WO2020125374A1 - 组合式自动计量配料装置、系统及方法 - Google Patents

组合式自动计量配料装置、系统及方法 Download PDF

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Publication number
WO2020125374A1
WO2020125374A1 PCT/CN2019/121845 CN2019121845W WO2020125374A1 WO 2020125374 A1 WO2020125374 A1 WO 2020125374A1 CN 2019121845 W CN2019121845 W CN 2019121845W WO 2020125374 A1 WO2020125374 A1 WO 2020125374A1
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WIPO (PCT)
Prior art keywords
batching
container
weighing
automatic metering
combined automatic
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PCT/CN2019/121845
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English (en)
French (fr)
Inventor
李东
廖洋威
马鹏涛
曹奇
左攀
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Kingfa Science and Technology Co Ltd
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Kingfa Science and Technology Co Ltd
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Publication of WO2020125374A1 publication Critical patent/WO2020125374A1/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
    • B01F33/813—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles mixing simultaneously in two or more mixing receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80—Forming a predetermined ratio of the substances to be mixed
    • B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge

Definitions

  • the present invention relates to the field of batching technology, and in particular, to a combined automatic metering batching device, system, and method.
  • the existing automatic metering and batching device has the following problems: the cost of customized equipment is very high and the versatility is not strong; the equipment occupies a large space, which affects the overall layout of the production workshop; it is not easy to switch between different materials. Cross-contamination affects product quality.
  • the present invention provides a combined automatic metering and batching device, system and method.
  • the specific technical solutions are as follows:
  • a combined automatic metering and batching device including:
  • a rotary conveying mechanism configured to fix the container holding the material and drive the container to rotate
  • a plurality of batching mechanisms are movably arranged around the rotating conveying mechanism, and are configured to store preset types of materials and output materials to the container;
  • a plurality of weighing mechanisms are arranged at intervals around the rotary conveying mechanism, and are configured to automatically weigh the container when the container rotates to a preset position.
  • it also includes an automatic guided transport mechanism configured to transport the batching mechanism to a preset station matching the rotating conveyor mechanism or to move the batching mechanism from the preset station .
  • it further includes an automatic coding mechanism configured to code the container
  • the rotation conveying mechanism includes a rotation driving mechanism, a rotation transmission mechanism, a turntable and a turntable base, the turntable is rotatably disposed on the turntable base by the rotation transmission mechanism, and the rotation drive The mechanism is connected to the turntable by the rotation transmission mechanism to drive the turntable to rotate.
  • the rotation transmission mechanism includes a driving gear and a turntable bearing
  • the driving gear is disposed at an output end of the rotation driving mechanism
  • the turntable bearing includes an inner ring and an outer ring
  • the inner ring is fixed Connected to the turntable base
  • the outer ring is fixedly connected to the turntable
  • the outer periphery of the outer ring has a ring gear meshing with the driving gear
  • the container includes a material bag, and a bag hanging mechanism is provided on the turntable.
  • the weighing mechanism includes a tray, a lifting assembly and a weighing sensor, the tray is fixed on the lifting assembly and can be moved up and down under the drive of the lifting assembly to move the container The tray can automatically lift the container when the corresponding upper end of the weighing mechanism is reached, and the load cell is configured to weigh the container when the tray lifts the container.
  • the weighing mechanism further includes a weighing base and a shield, the shield is disposed on the weighing base, and the lifting assembly and the weighing sensor are disposed on the shield Inside.
  • the batching mechanism includes a storage bin, a splitting drive assembly, a batching screw, and a discharge pipe, the discharge pipe communicates with the storage bin, and the batching screw is disposed on the discharge In the tube
  • the material distribution driving component is configured to drive the material distribution screw to rotate, so that the material in the material storage bin spirally advances along the material distribution screw and is output from the discharge pipe.
  • the batching mechanism further includes a stirring blade and a stirring driving mechanism, the stirring blade is disposed in the storage bin, and the stirring driving mechanism is configured to drive the stirring blade to rotate.
  • the batching mechanism further includes a silo locking mechanism configured to lock the storage silo.
  • a combined automatic metering and dispensing system includes the combined automatic metering and dispensing device described in the foregoing technical solution, and further includes an integrated control unit configured to receive a recipe and generate instructions according to the recipe information;
  • the automatic guiding and conveying mechanism is further configured to remove the ingredient mechanism that is not needed in the recipe according to the instruction, and then transport the ingredient mechanism that is required in the recipe to a preset surrounding the rotary conveying mechanism Ingredients location;
  • the rotary conveying mechanism is further configured to sequentially rotate a preset angle according to the instruction to move the container to a preset position matching each of the batching mechanisms in order to receive materials;
  • the batching mechanism is further configured to output materials to the container according to the instruction;
  • the weighing mechanism is further configured to automatically weigh the container in real time, and to weigh the feedback signal of the weighing mechanism to the integrated control unit when the material to be dispensed reaches a preset quality, so that the integrated control unit Generate instructions to control the batching mechanism to stop batching.
  • a combined automatic metering and batching method using the combined automatic metering and batching system described in the technical scheme, to perform the following operations:
  • the integrated control unit receives the recipe and generates instructions according to the recipe information
  • the batching mechanism outputs materials to the container according to the instruction, the weighing mechanism automatically weighs the container in real time during the batching process, and weighs the weighing when the material to be dispensed reaches a preset quality
  • a mechanism feedback signal to the integrated control unit so that the integrated control unit generates instructions to control the first batching mechanism to stop batching;
  • the rotary conveying mechanism is rotated again by a preset angle to move the container to a position matched with the second batching mechanism, and the batching operation of the batching mechanism is performed, and the cycle is repeated until the formula All the required batching mechanisms complete the batching.
  • the container with the completed ingredients is coded.
  • a plurality of batching mechanisms are movably set around the rotary conveying mechanism at intervals, so that the batching mechanism can be flexibly configured according to the requirements of the formula, and the unneeded materials in the formula will not appear in the batching area, and the equipment is quickly changed when the formula or composition is changed Convenient.
  • Such a mechanism can not only reduce the space occupied by the equipment, but also avoid the contamination of materials in the non-distributive formula. It can also replace the batching mechanism with different precision according to the characteristics of the product or industry, and achieve the metering ratio quickly and accurately, which is more versatile and greatly reduces the manufacturing cost compared with the customized equipment.
  • the automatic guiding and transporting mechanism is used to move the unneeded batching mechanism according to the instructions, and then the required batching mechanism in the formula is transported to the preset batching position around the rotary conveying mechanism, which further improves the combined automatic metering
  • the speed and automation of the assembly and replacement of the batching device reduce the operator's work intensity.
  • FIG. 1 is an overall schematic view of a combined automatic metering and dispensing device in an embodiment of the present invention
  • FIG. 2 is a schematic diagram of a rotary conveying mechanism in an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of the batching mechanism in the embodiment of the present invention.
  • FIG. 4 is a schematic diagram of a weighing mechanism in an embodiment of the present invention.
  • first, second, etc. used in various embodiments of the present invention may modify various constituent elements in various embodiments, but the corresponding constituent elements may not be limited.
  • the above expression does not limit the order and/or importance of the described elements.
  • the above expression is only for the purpose of distinguishing one element from other elements.
  • the first user device and the second user device indicate different user devices, although both are user devices.
  • the first element may be referred to as the second element, and similarly, the second element may also be referred to as the first element.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be a connection between two components.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be a connection between two components.
  • This embodiment provides a combined automatic metering and batching device, system and method.
  • the combined automatic metering and batching device, system and method can solve the problems of the existing customized equipment, ensuring the accuracy of the material distribution, the efficiency of the material distribution, On the premise of stable and traceable quality, the cost is lower, the volume is smaller, the materials are switched faster, and cross-contamination can be avoided.
  • Especially suitable for using the combined automatic metering and batching device, system or method in the modified plastics industry to dispense small materials, replacing the existing automatic small material distribution equipment, which is characterized by reducing the manufacturing cost of the equipment and reducing the batching device The installation space and avoid cross contamination between different materials improve the stability of product quality.
  • the combined automatic metering and batching device includes a rotary conveying mechanism 1, multiple batching mechanisms 5 and multiple weighing mechanisms 3.
  • the combined automatic metering and distributing device further includes an automatic guide conveying mechanism 4 and an automatic coding mechanism 6.
  • the combined automatic metering and dispensing system also includes an integrated control unit (not shown in the figure).
  • the rotary conveying mechanism 1 is configured to fix the container holding the material and drive the container to rotate.
  • the container is selected from the material bag 2.
  • a preferred rotation conveying mechanism 1 it includes a rotation driving mechanism 12, a rotation transmission mechanism, a turntable 11 and a turntable base 15, the container is fixed on the turntable 11, and the turntable 11 is rotatably rotated by the rotation transmission mechanism Set on the turntable base 15, the rotation driving mechanism 12 is connected to the turntable 11 by the rotation transmission mechanism to drive the turntable 11 to rotate.
  • a bag hanging mechanism 7 is provided on the turntable 11, and the material bag 2 is suspended on the bag hanging mechanism 7.
  • the rotation driving mechanism 12 provides an initial rotation torque
  • its composition structure includes a motor, preferably a stepper motor or a servo motor.
  • a reduction box is provided at the output end of the motor, and the rotation output by the motor is transmitted to the rotation transmission mechanism after being reduced by the reduction box.
  • FIG. 2 shows a preferred rotation transmission mechanism.
  • the rotation transmission mechanism includes a driving gear 13 and a turntable bearing 14.
  • the driving gear 13 is provided at the output end of the rotation driving mechanism 12 so that when the rotation driving mechanism 12 is activated, the driving gear 13 rotates synchronously.
  • the turntable bearing 14 includes an inner ring and an outer ring, the inner ring is fixedly connected to the turntable base 15, the outer ring is fixedly connected to the turntable 11, and the outer circumference of the outer ring has a ring gear meshing with the driving gear 13.
  • the outer ring rotates through the meshing action of the driving gear 13 and the ring gear, and the outer ring rotates the rotary disk 11 again, and finally drives the container fixed on the rotary disk 11 to rotate.
  • a plurality of batching mechanisms 5 are movably arranged around the rotary conveying mechanism 1.
  • the batching mechanism 5 is configured to store preset types of materials and output the materials to the container. Specifically, each batching mechanism 5 may separately store one kind of material, and the batching mechanism 5 may be moved away from the rotary transport mechanism 1 or may be transported to the rotary transport mechanism 1.
  • FIG. 3 shows a preferred batching mechanism 5.
  • the batching mechanism 5 includes a storage bin 51, a split driving assembly 52, a batching screw 53 and a discharge pipe 54.
  • the discharge pipe 54 communicates with the storage bin 51 and the batching
  • the screw 53 is provided in the discharge pipe 54.
  • the material distribution driving assembly 52 is configured to drive the material distribution screw 53 to rotate, so that the material in the material storage bin 51 spirally advances along the material distribution screw 53 and is output from the material discharge pipe 54.
  • its composition structure includes a motor, preferably including an ordinary asynchronous motor, a stepping motor or a servo motor, and the output end of the motor is connected to the batching screw 53.
  • the output end of the motor is provided with a reduction gear box, and the rotation of the motor output is transmitted to the dosing screw 53 after being reduced by the reduction gear box.
  • the dosing drive assembly 52 is started, the dosing screw 53 is driven to rotate.
  • the dosing screw 53 rotates, the material in the gap between the threaded portion of the dosing screw 53 surface and the inner wall of the discharge pipe 54 is squeezed and spirally advances along the thread, Furthermore, it is output from the nozzle of the discharge pipe 54.
  • the batching mechanism 5 further includes a stirring blade 56 and a stirring driving mechanism 55.
  • the stirring blade 56 is disposed in the storage bin 51.
  • the stirring driving mechanism 55 is configured to drive the stirring blade 56 to rotate.
  • the composition structure includes a motor, preferably an ordinary asynchronous motor, a stepper motor or a servo motor, and the output end of the motor is connected to a stirring blade 56 rod.
  • a reduction box is provided at the output end of the motor, and the rotation of the motor output is transmitted to the stirring blade 56 after being reduced by the reduction box.
  • the stirring drive mechanism 55 and the splitting drive assembly 52 are started at the same time.
  • the stirring drive mechanism 55 drives the stirring blade 56 to stir the material in the storage bin 51 to prevent the material from being transported forward in the proportioning screw 53. Under the bridge, the material does not flow.
  • the batching mechanism 5 further includes a silo locking mechanism 57 configured to lock the storage silo 51.
  • the storage bin 51 has a bin door that can be opened, and the bin locking mechanism 57 locks the bin door.
  • the silo locking mechanism 57 includes an electronically driven lock, a pneumatic lock or a manual lock, which will not be described in detail in this embodiment.
  • a plurality of weighing mechanisms 3 are arranged at intervals around the rotary conveying mechanism 1.
  • a plurality of weighing mechanisms 3 are arranged at regular intervals around the rotary conveying mechanism 1.
  • the weighing mechanism 3 is configured to automatically weigh the container when the container rotates to a preset position.
  • FIG. 4 shows a preferred weighing mechanism 3.
  • the weighing mechanism 3 includes a tray 31, a lifting assembly 32 and a weighing sensor 33.
  • the tray 31 is fixed on the lifting assembly 32 and can be moved up and down under the driving of the lifting assembly 32, so that the tray 31 can automatically lift the container when the container reaches the upper end of the corresponding weighing mechanism, and the weighing sensor 33 is configured on the tray 31 Weigh the container when lifting it.
  • the lifting assembly 32 is a cylinder
  • the tray 31 is fixed on the piston rod of the cylinder
  • the load cell 33 sensor is fixed on the bottom of the cylinder.
  • the weighing mechanism 3 further includes a weighing base 34 and a shield 35, the shield 35 is disposed on the weighing base 34, and the lifting assembly 32 and the weighing sensor 33 are disposed within the shield 35.
  • the automatic guided transport mechanism 4 is also called an AGV transport mechanism, and is configured to transport the batching mechanism 5 to a preset station that matches the rotary transport mechanism 1 or move the batching mechanism 5 from the preset station.
  • the automatic guiding and transporting mechanism 4 is controlled and driven by the integrated control unit.
  • the automatic guide transport mechanism 4 has a piggyback structure, that is, the automatic guide transport mechanism 4 uses its own top surface to carry the batching mechanism 5 and then move the batching mechanism 5.
  • the carrying capacity of the automatic guide handling mechanism 4 is selected according to the weight of the proportioning mechanism 5 and the amount of stored materials.
  • the automatic guiding and transporting mechanism 4 can use a magnetic rail to determine its walking route.
  • the automatic coding mechanism 6 is configured to code the container. Specifically, the automatic coding mechanism 6 is controlled and driven by the integrated control unit. After the batching is completed, the automatic coding mechanism 6 sprays information text or patterns including the material name, quality or date on the surface of the container according to the control instructions of the integrated control unit .
  • the combined automatic metering and batching device Preferably, as shown in FIG. 1, in the combined automatic metering and batching device. There is an empty space between at least one pair of adjacent weighing mechanisms 3, which is configured for the user to operate and install the automatic coding mechanism 6.
  • the integrated control unit is configured to receive the recipe and generate instructions based on the recipe information.
  • the specific structure of the integrated control unit includes a control host or a central processor, and its auxiliary structures include a power distribution unit, a communication unit, a relay control unit, an overvoltage and overcurrent protection unit, and so on, which are not listed in this embodiment.
  • the recipe information includes, but is not limited to, one or more types of information such as the type, quality, and configuration order of various materials required by the recipe.
  • the instructions generated by the integrated control unit include, but are not limited to, the instructions for starting and stopping the automatic guide conveying mechanism 4, the rotary conveying mechanism 1, the batching mechanism 5, the weighing mechanism 3, and the automatic coding mechanism 6, as well as controlling the operating parameters of the foregoing mechanisms Instructions such as automatically guiding the moving path of the conveying mechanism 4, the rotation angle of the rotary conveying mechanism 1, and so on.
  • the automatic guiding and transporting mechanism 4 is further configured to move the undesired batching mechanism 5 in the recipe according to the instructions, and then transport the required batching mechanism 5 in the recipe to the preset batching around the rotary transport mechanism 1 position.
  • the rotary conveying mechanism 1 is further configured to sequentially rotate a preset angle according to the instruction to move the container to a preset position matching each batching mechanism 5 in order to receive materials.
  • the container is the material bag 2
  • the bag mouth of the material bag 2 moves below the nozzle of the discharge pipe 54 of the corresponding dispensing mechanism 5 to move to the preset position.
  • the batching mechanism 5 is further configured to output materials to the container according to the instructions.
  • the mouth of the material bag 2 moves below the outlet of the discharge pipe 54 of the corresponding distribution mechanism 5
  • the material in the storage bin 51 of the distribution mechanism 5 is pushed by the distribution screw 53 and falls into the outlet of the discharge tube 54 Inside material bag 2.
  • the weighing mechanism 3 is further configured to automatically weigh the container in real time.
  • the weighing mechanism 3 feeds back a signal to the integrated control unit, so that the integrated control unit generates instructions to control the ingredients Institution 5 stops batching.
  • the tray 31 can automatically lift the container when the container reaches the upper end of the corresponding weighing mechanism.
  • the weighing sensor 33 weighs the container in real time when the tray 31 holds the container, and feeds back the measured weighing result to the integrated control unit in real time.
  • the integrated control unit issues an instruction to stop the batching mechanism 5 from working.
  • This embodiment also provides a combined automatic metering and dispensing method. Using the combined automatic metering and dispensing system described in the previous section of this embodiment, the following operations are performed:
  • the automatic guiding and transporting mechanism 4 is activated to remove the unneeded batching mechanism 5 and then transport the required batching mechanism 5 to the preset batching position around the rotary conveying mechanism 1.
  • the weighing mechanism 3 automatically weighs the container in real time. When the material to be dispensed reaches the preset quality, the weighing mechanism 3 feeds back signals to the integrated control unit, so that the integrated control unit generates a command to control the first A batching mechanism 5 stops batching;
  • the rotary conveying mechanism 1 is rotated again by a preset angle to move the container to the position matched with the second batching mechanism 5 to perform the batching operation of the batching mechanism 5, and so on, until all the batching mechanisms 5 required in the recipe All ingredients are completed.
  • the container with completed ingredients is coded and marked.
  • the prepared material bag 2 is removed, and the empty material bag 2 is put on the empty bag hanging mechanism 7 again to continue the batching.
  • the batching mechanism 5 can be flexibly configured according to the requirements of the recipe, and unnecessary materials in the recipe will not appear in the batching area. Change the recipe or group It is quick and convenient to change equipment in time-sharing. Such a mechanism can not only reduce the space occupied by the equipment, but also avoid the contamination of materials in the non-distributive formula. It can also replace the batching mechanism 5 with different accuracy according to the characteristics of the product or industry, and achieve the metering ratio quickly and accurately, which is more versatile and greatly reduces the manufacturing cost compared with the customized equipment.
  • the automatic guiding and conveying mechanism 4 is used to move the undesired ingredient mechanism 5 in the recipe according to the instruction, and then the required ingredient mechanism 5 in the recipe is transported to the preset ingredient position around the rotary conveying mechanism 1, which further improves The speed and degree of automation of the assembly and replacement of the combined automatic metering and batching device reduce the operator's work intensity.
  • modules in the device in the implementation scenario may be distributed in the device in the implementation scenario according to the description of the implementation scenario, or may be changed accordingly in one or more devices different from the implementation scenario.
  • the modules in the above implementation scenarios can be combined into one module, or can be further split into multiple sub-modules.

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Abstract

一种组合式自动计量配料装置、系统及方法。该组合式自动计量配料装置包括旋转输送机构（1）、多个配料机构（5）、多个称重机构（3）和自动导引搬运机构（4）。多个配料机构（5）围绕旋转输送机构（1）间隔活动设置，自动导引搬运机构（4）配置为搬运配料机构（5）到与旋转输送机构（1）匹配的预设工位或者将配料机构（5）从与旋转输送机构（1）匹配的预设工位搬走，使得配料机构（5）可以根据配方的需求灵活配置，配方中不需要的物料不出现在分料区域，更改配方或组分时变更设备快速便捷。不仅缩小设备所占的空间，而且避免非分料配方中物料的污染，还可以更换不同精度的配料机构（5），快速精准实现计量配比，通用性更高，降低了制造成本，提升了组装更换的速度和自动化程度，减少工作强度。

Description

组合式自动计量配料装置、系统及方法 技术领域
本发明涉及配料技术领域，具体而言，涉及组合式自动计量配料装置、系统及方法。
背景技术
在很多行业的产品生产过程中都需要根据配方定量配比所需的各种原料，如：食品加工、塑料改性、锂电池制造及化工合成等行业。传统的计量配料方式是人工配料，人工逐一配比的方式工作效率低，且存在称量错误的可能，工人的劳动强度大，大批量生产需要占用大量的人力资源。同时，有些粉体物料甚至会影响工人的健康，长期从事该工种可能会引起呼吸道、尘肺等职业病。另外，对有些分料精度要求高的产品人工分料无法保证质量的稳定性，出了质量问题追溯困难。针对人工分料存在的各种问题，市场上出现了自动计量配料装置。
但是，现有自动计量配料装置存在以下问题：定制化设备成本很高通用性不强；设备所占空间较大，影响生产车间的整体布局；不同物料切换不容易，在频繁更换生产配方时会产生交叉污染影响产品质量。
发明内容
为了克服现有技术的不足，本发明提供了组合式自动计量配料装置、系统及方法，具体技术方案如下所示：
一种组合式自动计量配料装置，包括：
旋转输送机构，配置为固定盛装物料的容器以及带动所述容器转动；
多个配料机构，围绕所述旋转输送机构间隔活动设置，配置为分别存储预设种类的物料并输出物料给所述容器；
多个称重机构，围绕所述旋转输送机构间隔设置，配置为在所述容器转动到预设位置时自动对所述容器进行称重。
在优选的实施方式中，还包括自动导引搬运机构，配置为搬运所述配料机构到与所述旋转输送机构匹配的预设工位或者将所述配料机构从所述预设工位搬走。
在优选的实施方式中，还包括自动喷码机构，配置为对所述容器进行喷码；
至少一对相邻的所述称重机构之间具有空位，配置为供用户操作及安装所述自动喷码机构。
在优选的实施方式中，所述旋转输送机构包括转动驱动机构、转动传动机构、转盘和转盘底座，所述转盘由所述转动传动机构可转动地设置在所述转盘底座上，所述转动驱动机构由所述转动传动机构传动连接所述转盘以带动所述转盘转动。
在优选的实施方式中，所述转动传动机构包括主动齿轮和转盘轴承，所述主动齿轮设置在所述转动驱动机构的输出端，所述转盘轴承包括内圈和外圈，所述内圈固定连接所述转盘底座，所述外圈固定连接所述转盘，所述外圈的外周具有与所述主动齿轮啮合的齿圈。
在优选的实施方式中，所述容器包括物料袋，所述转盘上设置有挂袋机构。
在优选的实施方式中，所述称重机构包括托盘、升降组件和称重传感器，所述托盘固定在所述升降组件上并能在所述升降组件的带动下上下移动，以在所述容器达到对应的所述称重机构上端时所述托盘能自动托起所述容器，所述称重传感器配置为在所述托盘托起所述容器时对所述容器称重。
在优选的实施方式中，所述称重机构还包括称重底座和护罩，所述护罩设置在所述称重底座上，所述升降组件和所述称重传感器设置在所述护罩内。
在优选的实施方式中，所述配料机构包括储料仓、分料驱动组件、配料螺杆和出料管，所述出料管连通所述储料仓，所述配料螺杆设置在所述出料管中；
所述分料驱动组件配置为带动所述配料螺杆转动，使所述储料仓内的物料沿所述配料螺杆螺旋前进后从所述出料管输出。
在优选的实施方式中，所述配料机构还包括搅拌桨叶和搅拌驱动机构，所述搅拌桨叶设置在所述储料仓内，所述搅拌驱动机构配置为带动所述搅拌桨叶转动。
在优选的实施方式中，所述配料机构还包括料仓锁紧机构，配置为锁紧所述储料仓。
一种组合式自动计量配料系统，包括前述技术方案所述的组合式自动计量配料装置，还包括集成控制单元，所述集成控制单元配置为，接收配方并根据所述配方信息生成指令；
所述自动导引搬运机构还配置为，根据所述指令将配方中不需要的所述配料机构搬走，然后将配方中所需的所述配料机构运到围绕所述旋转输送机构的预设配料位置；
所述旋转输送机构还配置为，根据所述指令依次转动预设角度，使所述容器依次移动到与各所述配料机构匹配的预设位置以接收物料；
所述配料机构还配置为，根据所述指令输出物料给所述容器；
所述称重机构还配置为，自动对所述容器进行实时称重，待所配的物料达到预设质量时称所述称重机构反馈信号给所述集成控制单元，使所述集成控制单元生成指令控制所述配料机构停止配料。
一种组合式自动计量配料方法，使用技术方案所述的组合式自动计量配料系统，进行以下操作：
使集成控制单元接收配方并根据所述配方信息生成指令；
根据所述指令启动自动导引搬运机构将配方中不需要的配料机构搬走，然后将配方中所需的配料机构运到围绕旋转输送机构的预设配料位置；
将盛装物料的容器固定在旋转机构装置上，根据所述指令使所述旋转输送机构转动预设角度，使所述容器移动到与第一个所述配料机构匹配的预设位置，启动第一个所述配料机构根据所述指令输出物料给所述容器，在配料过程中所述称重机构自动对所述容器进行实时称重，待所配的物料达到预设质量时称所述称重机构反馈信号给所述集成控制单元，使所述集成控制单元生成指令控制第一个所述配料机构停止配料；
然后根据所述指令使所述旋转输送机构再次转动预设角度，使所述容器移动到与第二个所述配料机构匹配的位置，进行所述配料机构的配料作业，如此循环，直至配方中所需的所有所述配料机构均完成配料。
在优选的实施方式中，对完成配料的所述容器进行喷码标记。
本发明至少具有以下有益效果：
本发明中，多个配料机构围绕旋转输送机构间隔活动设置，使得配料机构可以根据配方的需求灵活配置，配方中不需要的物料不会出现在分料区域，更改配方或组分时变更设备快速便捷。这样的机构不仅可以缩小设备所占的空间，而且还能避免非分料配方中物料的污染。还可以针对产品或行业特点更换不同精度的配料机构，快速精准实现计量配比，通用性更高，对比定制化设备其制造成本大大降低。
进一步地，使用自动导引搬运机构根据指令将配方中不需要的配料机构搬走，然后将配方中所需的配料机构运到围绕旋转输送机构的预设配料位置，进一步提升了组合式自动计量配料装置的组装更换的速度和自动化程度，减少操作者的工作强度。
为使本发明的上述目的、特征和优点能更明显易懂，下文特举较佳实施例，并配合所附附图，作详细说明如下。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，应当理解，以下附图仅示出了本发明的某些实施例，因此不应被看作是对范围的限定，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他相关的附图。
图1是本发明实施例中组合式自动计量配料装置的整体示意图；
图2是本发明实施例中旋转输送机构的示意图；
图3是本发明实施例中配料机构的示意图；
图4是本发明实施例中称重机构的示意图。
主要元件符号说明：
1‐旋转输送机构；2‐物料袋；3‐称重机构；4‐自动导引搬运机构；5‐配料机构；6‐自动喷码机构；7‐挂袋机构；11‐转盘；12‐转动驱动机构；13‐主动齿轮；14‐转盘轴承；15‐转盘底座；51‐储料仓；52‐分料驱动组件；53‐配料螺杆；54‐出料管；55‐搅拌驱动机构；56‐搅拌桨叶；57‐料仓锁紧机构；31‐托盘；32‐升降组件；33‐称重传感器；34‐称重底座；35‐护罩。
具体实施方式
下面结合具体实施方式对本发明作进一步的说明。其中，附图仅示例性说明，不能理解为对本专利的限制；为了更好地说明本发明的实施例，附图某些部件会有省略、放大或缩小，并不代表实际产品的尺寸；对本领域技术人员来说，附图中某些公知结构及其说明可能省略是可以理解的。
本发明实施例的附图中相同或相似的标号对应相同或相似的部件；在本发明的描述中，需要理解的是，若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此附图中描述位置关系的用语仅用于示例性说明，不能理解为对本专利的限制，对于本领域的普通技术人员而言，可以根据具体情况理解上述术语的具体含义。
在本实用新型的各种实施例中使用的表述(诸如“第一”、“第二”等)可修饰在各种实施例中的各种组成元件，不过可不限制相应组成元件。例如，以上表述并不限制所述元件的顺序和/或重要性。以上表述仅用于将一个元件与其它元件区别开的目的。例如，第一用户装置和第二用户装置指示不同用户装置，尽管二者都是用户装置。例如，在不脱离本实用新型的各种实施例的范围的情况下，第一元件可被称为第二元件，同样地，第二元件也可被称为第一元件。
应注意到：在本实用新型中，除非另有明确的规定和定义，“安装”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接、也可以是可拆卸连接、或者一体地连接；可以是机械连接，也可以是电连接；可以是直接连接，也是可以通过中间媒介间接相连；可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本实用新型中的具体含义。
实施例
本实施例提供了一种组合式自动计量配料装置、系统及方法，该组合式自动计量配料装置、系统及方法能够解决现有定制化设备存在的问题，在保证分料精度、分料效率、质量稳定可追溯的前提下，使得成本更低、体积更小、更快速切换物料、能够避免交叉污染。尤其适用于在改性塑料行业中使用该组合式自动计量配料装置、系统或方法来配小料，取代现有的自动分小料设备，其特点是可以降低设备的制造成本、减小配料装置的安装空间及避免不同物料之间的交叉污染提高产品质量的稳定性。
如图1所示，组合式自动计量配料装置包括旋转输送机构1、多个配料机构5和多个称重机构3。优选地，该组合式自动计量配料装置还包括自动导引搬运机构4和自动喷码机构6。本实施例中，该组合式自动计量配料系统除了包括前述各机构外，还包括集成控制单元(图中未示出)。
本实施例中，旋转输送机构1配置为固定盛装物料的容器以及带动容器转动。其中，如图2所示，作为一种优选的容器，容器选自物料袋2。如图2所示，作为一种优选的旋转输送机构1，其包括转动驱动机构12、转动传动机构、转盘11和转盘底座15，容器固定在转盘11上，转盘11由转动传动机构可转动地设置在转盘底座15上，转动驱动机构12由转动传动机构传动连接转盘11以带动转盘11转动。当容器包括物料袋2时，转盘11上设置有挂袋机构7，物料袋2悬挂在挂袋机构7上。其中，转动驱动机构12提供初始转动力矩，其组成结构包括电机，优选包括步进电机或伺服电机。优选地， 电机的输出端设置有减速箱，电机输出的转动经减速箱减速后传递给转动传动机构。
图2示出了一种优选的转动传动机构，转动传动机构包括主动齿轮13和转盘轴承14。主动齿轮13设置在转动驱动机构12的输出端，使得当转动驱动机构12启动时，主动齿轮13同步转动。转盘轴承14包括内圈和外圈，内圈固定连接转盘底座15，外圈固定连接转盘11，外圈的外周具有与主动齿轮13啮合的齿圈。由此，当转动驱动机构12启动时，经主动齿轮13与齿圈的啮合作用带动外圈转动，外圈转动又带动转盘11转动，最终带动固定在转盘11上的容器转动。
如图1所示，多个配料机构5围绕旋转输送机构1间隔活动设置，配料机构5配置为分别存储预设种类的物料并输出物料给容器。具体地，每一个配料机构5可以分别存储一种物料，配料机构5可以被搬离旋转输送机构1，也可以被搬运至旋转输送机构1。
其中，图3示出了一种优选的配料机构5，配料机构5包括储料仓51、分料驱动组件52、配料螺杆53和出料管54，出料管54连通储料仓51，配料螺杆53设置在出料管54中。其中，分料驱动组件52配置为带动配料螺杆53转动，使储料仓51内的物料沿配料螺杆53螺旋前进后从出料管54输出。作为一种优选的分料驱动组件52，其组成结构包括电机，优选包括普通异步电机、步进电机或伺服电机，电机的输出端连接配料螺杆53。优选地，电机的输出端设置有减速箱，电机输出的转动经减速箱减速后传递给配料螺杆53。当分料驱动组件52启动时，带动配料螺杆53转动，配料螺杆53转动时，配料螺杆53的表面的螺纹部位与出料管54内壁之间的间隙内的物料受到挤压因而沿螺纹螺旋前进，进而从出料管54的管口输出。
优选地，配料机构5还包括搅拌桨叶56和搅拌驱动机构55，搅拌桨叶56设置在储料仓51内，搅拌驱动机构55配置为带动搅拌桨叶56转动，其中，搅拌驱动机构55的组成结构包括电机，优选包括普通异步电机、步进电机或伺服电机，电机的输出端连接搅拌桨叶56杆。优选地，电机的输出端设置有减速箱，电机输出的转动经减速箱减速后传递给搅拌桨叶56。在计量配料过程中搅拌驱动机构55和分料驱动组件52同时启动，搅拌驱动机构55带动搅拌桨叶56对储料仓51中的物料产生搅动作用，防止物料在配料螺杆53往前输送的情况下产生架桥，物料不流动的现象。
优选地，配料机构5还包括料仓锁紧机构57，配置为锁紧储料仓51。具体地，储料仓51具有可以打开的仓门，料仓锁紧机构57将仓门锁紧。关于料仓锁紧机构57的具体结构，其包括电子驱动的锁具、气动锁具或手动锁具，本实施例中不再具体描述。
如图1所示，多个称重机构3围绕旋转输送机构1间隔设置，优选地，多个称重机 构3围绕旋转输送机构1等距间隔设置。本实施例中，称重机构3配置为在容器转动到预设位置时自动对容器进行称重。
图4示出了一种优选的称重机构3，称重机构3包括托盘31、升降组件32和称重传感器33。其中，托盘31固定在升降组件32上并能在升降组件32的带动下上下移动，以在容器达到对应的称重机构上端时托盘31能自动托起容器，称重传感器33配置为在托盘31托起容器时对容器称重。具体地，升降组件32为气缸，托盘31固定在气缸的活塞杆上，称重传感器33传感器固定在气缸底部。
优选地，称重机构3还包括称重底座34和护罩35，护罩35设置在称重底座34上，升降组件32和称重传感器33设置在护罩35内。
本实施例中，自动导引搬运机构4也称AGV搬运机构，配置为搬运配料机构5到与旋转输送机构1匹配的预设工位或者将配料机构5从预设工位搬走。具体地，自动导引搬运机构4受到集成控制单元的控制及驱动，关于自动导引搬运机构4的具体结构以及其与集成控制单元的具体通信方式可参考现有技术，本实施例中不再具体介绍。
优选地，自动导引搬运机构4呈背负式结构，即自动导引搬运机构4利用其自身的顶部表面背负配料机构5进而移动配料机构5。自动导引搬运机构4的承载能力根据配料机构5自重和储存的物料量来选定。优选地，自动导引搬运机构4可以使用磁轨引导的方式来确定其行走路线。
本实施例中，自动喷码机构6配置为对容器进行喷码。具体地，自动喷码机构6受到集成控制单元的控制及驱动，在配料完成后，自动喷码机构6根据集成控制单元的控制指令在容器表面喷涂包括物料名称、质量或日期等信息文字或图案。
优选地，如图1所示，组合式自动计量配料装置中。在至少一对相邻的称重机构3之间具有空位，配置为供用户操作及安装自动喷码机构6。
本实施例中，集成控制单元配置为接收配方并根据配方信息生成指令。其中，集成控制单元的具体结构包括控制主机或中央处理器，其附属结构包括配电单元、通信单元、继电控制单元、过压过流保护单元等，本实施例中不再一一列举。其中，配方信息包括但不限于配方所需的各种物料的种类、质量、配置顺序等信息中的一种或多种。集成控制单元生成的指令包括但不限于启动与停止自动导引搬运机构4、旋转输送机构1、配料机构5、称重机构3和自动喷码机构6的指令，以及控制前述各机构的运行参数的指令，例如自动导引搬运机构4的移动路径、旋转输送机构1的转动角度等等。
本实施例中，自动导引搬运机构4还配置为，根据指令将配方中不需要的配料机构 5搬走，然后将配方中所需的配料机构5运到围绕旋转输送机构1的预设配料位置。
本实施例中，旋转输送机构1还配置为，根据指令依次转动预设角度，使容器依次移动到与各配料机构5匹配的预设位置以接收物料。示例性地，当容器为物料袋2时，物料袋2的袋口移动到对应配料机构5的出料管54管口下方即为移动到预设位置。
本实施例中，配料机构5还配置为，根据指令输出物料给容器。当物料袋2的袋口移动到对应配料机构5的出料管54管口下方时，配料机构5的储料仓51内的物料经配料螺杆53推动，从出料管54的管口落入物料袋2内。
本实施例中，称重机构3还配置为，自动对容器进行实时称重，待所配的物料达到预设质量时称重机构3反馈信号给集成控制单元，使集成控制单元生成指令控制配料机构5停止配料。具体地，在容器达到对应的称重机构上端时托盘31能自动托起容器，称重传感器33在托盘31托起容器时对容器实时称重，并实时反馈测量称重结果给集成控制单元，当配料机构5输送给容器的物料达到预设值时，集成控制单元发出指令使配料机构5停止工作。
本实施例还提供了一种组合式自动计量配料方法，使用本实施前述部分描述的组合式自动计量配料系统，进行以下操作：
使集成控制单元接收配方并根据配方信息生成指令；
根据指令启动自动导引搬运机构4将配方中不需要的配料机构5搬走，然后将配方中所需的配料机构5运到围绕旋转输送机构1的预设配料位置。
将盛装物料的容器固定在旋转机构装置上，根据指令使旋转输送机构1转动预设角度，使容器移动到与第一个配料机构5匹配的预设位置，启动第一个配料机构5根据指令输出物料给容器，在配料过程中称重机构3自动对容器进行实时称重，待所配的物料达到预设质量时称重机构3反馈信号给集成控制单元，使集成控制单元生成指令控制第一个配料机构5停止配料；
然后根据指令使旋转输送机构1再次转动预设角度，使容器移动到与第二个配料机构5匹配的位置，进行配料机构5的配料作业，如此循环，直至配方中所需的所有配料机构5均完成配料。
优选地，对完成配料的容器进行喷码标记。
优选地，每个物料袋2配料完成后，将配好的物料袋2取下，在空置的挂袋机构7上再次套上空的物料袋2继续配料。
本实施例中，由于多个配料机构5围绕旋转输送机构1间隔活动设置，使得配料 机构5可以根据配方的需求灵活配置，配方中不需要的物料不会出现在分料区域，更改配方或组分时变更设备快速便捷。这样的机构不仅可以缩小设备所占的空间，而且还能避免非分料配方中物料的污染。还可以针对产品或行业特点更换不同精度的配料机构5，快速精准实现计量配比，通用性更高，对比定制化设备其制造成本大大降低。
进一步地，使用自动导引搬运机构4根据指令将配方中不需要的配料机构5搬走，然后将配方中所需的配料机构5运到围绕旋转输送机构1的预设配料位置，进一步提升了组合式自动计量配料装置的组装更换的速度和自动化程度，减少操作者的工作强度。
如本领域技术人员可以理解附图只是一个优选实施场景的示意图，附图中的模块或流程并不一定是实施本发明所必须的。
本领域技术人员可以理解实施场景中的装置中的模块可以按照实施场景描述进行分布于实施场景的装置中，也可以进行相应变化位于不同于本实施场景的一个或多个装置中。上述实施场景的模块可以合并为一个模块，也可以进一步拆分成多个子模块。
上述本发明序号仅仅为了描述，不代表实施场景的优劣。
以上公开的仅为本发明的几个具体实施场景，但是，本发明并非局限于此，任何本领域的技术人员能思之的变化都应落入本发明的保护范围。

Claims (14)

  1. 一种组合式自动计量配料装置，其特征在于，包括：
    旋转输送机构，配置为固定盛装物料的容器以及带动所述容器转动；
    多个配料机构，围绕所述旋转输送机构间隔活动设置，配置为分别存储预设种类的物料并输出物料给所述容器；
    多个称重机构，围绕所述旋转输送机构间隔设置，配置为在所述容器转动到预设位置时自动对所述容器进行称重。
  2. 根据权利要求1所述的组合式自动计量配料装置，其特征在于，还包括自动导引搬运机构，配置为搬运所述配料机构到与所述旋转输送机构匹配的预设工位或者将所述配料机构从与所述旋转输送机构匹配的预设工位搬走。
  3. 根据权利要求2所述的组合式自动计量配料装置，其特征在于，还包括自动喷码机构，配置为对所述容器进行喷码；
    至少一对相邻的所述称重机构之间具有空位，配置为供用户操作及安装所述自动喷码机构。
  4. 根据权利要求2或3所述的组合式自动计量配料装置，其特征在于，所述旋转输送机构包括转动驱动机构、转动传动机构、转盘和转盘底座，所述转盘由所述转动传动机构可转动地设置在所述转盘底座上，所述转动驱动机构由所述转动传动机构传动连接所述转盘以带动所述转盘转动。
  5. 根据权利要求4所述的组合式自动计量配料装置，其特征在于，所述转动传动机构包括主动齿轮和转盘轴承，所述主动齿轮设置在所述转动驱动机构的输出端，所述转盘轴承包括内圈和外圈，所述内圈固定连接所述转盘底座，所述外圈固定连接所述转盘，所述外圈的外周具有与所述主动齿轮啮合的齿圈。
  6. 根据权利要求4所述的组合式自动计量配料装置，其特征在于，所述容器包括物料袋，所述转盘上设置有挂袋机构。
  7. 根据权利要求2或3所述的组合式自动计量配料装置，其特征在于，所述称重机构包括托盘、升降组件和称重传感器，所述托盘固定在所述升降组件上并能在所述升降组件的带动下上下移动，以在所述容器达到对应的所述称重机构上端时所述托盘能自动托起所述容器，所述称重传感器配置为在所述托盘托起所述容器时对所述容器称重。
  8. 根据权利要求7所述的组合式自动计量配料装置，其特征在于，所述称重机构还 包括称重底座和护罩，所述护罩设置在所述称重底座上，所述升降组件和所述称重传感器设置在所述护罩内。
  9. 根据权利要求2或3所述的组合式自动计量配料装置，其特征在于，所述配料机构包括储料仓、分料驱动组件、配料螺杆和出料管，所述出料管连通所述储料仓，所述配料螺杆设置在所述出料管中；
    所述分料驱动组件配置为带动所述配料螺杆转动，使所述储料仓内的物料沿所述配料螺杆螺旋前进后从所述出料管输出。
  10. 根据权利要求9所述的组合式自动计量配料装置，其特征在于，所述配料机构还包括搅拌桨叶和搅拌驱动机构，所述搅拌桨叶设置在所述储料仓内，所述搅拌驱动机构配置为带动所述搅拌桨叶转动。
  11. 根据权利要求9所述的组合式自动计量配料装置，其特征在于，所述配料机构还包括料仓锁紧机构，配置为锁紧所述储料仓。
  12. 一种组合式自动计量配料系统，其特征在于，包括权利要求2‐11中任一项所述的组合式自动计量配料装置，还包括集成控制单元，所述集成控制单元配置为，接收配方并根据所述配方信息生成指令；
    所述自动导引搬运机构还配置为，根据所述指令将配方中不需要的所述配料机构搬走，然后将配方中所需的所述配料机构运到围绕所述旋转输送机构的预设配料位置；
    所述旋转输送机构还配置为，根据所述指令依次转动预设角度，使所述容器依次移动到与各所述配料机构匹配的预设位置以接收物料；
    所述配料机构还配置为，根据所述指令输出物料给所述容器；
    所述称重机构还配置为，自动对所述容器进行实时称重，待所配的物料达到预设质量时称所述称重机构反馈信号给所述集成控制单元，使所述集成控制单元生成指令控制所述配料机构停止配料。
  13. 一种组合式自动计量配料方法，其特征在于，使用权利要求12所述的组合式自动计量配料系统，进行以下操作：
    使集成控制单元接收配方并根据所述配方信息生成指令；
    根据所述指令启动自动导引搬运机构将配方中不需要的配料机构搬走，然后将配方中所需的配料机构运到围绕旋转输送机构的预设配料位置；
    将盛装物料的容器固定在旋转机构装置上，根据所述指令使所述旋转输送机构转动预设角度，使所述容器移动到与第一个所述配料机构匹配的预设位置，启动第一个所述 配料机构根据所述指令输出物料给所述容器，在配料过程中所述称重机构自动对所述容器进行实时称重，待所配的物料达到预设质量时称所述称重机构反馈信号给所述集成控制单元，使所述集成控制单元生成指令控制第一个所述配料机构停止配料；
    然后根据所述指令使所述旋转输送机构再次转动预设角度，使所述容器移动到与第二个所述配料机构匹配的位置，进行所述配料机构的配料作业，如此循环，直至配方中所需的所有所述配料机构均完成配料。
  14. 根据权利要求13所述的组合式自动计量配料方法，其特征在于，对完成配料的所述容器进行喷码标记。
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