WO2020258762A1 - 一种曲面显示面板的贴合方法 - Google Patents
一种曲面显示面板的贴合方法 Download PDFInfo
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- WO2020258762A1 WO2020258762A1 PCT/CN2019/125672 CN2019125672W WO2020258762A1 WO 2020258762 A1 WO2020258762 A1 WO 2020258762A1 CN 2019125672 W CN2019125672 W CN 2019125672W WO 2020258762 A1 WO2020258762 A1 WO 2020258762A1
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- WO
- WIPO (PCT)
- Prior art keywords
- film
- bonding
- cover plate
- display panel
- guide
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/0412—Digitisers structurally integrated in a display
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
Definitions
- This application relates to the field of display technology, and in particular to a method of bonding curved display panels.
- the present application provides a method for bonding a curved display panel, which solves the problem that the existing bonding method is prone to warping between the film layers, which results in bubbles after bonding.
- An embodiment of the present application provides a method for bonding a curved display panel.
- the curved display panel includes a guide film, a film structure, and a cover plate.
- the bonding method includes: bonding the guide film to the film structure One side; pull the guide film in the direction close to the film structure, so that the edge of the film structure has a preset curvature; the guide film moves in the direction close to the cover plate, the guide film and the The cover plate is partly in contact; the film structure and the guide film are squeezed by a laminating mechanism, so that the guide film is fully bonded to the cover plate; and the peripheral edge portion of the guide film is removed , So that the circumference of the guiding film is flush with the circumference of the film structure.
- An embodiment of the application provides a method for attaching a curved display panel.
- the attaching method includes attaching a guiding film to one side of a film structure; pulling the guiding film in a direction close to the film structure, Make the edge of the film structure have a preset arc; guide the film to move in the direction close to the cover plate, and the guide film is partly in contact with the cover plate; the film structure and the guide film are squeezed by the laminating mechanism , The guide film is fully attached to the cover plate; and the peripheral edge portion of the guide film is removed so that the periphery of the guide film is flush with the periphery of the film structure.
- the various membrane layers of the membrane structure are under pressure, so the various membrane layers of the membrane structure are more closely attached and easier Maintain the relative position between the film structure, so there will be no problems such as deformation and warping, and because the guiding film exerts pressure on the film structure, the film structure has a preset arc, which can ensure that the guiding film and the film structure When attaching to the cover plate, the edge part of the guiding film and the edge part of the cover plate do not contact first, so the edge part of the guiding film and the edge part of the cover plate will not first contact and then form a closed space, resulting in the bonding process The presence of medium gas reduces the generation of bubbles during the bonding process.
- FIG. 1 is a flowchart of a method for bonding a curved display panel according to an embodiment of the application.
- FIG. 2 is a schematic diagram of a bonding process of a curved display panel provided by an embodiment of the application.
- FIG. 3 is a schematic diagram of a bonding process of a curved display panel provided by an embodiment of the application.
- FIG. 4 is a schematic diagram of a bonding process of a curved display panel provided by an embodiment of the application.
- FIG. 5 is a flowchart of a method for bonding a curved display panel according to an embodiment of the application.
- FIG. 6 is a flowchart of a method for bonding a curved display panel according to an embodiment of the application.
- FIG. 7 is a schematic diagram of a structure of an exhaust hole provided by an embodiment of the application.
- FIG. 8 is a schematic diagram of a structure of an exhaust hole provided by an embodiment of the application.
- FIG. 9 is a schematic diagram of a structure of a pre-stressed opening and an easy tear line provided by an embodiment of the application.
- the curved display panel includes a guide film, a film structure, and a cover plate, and the bonding method of the curved display panel includes:
- Step 01 Stick the guiding film 3 on one side of the film structure 2.
- the curved display panel may include a film layer structure 2 and a cover plate 4.
- the film layer structure 2 needs to be attached to the cover plate 4.
- the film layer structure 2 includes at least one film layer, which may be a screen Body, touch layer or polarizing layer, etc.
- the function of the guide film 3 is to guide the film layer structure 2 to be laminated, and the guide film 3 is bonded to one side of the film layer structure 2, which can prevent the guide film 3 and the film layer structure 2 from being stressed during the bonding process.
- the slippage of the appearing position affects the accuracy of the fit.
- the film structure 2 can be a single film layer or a multilayer film layer.
- the specific structure of the film structure 2 can be adjusted according to the actual product.
- the specific structure of the film structure 2 is not limited in this application.
- the guiding film 3 and the film structure 2 can be bonded by optical glue, and other adhesive materials can be used for bonding. Which material is used for bonding between the guiding film 3 and the film structure 2 can be based on actual conditions. The application does not limit the material used between the guiding film 3 and the film structure 2 for bonding.
- Step 02 (As shown in FIG. 2), pull the guiding film 3 in a direction close to the film structure 2 so that the edge of the film structure 2 has a preset curvature. Pull the guide film 3 in the direction close to the membrane structure 2, so that the guide membrane 3 exerts pressure on the membrane structure 2, and each layer of the membrane structure 2 is under pressure. Therefore, each layer of the membrane structure 2 The bonding is closer, and the force of the membrane structure 2 becomes pressure, so it is easier to maintain the relative position between the membrane layers of the membrane structure 2, so there will be no problems such as deformation and warping.
- the guide film 3 exerts pressure on the film structure 2, so that a preset arc is formed at the edge of the film structure 2, because the guide film 3 is attached to On the film structure 2, so the position on the guide film 3 corresponding to the edge of the film structure 2 also has a preset arc, which can ensure that the guide film 3 and the film structure 2 are attached to the cover 4
- the edge part of the guide film 3 and the edge part of the cover plate 4 do not contact first, so the edge part of the guide film 3 and the edge part of the cover plate 4 first contact and then form a closed space, resulting in gas during the bonding process The existence of, thereby reducing the generation of bubbles during the bonding process.
- Pulling the guiding film 3 in the direction close to the film structure 2 may include: clamping the peripheral edge portion of the guiding film 3 with the clamping claws 6 and moving the clamping claws 6 in the direction close to the film structure 2.
- the pulling force applied to the guide film 3 by the gripper 6 in the direction close to the film structure 2 causes the guide film 3 to exert pressure on the film structure 2, and the gripper 6 is used to clamp and pull the guide film 3, which can be firmer and prevent During the pulling process, the gripper 6 and the guide film 3 are separated.
- clamping jaws 6 to clamp the guiding film 3 can use multiple clamping jaws 6, evenly distributed on the peripheral edge of the guiding film 3, using multiple clamping jaws 6 to clamp the peripheral edge of the guiding film 3, and at the same time, the guiding film 3 is close to
- the direction movement of the film structure 2 can make the pulling force of each part of the guiding film 3 uniform, thereby ensuring the flatness of the bonding surface and improving the product yield.
- the number of clamping jaws 6 used can be adjusted according to the actual product size, and this application does not limit the number of clamping jaws 6.
- the specific size of the preset arc can be set according to the curved surface shape of the cover 4, as long as the preset arc needs to be less than the arc of the cover 4, the edge of the guide film 3 will not first contact the edge of the cover 4 A closed space is formed, resulting in the presence of gas during the bonding process.
- the specific size of the preset arc is not limited in this application.
- Step 03 (as shown in FIG. 3) the guiding film 3 moves in a direction close to the cover plate 4, and the guiding film 3 partially contacts the cover plate 4. While moving the guide film 3 in the direction of the cover plate 4, the guide film 3 can continue to be pulled to exert pressure on the film layer structure 2, that is to say, at this time, the guide film 3 simultaneously bears the force and approach in the direction close to the cover plate 4
- the force in the direction of the membrane structure 2 will guide the membrane 3 to move closer to the cover 4 when the force in the direction close to the cover 4, and the force in the direction closer to the membrane structure 2 will cause the guiding membrane 3 to exert pressure on the membrane structure 2, causing the membrane
- the edge of the layer structure 2 has a preset curvature, and the force in the direction close to the cover plate 4 is greater than the force in the direction close to the film structure 2.
- the part of the contact area between the guide film 3 and the cover plate 4 can be adjusted according to the actual situation.
- the part of the contact between the guide film 3 and the cover plate 4 is mainly to pull the guide film 3, that is, the film structure 2 carried by it to a preset arc , And the subsequent guiding film 3 carries the film layer structure 2 to contact the cover plate 4, the application does not limit the specific area of the partial contact between the guiding film 3 and the cover plate 4.
- Step 04 The film layer structure 2 and the guide film 3 are pressed by the laminating mechanism 1 to bond all the guide films 3 to the cover 4.
- the laminating mechanism 1 can apply force to the film structure 2 from the side of the film structure 2 away from the guiding film 3.
- the film structure 2 can have elastic deformation. In the process of applying force, the film structure 2 and the guiding film 3 are completely squeezed into the cover plate 4 due to the elastic deformation of the laminating mechanism 1, and the guiding film 3 is completely attached to Cover plate 4.
- the film structure 2 and the guiding film 3 are attached to the cover plate 4 by the above method, which can make the attachment stronger and prevent the generation of air bubbles.
- the laminating mechanism 1 can be a roller or a silica gel block.
- the specific type of the laminating mechanism 1 can be selected according to the actual product.
- the specific type of the laminating mechanism 1 is not limited in this application.
- the cover plate 4 can be attached to the guide film 3 by means of optical glue, or the cover plate 4 can be attached to the guide film 3 by using other adhesive materials. What kind of material is used to attach the cover plate 4 to the guide film 3
- the bonding of the guide film 3 can be selected according to actual needs, and the present application does not limit which substance will be used to bond the cover plate 4 and the guide film 3.
- Step 05 (as shown in FIG. 4) remove the peripheral edge portion of the guide film 3, so that the periphery of the guide film 3 is flush with the periphery of the film structure 2. Since the guide film 3 needs to be pulled, the surface area of the guide film 3 is larger than the surface area of the film structure 2. The extra surface area can be located at the peripheral edge of the guide film 3, and the peripheral edge of the guide film 3 is used for human hands or The mechanical equipment fixes the guide film 3 and applies force.
- step 03 the peripheral edge part of the guide film 3 can be removed to make the periphery of the guide film 3 flush with the periphery of the film structure 2 to ensure the curved display panel The shape is complete.
- the peripheral edge portion of the guiding film 3 can be removed by tearing or cutting, and the present application does not limit the method used to remove the peripheral edge portion of the guiding film 3.
- the laminating mechanism 1 may be a profiling indenter
- step 02 pulling the guide film 3 in a direction close to the film structure 2 so that the guide film 3 has a preset arc includes: combining the profiling indenter with After the film structure 2 is in contact, the guiding film 3 is pulled along the direction close to the film structure 2 to make the guiding film 3 have a preset curvature.
- the profiling indenter is an indenter with a shape similar to that of the cover plate 4, and the film structure 2 attached to the guiding film 3 is in contact with the profiling indenter.
- the shape of the profiling indenter is similar to that of the cover plate 4
- Pulling the guide film 3 in the direction close to the film structure 2 can make the guide film 3 have a preset arc similar to the shape of the cover plate 4, and thus make the film layer 2 structure have a preset arc similar to the shape of the cover plate 4. It is more conducive to bonding and improving the bonding effect.
- the preset arc may be the same as the arc of the cover plate 4, or may be smaller than the arc of the cover plate 4.
- the present application does not limit the size of the preset arc.
- the guiding film 3 may be a polarizer.
- the polarizer is attached to one side of the film structure 2, and the polarizer is pulled in a direction close to the film structure 2, so that the polarizer is opposite to the film structure.
- the film 3 does not increase the thickness of the display panel, does not affect the display effect of the display panel, and the removed part of the polarizer can also be used for small screen devices such as smart bracelets, smart watches, etc., so it will not cause waste of resources.
- the guiding film 3 can also be a newly-added film layer. In this case, the guiding film 3 can be a high-temperature polyester film, which has the same refractive index as the cover plate 4, so the display effect of the display panel will not be affected.
- the guide film 3 can be a polarizer or a new film layer, and other functional modules can also be used as the guide film 3. Which film layer is used as the guide film 3 can be selected according to the actual production and needs.
- the layer as the guide film 3 is not limited.
- the film layer structure 2 when the guiding film 3 is a newly-added film layer, the film layer structure 2 further includes a polarizer.
- bonding the guide film 3 to one side of the film structure 2 in step 01 includes: bonding the guide film 3 to one side of the polarizer. Sticking the guide film 3 on the polarizer can prevent the sliding between the guide film 3 and the polarizer causing the displacement of the bonding position when the guide film 3 applies pressure to the polarizer, thereby improving the product yield.
- the above-mentioned bonding can use optical glue for bonding, or other adhesive materials for bonding. Which material is used for bonding can be adjusted according to the actual product requirements. This application will focus on the polarizer and the guide film. There is no limitation on the material used for bonding.
- the film structure 2 may further include a screen, which is used to emit display light. Before attaching the guiding film 3 to one side of the film structure 2, it further includes attaching a polarizer to one side of the screen. Sticking the guiding film 3 on one side of the film structure 2 includes sticking the guiding film 3 on the side of the polarizer away from the screen. That is to say, when the guide film 3 is a newly-added film layer, it is necessary to laminate each film layer in the film structure 2 before bonding the guide film 3 to one side of the film structure 2 to prevent When the guide film 3 exerts pressure on the film structure 2, the sliding between the guide film 3 and the film structure 2 causes the problem of the offset of the bonding position, thereby improving the yield of the product.
- the polarizer and the screen body can be bonded by using optical glue, or other sticky materials can be used for bonding. Which material is used for bonding can be selected according to the actual product. This application focuses on the polarizer and the screen body. There is no restriction on the material used for bonding.
- FIG. 5 is a flowchart of a method for bonding a curved display panel according to an embodiment of the application.
- the film structure 2 further includes foam and a touch layer.
- the foam can play a buffering role.
- the foam is arranged on one side of the screen; the touch layer is arranged on the other side of the screen.
- the control screen can realize the touch function; the polarizer is arranged on the side of the touch control layer away from the screen body.
- attaching the guiding film 3 to the side of the polarizer away from the screen may include:
- Step 06 Fit the screen body to one side of the foam.
- Step 07 Attach the touch layer to the side of the screen away from the foam.
- Step 08 Attach the polarizer to the side of the touch layer away from the screen.
- the foam, the screen, the touch layer and the polarizer are laminated in sequence to form the film structure 2, and then the guiding film 3 is attached to one side of the film structure 2 to prevent the guiding film 3 from applying pressure to the film structure 2 At this time, the sliding between the guiding film 3 and the film layer structure 2 causes the problem of the deviation of the bonding position, which affects the yield of the product.
- the above-mentioned bonding can use optical glue for bonding, or other adhesive materials for bonding. Which material is used for bonding can be adjusted according to the actual product requirements.
- This application is for the screen body and foam, There is no limitation on the material used for bonding between the screen body and the touch layer, and the touch layer and the polarizer.
- the film structure 2 may include a screen, foam, and a touch control layer, and may also include other film layers.
- the present application does not limit the specific film layers of the film structure 2.
- FIG. 6 is a flowchart of a method for bonding a curved display panel according to an embodiment of the application.
- FIG. 7 is a schematic structural diagram of an exhaust hole 5 provided by an embodiment of the application.
- FIG. 8 is a schematic structural diagram of an exhaust hole 5 provided by an embodiment of the application.
- the cover plate 4 may be a common cover plate 4 or a cover plate 4 including vent holes. As shown in FIG. 6, the cover plate 4 may include an exhaust hole 5.
- the laminating mechanism 1 is moved in the direction close to the cover plate 4, so that the part of the guide film 3 is bonded to the cover plate 4, and the film layer structure 2 and the guide film 3 are pressed by the laminating mechanism 1 to push the guide film 3 All attached to the cover 4 include:
- Step 09 An optical adhesive layer 7 is provided on the side of the guiding film 3 away from the film structure 2, and the optical adhesive layer 7 is pasted with the guiding film 3 and the cover plate 4.
- the transmittance of the optical adhesive layer 7 can be greater than 99%, the refractive index can be 1.508, and the viscosity is 1200 cps.
- the optical adhesive layer 7 can stick the cover plate 4 and the guiding film 3 firmly, and because the optical adhesive layer 7 has good properties
- the transmittance is similar to that of the cover plate 4, so the use of the optical adhesive layer 7 will not affect the display effect of the display panel.
- the optical adhesive layer 7 of different materials has different viscosities, different transmittances and different refractive indices.
- the optical adhesive layer 7 can be selected according to the actual product and requirements.
- the specific material of the optical adhesive layer 7 is not specified in this application. limited.
- the optical adhesive layer 7 can be set by painting or using a method similar to double-sided tape. The present application does not limit the arrangement of the optical adhesive layer 7.
- Step 10 Move the laminating mechanism 1 in a direction close to the cover plate 4 so that the center part of the guide film 3 is stuck to the cover plate 4.
- Contacting the center part of the guide film 3, that is, the non-predetermined arc, with the non-curved part of the cover plate 4 can ensure that the edge part of the guide film 3 and the edge part of the cover plate 4 do not contact first, so it will not be caused by the guide film 3
- the edge part of the and the edge part of the cover plate 4 first contact and then form a closed space, resulting in the presence of gas during the bonding process, thereby reducing the generation of bubbles during the bonding process.
- Step 11 Move the laminating mechanism 1 in the direction close to the cover plate 4 so that the laminating mechanism 1 is completely filled in the side of the cover plate 4 close to the guide film 3, and the film structure 2 and the guide film 3 Pressure is applied to make the guide film 3 fully adhere to the cover plate 4, wherein the optical adhesive layer 7 deforms under the action of the pressure to fill into the exhaust hole 5, and discharge the air in the exhaust hole 5.
- the air is discharged.
- the cover plate 4 includes an air vent 5, and the air vent 5 can be arranged at the curved surface of the cover plate 4.
- the cover plate 4 transmits the pressure to the optical adhesive layer 7 in close contact with the cover plate 4. Because the optical adhesive layer 7 has fluidity, or the optical adhesive layer 7 is After the pressure is deformed, it is filled into the exhaust hole 5 and the air in the exhaust hole 5 is discharged. Since the curved shape of the cover plate 4 is easy to generate bubbles during the bonding process, one end of the vent hole 5 is set at the place where bubbles are easy to generate, and the other end of the vent hole 5 is set at the end of the cover plate 4.
- the middle optical adhesive layer 7 removes the air between the cover plate 4 and the optical adhesive layer 7, thereby avoiding the generation of bubbles, and since the optical adhesive layer 7 is filled into the exhaust hole 5, the refractive index of the optical adhesive layer 7 and the cover The plates 4 are the same or similar, so the existence of the vent hole 5 will not be seen visually, and the display effect will not be affected. Moreover, since the vent hole 5 is at the arc of the cover plate 4, it will not affect the user experience such as the use feel of the display panel.
- the optical adhesive layer 7 may be a liquid optical adhesive layer 7, or a colloidal optical adhesive layer, etc.
- the selection of the form of the optical adhesive layer 7 can be adjusted according to actual needs, and the present application does not limit the form of the optical adhesive.
- the diameter of the vent hole 5 of the cover plate 4 can be 0.1mm ⁇ 0.3mm, and can also be a diameter in other ranges.
- the diameter of the vent hole 5 can be adjusted according to the actual product. The diameter is not limited.
- vent holes 5 can be provided at the arc on each side of the cover plate 4, or one vent hole 5 can be set every 10mm.
- the specific number of vent holes 5 can be adjusted according to the actual product. The application does not limit the number of exhaust holes 5.
- One end of the vent hole 5 is set at the end of the arc of the cover plate 4, and the location of the other end of the vent hole 5 can be determined by finite element simulation. This application does not make any specific position and method for determining the specific position of the vent hole 5 limited.
- the vent hole 5 can be a hole-like structure (as shown in Figure 7), wherein the hole-like structure of the vent hole 5 can be made by a split mold; the vent hole 5 can also be a slot-like structure (as shown in Figure 8). As shown), when the optical glue with poor fluidity is used for bonding, the vent hole 5 of the groove-like structure is easier to exhaust all the gas, and the vent hole 5 of the groove-like structure is less difficult to manufacture and easy to implement.
- the specific structure of can be selected according to actual needs, and the specific structure and preparation method of the vent 5 are not limited in this application.
- arranging the optical adhesive layer 7 on the side of the guiding film 3 away from the film structure 2 includes: the thickness of the optical adhesive layer 7 corresponding to the edge position of the guiding film 3 is greater than that corresponding to the rest of the guiding film 3 The thickness of the optical adhesive layer 7. Since the film structure 2 has a preset arc at the edge of the film structure 2, and the preset arc corresponds to the arc of the cover plate 4, an optical adhesive layer is set at the preset arc of the film structure 2, that is, at the edge 7.
- the cover plate 4 will be filled into the vent hole 5 during the bonding process, so the thickness of the optical adhesive layer 7 provided on the edge of the film structure 2 is greater than the thickness of the optical adhesive layer 7 provided on the rest of the film structure 2
- enough optical adhesive layer 7 can be used to fill the intake and exhaust holes 5 to prevent the optical adhesive layer 7 from being unable to fill the intake and exhaust holes 5 and cause air bubbles , Affect product yield.
- the thickness of the optical adhesive layer 7 applied on the edge of the film structure 2 may be 0.15 mm to 0.2 mm, and the thickness of the optical adhesive layer 7 applied on the remaining parts of the film structure 2 may be 0.1 mm.
- the specific thickness of the optical adhesive layer 7 can be adjusted according to the actual product, and the present application does not limit the thickness of the optical adhesive layer 7.
- Fig. 9 is a schematic diagram showing the structure of a pre-stressed opening 8 and an easy tear line 9 provided by an embodiment of the application.
- the guide film 3 includes an easy tear line 9 and a pre-stressed opening 8.
- the surface area of the guide film 3 is larger than the surface area of the film structure 2.
- the extra surface area can be located at the peripheral edge of the guide film 3.
- the peripheral edge part of the guide film 3 is used for fixing and applying force to the guide film 3 by human hands or mechanical equipment.
- the easy-tear line 9 can be provided at the boundary line between the part that needs to be torn off and the part that does not need to be torn off of the guiding film 3, and the pre-stressed opening 8 can be provided at at least one end of the easy-to-tear line 9.
- Step 04 Removing the peripheral edge portion of the guiding film 3 may include applying force from the pre-stressed opening 8 to tear off the peripheral edge portion of the guiding film 3 along the easy tear line 9.
- the easy-tear line 9 and the pre-stressed opening 8 are arranged on the guiding film 3.
- the clamping jaw 6 grasps the edge of the guiding film 3 and pulls in the direction of the module structure, the easy-tear line 9 will not break;
- the force is applied from the pre-stressed opening 8 by a manipulator or manually to tear off the peripheral edge part of the guide film 3, so no additional tools are needed, and the tearing step is simplified and easy to operate.
- the peripheral edge portion of the guide film 3 can be torn off by setting the pre-stressed opening and the easy-to-tear line 9, or the peripheral edge portion of the guide film 3 can be torn off in other ways, and the specific method is used for the guide film
- the tearing operation of the peripheral edge portion of 3 can be selected according to the actual product, and the method for tearing off the peripheral edge portion of the guide film 3 is not limited in this application.
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Abstract
一种曲面显示面板的贴合方法,解决了现有的贴合方法容易产生膜层间的翘起,从而导致贴合后产生气泡的问题。包括:将引导膜(3)贴合在膜层结构(2)的一侧;沿靠近膜层结构(2)的方向拉拽引导膜(3),使膜层结构(2)的边缘具有预设弧度;引导膜(3)沿靠近盖板(4)的方向移动,引导膜(3)与盖板(4)部分接触;通过贴合机构(1)对膜层结构(2)和引导膜(3)挤压,将引导膜(3)全部贴合在盖板(4)上;以及除掉引导膜(3)的四周边缘部分,使引导膜(3)的四周与膜层结构(2)的四周齐平。
Description
本申请涉及显示技术领域,具体涉及一种曲面显示面板的贴合方法。
发明背景
目前,随着曲面屏的发展,曲面显示面板已成为各大手机厂商的标准配置。但是曲面贴合存在良率较低的问题,尤其是具有圆弧角的盖板,在贴合过程中,主要存在以下问题:贴合过程中屏体各膜层承受引导膜的拉力,会导致膜层间或者膜层与引导膜之间剥离,造成对应曲面处的膜层翘起,这种翘起导致了盖板圆弧处会因为膜层先接触圆弧末端而产生封闭区间,进而导致气泡。
发明内容
有鉴于此,本申请提供一种曲面显示面板的贴合方法,解决了现有的贴合方法容易产生膜层间的翘起,从而导致贴合后产生气泡的问题。
本申请一实施例提供的一种曲面显示面板的贴合方法,所述曲面显示面板包括引导膜、膜层结构、盖板,所述贴合方法包括:将引导膜贴合在膜层结构的一侧;沿靠近所述膜层结构的方向拉拽所述引导膜,使所述膜层结构的边缘具有预设弧度;所述引导膜沿靠近盖板的方向移动,所述引导膜与所述盖板部分接触;通过贴合机构对所述膜层结构和所述引导膜挤压,将所述引导膜全部贴合在所述盖板上;以及除掉所述引导膜的四周边缘部分,使所述引导膜的四周与所述膜层结构的四周齐平。
本申请实施例提供的一种曲面显示面板的贴合方法,该贴合方法包括将引导膜贴合在膜层结构的一侧;沿靠近所述膜层结构的方向拉拽所述引导膜,使所述膜层结构的边缘具有预设弧度;引导膜沿靠近所述盖板的方向移动,引导膜与盖板部分接触;通过贴合机构对所述膜层结构和所述引导膜挤压,将所述引导膜全部贴合在所述盖板上;以及除掉所述引导膜的四周边缘部分,使所述引导膜的四周与所述膜层结构的四周齐平。通过使用引导膜对膜层结构在靠近膜层结构的方 向上施加压力,膜层结构的各个膜层之间均承受压力,因此膜层结构的各个膜层之间贴合的更加紧密,更容易保持膜层结构之间的相对位置,因此不会产生变形和翘起等问题,且由于引导膜对膜层结构施加压力,使膜层结构具有预设弧度,能够保证将引导膜及膜层结构贴合在盖板上时,引导膜的边缘部分和盖板的边缘部分不先接触,因此不会由于引导膜的边缘部分和盖板的边缘部分先接触后形成密闭的空间,导致贴合过程中气体的存在,从而减少了贴合过程中气泡的产生。
附图简要说明
图1所示为本申请一实施例提供的一种曲面显示面板的贴合方法的流程图。
图2所示为本申请一实施例提供的一种曲面显示面板的贴合过程的示意图。
图3所示为本申请一实施例提供的一种曲面显示面板的贴合过程的示意图。
图4所示为本申请一实施例提供的一种曲面显示面板的贴合过程的示意图。
图5所示为本申请一实施例提供的一种曲面显示面板的贴合方法的流程图。
图6所示为本申请一实施例提供的一种曲面显示面板的贴合方法的流程图。
图7所示为本申请一实施例提供的一种排气孔的结构示意图。
图8所示为本申请一实施例提供的一种排气孔的结构示意图。
图9所示为本申请一实施例提供的一种预应力开孔和易撕线的结构示意图。
实施本发明的方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
如图1所示,曲面显示面板包括引导膜、膜层结构、盖板,该曲面显示面板的贴合方法包括:
步骤01:将引导膜3贴合在膜层结构2的一侧。其中,曲面显示面板可包括膜层结构2和盖板4,在工艺生产中需要将膜层结构2贴合在盖板4上,膜层结 构2包括至少一个膜层,该膜层可以为屏体、触控层或偏光层等。引导膜3的作用为引导膜层结构2进行贴合,将引导膜3贴合在膜层结构2的一侧,能够防止引导膜3和膜层结构2之间在贴合过程中由于受力而出现位置的滑移,影响贴合的精准度。
膜层结构2可为一层膜层,也可以为多层膜层,膜层结构2的具体结构可根据实际的产品进行调整,本申请对膜层结构2的具体结构不作限定。
引导膜3和膜层结构2间可通过光学胶进行贴合,还可通过其他具有黏性的物质进行贴合,引导膜3和膜层结构2之间采用何种物质进行贴合可根据实际的需求进行选择,本申请对引导膜3和膜层结构2之间采用何种物质进行贴合不作限定。
步骤02:(如图2所示)沿靠近膜层结构2的方向拉拽引导膜3,使膜层结构2的边缘具有预设弧度。沿靠近膜层结构2的方向拉拽引导膜3,使引导膜3对膜层结构2在施加压力,膜层结构2的各个膜层之间均承受压力,因此膜层结构2的各个膜层之间贴合的更加紧密,膜层结构2的受力变为压力,因此更容易保持膜层结构2的各膜层之间的相对位置,因此不会产生变形和翘起等问题。且由于沿靠近膜层结构2的方向拉拽引导膜3,使引导膜3对膜层结构2施加压力,从而使膜层结构2的边缘处形成一预设弧度,由于引导膜3贴合在膜层结构2上,所以引导膜3上与膜层结构2边缘处对应的位置上也具有预设弧度,该预设弧度能够保证将引导膜3及膜层结构2贴合在盖板4上时,引导膜3的边缘部分和盖板4的边缘部分不先接触,因此不会由于引导膜3的边缘部分和盖板4的边缘部分先接触后形成密闭的空间,导致贴合过程中气体的存在,从而减少了贴合过程中气泡的产生。
沿靠近膜层结构2的方向拉拽引导膜3可包括:使用夹爪6夹住引导膜3的四周边缘部分,向靠近膜层结构2的方向移动夹爪6。通过夹爪6对引导膜3施加的向靠近膜层结构2方向的拉力,使引导膜3对膜层结构2施加压力,使用夹爪6夹住并拉拽引导膜3,能够更加牢固,防止在拉拽的过程中出现夹爪6和引导膜3脱离的问题。
使用夹爪6夹住引导膜3可以使用多个夹爪6,均匀的分布在引导膜3的四周边缘,使用多个夹爪6夹住引导膜3的四周边缘,同时对引导膜3沿靠近膜层结构2的方向移动,可以使引导膜3的各部位所承受的拉力均匀,从而保证贴合表面的平整,提高产品良率。使用夹爪6的数量可根据实际的产品尺寸进行调整,本申请对夹爪6的数量不作限定。
预设弧度的具体大小可根据盖板4的曲面形状进行设定,只要满足预设弧度需要小于盖板4的弧度,此时引导膜3的边缘部分不会先和盖板4的边缘部分接触形成密闭的空间,导致贴合过程中气体的存在,本申请对预设弧度的具体大小不作限定。
步骤03:(如图3所示)引导膜3沿靠近盖板4的方向移动,引导膜3与盖板4部分接触。将引导膜3沿盖板4的方向移动的同时,可继续拉拽引导膜3对膜层结构2施加压力,也就是说,此时引导膜3同时承受沿靠近盖板4方向的力和靠近膜层结构2方向的力,靠近盖板4方向的力时引导膜3向靠近盖板4的方向运动,靠近膜层结构2方向的力使引导膜3对膜层结构2施加压力,使膜层结构2边缘具有预设弧度,靠近盖板4方向的力大于靠近膜层结构2方向的力。将引导膜3的非预设弧度处与盖板4的非曲面部分相接触,能够保证引导膜3的边缘部分和盖板4的边缘部分不先接触,因此不会由于引导膜3的边缘部分和盖板4的边缘部分先接触后形成密闭的空间,导致贴合过程中气体的存在,从而减少了贴合过程中气泡的产生。
引导膜3和盖板4的部分接触的面积可根据实际的情况进行调整,引导膜3和盖板4的部分接触主要是将引导膜3即其承载的膜层结构2拉拽到预设弧度,以及后续引导膜3承载着膜层结构2与盖板4接触,本申请对引导膜3和盖板4的部分接触的具体面积不作限定。
步骤04:通过贴合机构1对膜层结构2和引导膜3的挤压,将引导膜3全部贴合在盖板4上。贴合机构1可从膜层结构2远离引导膜3的一侧对膜层结构2施力。膜层结构2可具有弹性形变,在施力过程中,由于贴合机构1自身的弹性形变将膜层结构2和引导膜3完全挤压在盖板4内,将引导膜3全部贴合在盖板 4上。采用上述方法将膜层结构2和引导膜3贴合在盖板4上,可使贴合更加牢固,防止气泡的产生。
贴合机构1可以为滚轮,也可以为硅胶块,贴合机构1的具体类型可根据实际的产品进行选择,本申请对贴合机构1的具体类型不作限定。
可以采用光学胶的方式将盖板4贴合在引导膜3上,也可以采用其他具有黏性的材质将盖板4贴合在引导膜3上,采用何种材质的物质将盖板4和引导膜3贴合可根据实际的需求进行选择,本申请对将采用何种物质贴合盖板4和引导膜3不作限定。
步骤05:(如图4所示)除掉引导膜3的四周边缘部分,使引导膜3的四周与膜层结构2的四周齐平。由于需要对引导膜3进行拉拽,所以引导膜3的表面积要大于膜层结构2的表面积,多出的表面积可位于引导膜3的四周边缘处,引导膜3的四周边缘部分用于人手或机械设备对引导膜3进行固定并施力,当完成步骤03后,可以除掉引导膜3的四周边缘部分,以使引导膜3的四周与膜层结构2的四周齐平,保证曲面显示面板的形状完整。
除掉引导膜3四周边缘部分可以为撕除或切除等方式,本申请对采用何种方式除掉引导膜3四周边缘部分不作限定。
本申请一实施例中,贴合机构1可为仿形压头,步骤02沿靠近膜层结构2的方向拉拽引导膜3,使引导膜3具有预设弧度包括:将仿形压头与膜层结构2接触后沿靠近膜层结构2的方向拉拽引导膜3,使引导膜3具有预设弧度。仿形压头是具有和盖板4形状相仿的压头,将贴合引导膜3的膜层结构2与仿形压头相接触,由于仿形压头的形状和盖板4的形状相似,沿靠近膜层结构2的方向拉拽引导膜3,可以使引导膜3具有和盖板4形状相似的预设弧度,进而使膜层2结构具有和盖板4形状相似的预设弧度,因此更利于贴合,提高贴合效果。
预设弧度可以和盖板4的弧度相同,也可以小于盖板4的弧度,本申请对预设弧度的大小不作限定。
本申请一实施例中,引导膜3可以为偏光片,将偏光片贴合在膜层结构2一侧,沿靠近所述膜层结构2的方向拉拽偏光片,使偏光片对膜层结构2施加压力, 使膜层结构2和偏光片的边缘具有预设弧度,除掉所述偏光片的四周边缘部分,使偏光片的四周与膜层结构2的四周齐平,使用偏光片作为引导膜3,不会增加显示面板的厚度,不会影响显示面板的显示效果,且撕除部分的偏光片也可用于小屏设备如智能手环、智能手表等,因此不会造成资源的浪费。引导膜3还可以为新增的膜层,此时引导膜3可以为高温聚酯薄膜,该高温聚酯薄膜和盖板4具有相同的折射率,因此不会影响显示面板的显示效果。
引导膜3可以为偏光片或新增膜层,其他功能模组也可以作为引导膜3,使用何种膜层作为引导膜3可以根据实际的生产和需求进行选择,本申请对使用何种膜层作为引导膜3不作限定。
本申请一实施例中,当引导膜3为新增膜层时,膜层结构2还包括偏光片。当膜层结构2包括偏光片时,步骤01中将所述将引导膜3贴合在膜层结构2的一侧包括:将引导膜3贴合在偏光片的一侧。将引导膜3贴合在偏光片上,能够防止当引导膜3对偏光片施加压力时,出现引导膜3和偏光片之间滑动导致贴合位置偏移的问题,从而提高产品的良率。
上述贴合均可采用光学胶进行贴合,也可采用其他具有黏性的物质进行贴合,采用何种物质进行贴合可根据实际的产品需求进行调整,本申请对偏光片和引导膜之间采用何种物质进行贴合不作限定。
本申请一实施例中,该膜层结构2还可包括屏体,屏体用于发出显示光。将引导膜3贴合在膜层结构2的一侧之前,进一步包括将偏光片贴合在屏体的一侧。将引导膜3贴合在膜层结构2的一侧包括将引导膜3贴合在偏光片远离屏体的一侧。也就是说,当引导膜3为新增的膜层时,需要将膜层结构2中的各个膜层贴合完成后,再将引导膜3贴合在膜层结构2的一侧,能够防止当引导膜3对膜层结构2施加压力时,出现引导膜3和膜层结构2之间滑动导致贴合位置的偏移的问题,从而提高产品的良率。
偏光片和屏体之间可以使用光学胶进行贴合,还可以使用其他具有粘性的物质进行贴合,采用何种物质进行贴合可根据实际的产品进行选择,本申请对偏光片和屏体之间采用何种物质进行贴合不作限定。
图5所示为本申请一实施例提供的一种曲面显示面板的贴合方法的流程图。
如图5所示,膜层结构2进一步包括泡棉和触控层,泡棉可起到缓冲作用,泡棉设置在屏体的一侧;触控层设置在屏体的另一侧,触控屏可实现触摸功能;偏光片设置在所述触控层远离所述屏体的一侧。基于上述膜层结构2,将引导膜3贴合在所述偏光片远离所述屏体的一侧可包括:
步骤06:将屏体贴合在泡棉的一侧。
步骤07:将触控层贴合在屏体远离泡棉的一侧。
步骤08:将偏光片贴合在触控层远离屏体的一侧。
将泡棉、屏体、触控层和偏光片依次贴合形成膜层结构2,再将引导膜3贴合在膜层结构2的一侧,防止当引导膜3对膜层结构2施加压力时,出现引导膜3和膜层结构2之间滑动导致贴合位置偏移的问题,从而影响产品的良率。
上述贴合均可采用光学胶进行贴合,也可采用其他具有黏性的物质进行贴合,采用何种物质进行贴合可根据实际的产品需求进行调整,本申请对屏体和泡棉、屏体和触控层,触控层和偏光片之间采用何种物质进行贴合不作限定。
膜层结构2可包括屏体、泡棉和触控层,还可包括其它膜层,本申请对膜层结构2的具体包括的膜层不作限定。
图6所示为本申请一实施例提供的一种曲面显示面板的贴合方法的流程图。图7所示为本申请一实施例提供的一种排气孔5的结构示意图。图8所示为本申请一实施例提供的一种排气孔5的结构示意图。
如图6-图8所示,盖板4可以为普通的盖板4,也可以为包括排气孔的盖板4。如图6所示,盖板4可包括排气孔5。将贴合机构1沿靠近盖板4的方向移动,使引导膜3的部分与盖板4相贴合,通过贴合机构1对膜层结构2和引导膜3的挤压,将引导膜3全部贴合在盖板4上包括:
步骤09:在引导膜3远离膜层结构2的一侧设置光学胶层7,光学胶层7用粘贴引导膜3和盖板4。该光学胶层7的透过率可大于99%,折射率可为1.508,粘度为1200cps,该光学胶层7可以将盖板4和引导膜3粘贴牢固,且由于该光学胶层7具有良好的透过率,且折射率和盖板4相近,因此使用该光学胶层7不会 影响显示面板的显示效果。
不同材质的光学胶层7具有不同的黏度、不同的透过率和不同的折射率,可以根据实际的产品和需求对光学胶层7进行选择,本申请对光学胶层7的具体材质不做限定。
该光学胶层7可通过涂抹或使用类似双面胶的方式进行设置,本申请对光学胶层7的设置方式不作限定。
步骤10:将贴合机构1沿靠近盖板4的方向移动,使引导膜3的中心部分与盖板4相贴合。将引导膜3的中心部分即非预设弧度处与盖板4的非曲面部分相接触,能够保证引导膜3的边缘部分和盖板4的边缘部分不先接触,因此不会由于引导膜3的边缘部分和盖板4的边缘部分先接触后形成密闭的空间,导致贴合过程中气体的存在,从而减少了贴合过程中气泡的产生。
步骤11:将贴合机构1沿靠近盖板4的方向移动,使贴合机构1完全填充在盖板4靠近引导膜3的一侧内,通过贴合结构对膜层结构2和引导膜3施加压力,使引导膜3完全贴合在盖板4上,其中光学胶层7在压力的作用下产生形变填充进排气孔5内,将排气孔5内的空气排出。对盖板4沿靠近引导膜3的方向施加压力,使盖板4贴合在引导膜3上,且使光学胶层7填充进盖板4的排气孔5内,将排气孔5内的空气排出。盖板4上包括排气孔5,排气孔5可设置在盖板4的曲面形状处。对盖板4沿靠近引导膜3的方向施加压力,盖板4将压力传到与盖板4紧密接触的光学胶层7上,由于光学胶层7具有流动性,或光学胶层7在受到压力后产生形变,因此填充进排气孔5内,将排气孔5内的空气排出。由于盖板4的曲面形状处在贴合过程中容易产生气泡,将排气孔5的一端设置在气泡易产生处,排气孔5的另一端设置在盖板4的末端,在贴合过程中光学胶层7将盖板4和光学胶层7之间的空气排除,从而避免了气泡的产生,且由于光学胶层7填充进排气孔5内,光学胶层7的折射率和盖板4相同或相近,因此目视不会看出排气孔5的存在,不影响显示效果。且由于排气孔5在盖板4的弧形处,不会影响显示面板的使用手感等用户体验。
光学胶层7可以为液态光学胶层7,也可以为胶状光学胶层等,对光学胶层 7形态的选择可根据实际需求进行调整,本申请对光学胶的形态不作限定。
盖板4的排气孔5的直径可以为0.1mm~0.3mm,还可以为其它范围内的直径,排气孔5的直径大小可根据实际的产品进行调整,本申请对排气孔5的直径不做限定。
在盖板4的每侧的弧形处可设置3~5个排气孔5,或者每间隔10mm设置一个排气孔5,排气孔5的具体设置数量可根据实际的产品进行调整,本申请对排气孔5的数量不做限定。
排气孔5的一端设置在盖板4弧形处的末端,排气孔5另一端的设置位置可通过有限元仿真确定,本申请对排气孔5的具体位置和具体位置的确定方法不作限定。
排气孔5可以为孔状结构(如图7所示),其中孔状结构的排气孔5可采用分体式模具制造而成;排气孔5也可以为槽状结构(如图8所示),使用流动性较差的光学胶进行贴合时,槽状结构的排气孔5更易将气体全部排出,且槽状结构的排气孔5制造难度低,易于实现,排气孔5的具体结构可根据实际的需求进行选择,本申请对排气孔5的具体结构和制备方法不做限定。
本申请一实施例中,在引导膜3远离膜层结构2的一侧设置光学胶层7包括:引导膜3的边缘位置对应的光学胶层7的厚度大于在引导膜3的其余部位对应的光学胶层7的厚度。由于膜层结构2具有预设弧度处位于膜层结构2的边缘,预设弧度处对应盖板4的弧形处,因此在膜层结构2的预设弧度处也就是边缘处设置光学胶层7,在盖板4的贴合过程中会填充进排气孔5内,因此在膜层结构2的边缘设置光学胶层7的厚度大于在膜层结构2其余部位设置光学胶层7的厚度,在粘贴完盖板4和引导膜3后,能够保证有足够多的光学胶层7用于填充进排气孔5内,防止光学胶层7无法填充进排气孔5而造成气泡的产生,影响产品良率。
在膜层结构2的边缘涂抹的光学胶层7的厚度可以为0.15mm~0.2mm,在膜层结构2其余部位涂抹光学胶层7的厚度可以为0.1mm。具体的光学胶层7的厚度可根据实际的产品进行调整,本申请对光学胶层7的厚度不做限定。
图9所示为本申请一实施例提供的一种预应力开孔8和易撕线9的结构示意 图。
如图9所示,引导膜3包括易撕线9和预应力开孔8。正如上述实施例中所述,由于需要对引导膜3进行拉拽,所以引导膜3的表面积要大于膜层结构2的表面积,多出的表面积可位于引导膜3的四周边缘处,引导膜3的四周边缘部分用于人手或机械设备对引导膜3进行固定并施力。易撕线9可设置在引导膜3需要撕除的部分和无需撕除的部分的交界线处,预应力开孔8可设置在易撕线9的至少一端处。步骤04除掉引导膜3四周边缘部分可包括从预应力开孔8处施力,沿易撕线9将引导膜3的四周边缘部分撕除。在引导膜3上设置易撕线9和预应力开孔8,贴合时,夹爪6抓住引导膜3边缘向模组结构的方向拉拽时,易撕线9不会断裂;贴合完毕后,由机械手或手动从预应力开孔8处加力,可撕除引导膜3的四周边缘部分,从而无需增加额外的工具,简化了撕除步骤方便易操作。
可以采用设置预应力开口和易撕线9的方式撕除引导膜3的四周边缘部分,也可以采用其它的方式对引导膜3的四周边缘部分进行撕除操作,具体采用何种方式对引导膜3的四周边缘部分进行撕除操作可根据实际的产品进行选择,本申请对引导膜3的四周边缘部分进行撕除的方法不作限定。
以上仅为本申请的较佳实施例而已,并非用于限定本申请的保护范围。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。
Claims (20)
- 一种曲面显示面板的贴合方法,所述曲面显示面板包括引导膜、膜层结构、盖板,所述贴合方法包括:将引导膜贴合在膜层结构的一侧;沿靠近所述膜层结构的方向拉拽所述引导膜,使所述膜层结构的边缘具有预设弧度;所述引导膜沿靠近盖板的方向移动,所述引导膜与所述盖板部分接触;通过贴合机构对所述膜层结构和所述引导膜挤压,将所述引导膜全部贴合在所述盖板上;以及除掉所述引导膜的四周边缘部分,使所述引导膜的四周与所述膜层结构的四周齐平。
- 根据权利要求1所述的曲面显示面板的贴合方法,其中,所述膜层结构可以包括以下膜层中的一种或多种:屏体、触控层和偏光层。
- 根据权利要求1所述的曲面显示面板的贴合方法,其中,所述沿靠近所述膜层结构的方向拉拽所述引导膜包括:使用夹爪夹住所述引导膜的四周边缘部分,向靠近所述膜层结构的方向移动所述夹爪。
- 根据权利要求1所述的曲面显示面板的贴合方法,其中,所述贴合机构为仿形压头。
- 根据权利要求4所述的曲面显示面板的贴合方法,其中,所述沿靠近所述膜层结构的方向拉拽所述引导膜,使所述引导膜具有预设弧度包括:将所述仿形压头与所述膜层结构接触后,沿靠近所述膜层结构的方向拉拽所述引导膜,使所述引导膜具有预设弧度。
- 根据权利要求1所述的曲面显示面板的贴合方法,其中,所述贴合机构可以为以下机构中的一种:滚轮和硅胶块。
- 根据权利要求1所述的曲面显示面板的贴合方法,其中,所述引导膜为偏光片。
- 根据权利要求1所述的曲面显示面板的贴合方法,其中,所述膜层结构包括偏光片,所述将所述引导膜贴合在所述膜层结构的一侧包括:将所述引导膜贴合在所述偏光片的一侧。
- 根据权利要求8所述的曲面显示面板的贴合方法,其中,所述膜层结构进一步包括屏体,所述将引导膜贴合在所述膜层结构的一侧之前,进一步包括:将所述偏光片贴合在所述屏体的一侧。
- 根据权利要求9所述的曲面显示面板的贴合方法,其中,所述将所述引导膜贴合在所述膜层结构的一侧包括:将所述引导膜贴合在所述偏光片远离所述屏体的一侧。
- 根据权利要求10所述的曲面显示面板的贴合方法,所述膜层结构进一步包括:泡棉和触控层,其中,所述将所述引导膜贴合在所述偏光片远离所述屏体的一侧,之前,进一步包括:将屏体贴合在所述泡棉的一侧;将触控层贴合在所述屏体远离所述泡棉的一侧;以及将所述偏光片贴合在所述触控层远离所述屏体的一侧。
- 根据权利要求1所述的曲面显示面板的贴合方法,所述盖板包括排气孔,其中,所述将所述贴合机构沿靠近所述盖板的方向移动,使所述引导膜的部分与所述盖板相贴合,通过所述贴合机构对所述膜层结构和所述引导膜的挤压,将所述引导膜全部贴合在所述盖板上包括:在所述引导膜远离所述膜层结构的一侧设置光学胶层;将所述贴合机构沿靠近所述盖板的方向移动,使所述引导膜的中心部分与所述盖板相贴合;以及将所述贴合机构沿靠近所述盖板的方向移动,使所述贴合机构完全填充在所述盖板靠近所述引导膜的一侧内,通过所述贴合结构对所述膜层结构和所述引导膜施加压力,使所述引导膜完全贴合在所述盖板上,所述光学胶层在压力的作用下产生形变填充进所述排气孔内,将所述排气孔内的空气排出。
- 根据权利要求12所述的曲面显示面板的贴合方法,其中,所述排气孔 的直径为0.1mm~0.3mm。
- 根据权利要求12所述的曲面显示面板的贴合方法,其中,在所述盖板的每侧的弧形处设置3~5个排气孔;或在所述盖板的每侧的弧形处每间隔10mm设置一个所述排气孔。
- 根据权利要求12所述的曲面显示面板的贴合方法,其中,所述排气孔的形状可以为以下形状中的一种或多种:孔状和槽状。
- 根据权利要求12所述的曲面显示面板的贴合方法,其中,所述在所述引导膜远离所述膜层结构的一侧设置光学胶层包括:所述引导膜的边缘位置对应的所述光学胶层的厚度大于在所述引导膜的其余部位对应的所述光学胶层的厚度。
- 根据权利要求12述的曲面显示面板的贴合方法,其中,所述在所述引导膜远离所述膜层结构的一侧设置光学胶层包括:在所述引导膜远离所述膜层结构的一侧设置液态光学胶层。
- 根据权利要求12所述的曲面显示面板的贴合方法,其中,所述光学胶的透过率大于99%;和/或所述光学胶的折射率为1.508;和/或所述光学胶的粘度为1200cps。
- 根据权利要求16所述的曲面显示面板的贴合方法,其中,所述膜层结构的边缘位置处的所述光学胶的厚度可以为0.15mm~0.2mm;和/或所述膜层结构的非边缘位置处的所述光学胶的厚度可以为0.1mm。
- 根据权利要求1所述的曲面显示面板的贴合方法,其中,所述引导膜包括易撕线和预应力开孔,所述除掉所述引导膜的四周边缘部分包括从所述预应力开孔处施力,沿所述易撕线将所述引导膜的四周边缘部分撕除。
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| CN111785171B (zh) * | 2020-07-21 | 2022-03-29 | 昆山国显光电有限公司 | 贴合装置 |
| CN112309255A (zh) * | 2020-10-30 | 2021-02-02 | 云谷(固安)科技有限公司 | 显示模组贴合方法及显示装置 |
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| CN110197618B (zh) | 2020-08-25 |
| CN110197618A (zh) | 2019-09-03 |
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