WO2020211669A1 - 一种面筋制品加工设备及加工方法 - Google Patents

一种面筋制品加工设备及加工方法 Download PDF

Info

Publication number
WO2020211669A1
WO2020211669A1 PCT/CN2020/083222 CN2020083222W WO2020211669A1 WO 2020211669 A1 WO2020211669 A1 WO 2020211669A1 CN 2020083222 W CN2020083222 W CN 2020083222W WO 2020211669 A1 WO2020211669 A1 WO 2020211669A1
Authority
WO
WIPO (PCT)
Prior art keywords
mold
movable mold
bowl
static
gluten
Prior art date
Application number
PCT/CN2020/083222
Other languages
English (en)
French (fr)
Inventor
王建辉
程志敏
刘冬敏
王严
熊寿遥
宁静恒
李文
张永生
胡志强
杨蕾
孙雅茹
Original Assignee
长沙理工大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 长沙理工大学 filed Critical 长沙理工大学
Priority to US17/038,130 priority Critical patent/US11089811B2/en
Publication of WO2020211669A1 publication Critical patent/WO2020211669A1/zh

Links

Images

Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10—Moulding
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/12—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00—Working-up of proteins for foodstuffs
    • A23J3/14—Vegetable proteins
    • A23J3/18—Vegetable proteins from wheat
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00—Working-up of proteins for foodstuffs
    • A23J3/22—Working-up of proteins for foodstuffs by texturising
    • A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20—Extruding
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30—Puffing or expanding
    • A23P30/32—Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment
    • A23P30/34—Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment by extrusion-expansion

Definitions

  • the invention belongs to the technical field of food processing, and is specifically a gluten product processing equipment and processing method.
  • Gluten is a kind of plant protein, composed of gluten protein and gluten protein.
  • the moisture content of wet gluten is 38%, protein is about 60%, the surface is smooth, elastic enough, and toughness.
  • the hand-washing method is commonly used at present. The dough is placed in a porridge, sieve or coarse cloth and poured with water. When kneading and washing, the starch will flow away with the water, and the protein that stays in the roller or the cloth and sticks together is the wet gluten.
  • strip gluten products are mostly long.
  • the production technology and technology are mature. They can be extruded through a puffing extruder, cut to length, and then batched and packaged.
  • Long-striped gluten products such as spicy gluten strips, which are popular among consumers, cannot satisfy consumers' desire to purchase because of their single form.
  • product sales were once underlined, in order to introduce new products and stimulate the market.
  • the applicant launched a spherical gluten product, but the existing processing equipment cannot meet the processing requirements, so it is necessary to design a special processing equipment and processing method.
  • the purpose of the present invention is to solve the above problems and provide a gluten product processing equipment.
  • the processing equipment prepares a cored spherical gluten through dynamic and static molds to quickly form a cored spherical gluten, which fills the gap in the market.
  • the equipment is simple and convenient to use.
  • the invention also provides a gluten product processing method.
  • a gluten product processing equipment including an extruder, the discharge end of the extruder is provided with a pressing die, the pressing die includes a stationary die and a mobile
  • the static die is set at the discharge port of the extruder, its outer end surface is provided with a hemispherical static mold bowl, and the static mold passes through the channel inside;
  • the movable die can move along the extrusion direction of the extruder, and its end surface
  • One end of the injection tube penetrates to the movable mold Inside the bowl, the other end is connected to the batching barrel through a pipeline, and the connecting pipeline is equipped with a metering pump; the other end of the movable mold is provided with a mold seat for installing the injection pipe, and the mold seat can move relative to the movable mold.
  • the static mold is provided with a static mold channel communicating with the static mold bowl, and a static mold ring groove communicating with the static mold is provided on the outside of the static mold.
  • a matching static mold sleeve is provided outside the static mold ring groove, and the static mold sleeve is
  • a static mold oil inlet communicating with the static mold ring groove is provided, and the static mold oil inlet communicating with the edible oil tank.
  • the movable mold is provided with a movable mold channel communicating with the movable mold bowl, and a movable mold ring groove communicating with the movable mold is provided on the outer side, and a matching movable mold sleeve is provided outside the movable mold ring groove, and the movable mold sleeve is A movable mold oil inlet communicated with the movable mold ring groove is provided, and the movable mold oil inlet communicates with the edible oil tank.
  • one end of the injection tube close to the movable mold bowl is set in a cone shape with a large front and a small rear.
  • cross section of the outer profile of the injection tube is set in a heart shape or a star shape.
  • the push-pull mechanism is an air cylinder.
  • the pressing mechanism includes a screw rod and a spring.
  • One end of the screw rod is connected with the end surface of the movable mold, and the other end penetrates to the other side of the mold base.
  • the spring is sleeved on the screw rod and locked by a nut.
  • a hopper is provided below the pressing mold.
  • the method for processing gluten products using the above-mentioned gluten product processing equipment includes the following steps:
  • Step A Mold clamping: The push-pull mechanism pushes the moving mold forward and presses it against the static mold so that the static mold bowl is aligned with the movable mold bowl;
  • Step B Extrusion molding: The extruder continuously squeezes the expanded gluten from the static mold passage into the cavity formed by the static mold bowl and the movable mold bowl through extrusion, and fills it into a spherical gluten product;
  • Step C Mold opening and injection: the push-pull mechanism pushes the mold base and the movable mold moves to separate the static mold bowl from the movable mold bowl, and the gluten ball covered on the injection tube is taken out and separated from the static mold bowl.
  • the movable mold stops moving, and the mold base continues to move under the pull of the push-pull mechanism, so that the injection tube is slowly pulled out of the gluten ball.
  • the metering pump starts to work, and the ingredients barrel The seasoning is injected into the internal space of the gluten ball through the pipeline and the injection tube, and the injection is stopped after the metering pump is turned on for a period of time;
  • Step D Unloading: When the injection tube is slowly pulled out from the gluten ball, the gluten ball falls from the movable mold bowl, and the push-pull mechanism stops moving;
  • Step E Repeat the above steps A-D.
  • the inner surfaces of the static mold bowl and the movable mold bowl are coated with a layer of edible oil before extrusion processing.
  • the processing equipment prepares a core-filled spherical gluten through dynamic and static molds for rapid compression molding, filling the vacancy in the market, simple equipment and convenient use.
  • the end of the injection tube close to the movable mold bowl is set into a cone shape with a large front and a small back, that is, the front end is slightly larger than the rear end.
  • the purpose is to bring the gluten ball coated on the injection tube out of the static mold. When the bowl is separated, there is enough force. In addition, because the hole is large at one end and small at the other end, a small amount of gluten does not fall out of the movable mold bowl. When the mold is next closed, the injection tube will eject the gluten ball and fall because of the injection The tube end is larger than the spherical gluten opening.
  • the outer profile section of the injection tube is set in a heart shape or a star shape, so that the prepared spherical gluten has various shapes, which satisfies the diversity of consumers for gluten products and stimulates the desire to buy.
  • Figure 1 is a schematic diagram of the front view of the present invention.
  • FIG. 2 is a schematic diagram of a partial enlarged structure at A in FIG. 1 of the present invention.
  • Figure 3 is a schematic side view of the structure of the stationary mold of the present invention.
  • Figure 4 is a schematic diagram of the cross-sectional structure of the injection pipe of the present invention.
  • the specific structure of the present invention is: a gluten product processing equipment, including an extruder 1, the extruder 1 extrudes the kneaded raw gluten, which can continue to extrude, but also It can be continuously extruded.
  • the discharge end of the extruder 1 is provided with a pressing die.
  • the pressing die includes a stationary die 2 and a moving die 3.
  • the stationary die 2 is arranged at the discharge port of the extruder 1, which
  • the outer end surface is provided with a hemispherical static mold bowl 21, and a static mold passing channel 22 is arranged inside;
  • the movable mold 3 can move along the extrusion direction of the extruder 1, and its end surface is provided with a hemisphere at a position corresponding to the static mold bowl 21
  • the movable mold bowl 31 is formed with a movable mold through hole 32 inside.
  • the movable mold through hole 32 is provided with a matching movable injection tube 33. One end of the injection tube 33 penetrates into the movable mold bowl 31.
  • One end is connected to the batching barrel 4 (used to contain various seasonings) through a pipeline, and the connecting pipeline is provided with a metering pump 5; the other end of the movable mold 3 is provided with a mold seat 34 for installing the injection pipe 33 ,
  • the mold base 34 can move relative to the movable mold 3, one end of which is provided with a push-pull mechanism 37, the movable mold 3 is provided with a pressing mechanism that keeps tight contact with the mold base 34; the side of the movable mold 3 is provided with a limit block 38.
  • the static mold 2 is provided with a static mold channel 23 that communicates with the static mold bowl 21 (a very thin channel, as long as there is oil immersion), and a static mold ring groove 24 communicating with it is provided on the outside.
  • the mold ring groove 24 is provided with a matching static mold sleeve 25, and the static mold sleeve 25 is provided with a static mold oil inlet 26 communicating with the static mold ring groove 24, and the static mold oil inlet 26 communicates with the edible oil tank 6
  • an oil pump can be added to the pipeline of the static mold oil inlet 26 and the edible oil tank 6. The purpose is to coat a layer of edible oil inside the static mold bowl 21 to prevent sticking of gluten.
  • the movable mold 3 is provided with a movable mold channel 301 communicating with the movable mold bowl 31, a movable mold ring groove 302 communicating therewith is provided on the outside, and a matching movable mold sleeve is provided outside the movable mold ring groove 302 303.
  • the movable mold sleeve 303 is provided with a movable mold oil inlet 304 communicating with the movable mold ring groove 302, and the movable mold oil inlet 304 communicates with the edible oil tank 6.
  • the purpose is to coat the movable mold bowl 31 with edible oil to prevent sticking of gluten.
  • one end of the injection tube 33 close to the movable mold bowl 31 is set in a cone shape with a large front and a small rear. That is, the front end is slightly larger than the back end, so that the gluten ball coated on the injection tube 33 is taken out and separated from the static mold bowl 21, and there is enough force.
  • the hole has a large end and a small end, the movable mold bowl 31 A small amount of gluten did not fall.
  • the injection tube 33 will eject and drop the gluten ball because the end of the injection tube 33 is larger than the spherical gluten opening.
  • the cross section of the outer profile of the injection tube 33 is set in a heart shape or a star shape, and the middle part is an injection flow channel. Satisfy consumers' diversity of gluten products and stimulate their desire to buy.
  • the push-pull mechanism 37 is an air cylinder. Quick response, low cost and easy installation.
  • the pressing mechanism includes a screw 35 and a spring 36.
  • One end of the screw 35 is connected to the end surface of the movable mold 3, and the other end penetrates to the other side of the mold base 34.
  • the spring 36 is sleeved on the screw 35 and locked by a nut. .
  • a hopper 7 is provided below the pressing mold. Used for receiving materials.
  • the method for processing gluten products using the above-mentioned gluten product processing equipment includes the following steps:
  • Step A Mold clamping: The push-pull mechanism 37 pushes the moving mold 3 forward and presses it against the static mold 2, so that the static mold bowl 21 is aligned with the movable mold bowl 31;
  • Step B Extrusion molding: The extruder 1 continuously squeezes the expanded gluten from the static mold passage 22 into the cavity formed by the static mold bowl 21 and the movable mold bowl 31 through extrusion, and fills it into spherical gluten Products
  • Step C Mold opening and injection: the push-pull mechanism 37 pushes the mold base 34 and the movable mold 3 to move, so that the static mold bowl 21 is separated from the movable mold bowl 31, and the gluten ball covered on the injection tube 33 is taken out, and the static mold The mold bowl 21 is separated.
  • the movable mold 3 moves to the limit block 38, the movable mold 3 stops moving, and the mold base 34 continues to move under the pull of the push-pull mechanism 37, so that the injection tube 33 is slowly pulled out of the gluten ball ,
  • the metering pump 5 starts to work, and the seasoning in the ingredient barrel 4 is injected into the internal space of the gluten ball through the pipeline and the injection tube 33, and the metering pump 5 is turned on for a period of time to stop the injection;
  • Step D Unloading: When the injection tube 33 is slowly pulled out from the gluten ball, the gluten ball falls from the movable mold bowl 31, and the push-pull mechanism 37 stops moving;
  • Step E Repeat the above steps A-D.
  • the inner surfaces of the static mold bowl and the movable mold bowl are coated with a layer of edible oil before extrusion processing.
  • the push-pull mechanism 37 pushes the movable mold 3 forward and presses it against the static mold 2, so that the static mold bowl 21 is aligned with the movable mold bowl 31; the extruder 1 extrudes the kneaded raw gluten to make the gluten From the static mold passage 22, it continuously squeezes into the cavity formed by the static mold bowl 21 and the movable mold bowl 31, and is filled with spherical gluten products; the push-pull mechanism 37 pushes the mold base 34 and the movable mold 3 to move, so that the static mold bowl 21 is separated from the movable mold bowl 31, and the gluten ball coated on the injection tube 33 is taken out and separated from the static mold bowl 21.
  • the gluten remaining in the connecting part of the static mold passage 22 mouth has not been cooled and hardened, so , So as to separate from the gluten ball.
  • the movable mold 3 moves to the limit block 38, the movable mold 3 stops moving, and the mold base 34 continues to move under the pull of the push-pull mechanism 37, so that the injection tube 33 is slowly moved in the gluten ball Pull out, at this time, the metering pump 5 starts to work, and the seasoning (a milky material, which can be prepared according to the needs of consumers, such as apple flavor, taro flavor, etc.) in the ingredient barrel 4 through the pipeline and injecting
  • the tube 33 is injected into the inner space of the gluten ball to form a centered gluten ball, which makes the taste better and meets the needs of the public.
  • the metering pump 5 is turned on for a long time and then stops the injection; when the injection tube 33 is completely removed from the gluten ball slowly After being pulled out, the gluten ball falls from the movable mold bowl 31 (in order to achieve a better drop effect, the inner surface of the static mold bowl 21 and the movable mold bowl 31 can be coated with a layer of edible oil before extrusion processing), Even if a small amount of gluten does not fall, when the next mold is closed, the injection tube 33 will eject and drop the gluten ball, and the push-pull mechanism 37 will stop moving; repeat the above process to prepare the centered spherical gluten to fill the market. Vacancy, simple equipment, easy to use.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Manufacturing & Machinery (AREA)
  • Biochemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • General Preparation And Processing Of Foods (AREA)
  • Fodder In General (AREA)
  • Bakery Products And Manufacturing Methods Therefor (AREA)

Abstract

一种面筋制品加工设备及加工方法，包括挤出机(1)，所述挤出机(1)的出料端设有压合模具，所述压合模具包括静止模(2)和移动模(3)，静止模(2)设置于挤出机(1)的出料口，其外端面设有半球形的静模碗(21)，内部设有静模过料道(22)；移动模(3)可沿挤出机(1)的挤料方向移动，其端面上与静模碗(21)对应位置设有半球形的动模碗(31)，内部设有动模通孔(32)，动模通孔(32)内设有相配合的可移动的注料管(33)，注料管(33)的一端贯穿至动模碗(31)内，另一端通过管路与配料桶(4)连通，其连通管路上设有计量泵(5)；移动模(3)的另一端设有用于安装注料管(33)的模座(34)，模座(34)可相对于移动模(3)移动，其一端设有推拉机构(37)，移动模(3)上设有与模座(34)保持紧接触的压紧机构；移动模(3)侧面设有限位块(38)。该加工设备通过动、静模快速压合成型制备一种注心球状面筋，填补市场空缺，设备操作简单。

Description

一种面筋制品加工设备及加工方法 技术领域
本发明属于食品加工技术领域，具体为一种面筋制品加工设备及加工方法。
背景技术
面筋是一种植物性蛋白质，由麦胶蛋白质和麦谷蛋白质组成。湿面筋的含水率为38％，蛋白质为60％左右，表面光滑，弹性足，韧性好。制作面筋，目前常用手洗的方法，将面团置于密孔罗、筛或粗布中淋水，揉洗时淀粉随水流走，留在罗里或布内的粘在一起的蛋白质即为湿面筋。
市面上面筋制品的形式多种多样，其中长条形面筋制品居多，生产技术、工艺成熟，通过膨化挤出机挤出，定长切断，再配料、包装即可，然而，随着生活品质的不断改善与提高，长条形的面筋制品，如深受广大消费者喜爱的面筋辣条，其由于形式单一，无法满足消费者对其购买欲望，导致产品销量一度下划，为推陈出新，刺激市场需求，申请人推出一种球形面筋制品，但现有加工设备无法满足加工要求，因此有必要设计一种专用的加工设备和加工方法。
发明内容
本发明的目的是针对以上问题，提供一种面筋制品加工设备，该加工设备通过动、静模快速压合成型制备一种注心球状面筋，填补市场上的空缺，设备简单，使用方便。
同时，本发明还提供了一种面筋制品加工方法。
为实现以上目的，本发明采用的技术方案是：一种面筋制品加工设备，包括挤出机，所述挤出机的出料端设有压合模具，所述压合模具包括静止模和移动模，静止模设置于挤出机的出料口，其外端面设有半球形的静模碗，内部设有静模过料道；移动模可沿挤出机的挤料方向移动，其端面上与静模碗对应位置设有半球形的动模碗，内部设有动模通孔，动模通孔内设有相配合的可移动的注料管，注料管的一端贯穿至动模碗内，另一端通过管路与配料桶连通，其连通管路上设有计量泵；移动模的另一端设有用于安装注料管的模座，模座可相对于移动模移动，其一端设有推拉机构，移动模上设有与模座保持紧接触的压紧机构；移动模侧面设有限位块。
进一步的，所述静止模内设有与静模碗相通的静模通道，外侧设有与之相通的静模环槽，静模环槽外设有相配合的静模套，静模套上设有与静模环槽相通的静模进油口，所述静模进油口与食用油箱相通。
进一步的，所述移动模内设有与动模碗相通的动模通道，外侧设有与之相通的动模环槽，动模环槽外设有相配合的动模套，动模套上设有与动模环槽相通的动模进油口，所述动模进油口与食用油箱相通。
进一步的，所述注料管靠近动模碗的一端设置成前大后小的锥形状。
进一步的，所述注料管外轮廓截面设置成心形或星形。
进一步的，所述推拉机构为气缸。
进一步的，所述压紧机构包括螺杆和弹簧，螺杆一端与移动模端面连接，另一端贯穿至模座另一侧，弹簧套设在螺杆上，并通过螺母锁紧。
进一步的，所述压合模具下方设有料斗。
采用上述一种面筋制品加工设备来加工面筋制品的方法，包括如下步骤：
步骤A、合模：推拉机构推动移动模前行，与静止模压紧，使得静模碗与动模碗对齐；
步骤B、挤压成型：挤出机通过挤压使膨化后的面筋从静模过料道不断挤进静模碗与动模碗形成的空腔内，并填满成球状面筋制品；
步骤C、开模注料：推拉机构推动模座、移动模移动，使得静模碗与动模碗分离，包覆在注料管上的面筋球被带出，与静模碗分离，当移动模移动到限位块处时，移动模停止移动，模座在推拉机构拉动下继续移动，使得注料管在面筋球中慢慢被拔出，此时，计量泵开始工作，将配料桶内的调味料通过管路、注料管注入到面筋球的内部空间中，计量泵打开一断时长后停止注料；
步骤D、下料：当注料管完全从面筋球中慢慢被拔出后，面筋球从动模碗掉落，推拉机构停止移动；
步骤E、重复上述步骤A-D。
进一步的，所述步骤A中将静模碗、动模碗内表面上涂一层食用油后再进行挤压加工。
本发明的有益效果：该加工设备通过动、静模快速压合成型制备一种注心球状面筋，填补市场上的空缺，设备简单，使用方便。
1、本发明中注料管靠近动模碗的一端设置成前大后小的锥形状，即前端略大于后端，目的是使包覆在注料管上的面筋球被带出与静模碗分离时，有足够大的力，另外由于孔一端大，一端小，动模碗少量面筋没有掉落，当下一次合模时，注料管会将面筋球顶出、掉落，因为注料管端部大于球状面筋开口。
2、本发明中注料管外轮廓截面设置成心形或星形，使得制备出来的球状面筋上带有各种形状，满足消费者对面筋制品的多样性，激起购买欲。
附图说明
图1为本发明主视结构示意图。
图2为本发明图1中A处局部放大结构示意图。
图3为本发明静止模侧视结构示意图。
图4为本发明注料管截面结构示意图。
附图标记
图中所述文字标注表示为：1、挤出机；2、静止模；21、静模碗；22、静模过料道；23、静模通道；24、静模环槽；25、静模套；3、移动模；301、动模通道；302、动模环槽；303、动模套；304、动模进油口；31、动模碗；32、动模通孔；33、注料管；34、模座；35、螺杆；36、弹簧；37、推拉机构；38、限位块；4、配料桶；5、计量泵；6、食用油箱；7、料斗。
具体实施方式
为了使本领域技术人员更好地理解本发明的技术方案，下面结合附图对本发明进行详细描述，本部分的描述仅是示范性和解释性，不应对本发明的保护范围有任何的限制作用。
如图1-4所示，本发明的具体结构为：一种面筋制品加工设备，包括挤出机1，挤出机1将揉好的生面筋通过挤压膨化，其可继续挤料，也可连续挤料，所述挤出机1的出料端设有压合模具，所述压合模具包括静止模2和移动模3， 静止模2设置于挤出机1的出料口，其外端面设有半球形的静模碗21，内部设有静模过料道22；移动模3可沿挤出机1的挤料方向移动，其端面上与静模碗21对应位置设有半球形的动模碗31，内部设有动模通孔32，动模通孔32内设有相配合的可移动的注料管33，注料管33的一端贯穿至动模碗31内，另一端通过管路与配料桶4(用于装各式各样的调味料)连通，其连通管路上设有计量泵5；移动模3的另一端设有用于安装注料管33的模座34，模座34可相对于移动模3移动，其一端设有推拉机构37，移动模3上设有与模座34保持紧接触的压紧机构；移动模3侧面设有限位块38。
优选的，所述静止模2内设有与静模碗21相通的静模通道23(很细的通道，保证有油浸入即可)，外侧设有与之相通的静模环槽24，静模环槽24外设有相配合的静模套25，静模套25上设有与静模环槽24相通的静模进油口26，所述静模进油口26与食用油箱6相通，为防止静模通道23出口堵住，还可在静模进油口26与食用油箱6管路上增加油泵。目的是将静模碗21内涂一层食用油，防止粘面筋。
优选的，所述移动模3内设有与动模碗31相通的动模通道301，外侧设有与之相通的动模环槽302，动模环槽302外设有相配合的动模套303，动模套303上设有与动模环槽302相通的动模进油口304，所述动模进油口304与食用油箱6相通。目的是将动模碗31内涂一层食用油，防止粘面筋。
优选的，所述注料管33靠近动模碗31的一端设置成前大后小的锥形状。即前端略大于后端，目的是使包覆在注料管33上的面筋球被带出与静模碗21分离时，有足够大的力，另外由于孔一端大，一端小，动模碗31少量面筋没有掉落，当下一次合模时，注料管33会将面筋球顶出、掉落，因为注料管33 端部大于球状面筋开口。
优选的，所述注料管33外轮廓截面设置成心形或星形，中部为注料流道。满足消费者对面筋制品的多样性，激起购买欲。
优选的，所述推拉机构37为气缸。反应快速，成本低，安装方便。
优选的，所述压紧机构包括螺杆35和弹簧36，螺杆35一端与移动模3端面连接，另一端贯穿至模座34另一侧，弹簧36套设在螺杆35上，并通过螺母锁紧。
优选的，所述压合模具下方设有料斗7。用于收料。
采用上述一种面筋制品加工设备来加工面筋制品的方法，包括如下步骤：
步骤A、合模：推拉机构37推动移动模3前行，与静止模2压紧，使得静模碗21与动模碗31对齐；
步骤B、挤压成型：挤出机1通过挤压使膨化后的面筋从静模过料道22不断挤进静模碗21与动模碗31形成的空腔内，并填满成球状面筋制品；
步骤C、开模注料：推拉机构37推动模座34、移动模3移动，使得静模碗21与动模碗31分离，包覆在注料管33上的面筋球被带出，与静模碗21分离，当移动模3移动到限位块38处时，移动模3停止移动，模座34在推拉机构37拉动下继续移动，使得注料管33在面筋球中慢慢被拔出，此时，计量泵5开始工作，将配料桶4内的调味料通过管路、注料管33注入到面筋球的内部空间中，计量泵5打开一断时长后停止注料；
步骤D、下料：当注料管33完全从面筋球中慢慢被拔出后，面筋球从动模碗31掉落，推拉机构37停止移动；
步骤E、重复上述步骤A-D。
优选的，所述步骤A中将静模碗、动模碗内表面上涂一层食用油后再进行挤压加工。
具体使用时，推拉机构37推动移动模3前行，与静止模2压紧，使得静模碗21与动模碗31对齐；挤出机1将揉好的生面筋通过挤压膨化，使面筋从静模过料道22不断挤进静模碗21与动模碗31形成的空腔内，并填满成球状面筋制品；推拉机构37推动模座34、移动模3移动，使得静模碗21与动模碗31分离，包覆在注料管33上的面筋球被带出，与静模碗21分离，留在静模过料道22口处的连接部分面筋还没有冷却硬化，因此，好与面筋球分离，当移动模3移动到限位块38处时，移动模3停止移动，模座34在推拉机构37拉动下继续移动，使得注料管33在面筋球中慢慢被拔出，此时，计量泵5开始工作，将配料桶4内的调味料(为乳状料，其可根据消费者的需要进行调配，如苹果味、香芋味等)通过管路、注料管33注入到面筋球的内部空间中，形成注心面筋球，使口感更好，满足大众需求，计量泵5打开一断时长后停止注料；当注料管33完全从面筋球中慢慢被拔出后，面筋球从动模碗31掉落(为了达到更好的掉落效果，可以在挤压加工前将静模碗21、动模碗31内表面上涂一层食用油)，即便少量面筋没有掉落，当下一次合模时，注料管33也会将面筋球顶出、掉落，推拉机构37停止移动；重复上述过程，即可制备注心球状面筋，填补市场上的空缺，设备简单，使用方便。
需要说明的是，在本文中，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
本文中应用了具体个例对本发明的原理及实施方式进行了阐述，以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式，应当指出，由于文字表达的有限性，而客观上存在无限的具体结构，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进、润饰或变化，也可以将上述技术特征以适当的方式进行组合；这些改进润饰、变化或组合，或未经改进将发明的构思和技术方案直接应用于其它场合的，均应视为本发明的保护范围。

Claims (10)

  1. 一种面筋制品加工设备，包括挤出机(1)，其特征在于，所述挤出机(1)的出料端设有压合模具，所述压合模具包括静止模(2)和移动模(3)，静止模(2)设置于挤出机(1)的出料口，其外端面设有半球形的静模碗(21)，内部设有静模过料道(22)；移动模(3)可沿挤出机(1)的挤料方向移动，其端面上与静模碗(21)对应位置设有半球形的动模碗(31)，内部设有动模通孔(32)，动模通孔(32)内设有相配合的可移动的注料管(33)，注料管(33)的一端贯穿至动模碗(31)内，另一端通过管路与配料桶(4)连通，其连通管路上设有计量泵(5)；移动模(3)的另一端设有用于安装注料管(33)的模座(34)，模座(34)可相对于移动模(3)移动，其一端设有推拉机构(37)，移动模(3)上设有与模座(34)保持紧接触的压紧机构；移动模(3)侧面设有限位块(38)。
  2. 根据权利要求1所述的一种面筋制品加工设备，其特征在于，所述静止模(2)内设有与静模碗(21)相通的静模通道(23)，外侧设有与之相通的静模环槽(24)，静模环槽(24)外设有相配合的静模套(25)，静模套(25)上设有与静模环槽(24)相通的静模进油口(26)，所述静模进油口(26)与食用油箱(6)相通。
  3. 根据权利要求2所述的一种面筋制品加工设备，其特征在于，所述移动模(3)内设有与动模碗(31)相通的动模通道(301)，外侧设有与之相通的动模环槽(302)，动模环槽(302)外设有相配合的动模套(303)，动模套(303)上设有与动模环槽(302)相通的动模进油口(304)，所述动模进油口(304)与食用油箱(6)相通。
  4. 根据权利要求1所述的一种面筋制品加工设备，其特征在于，所述注料管(33)靠近动模碗(31)的一端设置成前大后小的锥形状。
  5. 根据权利要求1所述的一种面筋制品加工设备，其特征在于，所述注料管(33)外轮廓截面设置成心形或星形。
  6. 根据权利要求1所述的一种面筋制品加工设备，其特征在于，所述推拉机构(37)为气缸。
  7. 根据权利要求1所述的一种面筋制品加工设备，其特征在于，所述压紧机构包括螺杆(35)和弹簧(36)，螺杆(35)一端与移动模(3)端面连接，另一端贯穿至模座(34)另一侧，弹簧(36)套设在螺杆(35)上，并通过螺母锁紧。
  8. 根据权利要求1所述的一种面筋制品加工设备，其特征在于，所述压合模具下方设有料斗(7)。
  9. 采用权利要求1-8中任一项所述的一种面筋制品加工设备来加工面筋制品的方法，其特征在于，包括如下步骤：
    步骤A、合模：推拉机构(37)推动移动模(3)前行，与静止模(2)压紧，使得静模碗(21)与动模碗(31)对齐；
    步骤B、挤压成型：挤出机(1)通过挤压使膨化后的面筋从静模过料道(22)不断挤进静模碗(21)与动模碗(31)形成的空腔内，并填满成球状面筋制品；
    步骤C、开模注料：推拉机构(37)推动模座(34)、移动模(3)移动，使得静模碗(21)与动模碗(31)分离，包覆在注料管(33)上的面筋球被带出，与静模碗(21)分离，当移动模(3)移动到限位块(38)处时，移动模(3)停止移动，模座(34)在推拉机构(37)拉动下继续移动，使得注料管(33)在面筋球中慢慢被拔出，此时，计量泵(5)开始工作，将配料桶(4)内的调味料通过管路、注料管(33)注入到面筋球的内部空间中，计量泵(5) 打开一断时长后停止注料；
    步骤D、下料：当注料管(33)完全从面筋球中慢慢被拔出后，面筋球从动模碗(31)掉落，推拉机构(37)停止移动；
    步骤E、重复上述步骤A-D。
  10. 根据权利要求9所述的一种面筋制品的加工方法，其特征在于，所述步骤A中将静模碗(21)、动模碗(31)内表面上涂一层食用油后再进行挤压加工。
PCT/CN2020/083222 2019-04-18 2020-04-03 一种面筋制品加工设备及加工方法 WO2020211669A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US17/038,130 US11089811B2 (en) 2019-04-18 2020-09-30 Device and method for processing gluten products

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201910313964.4A CN110051024B (zh) 2019-04-18 2019-04-18 一种面筋制品加工设备及其加工面筋制品的方法
CN201910313964.4 2019-04-18

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US17/038,130 Continuation US11089811B2 (en) 2019-04-18 2020-09-30 Device and method for processing gluten products

Publications (1)

Publication Number Publication Date
WO2020211669A1 true WO2020211669A1 (zh) 2020-10-22

Family

ID=67319432

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/083222 WO2020211669A1 (zh) 2019-04-18 2020-04-03 一种面筋制品加工设备及加工方法

Country Status (3)

Country Link
US (1) US11089811B2 (zh)
CN (1) CN110051024B (zh)
WO (1) WO2020211669A1 (zh)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110051024B (zh) 2019-04-18 2020-12-25 长沙理工大学 一种面筋制品加工设备及其加工面筋制品的方法
US11440269B2 (en) * 2020-03-14 2022-09-13 Kurtis Zhang Process of making a gluten-based biodegradable material
CN114916570A (zh) * 2022-06-28 2022-08-19 含山县长通食品制造有限公司 一种麻辣油炸辣条的加工装置

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10323162A (ja) * 1997-05-23 1998-12-08 Suzumo Kiko Kk おむすびサンドの製造装置
US20080102168A1 (en) * 2006-09-29 2008-05-01 Borders Cheryl K High-protein soy-wheat crisps
CN201663895U (zh) * 2009-09-22 2010-12-08 上海旺欣豆制品设备有限公司 油面筋压坯机
CN105851456A (zh) * 2016-04-26 2016-08-17 苏州环川节能设备有限公司 一种油面筋坯球自动加工设备及其加工方法
CN109170121A (zh) * 2018-10-09 2019-01-11 苏州市银猴淀粉有限公司 面筋的加工设备及加工方法
CN110051024A (zh) * 2019-04-18 2019-07-26 长沙理工大学 一种面筋制品加工设备及加工方法

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3797069A (en) * 1972-01-19 1974-03-19 Campbell Soup Co Apparatus for extruding spherically-shaped food products
US5305687A (en) * 1993-04-19 1994-04-26 Cantrell Jesse D Popcorn ball forming apparatus
CN2456478Y (zh) * 2000-11-28 2001-10-31 韩寿珍 油面筋球塞馅机构
CN2626704Y (zh) * 2003-06-05 2004-07-21 杨登闵 发泡物控压成型装置
GB2461493A (en) * 2008-01-25 2010-01-06 Thomas Gustaf Richt Forming food materials into three dimensional shapes
CN202635477U (zh) * 2012-05-21 2013-01-02 典发食品（苏州）有限公司 自动充填放丸子装置
EP2789239B1 (de) * 2013-04-12 2016-10-19 VEMAG Maschinenbau GmbH Vorrichtung und Verfahren zum Herstellen kugelförmig geformter Produkte
CN205667319U (zh) * 2016-04-26 2016-11-02 苏州环川节能设备有限公司 一种油面筋坯球自动加工设备
CN208510013U (zh) * 2017-12-04 2019-02-19 湖南省玉峰食品实业有限公司 一种填料面筋食品生产设备

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10323162A (ja) * 1997-05-23 1998-12-08 Suzumo Kiko Kk おむすびサンドの製造装置
US20080102168A1 (en) * 2006-09-29 2008-05-01 Borders Cheryl K High-protein soy-wheat crisps
CN201663895U (zh) * 2009-09-22 2010-12-08 上海旺欣豆制品设备有限公司 油面筋压坯机
CN105851456A (zh) * 2016-04-26 2016-08-17 苏州环川节能设备有限公司 一种油面筋坯球自动加工设备及其加工方法
CN109170121A (zh) * 2018-10-09 2019-01-11 苏州市银猴淀粉有限公司 面筋的加工设备及加工方法
CN110051024A (zh) * 2019-04-18 2019-07-26 长沙理工大学 一种面筋制品加工设备及加工方法

Also Published As

Publication number Publication date
CN110051024A (zh) 2019-07-26
US11089811B2 (en) 2021-08-17
US20210007388A1 (en) 2021-01-14
CN110051024B (zh) 2020-12-25

Similar Documents

Publication Publication Date Title
WO2020211669A1 (zh) 一种面筋制品加工设备及加工方法
US7820215B2 (en) Apparatus and method for producing colored extruded food products
RU2011115138A (ru) Экструдеры для теста и способы их применения
RU2006121404A (ru) Способ производства колбасного изделия с внешним контуром любой геометрической формы и устройство для его осуществления
JPS6332437A (ja) 押出しノズル
CN205214019U (zh) 夹心肠生产灌装装置
TWI238773B (en) Method and apparatus for producing a curly puff extrudate
CN203762154U (zh) 一种家用复合挤压面条机
TWI259059B (en) Flavored extruded food product
CN113907180A (zh) 一种高水分花生拉丝蛋白生产方法及其生产设备
US20100209580A1 (en) Product shaping method and apparatus
CN217184630U (zh) 一种鱼丸快速成型机构
JP5773559B2 (ja) 中心部に液状物を充填した可食物を連続的に製造するシステム
KR101695305B1 (ko) 면발 압축기의 중공면 성형용 분창장치
CN207754519U (zh) 一种馅料成型机
CN213719770U (zh) 一种高水分花生拉丝蛋白生产设备
CN204640883U (zh) 单螺杆食品挤出机
CN210960164U (zh) 一种速冻鸡肉糯米卷的成型设备
CN201878717U (zh) 一种米粉加工机的出粉装置
CN205682303U (zh) 一种挤压生产高取向度面条的成型模头装置
TW201605355A (zh) 餡芯麵條及其產製設備
CN215531532U (zh) 榨粉机出粉模头
CN209768765U (zh) 一种新型牛肉面成型装置
CN211323013U (zh) 一种自动灌馅包丸机的丸状球型成型装置
CN206542913U (zh) 一种杂粮粉的挤压膨化制备装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20791968

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20791968

Country of ref document: EP

Kind code of ref document: A1