WO2021015141A1 - マルテンサイト系ステンレス鋼管及びマルテンサイト系ステンレス鋼管の製造方法 - Google Patents
マルテンサイト系ステンレス鋼管及びマルテンサイト系ステンレス鋼管の製造方法 Download PDFInfo
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- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/001—Austenite
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- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
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- C21D6/00—Heat treatment of ferrous alloys
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/02—Rigid pipes of metal
Definitions
- the present invention relates to a martensitic stainless steel pipe and a method for manufacturing a martensitic stainless steel pipe.
- the 13% Cr steel pipe is more susceptible to stress corrosion cracking (SCC) in the weld heat affected zone (HAZ) when used by welding. It is believed that this is because Cr carbides are precipitated at the grain boundaries by the welding heat cycle to form a Cr-deficient layer (see, for example, International Publication No. 2005/023478). It is known that this Cr-deficient layer can be recovered by performing post-welding heat treatment (PWHT) (see, for example, Japanese Patent Application Laid-Open No. 11-343519).
- PWHT post-welding heat treatment
- the temperature is as high as 80 to 200 ° C. and the environment contains chloride ions and CO 2 (hereinafter, also referred to as “high temperature CO 2 environment”). It has been found that sufficient SCC resistance may not be obtained.
- An object of the present invention is to provide a martensitic stainless steel pipe capable of suppressing an increase in SCC sensitivity caused by HAZ when welded, and a method for producing the same.
- the martensite-based stainless steel pipe has a chemical composition of C: 0.001 to 0.050%, Si: 0.05 to 1.00%, Mn: 0.05 to% in mass%. 1.00%, P: 0.030% or less, S: 0.0020% or less, Cu: less than 0.50%, Cr: 11.50 to less than 14.00%, Ni: more than 5.00% to 7 .00%, Mo: over 1.00% to 3.00%, Ti: 0.02 to 0.50%, Al: 0.001 to 0.100%, Ca: 0.0001 to 0.0040%, N: 0.0001 to less than 0.0200%, V: 0 to 0.500%, Nb: 0 to 0.500%, Co: 0 to 0.500%, balance: Fe and impurities, 1.0 ⁇ m
- the number density of inclusions containing 20% by mass or more of Al and 20% by mass or more of O is 50.0 pieces / mm 2 or less, and X-ray photoelectrons with respect to the surface of the martensite
- the method for producing a martensite-based stainless steel pipe is the above-mentioned method for producing a martensite-based stainless steel pipe, which comprises a step of preparing molten steel, a step of secondary refining the molten steel, and the above-mentioned step of refining the molten steel.
- the secondary refined molten steel is cast, or the secondary refined molten steel is cast and then further hot-processed to have a chemical composition of mass%, C: 0.001 to 0.050%, Si.
- 0.05 to 1.00% Mn: 0.05 to 1.00%, P: 0.030% or less, S: 0.0020% or less, Cu: less than 0.50%, Cr: 11.50 ⁇ 14.00%, Ni: over 5.00% ⁇ 7.00%, Mo: over 1.00% ⁇ 3.00%, Ti: 0.02 ⁇ 0.50%, Al: 0.001 ⁇ 0.100%, Ca: 0.0001 to 0.0040%, N: 0.0001 to less than 0.0200%, V: 0 to 0.500%, Nb: 0 to 0.500%, Co: 0 to 0.500%, balance: Fe and a step of producing a billet which is an impurity, a step of heating the billet in a furnace heated to 1100 ° C.
- the secondary refining comprises a step of pickling the raw tube with sulfuric acid and a step of pickling the raw tube pickled with sulfuric acid with fluorine, and the secondary refining is one of the following A) and B). Including the process of.
- A) VOD for supplying oxygen to the molten steel is performed for 10 minutes or more in a vacuum vessel depressurized to 10 Torr or less.
- B) RH vacuum degassing to recirculate the molten steel between the vacuum chamber decompressed to 10 Torr or less and the ladle is performed for 5 minutes or more.
- a martensitic stainless steel pipe capable of suppressing an increase in SCC sensitivity caused by HAZ when welded can be obtained.
- FIG. 1 is a diagram showing the results of separation into a metal component and an oxide component after removing the background from the photoelectron spectrum of Cr 2p3 / 2 obtained from the surface of a commercially available SUS304 stainless steel sheet.
- FIG. 2 is a diagram showing the results of separation into a metal component and an oxide component after removing the background from the photoelectron spectrum of Fe 2p3 / 2 obtained from the surface of a commercially available SUS304 stainless steel sheet.
- FIG. 3 is a flow chart showing a method for manufacturing a martensitic stainless steel pipe according to an embodiment of the present invention.
- FIG. 4 is a more specific flow chart of the steelmaking process of FIG.
- FIG. 5 is a more specific flow chart of the heat treatment step of FIG.
- FIG. 6 is a more specific flow chart of the surface treatment step of FIG.
- the present inventors investigated a method for suppressing an increase in SCC sensitivity caused by HAZ when a 13% Cr steel pipe was welded, and obtained the following findings.
- a 13% Cr steel pipe is usually manufactured through heat treatment such as quenching and tempering, but Cr may be incorporated into the oxide scale formed by the heat treatment, and the Cr concentration near the surface may decrease (hereinafter, this).
- the phenomenon is called "de-Cr").
- the degree (depth) of Cr removal can be evaluated by measuring the Cr concentration in the depth direction by X-ray photoelectron spectroscopy (XPS) analysis while sputtering the surface of a martensitic stainless steel pipe, for example.
- XPS X-ray photoelectron spectroscopy
- the Cr concentration is about the same as that of the base material at a position of, for example, about 100 nm from the surface, but when the Cr removal is remarkable (when the Cr removal is deep), For example, even at a position 2000 nm from the surface, the Cr concentration is lower than that of the base metal.
- the depth of Cr removal correlates with the ratio of Cr—O and Fe—O of the oxide component on the outermost surface. Specifically, the deeper the deCring, the smaller the ratio of Cr—O on the outermost surface to Fe—O. Therefore, the depth of Cr removal can be evaluated quickly and quantitatively by measuring the ratio of Cr—O to Fe—O on the outermost surface.
- the atomic concentration ratio Cr—O / Fe—O of Cr oxide to Fe oxide obtained by XPS analysis on the surface of martensitic stainless steel pipe before welding should be 0.30 or more. There is a need to.
- the martensitic stainless steel tube after heat treatment is pickled with sulfuric acid to remove the oxide scale, and then pickled with fluorine to concentrate the Cr on the surface, thereby increasing the Cr-O / Fe-O on the surface.
- VOD to supply oxygen to molten steel is performed for 10 minutes or more in a vacuum vessel depressurized to 10 Torr or less.
- Japanese Patent Application Laid-Open No. 11-172475 describes that a member to be treated of stainless steel is pickled. This document is mainly aimed at wire rods, and pickling is performed for the purpose of improving aesthetics, preventing disconnection, and suppressing a decrease in the life of wire drawing dies. Further, International Publication No. 2018/74405 describes that Fe-Cr-Al stainless steel sheets and stainless foils are pickled, but in the same document, pickling is performed between annealing and cold rolling. It is done. Both picklings are performed for a purpose different from suppressing the increase in SCC sensitivity that occurs in HAZ after welding.
- Japanese Patent Application Laid-Open No. 2007-56358 states that (a) it is necessary to dissolve and remove Cr de-Cr in order to improve corrosion resistance, and (b) pickling with sulfuric acid dissolves ground iron and de-Cr layer. There is a description that the effect of dissolving and removing is large, and (c) pickling with a mixed acid is effective for forming a strong passivation film.
- evaluation is performed using SUS430, which is a ferritic stainless steel, and it is considered that the "improvement of corrosion resistance" here is intended to improve the corrosion resistance against total corrosion. Be done. This is supported by the fact that the corrosion resistance is evaluated by spraying salt water in the examples.
- SCC occurs in materials with high corrosion resistance to total corrosion.
- materials with low corrosion resistance to total corrosion are less sensitive to SCC, which is heterogeneous corrosion. This is because in a material having low corrosion resistance to total corrosion, the pitting corrosion that is the starting point of the crack disappears due to the surrounding corrosion before the crack grows. Further, it cannot be said that the means for improving the corrosion resistance against total corrosion, which is relatively close to room temperature, is always effective for improving the SCC resistance in an environment of about 80 to 200 ° C.
- 2007-56358 relates to the improvement of corrosion resistance against total corrosion, and has a problem of improving the SCC resistance in a high temperature CO 2 environment, particularly suppressing the increase in SCC sensitivity caused by HAZ after welding. On the other hand, it does not give any suggestion.
- the martensitic stainless steel proposed this time contains Ni to stabilize austenite in the high temperature range. Further, Mo is contained in order to improve the SCC resistance at high temperature. Therefore, the martensitic stainless steel proposed this time and the ferritic stainless steel have different structures and different chemical compositions. Different structures and chemical compositions have different reactivity with pickling solutions. Furthermore, since the heat treatment conditions applied are also different, the state of the scale formed and the mode of deCring are also different. For example, ferritic stainless steel that has been solution-treated and martensitic stainless steel that has been tempered differ greatly in the form of alloying elements (whether they are solid-dissolved or precipitated). Therefore, one pickling condition cannot be applied to the other as it is.
- the crystal grain size cannot be sufficiently refined due to its metallurgical properties, and it is difficult to achieve both the strength and toughness required for steel pipes for line pipes.
- Japanese Unexamined Patent Publication No. 2006-122951 describes a method for manufacturing a stainless steel pipe that removes scale generated on the surface by pickling treatment.
- the target stainless steels are not limited in the publication, it is considered that austenitic stainless steels and two-phase stainless steels are mainly assumed, and Cr: 18% by mass and Ni: 8% by mass are also assumed in the examples. The evaluation results of austenitic stainless steel are described.
- Austenitic stainless steel and duplex stainless steel and martensitic stainless steel produce different scales.
- Austenitic stainless steels and duplex stainless steels have a higher Cr content than martensitic stainless steels, and these steels produce thin and dense scales mainly composed of Cr.
- austenitic stainless steel and duplex stainless steel there is a problem that this dense scale partially peels off (non-uniformly peels off) during rolling or the like, causing abnormal oxidation.
- martensitic stainless steel a scale mainly composed of Fe is generated and relatively thick during hot working, but since this scale is porous, it is easily peeled off during the process. Therefore, in martensitic stainless steel, the problem that the scale is partially peeled off and causes abnormal oxidation is unlikely to occur.
- the martensitic stainless steel and the austenitic stainless steel, and the martensitic stainless steel and the austenitic stainless steel have different structures and chemical compositions of the base material, and also have different scales. .. Further, since the applied heat treatment conditions are also different, the mode of deCring is also different. Therefore, one pickling condition cannot be applied to the other as it is.
- austenitic stainless steels and duplex stainless steels are generally cold-worked after heat treatment, and scale is applied before cold-working. It may also need to be removed.
- martensitic stainless steel particularly martensitic stainless steel pipe used as a steel pipe for line pipes, is not usually cold-worked after heat treatment.
- martensitic stainless steel, ferritic stainless steel, austenitic stainless steel, and two-phase stainless steel have major differences even if they are the same stainless steel, and for those skilled in the art. Each is recognized as a different material. It is not always possible to divert any one technology to another.
- C 0.001 to 0.050% Carbon (C) is precipitated as Cr carbide in HAZ during welding and causes a Cr-deficient layer to be formed.
- the C content is 0.001 to 0.050%.
- the lower limit of the C content is preferably 0.005%, more preferably 0.008%.
- the upper limit of the C content is preferably 0.030%, more preferably 0.020%.
- Si 0.05 to 1.00% Silicon (Si) deoxidizes steel. On the other hand, if the Si content is too high, the toughness of the steel decreases. Therefore, the Si content is 0.05 to 1.00%.
- the lower limit of the Si content is preferably 0.10%, more preferably 0.15%.
- the upper limit of the Si content is preferably 0.80%, more preferably 0.50%.
- Mn 0.05 to 1.00%
- Mn Manganese
- the lower limit of the Mn content is preferably 0.10%, more preferably 0.20%.
- the upper limit of the Mn content is preferably 0.80%, more preferably 0.60%.
- Phosphorus (P) is an impurity. P reduces the SCC resistance of steel. Therefore, the P content is 0.030% or less. The P content is preferably 0.025% or less.
- S 0.0020% or less Sulfur (S) is an impurity. S lowers the hot workability of steel. Therefore, the S content is 0.0020% or less.
- Cu Less than 0.50% Copper (Cu) is an impurity. Therefore, the Cu content is less than 0.50%.
- the Cu content is preferably 0.10% or less, more preferably 0.08% or less.
- Chromium (Cr) improves the CO 2 corrosion resistance of steel.
- the Cr content is less than 11.50 to 14.00%.
- the lower limit of the Cr content is preferably 12.00%, more preferably 12.50%.
- the upper limit of the Cr content is preferably 13.50%, more preferably 13.20%, still more preferably 13.00%, still more preferably 12.80%.
- Nickel (Ni) is an austenite-forming element and is contained to make the structure of steel martensite.
- Ni has the effect of increasing the toughness of steel.
- the Ni content is more than 5.00% to 7.00%.
- the lower limit of the Ni content is preferably 5.50%, more preferably 6.00%.
- the upper limit of the Ni content is preferably 6.80%, more preferably 6.60%.
- Mo Over 1.00% to 3.00% Molybdenum (Mo) improves the sulfide stress corrosion cracking resistance of steel. Mo further forms carbides during welding to prevent the precipitation of Cr carbides and suppress the formation of a Cr-deficient layer. On the other hand, if the Mo content is too high, the toughness of the steel will decrease. Therefore, the Mo content is more than 1.00% to 3.00%.
- the lower limit of the Mo content is preferably 1.50%, more preferably 1.80%.
- the upper limit of the Mo content is preferably 2.80%, more preferably 2.60%.
- Ti 0.02 to 0.50% Titanium (Ti) forms carbides during welding to prevent the precipitation of Cr carbides and suppress the formation of a Cr-deficient layer. On the other hand, if the Ti content is too high, the toughness of the steel will decrease. Therefore, the Ti content is 0.02 to 0.50%.
- the lower limit of the Ti content is preferably 0.05%, more preferably 0.10%.
- the upper limit of the Ti content is preferably 0.40%, more preferably 0.30%.
- Al 0.001 to 0.100%
- Aluminum (Al) deoxidizes steel. On the other hand, if the Al content is too high, the toughness of the steel will decrease. Therefore, the Al content is 0.001 to 0.100%.
- the lower limit of the Al content is preferably 0.005%, more preferably 0.010%.
- the upper limit of the Al content is preferably 0.080%, more preferably 0.060%.
- the Al content in the present specification means the content of acid-soluble Al (so-called Sol.Al).
- Ca 0.0001 to 0.0040%
- Calcium (Ca) improves the hot workability of steel.
- the Ca content is 0.0001 to 0.0040%.
- the lower limit of the Ca content is preferably 0.0005%, more preferably 0.0008%.
- the upper limit of the Ca content is preferably 0.0035%, more preferably 0.0030%.
- N 0.0001 to less than 0.0200% Nitrogen (N) forms nitrides and reduces the toughness of steel. On the other hand, if the N content is excessively limited, the manufacturing cost increases. Therefore, the N content is less than 0.0001 to 0.0200%.
- the lower limit of the N content is preferably 0.0010%, more preferably 0.0020%.
- the upper limit of the N content is preferably 0.0100%.
- the rest of the chemical composition of the martensitic stainless steel pipe according to this embodiment is Fe and impurities.
- the impurities referred to here refer to elements mixed from ores and scraps used as raw materials for steel, or elements mixed from the environment of the manufacturing process.
- the chemical composition of the martensitic stainless steel pipe may contain one or more elements selected from the group consisting of V, Nb, and Co, instead of a part of Fe.
- V, Nb, and Co are all selective elements. That is, the chemical composition of the martensitic stainless steel pipe does not have to contain a part or all of V, Nb, and Co.
- V Vanadium (V) improves the strength of steel. This effect can be obtained if even a small amount of V is contained. On the other hand, if the V content is too high, the toughness of the steel will decrease. Therefore, the V content is 0 to 0.500%.
- the lower limit of the V content is preferably 0.001%, more preferably 0.005%, and even more preferably 0.010%.
- the upper limit of the V content is preferably 0.300%, more preferably 0.200%.
- Niobium (Nb) improves the strength of steel. This effect can be obtained if even a small amount of Nb is contained. On the other hand, if the Nb content is too high, the toughness of the steel will decrease. Therefore, the Nb content is 0 to 0.500%.
- the lower limit of the Nb content is preferably 0.001%, more preferably 0.005%, still more preferably 0.010%, still more preferably 0.020%.
- the upper limit of the Nb content is preferably 0.300%, more preferably 0.200%.
- Co 0 to 0.500%
- Co is an austenite-forming element and may be contained to make the steel structure martensite. This effect can be obtained if even a small amount of Co is contained. On the other hand, if the Co content is too high, the strength of the steel will decrease. Therefore, the Co content is 0 to 0.500%.
- the lower limit of the Co content is preferably 0.001%, more preferably 0.005%, and even more preferably 0.010%.
- the upper limit of the Co content is preferably 0.350%, more preferably 0.300%, and even more preferably 0.280%.
- the stainless steel pipe according to this embodiment is a martensitic stainless steel pipe.
- the martensitic stainless steel pipe according to the present embodiment preferably has a structure having a volume fraction of martensitic of 70% or more.
- the martensite referred to here includes tempered martensite.
- the rest of the structure of the martensitic stainless steel pipe according to this embodiment is mainly composed of retained austenitic stainless steel pipe.
- the structure of the martensitic stainless steel pipe according to the present embodiment preferably has a volume fraction of ferrite of 5% or less.
- the number density of alumina-based inclusions having a diameter equivalent to a circle exceeding 1.0 ⁇ m is 50.0 pieces / mm 2 or less. If the number density of alumina-based inclusions having a circular equivalent diameter of more than 1.0 ⁇ m is higher than 50.0 pieces / mm 2 , sufficient SCC resistance may not be obtained even if PWHT is performed.
- the number density of alumina-based inclusions having a circular equivalent diameter of more than 1.0 ⁇ m is preferably 40.0 pieces / mm 2 or less, and more preferably 30.0 pieces / mm 2 or less.
- the "alumina-based inclusion” means an inclusion having an Al content of 20% by mass or more and an O content of 20% by mass or more.
- the alumina-based inclusions of the present embodiment include Al—Ca-based composite oxides and the like in addition to alumina.
- the number density of alumina-based inclusions is measured as follows. A test piece for observation is taken from the central part of the wall thickness of the martensitic stainless steel pipe and filled with resin. The observation surface is polished with the surface including the axial direction (rolling direction) and the radial direction (thickness direction) of the martensitic stainless steel pipe as the observation surface. Observe 10 fields of view to determine the number density of inclusions. The area of each field of view is 36 mm 2 .
- element concentration analysis (EDS point analysis) is performed for each of the inclusions in the visual field, and the type of inclusions is specified.
- the element concentration analysis is performed with an acceleration voltage of 20 kV and target elements of N, O, Mg, Al, Si, P, S, Ca, Ti, Cr, Mn, Fe, Cu, and Nb.
- Alumina-based inclusions having an Al content of 20% by mass or more and an O content of 20% by mass or more in the obtained element concentration are used as alumina-based inclusions, and the equivalent circle diameter is more than 1.0 ⁇ m. To count. Those having a circle equivalent diameter of 1.0 ⁇ m or less are excluded from the count because inclusions of that size or less are not considered to have a significant effect on corrosion resistance.
- the number of alumina-based inclusions having a circle-equivalent diameter of more than 1.0 ⁇ m is divided by the total area of the field of view to obtain the number density of alumina-based inclusions having a circle-equivalent diameter of more than 1.0 ⁇ m.
- the number density of alumina-based inclusions can be determined by using an apparatus (so-called SEM-EDS) in which a scanning electron microscope is provided with a composition analysis function. For example, using an automatic inclusion analyzer “Metals Quality Analyzer (TM) " manufactured by FEI (ASPEX), the inclusions are measured in a 6 mm square area with the minimum circular equivalent diameter of the inclusions set to 1.0 ⁇ m. From the obtained data, those having both Al content and O content of 20% or more can be extracted as alumina-based inclusions, and density analysis can be performed.
- SEM-EDS apparatus
- TM Metal Quality Analyzer
- the martensitic stainless steel tube according to the present embodiment has an atomic concentration ratio of Cr oxide to Fe oxide obtained by X-ray photoelectron spectroscopy (XPS) analysis on the surface of the martensitic stainless steel tube (hereinafter referred to as Cr—O / Fe—O). “Surface Cr—O / Fe—O”) is 0.30 or more.
- the de-Cr depth correlates with Cr—O / Fe—O on the surface, and by measuring this, the de-Cr depth can be evaluated quickly and quantitatively. Specifically, if Cr—O / Fe—O on the surface is less than 0.30, sufficient SCC resistance may not be obtained even if PWHT is performed.
- the surface Cr—O / Fe—O is preferably 0.32 or more, more preferably 0.35 or more, still more preferably 0.39 or more, still more preferably 0.45 or more. Even more preferably, it is 0.60 or more.
- Cr—O / Fe—O on the surface is not too high.
- the Cr—O / Fe—O on the surface is preferably 1.50 or less, more preferably 1.40 or less, and even more preferably 1.20 or less.
- XPS is measured under the following conditions.
- Light source Monochromatic Al-K ⁇ ray (1486.6 eV)
- Excitation voltage 15kV
- excitation current 3mA
- X-ray beam diameter diameter 100 ⁇ m
- X-ray incident direction 45 ° with respect to the normal direction of the steel surface
- Photoelectron capture direction 45 ° with respect to the normal direction of the steel surface
- Photoelectron spectra are obtained by narrow scanning for all the elements found in the measured wide scan spectrum.
- the atomic concentration (mol.%) Of each of the above elements is obtained from the surface integral intensity of the photoelectron peak obtained by removing the background from each photoelectron spectrum.
- the background strength is determined by applying the Shirley method.
- each photoelectron peak of Cr 2p3 / 2 and Fe 2p3 / 2 is separated into a metal component and an oxide component, and the composition ratio of the metal component and the oxide component is determined from the surface integral intensity of each component. ..
- Multiply the atomic concentrations of Cr and Fe (mol.%) By the composition ratio of each oxide component to obtain the atomic concentration of Cr oxide (mol.%) And the atomic concentration of Fe oxide (mol.%).
- the value obtained by dividing the former by the latter is defined as "the atomic concentration ratio Cr-O / Fe-O of Cr oxide obtained by XPS analysis on the surface of martensitic stainless steel pipe to Fe oxide".
- each photoelectron peak of Cr 2p3 / 2 and Fe 2p3 / 2 obtained from the sample into a metal component and an oxide component is as follows. First, each photoelectron peak of Cr, Cr 2 O 3 , Fe, Fe 3 O 4 to Cr 2p3 / 2 and Fe 2p3 / 2, which are standard substances (pure substances), is obtained under the same measurement conditions as the sample. Next, the peaks obtained from the metals and oxides of the standard substances of the corresponding elements are synthesized so as to reproduce the shape of the peaks obtained from the sample.
- FIG. 3 is a flow chart of a method for manufacturing a martensitic stainless steel pipe according to an embodiment of the present invention.
- This manufacturing method includes a steelmaking process (step S1), a hot working process (step S2), a drilling process (step S3), a rolling process (step S4), a heat treatment process (step S5), and a surface treatment process (step S6). It has.
- step S1 steelmaking process
- step S2 a hot working process
- step S3 a drilling process
- step S4 a rolling process
- step S5 a heat treatment process
- step S6 a surface treatment process
- Step S1 In the steelmaking process (step S1), slabs, blooms, or billets are produced from molten steel.
- FIG. 4 is a more specific flow chart of the steelmaking process (step S1).
- the steelmaking process (step S1) includes a step of preparing molten steel (step S1-1), a step of secondary refining the molten steel (step S1-2), and a step of casting the secondary refined molten steel (step S1-3). ) Is included.
- the molten steel to be prepared depends on the content of the secondary refining (step S1-2), but it is a molten steel produced by melting hot metal and various alloy raw materials in a converter, or a molten steel produced by melting scrap in an electric furnace. Etc. can be exemplified.
- As the chemical composition of the molten steel one adjusted so that the chemical composition after the secondary refining (step S1-2) is within the range of the chemical composition of the martensitic stainless steel pipe described above is used.
- the chemical composition may be adjusted by adding an alloying element to the molten steel during the secondary refining (step S1-2).
- Secondary refining the prepared molten steel (step S1-2).
- “secondary refining” means refining performed in equipment other than converters and electric furnaces (out-of-fire refining).
- the main purpose of the secondary refining (step S1-2) is degassing (carbon and nitrogen), followed by deoxidation with Al to fix oxygen as an inclusion.
- Insufficient secondary refining increases the density of inclusions in the slabs, blooms or billets produced in the casting process (step S1-3) and the number of inclusions in the final martensitic stainless steel pipe. The density also increases.
- the secondary refining (step S1-2) in the method for producing a martensitic stainless steel pipe according to the present embodiment includes any of the steps of VOD (step S1-2A) and RH vacuum degassing (step S1-2B).
- VOD Voluum Oxygen Decarburization, step S1-2A
- VOD is a method of decarburizing molten steel by blowing oxygen over the molten steel under reduced pressure.
- the pressure inside the vacuum vessel is reduced to 10 Torr or less, and oxygen is supplied for 10 minutes or more.
- the pressure in the vacuum vessel is preferably 8 Torr or less, more preferably 5 Torr or less.
- the oxygen supply time is preferably 15 minutes or longer, more preferably 20 minutes or longer.
- AOD Aral Oxygen Decarburization, step S1-2C
- VOD step S1-2A
- AOD is a method of decarburizing while suppressing the oxidation of Cr by lowering the partial pressure of CO gas in the atmosphere by blowing an inert gas (argon or nitrogen) into the molten steel together with oxygen.
- the oxygen supply time when performing AOD is preferably 10 minutes or more, and more preferably 15 minutes or more.
- RH vacuum degassing is a method of degassing by circulating molten steel between a decompressed vacuum tank and a ladle.
- the pressure inside the vacuum chamber is reduced to 10 Torr or less, and the molten steel is recirculated (injection of rising gas into the ladle) for 5 minutes or more.
- the pressure in the vacuum chamber is preferably 8 Torr or less, more preferably 5 Torr or less.
- the time for recirculating the molten steel is preferably 10 minutes or longer, more preferably 15 minutes or longer.
- a top blowing or semi-immersion nozzle may be arranged in the vacuum tank to blow acid. Further, the desulfurization flux may be supplied by arranging a top blowing nozzle or a blowing tuyere in the vacuum chamber.
- the secondary refined molten steel is cast into slabs, blooms or billets (step S1-3).
- the slab, bloom or billet may have a square cross section or a round cross section.
- the chemical composition of the slab, bloom or billet cast here will be the same as the chemical composition of the finally produced martensitic stainless steel pipe.
- Hot working process (step S2)
- the slab, bloom or billet produced in the steelmaking process (step S1) is hot-processed to produce a billet having a predetermined size and a round cross section (hereinafter referred to as "round billet") (step S2).
- Hot working is, for example, bulk rolling, hot rolling, hot forging and the like.
- the heating temperature (furnace temperature) before lump rolling is preferably 1150 ° C. or higher, and more preferably 1200 ° C. or higher.
- the heating time (in-fire time) before lump rolling is preferably 2 hours or more, and more preferably 3 hours or more.
- the hot working process (step S2) is an arbitrary process. That is, the method for manufacturing a martensitic stainless steel pipe according to the present embodiment does not include a hot working step (step S2), but directly manufactures a round billet in a casting step (step S1-3) of the steelmaking step (step S1). You may do so.
- step S3 A round billet manufactured by casting or a round billet manufactured by hot working is drilled (step S3). More specifically, the round billet is heated in a furnace at 1100 ° C. or higher for 20 minutes to 10 hours, and then perforated by the Mannesmann perforation method.
- step S4 The perforated billet is rolled to produce a raw pipe (seamless steel pipe) (step S4). More specifically, immediately after the drilling step (step S3), rolling is performed by the mandrel mill method or the plug mill method to adjust the wall thickness to a predetermined value, and then the outer diameter is adjusted to a predetermined value by a sizer or reducer.
- FIG. 5 is a more specific flow chart of the heat treatment step (step S5).
- the heat treatment step (step S5) includes a step of quenching the raw tube (step S5-1) and a step of tempering the hardened raw tube (step S5-2).
- the step of quenching the raw tube may be any of direct quenching (step S5-1A), in-line quenching (step S5-1B), and reheating quenching (step S5-1C).
- Direct quenching is a heat treatment for cooling a high-temperature raw pipe immediately after rolling from a temperature of 3 Ar points or more.
- in-line quenching step S5-1B
- the high-temperature raw tube immediately after rolling is held in a heating furnace at a temperature of 3 points or more, preferably 800 to 1100 ° C. for 1 to 60 minutes to make the temperature of the raw tube uniform. This is a heat treatment in which the temperature is cooled.
- step S5-1C the high-temperature raw pipe immediately after rolling is once cooled, and then held in a reheating furnace at a temperature of 3 points or higher, preferably 800 to 1100 ° C. for 1 to 360 minutes. It is a heat treatment that cools again.
- Cooling of each of direct quenching (step S5-1A), in-line quenching (step S5-1B), and reheating quenching (step S5-1C) is air cooling (natural cooling), forced air cooling using a fan, oil cooling, It may be water-cooled.
- Stainless steel having the above-mentioned chemical composition has self-hardening property, and a structure mainly composed of martensite can be obtained even at a cooling rate of about air cooling (natural cooling).
- the hardened raw tube is tempered (step S5-2).
- it is kept in a tempering furnace at a temperature of 1 Ac or less, more preferably 500 to 700 ° C. for 10 to 180 minutes.
- FIG. 6 is a more specific flow chart of the surface treatment step (step S6).
- the surface treatment step (step S6) includes blasting (step S6-1), pickling with sulfuric acid (step S6-2), washing with water (step S6-3), pickling with fluorine (step S6-4), and washing with water.
- Step S6-5 high-pressure water washing (step S6-6), hot water immersion (step S6-7), and gas spraying (step S6-8) are included.
- the inner and outer surfaces of the tempered raw tube are blasted to mechanically remove the oxide scale (step S6-1).
- the projection material is not particularly limited, but the material is preferably alumina.
- the particle size number of the projecting material is preferably # 60 or less, and more preferably # 30 or less.
- Other treatment conditions are not particularly limited, and those skilled in the art can appropriately adjust and appropriately remove the oxidation scale on the surface of the raw tube.
- the blasted raw tube is pickled with sulfuric acid (step S6-2). Specifically, the raw tube is immersed in an aqueous solution of sulfuric acid.
- the temperature of the aqueous solution of sulfuric acid is preferably 40 to 80 ° C.
- the concentration of sulfuric acid is preferably 10 to 30% by mass. At this time, it is preferable to rotate the raw tube.
- the immersion time depends on the degree of the blasting treatment and the concentration and temperature of the pickling solution, but is preferably 10 minutes or more, more preferably 20 minutes or more. If the immersion time is too short, the oxide scale remains and the surface of the raw tube is not exposed, so that the effect of pickling with fluorine in the next step may not be obtained.
- the immersion time is preferably 1 hour or less, more preferably 40 minutes or less. Further, in order to obtain a sufficient pickling effect, it is preferable that the ratio of the volume of the pickling solution to the surface area of the material (specific liquid amount: volume of pickling solution / surface area of the raw tube) is 10 ml / cm 2 or more.
- step S6-3 After pickling with sulfuric acid, thoroughly wash the raw tube with water (step S6-3). If this washing with water is insufficient, the effect of pickling with fluorine in the next step may not be obtained.
- the surface of the raw tube from which the oxide scale has been removed is pickled with fluorine (step S6-4). Specifically, the raw tube is immersed in an aqueous solution of fluorinated nitric acid. If the temperature of the pickling solution is too high, Cr—O / Fe—O on the surface becomes larger than necessary, which may cause poor appearance.
- the temperature of the pickling solution is preferably 40 ° C. or lower, more preferably 30 ° C. or lower.
- the mixing ratio of hydrofluoric acid and nitric acid is preferably 1: 1 to 1: 5 by mass ratio, and the total concentration is preferably 5 to 30% by mass.
- the immersion time depends on the concentration of the pickling solution and the like, but is preferably 1 minute or longer, more preferably 2 minutes or longer. The longer the immersion time, the larger the surface Cr—O / Fe—O tends to be. On the other hand, if the immersion time is too long, the production efficiency is lowered.
- the immersion time is preferably 10 minutes or less, more preferably 5 minutes or less.
- the ratio of the volume of the pickling liquid to the surface area of the material is 10 ml / cm 2 or more.
- step S6-5 water washing (step S6-5), high-pressure water washing (step S6-6), hot water immersion (step S6-7), and gas spraying (step S6-7) to prevent residual pickling liquid and remove corrosion products.
- step S6-8 is performed.
- the discharge pressure of the injection nozzle in the high-pressure water washing (step S6-6) is preferably 0.98 MPa or more (10 kgf / cm 2 or more).
- the diameter of the injection port of the injection nozzle is preferably 0.8 to 3.0 mm, and the distance from the injection port of the injection nozzle to the raw pipe is preferably 2.7 m or less.
- the amount of high-pressure water injected per unit area on the outer surface of the raw pipe is preferably 144 L / m 2 or more.
- the temperature of the hot water in hot water immersion is preferably 60 to 90 ° C.
- the immersion time is preferably 1 minute or more.
- the gas injected by gas blowing is, for example, air, nitrogen, argon, or the like.
- the injection pressure is preferably 0.2 to 0.5 MPa.
- the time from the end of the step immediately before the gas spraying (for example, the end of the hot water immersion (step S6-7)) to the start of the gas spraying is preferably less than 15 minutes.
- step S6-5 Water washing (step S6-5), high pressure water washing (step S6-6), hot water immersion (step S6-7), and gas spraying (step S6-8) increase the SCC sensitivity that occurs in HAZ when welded. It is not essential from the viewpoint of solving the problem of suppressing gas, but it is an arbitrary process. On the other hand, if these steps are insufficient, corrosion products may adhere to the surface of the raw pipe and a predetermined surface condition may not be obtained.
- the martensitic stainless steel pipe is manufactured by the above process. According to the manufacturing method described above, after the heat treatment, the oxide scale is removed, and then the surface of the martensitic stainless steel pipe is pickled with fluorine. As a result, the surface Cr—O / Fe—O can be set to 0.30 or more.
- the martensitic stainless steel pipe according to the embodiment of the present invention and the manufacturing method thereof have been described above. According to this embodiment, a martensitic stainless steel pipe capable of suppressing an increase in SCC sensitivity caused by HAZ when welded can be obtained.
- the martensitic stainless steel pipe according to the present embodiment can be suitably used as a steel pipe for line pipes because it can suppress an increase in SCC sensitivity caused by HAZ when welded.
- the martensitic stainless steel pipe according to this embodiment preferably has a yield strength of 448 to 759 MPa.
- the reason for limiting the upper limit of the yield strength is that if the yield strength is too high, the SCC resistance and the sulfide stress corrosion cracking resistance deteriorate. In addition, it becomes difficult to overmatch the welded joint.
- the lower limit of the yield strength of the martensitic stainless steel pipe is more preferably 517 MPa, still more preferably 551 MPa.
- the upper limit of the yield strength of the martensitic stainless steel pipe is more preferably 689 MPa, still more preferably 656 MPa.
- the molten steel was secondarily refined to produce a slab having a square cross section having the chemical composition shown in Table 1.
- “-” In Table 1 indicates that the content of the corresponding element is at the impurity level.
- Martensitic stainless steel pipes were manufactured from these slabs. Specifically, each slab was heated in a furnace at 1250 ° C. for 5 hours and then lump-rolled to produce a round billet having an outer diameter of 360 mm. Each round billet is heated in a furnace at the temperature shown in the column of "tube making heating conditions" in Table 2 for 180 minutes, then drilled, and immediately rolled after drilling, and the outer diameter shown in the column of "size” in Table 2 is performed. And a raw tube having a wall thickness was manufactured.
- the numerical value in the "temperature” column of “quenching” of this steel pipe is the temperature of the reheating furnace, and the numerical value in the "time” column is the furnace time.
- the numerical value in the "Temper” column of “Tempering” is the temperature of the tempering furnace, and the numerical value in the "Time” column is the furnace time.
- Table 2 also shows the conditions for VOD and RH vacuum degassing during steelmaking.
- a "-" in the "VOD” and “RH” columns indicates that the process has not been performed.
- VOD Example symbols A to O, Q, and T to Z
- oxygen was supplied for the time indicated in the “VOD” column of Table 2 in a vacuum vessel depressurized to 5 Torr. It was.
- RH vacuum degassing Example symbols P and S
- the molten steel was circulated between the vacuum chamber decompressed to 5 Torr and the ladle for the time shown in the “RH” column of Table 2. It was.
- Example symbol Y After tempering, the steel pipe of Example symbol Y was removed, and alumina (particle size number: # 14) was used as the projection material, and blasting was performed to mechanically remove the oxide scale on the surface of the raw pipe. Then, the sulfate pickling and the fluorine pickling were carried out under the conditions shown in Table 3. More specifically, the raw tube was immersed in an aqueous solution having the concentration and temperature shown in Table 3.
- the numerical value in the column of "mixing ratio" of "hydrofluoric acid pickling" in Table 3 is the ratio of nitric acid to hydrofluoric acid. In addition, "-" in Table 3 indicates that the corresponding pickling has not been carried out.
- Water washing was carried out between the sulfuric acid pickling and the fluorine pickling, and after the fluorine pickling, water washing, high-pressure water washing, hot water immersion, and air blowing (gas spraying) were carried out.
- the temperature of immersion in hot water was 80 ° C.
- the number density of alumina-based inclusions having a diameter equivalent to a circle exceeding 1.0 ⁇ m was measured. Specifically, for each steel pipe, a test piece whose observation surface is a surface including the pipe axial direction (rolling direction) and the radial direction (thickness direction) of the steel pipe is collected from the central portion of the wall thickness, and 10 visual fields are observed. Then, the number density of inclusions was obtained. The area of each field of view was 36 mm 2 . The inclusions were identified and the number density was calculated using an automatic inclusion analyzer "Metals Quality Analyzer (TM) " manufactured by FEI (ASPEX) according to the method described in the embodiment. The measurement results are shown in the column of "inclusion density" in Table 3 above.
- TM Metal Quality Analyzer
- XPS X-ray photoelectron spectroscopy
- the Shirley method was applied, and the spectral background was removed in advance with the start and end points of the background as the binding energy values shown in Table 4.
- the sensitivity coefficient shown in Table 4 was used in calculating the atomic concentration.
- Welded joints were manufactured using these steel pipes as the base material. Specifically, the ends of the steel pipes are butted against each other, peripheral welding is performed by MAG welding using a filler of duplex stainless steel, and post-welding heat treatment is performed by heating the heat-affected zone at 650 ° C. for 5 minutes. Welded joints were manufactured.
- each test piece was immersed in a test solution in a state in which a stress equal to the actual yield stress (0.2% proof stress) was applied in an autoclave filled with 10 atm of CO 2 .
- the test solution was a 25 mass% NaCl aqueous solution, and the test temperature was 120 ° C.
- the cross section of HAZ was observed with an optical microscope to check for cracks and pits. The results are shown in Table 3 above.
- the steel pipes of Example symbols A to M, P, and U to X have an appropriate chemical composition, the number density of alumina-based inclusions is 50.0 pieces / mm 2 or less, and the surface Cr—O / Fe—O. Was 0.30 or more. Welded joints made from these steel pipes had good SCC test results.
- the welded joint manufactured from the steel pipe of Example symbol N had cracks in the SCC test. It is considered that this is because the Mo content of the steel 4 was too low.
- the welded joint manufactured from the steel pipe of Example symbol O had cracks in the SCC test. It is considered that this is because the Cr content of the steel 5 was too low.
- the welded joint manufactured from the steel pipe of Example symbol T had cracks in the SCC test even though the chemical composition of the steel pipe was the same as that of the steel pipe of Example symbols A to K. It is considered that this is because Cr—O / Fe—O on the surface of the steel pipe of Example symbol T was low.
- the welded joint manufactured from the steel pipe of Example symbol Y has the same chemical composition as that of the steel pipe of Example symbols A to K, and the pickling conditions are the same as those of the steel pipe of Example symbol A. Nevertheless, cracks occurred in the SCC test. It is considered that this is because the blasting treatment was not performed before the pickling.
- the welded joint manufactured from the steel pipe of Example symbol Z had cracks in the SCC test even though the chemical composition of the steel pipe was the same as that of the steel pipe of Example symbols A to K. It is considered that this is because Cr—O / Fe—O on the surface of the steel pipe of Example symbol Z was low.
- the present invention is applicable to martensitic stainless steel pipes, and more preferably to martensitic stainless seamless steel pipes.
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Abstract
Description
A)10Torr以下に減圧した真空容器内で前記溶鋼に酸素を供給するVODを10分間以上行う。
B)10Torr以下に減圧した真空槽と取鍋との間で前記溶鋼を環流させるRH真空脱ガスを5分間以上行う。
A)10Torr以下に減圧した真空容器内で溶鋼に酸素を供給するVODを10分間以上行う。
B)10Torr以下に減圧した真空槽と取鍋との間で溶鋼を環流させるRH真空脱ガスを5分間以上行う。
[化学組成]
本実施形態によるマルテンサイト系ステンレス鋼管は、以下に説明する化学組成を有する。以下の説明において、元素の含有量の「%」は、質量%を意味する。
炭素(C)は、溶接時にHAZにおいてCr炭化物として析出し、Cr欠乏層を形成する原因となる。一方、C含有量を過剰に制限すると製造コストが増加する。そのため、C含有量は0.001~0.050%である。C含有量の下限は、好ましくは0.005%であり、さらに好ましくは0.008%である。C含有量の上限は、好ましくは0.030%であり、さらに好ましくは0.020%である。
シリコン(Si)は、鋼を脱酸する。一方、Si含有量が高すぎると、鋼の靱性が低下する。そのため、Si含有量は0.05~1.00%である。Si含有量の下限は、好ましくは0.10%であり、さらに好ましくは0.15%である。Si含有量の上限は、好ましくは0.80%であり、さらに好ましくは0.50%である。
マンガン(Mn)は、鋼の強度を向上させる。一方、Mn含有量が高すぎると、鋼の靱性が低下する。そのため、Mn含有量は0.05~1.00%である。Mn含有量の下限は、好ましくは0.10%であり、さらに好ましくは0.20%である。Mn含有量の上限は、好ましくは0.80%であり、さらに好ましくは0.60%である。
リン(P)は不純物である。Pは、鋼の耐SCC性を低下させる。そのため、P含有量は0.030%以下である。P含有量は、好ましくは0.025%以下である。
硫黄(S)は不純物である。Sは、鋼の熱間加工性を低下させる。そのため、S含有量は0.0020%以下である。
銅(Cu)は不純物である。そのため、Cu含有量は0.50%未満である。Cu含有量は、好ましくは0.10%以下であり、さらに好ましくは0.08%以下である。
クロム(Cr)は、鋼の耐CO2腐食性を向上させる。一方、Cr含有量が高すぎると、鋼の靱性及び熱間加工性が低下する。そのため、Cr含有量は11.50~14.00%未満である。Cr含有量の下限は、好ましくは12.00%であり、さらに好ましくは12.50%である。Cr含有量の上限は、好ましくは13.50%であり、さらに好ましくは13.20%であり、さらに好ましくは13.00%であり、さらに好ましくは12.80%である。
ニッケル(Ni)は、オーステナイト形成元素であり、鋼の組織をマルテンサイトにするために含有される。組織をマルテンサイトにすることで、ラインパイプ用鋼管として必要とされる強度と靱性とを確保することができる。また、Niは、組織をマルテンサイトにする効果とは別に、鋼の靱性を高める効果がある。一方、Ni含有量が高すぎると、残留オーステナイトが増加し、鋼の強度が低下する。そのため、Ni含有量は5.00%超~7.00%である。Ni含有量の下限は、好ましくは5.50%であり、さらに好ましくは6.00%である。Ni含有量の上限は、好ましくは6.80%であり、さらに好ましくは6.60%である。
モリブデン(Mo)は、鋼の耐硫化物応力腐食割れ性を向上させる。Moはさらに、溶接時に炭化物を形成してCr炭化物の析出を妨げ、Cr欠乏層の形成を抑制する。一方、Mo含有量が高すぎると、鋼の靱性が低下する。そのため、Mo含有量は1.00%超~3.00%である。Mo含有量の下限は、好ましくは1.50%であり、さらに好ましくは1.80%である。Mo含有量の上限は、好ましくは2.80%であり、さらに好ましくは2.60%である。
チタン(Ti)は、溶接時に炭化物を形成してCr炭化物の析出を妨げ、Cr欠乏層の形成を抑制する。一方、Ti含有量が高すぎると、鋼の靱性が低下する。そのため、Ti含有量は0.02~0.50%である。Ti含有量の下限は、好ましくは0.05%であり、さらに好ましくは0.10%である。Ti含有量の上限は、好ましくは0.40%であり、さらに好ましくは0.30%である。
アルミニウム(Al)は、鋼を脱酸する。一方、Al含有量が高すぎると、鋼の靱性が低下する。そのため、Al含有量は0.001~0.100%である。Al含有量の下限は、好ましくは0.005%であり、さらに好ましくは0.010%である。Al含有量の上限は、好ましくは0.080%であり、さらに好ましくは0.060%である。本明細書におけるAl含有量は、酸可溶Al(いわゆるSol.Al)の含有量を意味する。
カルシウム(Ca)は、鋼の熱間加工性を向上させる。一方、Ca含有量が高すぎると、鋼の靱性が低下する。そのため、Ca含有量は0.0001~0.0040%である。Ca含有量の下限は、好ましくは0.0005%であり、さらに好ましくは0.0008%である。Ca含有量の上限は、好ましくは0.0035%であり、さらに好ましくは0.0030%である。
窒素(N)は、窒化物を形成して鋼の靱性を低下させる。一方、N含有量を過剰に制限すると製造コストが増加する。そのため、N含有量は0.0001~0.0200%未満である。N含有量の下限は、好ましくは0.0010%であり、さらに好ましくは0.0020%である。N含有量の上限は、好ましくは0.0100%である。
バナジウム(V)は、鋼の強度を向上させる。Vが少しでも含有されていれば、この効果が得られる。一方、V含有量が高すぎると、鋼の靱性が低下する。そのため、V含有量は0~0.500%である。V含有量の下限は、好ましくは0.001%であり、より好ましくは0.005%であり、さらに好ましくは0.010%である。V含有量の上限は、好ましくは0.300%であり、より好ましくは0.200%である。
ニオブ(Nb)は、鋼の強度を向上させる。Nbが少しでも含有されていれば、この効果が得られる。一方、Nb含有量が高すぎると、鋼の靱性が低下する。そのため、Nb含有量は0~0.500%である。Nb含有量の下限は、好ましくは0.001%であり、より好ましくは0.005%であり、さらに好ましくは0.010%であり、さらに好ましくは0.020%である。Nb含有量の上限は、好ましくは0.300%であり、より好ましくは0.200%である。
コバルト(Co)は、オーステナイト形成元素であり、鋼の組織をマルテンサイトにするために含有させてもよい。Coが少しでも含有されていれば、この効果が得られる。一方、Co含有量が高すぎると、鋼の強度が低下する。そのため、Co含有量は0~0.500%である。Co含有量の下限は、好ましくは0.001%であり、より好ましくは0.005%であり、さらに好ましくは0.010%である。Co含有量の上限は、好ましくは0.350%であり、より好ましくは0.300%であり、さらに好ましくは0.280%である。
本実施形態によるステンレス鋼管は、マルテンサイト系ステンレス鋼管である。本実施形態によるマルテンサイト系ステンレス鋼管は、好ましくは、マルテンサイトの体積分率が70%以上である組織を有する。ここでいうマルテンサイトは、焼戻しマルテンサイトを含む。
本実施形態によるマルテンサイト系ステンレス鋼管は、1.0μmを超える円相当径を有するアルミナ系介在物の数密度が50.0個/mm2以下である。1.0μmを超える円相当径を有するアルミナ系介在物の数密度が50.0個/mm2よりも高いと、PWHTを行っても十分な耐SCC性が得られない場合がある。1.0μmを超える円相当径を有するアルミナ系介在物の数密度は、好ましくは40.0個/mm2以下であり、さらに好ましくは30.0個/mm2以下である。
本実施形態によるマルテンサイト系ステンレス鋼管は、マルテンサイト系ステンレス鋼管表面に対するX線光電子分光(XPS)分析で得られたCr酸化物のFe酸化物に対する原子濃度比Cr-O/Fe-O(以下「表面のCr-O/Fe-O」という。)が0.30以上である。
光源 :単色化したAl-Kα線(1486.6eV)
励起電圧15kV、励起電流3mA
X線ビーム径 :直径100μm
X線入射方向 :鋼材表面の法線方向に対して45°
光電子捕獲方向:鋼材表面の法線方向に対して45°
なお、測定に際して、試料となる鋼材は、有機溶剤による超音波洗浄など、常法により表面の汚染を除去する。また、試料が帯電しないように、分析装置の試料ホルダへ試料を取り付ける際には、電気的な接触(導通)を確実に取る。さらに、イオンスパッタリングによる表面汚染除去は実施せず、受け入れままの表面に対して測定を実施する。
本発明の一実施形態によるマルテンサイト系ステンレス鋼管の製造方法を説明する。図3は、本発明の一実施形態によるマルテンサイト系ステンレス鋼管の製造方法のフロー図である。この製造方法は、製鋼工程(ステップS1)、熱間加工工程(ステップS2)、穿孔工程(ステップS3)、圧延工程(ステップS4)、熱処理工程(ステップS5)、及び表面処理工程(ステップS6)を備えている。以下、各工程を詳述する。
製鋼工程(ステップS1)では、溶鋼からスラブ、ブルーム、又はビレットを製造する。図4は、製鋼工程(ステップS1)のより具体的なフロー図である。製鋼工程(ステップS1)は、溶鋼を準備する工程(ステップS1-1)、溶鋼を二次精錬する工程(ステップS1-2)、及び二次精錬された溶鋼を鋳造する工程(ステップS1-3)を含んでいる。
製鋼工程(ステップS1)で製造したスラブ、ブルーム又はビレットを熱間加工して、所定の寸法を有する断面が丸型のビレット(以下、「丸ビレット」という。)を製造する(ステップS2)。熱間加工は例えば、分塊圧延、熱間圧延、熱間鍛造等である。分塊圧延を行う場合、分塊圧延前に1100℃以上の炉で1時間以上加熱することが好ましい。分塊圧延前の加熱温度(炉温)は、好ましくは1150℃以上であり、さらに好ましくは1200℃以上である。分塊圧延前の加熱時間(在炉時間)は、好ましくは2時間以上であり、さらに好ましくは3時間以上である。
鋳造によって製造された丸ビレット、又は熱間加工によって製造された丸ビレットを穿孔する(ステップS3)。より具体的には、丸ビレットを1100℃以上の炉で20分間~10時間加熱した後、マンネスマン穿孔法による穿孔を行う。
穿孔されたビレットを圧延して素管(継目無鋼管)を製造する(ステップS4)。より具体的には、穿孔工程(ステップS3)後、直ちにマンドレルミル法又はプラグミル法による圧延を行って所定の肉厚に調整した後、サイザー又はレデューサーによって所定の外径に調整する。
製造された素管を熱処理する(ステップS5)。図5は、熱処理工程(ステップS5)のより具体的なフロー図である。熱処理工程(ステップS5)は、素管を焼入れする工程(ステップS5-1)、及び焼入れされた素管を焼戻しする工程(ステップS5-2)を含んでいる。
焼戻しされた素管を表面処理する(ステップS6)。図6は、表面処理工程(ステップS6)のより具体的なフロー図である。表面処理工程(ステップS6)は、ブラスト処理(ステップS6-1)、硫酸による酸洗(ステップS6-2)、水洗(ステップS6-3)、フッ硝酸による酸洗(ステップS6-4)、水洗(ステップS6-5)、高圧水洗浄(ステップS6-6)、湯浸漬(ステップS6-7)、及び気体吹き付け(ステップS6-8)の各工程を含んでいる。
Claims (10)
- マルテンサイト系ステンレス鋼管であって、
化学組成が、質量%で、
C :0.001~0.050%、
Si:0.05~1.00%、
Mn:0.05~1.00%、
P :0.030%以下、
S :0.0020%以下、
Cu:0.50%未満、
Cr:11.50~14.00%未満、
Ni:5.00%超~7.00%、
Mo:1.00%超~3.00%、
Ti:0.02~0.50%、
Al:0.001~0.100%、
Ca:0.0001~0.0040%、
N :0.0001~0.0200%未満、
V :0~0.500%、
Nb:0~0.500%、
Co:0~0.500%、
残部:Fe及び不純物であり、
1.0μmを超える円相当径を有し、Alを20質量%以上、Oを20質量%以上含有する介在物の数密度が50.0個/mm2以下であり、
前記マルテンサイト系ステンレス鋼管表面に対するX線光電子分光分析で得られたCr酸化物のFe酸化物に対する原子濃度比Cr-O/Fe-Oが0.30以上である、マルテンサイト系ステンレス鋼管。 - 請求項1に記載のマルテンサイト系ステンレス鋼管であって、
前記原子濃度比Cr-O/Fe-Oが1.50以下である、マルテンサイト系ステンレス鋼管。 - 請求項1又は2に記載のマルテンサイト系ステンレス鋼管であって、
前記化学組成が、質量%で、
V :0.001~0.500%、
Nb:0.001~0.500%、及び
Co:0.001~0.500%、
からなる群から選択される1種又は2種以上の元素を含有する、マルテンサイト系ステンレス鋼管。 - 請求項1~3のいずれか一項に記載のマルテンサイト系ステンレス鋼管であって、
前記マルテンサイト系ステンレス鋼管は、ラインパイプ用である、マルテンサイト系ステンレス鋼管。 - 請求項1~4のいずれか一項に記載のマルテンサイト系ステンレス鋼管であって、
前記マルテンサイト系ステンレス鋼管は、継目無である、マルテンサイト系ステンレス鋼管。 - 請求項5に記載のマルテンサイト系ステンレス鋼管の製造方法であって、
溶鋼を準備する工程と、
前記溶鋼を二次精錬する工程と、
前記二次精錬された溶鋼を鋳造して、又は前記二次精錬された溶鋼を鋳造した後さらに熱間加工して、化学組成が、質量%で、C:0.001~0.050%、Si:0.05~1.00%、Mn:0.05~1.00%、P:0.030%以下、S:0.0020%以下、Cu:0.50%未満、Cr:11.50~14.00%未満、Ni:5.00%超~7.00%、Mo:1.00%超~3.00%、Ti:0.02~0.50%、Al:0.001~0.100%、Ca:0.0001~0.0040%、N:0.0001~0.0200%未満、V:0~0.500%、Nb:0~0.500%、Co:0~0.500%、残部:Fe及び不純物であるビレットを製造する工程と、
前記ビレットを、1100℃以上に加熱した炉内で20分間~10時間加熱した後、穿孔する工程と、
前記穿孔されたビレットを圧延して素管を製造する工程と、
前記素管を焼入れする工程と、
前記焼入れされた素管を焼戻しする工程と、
前記焼戻しされた素管をブラスト処理する工程と、
前記ブラスト処理された素管を硫酸で酸洗する工程と、
前記硫酸で酸洗された素管をフッ硝酸で酸洗する工程とを備え、
前記二次精錬は、下記のA)及びB)のいずれかの工程を含む、マルテンサイト系ステンレス鋼管の製造方法。
A)10Torr以下に減圧した真空容器内で前記溶鋼に酸素を供給するVODを10分間以上行う。
B)10Torr以下に減圧した真空槽と取鍋との間で前記溶鋼を環流させるRH真空脱ガスを5分間以上行う。 - 請求項6に記載のマルテンサイト系ステンレス鋼管の製造方法であって、
前記硫酸で酸洗する工程は、硫酸の濃度が10~30質量%、温度が40~80℃の硫酸水溶液に前記素管を10分間以上浸漬する工程を含み、
前記フッ硝酸で酸洗する工程は、フッ酸と硝酸の混合比(フッ酸:硝酸)が質量比で1:1~1:5、全体の濃度が5~30質量%のフッ硝酸水溶液に前記素管を1分間以上浸漬する工程を含む、マルテンサイト系ステンレス鋼管の製造方法。 - 請求項6又は7に記載のマルテンサイト系ステンレス鋼管の製造方法であって、
前記硫酸で酸洗する工程と前記フッ硝酸で酸洗する工程との間に前記素管を水洗する工程と、
前記フッ硝酸で酸洗された素管を再度水洗する工程と、
前記再度水洗された素管を高圧水洗浄する工程と、
前記高圧水洗浄された素管を湯浸漬する工程と、
前記湯浸漬された素管に気体吹き付けをする工程とをさらに備える、マルテンサイト系ステンレス鋼管の製造方法。 - 請求項6~8のいずれか一項に記載のマルテンサイト系ステンレス鋼管の製造方法であって、
前記焼入れする工程は、下記のC)~E)のいずれかの工程を含む、マルテンサイト系ステンレス鋼管の製造方法。
C)前記圧延直後の素管を、Ar3点以上の温度から冷却する。
D)前記圧延直後の素管を、800~1100℃の補熱炉に1~60分間保持した後に冷却する。
E)前記圧延直後の素管を一旦冷却した後、800~1100℃の再加熱炉に1~360分間保持した後に再び冷却する。 - 請求項6~9のいずれか一項に記載のマルテンサイト系ステンレス鋼管の製造方法であって、
前記焼戻しする工程は、500~700℃の焼戻し炉に10~180分間保持する工程を含む、マルテンサイト系ステンレス鋼管の製造方法。
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CN118207472A (zh) * | 2024-05-21 | 2024-06-18 | 成都先进金属材料产业技术研究院股份有限公司 | 一种中低氮马氏体不锈钢的冶炼方法及钢锭模具 |
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EP4006177A4 (en) | 2022-06-08 |
CN113939607A (zh) | 2022-01-14 |
EP4006177A1 (en) | 2022-06-01 |
CN113939607B (zh) | 2022-06-28 |
EP4006177B1 (en) | 2024-02-28 |
JP7176637B2 (ja) | 2022-11-22 |
JPWO2021015141A1 (ja) | 2021-01-28 |
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