WO2020029419A1 - 一种灵敏度高、便于安装、成本低的汽车防夹条 - Google Patents

一种灵敏度高、便于安装、成本低的汽车防夹条 Download PDF

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Publication number
WO2020029419A1
WO2020029419A1 PCT/CN2018/110200 CN2018110200W WO2020029419A1 WO 2020029419 A1 WO2020029419 A1 WO 2020029419A1 CN 2018110200 W CN2018110200 W CN 2018110200W WO 2020029419 A1 WO2020029419 A1 WO 2020029419A1
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Prior art keywords
wire
conductor
insulating rubber
conductive
interface
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PCT/CN2018/110200
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English (en)
French (fr)
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纪荣华
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上海荣南科技有限公司
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Publication of WO2020029419A1 publication Critical patent/WO2020029419A1/zh

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    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05FDEVICES FOR MOVING WINGS INTO OPEN OR CLOSED POSITION; CHECKS FOR WINGS; WING FITTINGS NOT OTHERWISE PROVIDED FOR, CONCERNED WITH THE FUNCTIONING OF THE WING
    • E05F15/00Power-operated mechanisms for wings
    • E05F15/40Safety devices, e.g. detection of obstructions or end positions
    • E05F15/42Detection using safety edges
    • E05F15/47Detection using safety edges responsive to changes in fluid pressure
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L19/00Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
    • G01L19/08Means for indicating or recording, e.g. for remote indication
    • G01L19/12Alarms or signals
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
    • E05Y2900/00Application of doors, windows, wings or fittings thereof
    • E05Y2900/50Application of doors, windows, wings or fittings thereof for vehicles
    • E05Y2900/53Type of wing
    • E05Y2900/531Doors

Definitions

  • the invention relates to the technical field of automobile anti-pinching, in particular to a car anti-pinching strip with high sensitivity, easy installation and low cost.
  • the existing door anti-pinch system there are mainly the following methods: detecting whether the door is caught by an object or a person through a sensor, a life detection instrument, and a mechanical structure, and feeding back the detection result to a single-chip microcomputer to control the door to open again to achieve The role of security protection.
  • the existing designs have the following defects: during the startup process after the door is closed, or when the door is closed during driving, if the passenger is outside the door and his body or clothing is caught by the door, he will immediately fall and be drawn into the bottom of the car. It may cause death. Because the existing equipment can not meet the needs of safety protection, passengers' backpacks or bodies are often caught by the door, and then they are caught in the bottom of the car and eventually pay their lives. The biggest reason for these events and the door anti-pinching function Imperfections.
  • the door In order to meet the requirements of preventing the passengers from being pinched, usually the door is provided with anti-pinching bars to directly know whether there is an obstacle state when the door is closed to reduce the harm to passengers.
  • the existing anti-clamping bar is mounted on a metal bracket through a metal skeleton, and the metal bracket is fastened to the door sheet metal by screws.
  • An anti-clamping detection structure including positive and negative wires is provided in the rubber body of the anti-clamping bar. When the door encounters an obstacle during the closing process, the positive and negative wires are squeezed and contacted, forming a short circuit resistance of the circuit loop. After the anti-clamp module detects this signal, it issues an alarm or controls the door's direction of movement.
  • Chinese patents 2017209522646 and 2017106492944 disclose an automobile anti-clamping strip, which is provided with an anti-clamping strip, a fixing bracket, a sealing fixture, a wire, a wire interface, and an anti-clamping controller.
  • the anti-clamping bar is provided with a first wire, a second wire, a conductor, an insulator, an assembly component, and a resistor.
  • Chinese patent 2016212745005 discloses an automobile anti-clamping bar, which is provided with a first wire, a second wire, a conductor, an insulator, a skeleton, a fixed bracket, a resistor, and an anti-clamping control module; the resistor is arranged at the end of the anti-clamping bar The two ends of the resistor are respectively connected to one end of the first wire and the second wire; the other end of the first wire and the second wire are connected to the anti-pinch control module; the anti-pinch control module is disposed at the other end of the anti-pinch bar The first wire and the second wire are arranged inside the conductor; the skeleton is arranged at the lower part of the conductor; the insulator is wrapped on the surface of the skeleton and the conductor; and the fixing bracket is arranged outside the insulator.
  • Chinese patent 2016207864593 discloses a new type of automobile anti-clamping strip, which includes an anti-clamping strip, a fixing bracket, a sealing and fixing cover, a wire, a wire socket and an adhesive tape. Both ends of the wire are respectively connected to the conductive material and the wire socket inside the anti-clamping strip.
  • the fixing cover is a ring structure with a through hole in the middle. After the middle hole passes through the wire, it is installed on the body or door sheet metal hole that needs to pass through the wire.
  • the existing anti-clamping strips have the following disadvantages: (1) The anti-clamping module is tested by the positive and negative wires and the conductive material under pressure contact.
  • a first object of the present invention is to provide a car anti-clip strip with high sensitivity, easy installation, and low cost in view of the shortcomings in the prior art.
  • the technical solution adopted by the present invention is:
  • a high-sensitivity, easy-to-install, and low-cost automobile anti-clamping strip includes an anti-clamping strip body (1), a metal skeleton (2), a sealing cover (3), a connecting wire (4), a wire interface (5), and an anti-clamping bar.
  • a clamp controller (14), a pressure sensor (16) is provided at the connection between the connecting wire (4) and the anti-clamping bar body (1);
  • the anti-clamping bar body (1) is a hollow insulating rubber body ( 6), the first conductive body (7) and the second conductive body (8) are arranged on the inner surface of the insulating rubber body (6); the first conductive wire (9) is arranged in the first conductive body (7);
  • a second wire (10) is provided in the conductor (8); the first conductor (7) is provided at the upper end of the middle of the insulating rubber body (6), and the second conductor (8) is provided in the insulating rubber body ( 6)
  • a gap is left between the first conductive body (7) and the second conductive body (8) at the lower end of the middle portion;
  • a resistor (11) is provided at the end of the anti-clip strip body (1), and the resistor (11)
  • the two ends are electrically connected to the first wire (9) and the second wire (10), and the other ends of the first wire
  • a mounting fitting (12) is fixedly arranged on the lower surface of the insulating rubber body (6),
  • the fitting (12) is an inverted concave shape, and the two legs of the fitting (12) are formed to protrude outward.
  • the metal skeleton (2) is provided with an assembly groove (13), and the assembly groove (13) is provided In the metal skeleton (2), the mounting parts (12) of the anti-clip strip body (1) can be inserted into the mounting grooves (13) of the metal skeleton (2) for fixing; an airbag is arranged inside the upper end of the insulating rubber body (6)
  • a nozzle (17) is provided at the end of the airbag body (18) corresponding to the pressure sensor (16).
  • the tip of the nozzle (17) is aligned with the pressure sensor (16), and the nozzle (17) and the airbag body ( 18) communication; the airbag body (18) is filled with air.
  • the airbag body (18) is deformed, and the air in the airbag body (18) is ejected from the nozzle (17) An air flow is formed, which exerts pressure on the pressure sensor (16).
  • the anti-pinch controller (14) is provided with an interface (15), a processor, a transmission module, an alarm module, and a power supply module, and the interface 15 is provided at the end of the anti-pinch controller.
  • the processor, the transmission module, the alarm module, and the power supply module are arranged inside the anti-pinch controller (14), and the processor is electrically connected to the transmission module, the alarm module, the power supply module, and the interface (15), respectively.
  • One end of the connecting wire (4) is connected with the conductive material in the anti-clamping strip body (1), and the other end is connected with the wire interface (5), and the conductive interface (5) can be inserted into the interface of the anti-clamping controller (14) ( 15), the anti-pinch body (1) and the anti-pinch controller (14) are electrically connected.
  • the positions corresponding to the first electrical conductor (7) and the second electrical conductor (8) are both flat.
  • the first electrical conductor ( 7) Electrical connection with the second conductor (8).
  • the first electrical conductor (7) and the second electrical conductor (8) are conductive rubber or conductive TPE material.
  • the insulating rubber body (6) is an insulating TPE material.
  • the pressure sensor (16) is electrically connected to the anti-pinch controller (14) through a connecting wire (4).
  • the anti-clip strip of the present invention has a simple structure, is easy to install, has a fast response speed, and has high reliability.
  • the anti-pinch controller is connected to the central control of the car, which is convenient for the driver to control in time and improve safety. Replacement does not need to be scrapped as a whole, reducing the cost of use.
  • the anti-clamping strip performs anti-clamping detection by means of pressure contact.
  • This detection structure has the problems of poor sensitivity and high rate of malfunction. Due to the use of inertia, the wrong clamping obstacles of the anti-clamping strip are easily concentrated in specific areas. For parts (such as the lower right corner of the door), if the pressure of the wrong clamping obstacle often occurs in this part, it is easy to cause the contact part of the conductor in the anti-clip strip to wear or oxidize, resulting in decreased sensitivity or even failure.
  • a pressure sensor is provided at the connection point between the connecting wire and the anti-clamping strip body.
  • An airbag body is provided inside the upper end of the insulating rubber body.
  • a nozzle is provided at the end of the airbag body corresponding to the pressure sensor. Signal, alarm through pressure alarm signal and resistance alarm signal at the same time, improve detection sensitivity of anti-clamping strip.
  • the detection sensitivity of the anti-pinch module can be improved, the sensitivity drop or failure due to abrasion or oxidation of the contact part of the conductor can be avoided, and the use safety of the anti-pinch bar can be improved.
  • FIG. 1 is an assembly schematic diagram of the automobile anti-clamping strip of the present invention.
  • FIG. 2 is a partially enlarged schematic diagram of part A in FIG. 1.
  • Fig. 3 is a schematic sectional view taken along the line B-B in Fig. 1.
  • FIG. 4 is a schematic structural diagram of an anti-pinch controller.
  • Figure 5 is an internal architecture diagram of the anti-pinch controller.
  • FIG. 6 is an assembly schematic diagram of the automobile anti-clamp bar in Embodiment 2.
  • FIG. 6 is an assembly schematic diagram of the automobile anti-clamp bar in Embodiment 2.
  • Fig. 7 is a schematic sectional view taken along the line B-B in Fig. 6.
  • FIG. 8 is a partially enlarged schematic diagram of part C in FIG. 6.
  • Anti-clamping strip body 2. Metal frame 3. Seal cover
  • the first electrical conductor 8. The second electrical conductor 9. The first conductor
  • FIG. 1 is an assembly schematic diagram of an automobile anti-clamping bar of the present invention.
  • the automobile anti-clamping strip includes an anti-clamping strip body 1, a metal skeleton 2, a sealing cover 3, a connecting wire 4, and a wire interface 5.
  • the anti-clamping strip body 1 is assembled on the metal skeleton 2, and one end of the connecting wire 4 is connected to the anti-clamping strip.
  • the conductive material inside the clip body 1 is connected, and the other end is connected to the wire interface 5.
  • the sealing cover 3 has a ring shape with a through hole in the middle, and the middle through hole passes through the connecting wire 4 and can be installed and fixed on a hole of a sheet metal part of an automobile.
  • FIG. 2 is a partially enlarged schematic diagram of part A in FIG. 1
  • FIG. 3 is a schematic cross-sectional diagram taken along the line B-B in FIG. 1.
  • the anti-clip strip body 1 is an insulating rubber body 6 with a hollow interior, and the cross section of the insulating rubber body 6 is a circular ring.
  • a first conductor 7 and a second conductor 8 are provided on the inner surface of the insulating rubber body 6.
  • a first wire 9 is provided in the first conductor 7, and a second wire 10 is provided in the second conductor 8.
  • the first electrical conductor 7 is disposed at the upper middle end of the insulating rubber body 6, the second electrical conductor 8 is disposed at the lower middle end of the insulating rubber body 6, and a gap is left between the first electrical conductor 7 and the second electrical conductor 8 .
  • a resistor 11 is provided at the end of the anti-clamping strip body 1, and both ends of the resistor 11 are electrically connected to the first wire 9 and the second wire 10 respectively, and the other ends of the first wire 9 and the second wire 10 are connected by the connecting wire 4. It is connected to the wire interface 5.
  • An assembly 12 is fixedly arranged on the lower surface of the insulating rubber body 6.
  • the assembly 12 is an inverted concave shape, and two legs of the assembly 12 are formed to protrude outward.
  • the metal skeleton 2 is provided with an assembly groove 13, The assembling groove 13 is disposed inside the metal skeleton 2, and the fitting part 12 of the anti-clamping strip body 1 can be inserted into the assembling groove 13 of the metal skeleton 2 to be
  • FIG. 4 is a structural diagram of the anti-pinch controller
  • FIG. 5 is an internal structure diagram of the anti-pinch controller.
  • the anti-pinch controller 14 is provided with an interface 15, a processor, a transmission module, an alarm module, and a power supply module.
  • the interface 15 is provided at an end of the anti-pinch controller, and the processor, the transmission module, and the alarm module are provided.
  • the power supply module is disposed inside the anti-pinch controller 14, and the processor is electrically connected to the transmission module, the alarm module, the power supply module, and the interface 15 respectively.
  • the positions corresponding to the first and second electrical conductors 7 and 8 are both planes.
  • the first and second electrical conductors 7 and 8 are close to the contactor. connection.
  • one end of the connecting wire 4 is connected with the conductive material in the anti-clamping strip body 1 and the other end is connected with the wire interface 5.
  • the conductive interface 5 can be inserted into the interface 15 of the anti-clamping controller 14 to prevent the anti-clamping.
  • the strip body 1 is electrically connected to the anti-pinch controller 14.
  • first conductive body 7 and the second conductive body 8 are conductive rubber or conductive TPE material.
  • the insulating rubber body 6 is an insulating TPE material.
  • the metal skeleton 2 is mounted on a sheet metal part on the edge of a side door or a tailgate of a car.
  • the method for using the automobile anti-clamping bar in this embodiment is as follows: the assembled automobile anti-clamping bar is assembled on the edge of the side door or the tail door of the car through a metal skeleton, and the anti-clamping controller is connected to the central control of the car through a transmission module.
  • the anti-clamping controller is connected to the central control of the car through a transmission module.
  • the insulating rubber body is squeezed by the obstacle, and the first and second wires follow the conductor's squeeze and come close to contact, forming a circuit loop, thereby short-circuiting the resistance 11
  • the processor of the anti-pinch controller sends a signal according to the received resistance value change, transmits it to the car central control through the transmission module, and alarms through the alarm module.
  • the central control of the car controls the tailgate or side door of the car to stop the operation, to achieve anti-pinch control, and then stop the alarm.
  • the processor will send related information to the car central control through the transmission module, reminding the driver to replace the battery in time to charge.
  • FIG. 6 is an assembly schematic diagram of the anti-clamping strip of the automobile of the present invention.
  • the automobile anti-clamping strip includes an anti-clamping strip body 1, a metal skeleton 2, a sealing cover 3, a connecting wire 4, and a wire interface 5.
  • the anti-clamping strip body 1 is assembled on the metal skeleton 2, and one end of the connecting wire 4 is connected to the anti-clamping strip.
  • the conductive material inside the clip body 1 is connected, and the other end is connected to the wire interface 5.
  • the sealing cover 3 has a ring shape with a through hole in the middle. After the middle through hole penetrates the connecting wire 4, it can be installed and fixed on the hole of the sheet metal part of the car.
  • the connection between the connecting wire 4 and the anti-clip strip body 1 is provided with pressure. Sensor 16.
  • FIG. 7 is a schematic cross-sectional view taken along the line B-B in FIG. 6, and FIG. 8 is a partially enlarged schematic view of a portion C in FIG. 6.
  • the anti-clip strip body 1 is an insulating rubber body 6 with a hollow interior, and the cross section of the insulating rubber body 6 is a circular ring.
  • a first conductor 7 and a second conductor 8 are provided on the inner surface of the insulating rubber body 6.
  • a first wire 9 is provided in the first conductor 7, and a second wire 10 is provided in the second conductor 8.
  • the first electrical conductor 7 is disposed at the upper middle end of the insulating rubber body 6, the second electrical conductor 8 is disposed at the lower middle end of the insulating rubber body 6, and a gap is left between the first electrical conductor 7 and the second electrical conductor 8 .
  • a resistor 11 is provided at the end of the anti-clamping strip body 1, and both ends of the resistor 11 are electrically connected to the first wire 9 and the second wire 10 respectively, and the other ends of the first wire 9 and the second wire 10 are connected by the connecting wire 4. It is connected to the wire interface 5.
  • An assembly 12 is fixedly arranged on the lower surface of the insulating rubber body 6.
  • the assembly 12 is an inverted concave shape, and two legs of the assembly 12 are formed to protrude outward.
  • the metal skeleton 2 is provided with an assembly groove 13, The assembling groove 13 is disposed inside the metal skeleton 2, and the fitting part 12 of the anti-clamping strip body 1 can be inserted into the assembling groove 13 of the metal skeleton 2 to be fixed.
  • An airbag body 18 is provided inside the upper end of the insulating rubber body 6.
  • a nozzle 17 is provided at a position of the end of the airbag body 18 corresponding to the pressure sensor 16.
  • a head end of the nozzle 17 is aligned with the pressure sensor 16, and the nozzle 17 communicates with the airbag body 18.
  • the airbag body 18 is filled with air. When the insulating rubber body 6 is squeezed by an obstacle, the airbag body 18 is deformed. The air in the airbag body 18 is ejected from the nozzle 17 to form an airflow, and the airflow exerts pressure on the pressure sensor 16.
  • FIG. 4 is a structural diagram of the anti-pinch controller
  • FIG. 5 is an internal structure diagram of the anti-pinch controller.
  • the anti-pinch controller 14 is provided with an interface 15, a processor, a transmission module, an alarm module, and a power supply module.
  • the interface 15 is provided at an end of the anti-pinch controller, and the processor, the transmission module, and the alarm module are provided.
  • the power supply module is disposed inside the anti-pinch controller 14, and the processor is electrically connected to the transmission module, the alarm module, the power supply module, and the interface 15 respectively.
  • the insulating rubber body 6 is a rubber with a certain elasticity. In the natural state, the rubber body is filled with air due to its elasticity. The rubber body is deformed under pressure, and the air in the air bag body is pushed out of the nozzle. After removal, the rubber body returns to its natural state and the airbag body is refilled with air.
  • the positions corresponding to the first and second electrical conductors 7 and 8 are both planes.
  • the first and second electrical conductors 7 and 8 are close to the contactor. connection.
  • one end of the connecting wire 4 is connected with the conductive material in the anti-clamping strip body 1 and the other end is connected with the wire interface 5.
  • the conductive interface 5 can be inserted into the interface 15 of the anti-clamping controller 14 to prevent the anti-clamping.
  • the strip body 1 is electrically connected to the anti-pinch controller 14.
  • first conductive body 7 and the second conductive body 8 are conductive rubber or conductive TPE material.
  • the insulating rubber body 6 is an insulating TPE material.
  • the metal skeleton 2 is mounted on a sheet metal part on the edge of a side door or a tailgate of a car.
  • the method for using the automobile anti-clamping bar in this embodiment is as follows: the assembled automobile anti-clamping bar is assembled on the edge of the side door or the tail door of the car through a metal skeleton, and the anti-clamping controller is connected to the central control of the car through a transmission module.
  • the obstacle When an obstacle is caught by the tailgate or side door of the car, the obstacle first squeezes and deforms the airbag body, and the air in the airbag body is ejected from the nozzle to form an airflow, which exerts pressure on the pressure sensor, and the pressure sensor generates a pressure signal after receiving pressure
  • the pressure sensor transmits this pressure signal to the processor of the anti-pinch controller.
  • the processor sends out a signal according to the change in the pressure value received, transmits it to the central control of the car through the transmission module, and performs a pressure alarm through the alarm module.
  • the processor of the anti-clamp controller sends a signal according to the received resistance value change and transmits it to the car through the transmission module.
  • Central control and resistance alarm through alarm module The central control of the car can perform intelligent processing according to the different alarm signals received.
  • the central control of the car receives both the pressure alarm signal and the resistance alarm signal, the central control of the car controls the tailgate or side door of the car to stop it and prevent it. Clip control function.
  • the car central control voice prompts the driver to manually check whether the door is caught in an obstacle.
  • the anti-clamping strip performs anti-clamping detection by means of pressure contact.
  • This detection structure has the problems of poor sensitivity and a high rate of malfunction. Due to the use of inertia, the wrong clamping obstacles of the anti-clamping strip are easily concentrated in specific locations ( For example, the lower right corner of the door), if the erroneous clamping obstacles often occur in this area, it is easy to cause wear or oxidation of the contact parts of the conductors in the anti-clip strip, resulting in decreased sensitivity or even failure.
  • a pressure sensor is provided at the connection point between the connecting wire and the anti-clamping strip body.
  • An airbag body is provided inside the upper end of the insulating rubber body.
  • a nozzle is provided at the end of the airbag body corresponding to the pressure sensor.
  • the airbag body is deformed by compression to generate pressure.
  • Alarm signal, alarm through pressure alarm signal and resistance alarm signal at the same time improve detection sensitivity of anti-clamping strip.
  • the detection sensitivity of the anti-pinch module can be improved, the sensitivity drop or failure due to abrasion or oxidation of the contact part of the conductor can be avoided, and the use safety of the anti-pinch bar can be improved.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Power-Operated Mechanisms For Wings (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

一种灵敏度高、便于安装、成本低的汽车防夹条,包括防夹条本体(1)、金属骨架(2)、密封盖(3)、连接导线(4)、导线接口(5)和防夹控制器(14),连接导线(4)与防夹条本体(1)的连接处设置压力传感器(16);在绝缘橡胶体(6)的内表面设置第一导电体(7)、第二导电体(8),在导电体内设置导线,在防夹条本体(1)的端部设置电阻(11),绝缘橡胶体(6)的下表面固定设置装配件(12),金属骨架(2)设有装配槽(13),装配件(12)可插入金属骨架(2)的装配槽(13)内进行固定。

Description

一种灵敏度高、便于安装、成本低的汽车防夹条 技术领域
本发明涉及汽车防夹技术领域,具体地说,是一种灵敏度高、便于安装、成本低的汽车防夹条。
背景技术
在现有的车门防夹系统中主要有如下几种方式:通过传感器、生命检测仪器、机械结构检测车门是否夹到物体或人,并将检测结果反馈到单片机由它控制车门再度打开,以实现安全防护的作用。现有的设计都存在以下缺陷:车门关闭后的启动过程中,或在行车中关闭车门时,如乘客是在车门外且身体或衣物被车门夹住,将马上摔倒并卷入车底,并有可能造成身亡。由于现有的设备无法满足安全防护的需求,因此时常发生乘客的背包或身体被车门夹住,而后被卷入车底最终付出生命代价的事件,而发生这些事件的最大原因与车门防夹功能不完善有关。
为了达到防止夹伤乘客的要求,通常会在车门设置防夹条,直接获知车门关闭时是否有障碍状态,以减少对乘客的伤害。现有的防夹条通过金属骨架安装到金属支架上,金属支架再通过螺钉紧固到车门钣金上,在防夹条的橡胶体内设置包括正负导线的防夹检测结构。当车门在关闭的过程中碰到障碍时,正、负导线受到挤压发生接触,形成电路回路短路电阻,防夹模块检测到此信号后,发出警报或控制车门方向运动。
现有技术公开了多种汽车防夹条,例如中国专利2017209522646和2017106492944公开了一种汽车防夹条,设有防夹条、固定支架、密封固定装置、导线、导线接口、防夹控制器,所述的防夹条设有第一导线、第二导线、导电体、绝缘体、装配部件、电阻。中国专利2016212745005公开了一种汽车防夹条,设有第一导线、第二导线、导电体、绝缘体、骨架、固定支架、电阻以及防夹控制模块;所述电阻设置在防夹条的端部;所述电阻两端分别与第一导线、第二导线的一端相连;所述第一导线与第二导线另一端与防夹控制模块连接;所述防夹控制模块设置在防夹条另一端部;所述第一导线与第二导线设置在导电体内部;所述骨架设置在导电体下部;所述绝缘体包裹在骨架与导电体的表面;所述固定支架设置在绝缘体外侧。中国专利2016207864593公开了一种新型汽车防夹条,包括防夹条、固定支架、密封固定盖、导线、导线插口和胶带,导线的两端分别连接防夹条内部的导电材料和导线插口,密封固定盖为中间有通孔的环形结构,其中间孔穿过导线后,安装在需穿过导线的车身或车门钣金件孔上。现有的防夹条存在如下 缺点:(1)防夹模块通过正负导线及导电材料压迫接触的方式进行检测,由于使用惯性,防夹障碍部位容易集中在防夹条特定部位,如果经常发生压迫触碰容易导致接触部位磨损或氧化,造成灵敏度下降甚至失灵;(2)通过固定件或紧固螺钉的方式进行固定,防夹条零件数量多、重量大,安装工序繁琐,浪费材料及人工时间,成本高,且不美观。因此针对现有技术的缺点,有必要研发一种灵敏度高、便于安装、成本低的汽车防夹条。
发明内容
本发明的第一个目的是针对现有技术中的不足,提供一种灵敏度高、便于安装、成本低的汽车防夹条。
为实现上述第一个目的,本发明采取的技术方案是:
一种灵敏度高、便于安装、成本低的汽车防夹条,包括防夹条本体(1)、金属骨架(2)、密封盖(3)、连接导线(4)、导线接口(5)和防夹控制器(14),所述连接导线(4)与防夹条本体(1)的连接处设置压力传感器(16);所述的防夹条本体(1)为内部中空的绝缘橡胶体(6),在绝缘橡胶体(6)的内表面设置第一导电体(7)、第二导电体(8),在第一导电体(7)内设置第一导线(9),在第二导电体(8)内设置第二导线(10);所述第一导电体(7)设置在绝缘橡胶体(6)的中部上端,所述第二导电体(8)设置在绝缘橡胶体(6)的中部下端,第一导电体(7)和第二导电体(8)之间留有间隙;在防夹条本体(1)的端部设置电阻(11),所述电阻(11)的两端分别与第一导线(9)、第二导线(10)电连接,第一导线(9)、第二导线(10)的另一端通过连接导线(4)与导线接口(5)连接;在绝缘橡胶体(6)的下表面固定设置装配件(12),所述装配件(12)为倒置的凹形,在装配件(12)的两个脚部形成向外突出,所述金属骨架(2)设有装配槽(13),所述的装配槽(13)设置在金属骨架(2)内,防夹条本体(1)的装配件(12)可插入金属骨架(2)的装配槽(13)内进行固定;在绝缘橡胶体(6)的上端内部设置气囊体(18),在气囊体(18)末端对应于压力传感器(16)的位置设置喷嘴(17),喷嘴(17)的头端对准压力传感器(16),喷嘴(17)与气囊体(18)连通;气囊体(18)内充盈空气,当绝缘橡胶体(6)受到障碍物的挤压时,气囊体(18)变形,气囊体(18)内的空气从喷嘴(17)喷出形成气流,气流对压力传感器(16)施加压力。
作为本发明的一个优选技术方案,所述的防夹控制器(14)设置接口(15)、处理器、传输模块、报警模块、供电模块,所述的接口15设置在防夹控制器的端部,所述的处理器、传输模块、报警模块、供电模块设置在防夹控制器(14)的内部,所述的处理器分 别与传输模块、报警模块、供电模块、接口(15)电连接;所述连接导线(4)一端与防夹条本体(1)内的导电材料连接,另一端和导线接口(5)连接,导电接口(5)可插入防夹控制器(14)的接口(15)中,使防夹条本体(1)与防夹控制器(14)电连接。
作为本发明的一个优选技术方案,所述第一导电体(7)和第二导电体(8)对应的位置均为平面,当绝缘橡胶体(6)受到外力压迫时,第一导电体(7)和第二导电体(8)靠近接触电连接。
作为本发明的一个优选技术方案,所述第一导电体(7)、第二导电体(8)为导电橡胶或导电TPE材料。
作为本发明的一个优选技术方案,所述绝缘橡胶体(6)为绝缘TPE材料。
作为本发明的一个优选技术方案,所述压力传感器(16)通过连接导线(4)与防夹控制器(14)电连接。
本发明优点在于:
1、本发明的防夹条结构简单,便于安装,反应速度快,可靠性高,防夹控制器与汽车中控相连,便于驾驶者及时操控,提高安全性,防夹条各组成部件均可进行替换,无需整体报废,降低使用成本。
2、现有技术的防夹条通过压迫接触的方式进行防夹检测,这种检测结构存在灵敏性差和误动作率高的问题,由于使用惯性,防夹条的误夹障碍部位容易集中在特定部位(例如车门右下角),如果在该部位经常发生误夹障碍压迫,容易导致防夹条内导电体接触部位磨损或氧化,造成灵敏度下降甚至失灵。本发明在连接导线与防夹条本体的连接处设置压力传感器,在绝缘橡胶体的上端内部设置气囊体,在气囊体末端对应于压力传感器的位置设置喷嘴,气囊体受挤压变形产生压力报警信号,通过压力报警信号和电阻报警信号同时报警,提高防夹条检测灵敏度。采用本实施例的结构,可以提高防夹模块的检测灵敏度,避免由于导电体接触部位磨损或氧化造成的灵敏度下降甚至失灵,提高防夹条的使用安全性。
附图说明
附图1是本发明汽车防夹条的装配示意图。
附图2是图1中A部局部放大示意图。
附图3是图1中B-B向剖面示意图。
附图4是防夹控制器的结构示意图。
附图5是防夹控制器的内部架构图。
附图6是实施例2中的汽车防夹条的装配示意图。
附图7是图6中B-B向剖面示意图。
附图8是图6中C部局部放大示意图。
具体实施方式
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明记载的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。
附图中涉及的附图标记和组成部分如下所示:
1.防夹条本体          2.金属骨架            3.密封盖
4.连接导线            5.导线接口            6.绝缘橡胶体
7.第一导电体          8.第二导电体          9.第一导线
10.第二导线           11.电阻               12.装配件
13.装配槽             14.防夹控制器         15.接口
16.压力传感器         17.喷嘴               18.气囊体
实施例1 灵敏度高、便于安装、成本低的汽车防夹条(一)
请参照图1,图1是本发明汽车防夹条的装配示意图。所述汽车防夹条包括防夹条本体1、金属骨架2、密封盖3、连接导线4、导线接口5,所述防夹条本体1装配在金属骨架2上,连接导线4的一端与防夹条本体1内部的导电材料连接,另一端和导线接口5连接。所述密封盖3为中间具有通孔的环形,其中间通孔贯穿连接导线4后,可安装固定在汽车钣金件孔上。
请参照图2-图3,图2是图1中A部局部放大示意图,图3是图1中B-B向剖面示意图。所述的防夹条本体1为内部中空的绝缘橡胶体6,绝缘橡胶体6的截面为圆环形,在绝缘橡胶体6的内表面设置第一导电体7、第二导电体8,在第一导电体7内设置第一导线9,在第二导电体8内设置第二导线10。所述第一导电体7设置在绝缘橡胶体6的中部上端,所述第二导电体8设置在绝缘橡胶体6的中部下端,第一导电体7和第二导电体8之间留有间隙。在防夹条本体1的端部设置电阻11,所述电阻11的两端分别与第 一导线9、第二导线10电连接,第一导线9、第二导线10的另一端通过连接导线4与导线接口5连接。在绝缘橡胶体6的下表面固定设置装配件12,所述装配件12为倒置的凹形,在装配件12的两个脚部形成向外突出,所述金属骨架2设有装配槽13,所述的装配槽13设置在金属骨架2内部,防夹条本体1的装配件12可插入金属骨架2的装配槽13内进行固定。
请参照图4-图5,图4是防夹控制器的结构示意图,图5是防夹控制器的内部架构图。所述的防夹控制器14设置接口15、处理器、传输模块、报警模块、供电模块,所述的接口15设置在防夹控制器的端部,所述的处理器、传输模块、报警模块、供电模块设置在防夹控制器14的内部,所述的处理器分别与传输模块、报警模块、供电模块、接口15电连接。
需要进一步说明的是,所述第一导电体7和第二导电体8对应的位置均为平面,当绝缘橡胶体6受到外力压迫时,第一导电体7和第二导电体8靠近接触电连接。
需要进一步说明的是,所述连接导线4一端与防夹条本体1内的导电材料连接,另一端和导线接口5连接,导电接口5可插入防夹控制器14的接口15中,使防夹条本体1与防夹控制器14电连接。
需要进一步说明的是,所述第一导电体7、第二导电体8为导电橡胶或导电TPE材料。
需要进一步说明的是,所述绝缘橡胶体6为绝缘TPE材料。
需要进一步说明的是,所述金属骨架2安装在汽车侧门或尾门边缘的钣金件上。
需要进一步说明的是,当第一导电体7、第二导电体8随着绝缘橡胶体挤压而靠近时,所受的力大小≤50N时受力接触,就可以短路电阻11,形成电路回路。
需要进一步说明的是,当汽车防夹条本体1未受到压力时,其回路电阻值为10000±500Ω,当汽车防夹条本体1受到挤压后,其回路电阻值≤2000Ω。
本实施例的汽车防夹条的使用方法:将装配好的汽车防夹条通过金属骨架装配在汽车侧门或尾门边缘,将防夹控制器通过传输模块与汽车中控进行连接。当汽车尾门或侧门夹到障碍物时,绝缘橡胶体受到障碍物的挤压,第一导线、第二导线随着导电体的挤压而靠近直至接触,形成电路回路,从而短路电阻11,防夹控制器的处理器根据接收到的电阻值变化发出信号,通过传输模块传输至汽车中控,并通过报警模块进行报警。汽车中控接收到信号后控制汽车尾门或侧门,使其停止运行,起到防夹控制,然后停止报警。当防夹控制器的电力较低时,处理器会将相关信息通过传输模块发送给汽车中控, 提醒驾驶者及时更换电池进行充电。
实施例2 灵敏度高、便于安装、成本低的汽车防夹条(二)
请参照图6,图6是本发明汽车防夹条的装配示意图。所述汽车防夹条包括防夹条本体1、金属骨架2、密封盖3、连接导线4、导线接口5,所述防夹条本体1装配在金属骨架2上,连接导线4的一端与防夹条本体1内部的导电材料连接,另一端和导线接口5连接。所述密封盖3为中间具有通孔的环形,其中间通孔贯穿连接导线4后,可安装固定在汽车钣金件孔上,所述连接导线4与防夹条本体1的连接处设置压力传感器16。
请参照图7-图8,附图7是图6中B-B向剖面示意图,附图8是图6中C部局部放大示意图。所述的防夹条本体1为内部中空的绝缘橡胶体6,绝缘橡胶体6的截面为圆环形,在绝缘橡胶体6的内表面设置第一导电体7、第二导电体8,在第一导电体7内设置第一导线9,在第二导电体8内设置第二导线10。所述第一导电体7设置在绝缘橡胶体6的中部上端,所述第二导电体8设置在绝缘橡胶体6的中部下端,第一导电体7和第二导电体8之间留有间隙。在防夹条本体1的端部设置电阻11,所述电阻11的两端分别与第一导线9、第二导线10电连接,第一导线9、第二导线10的另一端通过连接导线4与导线接口5连接。在绝缘橡胶体6的下表面固定设置装配件12,所述装配件12为倒置的凹形,在装配件12的两个脚部形成向外突出,所述金属骨架2设有装配槽13,所述的装配槽13设置在金属骨架2内部,防夹条本体1的装配件12可插入金属骨架2的装配槽13内进行固定。在绝缘橡胶体6的上端内部设置气囊体18,在气囊体18末端对应于压力传感器16的位置设置喷嘴17,喷嘴17的头端对准压力传感器16,喷嘴17与气囊体18连通。气囊体18内充盈空气,当绝缘橡胶体6受到障碍物的挤压时,气囊体18变形,气囊体18内的空气从喷嘴17喷出形成气流,气流对压力传感器16施加压力。
请参照图4-图5,图4是防夹控制器的结构示意图,图5是防夹控制器的内部架构图。所述的防夹控制器14设置接口15、处理器、传输模块、报警模块、供电模块,所述的接口15设置在防夹控制器的端部,所述的处理器、传输模块、报警模块、供电模块设置在防夹控制器14的内部,所述的处理器分别与传输模块、报警模块、供电模块、接口15电连接。
需要说明的是,所述在绝缘橡胶体6为具有一定弹性的橡胶,在自然状态橡胶体由于弹性使得气囊体内充盈空气,橡胶体受压变形,将气囊体内的空气从喷嘴压出,当外力排除后,橡胶体恢复自然状态,气囊体内重新充盈空气。
需要进一步说明的是,所述第一导电体7和第二导电体8对应的位置均为平面,当绝缘橡胶体6受到外力压迫时,第一导电体7和第二导电体8靠近接触电连接。
需要进一步说明的是,所述连接导线4一端与防夹条本体1内的导电材料连接,另一端和导线接口5连接,导电接口5可插入防夹控制器14的接口15中,使防夹条本体1与防夹控制器14电连接。
需要进一步说明的是,所述第一导电体7、第二导电体8为导电橡胶或导电TPE材料。
需要进一步说明的是,所述绝缘橡胶体6为绝缘TPE材料。
需要进一步说明的是,所述金属骨架2安装在汽车侧门或尾门边缘的钣金件上。
需要进一步说明的是,当第一导电体7、第二导电体8随着绝缘橡胶体挤压而靠近时,所受的力大小≤50N时受力接触,就可以短路电阻11,形成电路回路。
需要进一步说明的是,当汽车防夹条本体1未受到压力时,其回路电阻值为10000±500Ω,当汽车防夹条本体1受到挤压后,其回路电阻值≤2000Ω。
本实施例的汽车防夹条的使用方法:将装配好的汽车防夹条通过金属骨架装配在汽车侧门或尾门边缘,将防夹控制器通过传输模块与汽车中控进行连接。当汽车尾门或侧门夹到障碍物时,障碍物首先会将气囊体挤压变形,气囊体内的空气从喷嘴喷出形成气流,该气流对压力传感器施加压力,压力传感器受到压力后产生压力信号,压力传感器将此压力信号传递给防夹控制器的处理器,处理器根据受到的压力值变化发出信号,通过传输模块传输至汽车中控,并通过报警模块进行压力报警。当障碍物进一步施压使绝缘橡胶体内的导电体挤压靠近直至接触,形成电路回路,从而短路电阻,防夹控制器的处理器根据接收到的电阻值变化发出信号,通过传输模块传输至汽车中控,并通过报警模块进行电阻报警。汽车中控可根据接收到的不同报警信号进行智能化处理,当汽车中控同时接收到压力报警信号和电阻报警信号时,汽车中控控制汽车尾门或侧门,使其停止运行,起到防夹控制功能。当汽车中控只接收到单独一种报警信号时,汽车中控语音提示司机人工检查车门是否夹到障碍物。
现有技术的防夹条通过压迫接触的方式进行防夹检测,这种检测结构存在灵敏性差和误动作率高的问题,由于使用惯性,防夹条的误夹障碍部位容易集中在特定部位(例如车门右下角),如果在该部位经常发生误夹障碍压迫,容易导致防夹条内导电体接触部位磨损或氧化,造成灵敏度下降甚至失灵。本实施例在连接导线与防夹条本体的连接处设置压力传感器,在绝缘橡胶体的上端内部设置气囊体,在气囊体末端对应于压力传感 器的位置设置喷嘴,气囊体受挤压变形产生压力报警信号,通过压力报警信号和电阻报警信号同时报警,提高防夹条检测灵敏度。采用本实施例的结构,可以提高防夹模块的检测灵敏度,避免由于导电体接触部位磨损或氧化造成的灵敏度下降甚至失灵,提高防夹条的使用安全性。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明方法的前提下,还可以做出若干改进和补充,这些改进和补充也应视为本发明的保护范围。

Claims (6)

  1. 一种灵敏度高、便于安装、成本低的汽车防夹条,包括防夹条本体(1)、金属骨架(2)、密封盖(3)、连接导线(4)、导线接口(5)和防夹控制器(14),其特征在于,所述连接导线(4)与防夹条本体(1)的连接处设置压力传感器(16);所述的防夹条本体(1)为内部中空的绝缘橡胶体(6),在绝缘橡胶体(6)的内表面设置第一导电体(7)、第二导电体(8),在第一导电体(7)内设置第一导线(9),在第二导电体(8)内设置第二导线(10);所述第一导电体(7)设置在绝缘橡胶体(6)的中部上端,所述第二导电体(8)设置在绝缘橡胶体(6)的中部下端,第一导电体(7)和第二导电体(8)之间留有间隙;在防夹条本体(1)的端部设置电阻(11),所述电阻(11)的两端分别与第一导线(9)、第二导线(10)电连接,第一导线(9)、第二导线(10)的另一端通过连接导线(4)与导线接口(5)连接;在绝缘橡胶体(6)的下表面固定设置装配件(12),所述装配件(12)为倒置的凹形,在装配件(12)的两个脚部形成向外突出,所述金属骨架(2)设有装配槽(13),所述的装配槽(13)设置在金属骨架(2)内,防夹条本体(1)的装配件(12)可插入金属骨架(2)的装配槽(13)内进行固定;在绝缘橡胶体(6)的上端内部设置气囊体(18),在气囊体(18)末端对应于压力传感器(16)的位置设置喷嘴(17),喷嘴(17)的头端对准压力传感器(16),喷嘴(17)与气囊体(18)连通;气囊体(18)内充盈空气,当绝缘橡胶体(6)受到障碍物的挤压时,气囊体(18)变形,气囊体(18)内的空气从喷嘴(17)喷出形成气流,气流对压力传感器(16)施加压力。
  2. 根据权利要求1所述的灵敏度高、便于安装、成本低的汽车防夹条,其特征在于,所述的防夹控制器(14)设置接口(15)、处理器、传输模块、报警模块、供电模块,所述的接口15设置在防夹控制器的端部,所述的处理器、传输模块、报警模块、供电模块设置在防夹控制器(14)的内部,所述的处理器分别与传输模块、报警模块、供电模块、接口(15)电连接;所述连接导线(4)一端与防夹条本体(1)内的导电材料连接,另一端和导线接口(5)连接,导电接口(5)可插入防夹控制器(14)的接口(15)中,使防夹条本体(1)与防夹控制器(14)电连接。
  3. 根据权利要求1所述的灵敏度高、便于安装、成本低的汽车防夹条,其特征在于,所述第一导电体(7)和第二导电体(8)对应的位置均为平面,当绝缘橡胶体(6)受到外力压迫时,第一导电体(7)和第二导电体(8)靠近接触电连接。
  4. 根据权利要求1所述的灵敏度高、便于安装、成本低的汽车防夹条,其特征在于,所述第一导电体(7)、第二导电体(8)为导电橡胶或导电TPE材料。
  5. 根据权利要求1所述的灵敏度高、便于安装、成本低的汽车防夹条,其特征在于,所述绝缘橡胶体(6)为绝缘TPE材料。
  6. 根据权利要求2所述的灵敏度高、便于安装、成本低的汽车防夹条,其特征在于,所述压力传感器(16)通过连接导线(4)与防夹控制器(14)电连接。
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