WO2021077970A1 - 离合机构、转向系统和汽车 - Google Patents
离合机构、转向系统和汽车 Download PDFInfo
- Publication number
- WO2021077970A1 WO2021077970A1 PCT/CN2020/117122 CN2020117122W WO2021077970A1 WO 2021077970 A1 WO2021077970 A1 WO 2021077970A1 CN 2020117122 W CN2020117122 W CN 2020117122W WO 2021077970 A1 WO2021077970 A1 WO 2021077970A1
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- WO
- WIPO (PCT)
- Prior art keywords
- end shaft
- clutch mechanism
- steering
- hollow structure
- shaft
- Prior art date
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- 230000007246 mechanism Effects 0.000 title claims abstract description 139
- 230000002093 peripheral effect Effects 0.000 claims description 54
- 230000000670 limiting effect Effects 0.000 claims description 35
- 230000008878 coupling Effects 0.000 claims description 27
- 238000010168 coupling process Methods 0.000 claims description 27
- 238000005859 coupling reaction Methods 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 23
- 230000008713 feedback mechanism Effects 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 15
- 230000002441 reversible effect Effects 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 238000013519 translation Methods 0.000 claims description 5
- 230000000875 corresponding effect Effects 0.000 description 15
- 238000009434 installation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D15/00—Steering not otherwise provided for
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
- A63F13/00—Video games, i.e. games using an electronically generated display having two or more dimensions
- A63F13/20—Input arrangements for video game devices
- A63F13/24—Constructional details thereof, e.g. game controllers with detachable joystick handles
- A63F13/245—Constructional details thereof, e.g. game controllers with detachable joystick handles specially adapted to a particular type of game, e.g. steering wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/001—Mechanical components or aspects of steer-by-wire systems, not otherwise provided for in this maingroup
- B62D5/005—Mechanical components or aspects of steer-by-wire systems, not otherwise provided for in this maingroup means for generating torque on steering wheel or input member, e.g. feedback
- B62D5/006—Mechanical components or aspects of steer-by-wire systems, not otherwise provided for in this maingroup means for generating torque on steering wheel or input member, e.g. feedback power actuated
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63F—CARD, BOARD, OR ROULETTE GAMES; INDOOR GAMES USING SMALL MOVING PLAYING BODIES; VIDEO GAMES; GAMES NOT OTHERWISE PROVIDED FOR
- A63F13/00—Video games, i.e. games using an electronically generated display having two or more dimensions
- A63F13/80—Special adaptations for executing a specific game genre or game mode
- A63F13/803—Driving vehicles or craft, e.g. cars, airplanes, ships, robots or tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
- B62D1/16—Steering columns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D15/00—Steering not otherwise provided for
- B62D15/02—Steering position indicators ; Steering position determination; Steering aids
- B62D15/021—Determination of steering angle
- B62D15/0215—Determination of steering angle by measuring on the steering column
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D6/00—Arrangements for automatically controlling steering depending on driving conditions sensed and responded to, e.g. control circuits
- B62D6/008—Control of feed-back to the steering input member, e.g. simulating road feel in steer-by-wire applications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2400/00—Special features of vehicle units
- B60Y2400/83—Steering input members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/001—Mechanical components or aspects of steer-by-wire systems, not otherwise provided for in this maingroup
- B62D5/003—Backup systems, e.g. for manual steering
Definitions
- This application relates to the field of automobiles, in particular to a clutch mechanism, a steering system and an automobile.
- One of the objectives of the present application is to overcome the above-mentioned problems in the prior art and provide a clutch mechanism that can realize the decoupling or coupling of the steering system, thereby facilitating the realization of the car game scenario solution.
- the first aspect of the present application provides a clutch mechanism, which includes:
- a slider that can be accommodated in a radial interval between a first end shaft and a second end shaft that are coaxially arranged and radially spaced apart, and is configured to be able to move along the first end shaft and the Axial translation of the second end shaft to decouple or couple the first end shaft and the second end shaft;
- the driving component is used to drive the sliding block to translate along the axial direction of the first end shaft and the second end shaft.
- the first end shaft is a steering wheel end shaft
- the second end shaft is a steering gear end shaft
- one of the first end shaft and the second end shaft is hollow Structure, a part of the other axially extends into the hollow structure and the outer peripheral surface of this part is radially spaced from the inner peripheral surface of the hollow structure to accommodate the slider.
- an axial part of the other has a first axial section and a second axial section, and the radial direction between the outer circumferential surface of the first axial section and the inner circumferential surface of the hollow structure
- the interval size is smaller than the radial interval size between the outer circumferential surface of the second axial section and the inner circumferential surface of the hollow structure; at the coupling position, the outer side wall of the slider and the inner circumference of the hollow structure The surface is combined, and the inner side wall is combined with the outer peripheral surface of the first axial section.
- the slider is often coupled with the hollow structure spline, and is coupled with the first axial segment spline at the coupling position.
- the slider is a sleeve, and the sleeve is arranged coaxially with the first end shaft and the second end shaft.
- the driving component is located outside the hollow structure, and an opening is formed on the side wall of the hollow structure to connect the driving component to the slider.
- a bearing is arranged coaxially on the outer side of the hollow structure, the sliding block is fixedly connected with the inner ring of the bearing, and the outer ring of the bearing is connected with the driving component.
- a mounting member is formed on the outer side wall of the slider, and the mounting member protrudes from the opening on the side wall of the hollow structure to the outside of the hollow structure to be connected with the driving component, and the mounting The part is provided with a limit structure which respectively abuts against the two end faces of the inner ring of the bearing.
- the bearing is installed in a bearing mounting ring, a connecting portion for connecting the driving component is formed on the outer peripheral surface of the bearing mounting ring, and the inner peripheral surface of the bearing mounting ring is formed along the circumferential direction There is a radial step for abutting against the lower end face of the outer ring of the bearing.
- the drive component is an electric drive component
- the electric drive component includes:
- a lead screw which is connected to the output shaft of the power element for synchronous rotation
- a screw transmission mechanism which is threadedly connected to the lead screw and connected to the sliding block for converting the rotation of the lead screw into the axial translation of the sliding block;
- the clutch mechanism further includes a clutch mechanism housing, the hollow structure is axially rotatably mounted in the clutch mechanism housing, and the drive component is installed outside the clutch mechanism housing and fixed on the clutch mechanism housing .
- the lower part of the hollow structure is formed with a plurality of arc-shaped plates spaced apart from each other in the circumferential direction, and a part of the axial direction of the other one extends into the circle enclosed by the plurality of arc-shaped plates.
- an arc-shaped hole corresponding to the structure of the arc-shaped plate is formed on the base, and the bottom ends of the plurality of arc-shaped plates are inserted into the base from the arc-shaped hole and fixed in the base.
- a first bearing is coaxially installed in the radial interval between the base and the outer casing of the clutch mechanism, and the radial interval between the upper part of the hollow structure and the outer casing of the clutch mechanism is the same.
- the shaft is equipped with a second bearing.
- a connecting portion protruding radially outward is provided at opposite positions on both axial sides of the outer casing of the clutch mechanism, and the outer casing of the power element of the power element is fixedly installed in the axial direction of the outer casing of the clutch mechanism.
- the lead screw is axially rotatably mounted on the connecting portion on the other axial side of the clutch mechanism housing; and/or,
- the outer casing of the clutch mechanism is also provided with an adapter for fixing the outer casing of the clutch mechanism on the vehicle body.
- the second aspect of the application provides a steering system.
- the steering system includes a first end shaft, a second end shaft, and a steering system for decoupling or coupling the first end shaft and the first end shaft.
- the clutch mechanism of the second end shaft is the clutch mechanism according to the first aspect of the present application.
- the steering system further includes a torque feedback mechanism for applying a reverse feedback torque to the first end shaft according to the torsion torque of the first end shaft in a decoupled state.
- a torque feedback mechanism for applying a reverse feedback torque to the first end shaft according to the torsion torque of the first end shaft in a decoupled state. The operation feel of the steering wheel connected with the first end shaft transmission is enhanced.
- the torque feedback mechanism includes:
- a torque detection element for detecting the torsion torque of the first end shaft in a decoupled state
- a transmission mechanism for transmitting the driving force to the first end shaft to apply a reverse feedback torque to the first end shaft
- the controller is configured to control the power element to provide the driving force according to the torsion torque detected by the torque detection element.
- the steering system further includes a reset mechanism for driving the first end shaft to reset after the decoupling is completed so that the clutch mechanism can couple the first end shaft and the The second end shaft.
- the reset mechanism includes:
- An angle detection element for detecting the steering angle of the first end shaft before decoupling and the steering angle of the first end shaft after decoupling
- a transmission mechanism for transmitting the driving force to the first end shaft to drive the first end shaft to reset to the steering angle before decoupling
- the controller is configured to control the power element to provide the driving force according to the steering angle detected by the angle detection element.
- the power element is a motor
- the transmission mechanism includes a first gear connected to the output shaft of the motor for synchronous rotation and a second gear connected to the first end shaft for synchronous rotation, the The first gear meshes with the second gear, and the outer diameter of the first gear is smaller than the outer diameter of the second gear.
- the second gear is coaxially fixed on the first end shaft; the outer side wall of the first end shaft is provided with abutment capable of abutting against the axial end faces of the second gear.
- Limiting structure a protrusion is formed on the outer side wall of the first end shaft, a notch is formed on the edge of the inner ring of the second gear corresponding to the protrusion, and the protrusion is accommodated in the notch.
- the steering system is further provided with a limit mechanism for limiting the rotation angle range of the first end shaft in a decoupled state.
- the first end shaft has a hollow structure
- a part of the axial direction of the second end shaft extends into the hollow structure
- the limiting mechanism includes a shaft located at the second end shaft in the hollow structure.
- a limit nut threaded at one end in the hollow structure, and an outer spline is formed on the outer peripheral surface of the limit nut to be splined with the inner peripheral surface of the hollow structure; and the inner peripheral surface of the hollow structure and /Or the outer peripheral surface of the second end shaft is further provided with a limiting portion for limiting the displacement of the axial two sides of the limiting nut.
- the second end shaft includes a steering sleeve and a steering shaft that are coaxially arranged, and the steering shaft extends into the steering sleeve and is connected with the steering sleeve so as to be able to rotate synchronously;
- the sleeve is located in the hollow structure and the outer circumferential surface of the steering sleeve is machined with external threads for threaded connection with the limit nut and for spline coupling with the sliding block to couple the first end shaft And the external spline of the second end shaft.
- the steering sleeve is supported in the first end shaft by a sleeve bearing; the outer peripheral surface of the steering sleeve is formed to abut against both end surfaces of the inner ring of the sleeve bearing In the limiting structure, the outer ring of the sleeve bearing is fixedly connected to the first end shaft.
- the first end shaft is a steering wheel end shaft
- the second end shaft is a steering gear end shaft
- the third aspect of the present application provides an automobile, which includes the steering system according to the second aspect of the present application.
- the first end shaft and the second end shaft are arranged coaxially and radially spaced apart.
- the clutch mechanism includes a slider and a driving part, and the slider is accommodated between the first end shaft and the second end shaft.
- the first end shaft and the second end shaft can be moved along the axial direction of the first end shaft and the second end shaft under the drive of the driving part, so as to realize the first end shaft and the second end shaft. Decoupling or coupling between shafts.
- the clutch mechanism can be applied to the steering system of an automobile. At this time, the first end shaft can be used as the steering wheel end shaft, and the second end shaft can be used as the steering gear end shaft.
- the car When the first end shaft and the second end shaft are coupled, The car enters the normal driving mode, and the user operates the steering wheel to drive the wheels to turn. When the first end axle and the second end axle are decoupled, the car enters the game mode. When the user rotates the steering wheel, it will not drive the wheels to turn. This can avoid tire wear caused by repeated static friction between the wheels and the ground after the car enters the game mode, which is beneficial to the realization of the car game scenario scheme.
- Figure 1 is a schematic diagram of the structure of an existing automobile steering system
- Fig. 2 is a structural schematic diagram of an existing automobile steering system with a partial cross-sectional structure
- FIG. 3 is a schematic structural diagram of an automobile steering system equipped with a clutch mechanism provided by an embodiment of the present application
- Fig. 5 is a longitudinal sectional view of a steering system provided by an embodiment of the present application.
- Figure 6 is another longitudinal cross-sectional view of the steering system provided by the embodiment of the present application.
- Fig. 7 is a structural block diagram of a car provided by an embodiment of the application.
- the automobile steering system is used to realize the transmission connection between the steering wheel and the wheels.
- the automobile steering system can drive the wheels to deflect, thereby realizing the control of the driving direction of the automobile.
- FIGS 1 to 2 are schematic diagrams of the structure of an automobile steering system in the prior art.
- the automobile steering system includes a steering wheel end shaft A and a steering gear end shaft B.
- the steering wheel end shaft A refers to the rotating shaft connected to the steering wheel
- the steering gear end shaft B refers to the rotating shaft connected to the wheels.
- the steering wheel end shaft A and the steering gear end shaft B are fixedly connected, and the two do not have a decoupling function.
- game mode when the user operates the steering wheel to turn, it will drive the wheels to deflect, causing serious tire wear.
- the first aspect of the embodiments of the present application provides a clutch mechanism 100, the clutch mechanism 100 is installed between the steering wheel end shaft 1 and the steering gear end shaft for decoupling or Couple the steering wheel end shaft 1 and the steering gear end shaft.
- the existing structures of the steering wheel end shaft A and the steering gear end shaft B need to be improved.
- the steering wheel end shaft 1 and the steering gear end shaft are coaxially arranged and radially spaced apart, and the clutch mechanism 100 includes a slider 14 and a driving part. The slider 14 is accommodated in the steering wheel end shaft.
- the steering wheel end shaft 1 and the steering gear end shaft is configured to be able to move along the steering wheel end shaft 1 and the steering gear end shaft under the drive of the driving part, thereby achieving Decoupling or coupling between the steering wheel end shaft 1 and the steering gear end shaft.
- the car When the steering wheel end shaft 1 and the steering gear end shaft are coupled, the car enters the normal driving mode, and the user operates the steering wheel to drive the wheels to turn.
- the steering wheel end shaft 1 and the steering gear end shaft are decoupled, the car enters the game mode, and when the user operates the steering wheel to turn, it will not drive the wheels to turn. This can avoid tire wear caused by repeated static friction between the wheels and the ground after the car enters the game mode, which is beneficial to the realization of the car game scenario scheme.
- the clutch mechanism provided in the embodiments of the present application can also be applied to other occasions that require decoupling or coupling, and is not limited to the steering system of an automobile, that is, the clutch mechanism can be used for decoupling or coupling any decoupling. Or coupling the first end shaft and the second end shaft.
- the following embodiments of the present application take the first end shaft as the steering wheel end shaft and the second end shaft as the steering gear end shaft as an example to describe the specific structure and working principle of the clutch mechanism and the steering system.
- one of the steering wheel end shaft 1 and the steering gear end shaft has a hollow structure, and a part of the axial direction of the other extends into the hollow structure, and the outer peripheral surface of this part and the hollow structure
- the inner peripheral surface is radially spaced apart to accommodate the slider 14; an axial portion of the other has a first axial section 54 and a second axial section 55, the outer circumference of the first axial section 54
- the size of the radial interval between the surface and the inner circumferential surface of the hollow structure is different from the size of the radial interval between the outer circumferential surface of the second axial section 55 and the inner circumferential surface of the hollow structure.
- the radial distance between the outer circumferential surface of the first axial section 54 and the inner circumferential surface of the hollow structure is smaller than the outer circumferential surface of the second axial section 55 and the inner circumferential surface of the hollow structure.
- the sliding block 14 can be combined with the hollow structure, the first axial section 54 or the second axial section 55 in various ways. For example, a combination of grooves and protrusions, or a combination of spline connections, etc. In an optional embodiment, the sliding block 14 is splined with the hollow structure, the first axial section 54 or the second axial section 55.
- the radial direction between the hollow structure and the first axial section 54 is smaller than the radial interval between the hollow structure and the second axial section 55.
- the outer side wall of the slider 14 is splined with the inner peripheral surface of the hollow structure .
- the inner side wall of the slider 14 is splined with the outer peripheral surface of the first axial section 54, and the steering wheel end shaft 1 and the steering gear end shaft are in a coupled state.
- the inner side wall of the slider 14 and the outer circumferential surface of the second axial section 55 Spaced apart radially, in a separated state, and the outer side wall of the slider 14 is splined with the inner peripheral surface of the hollow structure.
- the steering wheel end shaft 1 and the steering gear end shaft are in a decoupled state, and the rotation of the steering wheel Torque will not be transmitted to the steering gear end shaft. That is, the outer side wall of the slider 14 and the inner peripheral surface of the hollow structure are in a splined constant connection state, and the inner side wall of the slider 14 is only connected to the first axial section 54 in the coupled state. Spline connection on the outer peripheral surface.
- splines are formed on the outer and inner side walls of the slider 14, and splines are also formed on the inner peripheral surface of the hollow structure and the outer peripheral surface of the first axial section 54 .
- the inner side wall of the slider 14 refers to the side wall of the slider 14 facing the end shaft of the diverter, and the outer side wall of the slider refers to the direction of the slider 14 The side wall on one side of the hollow structure.
- the hollow structure is a hollow cylinder, and the first axial section 54 and the second axial section 55 are both cylindrical shafts.
- the sliding block 14 may be a sleeve, and the sleeve is arranged coaxially with the steering wheel end shaft 1 and the steering gear end shaft. That is, the sleeve is sleeved on the outer side of the first axial section 54 and the second axial section 55, and splines are formed on both the inner and outer circumferential surfaces of the sleeve.
- the outer peripheral surface of the first axial section 54 corresponds to the splines on the inner peripheral surface of the sleeve formed with external splines, and the inner peripheral surface of the hollow cylinder corresponds to the splines on the outer peripheral surface of the sleeve. There are internal splines. In this way, when the sleeve axially translates, the coupling or decoupling between the steering wheel end shaft 1 and the steering gear end shaft can be realized by spline coupling or separation with the first axial section 54.
- the driving component is connected to the sliding block 14 for driving the sliding block 14 to move axially; optionally, the driving component is installed on the outside of the hollow structure.
- the driving component is installed on the outside of the hollow structure.
- an opening is formed on the outer side wall of the hollow structure.
- a mounting member extending from the opening to the outside of the hollow structure is formed on the slider 14 for connecting with the driving component.
- the slider 14 When the steering wheel end shaft 1 and the steering gear end shaft are coupled, the slider 14 will rotate synchronously with the steering wheel end shaft 1.
- the driving part As an electric driving part as an example, the driving part needs to be electrically connected to the control device. If the driving part also rotates with the slider, in order to avoid the wire connected to the driving part from being broken, it is usually necessary to install a clock spring, which increases the clutch mechanism The difficulty of installation also increases the cost of the clutch mechanism.
- the "clock spring” is also called a rotary connector, an airbag hairspring, and a spiral cable. It is a spiral-shaped wire harness. It is constructed as a wire harness with a certain length and is wound. When it rotates with the steering wheel end shaft 1, the wire harness can be loosened in the opposite direction or wound tighter in a timely manner, and the steering wheel end shaft 1 is left or right to be killed. The wire harness will not be broken. Clock springs are commonly used wiring harnesses on vehicles, so I won’t repeat them here.
- a bearing 12 is coaxially arranged on the outer side of the hollow structure, and the sliding block 14 is fixedly connected to the inner ring of the bearing 12, and the outer ring of the bearing 12 Connected to the drive unit.
- the driving component can drive the bearing 12 to translate along the axial direction of the hollow structure to drive the slider 14 to translate along the axial direction of the hollow structure to realize the steering wheel end shaft 1 and the steering gear. Coupling or decoupling between end shafts.
- the inner ring of the bearing 12 rotates with the slider 14, and the outer ring of the bearing 12 will not be affected.
- the driving component Since the driving component is connected to the outer ring of the bearing 12, Therefore, the driving part is not affected by the rotation of the slider 14. That is, due to the arrangement of the bearing 12, the axial rotation of the slider 14 will not be transmitted to the driving component, thereby preventing the slider 14 from driving the driving component to rotate. As a result, the driving component can be installed on other relatively stationary components in the automobile, so that there is no need to provide a clock spring (also called a spiral cable) to connect the driving component, and the installation difficulty, design difficulty and cost of the clutch mechanism 100 are reduced.
- a clock spring also called a spiral cable
- a mounting member is formed on the outer side wall of the slider 14, and the mounting member protrudes from the opening on the side wall of the hollow structure to the Outside the hollow structure, and the mounting member is provided with a limiting structure that abuts against the two end surfaces of the inner ring of the bearing 12 respectively.
- the side of the mounting member facing the inner ring of the bearing is formed with a limiting surface that abuts against the lower end surface of the inner ring of the bearing.
- the mounting member faces the inner ring of the bearing.
- a groove is also formed on one side of the ring, a limit ring 11 is inserted into the groove, and the limit ring 11 abuts against the upper end surface of the inner ring of the bearing 12, thereby fixing the inner ring of the bearing 12 On the sliding block 14, and avoiding the axial displacement of the bearing 12 relative to the sliding block 14.
- the bearing 12 is connected to the driving part.
- the bearing 12 is installed in the bearing mounting ring 13 and connected to the driving part through the bearing mounting ring 13.
- a connecting portion protruding radially outward is formed on the outer peripheral surface of the bearing mounting ring 13
- a through hole may be opened on the connecting portion
- the driving component is formed with a coupling that matches the connecting portion corresponding to the connecting portion.
- a mounting hole is formed on the coupling member, and the two can be fixed together by a connecting member such as a bolt passing through the through hole and the mounting hole.
- the bearing 12 can be interference fitted in the bearing mounting ring 13.
- a radial step may be formed on the inner circumferential surface of the bearing mounting ring 13, and the radial step abuts against the lower end surface of the outer ring of the bearing 12, thereby improving The mounting stability of the bearing 12 in the bearing mounting ring 13.
- the driving part may be a manual driving part or an electric driving part.
- the driving part is an electric driving part.
- the electric drive component includes a power element for providing driving force; a lead screw 33, which is connected to the output shaft of the power element for synchronous rotation; and a screw transmission mechanism 34, which is threaded
- the lead screw 33 is connected to the sliding block 14 for converting the rotation of the screw 33 into the translation of the sliding block 14.
- the power element may be a motor 31, and the lead screw 33 may be coaxially fixed with the output shaft of the motor 31.
- a mounting groove is formed at one end of the lead screw 33 close to the output shaft of the motor, and the output shaft of the motor 31 is inserted and fixed in the mounting groove.
- the screw transmission mechanism 34 may be a screw nut, which is threadedly mounted on the screw 33 and fixedly connected with the slider 14.
- the screw nut may be fixedly connected to the connecting portion on the bearing mounting ring 13.
- the axial direction of the lead screw 33 is parallel to the axial direction of the steering wheel end shaft 1 and the steering gear end shaft.
- the motor 31 is connected to the controller of the car.
- the controller of the car is used to receive signals from the electrical components of the car, and can send control to the electrical components. Command to make the electrical component take corresponding actions.
- the controller can receive the decoupling or coupling signal, and control the rotation of the motor 31 according to the decoupling or coupling signal.
- the motor 31 rotates, the screw 33 rotates accordingly, and the screw nut 34 is driven along the screw 33.
- the screw nut 34 translates axially, the sliding block 14 is driven to translate axially, thereby decoupling or coupling the steering wheel end shaft 1 and the steering gear end shaft.
- the clutch mechanism further includes a clutch mechanism housing 41, and the hollow structure is axially rotatably mounted in the clutch mechanism housing 41, so The driving component is installed outside the outer casing 41 of the clutch mechanism.
- the outer casing of the clutch mechanism may have a hollow cylindrical structure, and the outer casing 41 of the clutch mechanism is provided with connecting parts protruding radially outward on both sides in the axial direction.
- the outer casing of the power element of the power element It is fixedly mounted on the connecting portion on one axial side of the hollow cylindrical structure, and the screw 33 is axially rotatably mounted on the connecting portion on the other axial side of the hollow cylindrical structure.
- a first mounting block is provided on the outer periphery of the upper end of the outer casing of the clutch mechanism, and a second mounting block is provided on the outer side of the lower end of the outer casing of the clutch mechanism.
- the first mounting block The block and the second mounting block may have different structures and are opposed to each other in the vertical direction.
- the first mounting block is provided with a first through hole, and the power component such as the power component outer shell of the motor 31 is fixed on the first mounting block through an intermediate adapter bracket 32.
- the intermediate adapter bracket 32 may be roughly rectangular parallelepiped, with a larger mounting hole opened in its middle part along the thickness direction.
- the output shaft of the motor 31 passes through the mounting hole and is connected to the upper end of the screw 33 Fixed connection, a plurality of smaller size positioning holes are also opened around the mounting holes, through the positioning holes through connecting pieces such as screws, and threadedly connected with the power component housing of the motor 31, thereby connecting the power component housing of the motor 31
- the body is fixedly connected with the intermediate adapter bracket 32.
- a second through hole is formed on the side wall of the intermediate adapter bracket 32 corresponding to the first through hole on the first mounting block, and the intermediate adapter bracket can be connected by a connecting piece such as a bolt through the first through hole and the second through hole. 32 is fixedly connected to the first mounting block.
- a through hole is formed on the second mounting block, a rotating bearing 43 is fixed in the through hole, and the lower end of the lead screw 33 is penetrated and fixed in the rotating bearing 43. Therefore, when the output shaft of the motor 31 rotates, the lead screw 33 can rotate synchronously with the output shaft, and does not drive the outer clutch mechanism 41 to rotate.
- the clutch mechanism housing 41 is fixed on other stationary components in the automobile, such as the steering column mounting housing 200.
- an adapter 42 is also formed on the clutch mechanism housing.
- the outer casing 41 of the clutch mechanism can be connected with other stationary components through the adapter 42.
- the outer clutch mechanism 41 is stationary relative to the car.
- the steering wheel end shaft 1 and the steering gear end shaft may be in a rotating state. Therefore, the hollow structure needs to be axially rotatably installed in the clutch mechanism housing 41.
- the upper and lower sides of the part of the hollow structure extending into the clutch mechanism housing 41 are respectively provided with bearings; the hollow structure is fixedly connected to the inner ring of the bearing, and the outer ring of the bearing is connected to the clutch mechanism housing.
- the body is fixedly connected.
- the lower part of the hollow structure is formed with a plurality of arc-shaped plates spaced apart from each other in the circumferential direction, and a part of the axial direction of the other one extends into the surrounding of the plurality of arc-shaped plates. Into a circular space.
- the hollow structure is the steering wheel end shaft 1 and the other is the steering gear end shaft as an example.
- the slider 14 is accommodated between the inner side wall of the arc-shaped plate and the outer peripheral surface of the steering gear end shaft, and the mounting member on the slider 14 extends from the interval between two adjacent arc-shaped plates. Out to the outside of the hollow structure to be connected with the driving part outside the hollow structure.
- An inner spline for spline coupling the slider is formed on the inner side wall of the arc-shaped plate.
- the radial dimension of the lower part of the part of the steering gear end shaft located in the hollow structure is greater than the radial dimension of the upper part thereof, and an external spline for spline coupling the slider is formed on the outer peripheral surface of the lower part.
- the bottom ends of the plurality of arc-shaped plates are inserted into and fixed on the base 61, and a first bearing 62 is coaxially installed in the radial interval between the base 61 and the outer shell 41 of the clutch mechanism, and the hollow structure A second bearing 4 is coaxially installed in the radial interval between the upper part of the clutch and the outer casing 41 of the clutch mechanism.
- the base 61 may be, for example, a cylindrical structure, and an arc-shaped hole is formed on the upper end plate of the cylindrical structure corresponding to the arc-shaped plate. The arc-shaped plate can be inserted into the base 61 from the arc-shaped hole.
- a through hole is also opened at the lower end of the arc-shaped plate, and a mounting hole corresponding to the through hole is opened on the side wall of the cylindrical structure.
- the first bearing 62 is mounted on the outer peripheral surface of the base 61.
- the first bearing 62 may be interference-fitted to the outer peripheral surface of the base 61, for example.
- the outer peripheral surface of the base 61 is formed with a first limiting structure capable of abutting against both end surfaces of the inner ring of the first bearing 62, respectively.
- the first limiting structure includes a first limiting surface formed on the outer peripheral surface of the base 61, and the first limiting surface is used to interact with the first bearing 62 The upper end faces of the inner ring abut against each other. Further, the first limiting structure further includes a first limiting ring 63 installed on the outer side wall of the base 61, and the first limiting ring 63 abuts against the lower end surface of the inner ring of the first bearing 62.
- a groove is formed along the circumferential direction on the outer peripheral surface of the base 61, and the first stop ring 63 can be installed in the groove.
- the outer peripheral surface of the upper part of the hollow structure is formed to be able to abut against both end faces of the inner ring of the second bearing 4, respectively.
- the second limit structure includes a second limiting surface formed on the outer circumferential surface of the hollow structure, and the second limiting surface is used to abut the upper end surface of the inner ring of the second bearing 4.
- the second limiting structure further includes a second limiting ring 5 mounted on the outer side wall of the hollow structure, and the second limiting ring 5 abuts against the lower end surface of the inner ring of the second bearing 4.
- a groove is formed along the circumferential direction on the outer peripheral surface of the hollow structure, and the second limit ring 5 can be installed in the groove.
- the outer rings of the first bearing 62 and the second bearing 4 are both fixedly connected to the outer casing 41 of the clutch mechanism.
- the second aspect of the embodiments of the present application provides a steering system.
- the steering system includes a steering wheel end shaft 1, a steering gear end shaft, and a steering wheel end shaft for decoupling or coupling.
- the clutch mechanism 100 of the shaft 1 and the steering gear end shaft, the clutch mechanism 100 is the clutch mechanism according to the first aspect of the embodiment of the present application.
- the car After decoupling the steering wheel end shaft 1 and the steering gear end shaft through the above-mentioned clutch mechanism, the car enters the game mode. In the game mode, the user will not receive any resistance when operating the steering wheel, which will affect the operating feel of the steering wheel and reduce the user's entertainment experience.
- the embodiment of the present application further improves the steering system.
- the steering system further includes a torque feedback mechanism for applying a reverse feedback torque to the steering wheel end shaft 1 according to the torsion torque of the steering wheel end shaft 1 in the decoupled state to hinder The steering wheel end shaft 1 rotates to enhance the operating feel of the steering wheel.
- the torque feedback mechanism applies the reverse feedback torque to the steering wheel according to the torsion torque, so that when the user manipulates the steering wheel to turn, a certain resistance is applied to the steering wheel, so that the user will have a certain "heaviness" when operating the steering wheel in game mode. It feels like real driving on the actual road, thus improving the user’s operating experience when using the car for gaming and entertainment.
- the corresponding relationship between the feedback torque and the detected torsion torque is established through experiments and stored in the controller in advance.
- the controller controls the magnitude of the feedback torque output by the torque feedback mechanism according to the detected torsion torque, which can give the user the best game. Experience.
- the torque feedback mechanism can be various.
- the torque feedback mechanism includes: a torque detection element for detecting the torsion torque of the steering wheel end shaft 1 in a decoupled state; a power element for providing driving force; a transmission mechanism for To transmit the driving force to the steering wheel end shaft 1 to apply a reverse feedback torque to the steering wheel end shaft 1; a controller for controlling the power element to provide the power element according to the torsion torque detected by the torque detection element The driving force.
- the torque detection element may be, for example, a torque sensor
- the power element may be, for example, the motor 23
- the controller may be, for example, a single-chip microcomputer or a programmable logic controller. The size controls the input current of the motor so as to change the driving force output by the motor 23.
- the above-mentioned motor 23 applies a reverse feedback torque to the steering wheel end shaft 1 by working in the motor mode.
- the user operates the steering wheel to rotate, it drives the steering wheel end shaft 1 to rotate, and drives the rotor connected to the motor 23 to drive the rotor of the motor 23 to rotate, so that the motor 23 is in a generator mode.
- the driving force is transmitted to the steering wheel end shaft 1 by a transmission mechanism, and the transmission mechanism may be, for example, a conveyor belt.
- the transmission mechanism may be, for example, a conveyor belt.
- a first roller can be installed on the output shaft of the motor, and a second roller can be installed on the steering wheel end shaft 1.
- the first roller and the second roller are connected by a conveyor belt mounted on both.
- the transmission mechanism includes a first gear 21 connected to the output shaft of the motor for synchronous rotation, and a second gear 2 connected to the steering wheel end shaft 1 for synchronous rotation.
- the first gear 21 and the second gear Gear 2 meshes.
- the first gear 21 can be coaxially fixed on the output shaft of the motor 23, and the second gear 2 can be coaxially fixed on the steering wheel end shaft 1.
- the output shaft of the motor 23 is parallel to the steering wheel end shaft 1.
- the force can be transmitted to the steering wheel end shaft 1 through the first gear 21 and the second gear 2 so as to apply a feedback torque to the steering wheel end shaft 1.
- the diameter of the first gear 21 is smaller than the diameter of the second gear 2.
- the transmission mechanism of this structure can reduce the speed and increase the torque, that is, the transmission mechanism reduces the speed output and increases the torque output. Therefore, the motor 23 with a smaller size can be selected to feed back a larger torque, which is beneficial to reduce the torque. Small torque feedback mechanism takes up space and volume.
- the second gear 2 is coaxially fixed with the steering wheel end shaft 1 in the following manner.
- the second gear 2 is an annular gear ring, which is sleeved on the outer side of the steering wheel end shaft 1, and the outer side wall of the steering wheel end shaft 1 is provided with the second gear 2
- the limit structure in which the end faces of the two axial ends abut against each other.
- the limiting structure includes a limiting surface formed on the outer peripheral surface of the steering wheel end shaft 1, and the limiting surface abuts against the upper end surface of the second gear 2 to avoid the first
- the second gear 2 produces an axial upward displacement relative to the steering wheel end shaft 1
- the limit structure also includes a limit ring 3 coaxially installed on the outer side wall of the steering wheel end shaft 1, and the limit ring 3 is connected to the second gear
- the lower end faces of 2 abut against each other to avoid axial downward displacement of the second gear 2 relative to the steering wheel end shaft 1.
- a groove is formed along the circumferential direction on the outer side wall of the steering wheel end shaft 1, and the stop ring 3 is inserted and fastened in the groove.
- the second gear 2 is connected to the steering wheel end shaft 1 for synchronous rotation.
- a protrusion is formed on the outer side wall of the steering wheel end shaft 1, and the inner ring edge of the second gear 2 corresponds to
- the protrusion is formed with a recess, and the protrusion is received in the recess.
- the steering wheel end shaft 1 and the steering gear end shaft need to be coupled to make the car enter the normal driving mode.
- the aforementioned clutch mechanism is used to couple the steering wheel end shaft 1 and the steering gear end shaft, it is necessary that the steering wheel end shaft 1 and the steering gear end shaft are aligned with each other.
- the convex portion of the inner spline of the sleeve 14 and the recessed portion of the outer spline of the steering gear end shaft are opposed to each other, the movement of the sleeve 14 can couple the steering wheel end shaft 1 and the steering gear end shaft. Otherwise, the sleeve 14 will not be able to realize the coupling between the steering wheel end shaft 1 and the steering gear end shaft.
- the steering wheel end shaft 1 and the steering gear end shaft are decoupled, since the user manipulates the steering wheel to turn during the game, the steering wheel may no longer be at the steering angle before the decoupling after the game is over. The deflection of the steering wheel will cause the steering wheel end shaft 1 to deflect. When the steering wheel end shaft 1 and the steering gear end shaft are no longer aligned, the steering wheel end shaft 1 and the steering gear end shaft will not be able to re-couple after the game, which will affect the normal operation of the car. use.
- the steering system further includes a reset mechanism, which is used to drive the steering wheel end shaft 1 to reset after the game mode ends so that the clutch mechanism can be coupled to all positions.
- the steering wheel end shaft 1 and the steering gear end shaft are used to drive the steering wheel end shaft 1 to reset after the game mode ends so that the clutch mechanism can be coupled to all positions.
- the steering wheel end shaft 1 and the steering gear end shaft are used to drive the steering wheel end shaft 1 to reset after the game mode ends so that the clutch mechanism can be coupled to all positions.
- the steering wheel end shaft 1 and the steering gear end shaft is used to drive the steering wheel end shaft 1 to reset after the game mode ends so that the clutch mechanism can be coupled to all positions.
- the steering wheel end shaft 1 and the steering gear end shaft are used to drive the steering wheel end shaft 1 to reset after the game mode ends so that the clutch mechanism can be coupled to all positions.
- the steering wheel end shaft 1 and the steering gear end shaft are used to drive the steering wheel end shaft 1 to reset after the game mode ends so that the clutch mechanism can be coupled to all positions
- the reset mechanism includes an angle detection element for detecting the steering angle of the steering wheel end shaft 1 before the end of the game mode and the steering angle after the end of the game mode; a power element for providing driving force; a transmission mechanism, Used to transmit the driving force to the steering wheel end shaft 1 to drive the steering wheel end shaft 1 to reset to the steering angle before decoupling; the controller is used to control the steering angle according to the steering angle detected by the angle detection element
- the power element provides the driving force.
- the angle detection element may be an angle sensor, and the angle sensor may be integrated with the torque sensor mentioned above. That is, the torsion moment of the steering wheel end shaft 1 and the steering angle of the steering wheel end shaft 1 can be respectively detected by the torque angle sensor. As a result, the overall volume of the torque feedback mechanism is reduced, which facilitates system installation.
- the torque angle sensor can be installed on the steering wheel end shaft 1 or integrated in the motor 23, and indirectly detects the torsion torque and rotation angle of the steering wheel end shaft 1 by detecting the torsion torque and rotation angle of the output shaft of the motor 23.
- the controller precisely controls the output speed and the number of rotations of the motor 23 to reset the steering wheel end shaft 1 to the initial angle before decoupling after the game is over.
- the output speed and the number of rotations of the motor 23 corresponding when the steering wheel shaft 1 is reset to the initial angle before decoupling can be obtained, and the controller controls the power element to provide the corresponding driving force At this time, the driving force is calculated based on the output speed of the motor 23 and the number of rotations.
- the hardware structure of the reset mechanism can be the same as the hardware structure of the torque feedback mechanism described above. The difference is that the size of the output driving force is different.
- the driving force output by the torque feedback mechanism is generally relatively small, which is only used to enhance the user's operating experience.
- the driving force output by the reset mechanism is generally relatively large, and its purpose is to drive the end shaft 1 of the steering wheel to rotate and reset after the game is over.
- the power element in the reset mechanism or the torque feedback mechanism can be fixed on the outer shell of the clutch mechanism.
- the power element of the reset mechanism or the torque feedback mechanism is fixed on the first mounting block of the outer casing of the clutch mechanism.
- a mounting hole is formed on the first mounting block corresponding to the power element of the reset mechanism or the torque feedback mechanism.
- the power element is generally a motor 23, and the outer casing of the power element of the motor 23 is mounted on the first mounting block through an intermediate adapter bracket 22.
- the intermediate adapter bracket 22 has a plate-like structure, and the plate-like structure is provided with a large-sized through hole, and the output shaft of the motor 23 passes through the through hole. A plurality of small positioning holes are opened around the through holes.
- the end of the outer casing of the power element of the motor 23 is formed with a plurality of mounting holes corresponding to the positioning holes.
- the outer casing of the power element of the motor 23 is fixed on the intermediate adapter bracket 22.
- the intermediate adapter bracket 22 is also formed with a plurality of small holes corresponding to the mounting holes on the first mounting block, and the intermediate adapter bracket 22 is fixed to the first mounting block by a connecting piece such as a bolt that penetrates the small holes and the mounting holes on.
- the steering wheel After decoupling the steering wheel end shaft 1 and the steering gear end shaft through the clutch mechanism 100, the steering wheel cannot be turned in the same direction without limitation, otherwise this will not correspond to the actual situation, the driving experience will be poor, and more importantly, the steering may be turned
- the clock spring in the dial breaks, causing many electronic buttons on the steering wheel to fail. Therefore, after decoupling, the position is generally limited.
- the steering system is further provided with a limit mechanism for limiting the rotation angle range of the steering wheel end shaft 1 in a decoupled state.
- the steering wheel end shaft 1 has a hollow structure, a part of the steering gear end shaft in the axial direction extends into the hollow structure, and the limiting mechanism includes an end shaft that is connected to the steering gear end shaft in the hollow structure.
- the limit nut 6 is threadedly connected at one end 56 of the structure, and an outer spline is formed on the outer circumferential surface of the limit nut 6 to be splined with the inner circumferential surface of the hollow structure; the inner circumferential surface of the hollow structure
- the upper and/or the outer peripheral surface of the end shaft of the steering gear is also provided with a limiting portion for limiting the displacement of the axial two sides of the limiting nut.
- the inner peripheral surface of the limit nut 6 is processed with, for example, an internal trapezoidal thread
- the outer peripheral surface of the upper end of the steering gear end shaft is processed with an external trapezoidal thread
- the internal trapezoidal thread and the external trapezoidal thread are mated and connected.
- Rectangular external splines are machined on the outer peripheral surface of the limit nut 6, and rectangular internal splines are correspondingly machined on the inner peripheral surface of the steering wheel end shaft 1.
- the rectangular external splines and the rectangular internal splines are matched and connected; the limit limit nut 6
- the limit parts of the displacement on both sides of the axial direction may be, for example, limit posts.
- the limit nut 6 turns the rotary motion into a linear motion, which is either up or down along the axis.
- the top dead center can be determined by the corresponding structure of the steering wheel end shaft 1
- the bottom dead point can be determined by the corresponding structure of the steering gear end shaft. Because the steering wheel end shaft 1 and the steering gear end shaft will not move axially Therefore, the position of the upper and lower dead points is accurate and reliable, and the lead of the internal trapezoidal transmission thread is adjusted according to the stroke of the limit nut 6, so as to precisely control the limit angle of the steering wheel rotation.
- top dead center and the bottom dead center can also be formed on any one of the steering wheel end shaft 1 and the steering gear end shaft; or the top dead point is formed on the steering gear end shaft, and the bottom dead center is formed on the steering wheel. End shaft 1.
- the top dead center and bottom dead center here are the positions of the aforementioned limit posts.
- the limit nut 6 When the limit nut 6 is actually installed, it is generally necessary to position the limit nut 6 in the steering wheel end shaft 1 first, and then insert and thread the steering gear end shaft into the limit nut 6. In order to facilitate the positioning of the limit nut 6 when installing the limit nut 6, a through hole is opened on the side wall of the nut 6. When installing, the limit nut 6 is positioned on the steering wheel end shaft 1 through the through hole with the shaft pin 7 Thread the end shaft of the steering gear into the limit nut 6, and then remove the shaft pin.
- the steering gear end shaft in order to reduce the difficulty of installation and manufacturing of the steering gear end shaft, includes a steering sleeve 53 and a steering shaft 70 that are coaxially arranged; the steering shaft 70 extends It is inserted into the steering sleeve 53 and is splined and connected with the steering sleeve 53.
- the steering sleeve 53 is located inside the steering wheel end shaft 1.
- the outer peripheral surface of the lower part is machined with external splines that can be splined with the slider 14, and the outer peripheral surface of the upper end is machined with external threads that can be threaded with the limit nut, and the inner peripheral surface is machined with the steering shaft. Internal spline of spline connection.
- the upper end of the steering sleeve 53 is supported in the steering wheel end shaft 1 through a sleeve bearing 52.
- the inner peripheral surface of the steering wheel end shaft 1 is tightly matched with the outer ring of the sleeve bearing 52, and the inner ring of the sleeve bearing 52 is tightly matched with the outer peripheral surface of the steering sleeve 53, so that the steering gear end shaft can be stabilized.
- the ground is installed in the steering wheel end shaft 1.
- the outer peripheral surface of the steering sleeve 53 is formed with limits that can abut against the upper and lower end surfaces of the inner ring of the sleeve bearing 52.
- the limiting structure includes a limiting surface formed on the outer circumferential surface of the steering sleeve 53 and capable of contacting the lower end surface of the bearing, and a limiting ring 51 installed on the outer circumferential surface of the steering sleeve 53. The position ring 51 abuts against the upper end surface of the sleeve bearing 52.
- a groove for installing the limit ring 51 can be machined on the outer circumferential surface of the steering sleeve 53.
- the third aspect of the embodiments of the present application provides a car including the steering system according to the second aspect of the embodiments of the present application.
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Abstract
Description
Claims (26)
- 一种离合机构,其特征在于,所述离合机构包括:滑块(14),该滑块(14)能够容纳在同轴布置且径向间隔开的第一端轴(1)和第二端轴之间的径向间隔内,且配置为能够沿着所述第一端轴(1)和所述第二端轴的轴向平移以解耦或耦合所述第一端轴(1)和所述第二端轴;驱动部件,用于驱动所述滑块(14)沿着所述第一端轴(1)和所述第二端轴的轴向平移。
- 根据权利要求1所述的离合机构,其特征在于,所述第一端轴和所述第二端轴中的一者为中空结构,另一者的轴向一部分伸入在所述中空结构内,且该部分的外周面与所述中空结构的内周面径向间隔开以容纳所述滑块(14)。
- 根据权利要求2所述的离合机构,其特征在于,所述另一者的轴向一部分具有第一轴向段(54)和第二轴向段(55),所述第一轴向段(54)的外周面与所述中空结构的内周面之间的径向间隔尺寸小于所述第二轴向段(55)的外周面与所述中空结构的内周面之间的径向间隔尺寸;在耦合位置处,所述滑块(14)的外侧壁与所述中空结构的内周面结合,内侧壁与所述第一轴向段(54)的外周面结合。
- 根据权利要求3所述的离合机构,其特征在于,所述滑块(14)与所述中空结构花键常结合,且在耦合位置处与所述第一轴向段(54)花键结合。
- 根据权利要求3或4所述的离合机构,其特征在于,所述滑块(14)为套管,所述套管与所述第一端轴(1)和所述第二端轴同轴布置。
- 根据权利要求3-5中任意一项所述的离合机构,其特征在于,所述驱动部件位于所述中空结构外,所述中空结构的侧壁上形成有开口以使所述驱动部件连接所述滑块(14)。
- 根据权利要求6所述的离合机构,其特征在于,所述中空结构的外侧同轴设置有轴承(12),所述滑块(14)与所述轴承(12)的内圈固定连接,所述轴承(12)的外圈与驱动部件相连。
- 根据权利要求7所述的离合机构,其特征在于,所述滑块(14)的外侧壁上形成有 安装件,该安装件从所述中空结构的侧壁上的开口伸出至所述中空结构外以与所述驱动部件相连,且该安装件上设置有分别与所述轴承(12)的内圈的两端端面相抵接的限位结构。
- 根据权利要求7所述的离合机构,其特征在于,所述轴承(12)安装在轴承安装环(13)内,所述轴承安装环(13)的外周面上形成有用于连接所述驱动部件的连接部,所述轴承安装环(13)的内周面上沿环周方向形成有用于与所述轴承(12)的外圈的下端端面相抵接的径向台阶。
- 根据权利要求2-9中任意一项所述的离合机构,其特征在于,所述驱动部件为电动驱动部件;所述电动驱动部件包括:动力元件,用于提供驱动力;丝杠(33),该丝杠(33)与所述动力元件的输出轴连接为同步旋转;螺旋传动机构(34),该螺旋传动机构(34)螺纹连接所述丝杠(33),且与所述滑块(14)连接,用于将所述丝杠(33)的旋转转化为所述滑块(14)的轴向平移。
- 根据权利要求10所述的离合机构,其特征在于,所述离合机构还包括离合机构外壳体(41),所述中空结构轴向可旋转地安装在所述离合机构外壳体(41)内,所述驱动部件安装所述离合机构外壳体(41)外且固定在所述离合机构外壳体(41)上。
- 根据权利要求11所述的离合机构,其特征在于,所述中空结构的下部形成有在圆周方向上彼此间隔开的多个弧形板,所述另一者的轴向一部分伸入在所述多个弧形板所围成的圆形空间内,所述离合机构还包括底座(61),所述底座(61)上形成有与所述弧形板的结构相对应的弧形孔,所述多个弧形板的底端自所述弧形孔插入至所述底座(61)内,并固定在所述底座(61)上,所述底座(61)与所述离合机构外壳体(41)之间的径向间隔内同轴安装有第一轴承(62),所述中空结构的上部与所述离合机构外壳体(41)之间的径向间隔内同轴安装有第二轴承(4)。
- 根据权利要求11或12所述的离合机构,其特征在于,所述离合机构外壳体(41)的轴向两侧相对位置设置有径向向外凸起的连接部,所述动力元件的动力元件外壳体固定安装在所述离合机构外壳体(41)的轴向一侧的连接部上,所述丝杠(33)轴向可旋转地安装在所述离合机构外壳体(41)的轴向另一侧的连接部上。
- 根据权利要求11-13中任一项所述的离合机构,其特征在于,所述离合机构外壳体(41)上还设置有用于将所述离合机构外壳体(41)固定在车身上的转接件(42)。
- 一种转向系统,其特征在于,该转向系统包括第一端轴(1)、第二端轴以及用于解耦或耦合所述第一端轴(1)和所述第二端轴的离合机构(100),所述离合机构(100)为根据权利要求1-14中任意一项所述的离合机构。
- 根据权利要求15所述的转向系统,其特征在于,所述转向系统还包括力矩反馈机构,所述力矩反馈机构用于根据所述第一端轴(1)在解耦状态下的扭转力矩对所述第一端轴(1)施加反向的反馈力矩以增强与所述第一端轴(1)传动连接的方向盘的操作手感。
- 根据权利要求16所述的转向系统,其特征在于,所述力矩反馈机构包括:力矩检测元件,用于检测所述第一端轴在解耦状态下的扭转力矩;动力元件,用于提供驱动力;传动机构,用于将所述驱动力传递给所述第一端轴以对所述第一端轴施加反向的反馈力矩;控制器,用于根据所述力矩检测元件检测的扭转力矩控制所述动力元件提供所述驱动力。
- 根据权利要求15-17中任意一项所述的转向系统,其特征在于,所述转向系统还包括复位机构,所述复位机构用于在解耦结束后,驱动所述第一端轴复位以使所述离合机构能够耦合所述第一端轴和所述第二端轴。
- 根据权利要求18所述的转向系统,其特征在于,所述复位机构包括:角度检测元件,用于检测所述第一端轴在解耦前的转向角度和所述第一端轴在解耦结束后的转向角度;动力元件,用于提供驱动力;传动机构,用于将所述驱动力传递给所述第一端轴以驱动所述第一端轴复位至解耦前的转向角度;控制器,用于根据所述角度检测元件检测的转向角度控制所述动力元件提供所述驱动力。
- 根据权利要求17或19所述的转向系统,其特征在于,所述动力元件为电机(23),所述传动机构包括与所述电机(23)的输出轴连接为同步旋转的第一齿轮(21)以及与所述第一端轴(1)连接为同步旋转的第二齿轮(2),所述第一齿轮(21)和所述第二齿轮(2)啮合,且所述第一齿轮(21)的外径小于所述第二齿轮(2)的外径。
- 根据权利要求20所述的转向系统,其特征在于,所述第二齿轮(2)同轴固定在所述第一端轴(1)上;所述第一端轴(1)的外侧壁上设置有能够分别与所述第二齿轮(2)的轴向两端端面相抵靠的限位结构;所述第一端轴(1)的外侧壁上形成有凸起,所述第二齿轮(2)的内圈边缘部位对应所述凸起形成有凹口,所述凸起容纳在所述凹口内。
- 根据权利要求15-21中任意一项所述的转向系统,其特征在于,所述转向系统还设置有用于在解耦状态下对所述第一端轴的转角范围进行限制的限位机构。
- 根据权利要求22所述的转向系统,其特征在于,所述第一端轴(1)为中空结构,所述第二端轴的轴向一部分伸入在所述中空结构内,所述限位机构包括与所述第二端轴的位于所述中空结构内的一端(56)螺纹连接的限位螺母(6),所述限位螺母(6)的外周面上形成有与所述中空结构的内周面花键配合的外花键;所述中空结构的内周面上和/或所述第二端轴的外周面上还设置有用于对所述限位螺母(6)的轴向两侧的位移量进行限制的限位部。
- 根据权利要求23所述转向系统,其特征在于,所述第二端轴包括同轴设置的转向套管(53)和转向轴(70),所述转向轴(70)伸入至所述转向套管(53)内且与所述转向套管(53)连接为能够同步旋转;所述转向套管(53)位于所述中空结构内且在所述转向套管(53)的外周面上加工有用于螺纹连接所述限位螺母(6)的外螺纹以及用于花键结合所述滑块以耦合所述第一端轴和所述第二端轴的外花键。
- 根据权利要求15-24中任意一项所述转向系统,其特征在于,所述第一端轴为方向盘端轴,所述第二端轴为转向器端轴。
- 一种汽车,其特征在于,该汽车包括根据权利要求15-25中任意一项所述的转向系统。
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US17/771,805 US11958542B2 (en) | 2019-10-25 | 2020-09-23 | Clutch mechanism, steering system, and automobile |
AU2020371777A AU2020371777B2 (en) | 2019-10-25 | 2020-09-23 | Clutch mechanism, steering system, and automobile |
BR112022007824A BR112022007824A2 (pt) | 2019-10-25 | 2020-09-23 | Mecanismo de embreagem, sistema de direção e automóvel |
KR1020227017705A KR20220088483A (ko) | 2019-10-25 | 2020-09-23 | 클러치 메커니즘, 조향 시스템 및 자동차 |
JP2022523953A JP7399278B2 (ja) | 2019-10-25 | 2020-09-23 | クラッチ機構、ステアリングシステム及び自動車 |
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CN112706828B (zh) | 2022-08-09 |
EP4046893A4 (en) | 2023-01-11 |
KR20220088483A (ko) | 2022-06-27 |
CN112706828A (zh) | 2021-04-27 |
BR112022007824A2 (pt) | 2022-07-05 |
EP4046893B1 (en) | 2024-04-03 |
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