004323 axial length Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 235000008429 bread Nutrition 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 244000052616 bacterial pathogen Species 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
- A21C3/025—Dough-sheeters; Rolling-machines; Rolling-pins with one or more rollers moving perpendicularly to its rotation axis, e.g. reciprocally
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
- A21C3/024—Dough-sheeters; Rolling-machines; Rolling-pins using one or more rollers with an axis of rotation substantially parallel or oblique to the direction of dough transport
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/10—Machines or apparatus for shaping batches of dough before subdivision combined with dough-dividing apparatus
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C5/00—Dough-dividing machines
- A21C5/08—Dough-dividing machines with radial, i.e. star-like, cutter-blades slidable in the slots of, and relatively to, a pressing-plunger
Definitions
- the present invention relates to a food dough shaping device that shapes a food dough such as bread dough into a strip shape, and a food dough dividing device that includes the same.
- the conventional food dough shaping device is arranged below the hopper, has a plurality of facing pressing devices in multiple stages in the vertical direction, has a wide interval between the facing upper pressing devices, and faces the lower pressing devices.
- the spacing between the two is narrowed, and the spacing between the two is configured to repeat expansion and contraction.
- the food dough shaping device is configured so that the pressing device can be stretched in the width direction orthogonal to the facing direction (Patent Document 1).
- the length in the axial direction of the pressing device composed of a plurality of rotating rollers can be changed, and side wall plates are arranged outside and adjacent to both ends of the rotating rollers. Therefore, the strip-shaped food dough can be shaped into a desired width dimension.
- Patent Document 1 when extending the length of a rotating roller, for example, a roller member divided into a semicircular cross section is attached to the rotating shaft at the end of the rotating roller fixed to the rotating shaft. Disclose that the rotating roller is added. Patent Document 1 also discloses that a roller having a required length is obtained by fitting a tubular roller on the outside of a rotating roller and moving the roller in the axial direction of the rotating shaft. Patent Document 1 further discloses that rotating rollers having different lengths are prepared and replaced.
- another food dough shaping device has a plurality of sets of opposing rotating rollers below the hopper, and these rotating rollers widen the distance between the opposing rotating rollers located at the upper side and lower. It is arranged so as to narrow the distance between the rotating rollers located on the opposite side, and two adjusting plates facing each other in the axial direction of the rotating rollers are provided between the opposing rotating rollers.
- Patent Document 2 Patent Document 2
- the strip-shaped food dough can be shaped into a desired width dimension by adjusting the distance between the two opposing adjusting plates.
- another food dough shaping device is provided with at least two rotating rollers facing each other and two vibration-imparting members whose positions can be adjusted in the axial direction of the rotating rollers between the rotating rollers (Patent Document 3). ..
- the food dough shaping device described in Patent Document 3 shapes a strip-shaped food dough into a desired width dimension by reciprocating two opposing vibration-imparting members in a direction of approaching or separating from each other at an adjusted position. can do.
- the food dough shaping device described in Patent Document 1 has a problem that the lengths of all the rotating rollers in the axial direction must be adjusted, and it takes a long time to change the setting of the device. Further, the split roller is added to the rotary roller, or the rotary roller covers the tubular roller, and there is a hygiene problem such as a gap between the members and food dough entering the gap to generate germs.
- the rotating shafts of a plurality of rotating rollers are fixed at predetermined positions with respect to the shaping apparatus main body.
- the two vibration-imparting members that regulate the width dimension of the strip-shaped food dough to be shaped have a plurality of fitting recesses that fit into the arc of the outer peripheral wall of each rotating roller. It is formed.
- the opposing rotating rollers cannot approach or separate from each other to change their intervals, and cleaning is difficult.
- an object of the present invention is to provide a food dough shaping device that is hygienic, that is, the rotating roller can be easily attached / detached and cleaned.
- the formed dough forming flow path is formed, and at least one of the at least two rotating rollers is a long-axis rotating roller longer than the remaining rotating rollers, and the rotating shaft of the long-axis rotating roller is formed.
- Both ends of the rotating shaft of the long-axis rotating roller are rotatably supported by the main body frame, and the remaining rotating roller is a short-axis rotating having the same length shorter than that of the long-axis rotating roller.
- a roller, which is detachably fitted to the rotating shaft of the short-axis rotating roller, and a rear end of the rotating shaft of the short-axis rotating roller is a roller attached to the main body frame or the long-axis rotating roller.
- the wall plate on the back side of the two wall plates is rotatably supported by the drive unit in a cantilevered state, and has a fitting recess that fits into the arc on the outer circumference of the long-axis rotating roller and the short-axis rotation.
- the main body frame has the two support mechanisms having a concave notch larger than the shaft diameter of the rotating shaft of the roller and smaller than the outer diameter of the short shaft rotating roller at the rotating shaft of the short shaft rotating roller.
- the short-axis rotating roller is supported via a support mechanism on the back side of the ellipse, and is fitted to the rotating shaft of the short-axis rotating roller so as to abut on the wall plate on the back side.
- the wall plate on the front side of the wall plate has a fitting recess that fits into the arc of the outer circumference of the long-axis rotating roller, is arranged so as to abut on the short-axis rotating roller, and is placed on the main body frame of the above 2. It is supported via a support mechanism on the front side of the two support mechanisms, and the movement of the short-axis rotating roller in the axial direction is restricted by the two wall plates.
- the end of the rotating shaft of the short-axis rotating roller may be rotatably supported by the main body frame in a cantilevered state, or may be supported by the long-axis rotating roller. It may be rotatably supported by the attached roller drive unit in a cantilevered state.
- the wall plate on the back side is detachably and detachably supported by the support mechanism on the back side, and the wall plate on the front side is supported on the front side. It is detachably supported by the mechanism in a fitting manner.
- the support mechanism on the back side includes a support shaft supported by the main body frame and a holding pin for connecting the support shaft and the wall plate on the back side.
- the support mechanism on the front side is a fitting type of a support structure detachably attached to the main body frame, and the support structure and the wall plate on the front side. It has a holding pin to connect.
- At least one of the short-axis rotating rollers is configured to be swingable around one of the long-axis rotating rollers.
- At least one of the short-axis rotating rollers is movable so as to approach or move away from one of the long-axis rotating rollers. Will be done.
- the dough dividing device is arranged in a hopper for accommodating the lumpy food dough and an opening at the bottom of the hopper, and cuts the lumpy food dough into stick-shaped food dough.
- a cutting device and the above-mentioned food dough shaping device for shaping a cut rod-shaped food dough into a strip shape are provided.
- the cutting device is preferably a star cutter type cutting device.
- the two wall plates are supported by the two support mechanisms, and the short-axis rotating rollers are arranged between the two opposing wall plates so as to restrict the movement in the axial direction.
- Two wall plates and a short-axis rotating roller can be easily attached to and detached from the main body frame of the dough shaping device.
- the food dough dividing device 1 provided with the food dough shaping device 3 according to the first embodiment of the present invention will be described with reference to the drawings.
- the food dough dividing device 1 is a box-shaped hopper that houses a large chunk of food dough F such as bread dough in the upper part of the main body frame 5. 7 is provided.
- the food dough dividing device 1 is provided with a cutting device 9 composed of a pair of star cutters at a position corresponding to the opening at the bottom of the hopper 7.
- the cutting device 9 is configured to cut the stick-shaped food dough F1 having a predetermined length from the lumpy food dough F and supply it downward.
- the food dough dividing device 1 includes a supply conveyor 11, and the supply conveyor 11 carries a long food dough F1 that has been cut to a predetermined length by the cutting device 9 and has fallen in the transport direction C1 (right in FIGS. 2 and 6). It is configured to be transported (transferred) in the direction). Therefore, the food dough F1 that is sequentially cut by the cutting device 9 is continuously connected on the supply conveyor 11 and conveyed in the conveying direction C1. Since the configurations of the hopper 7, the cutting device 9, and the supply conveyor 11 are known, detailed description thereof will be omitted.
- the food dough dividing device 1 is provided with the food dough shaping device 3 at a position corresponding to the downstream end of the supply conveyor 11.
- the food dough shaping device 3 includes six rotating rollers 31A, 32A, 33A, 31B, 32B, 33B arranged in a V shape.
- the food dough dividing device 1 includes a first conveyor 13 below the food dough shaping device 3.
- the first conveyor 13 is configured to convey the food dough F2 shaped into a strip having a substantially constant thickness by the food dough shaping device 3 in the transport direction C2 (leftward in FIGS. 2 and 6).
- the food dough dividing device 1 is provided with a centering device 15 at the first conveyor 13.
- the centering device 15 is configured to detect the center of the width of the strip-shaped food dough F2 conveyed by the first conveyor 13 and align it at a predetermined position.
- the food dough dividing device 1 is provided with a strip-shaped separation / spreading device 17 for the food dough F2 downstream of the first conveyor 13.
- the separation / expansion device 17 includes a second transfer conveyor 18, a cutter 19, and two expansion conveyors 21.
- the cutter 19 is a disk-shaped cutting device, and cuts the central portion of the strip-shaped food dough F2 centered by the centering device 15 arranged on the second conveyor along the transport direction. Be placed.
- the two expansion conveyors 21 are arranged side by side in the width direction, and are configured to expand and convey the strip-shaped food dough F3 cut in two in the width direction.
- the food dough dividing device 1 is provided with two first weighing conveyors 23 arranged side by side on the transport downstream side of the second conveyor 18.
- the first weighing conveyor 23 is configured to weigh the strip-shaped food dough F3 while transferring it.
- the food dough dividing device 1 is provided with a second weighing conveyor 25 adjacent to the first weighing conveyor 23 on the downstream side thereof, and is a guillotine type above between the second conveyor 18 and the first weighing conveyor 23.
- the cutting device 27 is provided.
- the guillotine-type cutting device 27 is operated when the measured value of the first weighing conveyor 23 matches the set value, and is configured to cut the rectangular food dough F4 from the strip-shaped food dough F3.
- the cut food dough F4 is transferred to the second weighing conveyor 25 and reweighed on the second weighing conveyor 25.
- the food dough dividing device 1 is provided with a control device 29 such as a computer in order to control the operation of the entire device. Since the configurations of the first transfer conveyor 13, the centering device 15, the separation / expansion device 17, the first weighing conveyor 23, the second weighing conveyor 25, and the cutting device 27 are known, detailed description thereof will be given. Is omitted.
- the food dough shaping device 3 according to the first embodiment of the present invention will be described in detail with reference to FIGS. 2 to 6.
- the front side of the paper surface is the front side of the food dough shaping device 3
- the back side of the paper surface is the back side of the food dough shaping device 3.
- the food dough shaping device 3 has six rotating rollers 31A, 32A, 33A, 31B, 32B, 33B arranged in a V shape, in the axial direction of the six rotating rollers. It includes a pair of wall plates 51 and 53 that face each other.
- the food dough shaping device 3 has a function of shaping the supplied food dough into a strip-shaped food dough F2 having a substantially constant thickness, and in the first embodiment, the preceding food dough F1 conveyed from the supply conveyor 11 The rear end side and the front end side of the subsequent food dough F1 are overlapped and pressed in the overlapping direction to form a strip-shaped food dough F2 having a substantially constant thickness.
- the six rotating rollers form a set of three on each side in the front view shown in FIG. 6, and form a left roller set 30A and a right roller set 30B.
- the right side roller set 30B includes an upper long axis rotating roller 31B, a middle short axis rotating roller 32B, and a lower short axis rotating roller 33B.
- the lengths of the middle-stage short-axis rotating roller 32B and the lower-stage short-axis rotating roller 33B in the axial direction are the same, and the length of the upper-stage long-axis rotating roller 31B in the axial direction is the short-axis rotating roller 32B. , 33B longer than the axial length.
- the right roller set 30B further includes a box-shaped roller drive unit 35B and rotating shafts 37B, 38B, 39B that support the rotating rollers 31B, 32B, 33B, respectively.
- the roller drive unit 35B is arranged between the box-shaped frame 5A on the back side of the main body frame 5 and the long-axis rotating roller 31B in the upper stage, and is rotatably supported in the center of the rotating shaft 37B in the upper stage in the axial direction.
- the rotating shafts 37B, 38B, and 39B are interlocked with each other via appropriate power transmission mechanisms (not shown) such as chains and gears arranged in the roller drive unit 35B, and are faster toward the downstream side (lower side) and in the same direction (not shown). It is configured to rotate counterclockwise when viewed from the front. Further, the rotation shafts 37B, 38B, and 39B are arranged in parallel with each other.
- Both ends of the upper rotary shaft 37B are rotatably supported by the main body frame 5 of the food dough shaping device 3.
- the base end portion (back side, that is, the left end portion in FIG. 3) of the upper rotation shaft 37B is connected to the drive motor M2 arranged in the box-shaped frame 5A on the back side of the main body frame 5.
- the tip end portion (front side, that is, the right end portion in FIG. 3) of the upper rotary shaft 37B is supported by a plate-shaped front frame 5B on the front side of the main body frame 5 via a bearing 41B.
- the long axis rotating roller 31B is fixed to the rotating shaft 37B.
- the base end (back end) of the middle rotation shaft 38B and the lower rotation shaft 39B is supported by the roller drive unit 35B, and the tip ends (front side) of the middle rotation shaft 38B and the lower rotation shaft 39B.
- the end) is a free end. That is, the rotation shaft 38B in the middle stage and the rotation shaft 39B in the lower stage are supported by the roller drive unit 35B in a cantilevered state.
- the lower end of the roller drive unit 35B is connected to the drive motor M3 attached to the main body frame 5 via the crank mechanism 43.
- the right roller set 30B periodically reciprocates (swings) around the upper rotation shaft 37B by driving the drive motor M3 (see FIG. 2).
- the left roller set 30A is configured substantially symmetrically with the right roller set 30B in front view.
- the left roller set 30A includes a roller drive unit 35A, an upper rotary roller 31A, a middle rotary roller 32A, a lower rotary roller 33A, an upper rotary shaft 37A, a middle rotary shaft 38A, and a lower rotary. Includes axis 39A (see FIGS. 2, 4, and 5).
- Both ends of the upper rotation shaft 37A are rotatably supported by the main body frame 5.
- the base end portion (back side, that is, the left end portion in FIG. 3) of the upper rotation shaft 37A is connected to a drive motor M1 (not shown) arranged in the box-shaped frame 5A of the main body frame 5.
- the tip end portion (front side, that is, the right end portion in FIG. 3) of the upper rotary shaft 37A is supported by the front frame 5B on the front side of the main body frame 5 via a bearing 41A.
- the long axis rotating roller 31A is fixed to the rotating shaft 37A.
- the base end (back end) of the middle rotation shaft 38A and the lower rotation shaft 39A is supported by the roller drive unit 35A, and the tip ends (front side) of the middle rotation shaft 38A and the lower rotation shaft 39A.
- the end) is a free end. That is, the rotation shaft 38A in the middle stage and the rotation shaft 39A in the lower stage are supported by the roller drive unit 35A in a cantilevered state.
- the lower end of the roller drive unit 35A is connected to the drive motor M4 attached to the main body frame 5 via the crank mechanism 45.
- the left roller set 30A can swing around the upper rotation shaft 37A by driving the drive motor M4 in order to adjust its fixed position.
- the thickness of the food dough F2 flowing down and discharged from the food dough shaping device 3 is adjusted according to the fixed position of the left roller set 30A (see FIG. 2).
- the outer diameters of the six rotating rollers are the same, and their rotation speeds are configured to be higher toward the lower side.
- the short shaft rotating rollers 32A, 33A, 32B, and 33B are detachably fitted into the rotating shafts 38A, 39A, 38B, and 39B, respectively, via an engagement mechanism between the key member and the key groove.
- the length of the rotating shafts 38A, 39A, 38B, 39B is preferably as long as possible, but the rotating shafts 38A, 39A, 38B, 39B do not protrude from the short shaft rotating rollers 32A, 33A, 32B, 33B fitted therein. Is determined to be.
- the rotating shafts 38A, 39A, 38B, and 39B are changed. It should be determined so that it does not protrude from the short-axis rotating roller.
- a plurality of D-shaped chamfers 32AS and 32BS extending in the axial direction are formed on the outer peripheral surfaces of the short-axis rotating rollers 32A and 32B in the middle stage (see FIG. 4).
- the scraper 40 attached to the roller drive portions 35A and 35B via the bracket is in contact with the lower short-axis rotating rollers 33A and 33B.
- the wall plate 51 on the front side (right side in FIG. 3) is supported by the front frame 5B on the front side of the main body frame 5 via the support mechanism 54 on the front side.
- the support mechanism 54 includes a support structure 55 on the front side and a holding pin 60.
- the support structure 55 on the front side has a mounting plate 56 that is detachably attached to the front frame 5B on the front side of the main body frame 5, two support shafts 57 that are assembled to the mounting plate 56, and the tip of the support shaft 57.
- the connecting plate 58 and the connecting pin 59 for connecting the portions are included, and the mounting plate 56, the two support shafts 57 and the connecting plate 58 are assembled in a frame shape, and the connecting pin 59 is fixed to the upper and lower parts of the connecting plate 58.
- the holding pin 60 has a small-diameter convex portion 60A provided at one end in the axial direction, a flange portion 60B, and a concave portion provided at the other end in the axial direction and fitted to the small-diameter stepped portion 59A of the coupling pin 59. Includes hole 60C.
- the wall plate 51 on the front side is a substantially rectangular flat plate when viewed from the front, and includes the left and right fitting recesses 51A and 51B in the upper left and right side portions, and the fitting recesses 51A and 51B are the upper long-axis rotating rollers. It is formed so as to fit into a part of the arc of the outer circumference of the cylindrical shape of 31A and 31B. Further, the front side surface 51C of the front side wall plate 51 has two concave holes 51D that fit into the convex portion 60A of the holding pin 60. The back side surface 51E of the front side wall plate 51 faces the front side side surface 53I of the back side wall plate 53.
- the wall plate 53 on the back side is arranged on the back side (left side in FIG. 3) of the wall plate 51 on the front side, and is supported by the box-shaped frame 5A on the back side of the main body frame 5 via the support mechanism 61 on the back side. Will be done.
- the support mechanism 61 on the back side includes two support shafts 62 and a holding pin 60.
- the holding pin 60 on the back side has the same shape as the holding pin 60 on the front side, and the concave hole 60C of the holding pin 60 is detachably fitted into the small-diameter stepped portion 62A at the tip of the support shaft 62. It is configured to fit.
- the wall plate 53 on the back side is a flat plate, and includes the left and right fitting recesses 53A and 53B in the upper left and right side portions, and the fitting recesses 53A and 53B are cylindrical shapes of the upper long-axis rotating rollers 31A and 31B. It is formed so as to fit into the arc on the outer circumference of the.
- the concave notches 53C and 53E are formed vertically below the fitting recess 53A on the left side and at positions corresponding to the rotation shaft 38A in the middle stage and the rotation shaft 39A in the lower stage, and the concave notches 53D, 53Fs are formed up and down below the fitting recess 53B on the right side and at positions corresponding to the rotation shaft 38B in the middle stage and the rotation shaft 39B in the lower stage.
- the shapes of the notches 53C, 53D, 53E, and 53F are the same, and their sizes are larger than the shaft diameters of the rotating shafts 38A, 39A, 38B, and 39B, and the short shaft rotating rollers 32A, 33A, 32B, and 33B. Smaller than the outer diameter.
- the back side surface 53G of the back side wall plate 53 has two concave holes 53H that fit into the convex portion 60A of the back side holding pin 60, and is on the front side of the back side wall plate 53.
- the side surface 53I faces the side surface 51E on the back side of the wall plate 51 on the front side.
- the short-axis rotating rollers 32A, 33A, 32B, 33B are arranged between the front wall plate 51 and the back wall plate 53, and are moved in the axial direction by the front wall plate 51 and the back wall plate 53. Movement is restricted.
- the hole 60C of the holding pin 60 on the back side is fitted into the stepped portion 62A of the two support shafts 62 erected on the box-shaped frame 5A of the main body frame 5.
- the wall plate 53 on the back side is placed between the rotating shafts 37A and 37B of the long axis rotating rollers 31A and 31B by passing between them, and the fitting recesses 53A and 53B of the wall plate 53 on the back side are placed.
- the holes 53H of the side wall 53G on the back side of the wall plate 53 on the back side are pushed into the wall plate 53 on the back side from the front side to the back side while being fitted to the long-axis rotating rollers 31A and 31B in the upper stage, respectively. It is fitted to the convex portion 60A of the holding pin 60 on the back side.
- the wall plate 53 on the back side is positioned by being brought into contact with the holding pin 60 on the back side.
- the middle short-axis rotating rollers 32A and 32B and the lower short-axis rotating rollers 33A and 33B are fitted into the rotating shafts 38A, 38B, 39A and 39B from the front side to the back side, respectively, and each short-axis rotating roller is fitted.
- the wall plate 51 on the front side is placed between the rotating shafts 37A and 37B of the long axis rotating rollers 31A and 31B by passing between them, and the fitting recesses 51A and 51B of the wall plate 51 on the front side are placed between them.
- the front wall plate 51 is positioned by bringing the back side surface 51E of the front wall plate 51 into contact with the front end faces of the short-axis rotating rollers 32A, 32B, 33A, 33B.
- the convex portion 60A of the holding pin 60 on the front side is fitted into the hole 51D of the side surface 51C on the front side of the wall plate 51 on the front side, and the stepped portion 59A of the coupling pin 59 is further fitted on the holding pin 60 on the front side. Fit into hole 60C.
- the mounting plate 56 of the support structure 55 is attached to the front frame 5B on the front side of the main body frame 5 with the mounting screws 63.
- a dough shaping flow path 65 surrounded by the rotating rollers 31A, 32A, 33A of 30A and the rotating rollers 31B, 32B, 33B of the right side roller set 30B is formed.
- the middle short-axis rotating roller 32B and the lower short-axis rotating roller 33B periodically reciprocate (swing) around the upper long-axis rotating roller 31B, and the dough shaping flow path 65 has a dough shaping flow path 65. Repeat the expansion and contraction of the area.
- the food dough shaping device 3 shapes the food dough F2 into a strip-shaped food dough F2 having a substantially constant thickness and a required width W1 while flowing the food dough F1 downward in the dough shaping flow path 65.
- the description of the food dough dividing device 1 provided with the food dough shaping device 3 according to the first embodiment of the present invention is generally as described above, but the present invention is not limited to this, and various changes can be made within the scope of claims. ..
- the supplied food dough F1 is shaped into the food dough F2 having a width W1, but the width dimension of the food dough may be shaped into a width W2 wider than the width W1.
- the food dough is shaped into the food dough F2 having a width W1
- the food dough is shaped into the food dough F2 having a width W2 wider than the width W1.
- the axial lengths of the middle short-axis rotating rollers 32AN and 32BN and the lower short-axis rotating rollers 33AN and 33BN are the short-axis rotating rollers 32A and 32B of the food dough shaping device 3 described above.
- 33A, 33B are longer by length L than the axial length.
- the holding pin 60N for the back side and the front side used in the first modification has the same shape as the holding pin 60 used in the first embodiment, but the length in the axial direction of the former is The length is L / 2 shorter than the length in the axial direction of the latter. That is, the lengths of the short-axis rotating rollers 32AN, 33AN, 32BN, and 33BN in the axial direction, that is, the distance between the facing wall plate 51 on the front side and the wall plate 53 on the back side is approximately W2 (W1 + L).
- the procedure for replacing the short shaft rotating rollers 32AN, 33AN, 32BN, 33BN and the holding pin 60N will be described. From the main body frame 5, the support mechanism 54, the front side wall plate 51, the four short-axis rotating rollers 32A, 33A, 32B, 33B, the back side wall plate 53, and the back side in the reverse procedure of the assembly procedure of the food dough shaping device 3 described above. Remove the holding pin 60 to the front side. Then, the short-axis rotating rollers 32A, 33A, 32B, 33B are replaced with the short-axis rotating rollers 32AN, 33AN, 32BN, 33BN, and the holding pin 60 is replaced with the holding pin 60N, so that the food dough shaping device 3 described above is used. Assemble in the same procedure as the assembly procedure of.
- the center position in the axial direction of the short-axis rotating roller 32AN or the like coincides with the center position in the axial direction of the relatively short short-axis rotating roller 32A or the like. That is, the center position of the short-axis rotating roller 32AN or the like in the axial direction does not change with respect to the main body frame 5 or the first conveyor 13.
- the center position of the food dough F2 shaped into a strip shape in the width direction is transferred to substantially the same position with respect to the width direction of the first conveyor 13.
- the middle and lower short-axis rotary rollers 32AN, 32BN, 33AN, 33BN are used as the short-axis rotary rollers 32A, 32B of the first embodiment.
- 33A, 33B are replaced and attached.
- the two holding pins 60N on the front side are replaced with holding pins 60M.
- the holding pin 60M has the same shape as the holding pin 60 of the first embodiment, but the length in the axial direction of the former is formed to be longer than the length in the axial direction of the latter by L / 2, and is formed on the front side. It is arranged between the coupling pin 59 of the support mechanism 54 and the wall plate 51 on the front side.
- the center position of the short-axis rotating roller 32A or the like in the length direction moves to the box-shaped frame 5A side, that is, to the back side with respect to the main body frame 5 and the first conveyor 13.
- the food dough dividing device 1 includes the centering device 15, the center position of the strip-shaped food dough F2 having a width W1 in the width direction can be aligned with the disk-shaped cutter 19.
- the holding pin 60N may not be configured when the mounting position of the back side wall plate 53 is not changed with respect to the main body frame 5 as in the second modification.
- the support shaft on the back side has a length corresponding to the position where the back side wall plate 53 is attached, and has a stepped portion at the tip thereof that fits into the hole 53H of the back side wall plate 53.
- the food dough shaping device 3 has a configuration in which the short axis rotating roller and the holding pin can be easily replaced, so that the food dough F2 having the required width W can be shaped.
- the front wall plate 51, the back wall plate 53, the four short-axis rotating rollers, and the front and back holding pins can be easily removed from the main body of the food dough shaping device 3 and washed in detail. can do. Further, the long-axis rotating rollers 31A and 31B stay in the main body of the food shaping device 3 in a state of being supported by the rotating shafts 37A and 37B, but the surrounding members are removed and the surroundings are opened, so that they are manually operated. The food shaping device 3 can be maintained hygienically.
- the third modification is configured to narrow the food dough F2 from the width W1 to the width WS.
- two flat additional wall plates 52 having a required thickness can be added to the front side surface 53I of the back side wall plate 53 and the back side side surface 51E of the front side wall plate 51, respectively.
- the additional wall plate 52 on the back side includes fitting recesses 52A, 52C, and 52E arranged in the vertical direction on the left side, and the fitting recesses 52B arranged in the vertical direction. 52D and 52F are provided on the right side.
- each fitting recess preferably coincides with the position where the left and right roller sets 30A and 30B are closest to each other, and forms an arc on the outer circumference of the cylindrical shape of the rotating rollers 31A, 32A, 33A, 31B, 32B and 33B.
- the additional wall plate on the front side is symmetrically configured with the additional wall plate on the back side, but in the third modification, the left and right roller sets 30A and 30B are arranged symmetrically, so that the additional wall plate on the front side is arranged symmetrically.
- the shape of the board should be the same as the additional wall board on the back side.
- the dough shaping flow path 65 is mainly formed by an additional wall plate 52 facing each other and a region surrounded by the left side roller set 30A and the right side roller set 30B facing each other. It is preferable that the additional wall plate 52 is formed to a required thickness and is detachably attached to the wall plates 51 and 53 by a known engaging mechanism. By changing the thickness of the additional wall plate 52, the width W of the food dough F2 shaped by the food dough shaping device 3 can be increased or decreased.
- the additional wall plate 52 and the wall plates 51 and 53 can also be integrally formed.
- the food dough shaping device 73 according to the second embodiment of the present invention will be described with reference to FIGS. 10a to 10c.
- the configuration of the food dough shaping device 73 having the same function as the food dough shaping device 3 according to the first embodiment is designated by the same reference as the food dough shaping device 3, and the description thereof will be omitted.
- the food dough shaping device 73 is arranged below the hopper 71, and includes one long-axis rotating roller 31A, one short-axis rotating roller 33B, and a wall plate on the front side. It includes 81, a support mechanism 85 on the front side, a wall plate 83 on the back side, and a support mechanism 91 on the back side.
- the food dough shaping device 73 is configured to shape the supplied food dough into a strip-shaped food dough F2 having a substantially constant thickness, and in the second embodiment, the lumpy food dough F housed in the hopper 71 is formed. It is configured to be shaped into a strip-shaped food dough F2 having a substantially constant thickness. Therefore, the hopper 7, the cutting device 9, and the supply conveyor 11 of the food dough dividing device 1 of the first embodiment are omitted.
- the long shaft rotating roller 31A is fixed to the rotating shaft 77.
- the base end portion (back end portion) of the rotating shaft 77 is connected to the drive motor M1 arranged in the box-shaped frame 5A on the back side, and the tip end portion (front end portion) of the rotating shaft 77 is It is rotatably supported by the front frame 5B on the front side via the bearing 41A.
- the short-axis rotating roller 33B is arranged next to the long-axis rotating roller 31A (at the same level) so as to face it, and is detachably fitted to the rotating shaft 79.
- the rotating shaft 79 is rotatably supported by a position adjusting mechanism 80 arranged in the box-shaped frame 5A on the back side.
- the position adjusting mechanism 80 is configured to adjust the fixed position of the rotating shaft 79, and is, for example, a known mechanism including a bearing slidable on a frame body and a combination of a screw rod and a nut connected to the bearing.
- the bearing is reciprocated by rotating the screw rod in the forward and reverse directions, and the rotary shaft 79 rotatably supported by the bearing is moved closer to or further from the long shaft rotary roller 31A. Further, the rotating shaft 79 is connected to a drive motor M2 (not shown) arranged in the box-shaped frame 5A. Therefore, the rotating shaft 79 is supported by the main body frame 5 in a cantilevered state.
- the length of the rotary shaft 79 is preferably as long as possible, but the rotary shaft 79 is defined so as not to protrude from the short shaft rotary roller 33B fitted therein.
- the wall plate 81 on the front side is supported by the front frame 5B on the front side of the main body frame 5 via the support mechanism 85 on the front side.
- the support mechanism 85 on the front side includes a support structure 86 and a holding pin 60.
- the support structure 86 includes a support plate 87 that is detachably attached to the front frame 5B and a support shaft 88 that is attached to the support plate 87.
- the tip of the support shaft 88 is provided with a stepped portion 88A having a small diameter that fits into the hole 60C of the holding pin 60.
- the wall plate 81 on the front side is a flat plate that is substantially rectangular when viewed from the front, and includes a fitting recess 51A that fits into a part of the arc on the outer peripheral wall of the long-axis rotating roller 31A on the left side. Further, in the center of the front side surface 81C of the front side wall plate 81, two concave holes 51D that fit into the convex portion 60A of the holding pin 60 are formed vertically.
- the side surface 81E on the back side of the wall plate 81 on the front side faces the wall plate 83.
- the wall plate 83 on the back side is arranged on the back side of the wall board 81 on the front side, and is supported by the box-shaped frame 5A on the back side of the main body frame 5 via the support mechanism 91 on the back side.
- the support mechanism 91 on the back side includes two upper and lower support shafts 92 attached to the box-shaped frame 5A, and a holding pin 60 that can be attached to and detached from the stepped portion 92A at the tip of the support shaft 92.
- the wall plate 83 on the back side is a substantially rectangular flat plate, and the fitting recess 53A that fits into a part of the arc on the outer circumference of the long-axis rotating roller 31A is (front). It is formed on the left side (in view) and a concave notch 53F is formed on the right side (in front view) and at a position corresponding to the axis of rotation 79.
- the concave notch 53F is formed to be larger than the shaft diameter of the rotating shaft 79 and smaller than the outer diameter of the short shaft rotating roller 33B.
- a concave hole 53H that fits into the convex portion 60A of the holding pin 60 is formed on the side surface 83G on the back side (the front side of the paper surface in FIG. 10a) of the wall plate 83 on the back side.
- the side surface 83I on the front side (right side in FIG. 10b) of the wall plate 83 on the back side faces the side surface 81E on the back side of the wall plate 81 on the front side.
- the short-axis rotating roller 33B is arranged between the wall plate 83 on the back side and the wall plate 81 on the front side, and the movement in the axial direction is restricted by the wall plate 83 on the back side and the wall plate 81 on the front side.
- the procedure for assembling the food dough shaping device 73 is almost the same as that of the food dough shaping device 3.
- the food dough shaping device 73 is surrounded by between the side surface 81E of the facing wall plate 81 and the side surface 83I of the wall plate 83, and between the opposing long-axis rotating rollers 31A and short-axis rotating rollers 33B.
- the dough shaping flow path 65 is formed.
- the dough shaping flow path 65 expands or contracts according to the fixed position of the short-axis rotating roller 33B adjusted by the position adjusting mechanism 80.
- the food dough shaping device 73 shapes the food dough F into a strip-shaped food dough F2 having a required width W1 with a substantially constant thickness while flowing downward in the dough shaping flow path 65.
- the food dough shaping device 73 shapes the supplied food dough into a strip-shaped food dough F2 having a width W2 and a substantially constant thickness.
- the description of the food dough shaping device 73 according to the second embodiment of the present invention is generally as described above, but the present invention is not limited to this, and various changes can be made within the scope of claims. It has been described that the food shaping device 3 includes six rotating rollers 31A, 32A, 33A, 31B, 32B, 33B, and the food dough shaping device 73 includes two rotating rollers 31A, 33B. As shown in FIGS. 11c and 12a to 12c, three or four rotating rollers may be provided. Further, in the above description, the main body frame 5 to which the support mechanisms 85 and 91 are attached is the main body frame 5 of the food dough dividing device 1, but the food dough shaping device 73 has such a main body frame. May be good.
- the configuration of the food dough shaping device 3 or the food dough shaping device 73 having the same function as the food dough shaping device 3 is given the same code as the food dough shaping device 3 or the food dough shaping device 73, and a detailed explanation is given. Omit.
- the food dough shaping device 93 includes two long-axis rotating rollers 31A and 31B, one short-axis rotating roller 33A, a wall plate 94 on the front side, and a wall plate 95 on the back side.
- the long-axis rotating roller 31A is fixed to the rotating shaft 97A, and both ends of the rotating shaft 97A are supported by the main body frame 5.
- the short-axis rotating roller 33A is arranged diagonally below the long-axis rotating roller 31A at a required interval.
- the short-axis rotating roller 33A is detachably fitted into the rotating shaft 99, and the rotating shaft 99 is cantilevered and rotatably supported by the box-shaped frame 5A on the back side of the main body frame 5.
- the length of the rotary shaft 99 is preferably as long as possible, but the rotary shaft 99 is defined so as not to protrude from the short shaft rotary roller 33A fitted therein.
- the rotating shaft 97A of the long-axis rotating roller 31A and the rotating shaft 99 of the short-axis rotating roller 33A are appropriate power transmission mechanisms such as chains and gears arranged in the box-shaped frame 5A on the back side of the main body frame 5 (not shown). ), And the drive motor M1 rotates in the same direction (rotates clockwise in the front view shown in FIG. 11c). Further, the short-axis rotating roller 33A can swing left and right about the long-axis rotating roller 31A, and therefore, the position can be adjusted so as to approach or move away from the long-axis rotating roller 31B.
- the long-axis rotating roller 31B faces the long-axis rotating roller 31A and is arranged slightly downward in the lateral direction (on the right side in the front view) with a required interval.
- the long-axis rotary roller 31B is fixed to the rotary shaft 97B, and both ends of the rotary shaft 97B are supported by the main body frame 5.
- the rotary shaft 97B is directed in the direction opposite to that of the long shaft rotary roller 31A and the short shaft rotary roller 33A (shown in FIG. 11c) by the drive motor M2 (not shown) arranged in the box-shaped frame 5A on the back side of the main body frame 5. It is rotated counterclockwise when viewed from the front.
- the front wall plate 94 and the back wall plate 95 are arranged so as to face the long axis rotating rollers 31A and 31B and the short axis rotating roller 33A in the axial direction.
- the wall plate 94 on the front side is supported by the front frame 5B on the front side of the main body frame 5 via the support mechanism 85N on the front side.
- the support mechanism 85N on the front side includes a support structure 86N and a holding pin 60.
- the support structure 86N on the front side is functionally configured in the same manner as the support structure 86 of the second embodiment.
- the wall plate 94 on the front side includes the fitting recess 51A on the left side surface and the fitting recess 51B on the right side surface in the front view shown in FIG.
- the fitting recesses 51A and 51B are the long-axis rotating rollers 31A, respectively. It fits slidably to 31B.
- the wall plate 94 on the front side includes a hole 51D that fits with the holding pin 60 of the support mechanism 85N on the front side.
- the wall plate 95 on the back side includes the fitting recess 53A on the left side surface (in front view) and the fitting recess 53B on the right side surface (in front view), and the fitting recess 53A. , 53B are slidably fitted to the long-axis rotating rollers 31A and 31B, respectively. Further, the wall plate 95 on the back side includes a concave notch 53E below the fitting recess 53A at a position corresponding to the rotating shaft 99 of the short shaft rotating roller 33A. The wall plate 95 on the back side includes a hole 53H that fits with the holding pin 60 on the back side.
- the wall plate 95 on the back side is arranged on the back side with respect to the wall board 94 on the front side, and is supported by the box-shaped frame 5A on the back side of the main body frame 5 via the support mechanism 91 on the back side.
- the short-axis rotating roller 33A is arranged between the wall plate 94 on the front side and the wall plate 95 on the back side, and the movement in the axial direction is restricted by the wall plates 94 and 95.
- the food dough shaping device 93 provides a dough shaping flow path 65 surrounded by facing wall plates 94 and 95, a left roller set including a long axis rotating roller 31A and a short axis rotating roller 33A, and a long axis rotating roller 31B. Including.
- the dough shaping flow path 65 can be expanded or contracted according to the fixed position of the position-adjusted short-axis rotating roller 33A.
- the food dough shaping device 93 causes the food dough F supplied to the dough shaping flow path 65 by an appropriate means to flow downward and discharges the food dough F from between the opposing short-axis rotating roller 33A and the long-axis rotating roller 31B. It is shaped into a strip-shaped food dough F2 having a required width W1 with a substantially constant thickness.
- the configuration of the food dough shaping device 3 or the food dough shaping device 73 having the same function as the food dough shaping device 3 is given the same code as the food dough shaping device 3 or the food dough shaping device 73, and a detailed explanation is given. Omit.
- the food dough shaping device 101 includes one long-axis rotating roller 31A, three short-axis rotating rollers 33A, 32B, 33B, a wall plate 104 on the front side, and a wall plate 105 on the back side.
- the four rotating rollers 31A, 33A, 32B, and 33B form a set of two left and right rollers, respectively, in the front view shown in FIG. 12c, and form a left roller set 102A and a right roller set 102B.
- the left side roller set 102A includes a long axis rotating roller 31A and a short axis rotating roller 33A, and in the front view shown in FIG. 12c, the short axis rotating roller 33A is arranged diagonally downward to the right of the long axis rotating roller 31A.
- the long-axis rotary roller 31A is fixed to the rotary shaft 107, and both ends of the rotary shaft 107 are rotatably supported by the main body frame 5.
- the short shaft rotating roller 33A is detachably fitted into the rotating shaft 108, and the rotating shaft 108 is rotatably supported by the box-shaped frame 5A on the back side of the main body frame 5 in a cantilevered state.
- the length of the rotary shaft 108 is preferably as long as possible, but the rotary shaft 108 is defined so as not to protrude from the short shaft rotary roller 33A fitted therein.
- the rotating shaft 107 of the long-axis rotating roller 31A and the rotating shaft 108 of the short-axis rotating roller 33A are connected to the power transmission mechanism 106 of the gear and the gear belt arranged in the box-shaped frame 5A on the back side of the main body frame 5. It is configured to be rotated in the same direction by the drive motor M1 (rotate clockwise in the front view shown in FIG. 12c).
- the right side roller set 102B includes the short axis rotating rollers 32B and 33B, and in the front view shown in FIG. 12c, the short axis rotating roller 33B is arranged diagonally downward to the left of the short axis rotating roller 32B.
- the short shaft rotating rollers 32B and 33B are detachably fitted into the rotating shafts 38B and 39B, respectively, and the rotating shafts 38B and 39B are rotatably supported by the box-shaped frame 5A on the back side of the main body frame 5 in a cantilevered state. ing.
- the lengths of the rotating shafts 38B and 39B are preferably as long as possible, but the lengths of the rotating shafts 38B and 39B are determined so as not to protrude from the short shaft rotating rollers 32B and 33B fitted therein.
- the right roller set 102B further includes a roller drive unit 109.
- the rotary shafts 38B and 39B of the short shaft rotary rollers 32B and 33B penetrate the roller drive unit 109.
- the base end (back end) of the rotating shaft 38B of the short shaft rotating roller 32B is located on the back side of the roller driving unit 109, and the gear 103B is inside the box-shaped frame 5A on the back side of the main body frame 5. Attached to.
- the base end portion (back end portion) of the rotary shaft 107 of the long shaft rotary roller 31A is attached to the gear 103A that meshes with the gear 103B.
- the rotary shafts 38B and 39B of the short shaft rotary rollers 32B and 33B are connected via an appropriate power transmission mechanism (not shown) arranged in the roller drive unit 109, and the rotary shaft 107 of the long shaft rotary roller 31A is connected. Rotates in the direction opposite to the rotation direction of the rotation shaft 107 (rotation to the left in the front view shown in FIG. 12c) in synchronization with the rotation of the rotation shaft 107.
- the link plate 110 is attached to the side surface of the roller drive unit 109 of the right roller assembly 102B, and is rotatably supported by the rotary shaft 107 of the long shaft rotary roller 31A on the left side.
- An arm 109A is projected from the lower end of the roller drive unit 109, and is connected to the drive motor M3 attached to the frame 5 via a crank mechanism 43. Therefore, the right side roller set 102B periodically reciprocates (swings) in the vertical direction about the rotation shaft 107 by the drive of the drive motor M3, and approaches or moves away from the left side roller set 102A.
- the wall plate 104 on the front side is supported by the front frame 5B on the front side of the main body frame 5 via a support mechanism 85M which is functionally configured in the same manner as the support mechanism 85 of the second embodiment.
- the wall plate 104 on the front side includes the fitting recess 51A on the left side surface in the front view shown in FIG. 12c, and the fitting recess 51A is slidably fitted to the long axis rotating roller 31A.
- the wall plate 104 on the front side includes a hole 51D that fits with the holding pin 60 on the front side.
- the wall plate 105 on the back side includes a fitting recess 53A in the upper part of the left side surface, and the fitting recess 53A is slidably fitted to the long axis rotating roller 31A.
- the wall plate 105 on the back side includes a concave notch 53E below the fitting recess 53A and at a position corresponding to the rotation shaft 108 of the short shaft roller 33A.
- the wall plate 105 on the back side also includes notches 53D and 53F on the right side surface and at positions corresponding to the rotating shafts 107 and 108 of the short shaft rollers 31A and 33A.
- the wall plate 105 on the back side includes a hole 53H that fits with the holding pin 60 on the back side.
- the wall plate 105 on the back side is supported by the box-shaped frame 5A on the back side of the main body frame 5 via a support mechanism 111 which is functionally configured in the same manner as the support mechanism 91 of the second embodiment.
- the short-axis rotating rollers 33A, 32B, and 33B are arranged between the wall plate 104 on the front side and the wall plate 105 on the back side, and the movement in the axial direction is restricted by the wall plates 104 and 105.
- the food dough shaping device 101 includes a wall plate 104 and a wall plate 105 that face each other, a long axis rotating roller 31A and a short axis rotating roller 33A of the left side roller set 102A, and a short axis rotating roller 32B and a short axis of the right side roller set 102B. Includes a dough shaping flow path 65 surrounded by a rotating roller 33B.
- the right-side roller set 102B periodically reciprocates (swings) around the long-axis rotating roller 31A, and the dough shaping flow path 65 repeatedly expands and contracts.
- the food dough shaping device 101 causes the food dough F supplied by an appropriate means to flow downward in the dough shaping flow path 65 from between the opposite lower short-axis rotating roller 33A and the short-axis rotating roller 33B. By discharging, it is shaped into a strip-shaped food dough F2 having a substantially constant thickness and a required width W1.
- the short-axis rotating rollers having different lengths and the support mechanism corresponding to the short-axis rotating rollers can be easily replaced. It is possible to shape a strip-shaped food dough F2 having a required width W with a substantially constant thickness.
- the length of the holding pin or the support shaft constituting the support mechanism has been changed.
- the length of the short shaft rotating roller can also be changed by changing the thickness of the wall plate. Can be dealt with.
- the outer diameters of the rotating rollers are shown to be the same, but the outer diameter is not limited to this, and is arbitrary depending on the physical characteristics of the food dough F, the number and arrangement of the rotating rollers to be combined, and the like. It can be provided in the diameter.
- the hopper 7 and the cutting device 9 will be described with reference to FIGS. 13a to 13c.
- the food shaping apparatus 3 in which the width W of the strip-shaped food dough F2 can be changed has been described.
- the cutting device 9 includes a pair of star cutters 9A and 9B facing the bottom of the hopper 7 in the width direction.
- the cutting device 9 is described in, for example, Patent Document 4.
- the star cutter 9A is detachably attached to three plate-shaped blades 9AA at intervals equal to the rotation shaft 10A by, for example, an engaging mechanism such as a groove.
- the blade 9AA is arranged so as to be inclined with respect to the radial direction of the rotation shaft 10A.
- the star cutter 9B is formed symmetrically with the star cutter 9A, and three plate-shaped blades 9BA are detachably attached to the rotating shaft 10B.
- the star cutters 9A and 9B rotate intermittently by 120 degrees in synchronization to cut the food dough F1 from the massive food dough F.
- the lengths of the short-axis rotating rollers 32A, 32B, 33A, and 32B of the food dough shaping device 3 are changed, and the lengths are changed.
- FIG. 13b it is preferable to replace the blades 9AA and 9BA having a plate thickness T1 with the blades 9AB and 9BB having a plate thickness T2. By increasing the plate thickness T, the volume of the food dough F1 to be cut can be reduced.
- the short axis rotating rollers 32A, 32B, 33A, 33B are replaced with those having the width WS, and the blade 9 is thickened as shown in FIG. 13c. It is preferable to change from T2 to a thicker plate thickness T3.
- the sub blades 9AC and 9BC are detachably fixed to the blades 9AA and 9BA having a plate thickness of T1 so as to overlap each other. By changing the plate thickness of the sub blades 9AC and 9BC, the volume of the food dough F1 to be cut can be increased or decreased.
- the star cutters 9A and 9B of the modified example include three plate-shaped blades 9D fixed to the rotating shafts 10A and 10B at equal intervals in the radial direction.
- a base plate 9E that can be attached and detached by a known engaging mechanism is provided between the blades 9D.
- the star cutters 9A and 9B are configured to rotate intermittently by 120 degrees in synchronization to cut the food dough F1 from the massive food dough F. As shown in FIGS. 14a to 14c, the volume of the food dough F1 to be divided is reduced by changing the thickness of the base plate 9E to T4, T5, and T6.
- the star cutters 9A and 9B may each include three or more blades.
- the configuration for forming the dough shaping flow path 65 is appropriately selected according to the width W of the food dough F2 shaped by the food dough shaping device 3, and the food is divided by the cutting device 9.
- the configurations of the blades 9A and 9B can be appropriately selected in order to adjust the volume of the dough F1.
- the thickness of the food dough F2 shaped by the food dough shaping device 3 can be changed according to the fixed position of the roller set 30A. It is also possible to appropriately select the configurations of the blades 9A and 9B so as to increase or decrease the volume of the divided food dough F1 according to the increase or decrease in the thickness of the food dough F2.
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Abstract
Description
3、73、93、101 食品生地整形装置
5 本体フレーム
30A (左側の)ローラ組
30B (右側の)ローラ組
31A、31B 長軸回転ローラ
32A、32B、33A、33B 短軸回転ローラ
35A、35B、109 ローラ駆動部
51、81、94、104 (手前側の)壁板、手前側壁板
51A、51B 嵌合凹部
53、83、95、105 (奥側の)壁板、奥側壁板
53A、53B 嵌合凹部
53C、53D、53E、53F 切欠き
54、60 支持機構
55 支持構造体
60 押さえピン
65 生地整形流路
C1、C2 搬送方向
F、F1、F2、F3 食品生地
F4 食品生地片
M1、M2、M3、M4 駆動モータ
W、W1、W2 (食品生地F2の)幅
Claims (9)
- 食品生地を帯状に整形する食品生地整形装置であって、
本体フレームと、
互いに平行に配置された少なくとも2本の回転ローラと、
前記少なくとも2本の回転ローラの軸線方向に対向する2枚の壁板と、
前記2枚の壁板をそれぞれ支持する2つの支持機構と、を備え、
前記少なくとも2本の回転ローラと前記2枚の壁板との間に囲まれた生地成形流路が形成され、
前記少なくとも2本の回転ローラのうちの少なくとも1本の回転ローラは、残余の回転ローラよりも長い長軸回転ローラであり、前記長軸回転ローラの回転軸に固定され、前記長軸回転ローラの回転軸の両端部は、前記本体フレームに回転可能に支持され、
前記残余の回転ローラは、前記長軸回転ローラよりも短い同じ長さを有する短軸回転ローラであり、前記短軸回転ローラの回転軸に脱着可能に嵌合され、前記短軸回転ローラの回転軸の奥側の端部は、前記本体フレーム又は前記長軸回転ローラに取り付けられたローラ駆動部に回転可能に片持ち状態で支持され、
前記2つの壁板のうちの奥側の壁板は、前記長軸回転ローラの外周の円弧に嵌合する嵌合凹部と、前記短軸回転ローラの回転軸の軸径よりも大きく且つ前記短軸回転ローラの外径よりも小さい凹状の切り欠きを前記短軸回転ローラの回転軸のところに有し、前記本体フレームに前記2つの支持機構のうちの奥側の支持機構を介して支持され、
前記短軸回転ローラは、前記奥側の壁板に当接するように前記短軸回転ローラの回転軸に嵌合され、
前記2つの壁板のうちの手前側の壁板は、前記長軸回転ローラの外周の円弧に嵌合する嵌合凹部を有し、前記短軸回転ローラに当接するように配置され、前記本体フレームに、前記2つの支持機構のうちの手前側の支持機構を介して支持され、
前記短軸回転ローラの軸線方向の移動は、前記2枚の壁板によって規制されることを特徴とする前記食品生地整形装置。 - 前記短軸回転ローラの回転軸の奥側の端部は、前記長軸回転ローラに取り付けられたローラ駆動部に回転可能に片持ち状態で支持される、請求項1に記載の食品生地整形装置。
- 前記奥側の壁板は、前記奥側の支持機構に嵌合式に着脱可能に支持され、
前記手前側の壁板は、前記手前側の支持機構に嵌合式に着脱可能に支持される、請求項1に記載の食品生地整形装置。 - 前記奥側の支持機構は、前記本体フレームに支持される支軸と、前記支軸と前記奥側の壁板を連結する押さえピンを備える、請求項1に記載の食品生地整形装置。
- 前記手前側の支持機構は、前記本体フレームに着脱可能に取り付けられる支持構造体と、前記支持構造体と前記手前側の壁板を嵌合式に連結する押さえピンを備える、請求項1に記載の食品生地整形装置。
- 前記短軸回転ローラのうちの少なくとも1本は、前記長軸回転ローラのうちの1本を中心に揺動可能に構成される、請求項1に記載の食品生地整形装置。
- 前記短軸回転ローラのうちの少なくとも1本は、前記長軸回転ローラのうちの1本に対して近づいたり離れたりするように移動可能に構成される、請求項1に記載の食品生地整形装置。
- 塊状の食品生地を収容するホッパと、
前記ホッパの底部の開口に配置され、塊状の食品生地を棒状の食品生地に切断する切断装置と、
切断された棒状の食品生地を帯状に整形する請求項1~7の何れか1項に記載の食品生地整形装置と、を備える食品生地分割装置。 - 前記切断装置は、スターカッタ式の切断装置である、請求項8に記載の食品生地分割装置。
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CA3163471A CA3163471A1 (en) | 2019-12-02 | 2020-11-30 | Food dough forming device |
JP2021562630A JP7328351B2 (ja) | 2019-12-02 | 2020-11-30 | 食品生地整形装置 |
US17/781,555 US20220408735A1 (en) | 2019-12-02 | 2020-11-30 | Food dough forming device |
EP20896760.4A EP4070661A4 (en) | 2019-12-02 | 2020-11-30 | DOUGH SHAPING DEVICE |
CN202080084459.8A CN114760845B (zh) | 2019-12-02 | 2020-11-30 | 食品原料整形装置 |
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CN114760845A (zh) | 2022-07-15 |
EP4070661A4 (en) | 2024-01-10 |
US20220408735A1 (en) | 2022-12-29 |
TW202130277A (zh) | 2021-08-16 |
JPWO2021112026A1 (ja) | 2021-06-10 |
JP7328351B2 (ja) | 2023-08-16 |
CN114760845B (zh) | 2022-10-11 |
EP4070661A1 (en) | 2022-10-12 |
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TWI750927B (zh) | 2021-12-21 |
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