WO2020157792A1 - スクロール圧縮機 - Google Patents
スクロール圧縮機 Download PDFInfo
- Publication number
- WO2020157792A1 WO2020157792A1 PCT/JP2019/002689 JP2019002689W WO2020157792A1 WO 2020157792 A1 WO2020157792 A1 WO 2020157792A1 JP 2019002689 W JP2019002689 W JP 2019002689W WO 2020157792 A1 WO2020157792 A1 WO 2020157792A1
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- WIPO (PCT)
- Prior art keywords
- thrust
- scroll
- oil
- shell
- scroll compressor
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C17/00—Arrangements for drive of co-operating members, e.g. for rotary piston and casing
- F01C17/06—Arrangements for drive of co-operating members, e.g. for rotary piston and casing using cranks, universal joints or similar elements
- F01C17/066—Arrangements for drive of co-operating members, e.g. for rotary piston and casing using cranks, universal joints or similar elements with an intermediate piece sliding along perpendicular axes, e.g. Oldham coupling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/007—General arrangements of parts; Frames and supporting elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0246—Details concerning the involute wraps or their base, e.g. geometry
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
- F04C29/028—Means for improving or restricting lubricant flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0246—Details concerning the involute wraps or their base, e.g. geometry
- F04C18/0253—Details concerning the base
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2210/00—Fluid
- F04C2210/14—Lubricant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2210/00—Fluid
- F04C2210/20—Fluid liquid, i.e. incompressible
- F04C2210/206—Oil
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/30—Casings or housings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/60—Shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
- F04C29/023—Lubricant distribution through a hollow driving shaft
Definitions
- the present invention relates to a scroll compressor used in a refrigeration cycle such as refrigeration or an air conditioning application.
- a conventional scroll compressor includes a frame that slidably holds an orbiting scroll, a fixed scroll that forms a compression chamber together with the orbiting scroll, and a shell that accommodates the frame and the fixed scroll (for example, Patent Document 1). Reference 1).
- a gap is formed in each of the fixed scroll and the frame, and a positioning pin is inserted in the gap, and the frame and the fixed scroll are connected by the positioning pin. ..
- the thrust plate when the thrust plate is arranged between the frame and the orbiting scroll, it is considered to prevent the rotation of the thrust plate by a positioning pin that connects the fixed scroll and the frame.
- the present invention is intended to solve the above problems, and a scroll compression that can increase the upper limit capacity of a compressor by increasing the size of the orbiting scroll while preventing the rotation of the thrust plate. Machine.
- the scroll compressor according to the present invention forms an outer shell and a shell that forms an oil reservoir for storing lubricating oil inside, a fixed scroll housed in the shell, and a shell that is housed in the shell and forms a compression chamber together with the fixed scroll.
- the thrust plate has a hole penetrating between the first surface portion slidably contacting the orbiting scroll and the second surface portion facing the frame, and the thrust oil return pipe is formed in the hole portion. It is inserted and fitted to the thrust plate, and the upper end portion of the thrust oil return pipe does not project from the first surface portion of the thrust plate.
- the thrust oil return pipe is inserted into the hole and fitted to the thrust plate, and the upper end portion of the thrust oil return pipe does not protrude from the first surface portion of the thrust plate. It is a thing. Therefore, the scroll compressor according to the present invention can prevent the thrust plate from rotating without a positioning pin that connects the fixed scroll and the frame. Further, in the scroll compressor according to the present invention, since there is no positioning pin that connects the fixed scroll and the frame, the size of the orbiting scroll can be made large, and the upper limit capacity of the compressor can be expanded.
- FIG. 3 is a top view of a thrust plate used in the scroll compressor according to Embodiment 1 of the present invention.
- FIG. 3 is a bottom view of the orbiting scroll used in the scroll compressor according to Embodiment 1 of the present invention.
- FIG. 2 is an enlarged detailed view of a region Y in the scroll compressor of FIG. 1. It is explanatory drawing of the positional relationship of a thrust plate and a thrust oil return pipe in the scroll compressor of FIG. It is a longitudinal section of a scroll compressor concerning a comparative example.
- FIG. 1 It is an exploded perspective view of a partial configuration of a scroll compressor according to a comparative example. It is a bottom view of the orbiting scroll used for the scroll compressor which concerns on Embodiment 2 of this invention. It is a longitudinal cross-sectional view of the sealing material used for the scroll compressor which concerns on Embodiment 3 of this invention.
- FIG. 1 is a vertical sectional view of a scroll compressor 100 according to Embodiment 1 of the present invention.
- the scroll compressor 100 is applied to a refrigeration cycle device used for refrigeration or air conditioning, such as a refrigerator or freezer, a vending machine, an air conditioner, a refrigerating device, and a water heater.
- the scroll compressor 100 sucks the refrigerant circulating in the refrigeration circuit of the refrigeration cycle apparatus, compresses the refrigerant, and discharges the refrigerant in a high-temperature and high-pressure state.
- the scroll compressor 100 includes a shell 1, a main frame 2, a thrust plate 3, a compression mechanism section 4, and a thrust oil return pipe 29.
- the scroll compressor 100 also includes a drive mechanism unit 5, a sub-frame 6, a crankshaft 7, and a bush 8.
- the scroll compressor 100 according to the first embodiment is a so-called vertical compressor that is used with the central axis of the crankshaft 7 being substantially perpendicular to the ground.
- the upward arrow side in the figure will be referred to as one end side U as the upper side, and the downward arrow side in the figure will be referred to as the other end side L as the lower side.
- the shell 1 constitutes an outer shell of the scroll compressor 100.
- the shell 1 is a cylindrical casing made of a conductive material such as metal and having both ends closed, and includes a main shell 11, an upper shell 12, a lower shell 13, a suction pipe 14, a discharge pipe 15, and a power supply.
- the unit 16 and the fixed base 17 are provided.
- the fixed scroll 41 and the main frame 2 are fixed to the inner wall of the shell 1.
- An oil sump 131 for storing lubricating oil is formed in the lower portion inside the shell 1.
- the main shell 11 is a cylindrical tube and constitutes a cylindrical peripheral wall.
- the upper shell 12 is a substantially hemispherical lid, and a part thereof is connected by welding or the like at one end side U of the main shell 11 to close one opening of the main shell 11.
- the lower shell 13 is a substantially hemispherical bottom body, and a part of the lower shell 13 is connected to the other end side L of the main shell 11 by welding or the like to close the other opening of the main shell 11.
- the lower shell 13 constitutes an oil sump 131 in which lubricating oil is stored. The lubricating oil is supplied to a lubricated portion such as a bearing portion of the scroll compressor 100.
- the suction pipe 14 is a pipe for introducing the refrigerant into the shell 1.
- the suction pipe 14 is connected to the hole formed in the side wall of the main shell 11 by brazing or the like in a partially inserted state so as to communicate with the internal space of the shell 1.
- the discharge pipe 15 is a pipe for discharging the refrigerant compressed by the compression mechanism unit 4 to the outside of the shell 1.
- the discharge pipe 15 is connected to the inner space of the shell 1 by brazing or the like with a part thereof inserted in a hole formed in the upper portion of the upper shell 12.
- the discharge pipe 15 connects the internal space of the shell 1 and the refrigeration circuit outside the shell 1.
- the power supply unit 16 is a member used to supply power to the scroll compressor 100, and is provided on the outer wall of the main shell 11.
- the power feeding unit 16 includes a cover 161, a power feeding terminal 162, and a wiring 163.
- the cover 161 is a cover member.
- the power supply terminal 162 is made of a metal member, one of which is provided so as to be surrounded by the cover 161, and the other of which is provided inside the main shell 11.
- One of the wirings 163 is connected to the power supply terminal 162, and the other is connected to the stator 51 of the drive mechanism section 5 described later.
- the fixed base 17 is a support base that supports the shell 1.
- the fixing base 17 has a plurality of legs each having a screw hole formed therein, and by fixing these legs with screws, the scroll compressor 100 can be mounted on another member such as a casing of an air conditioning outdoor unit. Can be fixed.
- FIG. 2 is an exploded perspective view of a partial configuration of the scroll compressor 100 according to Embodiment 1 of the present invention.
- the main frame 2 will be described with reference to FIGS. 1 and 2.
- the main frame 2 is one of the frames included in the scroll compressor 100.
- the outer peripheral end of the main frame 2 is fixed to the inner peripheral wall of the main shell 11.
- the main frame 2 is a cylindrical metal frame, is provided inside the shell 1, and holds an orbiting scroll 42 of a compression mechanism section 4 described later so as to be capable of swinging.
- the main frame 2 includes a main body portion 21 and an oil return pipe 27.
- a flat surface 22, a housing portion 23, a shaft hole 24, a suction port 25, an oil return hole 26, and a thrust oil return hole 28 are formed in the main body portion 21 of the main frame 2. ..
- the main body 21 is a main part of the main frame 2.
- the main body 21 is fixedly supported on the inner peripheral surface of the one end side U of the main shell 11 by, for example, shrink fitting or welding.
- the main body portion 21 is formed in a tubular shape, the outer peripheral portion is fixed to the shell 1, and the compression mechanism portion 4 is partially accommodated in the inner peripheral portion.
- the flat surface 22 is a wall surface on the one end side U of the main body 21 and is formed in an annular shape.
- the thrust plate 3, which will be described later, is placed on the flat surface 22.
- a housing portion 23 is formed on the inner peripheral side of the flat surface 22 formed in an annular shape.
- the accommodating portion 23 is a portion that is formed in a concave shape in the radial center of the main frame 2 along the longitudinal direction of the shell 1, that is, the axial direction of the crankshaft 7.
- the accommodating portion 23 is open at one end side U, and the inside thereof is formed in a stepped shape in which the space gradually narrows toward the other end side L.
- the accommodation portion 23 has an Oldham accommodation portion 231, a bush accommodation portion 232, and a first Oldham groove 233.
- An Oldham accommodating portion 231 is formed in a part of the step portion on the other end side L of the flat surface 22 of the main frame 2.
- the Oldham accommodation portion 231 is formed on one end side U of the accommodation portion 23.
- the bush accommodation portion 232 is formed on the other end side L of the accommodation portion 23 and communicates with the Oldham accommodation portion 231.
- a first Oldham groove 233 is formed in the Oldham housing portion 231.
- the first Oldham groove 233 is an Oldham groove formed in the main frame 2.
- the first Oldham groove 233 is formed so that the outer end side invades a part of the inner peripheral side of the flat surface 22.
- the first Oldham groove 233 is formed in a pair, and they are formed so as to be aligned in a substantially straight line with the axis of the crankshaft 7 interposed therebetween.
- the first Oldham groove 233 is a key groove formed in a part of the main body portion 21 and the flat surface 22, and communicates with the Oldham housing portion 231.
- the shaft hole 24 is formed on the other end side L of the housing portion 23 and communicates with the bush housing portion 232. That is, the main body 21 has a space that penetrates the main frame 2 in the up-down direction and widens in a step shape toward the one end side U by the housing 23 and the shaft hole 24.
- the portion of the main frame 2 in which the shaft hole 24 is formed supports the crankshaft 7 as the main bearing portion 2a. That is, the main bearing portion 2a constitutes the other end side L of the main body portion 21, and the shaft hole 24 is formed therein.
- the suction port 25 is a hole for supplying a refrigerant to the compression mechanism section 4, and is formed on the outer end side of the flat surface 22 of the main frame 2 so as to vertically penetrate the main body section 21.
- the oil return hole 26 is formed on the other end side L of the main frame 2 and communicates with the bush housing 232.
- An oil return pipe 27 for returning the lubricating oil accumulated in the housing portion 23 to the oil sump 131 in the lower shell 13 is inserted into the oil return hole 26.
- the suction port 25 and the oil return hole 26 are not limited to one, and a plurality of oil return pipes 27 may be provided instead of one.
- the thrust oil return hole 28 penetrates the main body portion 21 in the vertical direction, and as shown in FIG. 2, the flat oil surface 22 has an opening for the thrust oil return hole 28. ..
- Two or more thrust oil return holes 28 are formed in the main body 21.
- the thrust oil return hole 28 communicates with a hole portion 32 in which a thrust plate 3 described below is formed. Further, a thrust oil return pipe 29 described later is inserted into the thrust oil return hole 28.
- the thrust oil return pipe 29 inserted into the thrust oil return hole 28 is fixed to the main frame 2.
- FIG. 3 is a top view of the thrust plate 3 used in the scroll compressor 100 according to Embodiment 1 of the present invention.
- the thrust plate 3 will be described with reference to FIGS. 1 to 3.
- the thrust plate 3 is arranged between the orbiting scroll 42 and the main frame 2.
- the thrust plate 3 is a thin steel plate-type metal plate that functions as a thrust bearing, is placed on the flat surface 22 of the main frame 2, and supports the thrust load of the compression mechanism unit 4.
- the thrust plate 3 is formed in a ring shape as shown in FIG.
- the thrust plate 3 has a notch 31 and a hole 32.
- the cutout portion 31 is a portion where a part of the outer edge of the ring-shaped thrust plate 3 is cut out, and is formed so as to communicate with the suction port 25 corresponding to the suction port 25 of the main frame 2.
- the notch 31 has the same shape as or larger than the suction port 25 so as not to cover the suction port 25.
- the hole 32 penetrates between the first surface 301 that slidably contacts the orbiting scroll 42 and the second surface 302 that faces the main frame 2.
- the holes 32 are formed in two or more places on the thrust plate 3.
- the hole 32 communicates with the thrust oil return hole 28 formed in the main frame 2, as described above. Further, the thrust oil return pipe 29 is inserted into the hole portion 32, and the upper end portion 29 a of the thrust oil return pipe 29 described later is arranged.
- the compression mechanism unit 4 is a mechanism that compresses the refrigerant. As shown in FIG. 1, the compression mechanism section 4 includes a fixed scroll 41, an orbiting scroll 42, an Oldham ring 43, a chamber 44, and a discharge valve 45. The compression mechanism unit 4 forms a compression chamber 46 that compresses the refrigerant by combining the fixed scroll 41 and the orbiting scroll 42.
- the fixed scroll 41 forms a compression chamber 46 together with the orbiting scroll 42 and compresses a fluid such as a refrigerant.
- the fixed scroll 41 is housed in the shell 1 as shown in FIG.
- the outer peripheral end of the fixed scroll 41 is fixed to the inner peripheral wall of the main shell 11.
- the fixed scroll 41 faces the orbiting scroll 42 and also faces the main frame 2 via the thrust plate 3.
- the fixed scroll 41 is made of metal such as cast iron and includes a first base plate 411, a first spiral body 412, and a tip seal 413.
- the first base plate 411 is a disk-shaped substrate.
- the first spiral body 412 is a spiral tooth formed so as to project from the surface of the first base plate 411 on the other end side L.
- the tip seal 413 is made of, for example, hard plastic and is arranged in a groove formed at the tip of the first spiral body 412. The tip seal 413 suppresses the leakage of the refrigerant and maintains the airtightness of the compression chamber 46.
- a discharge port 414 for discharging the refrigerant compressed in the compression chamber 46 is formed in the first base plate 411 of the fixed scroll 41.
- the discharge port 414 is a through hole that is formed substantially in the center of the first base plate 411 in the vertical direction, which is the thickness direction thereof.
- the orbiting scroll 42 forms a compression chamber 46 together with the fixed scroll 41 and compresses a fluid such as a refrigerant.
- the orbiting scroll 42 is housed in the shell 1 as shown in FIG.
- the orbiting scroll 42 is made of metal such as aluminum and includes a second base plate 421, a second spiral body 422, a tip seal 423, and a tubular portion 424.
- the second base plate 421 of the orbiting scroll 42 is formed with a second Oldham groove 425 in which a part of the Oldham ring 43 is accommodated.
- the second Oldham groove 425 is an Oldham groove formed in the orbiting scroll 42.
- the second base plate 421 is a disk-shaped substrate.
- the second base plate 421 has a second spiral body 422 formed on one upper surface 4211 side, and the other lower surface 4212 side faces the first surface portion 301 of the thrust plate 3.
- the second spiral body 422 is a spiral tooth formed to project from the upper surface 4211 side of the one end side U of the second base plate 421.
- the tip seal 423 is made of, for example, hard plastic and is arranged in a groove formed at the tip of the second spiral body 422. The tip seal 423 suppresses the leakage of the refrigerant and maintains the airtightness of the compression chamber 46.
- the cylindrical portion 424 is a cylindrical boss formed to project from the approximate center of the lower surface 4212 side of the other end side L of the second base plate 421.
- a rocking bearing which is a journal bearing, which rotatably supports a slider 81 described later, is provided on the inner peripheral surface of the cylindrical portion 424.
- the tubular portion 424 is arranged in the shell 1 such that the central axis of the rocking bearing is parallel to the central axis of the crankshaft 7. Therefore, the orbiting scroll 42 is arranged eccentrically with respect to the fixed scroll 41.
- the second Oldham groove 425 is an oval key groove formed on the other end side L surface of the second base plate 421.
- a pair of second Oldham grooves 425 are formed so as to face each other with the tubular portion 424 interposed therebetween.
- the pair of second Oldham grooves 425 are formed such that the line connecting them is orthogonal to the line connecting the pair of first Oldham grooves 233.
- FIG. 4 is a bottom view of the orbiting scroll 42 used in the scroll compressor 100 according to Embodiment 1 of the present invention.
- FIG. 5 is an enlarged detailed view of the region Y in the scroll compressor 100 of FIG. The structure of the orbiting scroll 42 will be described in more detail with reference to FIGS. 4 and 5.
- 4 is a view of the orbiting scroll 42 as viewed from the other end side L.
- An oil supply groove 47 and an oil supply passage 48 are formed in the second base plate 421 of the orbiting scroll 42.
- the oil supply groove 47 is a circulation groove formed in the outer peripheral area of the lower surface 4212 of the second base plate 421. That is, the oil supply groove 47 is formed in an annular shape along the circumferential direction of the second base plate 421 on the wall portion facing the first surface portion 301.
- the oil supply groove 47 supplies the lubricating oil supplied from the oil supply passage 48 to the first surface portion 301 of the thrust plate 3.
- the oil supply groove 47 is arranged above the thrust return oil pipe 29 and communicates with the thrust return oil pipe 29 only in a predetermined section during one rotation of the crankshaft 7.
- the oil supply passage 48 is a through hole formed inside the second base plate 421.
- the oil supply passage 48 is formed so as to extend in the radial direction between the center and the outer edge of the second base plate 421 formed in a disc shape.
- the oil supply passage 48 is formed in a substantially straight line on both sides of the second base plate 421 with the crankshaft 7 interposed therebetween.
- One end of the oil supply passage 48 is connected to the inside of the tubular portion 424, and the other end of the oil supply passage 48 is an outlet portion 421a formed as an opening on the outer surface of the second base plate 421. Further, in the oil supply passage 48, the flow passage on the outlet 421a side of the tubular portion 424 communicates with the oil supply groove 47.
- the cross-sectional shape of the oil supply passage 48 is formed into a substantially perfect circle, but the cross-sectional shape of the oil supply passage 48 is not limited to a perfect circle, and may be formed into an ellipse, a flat circle, a polygon, or the like.
- the oil supply passage 48 is a passage for the lubricating oil supplied from the crankshaft 7 to flow from the inner side to the outer side in the radial direction.
- a seal material 49 is inserted into the outlet portion 421a of the oil supply passage 48.
- two oil supply passages 48 are formed in the circumferential direction of the second base plate 421, only one oil supply passage 48 may be formed, or three or more may be formed in some cases.
- the oil supply passage 48 is formed so as to be substantially straight on both sides of the crankshaft 7, but the oil supply passage 48 is not limited to this configuration, and the oil supply passage 48 is It does not need to be formed in a substantially straight line on both sides of the crankshaft 7.
- the seal material 49 is inserted from the side surface side of the second base plate 421.
- the sealing material 49 is, for example, a metal screw made of a material having a linear expansion coefficient close to that of the fixed scroll 41 and the orbiting scroll 42.
- the sealing material 49 is not limited to the metal screw.
- the sealing material 49 may be, for example, a metal pin fixed by an adhesive or an elastic member such as rubber fixed by press fitting as long as it can be inserted and fixed in the hole of the oil supply passage 48.
- the Oldham ring 43 is a member for preventing the orbiting scroll 42 from rotating, and includes a ring portion 431, a first key portion 432, and a second key portion 433 as shown in FIG. ing.
- the ring portion 431 is formed in an annular shape and is arranged in the Oldham accommodation portion 231 of the main frame 2.
- the first key portion 432 is provided on the other end side L surface of the ring portion 431.
- the first key portions 432 are configured as a pair and are housed in the pair of first Oldham grooves 233 of the main frame 2, respectively.
- the second key portion 433 is provided on the surface on the one end side U of the ring portion 431.
- the second key portions 433 are configured as a pair and are housed in the pair of second Oldham grooves 425 of the orbiting scroll 42.
- the position in the rotation direction of the second spiral body 422 of the orbiting scroll 42 is determined by aligning the second Oldham groove 425 of the orbiting scroll 42 with the second key portion 433 of the Oldham ring 43. That is, the Oldham ring 43 positions the orbiting scroll 42 with respect to the main frame 2, and determines the phase of the second spiral body 422 with respect to the main frame 2. Therefore, the Oldham ring 43 prevents the orbiting movement of the orbiting scroll 42 and enables the orbiting movement of the orbiting scroll 42.
- the chamber 44 is a plate-shaped member, is provided on the surface of the fixed scroll 41 on one end side U, and forms a discharge hole 441 that spatially communicates with the discharge port 414.
- the discharge valve 45 is a valve that opens and closes the discharge hole 441 according to the pressure of the refrigerant, and is screwed to the chamber 44. The discharge valve 45 opens the discharge hole 441 when the refrigerant in the compression chamber 46 communicating with the discharge port 414 reaches a predetermined pressure.
- the compression chamber 46 is formed by meshing the first spiral body 412 of the fixed scroll 41 and the second spiral body 422 of the orbiting scroll 42 with each other. More specifically, the compression chamber 46 is formed by the first spiral body 412 and the first base plate 411, and the second spiral body 422 and the second base plate 421. The compression chamber 46 is sealed by the tip of the first spiral body 412, the tip seal 413 and the second base plate 421, and the tip of the second spiral body 422, the tip seal 423 and the first base plate 411. ,It is formed.
- the compression chamber 46 is composed of a plurality of compression chambers whose volume decreases from the outside to the inside in the radial direction of the scroll, and the orbiting scroll 42 revolves by taking the refrigerant from the spiral body located at the outer end. As a result, the refrigerant is gradually compressed.
- the compression chamber 46 communicates with a discharge port 414 formed through the central portion of the first base plate 411 of the fixed scroll 41, and the compressed refrigerant is discharged from this discharge port 414.
- a halogenated hydrocarbon having a carbon double bond for example, a halogenated hydrocarbon having a carbon double bond, a halogenated hydrocarbon having no carbon double bond in the composition, a natural refrigerant, or a mixture containing them can be used.
- Halogenated hydrocarbons having no double bond carbons R32 (CH 2 F 2) , R41 (CH 3 F), R125 (C 2 HF 3), R134a (CH 2 FCF 2), R143a (CF 3 CH 3 ), R410A (R32/R125), R407C (R32/R125/R134a), and other HFC refrigerants.
- R32 (difluoromethane) represented by CH 2 F 2, R41 etc. refrigerant mixture is exemplified.
- Natural refrigerant is ammonia (NH 3), carbon dioxide (CO 2), and propane (C 3 H 8), propylene (C 3 H 6), butane (C 4 H 10), isobutane (CH (CH 3) 3) Etc.
- the thrust oil return pipe 29 is inserted into the thrust oil return hole 28 formed in the main frame 2, and is fixed to the main frame 2. Lubricating oil supplied to the lubricated portion of the scroll compressor 100 and returning to the oil sump 131 flows through the thrust oil return pipe 29.
- the thrust oil return pipe 29 is arranged so as to vertically pass through the main body portion 21 of the main frame 2. That is, the thrust oil return pipe 29 is provided so as to extend in the vertical direction of the shell 1, and is provided along the extending direction of the crankshaft 7.
- the thrust oil return pipe 29 is inserted into the hole 32 of the thrust plate 3 and fitted with the thrust plate 3.
- the thrust oil return pipe 29 may be one, but it is preferable that a plurality of thrust oil return pipes 29 are provided.
- the plurality of thrust oil return pipes 29 are inserted into the plurality of holes 32 formed in the thrust plate 3 and fitted with the thrust plate 3. ing.
- the position of the thrust plate 3 with respect to the main frame 2 is determined by the plurality of thrust oil return pipes 29.
- the drive mechanism unit 5 generates a rotary motion that rotates the crankshaft 7 inside the shell 1.
- the drive mechanism section 5 is provided on the other end side L of the main frame 2.
- the drive mechanism unit 5 includes a stator 51 and a rotor 52.
- the stator 51 is, for example, a stator formed by winding a winding around an iron core formed by laminating a plurality of electromagnetic steel sheets with an insulating layer interposed therebetween, and is formed in a ring shape.
- the stator 51 is fixed to the inner wall of the main shell 11 by shrink fitting or the like.
- the stator 51 rotates the rotor 52 with electric power supplied from the outside of the scroll compressor 100.
- the rotor 52 is a cylindrical rotor that has a permanent magnet built in an iron core formed by stacking a plurality of electromagnetic steel plates, and has a through hole that vertically penetrates in the center, and is arranged in the internal space of the stator 51. ing.
- a crankshaft 7 that transmits the rotational driving force of the drive mechanism unit 5 to the orbiting scroll 42 is fixed to the rotor 52. When electric power is supplied to the stator 51, the rotor 52 rotates and rotates together with the crankshaft 7.
- the sub-frame 6 is one of the frames included in the scroll compressor 100.
- the sub-frame 6 is a metal frame, is provided on the other end side L of the drive mechanism unit 5, and is fixed to the inner peripheral wall of the main shell 11 by shrink fitting, welding, or the like.
- the sub frame 6 rotatably supports the crankshaft 7 via the sub bearing portion 61.
- the sub frame 6 includes a sub bearing portion 61 and an oil pump 62.
- the sub-bearing portion 61 is a ball bearing provided on the upper center of the sub-frame 6.
- the sub-bearing portion 61 is not limited to the ball bearing, and may be configured by another bearing.
- the oil pump 62 is a pump for sucking up the lubricating oil stored in the oil sump 131 of the shell 1, and is provided on the lower center side of the subframe 6.
- the oil pump 62 supplies the lubricating oil sucked from the oil sump 131 of the shell 1 to a lubricated portion such as a bearing portion of the scroll compressor 100 to lubricate the lubricated portion.
- the lubricating oil is stored in the lower portion of the shell 1, that is, in the lower shell 13, is sucked up by the oil pump 62, and is supplied to the compression mechanism section 4 and the like through an oil passage 73 in the crankshaft 7 described later.
- Lubricating oil reduces wear of parts that are in mechanical contact with each other, such as the compression mechanism part 4, temperature control of a sliding part, and sealability.
- As the lubricating oil an oil having an appropriate viscosity while being excellent in lubrication characteristics, electric insulation, stability, refrigerant solubility, low temperature fluidity and the like is suitable.
- the scroll compressor 100 for example, naphthene-based, polyol ester (POE), polyvinyl ether (PVE), or polyalkylene glycol (PAG) oil can be used.
- crankshaft 7 connects the drive mechanism unit 5 and the orbiting scroll 42 of the compression mechanism unit 4 and transmits the rotational movement of the drive mechanism unit 5 to the orbiting scroll 42.
- the crankshaft 7 is a metal rod-shaped member and is provided inside the shell 1.
- the crankshaft 7 includes a main shaft portion 71 and an eccentric shaft portion 72. Further, the crankshaft 7 has an oil passage 73 formed inside the main shaft portion 71 and the eccentric shaft portion 72.
- the main shaft portion 71 is a shaft that constitutes a main portion of the crankshaft 7, and is arranged so that its central axis coincides with the central axis of the main shell 11.
- the main shaft 71 is fixed to the through hole at the center of the rotor 52 by shrink fitting or the like.
- the eccentric shaft portion 72 is provided on one end side U of the main shaft portion 71 so that the central axis of the eccentric shaft portion 72 is eccentric with respect to the central axis of the main shaft portion 71.
- the oil passage 73 is formed inside the main shaft portion 71 and the eccentric shaft portion 72 so as to penetrate vertically along the axial direction. The lubricating oil sucked up from the oil sump 131 by the oil pump 62 flows through the oil passage 73.
- the crankshaft 7 is inserted into the shaft hole 24 of the main frame 2, and the other end side L is inserted into the through hole of the sub bearing portion 61 of the sub frame 6 so as to be rotatably supported by the main frame 2 and the sub frame 6. To be done.
- the eccentric shaft portion 72 located above the crankshaft 7 is arranged in the cylinder of the cylindrical portion 424.
- the rotor 52 fixed to the crankshaft 7 is arranged corresponding to the stator 51, and its outer peripheral surface is arranged with a predetermined gap from the inner peripheral surface of the stator 51.
- the bush 8 is a connecting member that is made of metal such as iron and that connects the orbiting scroll 42 and the crankshaft 7. As shown in FIG. 2, the bush 8 includes a slider 81 and a balance weight 82.
- the slider 81 is a tubular member having a flange, and is fitted into the tubular portion 424 with the eccentric shaft portion 72 inserted therein.
- the balance weight 82 is a doughnut-shaped member including a weight portion 821 whose shape viewed from the one end side U is substantially C-shaped, and in order to cancel the centrifugal force of the orbiting scroll 42, the balance weight 82 is biased with respect to the rotation center. It is provided as a core.
- the balance weight 82 is fitted to the collar of the slider 81 by shrink fitting, for example.
- the fixed scroll 41 is fixed to the first inner wall surface portion 111 of the main shell 11, which is the inner wall of the shell 1, as shown in the area Z of FIG. More specifically, as shown in FIG. 2, the main shell 11 has a first inner wall surface portion 111 and a second inner wall surface portion 112 from one end side U toward the other end side L.
- the second inner wall surface portion 112 is a portion having an inner diameter smaller than that of the first inner wall surface portion 111. That is, the second inner wall surface portion 112 is formed so as to project from the first inner wall surface portion 111 toward the center of the main shell 11. Therefore, the second inner wall surface portion 112 has the first positioning portion 113 formed in a step shape between the second inner wall surface portion 112 and the first inner wall surface portion 111.
- the first positioning portion 113 is formed on the second inner wall surface portion 112 toward the one end side U and positions the fixed scroll 41.
- the fixed scroll 41 is fixed to the first inner wall surface portion 111 by shrink fitting, welding, or the like while being positioned by the first positioning portion 113. That is, the main shell 11 includes a stepped portion having an inner diameter that decreases from the one end side U to the other end side L, and the fixed scroll 41 is positioned and fixed using the step. There is.
- the main shell 11 further has a third inner wall surface portion 115.
- the third inner wall surface portion 115 is a portion having an inner diameter smaller than that of the second inner wall surface portion 112.
- the third inner wall surface portion 115 is formed so as to project from the second inner wall surface portion 112 toward the center of the main shell 11. Therefore, the third inner wall surface portion 115 has the second positioning portion 116 formed in a step shape between the third inner wall surface portion 115 and the second inner wall surface portion 112.
- the second positioning portion 116 is formed toward the one end side U in the third inner wall surface portion 115 and positions the main frame 2.
- the main frame 2 is fixed to the second inner wall surface portion 112 by shrink fitting or the like while being positioned by the second positioning portion 116. That is, the main shell 11 has a stepped portion whose inner diameter decreases from the one end side U to the other end side L, and positioning and fixing of the main frame 2 are performed by utilizing the step. There is.
- the scroll compressor 100 can realize a frame outer wall-less structure by fixing the fixed scroll 41 to the inner wall surface of the main shell 11.
- the main frame 2 since the fixed scroll 41 is screwed to the main frame 2, the main frame 2 is generally provided with an outer wall on which the fixed scroll 41 is placed along the outer edge of the one end side U. Target.
- the orbiting scroll 42 is arranged in the space inside the outer wall, and the size of the orbiting scroll 42 is restricted by the outer wall of the main frame 2. Therefore, in the conventional scroll compressor, since the spiral capacity is restricted due to the size restriction of the orbiting scroll 42, the upper limit capacity of the compressor cannot be expanded.
- the main frame 2 does not have an outer wall for screwing the fixed scroll 41. Therefore, in the scroll compressor 100, a space is formed between the side surface of the second base plate 421 of the orbiting scroll 42 and the inner wall surface of the main shell 11. In other words, in the scroll compressor 100, since the space in the radial direction inside the main shell 11 in which the orbiting scroll 42 is arranged is widened, the outer diameter of the second base plate 421 and the winding diameter of the second spiral body 422 are set to be larger than those in the related art. Can also be larger.
- the upper limit capacity of the compressor can be expanded by increasing the diameters of the first spiral body 412 and the second spiral body 422 with the shell 1 having the conventional design.
- the scroll compressor 100 can be designed to reduce the surface pressure of the thrust load by enlarging the second base plate 421 with the shell 1 having the conventional design.
- the size of the orbiting scroll 42 may be left unchanged, and the diameter of the main shell 11 may be reduced to allow the compressor to be downsized without lowering the upper limit capacity.
- FIG. 6 is an explanatory diagram of the positional relationship between the thrust plate 3 and the thrust oil return pipe 29 in the scroll compressor 100 of FIG. The positional relationship between the thrust plate 3, the thrust oil return pipe 29, and the main shell 11 will be described with reference to FIGS. 2 to 6.
- the thrust oil return pipe 29 is inserted into the thrust oil return hole 28 formed in the main body portion 21 of the main frame 2, and the position of the upper end portion 29 a of the thrust oil return pipe 29 protrudes from the flat surface 22 by a predetermined amount. Fixed. Here, two or more thrust oil return pipes 29 are inserted and fixed to the main frame 2.
- the thrust plate 3 is arranged on the flat surface 22 so that the hole portion 32 of the thrust plate 3 and the thrust oil return pipe 29 protruding from the flat surface 22 are fitted to each other.
- the outer diameter of the thrust oil return pipe 29 and the inner diameter of the hole 32 are such that a predetermined gap is formed so that the outer diameter of the thrust plate 3 does not contact the second inner wall surface 114 of the main shell 11. And the thrust plate 3 are fitted together. That is, the positioning of the thrust plate 3 is determined only by the fitting of the thrust oil return pipe 29 and the hole 32 of the thrust plate 3. Further, the projection amount of the thrust oil return pipe 29 from the flat surface 22 is made smaller than the thickness of the thrust plate 3 so that the upper end portion 29 a of the thrust oil return pipe 29 does not project from the first surface portion 301 of the thrust plate 3. ..
- the refrigerant in the gas state sucked into the shell 1 from the suction pipe 14 is separated between the first scroll body 412 of the fixed scroll 41 and the second scroll body 422 of the orbiting scroll 42. It is taken into the compression chamber 46 formed between them and is compressed toward the center. Then, the compressed refrigerant passes through the discharge port 414 formed in the first base plate 411 of the fixed scroll 41 and is discharged by opening the discharge valve 45 from the discharge hole 441 formed in the chamber 44. It is discharged from the pipe 15 to the refrigerant circuit outside the scroll compressor 100.
- a part of the lubricating oil that has reached the upper end of the crankshaft 7 through the oil passage 73 in the crankshaft 7 is located on the thrust surface of the orbiting scroll 42 via the oil supply passage 48 of the orbiting scroll 42. It is supplied to the oil supply groove 47.
- the oil supply groove 47 is arranged so as to overlap the hole 32 of the thrust plate 3, that is, the opening of the thrust oil return pipe 29, only in a predetermined section during one rotation of the compressor.
- the oil that lubricates the thrust surface of the orbiting scroll 42 is returned to the lower portion of the shell 1, that is, the lower shell 13 via the thrust oil return pipe 29.
- the outlet portion 421 a of the second base plate 421 of the oil supply passage 48 is sealed by a sealing material 49 so that the lubricating oil passing through the oil supply passage 48 is supplied to the oil supply groove 47.
- Method for manufacturing scroll compressor 100 A method of manufacturing the scroll compressor 100 according to the first embodiment of the present invention, in particular, an arrangement of the fixed scroll 41 and the like will be described with reference to FIGS. 1 to 5.
- the worker inserts the main frame 2 into the main shell 11 from one end side U of the main shell 11. At this time, the main frame 2 comes into surface contact with the second positioning portion 116 of the third inner wall surface portion 115, and is positioned in the height direction with respect to the main shell 11. In this state, the worker shrink-fits the main frame 2 on the second inner wall surface portion 112 or fixes the main frame 2 by arc spot welding or the like. Then, the worker inserts the crankshaft 7 into the shaft hole 24 of the main frame 2, attaches the bush 8 to the eccentric shaft portion 72, and further arranges the Oldham ring 43, the swing scroll 42, and the like.
- the worker inserts the fixed scroll 41 into the main shell 11 from one end side U of the main shell 11.
- the fixed scroll 41 comes into surface contact with the first positioning portion 113 of the second inner wall surface portion 112, and is positioned in the height direction with respect to the main shell 11.
- the fixed scroll 41 can rotate with respect to the orbiting scroll 42 until the fixed scroll 41 is fixed to the first inner wall surface portion 111.
- the positional relationship between the first spiral body 412 and the second spiral body 422 may shift. Therefore, in the scroll compressor 100, the fixed scroll 41 is rotated and the phase is adjusted so that the positional relationship of the first spiral body 412 with respect to the second spiral body 422 of the orbiting scroll 42 becomes predetermined.
- the fixed scroll 41 is shrink-fitted to the first inner wall surface portion 111, or fixed by arc spot welding or the like.
- FIG. 7 is a vertical cross-sectional view of the scroll compressor 200 according to the comparative example.
- FIG. 8 is an exploded perspective view of a partial configuration of the scroll compressor 200 according to the comparative example. Parts having the same functions as those of the scroll compressor 100 shown in FIGS. 1 to 6 are designated by the same reference numerals, and the description thereof will be omitted.
- the scroll compressor 200 according to the comparative example is a so-called frame outer wall-less structure, and is a compressor similar to the scroll compressor of Patent Document 1 in that the fixed scroll 41 and the main frame 2 are connected by the positioning pin 9. is there.
- the lower end portion of the positioning pin 9 is inserted into the recess 211 formed in the main frame 2, and the upper end portion of the positioning pin 9 is attached to the fixed scroll 41, so that the fixed scroll 41 and the main scroll 41 are connected to each other.
- the frame 2 is connected.
- the thrust load generated when the refrigerant is compressed is supported by the main frame 2 via the orbiting scroll 42.
- the scroll compressor 200 according to the comparative example has a so-called frame outer wall-less structure
- the outer peripheral edge portion of the thrust plate 3 and the inner wall of the shell 1 make intermittent contact with each other during operation of the compressor, resulting in noise and vibration. May increase.
- the positioning plate 9 connecting the fixed scroll 41 and the main frame 2 prevents the thrust plate 3 from rotating.
- the size of the spiral capacity that determines the upper limit capacity of the compressor is limited.
- the scroll compressor 100 According to the scroll compressor 100, the thrust oil return pipe 29 is inserted into the hole 32 and fitted to the thrust plate 3, and the upper end portion 29 a of the thrust oil return pipe 29 is attached to the first surface portion 301 of the thrust plate 3. It does not stick out from. Therefore, the scroll compressor 100 can prevent the thrust plate 3 from rotating without the positioning pin 9 that connects the fixed scroll 41 and the main frame 2 to each other. Further, since the scroll compressor 100 does not have the positioning pin 9 that connects the fixed scroll 41 and the main frame 2, it is possible to increase the size of the orbiting scroll 42 and expand the upper limit capacity of the compressor. Further, the scroll compressor 100 can prevent rotation of the thrust plate 3 and can avoid contact between the outer diameter of the thrust plate 3 and the inner wall of the main shell 11, thereby reducing noise and vibration of the compressor. You can
- the position of the thrust plate 3 with respect to the main frame 2 is determined by a plurality of thrust oil return pipes 29. Therefore, the scroll compressor 100 can prevent rotation of the thrust plate 3 even without the positioning pin 9 that connects the fixed scroll 41 and the main frame 2, and makes the orbiting scroll 42 large in size. The maximum capacity can be expanded. Further, the scroll compressor 100 can prevent rotation of the thrust plate 3 and can avoid contact between the outer diameter of the thrust plate 3 and the inner wall of the main shell 11 to reduce noise and vibration of the compressor. You can
- the fixed scroll 41 faces the orbiting scroll 42 and the main frame 2 via the thrust plate 3, and the fixed scroll 41 and the main frame 2 are fixed to the shell 1.
- the scroll compressor 100 has a so-called frame outer wall-less structure in which a gap is formed between the fixed scroll 41 and the main frame 2, and the thrust load generated at the time of refrigerant compression is supported by the main frame 2 via the orbiting scroll 42. To be done. Even if the scroll compressor 100 has a so-called frame outer wallless structure, the thrust plate 3 can be prevented from rotating without using the positioning pin 9 that connects the fixed scroll 41 and the main frame 2.
- the size of the orbiting scroll 42 is configured to be large, the upper limit capacity of the compressor can be expanded, and contact between the outer diameter of the thrust plate 3 and the inner wall of the main shell 11 is avoided, and the compressor is reduced.
- the noise and vibration can be reduced. That is, even if the scroll compressor 100 has a frame outer wall-less structure, the upper limit capacity of the compressor can be expanded, and a low noise, low vibration, high performance, and highly reliable compressor is provided.
- the thrust load increases as the upper limit capacity of the compressor expands due to the expansion of the size of the orbiting scroll 42.
- the oil supply groove 47 of the orbiting scroll 42 is formed in an annular shape along the circumferential direction of the second base plate 421 in the wall portion of the second base plate 421 that faces the first surface portion 301 and forms the thrust surface.
- the oil supply groove 47 is arranged so as to face the upper end portion of the thrust oil return pipe 29 and communicates with the thrust oil return pipe 29 only in a predetermined section during one rotation of the crankshaft 7. Therefore, in the scroll compressor 100, by adjusting the supply amount of the thrust lubricating oil, the thrust sliding property is improved, the thrust sliding loss can be reduced, and the thrust reliability can be secured.
- a seal material 49 is inserted at the outer peripheral end of the oil supply passage 48.
- the scroll compressor 100 can seal the outer end side of the oil supply passage 48 by using the sealing material 49. Therefore, the scroll compressor 100 can easily form the oil supply passage 48 extending in the radial direction of the second base plate 421.
- FIG. 9 is a bottom view of the orbiting scroll 42a used in the scroll compressor 100 according to Embodiment 2 of the present invention. Portions having the same configurations as those of the scroll compressor 100 of FIGS. 1 to 6 are designated by the same reference numerals, and the description thereof will be omitted. Items that are not particularly described in the orbiting scroll 42a are the same as those of the orbiting scroll 42 of the scroll compressor 100 according to Embodiment 1 of the present invention, and the same functions and configurations are described using the same reference numerals. I will.
- the orbiting scroll 42a differs from the orbiting scroll 42 of the scroll compressor 100 according to the first embodiment in that the oil supply groove 47 communicates with the second Oldham groove 425. That is, the second Oldham groove 425 is formed so as to communicate with the oil supply groove 47. Therefore, in the scroll compressor 100, the lubricating oil supplied from the oil supply passage 48 to the oil supply groove 47 is easily supplied from the oil supply groove 47 to the second Oldham groove 425.
- the scroll compressor 100 using the orbiting scroll 42a has improved slidability between the second Oldham groove 425 and the second key portion 433 of the Oldham ring 43. To be done.
- FIG. 10 is a vertical cross-sectional view of the sealing material 49a used in the scroll compressor 100 according to Embodiment 3 of the present invention. Portions having the same configurations as those of the scroll compressor 100 shown in FIGS. 1 to 6 and 9 are designated by the same reference numerals, and the description thereof will be omitted. Items not specifically described in the seal material 49a are the same as those of the seal material 49 of the scroll compressor 100 according to Embodiment 1 of the present invention, and the same functions and configurations will be described using the same symbols. To do.
- the seal material 49a differs from the seal material 49 of the scroll compressor 100 according to the first embodiment in that a through hole 491 is formed in the seal material 49a.
- the number of the through holes 491 formed in the sealing material 49a may be one or plural.
- the through hole 491 is formed in the radial direction of the second base plate 421 in a state where the seal material 49a is inserted into the end portion of the oil supply passage 48.
- the through hole 491 communicates with the oil supply passage 48.
- the lubricating oil flowing through the oil supply passage 48 part of the lubricating oil flows in the direction of the oil supply groove 47, and part of the lubricating oil flows in the direction of the seal material 49a.
- the lubricating oil flowing in the direction of the oil supply groove 47 lubricates the lower surface 4212 of the second base plate 421 and the thrust plate 3.
- the lubricating oil flowing in the direction of the seal material 49 is discharged from the side surface of the second base plate 421 after the flow rate is adjusted by the through hole 491.
- the scroll compressor 100 using the seal material 49a since the lubricating oil is supplied to the compression chamber 46 through the through hole 491 of the seal material 49a, in addition to the effects of the scroll compressor 100 according to the first embodiment, the scroll compressor 100 The slidability of the body is improved.
- the embodiment of the present invention is not limited to the above-described first to third embodiments, and various changes can be added.
- the scroll compressor 100 according to the first embodiment has been described for the case where the oil supply groove 47 has an annular shape and only one, but the shape and the number of the oil supply groove 47 are provided as long as the expected effect can be obtained. It doesn't matter.
- the scroll compressor 100 according to the first embodiment has been described as a so-called frame outer wall-less compressor.
- the scroll compressor 100 may be a compressor having a structure having a frame outer wall on which the fixed scroll 41 is mounted on the outer peripheral portion of the main frame 2.
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Abstract
Description
[スクロール圧縮機100の構成]
図1は、本発明の実施の形態1に係るスクロール圧縮機100の縦断面図である。スクロール圧縮機100は、例えば、冷蔵庫あるいは冷凍庫、自動販売機、空気調和装置、冷凍装置、給湯器等の、冷凍用途又は空調用途に用いられる冷凍サイクル装置に適用される。スクロール圧縮機100は、冷凍サイクル装置の冷凍回路を循環する冷媒を吸入し、圧縮して高温高圧の状態にして吐出する。
シェル1は、スクロール圧縮機100の外郭を構成する。シェル1は、金属等の導電性部材からなる両端が閉塞された筒状の筐体であり、メインシェル11と、アッパーシェル12と、ロアシェル13と、吸入管14と、吐出管15と、給電部16と、固定台17と、を備えている。シェル1の内壁には、固定スクロール41とメインフレーム2とが固定されている。また、シェル1の内部の下部には、潤滑油を貯める油溜め131が形成されている。
図2は、本発明の実施の形態1に係るスクロール圧縮機100の一部構成の分解斜視図である。図1及び図2を用いてメインフレーム2について説明する。メインフレーム2は、スクロール圧縮機100が有するフレームの1つである。メインフレーム2の外周端部は、メインシェル11の内周壁に固定されている。メインフレーム2は、円筒状の金属フレームであり、シェル1の内部に設けられ、後述する圧縮機構部4の揺動スクロール42を揺動自在に保持している。メインフレーム2は、本体部21と、返油管27と、を備えている。また、メインフレーム2の本体部21には、平坦面22と、収容部23と、軸孔24と、吸入ポート25と、返油孔26と、スラスト返油孔28と、が形成されている。
図3は、本発明の実施の形態1に係るスクロール圧縮機100に用いられるスラストプレート3の上面図である。図1~図3を用いてスラストプレート3について説明する。スラストプレート3は、図1に示すように、揺動スクロール42とメインフレーム2との間に配置されている。スラストプレート3は、スラスト軸受として機能する鋼板系の薄い金属板であり、メインフレーム2の平坦面22に載置され、圧縮機構部4のスラスト荷重を支持する。スラストプレート3は、図3に示すように、リング状に形成されている。スラストプレート3には、切欠部31と、孔部32と、が形成されている。
圧縮機構部4は、冷媒を圧縮する機構である。圧縮機構部4は、図1に示すように、固定スクロール41と、揺動スクロール42と、オルダムリング43と、チャンバー44と、吐出弁45と、を備えている。圧縮機構部4は、固定スクロール41と揺動スクロール42とを組み合わせることにより、冷媒を圧縮する圧縮室46を構成している。
スラスト返油管29は、メインフレーム2に形成されたスラスト返油孔28に挿入され、メインフレーム2に固定されている。スラスト返油管29には、スクロール圧縮機100の被潤滑部に供給されて油溜め131に戻る潤滑油が流れる。スラスト返油管29は、メインフレーム2の本体部21を上下方向に貫通するように配置されている。すなわち、スラスト返油管29は、シェル1の上下方向に延びるように設けられており、クランクシャフト7の延びる方向に沿って設けられている。
駆動機構部5は、シェル1の内部において、クランクシャフト7を回転させる回転運動を発生させる。駆動機構部5は、メインフレーム2より他端側Lに設けられている。駆動機構部5は、ステータ51と、ロータ52と、を備えている。
サブフレーム6は、スクロール圧縮機100が有するフレームの1つである。サブフレーム6は、金属製のフレームであり、駆動機構部5の他端側Lに設けられ、焼き嵌め、あるいは、溶接等によってメインシェル11の内周壁に固定されている。サブフレーム6は、副軸受部61を介してクランクシャフト7を回転自在に支持する。サブフレーム6は、副軸受部61と、オイルポンプ62と、を備えている。
クランクシャフト7は、駆動機構部5と圧縮機構部4の揺動スクロール42とを連結し、駆動機構部5の回転運動を揺動スクロール42に伝達する。クランクシャフト7は、金属製の棒状部材であり、シェル1の内部に設けられている。クランクシャフト7は、主軸部71と、偏心軸部72と、を備えている。また、クランクシャフト7は、主軸部71及び偏心軸部72の内部に通油路73が形成されている。
ブッシュ8は、鉄等の金属からなり、揺動スクロール42とクランクシャフト7とを接続する接続部材である。ブッシュ8は、図2に示すように、スライダ81と、バランスウエイト82と、を備える。
シェル1と圧縮機構部4との関係について、図2及び図5を参照してさらに詳しく説明する。
図6は、図5のスクロール圧縮機100における、スラストプレート3とスラスト返油管29との位置関係の説明図である。図2~図6を参照して、スラストプレート3、スラスト返油管29、メインシェル11の位置関係について説明する。
次に、スクロール圧縮機100の動作について説明する。スクロール圧縮機100の外部からステータ51に電力が供給されると、ステータ51に磁界が発生する。この磁界は、ロータ52を回転させるように働く。すなわち、ステータ51に電力が供給されると、ロータ52がトルクを発生し、メインフレーム2とサブフレーム6とで支持されたクランクシャフト7が回転する。クランクシャフト7に接続された揺動スクロール42は、メインフレーム2の第1オルダム溝233方向に往復動するオルダムリング43により自転を規制され、揺動運動する。これらの動作により、スクロール圧縮機100は、固定スクロール41の第1渦巻体412と揺動スクロール42の第2渦巻体422との組み合せで形成される圧縮室46の容積を変化させる。
次に、図2~図3を参照して、揺動スクロール42のスラスト面への給油について説明する。潤滑油は、シェル1の下部、すなわちロアシェル13に貯留されており、前述したように、オイルポンプ62で吸い上げられて、クランクシャフト7内の通油路73を通り、圧縮機構部4等に供給される。
図1~図5を参照して、本発明の実施の形態1に係るスクロール圧縮機100の製造方法、特に固定スクロール41の配置等について説明する。
図7は、比較例に係るスクロール圧縮機200の縦断面図である。図8は、比較例に係るスクロール圧縮機200の一部構成の分解斜視図である。図1~図6のスクロール圧縮機100と同一の機能を有する部位には同一の符号を付してその説明を省略する。比較例に係るスクロール圧縮機200は、いわゆるフレーム外壁レス構造であり、位置決めピン9によって固定スクロール41とメインフレーム2とを連結している点で特許文献1のスクロール圧縮機に類似する圧縮機である。比較例に係るスクロール圧縮機200は、メインフレーム2に形成された凹部211に位置決めピン9の下端部が挿入され、固定スクロール41に位置決めピン9の上端部が取り付けられて、固定スクロール41とメインフレーム2とが連結されている。
スクロール圧縮機100によれば、スラスト返油管29は、孔部32に挿入されてスラストプレート3と嵌合されていると共に、スラスト返油管29の上端部29aが、スラストプレート3の第1面部301から突出していないものである。そのため、スクロール圧縮機100は、固定スクロール41とメインフレーム2とを連結する位置決めピン9がなくとも、スラストプレート3の自転防止が可能となる。また、スクロール圧縮機100は、固定スクロール41とメインフレーム2とを連結する位置決めピン9がないため揺動スクロール42のサイズを大きく構成し、圧縮機の上限能力を拡大することができる。さらに、スクロール圧縮機100は、スラストプレート3の自転防止が可能となり、スラストプレート3の外径とメインシェル11の内壁との接触を回避することができ、圧縮機の騒音及び振動を低減することができる。
図9は、本発明の実施の形態2に係るスクロール圧縮機100に用いられる揺動スクロール42aの下面図である。図1~図6のスクロール圧縮機100と同一の構成を有する部位には同一の符号を付してその説明を省略する。また、揺動スクロール42aにおいて特に記述しない項目については、本発明の実施の形態1に係るスクロール圧縮機100の揺動スクロール42と同様とし、同一の機能及び構成については同一の符号を用いて述べることとする。
図10は、本発明の実施の形態3に係るスクロール圧縮機100に用いられるシール材49aの縦断面図である。図1~図6及び図9のスクロール圧縮機100と同一の構成を有する部位には同一の符号を付してその説明を省略する。また、シール材49aにおいて特に記述しない項目については、本発明の実施の形態1に係るスクロール圧縮機100のシール材49と同様とし、同一の機能及び構成については同一の符号を用いて述べることとする。
Claims (7)
- 外郭を構成し、内部に潤滑油を貯める油溜めを構成するシェルと、
前記シェルに収容された固定スクロールと、
前記シェルに収容され、前記固定スクロールと共に圧縮室を形成する揺動スクロールと、
前記揺動スクロールを保持するフレームと、
前記揺動スクロールと前記フレームとの間に配置されたスラストプレートと、
前記フレームに固定され、前記油溜めに戻る潤滑油が流れるスラスト返油管と、
を有し、
前記スラストプレートには、前記揺動スクロールと摺動自在に当接する第1面部と前記フレームに対向する第2面部との間を貫通した孔部が形成されており、
前記スラスト返油管は、
前記孔部に挿入されて前記スラストプレートと嵌合されていると共に、前記スラスト返油管の上端部が、前記スラストプレートの前記第1面部から突出していないスクロール圧縮機。 - 前記スラストプレートには、前記孔部が複数形成されており、
前記フレームには、複数の前記スラスト返油管が固定されており、
複数の前記スラスト返油管は、
複数の前記孔部にそれぞれ挿入されて前記スラストプレートと嵌合されており、
前記スラストプレートは、
複数の前記スラスト返油管によって、前記フレームに対する位置が定められている請求項1に記載のスクロール圧縮機。 - 前記固定スクロールは、
前記揺動スクロールと対向すると共に、前記スラストプレートを介して前記フレームと対向し、
前記シェルには、前記固定スクロールと前記フレームとが固定されている請求項1又は2に記載のスクロール圧縮機。 - 前記油溜めから吸い上げられた潤滑油が流れる通油路が形成されたクランクシャフトをさらに有し、
前記揺動スクロールは、
円盤状に形成されており、一方の面側には渦巻体が形成されており、他方の面側が前記第1面部と対向する台板を有し、
前記台板には、
前記クランクシャフトから供給された潤滑油を径方向の内側から外側に流す油供給通路と、
前記油供給通路から供給された潤滑油を前記第1面部に供給する油供給溝と、
が形成されており、
前記油供給溝は、
前記第1面部と対向する前記台板の壁部において、前記台板の周方向に沿って環状に形成されており、前記クランクシャフトが1回転する間の所定の区間のみ、前記スラスト返油管の前記上端部と対向するように配置され、前記スラスト返油管と連通する請求項1~3のいずれか1項に記載のスクロール圧縮機。 - 前記油供給通路は、
前記台板の外側面に貫通しており、
前記油供給通路の外周端には、シール材が挿入されている請求項4に記載のスクロール圧縮機。 - 前記シール材には、1つ以上の貫通穴が形成されている請求項5に記載のスクロール圧縮機。
- 前記台板には、オルダムリングの一部が収容される前記揺動スクロールのオルダム溝が形成されており、
前記オルダム溝は、
前記油供給溝と連通するように形成されている請求項4~6のいずれか1項に記載のスクロール圧縮機。
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