WO2021057115A1 - 送料装置、表面处理设备以及表面处理方法 - Google Patents

送料装置、表面处理设备以及表面处理方法 Download PDF

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Publication number
WO2021057115A1
WO2021057115A1 PCT/CN2020/096697 CN2020096697W WO2021057115A1 WO 2021057115 A1 WO2021057115 A1 WO 2021057115A1 CN 2020096697 W CN2020096697 W CN 2020096697W WO 2021057115 A1 WO2021057115 A1 WO 2021057115A1
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Prior art keywords
working surface
conveying mechanism
workpiece
surface treatment
feeding device
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PCT/CN2020/096697
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English (en)
French (fr)
Inventor
戴阳
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莱纳斯工业设备（苏州）有限公司
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Publication of WO2021057115A1 publication Critical patent/WO2021057115A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass

Definitions

  • the present invention relates to the technical field of surface treatment, in particular to a feeding device, surface treatment equipment and surface treatment method.
  • the strip steel After the strip steel is processed, it needs to be cut to a specific size for transportation or use. During the strip cutting and blanking process, a large amount of slag will be generated, and part of the slag will hang on the blanked steel and the conveyor. The mating side of the roller table. Moreover, after the steel is cut, there will be a lot of burrs on its edges.
  • a surface treatment equipment for removing slag and burrs on the steel surface will be installed downstream of the strip cutting and blanking production line.
  • the surface treatment method in the prior art is to first turn the steel over by a manipulator to remove the slag and burrs on the lower surface of the steel, and then turn the steel over again to remove the steel slag and burrs on the upper surface to complete the double-sided Surface treatment work.
  • the manipulator turning over the steel will consume a lot of time, making the production speed of steel surface treatment far behind the production speed of upstream strip cutting and blanking, seriously slowing down the production cycle of the production line, and if the number of surface treatment production lines is increased. Matching the upstream production speed will not only increase the equipment investment cost of the enterprise, but will also take up a lot of space.
  • the purpose of the present invention is to overcome the defects of the prior art and provide a feeding device, surface treatment equipment and surface treatment method, which are suitable for simultaneously performing surface treatment on the upper and lower sides of a workpiece.
  • the present invention adopts the following technical solutions:
  • a feeding device for conveying a workpiece for surface treatment which includes:
  • the first conveying mechanism has a first working surface
  • the second conveying mechanism is spaced apart from the first conveying mechanism and has a second working surface
  • the third conveying mechanism has a third working surface, the third working surface is disposed oppositely above the first working surface and the second working surface, and the upstream end of the third conveying mechanism is opposite to the first working surface.
  • the downstream end of a conveying mechanism is connected, the downstream end of the third conveying mechanism is connected with the upstream end of the second conveying mechanism, and the feeding device further includes a first magnetic unit arranged above the third working surface, The first magnetic unit is configured to hold the workpiece on the third working surface.
  • a second magnetic unit is provided under the first working surface and/or the second working surface.
  • the magnetic force of the middle part of the first magnetic force unit and the second magnetic force unit is greater than the magnetic force of both ends.
  • the projection of the upstream end of the third working face on the plane where the first working face is located is within the first working face; the downstream end of the third working face is on the plane where the second working face is located The projection of is located within the second working surface.
  • the feeding device further includes a first roller group located between the first conveying mechanism and the second conveying mechanism, and the first roller group and the third working surface are correspondingly arranged at intervals.
  • the feeding device further includes a lifting mechanism connected to the first roller group, and the lifting mechanism is configured to drive the first roller group to move relative to the third working surface.
  • the feeding device further includes a second roller set located above the first working surface and/or the second working surface.
  • a surface treatment equipment which includes the above-mentioned feeding device, and a first operating mechanism arranged below the third working surface to perform surface treatment on the lower surface of the workpiece, And a second working mechanism arranged above the second working surface to perform surface treatment on the upper surface of the workpiece.
  • the workpiece is a cut steel plate
  • the first operating mechanism and the second operating mechanism both include a hammering unit and/or a grinding unit and/or a chamfering unit.
  • a surface treatment method which consists in using the above-mentioned surface treatment equipment to perform surface treatment on a workpiece, and the method includes the following steps:
  • the upstream end of the third conveying mechanism receives the processed part transmitted from the first conveying mechanism, and sucks the processed part on its third working surface, and conveys the processed part in the third conveying mechanism.
  • the first operating mechanism located below the third working surface performs surface treatment on the lower surface of the workpiece;
  • the upstream end of the second conveying mechanism receives the processed part transmitted from the third conveying mechanism, so that the processed part enters the second working surface, and the processed part is conveyed by the second conveying mechanism At the same time, the second operating mechanism located above the second working surface performs surface treatment on the upper surface of the workpiece.
  • the feeding device, surface treatment equipment and surface treatment method provided by the present invention, wherein the feeding device includes a first conveying mechanism, a second conveying mechanism, and a third conveying mechanism with a working surface facing down between the first conveying mechanism and the second conveying mechanism Mechanism, the third transmission mechanism is equipped with a magnetic unit that can hold the workpiece, so that in the process of conveying the workpiece, the upper and lower surfaces of the workpiece can be surface treated, without the need for manipulators, etc.
  • the turnover equipment is turned over, so that the surface treatment equipment can be adapted to match the production speed of the upstream and downstream processing lines without affecting the quality of the surface treatment, without affecting the production cycle of the processed part production line, reducing equipment investment and space Occupied.
  • Figure 1 is a schematic diagram of the structure of a feeding device in an embodiment of the present invention
  • Fig. 2 is a schematic diagram of the structure of the surface treatment equipment in the embodiment of the present invention.
  • the first conveying mechanism 100. The first working surface;
  • the first operating mechanism 81. Tyre percussion hammer group; 82. Abrasive belt wheel; 83. Scouring cloth brush belt group;
  • connection In the description of the present invention, unless expressly stipulated and limited otherwise, the terms “connected”, “connected”, and “fixed” should be interpreted broadly, for example, they may be fixedly connected, detachably connected, or integrated. ; It can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components or the interaction relationship between two components.
  • connection e.g., they may be fixedly connected, detachably connected, or integrated. ; It can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components or the interaction relationship between two components.
  • the specific meanings of the above-mentioned terms in the present invention can be understood in specific situations.
  • the “on” or “under” of the first feature of the second feature may include the first and second features in direct contact, or may include the first and second features. Not in direct contact but through other features between them.
  • “above”, “above” and “above” the second feature of the first feature include the first feature being directly above and obliquely above the second feature, or it simply means that the level of the first feature is higher than that of the second feature.
  • the “below”, “below” and “below” the first feature of the second feature include the first feature directly below and obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
  • the terms “upper”, “lower”, “right”, and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplifying operations, rather than indicating It may also imply that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
  • the terms “first” and “second” are only used to distinguish them in description, and have no special meaning.
  • This embodiment is to provide a feeding device, surface treatment equipment and surface treatment method, so as to be able to simultaneously perform surface treatment on the upper and lower sides of a workpiece.
  • a feeding device for conveying the workpiece for surface treatment as shown in FIG. 1, which includes a first conveying mechanism 1, a second conveying mechanism 2, and a third conveying mechanism.
  • the first conveying mechanism 1 has a first working surface 100 for carrying and conveying the workpiece.
  • the first conveying mechanism 1 can choose a rotary belt conveyor line and other conveying mechanisms with continuous working surfaces, and when conveying some relatively large-sized workpieces, the first conveying mechanism 1
  • the mechanism 1 can also choose a roller table with several rollers arranged side by side at intervals.
  • the second conveying mechanism 2 is arranged at intervals downstream of the first conveying mechanism 1 and has a second working surface 200 for carrying and conveying the workpiece. Similarly, the second conveying mechanism 2 can be selected as required.
  • the third conveying mechanism 3 has a third working surface 300 for conveying the workpiece.
  • the third conveying mechanism 3 is located above the first conveying mechanism 1 and the second conveying mechanism 2, and its third working surface 300 is similar to the first working surface. 100 and the second working surface 200 are arranged oppositely, the upstream end of the third conveying mechanism 3 is connected with the downstream end of the first conveying mechanism 1, the downstream end of the third conveying mechanism 3 is connected with the upstream end of the second conveying mechanism 2, and the material is fed
  • the device also includes a first magnetic unit 4 arranged above the third working surface 300 so that the workpiece can be sucked on the third working surface 300.
  • the third working surface 300 is located on the lower surface of the third conveying mechanism 3, and the first working surface 100 and the second working surface 200 are respectively located on the upper surfaces of the first conveying mechanism 1 and the second conveying mechanism 2.
  • the upper surface of the workpiece is exposed and can be suitable for surface treatment, and the workpiece is covered by the second working surface 200.
  • the lower surface is exposed and can be suitable for surface treatment. Therefore, through the feeding device, it can be satisfied that in the process of conveying the workpiece, the upper and lower surfaces of the workpiece can be surface treated, without turning over by a turning device such as a manipulator, so as not to affect the surface treatment.
  • a turning device such as a manipulator
  • the first working surface 100 and/or the second working surface 200 on which the surface treatment device is arranged above may be provided with the second magnetic unit 5 correspondingly, so as to be able to perform surface treatment on the workpiece. Adsorbed by the second magnetic unit 5, it can be transported relatively stably, without movement, and ensure the quality of the surface treatment.
  • This preferred embodiment is particularly suitable for surface treatment of small-sized workpieces. This is because large-sized steel often has a relatively large weight. When surface treatment equipment such as abrasive belts, scouring brush wheels and other surface treatment equipment, it can still maintain a relatively stable conveying state, while small-sized steels are processed. The parts tend to have relatively small weight. If they are not attracted by magnetic force, they will easily move or jump under the friction or impact of the surface treatment equipment, and effective surface treatment cannot be obtained.
  • both the first magnetic force unit 4 and the second magnetic force unit 5 may have uneven magnetic force intensity distribution, and the preferred setting method is to make the magnetic force of the first magnetic force unit 4 and the second magnetic force unit 5
  • the distribution is arranged in the order of weak, strong, and weak according to the transmission direction of the workpiece, that is, the magnetic force in the middle of the first magnetic force unit 4 and the second magnetic force unit 5 is greater than the magnetic force at both ends of the two.
  • a plurality of workpieces are often sent to the first conveying mechanism 1 at a certain time interval in sequence, so that there is a spatial interval between the workpieces, thereby It is convenient for the surface treatment device to process the corners of the workpiece.
  • the magnetic force distributions of the first magnetic force unit 4 and the second magnetic force unit 5 are set in the order of weak, strong, and weak, and specifically make the surface treatment device and the first magnetic unit 4 and the second magnetic unit 5 have stronger magnetic force.
  • the structures of the first magnetic unit 4 and the second magnetic unit 5 may each include several magnetic blocks.
  • the magnetic blocks located in the central area of the two have a higher distribution density, while the magnetic blocks located at the two sides of the head and tail have a larger distribution density. The distribution density is small.
  • the feeding device may further include a first roller set 6 located between the first conveying mechanism 1 and the second conveying mechanism 2, the first roller set 6 and the third working surface 300 Corresponding settings at intervals.
  • the first roller set 6 can prevent the workpiece from falling off when being sucked and transported by the third conveying mechanism 3.
  • the feeding device further includes a lifting mechanism connected to the first roller set 6, so that the first roller set 6 can move relative to the third working surface 300, thereby facilitating the selective adjustment of the size of the workpiece
  • the first roller group 6 is lifted between the first conveying mechanism 1 and the second conveying mechanism 2, or the first roller group 6, the third conveying mechanism 3, etc. can be maintained after the first roller group 6 descends.
  • the upstream end of the third working surface 300 is on the plane where the first working surface 100 is located.
  • the projection is located within the first working surface 100.
  • the projection of the downstream end of the third working surface 300 on the plane where the second working surface 200 is located is within the second working surface 200.
  • the overlap between the first conveying mechanism 1 and the third conveying mechanism 3, and the third conveying mechanism 3 and the second conveying mechanism 2 can enable the workpiece to be continuously supported or held during the entire conveying process.
  • each overlap also has a guiding function for conveying the workpiece.
  • the feeding device may further include a second roller set 7 located above the first working surface 100 and/or the second working surface 200.
  • the second roller set 7 and the second working surface 200 are spaced apart from each other, which can further align the The workpiece located on the first working surface 100 and/or the second working surface 200 is corrected.
  • the second roller set 7 can also assist in pressing and holding the workpiece when the workpiece is subjected to surface treatment. Prevent the workpiece from beating and so on.
  • a surface treatment equipment which includes the above-mentioned feeding device, and a second surface treatment device disposed under the third working surface 300 to perform surface treatment on the lower surface of the workpiece.
  • the workpiece may be a steel plate that has been cut and processed, and both the first operating mechanism 8 and the second operating mechanism 9 may include a hammering unit and/or a grinding unit and/or a chamfering unit.
  • both the first operating mechanism 8 and the second operating mechanism 9 may include a hammering unit and/or a grinding unit and/or a chamfering unit.
  • the first operating mechanism 8 may include a tyre-type percussion hammer group 81 (hammer unit), an abrasive belt wheel 82 (grinding unit), and a scouring pad arranged in sequence along the transmission direction of the workpiece.
  • the belt group 83 chamfering unit
  • the belt type percussion hammer group 81 includes a pair of percussion hammer wheels whose running direction is perpendicular to the conveying direction of the workpiece, and mutually opposite to each other, so as to strike a pair of percussion hammers.
  • both sides of the steel plate are hammered at the same time, and the lower surface of the steel plate is scraped to remove the slag with larger particle size on the lower surface of the steel plate.
  • the grinding wheel 82 whose running direction is also perpendicular to the conveying direction of the workpiece can grind the steel plate to remove the small particles of slag remaining on the lower surface of the steel plate.
  • the scouring pad brush strip group 83 whose running direction is also perpendicular to the conveying direction of the workpiece performs friction chamfering treatment on the edges of the lower surface of the steel plate, and the scouring pad brush strip group 83 may also include a pair of opposites.
  • the scouring pad set 83 (the second operating mechanism 9), which is arranged above the second conveying mechanism 2 and whose running direction is also perpendicular to the conveying direction of the workpiece, performs friction chamfering treatment on the edges of the upper surface of the steel plate.
  • the uppermost edge of the scouring pad brush strip group 83 located below the third conveying mechanism 3 should be higher than the lower surface of the steel plate, and the lowermost edge of the scouring pad brush strip group 83 located above the second conveying mechanism 2 The edge should be lower than the upper surface of the steel plate to enable friction chamfering of the edge of the steel plate.
  • This embodiment also provides a surface treatment method as the third aspect of this embodiment, which is to use the above-mentioned surface treatment equipment to perform surface treatment on the workpiece, and specifically includes the following steps:
  • the upstream end of the third conveying mechanism 3 receives the processed part transmitted from the first conveying mechanism 1, and sucks the processed part on its third working surface 300, while the third conveying mechanism 3 conveys the processed part ,
  • the first operating mechanism 8 located below the third working surface 300 performs surface treatment on the lower surface of the workpiece.
  • the upstream end of the second conveying mechanism 2 receives the processed part transmitted from the third conveying mechanism 3 so that the processed part enters the second working surface 200. While the second conveying mechanism 2 conveys the processed part, it is located The second operating mechanism 9 above the second working surface 200 performs surface treatment on the upper surface of the workpiece.

Abstract

一种送料装置、表面处理设备以及表面处理方法。该送料装置包括第一输送机构（1）、第二输送机构（2）以及位于第一输送机构（1）和第二输送机构（2）之间工作面朝下的第三输送机构（3），第三输送机构（3）配置有能吸持被加工件的第一磁力单元（4），以满足在其输送被加工件的过程中，被加工件的上、下两表面均能够被进行表面处理，无需通过机械手等翻转设备进行翻转，从而在不影响表面处理质量的情况下，表面处理设备能够适于与上下游的加工线的生产速度进行匹配，不影响被加工件产线的生产节拍、减少设备投入及空间占用。

Description

送料装置、表面处理设备以及表面处理方法 技术领域
本发明涉及表面处理技术领域，尤其涉及一种送料装置、表面处理设备以及表面处理方法。
背景技术
带钢在加工完成后需要切割为特定的尺寸以便于运输或使用，而在带钢的切割落料过程中会产生大量的熔渣，部分熔渣会挂附在落料而成的钢材与传送辊道相贴合的一面。并且，钢材在切割完成后，其边缘也会存在大量的毛刺。
为此，在带钢切割落料产线的下游会设置用于去除钢材表面熔渣及毛刺的表面处理设备。现有技术中的表面处理方式是通过机械手先将钢材翻面，去除钢材下表面上的熔渣及毛刺，然后，再次将钢材翻面，去除其上表面上的钢渣和毛刺，以完成双面的表面处理工作。机械手翻转钢材会耗费大量的时间，使得钢材表面处理的生产速度远远赶不上上游带钢切割落料的生产速度，严重拖慢产线的生产节拍，而若以增加表面处理产线数量的方式来匹配上游生产速度，则不仅会增加企业的设备投入成本，还将占用大量的场地。
发明内容
本发明的目的在于克服现有技术的缺陷，提供一种送料装置、表面处理设备以及表面处理方法，以适于对工件的上下两面同时进行表面处理。
为达此目的，本发明采用以下技术方案：
作为本发明的第一方面，提供了一种送料装置，用于输送进行表面处理的被加工件，其包括：
第一输送机构，具有第一工作面；
第二输送机构，与所述第一输送机构间隔设置，并具有第二工作面；以及
第三输送机构，具有第三工作面，所述第三工作面相对地设置于所述第一工作面和所述第二工作面的上方，所述第三输送机构的上游端与所述第一输送机构的下游端衔接，所述第三输送机构的下游端与所述第二输送机构的上游端衔接，所述送料装置还包括设置于所述第三工作面上方的第一磁力单元，所述第一磁力单元被配置为吸持被加工件于所述第三工作面。
作为优选，所述第一工作面和/或第二工作面的下方设置有第二磁力单元。
作为优选，所述第一磁力单元和所述第二磁力单元的中部的磁力均大于二者两端部的磁力。
作为优选，所述第三工作面的上游端在所述第一工作面所在平面的投影位于所述第一工作面以内；所述第三工作面的下游端在所述第二工作面所在平面的投影位于所述第二工作面以内。
作为优选，所述送料装置还包括位于所述第一输送机构和所述第二输送机构之间的第一辊组，所述第一辊组与所述第三工作面间隔地对应设置。
作为优选，所述送料装置还包括与所述第一辊组相连接的升降机构，所述升降机构被配置为驱动所述第一辊组相对所述第三工作面移动。
作为优选，所述送料装置还包括位于所述第一工作面和/或第二工作面上方的第二辊组。
作为本发明的第二方面，提供了一种表面处理设备，其包括如上述的送料装置、设置于所述第三工作面下方以对被加工件的下表面进行表面处理的第一作业机构，以及设置于所述第二工作面上方以对被加工件的上表面进行表面处理的第二作业机构。
作为优选，所述被加工件为被切割加工后的钢板，所述第一作业机构和所 述第二作业机构均包括锤击单元和/或研磨单元和/或倒角单元。
作为本发明的第三方面，提供了一种表面处理方法，其在于使用上述的表面处理设备对被加工件进行表面处理，该方法包括下列步骤：
将被加工件放置于所述第一输送机构的第一工作面上，所述第一输送机构将所述被加工件输送至其下游端；
所述第三输送机构的上游端接收所述第一输送机构传输而来的被加工件，并将所述被加工件吸持于其第三工作面，在所述第三输送机构输送所述被加工件同时，位于所述第三工作面下方的第一作业机构对被加工件的下表面进行表面处理；
所述第二输送机构的上游端接收所述第三输送机构传输而来的被加工件，以使所述被加工件进入第二工作面，在所述第二输送机构输送所述被加工件的同时，位于所述第二工作面上方的第二作业机构对被加工件的上表面进行表面处理。
本发明的有益效果：
本发明提供的送料装置、表面处理设备以及表面处理方法，其中，送料装置包括第一输送机构、第二输送机构以及位于第一输送机构和第二输送机构之间工作面朝下的第三输送机构，第三传输机构配置有能吸持被加工件的磁力单元，以满足在其输送被加工件的过程中，被加工件的上、下两表面均能够被进行表面处理，无需通过机械手等翻转设备进行翻转，从而在不影响表面处理质量的情况下，表面处理设备能够适于与上下游的加工线的生产速度进行匹配，不影响被加工件产线的生产节拍、减少设备投入及空间占用。
附图说明
图1是本发明实施例中送料装置的结构示意图；
图2是本发明实施例中表面处理设备的结构示意图。
图中：
1、第一输送机构；100、第一工作面；
2、第二输送机构；200、第二工作面
3、第三输送机构；300、第三工作面；
4、第一磁力单元；
5、第二磁力单元；
6、第一辊组；
7、第二辊组；
8、第一作业机构；81、轮带式敲击锤组；82、砂带轮；83、百洁布刷带组；
9、第二作业机构。
具体实施方式
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是，此处所描述的具体实施例仅仅用于解释本发明，而非对本发明的限定。另外还需要说明的是，为了便于描述，附图中仅示出了与本发明相关的部分而非全部结构。
在本发明的描述中，除非另有明确的规定和限定，术语“相连”、“连接”、“固定”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
在本发明中，除非另有明确的规定和限定，第一特征在第二特征之“上” 或之“下”可以包括第一和第二特征直接接触，也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且，第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方，或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方，或仅仅表示第一特征水平高度小于第二特征。
在本实施例的描述中，术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述和简化操作，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”仅仅用于在描述上加以区分，并没有特殊的含义。
本实施例在于提供一种送料装置、表面处理设备以及表面处理方法，以能够对工件的上下两面同时进行表面处理。
作为本实施例的第一方面，提供了一种送料装置，用于输送进行表面处理的被加工件，如图1所示，其包括第一输送机构1、第二输送机构2和第三输送机构3，其中：
第一输送机构1具有用于承载并输送被加工件的第一工作面100。在输送尺寸相对较小的加工件时，第一输送机构1可以选择回转式的皮带输送线等具有连续工作面的输送机构，而在输送一些尺寸相对较大的加工件时，该第一输送机构1亦可以选择由若干辊轮并列间隔排布而成的辊道等。
第二输送机构2相间隔地设置于第一输送机构1的下游，其具有用于承载并输送被加工件的第二工作面200。同样地，第二输送机构2可按需进行选择。
第三输送机构3具有用于输送被加工件的第三工作面300，第三输送机构3 位于第一输送机构1和第二输送机构2的上方，其第三工作面300与第一工作面100和第二工作面200相对地设置，第三输送机构3的上游端与第一输送机构1的下游端衔接，第三输送机构3的下游端与第二输送机构2的上游端衔接，送料装置还包括设置于第三工作面300上方的第一磁力单元4，以使被加工件能够被吸持于第三工作面300。可以理解的是，第三工作面300位于第三输送机构3的下表面，而第一工作面100和第二工作面200则分别位与第一输送机构1和第二输送机构2的上表面，第三工作面300与第一工作面100和第二工作面200之间都应具有能便于被加工件通过的缝隙，且该缝隙略大于被加工件的厚度，便于三者相衔接地传输被加工件。
借由上述结构，使得被加工件在位于第一工作面100和第二工作面200上时，其上表面处于裸露状态，能够适于被进行表面处理，而被加工件被第二工作面200所吸持并传输时，其下表面处于裸露状态，能够适于被进行表面处理。因此，通过该送料装置，可以满足在其输送被加工件的过程中，被加工件的上、下两表面均能够被进行表面处理，无需通过机械手等翻转设备进行翻转，从而在不影响表面处理质量的情况下，能够适于与上下游的加工线的生产速度进行匹配，不影响被加工件产线的生产节拍、减少设备投入及空间占用。
在一个优选的实施方式中，上方设置有表面处理装置的第一工作面100和/或第二工作面200的下方可以对应设置第二磁力单元5，以便对被进行表面处理的被加工件能够被第二磁力单元5吸附，从而能够相对稳定地被输送，不会发生窜动，保证表面处理的质量。该优选的实施方式尤其适合对小尺寸的被加工件进行表面处理。这是由于大尺寸的钢材往往自身具有较大的重量，在诸如磨料带、百洁刷轮等表面处理设备对其进行表面处理时，仍能保持相对稳定的输送状态，而小尺寸的被加工件则往往自重较小，如不通过磁力对其吸附，其很 容易在表面处理设备的摩擦或击打下发生窜动或跳动，无法得到有效的表面处理。
在一个优选的实施方式中，第一磁力单元4和第二磁力单元5均可以具有不均匀的磁力强度分布，并且较佳的设置方式是使第一磁力单元4和第二磁力单元5的磁力分布按被加工件的传输方向依照弱、强、弱的顺序设置，即第一磁力单元4和第二磁力单元5中部的磁力均大于二者两端部的磁力。在对被加工件进行表面处理的过程中，多个被加工件往往是以一定的时间间隔依次被送入第一输送机构1的，以使各个被加工件之间具有空间上的间隔，从而能够便于表面处理装置对被加工件的边角进行处理。若第一磁力单元4和第二磁力单元5的磁力过强，便会过度吸持被加工件，使被加工件停滞或缓行，上游传输而来的被加工件与下游的被加工件靠近甚至相接，表面处理装置即无法对被加工件的边角进行倒角等处理。而将第一磁力单元4和第二磁力单元5的磁力分布情况依照弱、强、弱的顺序设置，并具体的使表面处理装置与第一磁力单元4和第二磁力单元5磁力较强的区域相对，其余的两端部分磁力弱化，则既可以保证被加工件在接受表面处理时得到有效的吸持，又可以使被加工件在被传输至各个输送机构的首尾两端的衔接处时能够被正常输送。具体地，第一磁力单元4和第二磁力单元5的结构均可以包括若干的磁块，位于二者中心区域的磁块的分布密度较大，而位于二者首尾两侧区域的磁块的分布密度较小即可。
请参阅图2，在一个优选的实时方式中，送料装置还可以包括位于第一输送机构1和第二输送机构2之间的第一辊组6，第一辊组6与第三工作面300间隔地对应设置。第一辊组6能够防止被加工件在被第三输送机构3吸持传输时脱落。并且，更优地，送料装置还包括与第一辊组6相连接的升降机构，以使第一辊组6能够相对第三工作面300移动，进而便于针对被加工件的大小可选择 地将第一辊组6提升至第一输送机构1和第二输送机构2之间，或能够在第一辊组6下降后对第一辊组6、第三输送机构3等进行维护。
为了便于被加工件能够被各个输送机有效地衔接传输，任意相邻的两个输送机构之间可以具有一定的重叠量，即第三工作面300的上游端在第一工作面100所在平面的投影位于第一工作面100以内。第三工作面300的下游端在第二工作面200所在平面的投影位于第二工作面200以内。对应图1，第一输送机构1与第三输送机构3、第三输送机构3与第二输送机构2之间的重叠处可使得被加工件在被输送的全程得到不间断的支撑或吸持，并且各重叠处还具有对被加工件进行输送的导向作用。更优地，送料装置还可以包括位于第一工作面100和/或第二工作面200上方的第二辊组7，第二辊组7与第二工作面200间隔设置，其能够进一步地对位于第一工作面100和/或第二工作面200上的被加工件进行导正，同时，第二辊组7亦能够在被加工件被进行表面处理时对被加工件进行辅助压持，防止被加工件发生跳动等。
参阅图2，作为本实施例的第二方面，提供了一种表面处理设备，其包括如上述的送料装置、设置于第三工作面300下方以对被加工件的下表面进行表面处理的第一作业机构8，以及设置于第二工作面200上方以对被加工件的上表面进行表面处理的第二作业机构9。具体的，被加工件可以为被切割加工后的钢板，第一作业机构8和第二作业机构9均可以包括锤击单元和/或研磨单元和/或倒角单元。例如图2所示，第一作业机构8可以包括沿被加工件的传输方向依次设置的轮带式敲击锤组81(锤击单元)、砂带轮82(研磨单元)以及百洁布刷带组83(倒角单元)，其中，轮带式敲击锤组81包括一对运转方向垂直于被加工件的传输方向，且相互反向运转的敲击锤轮，以在一对敲击锤轮高度运转下同时对钢板的两侧进行锤击处理，并刮削钢板下表面，去除被钢板下表面的颗 粒尺寸较大的熔渣。随后，运转方向同样垂直于被加工件的传输方向的砂带轮82能够研磨钢板以去除钢板下表面残留的小颗粒熔渣。其次，运转方向同样垂直于被加工件的传输方向的百洁布刷带组83对钢板的下表面的棱边进行摩擦倒角处理，且百洁布刷带组83亦可以包括一对相互反向运转的保洁部刷带，以提高处理效果。最后，设置于第二输送机构2上方、运转方向同样垂直于被加工件的传输方向的百洁布刷带组83(第二作业机构9)对钢板的上表面的棱边进行摩擦倒角处理。可以理解的是，位于第三输送机构3下方的百洁布刷带组83的最上沿应高于钢板的下表面，而位于第二输送机构2上方的百洁布刷带组83的最下沿应低于钢板的上表面，以能对钢板的棱边进行摩擦倒角。
本实施例还提供了一种表面处理方法以作为本实施例的第三方面，其在于使用上述的表面处理设备对被加工件进行表面处理，并具体包括下列步骤：
S1、将被加工件放置于第一输送机构1的第一工作面100上，第一输送机构1将被加工件输送至其下游端。
S2、第三输送机构3的上游端接收第一输送机构1传输而来的被加工件，并将被加工件吸持于其第三工作面300，在第三输送机构3输送被加工件同时，位于第三工作面300下方的第一作业机构8对被加工件的下表面进行表面处理。
S3、第二输送机构2的上游端接收第三输送机构3传输而来的被加工件，以使被加工件进入第二工作面200，在第二输送机构2输送被加工件的同时，位于第二工作面200上方的第二作业机构9对被加工件的上表面进行表面处理。
显然，本发明的上述实施例仅仅是为了清楚说明本发明所作的举例，而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说，能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何 修改、等同替换和改进等，均应包含在本发明权利要求的保护范围之内。

Claims (10)

  1. 一种送料装置，用于输送进行表面处理的被加工件，其特征在于，包括：
    第一输送机构(1)，具有第一工作面(100)；
    第二输送机构(2)，与所述第一输送机构(1)间隔设置，并具有第二工作面(200)；以及
    第三输送机构(3)，具有第三工作面(300)，所述第三工作面(300)相对地设置于所述第一工作面(100)和所述第二工作面(200)的上方，所述第三输送机构(3)的上游端与所述第一输送机构(1)的下游端衔接，所述第三输送机构(3)的下游端与所述第二输送机构(2)的上游端衔接，所述送料装置还包括设置于所述第三工作面(300)上方的第一磁力单元(4)，所述第一磁力单元(4)被配置为吸持被加工件于所述第三工作面(300)。
  2. 根据权利要求1所述的送料装置，其特征在于，所述第一工作面(100)和/或第二工作面(200)的下方设置有第二磁力单元(5)。
  3. 根据权利要求2所述的送料装置，其特征在于，所述第一磁力单元(4)和所述第二磁力单元(5)的中部的磁力均大于二者两端部的磁力。
  4. 根据权利要求1所述的送料装置，其特征在于，所述第三工作面(300)的上游端在所述第一工作面(100)所在平面的投影位于所述第一工作面(100)以内；所述第三工作面(300)的下游端在所述第二工作面(200)所在平面的投影位于所述第二工作面(200)以内。
  5. 根据权利要求1所述的送料装置，其特征在于，所述送料装置还包括位于所述第一输送机构(1)和所述第二输送机构(2)之间的第一辊组(6)，所述第一辊组(6)与所述第三工作面(300)间隔地对应设置。
  6. 根据权利要求5所述的送料装置，其特征在于，所述送料装置还包括与所述第一辊组(6)相连接的升降机构，所述升降机构被配置为驱动所述第一辊 组(6)相对所述第三工作面(300)移动。
  7. 根据权利要求1所述的送料装置，其特征在于，所述送料装置还包括位于所述第一工作面(100)和/或第二工作面(200)上方的第二辊组(7)。
  8. 一种表面处理设备，其特征在于，包括如权利要求1-7任意一项所述的送料装置、设置于所述第三工作面(300)下方以对被加工件的下表面进行表面处理的第一作业机构(8)，以及设置于所述第二工作面(200)上方以对被加工件的上表面进行表面处理的第二作业机构(9)。
  9. 根据权利要求8所述的表面处理设备，其特征在于，所述被加工件为被切割加工后的钢板，所述第一作业机构(8)和所述第二作业机构(9)均包括锤击单元和/或研磨单元和/或倒角单元。
  10. 一种表面处理方法，其特征在于，使用权利要求8或9所述的表面处理设备对被加工件进行表面处理，该方法包括下列步骤：
    将被加工件放置于所述第一输送机构(1)的第一工作面(100)上，所述第一输送机构(1)将所述被加工件输送至其下游端；
    所述第三输送机构(3)的上游端接收所述第一输送机构(1)传输而来的被加工件，并将所述被加工件吸持于其第三工作面(300)，在所述第三输送机构(3)输送所述被加工件同时，位于所述第三工作面(300)下方的第一作业机构(8)对被加工件的下表面进行表面处理；
    所述第二输送机构(2)的上游端接收所述第三输送机构(3)传输而来的被加工件，以使所述被加工件进入第二工作面(200)，在所述第二输送机构(2)输送所述被加工件的同时，位于所述第二工作面(200)上方的第二作业机构(9)对被加工件的上表面进行表面处理。
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