AU2020101578A4 - Feeding device, surface treatment equipment, and surface treatment method - Google Patents

Feeding device, surface treatment equipment, and surface treatment method Download PDF

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Publication number
AU2020101578A4
AU2020101578A4 AU2020101578A AU2020101578A AU2020101578A4 AU 2020101578 A4 AU2020101578 A4 AU 2020101578A4 AU 2020101578 A AU2020101578 A AU 2020101578A AU 2020101578 A AU2020101578 A AU 2020101578A AU 2020101578 A4 AU2020101578 A4 AU 2020101578A4
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Prior art keywords
workpiece
conveying mechanism
working surface
working
surface treatment
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AU2020101578A
Inventor
Yang DAI
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Lanuss Industrial Equipment (suzhou) Co Ltd
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Lanuss Industrial Equipment Suzhou Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

of the Disclosure The present invention belongs to the technical field of surface treatment, and discloses a feeding device, a surface treatment equipment and a surface treatment method. The feeding device comprises a first conveying mechanism, a second conveying mechanism, and a third conveying surface between the first conveying mechanism and the second conveying mechanism whose working surface is downwards, the third conveying mechanism is equipped with a magnetic unit that can hold the workpiece, so that in the process of workpiece conveyance, the upper and lower surfaces of the workpiece can be treated without the need of a turning-over device such as manipulator for turning-over. Therefore, the surface treatment equipment can be adapted to matching the production speed of the processing lines in the upstream and downstream without affecting the quality of the surface treatment, which will not affect the production takt of the workpiece production line and can reduce equipment investment and space occupied. (Fig.1 )

Description

SPECIFICATION FEEDING DEVICE, SURFACE TREATMENT EQUIPMENT, AND SURFACE TREATMENT METHOD
BACKGROUND OF THE INVENTION Technical Field The present invention relates to the technical field of surface treatment,
and more especially, to a feeding device, a surface treatment equipment, and a
surface treatment method.
Background of Related Art Steel strip after treatment generally needs to be cut into specific sizes for
transportation or use. A large amount of molten slag will be generated during
cutting and blanking of the steel strip. Some slag may be attached to surface
where the finished steel after blanking contacts the conveyance roller. After the
steel is cut, there will be a lot of burrs on the edges.
For this purpose, a surface treatment equipment for removing molten slag
and burrs on the steel surface of will be installed in the downstream of the steel
strip cutting and blanking line. The surface treatment method in the prior art
includes: turning over the steel with a manipulator, removing molten slag and
burrs on the lower surface of the steel, then turning over the steel again and
removing the steel slag and burrs on the upper surface to complete treatment of
both surfaces. It takes a lot of time for the manipulator to turn over the steel. As
a result, the production speed of the steel surface treatment is far behind the
production speed of the steel strip cutting and blanking in the upstream, which
seriously slows down the production takt of the production line. However, if the
increased number of surface treatment lines is adopted to match the production
speed in the upstream, it will not only increase the company's equipment input costs, but also occupy a lot of space.
BRIEF SUMMARY OF THE INVENTION
To overcome the defects in the prior art, the objective of the present
invention is to provide a feeding device, a surface treatment equipment, and a
surface treatment method to be adapted to simultaneous treatment of the front
and back surfaces of a workpiece.
To achieve the purposes above, the present invention adopts the following
technical solutions:
As a first aspect of the present invention, a feeding device is provided to
convey the workpiece subject to surface treatment, comprising:
a first conveying mechanism, having a first working surface;
a second conveying mechanism, spaced apart from the first conveying
mechanism and having a second working surface; and a third conveying
mechanism. having a third working surface and relatively configured above the
first working surface and the second working surface, wherein the upstream end
of the third conveying mechanism is linked with the downstream end of the first
conveyor mechanism, the downstream end of the third conveying mechanism
is linked with the upstream end of the second conveying mechanism; the
) feeding device further comprises a first magnetic unit configured above the
third working surface, wherein the first magnetic unit is configured to hold the
workpiece on the third working surface.
Preferably, a second magnetic unit is provided below the first working
surface and/or second working surface. Preferably, the magnetic force in the
middle of both the first magnetic unit and the second magnetic unit is higher
than the magnetic force on the end of the two units.
Preferably, the projection of the upstream end of the third working surface
on the plane where the first working surface is located is within the first working
surface; the projection of the downstream end of the third working surface on
the plane of the second working surface is located within the second working
surface.
Preferably, the feeding device further comprises a first roller group located
between the first conveying mechanism and the second conveying mechanism,
wherein the first roller group is arranged opposite to the third working surface
at intervals.
Preferably, the feeding device further comprises an elevating mechanism
connected to the first roller group, wherein the elevating mechanism is
configured to drive the first roller group to move relative to the third working
surface.
Preferably, the feeding device further comprises a second roller group
located above the first working surface and/or the second working surface.
As a second aspect of the present invention, a surface treatment equipment
is provided and it comprises the feeding device as described above, a first
working mechanism arranged below the third working surface to perform
surface treatment on the lower surface of the workpiece, and a second working
) mechanism arranged above the second working surface to perform surface
treatment on the upper surface of the workpiece.
Preferably, the workpiece is a steel plate after being cut and processed, and
both the first working mechanism and the second working mechanism include
a hammering unit and/or a grinding unit and/or a chamfering unit.
As a third aspect of the present invention, a surface treatment method is provided to perform surface treatment to the workpiece by using the surface treatment equipment above, wherein the method comprises the following steps: placing the workpiece on the first working surface of the first conveying mechanism, wherein the first conveying mechanism conveys the workpiece to its downstream end;
The upstream end of the third conveying mechanism receives the
workpiece conveyed from the first conveying mechanism, and holds the
workpiece on its third working surface, wherein the first working mechanism
located below the third working surface performs surface treatment on the lower
surface of the workpiece when the third conveying mechanism conveys the
workpiece;
The upstream end of the second conveying mechanism receives the
workpiece conveyed from the third conveying mechanism, so that the
workpiece enters the second working surface, wherein the second working
mechanism located above the second working surface performs surface
treatment on the lower surface of the workpiece when the second conveying
mechanism conveys the workpiece;
The beneficial effects of the present invention are as below:
A feeding device, a surface treatment equipment, and a surface treatment
) method is provided by the present invention, wherein the feeding device
comprises a first conveying mechanism, a second conveying mechanism and a
third conveying surface between the first conveying mechanism and the second
conveying mechanism whose working surface is downwards, the third
conveying mechanism is equipped with a magnetic unit that can hold the
workpiece, so that in the process of workpiece conveyance, the upper and lower surfaces of the workpiece can be treated without the need of a turning-over device such as manipulator for turning-over, therefore the surface treatment equipment can be adapted to matching the production speed of the processing lines in the upstream and downstream without affecting the quality of the surface treatment, which will not affect the production takt of the workpiece production line and can reduce equipment investment and space occupied.
Brief Description of the Drawings FIG. 1 is a structural diagram of the feeding device in the embodiment according to the present invention;
FIG. 2 is a structural diagram of the surface treatment equipment in the embodiment according to the present invention;
wherein:
1. first conveying mechanism; 100. first working surface;
2. second conveying mechanism; 200. second working surface;
3. third conveying mechanism; 300. third working surface;
4. first magnetic unit;
5. second magnetic unit;
6. first roller group;
7. second roller group;
o 8. first working mechanism;
81. conveyor belt type hammering group
82. abrasive belt wheel;
83. scouring pad brush belt group;
9. second working mechanism.
DETAILED DESCRIPTION OF THE INVENTION The present invention is further detailed in combination with the drawings
and embodiments as follows. It shall be understood that the embodiments
described herein are for illustrating rather than limiting the present invention.
In addition, it shall be noted that the figures show the parts related to the present
invention instead of the whole structure for the sake of description.
In the description in the present invention, unless otherwise specified and
defined expressly, the terms "connect," "link," and "fix" should be understood
in a broad sense. For example, it can be a fixed connection, a detachable
connection, or an integrated structure; it can be a mechanical connection, or an
electrical connection; it can be a direct connection, an indirect connection
through an intermedium, an internal connectivity between two elements or an
interaction relation between two elements. For those skilled in this art, the
specific meaning of the terms in the present invention can be understood in
combination with specific circumstances.
In the present invention, unless otherwise specified and defined expressly,
the first feature "above" or "below" the second feature may include the direct
contact of the first and second features, and may also include the first feature
and the second feature contacting through another feature between them rather
) than directly. Moreover, the first feature being "over "above," and "on" the
second feature includes that the first feature is right above and obliquely above
the second feature, or simply means that the first feature is higher in level than
the second feature. The first feature being "under," "below," and "beneath" the
second feature includes that the first feature is right below and obliquely below
the second feature, or simply means that the first feature is lower in level than
the second feature.
In the description of this embodiment, the orientation or location terms such as "above," "below," and "right" are the orientation or positional relationship based on and shown in figures, and are only for the convenience of description and operation simplification, not for indicating or implying that the device or element must have a specific orientation, be constructed or operated in a specific orientation. Therefore, they cannot be construed as limiting the present invention. Moreover, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.
The objective of this embodiment is to provide a feeding device, a surface treatment equipment and a surface treatment method to be capable of simultaneously treating the front and back surfaces of a workpiece.
As a first aspect of this embodiment, a feeding device is provided to convey the workpiece subject to surface treatment, as shown in FIG. 1, and it comprises a first conveying mechanism 1, a second conveying mechanism 2 and a third conveying mechanism 3, wherein:
The first conveying mechanism 1 has a first working surface 100 for carrying and conveying the workpiece. When conveying relatively small workpieces, the first conveying mechanism 1 can select a conveying mechanism with a continuous working surface such as a rotary belt conveyor ) line; while conveying some relatively large workpieces, the first conveying mechanism 1 may also select a roller table formed by a plurality of rollers arranged side by side at intervals.
The second conveying mechanism 2 is spaced in the downstream of the first conveying mechanism 1, and has a second working surface 200 for carrying and conveying the workpiece. Similarly, the second conveying mechanism 2 can be selected as required.
The third conveying mechanism 3 has a third working surface 300 for conveying the workpiece. The third conveying mechanism 3 is located above the first conveying mechanism 1 and the second conveying mechanism 2. The third working surface 300 is arranged opposite to the first working surface 100 and the second working surface 200. The upstream end of the third conveying mechanism 3 is connected to the downstream end of the first conveying mechanism 1, and the downstream end of the third conveying mechanism 3 is connected to the upstream end of the second conveying mechanism 2. The feeding device further comprises a first magnetic unit 4 configured above the third working surface 300, so that the workpiece can be held to the third working surface 300. It can be understood that the third working surface 300 is located on the lower surface of the third conveying mechanism 3, while the first working surface 100 and the second working surface 200 are located on the upper surfaces of the first conveying mechanism 1 and the second conveying mechanism 2 respectively. There shall be a gap between the third working surface 300 and the first and second working surfaces 100, 200, through which the workpiece can pass easily, and the gap is slightly larger than the thickness of the workpiece, so as to facilitate the conveyance of the workpiece by the ) three working surfaces one after another smoothly.
With the structure above, when the workpiece is located on the first working surface 100 and the second working surface 200, the upper surface of the workpiece is exposed, which can be suitable for surface treatment; while the workpiece is held and conveyed by the second working surface, its lower surface is exposed, which can be suitable for being surface-treated. Therefore, with the feeding device, in the process of workpiece conveyance, the upper and lower surfaces of the workpiece can be treated without the need of a turning over device such as manipulator for turning-over, thus it can be adapted to matching the production speed of the processing lines in the upstream and downstream without affecting the quality of the surface treatment, which will not affect the production takt of the workpiece production line and can reduce equipment investment and space occupied.
In a preferred embodiment, a second magnetic unit 5 may be correspondingly arranged below the first working surface 100 and/or the second working surface 200 on which a surface treatment device is provided, so that the workpiece subject to surface treatment can be held by the second magnetic unit 5, in this way it can be conveyed relatively stably without movement, ensuring the quality of surface treatment. This preferred embodiment is particularly suitable for surface treatment of small-sized workpieces. This is because large-sized steel often has a heavy head weight. When a surface treatment equipment such as abrasive belt and scouring brush wheel perform surface treatment on them, they can still maintain a relatively stable conveyance state, while small-sized steel has a light dead weight in most cases. Without using magnetic force for holding, they will easily move or jump under the friction or impact of the surface treatment equipment, thus surface treatment ) cannot be effectively conducted.
In a preferred embodiment, both the first magnetic force unit 4 and the second magnetic force unit 5 may have uneven magnetic force intensity distribution, and a preferred arrangement is to make the magnetic force of the first magnetic force unit 4 and the second magnetic force unit 5 is distributed in the order of weak, strong, and weak in accordance with the conveyance direction of the workpiece, that is, the magnetic forces in the middle of the first magnetic force unit 4 and the second magnetic force unit 5 are greater than the magnetic forces at both ends of the two units. In the process of surface treatment of the workpiece, a plurality of workpieces are often delivered into the first conveying mechanism 1 in sequence at a certain time interval, so that there is a spatial separation between the workpieces, thereby being convenient for the surface treatment device to process the corners of the workpieces. If the magnetic force of the first magnetic unit 4 and the second magnetic unit 5 is too strong, it will over-hold the workpiece, which causes that the workpiece stops or slows down, and the workpiece conveyed from the upstream is close to and even contact the workpiece in the downstream, in this way the surface treatment device cannot process such as chamfer the corners of the workpiece. The magnetic force of the first magnetic force unit 4 and the second magnetic force unit 5 is distributed in the order of weak, strong, and weak, and specifically makes the surface treatment device relatively opposite to the area with strong magnetic force of the first magnetic unit 4 and the second magnetic force unit
5, and the magnetic force of the remaining two ends is weakened, which can
not only ensure that the workpiece is effectively held when receiving surface
treatment, but also enable the workpiece to be normally conveyed to the end
to-end connections of all conveying mechanisms. Specifically, the structures of
) the first magnetic force unit 4 and the second magnetic force unit 5 may include
several magnetic blocks, wherein the distribution density of the magnetic blocks
located in the central areas of the two units is big, and the distribution density
of the magnetic blocks located in the end areas of the two units is small.
As shown in FIG. 2, in a preferred embodiment, the feeding device may
further comprise a first roller group 6 located between the first conveying
mechanism 1 and the second conveying mechanism 2, wherein the first roller group 6 is arranged opposite to the third working surface 300 at intervals. The first roller group 6 can prevent the workpiece from falling off when being held and conveyed by the third conveying mechanism 3. Moreover, more preferably, the feeding device further comprises an elevating mechanism connected to the first roller group 6, so that the first roller group 6 can move relative to the third working surface 300, thereby lifting the first roller group 6 between the first conveying mechanism 1 and the second conveying mechanism 2 selectively according to the size of the workpiece, or maintaining the first roller group 6 and the third conveying mechanism 3, etc. after the first roller group 6 is lowered.
To facilitate the work piece to be effectively connected and conveyed by
each conveyor, there can be a certain amount of overlap between any two
adjacent conveying mechanisms, that is, the projection of the upstream end of
the third working surface 300 on the plane where the first working surface 100
is located is within the first working surface 100. The projection of the
downstream end of the third working surface 300 on the plane where the second
working surface 200 is located is within the second working surface 200.
Corresponding to FIG. 1, the overlap between the first conveying mechanism 1
and the third conveying mechanism 3, and the overlap between the third
) conveying mechanism 3 and the second conveying mechanism 2 allow the
workpiece to be continuously supported or held throughout the conveyance
process, and each overlap also plays a guiding role in conveying the workpiece.
More preferably, the feeding device may further comprise a second roller group
7 located above the first working surface 100 and/or the second working surface
200, and the second roller group 7 is spaced from the second working surface
200, which can further guide the workpiece located on the first working surface
100 and/or the second working surface 200 into correct position, and when the workpiece is surface-treated, the second roller group 7 can also assist to hold the workpiece to prevent the workpiece from movement, etc.
As shown in FIG. 2, as a second aspect of this embodiment, a surface treatment equipment is provided and it comprises the feeding device as described above, a first working mechanism 8 arranged below the third working surface 300 to perform surface treatment on the lower surface of the workpiece, and a second working mechanism 9 arranged above the second working surface 200 to perform surface treatment on the upper surface of the workpiece. Specifically, the workpiece can be a steel plate after being cut and processed, and both the first working mechanism 8 and the second working mechanism 9 include a hammering unit and/or a grinding unit and/or a chamfering unit. For example, as shown in FIG. 2, the first working mechanism 8 may include a conveyor belt type hammering group 81 (hammering unit), an abrasive belt wheel 82 (grinding unit), and a scouring pad brush belt group 83 (chamfering unit) arranged in sequence along the conveyance direction of the workpiece, wherein the conveyor belt type hammering group 81 includes a pair of hammering wheels whose operating direction is perpendicular to the conveyance direction of the workpiece and which run in the direction opposite ) to each other, so that the pair of hammering wheels perform hammering treatment to both sides of the steel plate while they are in high running condition, and scrape the lower surface of the steel plate to remove large particle molten slag in large particle size on the lower surface of the steel plate. Subsequently, the abrasive belt wheel 82 whose operating direction is also perpendicular to the conveyance direction of the workpiece can grind the steel plate to remove small-particle molten slag remaining on the lower surface of the steel plate. Secondly, the scouring pad brush belt group 83 whose operating direction is also perpendicular to the conveyance direction of the workpiece performs friction chamfering on the edges of the lower surface of the steel plate, and the scouring pad brush belt group 83 may also include a pair of cleaning cloth brush belt running in mutually opposite direction to improve the treatment effect. Finally, the scouring pad brush belt group 83 (second working mechanism 9) whose operating direction is also perpendicular to the conveyance direction of the workpiece and which is configured above the second conveyance 2 performs friction chamfering on the edges of the lower surface of the steel plate. It can be understood that the uppermost edge of the scouring pad brush belt group 83 located below the third conveying mechanism
3 should be higher than the lower surface of the steel plate, and the lowermost
of the scouring pad brush belt group 83 located above the second conveying
mechanism 2 should be lower than the upper surface of the steel plate so that
the edges of the steel plate can be chamfered by friction.
The present invention further provides a surface treatment method as a
third aspect of this embodiment to perform surface treatment to the workpiece
by using the surface treatment equipment above, wherein the method
specifically comprises the following steps:
) Sl. placing the workpiece on the first working surface 100 of the first
conveying mechanism 1, wherein the first conveying mechanism 1 conveys the
workpiece to its downstream end;
S2. the upstream end of the third conveying mechanism 3 receives the
workpiece conveyed from the first conveying mechanism 1, and holds the
workpiece on its third working surface 300, wherein the first working
mechanism 8 located below the third working surface 300 performs surface treatment on the lower surface of the workpiece when the third conveying mechanism 3 conveys the workpiece;
S3. the upstream end of the second conveying mechanism 2 receives the
workpiece conveyed from the third conveying mechanism 3, so that the
workpiece enters the second working surface 200, wherein the second working
mechanism 9 located above the second working surface 200 performs surface
treatment on the lower surface of the workpiece when the second conveying
mechanism 2 conveys the workpiece;
Obviously, the above embodiments are only examples given for a clear
description of the present invention, and not intended to limit the embodiments
of the present invention. Those skilled in this art can make a variety of obvious
variations, readjustment and replacement without deviating from the protection
scope of the present invention. There is no need and no way to give any other
examples for all embodiments. Any modifications, equivalent substitutions and
improvements based on the spirit and principle of the invention shall be covered
in the protection scope of the Claims of the present invention.

Claims (10)

Claims
1. A feeding device, used to convey the workpiece subject to surface treatment,
characterized in that, comprising: a first conveying mechanism (2), having a first
working surface (100);
a second conveying mechanism (2), spaced apart from the first conveying
mechanism (1) and having a second working surface; and
a third conveying mechanism (3), having a third working surface (300), wherein
the third conveying mechanism (3) is relatively configured above the first working
surface (100) and the second working surface (200), the upstream end of the third
conveying mechanism (3) is linked with the downstream end of the first conveyor
mechanism (1), the downstream end of the third conveying mechanism (3) is linked
with the upstream end of the second conveying mechanism (2), the feeding device
further comprises a first magnetic unit (1) configured above the third working
surface (300), and the first magnetic unit (4) is configured to hold the workpiece on
the third working surface (300).
2. The feeding device according to Claim 1, characterized in that a second
magnetic unit (5) is provided below the first working surface (100) and/or second
working surface (200).
3. The feeding device according to Claim 2, characterized in that the magnetic
force in the middle of both the first magnetic unit (4) and the second magnetic unit
(5) is higher than the magnetic force on the end of the two units.
4. The feeding device according to Claim 1, characterized in that the projection
of the upstream end of the third working surface (300) on the plane where the first
working surface (100) is located is within the first working surface (100); the projection of the downstream end of the third working surface (300) on the plane of the second working surface (200) is located is within the second working surface (200).
5. The feeding device according to Claim 1, characterized in that the feeding device further comprises a first roller group (6) located between the first conveying mechanism (1) and the second conveying mechanism (2), wherein the first roller group (6) is arranged opposite to the third working surface (300) at intervals.
6. The feeding device according to Claim 5, characterized in that the feeding device further comprises an elevating mechanism connected to the first roller group (6), wherein the elevating mechanism is configured to drive the first roller group (6) to move relative to the third working surface (300).
7. The feeding device according to Claim 1, characterized in that the feeding device may further comprise a second roller group (7) located above the first working surface (100) and/or the second working surface (200).
8. A surface treatment equipment, characterized in that, comprising the feeding device as described in Claims 1-7 above, a first working mechanism (8) arranged below the third working surface (300) to perform surface treatment on the lower surface of the workpiece, and a second working mechanism (9) arranged above the second working surface (200) to perform surface treatment on the upper surface of the workpiece.
9. The surface treatment equipment according to Claim 8, characterized in that the workpiece is a steel plate after being cut and processed, and both the first working mechanism (8) and the second working mechanism (9) include a hammering unit and/or a grinding unit and/or a chamfering unit.
10. A surface treatment method, characterized in that the surface treatment equipment as described in Claim 8 or 9 is used to perform surface treatment to the workpiece, wherein the method comprises the following steps: placing the workpiece on the first working surface (100) of the first conveying mechanism (1), wherein the first conveying mechanism (1) conveys the workpiece to its downstream end; the upstream end of the third conveying mechanism (3) receives the workpiece conveyed from the first conveying mechanism (1), and holds the workpiece on its third working surface (300), wherein the first working mechanism (8) located below the third working surface (300) performs surface treatment on the lower surface of the workpiece when the third conveying mechanism (3) conveys the workpiece; and the upstream end of the second conveying mechanism (2) receives the workpiece conveyed from the third conveying mechanism (3), so that the workpiece enters the second working surface (200), wherein the second working mechanism (9) located above the second working surface (200) performs surface treatment on the lower surface of the workpiece when the second conveying mechanism (2) conveys the workpiece.
AU2020101578A 2019-09-26 2020-06-18 Feeding device, surface treatment equipment, and surface treatment method Ceased AU2020101578A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201910919163.2A CN110509061A (en) 2019-09-26 2019-09-26 Feed device, surface processing equipment and surface treatment method
CN201910919163.2 2019-09-26

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