WO2019225583A1 - Stratifié de verre - Google Patents
Stratifié de verre Download PDFInfo
- Publication number
- WO2019225583A1 WO2019225583A1 PCT/JP2019/020050 JP2019020050W WO2019225583A1 WO 2019225583 A1 WO2019225583 A1 WO 2019225583A1 JP 2019020050 W JP2019020050 W JP 2019020050W WO 2019225583 A1 WO2019225583 A1 WO 2019225583A1
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- WO
- WIPO (PCT)
- Prior art keywords
- glass
- film
- group
- glass laminate
- shielding film
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/28—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
- C03C17/30—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material with silicon-containing compounds
Definitions
- the present invention relates to a glass laminate that is attached to an automobile and a method for manufacturing the same.
- the windshield and side glass attached to vehicles are required to have a function of shielding ultraviolet rays from the viewpoint of preventing sunburn while allowing visible light to pass therethrough.
- a shielding film is laminated on a glass plate to enhance the ultraviolet shielding function.
- An object of this invention is to provide the glass laminated body for vehicles which can make an ultraviolet-ray shielding function and visible light transmission function compatible.
- Item 1 A glass laminate attached to an automobile, A curved glass body comprising at least one glass plate; A shielding film laminated on at least one surface of the glass body and capable of shielding ultraviolet rays; With The glass body has a visible light transmittance YA measured using a CIE standard A light source of 70% or more, The glass laminated body in which the relationship between the maximum value Tmax of the film thickness of the shielding film and the minimum value Tmin of the film thickness satisfies 1 ⁇ Tmax / Tmin ⁇ 5.
- Item 2 The glass laminated body of claim
- Item 3. The glass laminate according to Item 1 or 2, wherein an angle of attachment to the automobile from the vertical is 30 degrees or less.
- Item 4. The glass laminate according to any one of Items 1 to 3, wherein in the glass body, the position at which the Tmax is measured is lower than the position at which the Tmin is measured at the time of attachment to the automobile.
- Item 5. The glass laminate according to any one of Items 1 to 4, wherein the glass body has a thickness of 2.5 mm or more.
- Item 6. The glass laminate according to any one of Items 1 to 5, wherein the Tmin is 1.5 ⁇ m or more.
- Item 7. The glass laminate according to any one of Items 1 to 6, which satisfies Tuv400 ⁇ 2.0%.
- Item 8 The glass laminate according to Item 7, wherein the transmittance of light having a wavelength of 420 nm is 20% or more.
- Item 9 The glass laminate according to Item 7 or 8, wherein the amount of trivalent iron oxide contained per unit area of the glass body is 1 to 10 mg / cm 2 in terms of Fe 2 O 3 .
- Item 10 When the average value of the transmittance of light having a wavelength of 420 to 800 nm in the glass laminate is Tavg, In the glass laminate, the wavelength of light whose transmittance is Tavg * 0.9, In the glass laminate, the wavelength of light having a transmittance of Tavg * 0.1, Item 10.
- Item 11 The glass laminate according to any one of Items 7 to 10, wherein the yellowness YI based on JIS K7373: 2006 is 10 or less.
- Item 12. The glass laminate according to any one of Items 7 to 11, wherein the transmittance of light having a wavelength of 420 nm is 85% or less.
- Item 13 The glass laminate according to Item 12, wherein the blue light cut rate based on JIS T7330: 2000 is 35% or more.
- Item 14 The glass laminate according to any one of Items 7 to 13, wherein the Tmin is 2 to 2.5 ⁇ m.
- Item 15 The glass laminate according to any one of Items 7 to 14, wherein at least one of the glass plates contained in the glass body has a surface compressive stress of less than 20 MPa.
- Item 16 The glass laminate according to any one of Items 7 to 15, wherein at least one of the glass plates contained in the glass body has a surface compressive stress of 80 MPa or more.
- Item 17 In the glass laminate, the surface on which the shielding film is formed conforms to JIS R3221, and after performing a Taber abrasion test 1000 times with a load of 500 g, the shielding film does not peel off and after the test. Item 17. The glass laminate according to any one of Items 7 to 16, wherein the haze ratio of the glass laminate is 5% or less.
- Tuv400 after irradiation with ultraviolet rays having a wavelength of 295 to 450 nm and an illuminance of 76 mW / cm 2 from the surface opposite to the surface on which the shielding film is formed, and before the irradiation with the ultraviolet rays Item 18.
- the shielding film contains an infrared absorber, Item 19.
- the glass laminate according to any one of Items 1 to 18, wherein the heat and heat sensation transmittance is 50% or less.
- Item 20 The glass laminate according to any one of Items 1 to 19, wherein a non-laminate region in which the shielding film is not laminated is provided along the upper side of the glass body.
- Item 21 A mark is formed on the surface of the glass body exposed to the outside, Item 21.
- Item 22 The glass laminate according to any one of Items 1 to 21, wherein in the shielding film, a functional film having a refractive index smaller than that of the shielding film is laminated on a surface opposite to the surface in contact with the glass body.
- Item 23 The glass laminate according to any one of Items 7 to 22, wherein in the shielding film, a first antifogging film is laminated on a surface opposite to a surface in contact with the glass body.
- Item 24 A second antifogging film is laminated on the other surface of the glass body, Item 24.
- Item 25 The glass laminate according to any one of Items 7 to 22, wherein the shielding film has an antifogging function.
- Item 26 The glass laminate according to any one of Items 7 to 22, which is used as a windshield of the automobile or a side glass of a front door.
- Item 27 A first step of supporting a curved glass body including at least one glass plate substantially horizontally; A second step of forming a shielding film on the one surface by applying a shielding film solution from a nozzle to one surface of the glass body; and With In the second step, the glass laminate is manufactured by moving the nozzle relative to the glass body so as to apply the shielding film liquid in a vortex shape from the vicinity of the center of the one surface.
- Item 28 The method for producing a glass laminate according to Item 27, wherein the relationship between the maximum value Tmax of the film thickness of the shielding film and the minimum value Tmin of the film thickness satisfies 1 ⁇ Tmax / Tmin ⁇ 5.
- Item 29 The method for producing a glass laminate according to Item 27 or 28, wherein the coating amount of the shielding film liquid is 20 to 50 g / m 2 with respect to the one surface.
- Item 30 The method for producing a glass laminate according to any one of items 27 to 29, wherein a distance between adjacent paths of the nozzles for applying the shielding film liquid in a vortex is 3 to 30 mm.
- the glass laminate according to the present invention can achieve both an ultraviolet shielding function and a visible light transmission function.
- the glass laminate includes a curved glass body 1 and a shielding film 2 formed over the entire concave surface.
- the surface of the glass body 1 on which the shielding film 2 is formed is referred to as an inner surface.
- this glass laminated body is used for a windshield (windshield), the raising / lowering glass of a front door, the raising / lowering glass of a rear door, a rear glass, the fixed side glass etc. in the vehicle.
- high transparency is required for glass for the driver to look outside, such as a windshield, front door glass, and front fixed side glass.
- these glass bodies and shielding films will be described in detail.
- the glass body 1 can be composed of a single glass plate, or can be composed of laminated glass in which two glass plates are bonded together through an intermediate film.
- the glass body 1 when calling it the glass body 1 below, for example, when the glass body 1 is comprised with one glass plate, the physical property etc. of one glass plate are shown, and the glass body 1 is laminated glass. In some cases, physical properties as laminated glass are shown.
- the front glass is often formed of laminated glass, and the other side glass is often formed of a single glass plate. However, glass other than the windshield can also be formed of laminated glass.
- a well-known glass plate can be used for the glass plate which comprises the glass body 1, and it can form with clear glass, green glass, or UV green glass.
- the glass plate used for a glass body is demonstrated.
- the outer glass plate and the inner glass plate may have the same thickness or different thicknesses. Since the outer glass plate mainly needs durability and impact resistance against external obstacles, its thickness is 1.8 mm or more, 1.9 mm or more, 2.0 mm or more, 2.1 mm or more. It is preferable in order of 2 mm or more. Moreover, the upper limit of the thickness of an outer side glass plate is preferable in order of 5.0 mm or less, 4.0 mm or less, 3.1 mm or less, 2.5 mm or less, and 2.4 mm or less. Among these, it is preferably larger than 2.1 mm and not larger than 2.5 mm, particularly preferably not smaller than 2.2 mm and not larger than 2.4 mm.
- the thickness of the inner glass plate is preferably smaller than that of the outer glass plate 11 in order to reduce the weight of the laminated glass 1.
- the thickness of the inner glass plate 12 is preferably 0.6 mm or more, 0.8 mm or more, 1.0 mm or more, and 1.3 mm or more in this order.
- the upper limit of the thickness of the inner side glass plate 12 is preferable in order of 1.8 mm or less, 1.6 mm or less, 1.4 mm or less, 1.3 mm or less, and less than 1.1 mm. Among these, for example, 0.6 mm or more and less than 1.1 mm is preferable.
- the total thickness of a laminated glass shall be 2.5 mm or more, for example.
- the upper limit value may be 5.0 mm or less, but is not particularly limited.
- the thickness of the glass body 1 increases, the optical path of light incident on the glass body 1 from the outside may change greatly depending on the incident position, as will be described later. May occur.
- the curvature radius of the line along the vertical direction of the inner surface of the glass body 1 can be 10000 mm or less, preferably 5000 mm or less, and more preferably 2000 mm or less.
- the radius of curvature here is a radius of curvature of a line L connecting the centers of the upper side 11 and the lower side 12 in the left-right direction when installed on the vehicle on the inner surface of the glass body 1.
- the inner surface of the glass body 1 may be formed by connecting a plurality of curved surfaces having different curvature radii in addition to a surface having a constant curvature radius. Means the maximum radius of curvature.
- composition of the glass plate is not particularly limited, but a soda-lime silicate glass plate having a composition in which the concentration of Fe 2 O 3 is increased and other ultraviolet absorbing components such as TiO 2 and CeO 2 are added as necessary is used. Is preferred. Thereby, ultraviolet shielding performance can be improved.
- the amount of trivalent iron oxide contained per unit area is converted to Fe 2 O 3 and expressed as 1 ⁇ It can be 10 g / cm 2 .
- the lower limit is preferably 2 mg / cm 2, further preferably 3 mg / cm 2.
- the upper limit is preferably 8 mg / cm 2 , more preferably 6 mg / cm 2 , and particularly preferably 5 mg / cm 2 . This is because when the amount of trivalent iron oxide is large, the transparency of the glass body 1 is lowered, and YA described later may be lowered.
- the amount of trivalent iron oxide is small, the transmittance of the glass body is increased, but there is a possibility that the absorption rate of ultraviolet rays having a wavelength near 400 nm is decreased. Therefore, the amount of trivalent iron oxide is preferably in the above range.
- the glass plate can be formed by a known float method.
- molten glass is continuously supplied onto a molten metal such as molten tin, and the supplied molten glass is flowed on the molten metal to form a strip.
- the glass thus formed is referred to as a glass ribbon.
- the glass ribbon is cooled toward the downstream side, cooled and solidified, and then pulled up from the molten metal.
- the opposite surface is referred to as the top surface.
- the bottom surface and the top surface may be unpolished. Since the bottom surface is in contact with the molten metal, when the molten metal is tin, the concentration of tin oxide contained in the bottom surface is higher than the concentration of tin oxide contained in the top surface.
- the optical properties of the glass body can be set in various ways, but for example, the following is preferable.
- (1-3-1) UV transmittance The UV transmittance of the glass body can be as follows. Tuv400 ⁇ 50% (1) However, Tuv400 is the ultraviolet transmittance defined in ISO13837: 2008 convention A. The ultraviolet transmittance can be measured with a known spectrophotometer, for example, “UV-3100PC” (manufactured by Shimadzu Corporation). Further, Tuv400 in the above formula (1) is preferably 40% or less, more preferably 30% or less, and particularly preferably 10% or less.
- the glass body 1 has a wavelength W1 where the transmittance of the glass body 1 is Tavg * 0.9, and the transmittance of the glass body 1 is Tavg * 0, where Tavg is the average transmittance for light having a wavelength of 420 to 800 nm.
- the difference from the wavelength W2 which is 0.1 is preferably 20 to 50 nm.
- Tavg can be calculated as an arithmetic average of transmittance for each wavelength of 1 nm. This point is the same also in Tavg of the glass laminated body mentioned later.
- the shortest wavelength is W1.
- Tavg * 0.1 is 2 or more
- the longest wavelength is W2.
- the transmittance of light with a wavelength of 420 to 800 nm is generally high. For example, when it exceeds 500 nm, a certain degree of transmittance is maintained. Therefore, the difference between the wavelength W1 that is Tavg * 0.9 and the wavelength W2 that is Tavg * 0.1 is small, for example, when entering the visible light region from the ultraviolet region as shown in FIG. This means that the transmittance of the water increases rapidly.
- the difference in wavelength hereinafter referred to as “sharp cut” to 20 to 50 nm, the transmittance in the ultraviolet region is reduced, and the ultraviolet ray is sufficiently blocked. Since the transmittance is rapidly increased, coloring or the like that hinders the visual field in the glass body 1 can be reduced.
- the visible light transmittance YA measured using a CIE standard A light source is preferably 70% or more.
- the glass body preferably has a transmittance of light having a wavelength of 1500 nm of 35% or less, more preferably 30% or less, and preferably 25% or less. Particularly preferred.
- Light having a wavelength of 1500 nm indicates light in the near infrared region, particularly in the near infrared region of solar radiation. If the transmittance of such light is 35% or less as described above, the near-infrared ray of sunlight is appropriately shielded, and when this glass body is used as a window glass of an automobile, the temperature inside the vehicle becomes high. You can relieve it too much.
- the glass body 1 satisfies the following formula (2) with respect to the yellowness YI defined in JIS K7373: 2006 based on the transmitted light in the C light source of the CIE standard. . Thereby, the yellowness of the glass body 1 can be reduced and visibility can be improved. YI ⁇ 5 (2)
- the glass plate which comprises the glass body 1 it is preferable to set as follows. For example, it is preferable to use a glass plate having a surface compressive stress of less than 20 MPa as untempered glass that has not been tempered by heat strengthening treatment or chemical strengthening treatment. On the other hand, as the tempered glass that is tempered, it is preferable to use a glass plate having a surface compressive stress of 80 MPa or more. In the laminated glass having a plurality of glass plates, the surface compressive stress of at least one glass plate is preferably 80 MPa or more, but the surface compressive stress of all the glass plates can be 80 MPa or more. Moreover, the surface compressive stress of one glass plate can be less than 20 MPa, and the surface compressive stress of the other glass plate can be 80 MPa or more.
- Tempered glass generally has an improved ultraviolet shielding function compared to untempered glass. Therefore, in the tempered glass, for example, as described later, the ultraviolet shielding function can be lowered by the film by reducing the thickness of the shielding film 2 or the like. This contributes to cost reduction. On the other hand, in the case of non-tempered glass, the ultraviolet shielding function can be improved by adjusting the film thickness so that the shielding film 2 is uniform, or by adjusting the film thickness to be thick, as will be described later.
- Marks indicating the manufacturer, serial number, product name, standard, etc. can be applied to the surface of the glass plate constituting the glass body 1.
- the mark can be formed by various methods.
- the mark can be formed by a rough surface portion formed on the surface of a glass plate or the surface of a shielding film. That is, a rough surface portion having a predetermined shape can be formed by increasing the surface roughness of a part of the surface of the glass plate or the shielding film by shot blasting, wet etching, or the like.
- the surface roughness Ra of such a rough surface portion can be set to, for example, 1.5 ⁇ m or more.
- surface roughness Ra is arithmetic mean roughness calculated
- the mark can be formed with a thin film made of an opaque material.
- Opaque materials can be colored ceramic colors, conductive pastes, and various commercial products suitable for printing on glass. These can be printed in a thin film on the surface of a glass plate by screen printing, etc. A mark can be formed.
- an intermediate film 103 made of resin is disposed between the outer glass plate 101 and the inner glass plate 102 as shown in FIG.
- the material of the intermediate film 103 is a thermoplastic resin, and a polyvinyl acetal-based or ethylene-vinyl acetate copolymer thermoplastic resin is preferably used from the viewpoint of the degree of adhesion to a glass plate when laminated glass is used. it can. Of these, polyvinyl butyral (PVB) thermoplastic resins are preferred.
- the intermediate film 103 can be obtained by, for example, kneading and molding a thermoplastic resin composition comprising the thermoplastic resin and a known plasticizer. As the intermediate film 103, a commercially available thermoplastic resin film can be used as it is.
- plasticizer those usually used for interlayer films can be used.
- the film thickness of the intermediate film 103 is not particularly limited, but is preferably 0.3 to 6.0 mm, more preferably 0.5 to 4.0 mm, and 0.6 to 2.0 mm. Is particularly preferred.
- the intermediate film 103 can be formed of a plurality of layers.
- the intermediate film 103 can be configured by three layers in which a soft core layer 1031 is sandwiched between outer layers 1032 that are harder than this.
- it is not limited to this structure, and it is sufficient if it is formed of a plurality of layers having a soft core layer 1031.
- the intermediate film 103 can be formed of a single layer.
- the core layer 1031 is softer than the outer layer 1032, but in this respect, the material can be selected based on the Young's modulus. Specifically, it is preferably 1 to 20 MPa, more preferably 1 to 16 MPa at a frequency of 100 Hz and a temperature of 20 degrees. Further, it is preferably 1 to 10 MPa.
- a measuring method for example, frequency dispersion measurement can be performed with a strain amount of 0.05% using a solid viscoelasticity measuring device DMA-50 manufactured by Metravib.
- the Young's modulus is a value measured by the above method. However, the measurement when the frequency is 200 Hz or less uses an actual measurement value. When the frequency is higher than 200 Hz, a calculation value based on the actual measurement value is used. The calculated value is based on a master curve calculated by using the WLF method from the actually measured value.
- the Young's modulus of the outer layer 1032 is not particularly limited as long as it is larger than that of the core layer 1031.
- the upper limit of the Young's modulus of the outer layer 1032 is not particularly limited, but can be set from the viewpoint of workability, for example. For example, it is empirically known that when it becomes 1750 MPa or more, workability, particularly cutting becomes difficult.
- the Young's modulus of the outer layer 1032 on the outer glass plate 11 side is larger than the Young's modulus of the outer layer 1032 on the inner glass plate 102 side.
- the material constituting each of the layers 1031 and 1032 is not particularly limited, but it is necessary that at least the Young's modulus can be in the above range.
- the outer layer 1032 can be made of polyvinyl butyral resin (PVB). Polyvinyl butyral resin is preferable because it is excellent in adhesiveness and penetration resistance with each glass plate.
- the core layer 1031 can be made of an ethylene vinyl acetate resin (EVA) or a polyvinyl acetal resin that is softer than the polyvinyl butyral resin that forms the outer layer 1032. By sandwiching the soft core layer 1031 in between, the sound insulation performance can be greatly improved while maintaining the same adhesion and penetration resistance as the single-layer resin intermediate film 103.
- the hardness of the polyvinyl acetal resin is controlled by (a) the degree of polymerization of the starting polyvinyl alcohol, (b) the degree of acetalization, (c) the type of plasticizer, (d) the addition ratio of the plasticizer, etc. Can do. Therefore, by appropriately adjusting at least one selected from these conditions, a hard polyvinyl butyral resin used for the outer layer 1032 and a soft polyvinyl butyral resin used for the core layer 1031 can be used even if the same polyvinyl butyral resin is used. Can be made separately.
- the hardness of the polyvinyl acetal resin can also be controlled by the type of aldehyde used for acetalization, coacetalization with a plurality of aldehydes or pure acetalization with a single aldehyde. Although it cannot generally be said, the polyvinyl acetal resin obtained by using an aldehyde having a large number of carbon atoms tends to be softer.
- the core layer 1032 when the outer layer 1032 is made of polyvinyl butyral resin, the core layer has an aldehyde having 5 or more carbon atoms (for example, n-hexylaldehyde, 2-ethylbutyraldehyde, n-heptylaldehyde, n -Octylaldehyde), a polyvinyl acetal resin obtained by acetalization with polyvinyl alcohol can be used.
- prescribed Young's modulus when predetermined
- the total thickness of the intermediate film 103 is the same as the film thickness described above.
- the thickness of the core layer 1031 is preferably 0.1 to 2.0 mm, and more preferably 0.1 to 0.6 mm. This is because if the thickness is smaller than 0.1 mm, the influence of the soft core layer 1031 is hardly exerted, and if the thickness is larger than 2.0 mm or 0.6 mm, the total thickness increases and the cost is increased.
- the thickness of the outer layer 1032 is not particularly limited, but is preferably 0.1 to 2.0 mm, and more preferably 0.1 to 1.0 mm.
- the total thickness of the intermediate film 103 can be made constant, and the thickness of the core layer 1031 can be adjusted therein.
- the thickness of the core layer 1031 can be measured as follows, for example. First, the cross section of the laminated glass is enlarged and displayed by 175 times using a microscope (for example, VH-5500 manufactured by Keyence Corporation). And the thickness of the core layer 1031 is specified visually, and this is measured. At this time, in order to eliminate visual variation, the number of measurements is set to 5 times, and the average value is set as the thickness of the core layer 1031. For example, an enlarged photograph of a laminated glass can be taken, and the core layer 1031 can be specified in this and the thickness can be measured.
- the thickness of the intermediate film 103 does not have to be constant over the entire surface, and may be a wedge shape for laminated glass used for a head-up display, for example. In this case, the thickness of the intermediate film 103 is measured at the position where the thickness is the smallest, that is, the lowermost side portion of the laminated glass.
- the manufacturing method of the intermediate film 103 shown in FIG. 4 is not particularly limited, for example, after blending a resin component such as the above-described polyvinyl acetal resin, a plasticizer, and other additives as necessary, and uniformly kneading And a method of extruding each layer at once, and a method of laminating two or more resin films prepared by this method by a press method, a laminating method or the like.
- the resin film before lamination used in a method of laminating by a press method, a laminating method or the like may have a single layer structure or a multilayer structure.
- the shielding film 2 is a film containing a component (ultraviolet absorber) that absorbs light other than visible light, for example, ultraviolet rays.
- the ultraviolet absorber may be present by being dissolved in the matrix component constituting the film, or the ultraviolet absorber may be present in the form of fine particles dispersed in the matrix component.
- the matrix component should just hold
- the method for producing this film is not particularly limited, but a film-forming solution containing an ultraviolet absorber and a matrix component is applied to the glass body 1 and dried or, if necessary, heated and dried to form a shielding film. Can be formed. Details will be described below.
- each of the three types of components constituting the film forming solution for forming the shielding film 2 will be described, and then a method for preparing the film forming solution will be described below.
- the silicon compound A is a compound represented by the formula (3). SiX 1 4 (3)
- X 1 is a hydrolyzable functional group or a halogen atom.
- the hydrolyzable functional group is a functional group that is hydrolyzed by a hydrolysis catalyst, and is, for example, at least one selected from an alkoxyl group, an acetoxy group, and an alkenyloxy group. All of the exemplified hydrolyzable functional groups are converted into hydroxyl groups by hydrolysis.
- a preferred hydrolyzable functional group is an alkoxyl group. Examples of the alkoxyl group include an alkoxyl group having 1 to 4 carbon atoms (methoxy group, ethoxy group, propoxy group and butoxy group).
- Halogen atoms are, for example, chlorine and bromine, preferably chlorine.
- silicon compound A examples include tetraalkoxysilane, specifically, tetramethoxysilane, tetraethoxysilane, and tetraisopropoxysilane.
- a compound obtained by at least partially hydrolyzing the silicon compound A or a compound obtained by at least partially hydrolyzing and further polycondensing the silicon compound may be used.
- a hydrolyzate of silicon compound A is available as a commercial product.
- Silicon compound B is a compound represented by formula (4).
- R 1 is an organic group having a reactive functional group
- R 2 is an organic group having no reactive functional group
- X 2 is a hydrolyzable functional group or a halogen atom
- n is an integer from 0 to 2
- m + n is from 1 to 2.
- the reactive functional group is at least one selected from, for example, vinyl group, acryloyl group, methacryloyl group, isocyanurate group, ureido group, mercapto group, sulfide group, isocyanate group, epoxy group, and amino group.
- the epoxy group may be part of a glycidyl group, especially an oxyglycidyl group.
- the amino group may be a primary amino group, a secondary amino group, or a tertiary amino group.
- Preferred reactive functional groups are epoxy groups and amino groups, especially epoxy groups.
- the organic group having a reactive functional group may be, for example, an organic group itself which is a reactive functional group (for example, a vinyl group), or an aliphatic hydrocarbon in which at least one hydrogen atom is substituted by a reactive functional group, for example. It may be a group or an aromatic hydrocarbon group. Examples of the aliphatic hydrocarbon group include straight-chain alkyl groups having 1 to 10 carbon atoms and alkyl groups having 3 to 10 carbon atoms. A phenyl group can be illustrated as an aromatic hydrocarbon group.
- the organic group having no reactive functional group is, for example, an aliphatic or aromatic hydrocarbon group.
- the aliphatic hydrocarbon group include straight-chain alkyl groups having 1 to 10 carbon atoms and alkyl groups having 3 to 10 carbon atoms.
- a phenyl group can be illustrated as an aromatic hydrocarbon group.
- X 2 is a hydrolyzable functional group or a halogen atom, and specific examples of X 2 are the same as the specific examples of X 1 .
- M may be 1 or 2, preferably n may be 0 or 1, and m + n may be 1 or 2.
- the silicon compound B may include a silicon compound B1 in which m in the formula (4) is 1 or 2, and n is 0 or 1.
- Examples of the silicon compound B1 include vinyltriethoxysilane, p-styryltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3- Aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, tris- (trimethoxysilylpropyl) isocyanurate, 3-ureidopropyltrimethoxysilane, 3-mercaptopropyltri An example is methoxysilane.
- the silicon compound B1 is a so-called silane coupling agent.
- the silicon compound B1 preferably has an epoxy group as
- the silicon compound B may include a silicon compound B2 in which m in Formula (4) is 0 (not including the organic group R 1 having a reactive functional group) and n is 1 or 2.
- a silicon alkoxide having a phenyl group specifically, phenyltriethoxysilane can be exemplified.
- UV absorber examples include benzotriazole compounds [2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2- (2′-hydroxy-3 ′, 5′-di-t-butylphenyl)].
- Benzotriazole, etc. benzophenone compounds [2,2 ′, 4,4′-tetrahydroxybenzophenone, 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, 5, 5′-methylenebis (2-hydroxy-4-methoxybenzophenone) etc.]
- hydroxyphenyltriazine compound [2- (2-hydroxy-4-octoxyphenyl) -4,6-bis (2,4-di-t- Butylphenyl) -s-triazine, 2- (2-hydroxy-4-methoxyphenyl) -4 6-diphenyl-s-triazine, 2- (2-hydroxy-4-propoxy-5-methylphenyl)
- UV absorbers include polymethine compounds, imidazoline compounds, coumarin compounds, naphthalimide compounds, perylene compounds, azo compounds, isoindolinone compounds, quinophthalone compounds and quinoline compounds, thiophene compounds, stilbene compounds, naphthalene compounds and benzimidazole compounds. It may be at least one organic dye selected from Among the ultraviolet absorbers, at least one selected from a benzotriazole compound, a benzophenone compound, a hydroxyphenyltriazine compound, and a cyanoacrylate compound is preferable, and a benzophenone compound is more preferable. Only 1 type may be used for a ultraviolet absorber and it may use 2 or more types together.
- the ultraviolet absorber preferably has at least one kind selected from an amino group and a hydroxyl group, in particular, a hydroxyl group in the molecule, and particularly preferably has two or more hydroxyl groups in one molecule.
- the amino group may be any of a primary amino group, a secondary amino group, and a tertiary amino group.
- the ultraviolet absorber may have a benzene skeleton having two or more hydroxyl groups bonded thereto.
- the ultraviolet absorber does not need to be silylated by reacting with a silicon compound such as silicon compound B1 in advance, and a commercially available product may be used as it is. For this reason, in this embodiment, the ultraviolet absorber which does not contain a silicon atom in a molecule
- numerator can be used for preparation of a film formation solution as it is. Silylation of the UV absorber is effective for suppressing the bleed-out of the UV absorber, but requires a preliminary process only for that purpose. In the present embodiment, the ultraviolet absorber is usually other components capable of reacting with the ultraviolet absorber or interacting with each other in the film-forming solution, specifically silicon compound A, silicon compound B, organic polymer, etc. Reacts with or interacts with molecules.
- reaction or intermolecular interaction occurs competitively.
- examples of the reaction include a reaction in which a covalent bond or an ionic bond is formed.
- Examples of intermolecular interactions include hydrogen bonds and ⁇ - ⁇ interactions. Therefore, even if the film forming solution contains the silicon compound B1 (silane coupling agent), the total amount of the ultraviolet absorber does not react with the silicon compound B1 or interact with each other, and usually at least A part reacts or interacts with at least one selected from silicon compound A, silicon compound B (excluding silicon compound B1) and organic polymer. This reaction or intermolecular interaction contributes to suppression of bleed-out by fixing the ultraviolet absorber in the film, as in the reaction with the silicon compound B1.
- organic polymer examples include polyethylene glycol, polyether resin, polyurethane resin, starch resin, cellulose resin, acrylic resin, polyester polyol, hydroxyalkyl cellulose, polyvinyl alcohol, polyvinyl pyrrolidone, polycaprolactone polyol, and polyvinyl acetal resin. Polyvinyl acetate, polyalkylene glycol resins and the like are known.
- a preferable organic polymer in the present embodiment is an organic polymer having an epoxy group in the molecule. However, this organic polymer may exist as an organic polymer formed by ring-opening of at least a part of the epoxy group in some cases in the film forming solution or the shielding film.
- an organic polymer containing a polar group (a carbonyl group, a hydroxyl group, a phenolic hydroxyl group, etc.) capable of hydrogen bonding with a silanol group or a phenolic hydroxyl group
- a particularly preferable organic polymer is a polyalkylene glycol resin.
- the polyalkylene glycol-based resin include polyethers that are glycols and derivatives of polyethers, and examples of these polymers include polypropylene glycol and polyethylene glycol dimethacrylate.
- organic polymer When polyalkylene glycol resin is used, it is possible to effectively suppress the generation of foreign matter in the shielding film, and to obtain a film with high wear resistance even when the drying temperature after application of the film forming solution is low. be able to.
- an organic polymer containing an organic group (phenyl group, alkenyl group having a conjugated double bond, etc.) capable of interacting with the aromatic ring of the ultraviolet absorber can be exemplified, and this polymer
- bisphenol polyol can be mentioned.
- the organic polymer is preferably an organic polymer that is soluble in ethanol and / or water.
- Whether or not it is dissolved in ethanol (water) is determined by whether or not 1 g or more of the organic polymer is dissolved in 100 g of ethanol (water) at 25 ° C. Since the organic polymer is not required to absorb ultraviolet light, the organic polymer does not correspond to a compound that does not correspond to an ultraviolet absorber, specifically, the compounds listed above from benzotriazole compounds to cyanoacrylate compounds and organic dyes. Use a good one.
- the average number of epoxy groups in the molecule of the organic polymer having an epoxy group may be 2 to 10.
- organic polymer having an epoxy group examples include polyglycidyl compounds such as polyglycidyl ether compounds, polyglycidyl ester compounds, and polyglycidyl amine compounds.
- the organic polymer having an epoxy group may be either an aliphatic polyepoxide or an aromatic polyepoxide, but is preferably an aliphatic polyepoxide.
- Preferred organic polymers having an epoxy group are polyglycidyl ether compounds, particularly aliphatic polyglycidyl ether compounds.
- the polyglycidyl ether compound is preferably an alcohol glycidyl ether having two or more hydroxyl groups.
- the alcohol is preferably an aliphatic alcohol, an alicyclic alcohol, or a sugar alcohol.
- Examples of glycidyl ether of alcohol having two or more hydroxyl groups include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, glycerol polyglycidyl ether, Examples include diglycerol polyglycidyl ether, polyglycerol polyglycidyl ether, trimethylolpropane polyglycidyl ether, sorbitol polyglycidyl ether, and pentaerythritol polyglycidyl ether. These may use only 1 type and may use 2 or more types together.
- aliphatic polyols having three or more hydroxyl groups such as glycerol polyglycidyl ether, diglycerol polyglycidyl ether, polyglycerol polyglycidyl ether, sorbitol polyglycidyl ether, etc. from the point of wear resistance of the shielding film.
- Polyglycidyl ether one having an average number of glycidyl groups (epoxy groups) exceeding 2 per molecule is preferred.
- Organic polymer is a component that contributes to improving the dispersibility of the UV absorber through high affinity with the UV absorber, which is also an organic substance, and suppresses bleed-out, improving the flexibility of the film and increasing the film thickness. Even if it is a case, while making it difficult to produce a crack in a film
- an organic polymer having an epoxy group is a component that contributes to improving the adhesion of a film formed on the surface of the transparent substrate (glass body) having low reactivity.
- the acid has an acid dissociation constant of less than 1 and a boiling point of 130 ° C. or less, and may be an inorganic acid or an organic acid.
- the inorganic acid include at least one selected from hydrochloric acid, nitric acid, hydrobromic acid and hydroiodic acid, and hydrochloric acid and nitric acid are preferable. These volatile acids are easier to remove by heating than non-volatile inorganic acids typified by sulfuric acid and phosphoric acid.
- Examples of the organic acid include trifluoroacetic acid (pKa: 0.23, boiling point: 72.4 ° C.).
- An organic acid having a low boiling point is easy to remove by heating, like a volatile inorganic acid.
- an acid that can be easily removed in the drying step is used as the hydrolysis catalyst, whether it is an inorganic acid or an organic acid.
- the component derived from the hydrolysis catalyst remaining in the membrane can be a factor that impairs the transparency of the membrane after long-term use.
- pKa ⁇ log ⁇ [H 3 O + ] [A ⁇ ] / [HA] ⁇
- [H 3 O + ] is the hydrogen ion concentration (mol / L) in the aqueous acid solution
- [A ⁇ ] is the base concentration (mol / L) in the aqueous acid solution
- [HA] is in the aqueous HA solution.
- Concentration (mol / L) When the acid dissociates in multiple stages from the acidic group of HA, pKa means the acid dissociation constant of the first stage.
- the boiling point of the acid is preferably 100 ° C. or lower, and may be 80 ° C. or lower.
- the acid is preferably at least one selected from hydrochloric acid, nitric acid and trifluoroacetic acid.
- the film forming solution may contain an infrared absorber.
- infrared absorbers include polymethine compounds, cyanine compounds, phthalocyanine compounds, naphthalocyanine compounds, naphthoquinone compounds, anthraquinone compounds, dithiol compounds, immonium compounds, diimonium compounds, aminium compounds, pyrylium compounds, cerium compounds, squarylium compounds, and benzene.
- Organic infrared absorbers such as counterion conjugates of dithiol metal complex anions and cyanine dye cations; tungsten oxide, tin oxide, indium oxide, magnesium oxide, titanium oxide, chromium oxide, zirconium oxide, nickel oxide, aluminum oxide, oxidation Zinc, iron oxide, antimony oxide, lead oxide, bismuth oxide, lanthanum oxide, tungsten oxide, indium tin oxide, antimony tin oxide, fluorine-doped tin oxide, etc.
- Inorganic infrared absorbing agent and the like.
- An infrared absorber may be used independently and may use 2 or more types together.
- the infrared absorber is preferably at least one selected from indium tin oxide, antimony tin oxide, and fluorine-doped tin oxide.
- the film forming solution may contain inorganic oxide fine particles.
- the inorganic oxide constituting the inorganic oxide fine particles is, for example, an oxide of at least one element selected from Si, Ti, Zr, Ta, Nb, Nd, La, Ce and Sn, preferably silica fine particles. is there.
- Silica fine particles can be introduced into the film-forming solution by adding colloidal silica, for example.
- the inorganic oxide fine particles are excellent in the action of transmitting the stress applied to the shielding film to the substrate supporting the shielding film, and have a high hardness. Therefore, the addition of inorganic oxide fine particles is advantageous from the viewpoint of improving the wear resistance of the shielding film.
- an organic solvent it is preferable to add an organic solvent to the film forming solution in order to enhance the solubility of organic substances in the constituent components.
- the organic solvent a solvent mixed with water in an arbitrary ratio is preferable, and a lower alcohol (methanol, ethanol, propanol) having 1 to 3 carbon atoms is particularly preferable.
- additives may be added to the film forming solution.
- examples of the additive include a surfactant having a function of improving the appearance of the shielding film and the dispersibility of the ultraviolet absorber.
- Leveling agents, antifoaming agents, preservatives and the like may be added as additives.
- the component CA produced by condensation polymerization of the hydrolyzate of the silicon compound A represented by the formula (3) is SiO 2 .
- the component CB produced by condensation polymerization of the hydrolyzate of the silicon compound B represented by the formula (4) can be represented by [R 1 m R 2 n SiO (4-mn) / 2 ].
- the component CB includes a component CB1 generated by condensation polymerization of the hydrolyzate of the silicon compound B1, and a component CB2 generated by condensation polymerization of the hydrolyzate of the silicon compound B2.
- R 1 , R 2 , m, and n are as described above.
- the ratio (p / r) of the total mass p of the component CA to the total mass r of the component CA and the component CB is preferably 0.1 or more and less than 0.8, more preferably 0.35 or more and 0.48 or less. It may be 40 or more and 0.48 or less.
- the ratio (q / r) of the total mass q of the component CB to the total mass r of the component CA and the component CB is preferably more than 0.2 and 0.9 or less, more preferably 0.52 or more and 0.65 or less, It may be 0.52 or more and 0.60 or less.
- the ratio (c / r) of the mass c of the component CB1 to the total mass r of the component CA and the component CB may be 0 or more and 0.9 or less.
- the ratio (d / r) of the mass d of the component CB2 to the total mass r of the component CA and the component CB may be 0 or more and 0.4 or less.
- the ratio (s / r) of the mass s of the organic polymer to the total mass r of the component CA and the component CB (s / r) is preferably 0.001 or more and 1 or less, more preferably 0.001 or more and 0.8 or less. It may be 001 or more and 0.6 or less.
- the ultraviolet absorber is preferably contained in the film-forming solution so that the content in the formed shielding film is 0.5 to 40% by mass, and more preferably 10 to 40% by mass. . Moreover, 0.005 or more and 0.7 or less may be sufficient as ratio (e / r) of the mass e of the ultraviolet absorber with respect to the total mass r of component CA and component CB.
- the preferred content of acid in the film forming solution is 0.001 to 1% by mass, more preferably 0.001 to 0.6% by mass, based on the mass of the film forming solution.
- the number of moles of water in the film forming solution is preferably 15 times or less, more preferably 4 to 12 times, for example 4 to 10 times the total number of moles of silicon atoms contained in the film forming solution. If the number of moles of water is not increased to the above level, a transparent film can be easily obtained. In addition, if at least the above-mentioned degree is ensured without reducing the number of moles of water, it becomes easy to obtain a denser and higher wear resistant film.
- the method for preparing the film-forming solution is not particularly limited, but it may be carried out by sequentially supplying each component described above to one container, for example, a mixing tank equipped with a stirring device, in order without limitation, and stirring. .
- the container only the ultraviolet absorber that has not reacted with either the silicon compound A or the silicon compound B is supplied as the ultraviolet absorber.
- the entire amount of the ultraviolet absorber is supplied to the container without being subjected to the silylation treatment using the silicon compound A and the silicon compound B.
- an acid having an acid dissociation constant of less than 1 and a boiling point of 130 ° C. or less is supplied as a hydrolysis catalyst in the container.
- Film-forming solution 2> A preferred embodiment of the film forming solution based on the sol-gel method will be described.
- the organic solvent used in the sol-gel method needs to be a solvent that has high compatibility with silicon alkoxide and water and can promote the sol-gel reaction, and a lower alcohol having 1 to 3 carbon atoms is suitable.
- the silicon alkoxide is not particularly limited, and silicon tetramethoxide, silicon tetraethoxide (TEOS), silicon tetraisopropoxide, or the like may be used.
- a hydrolyzate of silicon alkoxide may be used as a silicon raw material.
- Water is expressed by a molar ratio with respect to silicon alkoxide and is preferably 4 times or more, specifically 4 to 40 times, preferably 4 to 35 times.
- an acid catalyst particularly a strong acid such as hydrochloric acid, nitric acid, sulfuric acid, trichloroacetic acid, trifluoroacetic acid, methanesulfonic acid, and paratoluenesulfonic acid. Since the organic substance derived from the acid catalyst may lower the film hardness, an inorganic acid is preferable as the acid catalyst. Hydrochloric acid is the most preferred acid catalyst because it is highly volatile and hardly remains in the membrane.
- the concentration of the acid catalyst is preferably in the range of 0.001 to 2 mol / kg, expressed by the molar concentration of protons when it is assumed that the protons are completely dissociated from the acid.
- a solution for forming a shielding film can be obtained by mixing a solution for forming a film by the sol-gel method containing the above-mentioned components with a dispersion in which fine particles of an ultraviolet absorber are dispersed, and further adding an organic polymer or the like as necessary. Ready.
- the method of preparing the shielding film forming solution is not limited to this, and components necessary for film formation by the sol-gel method may be sequentially added to the fine particle dispersion, or the film is formed by a method other than the sol-gel method.
- a forming solution containing components necessary for the method for example, polysilazane
- UV absorber The ultraviolet absorber is not particularly limited as long as it is solid at room temperature, has a molecular weight of 5000 or less, and can be pulverized so as to have an average particle size of 150 nm or less.
- Benzotriazole, benzophenone, triazine, polymethine Conventionally known UV absorbers such as those based on imidazole or imidazoline can be used.
- the molecular weight of the ultraviolet absorber is preferably 3000 or less, more preferably 2000 or less, further preferably 1500 or less, and in some cases 1300 or less, further 1200 or less, particularly 900 or less, and particularly 800 or less. However, if the molecular weight of the ultraviolet absorber is too low, it becomes difficult to maintain a solid at room temperature. Therefore, the molecular weight of the ultraviolet absorber is preferably 200 or more, more preferably 300 or more, and even more preferably 500 or more.
- the ultraviolet absorber preferably does not contain a polymerizable carbon-carbon double bond in the molecule.
- the polymerizable carbon-carbon double bond include a double bond contained in a polymerizable functional group such as a vinyl group, a vinylene group, or a vinylidene group. It is preferable that the ultraviolet absorber does not contain these functional groups in the molecule.
- a preferable example of the ultraviolet absorber is an organic compound ⁇ having two or more functional groups represented by the following formula (5), for example, 2 to 8, preferably 2 to 4, in the molecule.
- a 1 to A 5 each independently represents a hydrogen atom, a hydroxyl group, a linear or branched alkyl group having 1 to 20, preferably 5 to 15 carbon atoms, more preferably 7 to 13 carbon atoms. Or a functional group represented by the following formula (6). However, at least one of A 1 to A 5 is a functional group represented by the following formula (6).
- Organic compound ⁇ is a benzotriazole ultraviolet absorber containing at least two benzotriazole structures (see formula (6)) in the molecule.
- a benzotriazole structure present in at least two molecules in one molecule contributes to the ultraviolet shielding effect by the organic compound ⁇ , and also contributes to keeping the molecular weight large enough that the organic compound ⁇ is in a solid state at room temperature.
- the melting point of a compound is not determined only by the molecular weight, but the molecular weight is a factor that greatly affects the melting point.
- the organic compound ⁇ is a compound that is excellent in the durability of the ultraviolet shielding effect and is suitable for forming a shielding film having a low haze ratio, which is a particularly important characteristic in the case of a glass laminate.
- the functional group represented by formula (5) is, for example, one of A 1 to A 5 is a hydroxyl group, one is an alkyl group as defined above, and one is a functional group represented by formula (6). There may be two remaining hydrogen atoms.
- the organic compound ⁇ preferably has two or more functional groups represented by the following formula (7) in the molecule.
- R 1 is a linear or branched alkyl group having 1 to 20 carbon atoms, preferably 5 to 15 carbon atoms, more preferably 7 to 13 carbon atoms.
- the hydrophobicity of the whole molecule tends to increase as the number of carbon atoms of the alkyl group contained in the organic compound ⁇ increases, it may be present as fine particles in a film prepared from a dispersion liquid containing water as a dispersion medium. It becomes easy. However, when the number of carbon atoms increases too much, the melting point of the organic compound ⁇ tends to decrease due to the influence of steric hindrance or the like.
- the organic compound ⁇ has a structural unit in which two functional groups represented by the formula (7) are bonded by an alkylene group.
- the number of carbon atoms constituting the alkylene group is preferably 3 or less, particularly preferably 2 or less.
- the organic compound ⁇ may be a compound represented by the following formula (8).
- R 1 and R 2 are each independently a linear or branched alkyl group having 1 to 20, preferably 5 to 15 carbon atoms, more preferably 7 to 13 carbon atoms.
- Another preferred example of the ultraviolet absorber is an organic compound ⁇ having a structural unit represented by the following formula (8) in the molecule.
- the organic compound ⁇ is a benzenethiol copper complex derivative.
- the benzenedithiol copper complex contributes to absorption of light having a wavelength of about 400 nm due to the resonance effect derived from the structure represented by the formula (9).
- the wavelength absorbed by the resonance effect is shifted when Cu is substituted with another metal atom (for example, when Cu is substituted with Zn or Al, the resonance effect is obtained in a shorter wavelength region).
- Cu is optimal as the metal atom.
- the organic compound ⁇ preferably has a structure represented by the following formula (10), more preferably has a structure represented by the formula (11), and may be a compound of the formula (15), for example.
- L and M are each independently a group represented by any of the following formulas (12), (13), and (14).
- A is a quaternary ammonium salt.
- the quaternary ammonium salt include tetramethylammonium salt, tetraethylammonium salt, tetraisopropylammonium salt, tetrabutylammonium salt, tetraphenylammonium salt, tetrabenzylammonium salt and trimethylbenzylammonium salt.
- R 3 and R 4 each independently represents a linear or branched alkyl group having 1 to 4 carbon atoms.
- n is an integer from 3 to 5.
- Bu is a linear or branched butyl group.
- UV absorber is solid at room temperature.
- room temperature is used as a term meaning 25 ° C.
- an ultraviolet absorber that is liquid at room temperature has been used for a shielding film formed from a solution.
- the ultraviolet absorber is dispersed as a fine liquid.
- an organic compound that is solid at room temperature is usually dissolved in a solvent and then introduced into the film. This is because the organic compound introduced as a solid into the film formed on the glass plate often impairs the transparency of the glass laminate.
- the ultraviolet absorber is dispersed as fine particles having an average particle diameter of 150 nm or less in the shielding film.
- the ultraviolet absorbent is finely crushed to an extent that the average particle size is 150 nm or less and then introduced into the film, the film can be excellent in sustainability of ultraviolet shielding ability without impairing transparency.
- the ultraviolet absorbent thus introduced into the film preferably retains the crystalline state even in the film. It can be confirmed by X-ray diffraction that the ultraviolet absorber in the film maintains the crystalline state.
- the time required for the ultraviolet absorber to be pulverized to reach a predetermined average particle size depends on the pulverizing conditions such as the type of pulverizer, the input amount, and the rotational speed. For this reason, in mass production, when the average particle size of the pulverized material sampled by repeatedly interrupting the pulverization with the pulverizer is confirmed in advance, the time until a predetermined average particle size is obtained is determined. Good. In pulverization, a surfactant, a water-soluble resin, or the like may be appropriately added to the ultraviolet absorber to be pulverized.
- the ultraviolet absorber may be dispersed in the film as fine particles having an average particle size of 150 nm or less, preferably 10 to 150 nm, more preferably 50 to 140 nm, and particularly preferably 70 to 140 nm. Also in the preparation of the fine particle dispersion (fine particle dispersion composition), it is preferable to pulverize the ultraviolet absorber so as to have an average particle diameter in this range. If the average particle size of the fine particles is too large, the transparency of the film is lowered, but if it is too small, the ultraviolet absorbing ability may be deteriorated or the sustainability thereof may be lowered.
- the “average particle diameter” is a numerical value based on a measured value by a dynamic light scattering method, which is a kind of photon correlation method, including a measured value in an example column to be described later. This is the particle size at which the cumulative frequency is 50% in the volume-based distribution of the size.
- the “average particle size” can be measured, for example, using “Microtrac Ultra Fine Particle Size Distribution Meter 9340-UPA150” manufactured by Nikkiso Co., Ltd.
- the ultraviolet absorber is 1 to 80%, more preferably 5 to 60%, especially 5 to 50%, especially 7 to 30%, expressed by mass%, with respect to silicon oxide (SiO 2 equivalent) in the film. It is preferable that it is contained in the range. Considering this, the ultraviolet absorber is also expressed in terms of mass% with respect to the liquid amount of the film forming solution, and is 0.5 to 25%, more preferably 0.5 to 15%. It is preferable to add.
- Organic polymer contributes to the improvement of the dispersibility of the UV absorber in the film by the interaction with the UV absorber (benzotriazole-based UV absorber). It is a component that suppresses deterioration.
- the shielding film is formed to be relatively thick (for example, a thickness exceeding 300 nm, or even a thickness of 500 nm or more) by liquid phase film formation such as a sol-gel method, along with evaporation of liquid components contained in the film forming solution Cracks may occur.
- the organic polymer is also a component that enables the formation of a thick film while suppressing the occurrence of cracks.
- the organic polymer is preferably at least one selected from polyether compounds, polyol compounds, polyvinyl pyrrolidones and polyvinyl caprolactams.
- the organic polymer may be a polyether compound such as a polyether type surfactant, or may be a polyol compound such as polycaprolactone polyol or bisphenol A polyol.
- the organic polymer may be polyethylene glycol, polypropylene glycol, or the like.
- the polyether compound means a compound containing two or more ether bonds, and the polyol compound means a polyhydric alcohol containing diol and triol.
- the polyvinyl pyrrolidone specifically refers to polyvinyl pyrrolidone and its derivatives
- the polyvinyl caprolactam specifically refers to polyvinyl caprolactam and its derivatives.
- the organic polymer is expressed in mass% with respect to silicon oxide (in terms of SiO 2 ) in the film, and is 0 to 75%, more preferably 0.05 to 50%, particularly 0.1 to 40%, especially 1 to 30%. %, Sometimes 10% or less, and if necessary, 7% or less. In addition, when there are many ultraviolet absorbers, you may reduce an organic polymer according to the quantity.
- the type of the silane coupling agent is not particularly limited, but RSiX 3 (R is an organic functional group containing at least one selected from a vinyl group, a glycidoxy group, a methacryl group, an amino group, and a mercapto group. And X is a halogen element or an alkoxyl group).
- R is an organic functional group containing at least one selected from a vinyl group, a glycidoxy group, a methacryl group, an amino group, and a mercapto group.
- X is a halogen element or an alkoxyl group.
- the silane coupling agent contributes to the improvement of the dispersibility of the ultraviolet absorber in the film, and has the effect of enabling the formation of a thick film while suppressing the occurrence of cracks.
- the silane coupling agent is expressed in mol% with respect to silicon oxide (SiO 2 equivalent) in the film so that it is 0 to 40%, preferably 0.1 to 20%, more preferably 1
- the shielding film according to the present invention may contain functional components other than the ultraviolet absorber, the organic polymer, and the silane coupling agent.
- functional components other than the ultraviolet absorber, the organic polymer, and the silane coupling agent.
- ITO indium tin oxide
- near-infrared absorbers are one of the components preferably added to the shielding film.
- the ITO fine particles may be dispersed in the film as fine particles having an average particle diameter of 200 nm or less, preferably 5 to 150 nm. Similar to the fine particles of the ultraviolet absorber, if the particle size is too large, the transparency of the film is lowered, and if it is too small, the effect of addition cannot be sufficiently obtained. It is preferable to prepare a dispersion liquid of ITO fine particles in advance and add this to the film forming solution.
- the shielding film contains silicon oxide as an inorganic component.
- the shielding film may contain an inorganic component other than silicon oxide.
- inorganic components other than silicon oxide include components derived from the acid catalyst used in the sol-gel method (for example, chlorine, nitrogen, sulfur atoms) in addition to the ITO fine particles.
- Silicon oxide contained in the shielding film is added to the film forming solution as a silicon-containing compound (silicon compound) such as silicon alkoxide.
- Silicon oxide in the shielding film is 30% by mass or more of the whole film, preferably 40% by mass or more, more preferably 50% by mass or more (in this case, silicon oxide is the main component of the film), and in some cases 70% by mass. It is better to occupy at least%.
- the shielding film preferably has silicon oxide as a main component, and has a form in which fine particles of an ultraviolet absorber and other components are dispersed in a Si—O bond network. A film having such a form is suitable for outdoor use as a window glass or the like.
- the film forming solution contains an organic substance and an inorganic oxide.
- the organic substance includes a water absorbent resin, and the inorganic oxide includes silica.
- the film forming solution contains an ultraviolet absorber and / or an infrared absorber.
- Water absorbent resin there is no particular limitation as the water absorbent resin, polyethylene glycol, polyether resin, polyurethane resin, starch resin, cellulose resin, acrylic resin, epoxy resin, polyester polyol, hydroxyalkyl cellulose, polyvinyl alcohol, polyvinyl pyrrolidone, A polyvinyl acetal resin, polyvinyl acetate, etc. are mentioned. Among these, preferred are hydroxyalkyl cellulose, polyvinyl alcohol, polyvinyl pyrrolidone, polyvinyl acetal resin, polyvinyl acetate, epoxy resin and polyurethane resin, and more preferred are polyvinyl acetal resin, epoxy resin and polyurethane resin. Among them, polyvinyl acetal resin is particularly preferable.
- the polyvinyl acetal resin can be obtained by subjecting polyvinyl alcohol to an acetalization by a condensation reaction of aldehyde with polyvinyl alcohol.
- the acetalization of polyvinyl alcohol may be carried out using a known method such as a precipitation method using an aqueous medium in the presence of an acid catalyst, or a dissolution method using a solvent such as alcohol.
- Acetalization can also be carried out in parallel with saponification of polyvinyl acetate.
- the degree of acetalization is preferably 2 to 40 mol%, more preferably 3 to 30 mol%, particularly 5 to 20 mol%, and in some cases 5 to 15 mol%.
- the degree of acetalization can be measured based on, for example, 13 C nuclear magnetic resonance spectroscopy.
- a polyvinyl acetal resin having an acetalization degree in the above range is suitable for forming a film-forming solution having good water absorption and water resistance.
- the average degree of polymerization of polyvinyl alcohol is preferably 200 to 4500, more preferably 500 to 4500.
- a high average degree of polymerization is advantageous for the formation of a film-forming solution having good water absorption and water resistance, but if the average degree of polymerization is too high, the viscosity of the solution becomes too high, which may hinder film formation. is there.
- the saponification degree of polyvinyl alcohol is preferably 75 to 99.8 mol%.
- aldehyde to be subjected to the condensation reaction with polyvinyl alcohol examples include aliphatic aldehydes such as formaldehyde, acetaldehyde, butyraldehyde, hexyl carbaldehyde, octyl carbaldehyde, decyl carbaldehyde.
- benzaldehyde 2-methylbenzaldehyde, 3-methylbenzaldehyde, 4-methylbenzaldehyde, other alkyl group-substituted benzaldehydes; chlorobenzaldehyde, other halogen atom-substituted benzaldehydes; alkyl such as hydroxy group, alkoxy group, amino group, cyano group
- aromatic aldehydes such as condensed aromatic aldehydes such as naphthaldehyde and anthraldehyde.
- An aromatic aldehyde having strong hydrophobicity is advantageous in forming a film-forming solution having a low degree of acetalization and excellent water resistance.
- the use of an aromatic aldehyde is also advantageous in forming a film having high water absorption while leaving many hydroxyl groups remaining.
- the polyvinyl acetal resin preferably contains an acetal structure derived from an aromatic aldehyde, particularly benzaldehyde.
- epoxy resin examples include glycidyl ether epoxy resin, glycidyl ester epoxy resin, glycidyl amine epoxy resin, and cyclic aliphatic epoxy resin. Of these, cycloaliphatic epoxy resins are preferred.
- polyurethane resin examples include a polyurethane resin composed of a polyisocyanate and a polyol.
- a polyurethane resin composed of a polyisocyanate and a polyol.
- the polyol an acrylic polyol and a polyoxyalkylene polyol are preferable.
- the film forming solution contains a water-absorbing resin as a main component.
- the “main component” means a component having the highest content on a mass basis.
- the content of the water-absorbing resin based on the weight of the film-forming solution is preferably 50% by weight or more, more preferably 60% by weight or more, and particularly preferably 65% by weight or more from the viewpoints of film hardness, water absorption and antifogging properties. And is 95% by weight or less, more preferably 90% by weight or less, and particularly preferably 85% by weight or less.
- the inorganic oxide is, for example, an oxide of at least one element selected from Si, Ti, Zr, Ta, Nb, Nd, La, Ce, and Sn, and includes at least an Si oxide (silica).
- the film-forming solution is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, further preferably 0.2 parts by weight or more, particularly preferably 1 part by weight with respect to 100 parts by weight of the water absorbent resin. Part or more, most preferably 5 parts by weight or more, in some cases 10 parts by weight or more, if necessary, 20 parts by weight or more, preferably 50 parts by weight or less, more preferably 45 parts by weight or less, still more preferably 40 parts by weight.
- the inorganic oxide is included so that the amount is 35 parts by weight or less, particularly preferably 35 parts by weight or less, most preferably 33 parts by weight or less, and in some cases, 30 parts by weight or less.
- the inorganic oxide is a component necessary for ensuring the strength of the film-forming solution, particularly the abrasion resistance, but the antifogging property of the film-forming solution decreases when the content thereof increases.
- the film forming solution may further contain inorganic oxide fine particles as at least a part of the inorganic oxide.
- the inorganic oxide constituting the inorganic oxide fine particles is, for example, an oxide of at least one element selected from Si, Ti, Zr, Ta, Nb, Nd, La, Ce and Sn, preferably silica fine particles. is there.
- Silica fine particles can be introduced into the film-forming solution by adding colloidal silica, for example.
- the inorganic oxide fine particles are excellent in the action of transmitting the stress applied to the film forming solution to the article supporting the film forming solution, and have high hardness. Therefore, the addition of inorganic oxide fine particles is advantageous from the viewpoint of improving the wear resistance of the film forming solution.
- inorganic oxide fine particles when added to the film forming solution, fine voids are formed at sites where the fine particles are in contact or close to each other, and water vapor is easily taken into the film from the voids. For this reason, the addition of inorganic oxide fine particles may sometimes have an advantageous effect on improving the antifogging property.
- the inorganic oxide fine particles can be supplied to the film forming solution by adding the preformed inorganic oxide fine particles to the coating liquid for forming the film forming solution.
- the average particle size of the inorganic oxide fine particles is preferably 1 to 20 nm, and more preferably 5 to 20 nm.
- the average particle diameter of the inorganic oxide fine particles is described in the state of primary particles.
- the average particle size of the inorganic oxide fine particles is determined by measuring the particle sizes of 50 fine particles arbitrarily selected by observation using a scanning electron microscope and adopting the average value. When the content of the inorganic oxide fine particles increases, the water absorption amount of the entire film forming solution decreases, and the film forming solution may become cloudy.
- the inorganic oxide fine particles are preferably 0 to 50 parts by weight, more preferably 2 to 30 parts by weight, still more preferably 5 to 25 parts by weight, and particularly preferably 10 to 20 parts by weight with respect to 100 parts by weight of the water absorbent resin. It is good to add so that it may become a part.
- a metal compound having a hydrolyzable group (hydrolyzable metal compound) or a hydrolyzate thereof is added to the coating solution for forming the film-forming solution.
- a metal compound having a hydrolyzable group (hydrolyzable metal compound) or a hydrolyzate thereof is added to the coating solution for forming the film-forming solution.
- a silicon compound having a hydrolyzable group represented by the following formula (I) is preferable.
- the silica contained in the inorganic oxide preferably contains a silicon compound having a hydrolyzable group or silica derived from the hydrolyzate thereof.
- the silicon compound having a hydrolyzable group represented by the formula (I) may be used alone or in combination of two or more.
- a silica compound bonded with a siloxane bond, in which an organic metal is directly bonded to a part of the silicon is also included in silica.
- R in the formula (I) is a hydrocarbon group having 1 to 3 carbon atoms in which a hydrogen atom may be substituted with a reactive functional group.
- the hydrocarbon group having 1 to 3 carbon atoms includes an alkyl group having 1 to 3 carbon atoms (methyl group, ethyl group, n-propyl group, isopropyl group) and an alkenyl group having 2 to 3 carbon atoms (vinyl group, allyl group). , Propenyl group) and the like.
- the reactive functional group is preferably at least one selected from an oxyglycidyl group and an amino group.
- the hydrolyzable metal compound having a reactive functional group can strongly bond a water-absorbing resin that is an organic substance and silica that is an inorganic oxide, and can contribute to an improvement in wear resistance, hardness, and the like of the film-forming solution.
- X in the formula (I) is a hydrolyzable group or a halogen atom.
- the hydrolyzable group include at least one selected from an alkoxyl group, an acetoxy group, an alkenyloxy group, and an amino group.
- the alkoxyl group include an alkoxyl group having 1 to 4 carbon atoms (methoxy group, ethoxy group, propoxy group, butoxy group) and the like.
- an alkoxyl group is preferable, and an alkoxyl group having 1 to 4 carbon atoms is more preferable.
- An example of the halogen atom is chlorine.
- M in the formula (I) is an integer of 0 to 2, preferably an integer of 0 to 1.
- a preferred specific example of the silicon compound having a hydrolyzable group represented by the formula (I) is a silicon alkoxide in which X in the formula (I) is an alkoxyl group.
- Specific examples of the tetrafunctional silicon alkoxide include tetramethoxysilane and tetraethoxysilane. Silicon alkoxides may be used alone or in combination of two or more, and when two or more types are used in combination, the main component of silicon alkoxide is more preferably tetrafunctional silicon alkoxide.
- the trifunctional silicon alkoxide having no reactive functional group include methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, and the like.
- trifunctional silicon alkoxide having a reactive functional group examples include glycidoxyalkyltrialkoxysilane (3-glycidoxypropyltrimethoxysilane, etc.), aminoalkyltrialkoxysilane (3-aminopropyltriethoxysilane, etc.). ) And the like.
- Silicon alkoxides having reactive functional groups are sometimes referred to as silane coupling agents.
- Specific examples of the bifunctional silicon alkoxide in which at least one of R has a reactive functional group include glycidoxyalkylalkyldialkoxysilane (3-glycidoxypropylmethyldimethoxysilane and the like), aminoalkylalkyldialkoxysilane [N -2- (aminoethyl) -3-aminopropylmethyldimethoxysilane etc.] and the like.
- the silicon alkoxide preferably contains a silane coupling agent.
- light shielding for example, ultraviolet shielding
- the silane coupling agent makes the light absorber, which is an organic compound, more uniformly dispersed in the water-absorbing resin containing silica.
- the silicon compound having a hydrolyzable group represented by the formula (I) supplies a component represented by the following formula (II) when the hydrolysis and polycondensation completely proceed.
- R m SiO (4-m) / 2 (II) R and m in the formula (II) are as described above. After hydrolysis and polycondensation, the compound represented by the formula (II) is actually a siloxane bond in which a silicon atom and an oxygen atom are alternately connected in a film-forming solution and spread three-dimensionally ( Si—O—Si) network structure is formed.
- silica derived from tetrafunctional silicon alkoxide or trifunctional silicon alkoxide in the film forming solution When the content of silica derived from tetrafunctional silicon alkoxide or trifunctional silicon alkoxide in the film forming solution is increased, the antifogging property of the film forming solution may be lowered. This is partly due to the reduced flexibility of the film-forming solution and the limited swelling and shrinkage of the film that accompanies moisture absorption and release.
- Silica derived from tetrafunctional silicon alkoxide is preferably added in an amount of 0 to 30 parts by weight, more preferably 1 to 20 parts by weight, and even more preferably 3 to 10 parts by weight with respect to 100 parts by weight of the water absorbent resin. .
- Silica derived from trifunctional silicon alkoxide is preferably in the range of 0 to 30 parts by weight, more preferably 0.05 to 15 parts by weight, and still more preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the water absorbent resin. Should be added.
- the ultraviolet absorber and the infrared absorber may be the same as the film forming solutions 1 and 2 described above.
- the film forming solution may contain a crosslinked structure derived from at least one crosslinking agent selected from an organic boron compound, an organic titanium compound, and an organic zirconium compound.
- the introduction of a crosslinked structure improves the wear resistance and water resistance of the film forming solution. From another point of view, the introduction of a crosslinked structure facilitates improving the durability of the film-forming solution without degrading the anti-fogging performance.
- the type of the crosslinking agent is not particularly limited as long as it can crosslink the water-absorbing resin to be used.
- the organic titanium compound is, for example, at least one selected from titanium alkoxide, titanium chelate compound, and titanium acylate.
- the titanium alkoxide is, for example, titanium tetraisopropoxide, titanium tetra-n-butoxide, or titanium tetraoctoxide.
- the titanium chelate compound include titanium acetylacetonate, titanium ethylacetoacetate, titanium octylene glycol, titanium triethanolamine, and titanium lactate.
- the titanium lactate may be an ammonium salt (titanium lactate ammonium).
- the titanium acylate is, for example, titanium stearate.
- Preferred organic titanium compounds are titanium chelate compounds, especially titanium lactate.
- a preferable crosslinking agent is an organic titanium compound, particularly titanium lactate.
- the additive may be a surfactant, a surface conditioner, a slip property imparting agent, a leveling agent, an antifoaming agent, a preservative, and the like.
- the film-forming solution is applied using a conventionally known method such as a flow coating method, a dip coating method, a spin coating method, a spray coating method, a roll coating method, a meniscus coating method, or a die coating method.
- a conventionally known method such as a flow coating method, a dip coating method, a spin coating method, a spray coating method, a roll coating method, a meniscus coating method, or a die coating method.
- the following method can be employed. This method will be described with reference to FIGS.
- substantially horizontal means, for example, that the line connecting the centers of the upper side and the lower side of the glass plate 1 has an angle within ⁇ 10 degrees from the horizontal.
- a film forming solution is applied from above the glass body 1 by the nozzle 60.
- the film-forming liquid is applied in a rectangular vortex from the vicinity of the center of the glass plate 1. Therefore, with the nozzle 60 fixed, the robot arm 50 is moved in a rectangular vortex in the horizontal plane.
- the film forming liquid when the film forming liquid is applied in a vortex shape, the film forming liquid spreads so as to fill the gaps between adjacent paths, and the film forming liquid is uniformly laminated on the entire glass body 1.
- the coating amount of the film forming liquid can be 20 to 50 g / m 2 per unit area of the glass body 1.
- the distance X between the paths of the film forming liquid can be set to 3 to 30 mm. This is because if the distance X is too short, the amount of application may increase, and if the distance X is too long, the film-forming liquid may not spread in the gaps between the paths.
- the relative humidity (RH) of the atmosphere it is preferable to maintain the relative humidity (RH) of the atmosphere at less than 40%, and further 30% or less. If the relative humidity is kept low, the applied film can be prevented from excessively absorbing moisture from the atmosphere. If a large amount of moisture is absorbed from the atmosphere, the water remaining in the membrane matrix may reduce the strength of the membrane.
- the temperature at which the transparent substrate is dried after applying the film-forming solution is 130 ° C. or higher, preferably 160 ° C. or higher, more preferably 170 ° C. or higher, and may be 180 ° C. or higher in some cases.
- the drying temperature is preferably 300 ° C. or lower, particularly 250 ° C. or lower, and in some cases 200 ° C. or lower, from the viewpoint of avoiding decomposition of the ultraviolet absorber, the organic polymer and the like.
- the drying step preferably includes an air drying step and a heat drying step with heating.
- the air drying step may be carried out by exposing the film forming solution to an atmosphere maintained at a relative humidity of less than 40%, and further 30% or less.
- the air drying step can be performed at room temperature as a non-heating step.
- a dehydration reaction involving silanol groups contained in the hydrolyzate of silicon compound A and silicon compound B and hydroxyl groups present on the transparent substrate proceeds, and a matrix composed of silicon atoms and oxygen atoms.
- the shielding film is fixed on the glass body.
- the thickness of the shielding film 2 is not particularly limited, but may be, for example, 1.5 to 10 ⁇ m, and preferably 2 to 5 ⁇ m.
- the film thickness is preferably uniform. Therefore, in the present invention, when the maximum value of the film thickness of the shielding film 2 is Tmax and the minimum value is Tmin, the following expression (16) is satisfied. 1 ⁇ Tmax / Tmin ⁇ 5 (16)
- Tmax / Tmin is preferably less than 4, more preferably less than 3.
- Tmin and Tmax can be defined from the entire glass laminate as follows.
- coated is determined.
- the glass laminate is irradiated with parallel light from the horizontal direction, and its projection (FIG. 7) is collected.
- a point located at the forefront of the measurement area is set as a reference measurement point.
- the intersection of the vertical and horizontal lines in the measurement area shall be the measurement point.
- the film thickness is measured at each measurement point, and the minimum value Tmin and the maximum value Tmax are defined.
- Tmin and Tmax simply, for example on the straight line which goes below from the center of the upper side of a glass laminated body.
- Tmin and Tmax it is also possible to define a plurality of straight lines extending in the vertical direction in the glass laminate, measure Tmin and Tmax on each straight line, and average them.
- the film thickness of the shielding film 2 at each measurement point is measured as follows.
- (i) The shielding film 2 of the glass laminate is peeled off, for example, with a 10 ⁇ 10 mm square using a cutter. At this time, care is taken not to damage the glass body 1.
- the cutter blade is inserted from a direction substantially perpendicular to the normal line of the surface of the glass body 1 at the measurement point, and the cut surface of the shielding film 2 becomes perpendicular to the normal line.
- the laser microscope light is irradiated from above the cutting position of the shielding film 2.
- the difference in film thickness is measured from the reflected light from the shielding film 2 and the reflected light from the glass body 1, and this is defined as the film thickness.
- a measuring device for example, OPTELICS HYBRID-L3 manufactured by Lasertec Corporation can be used.
- Tmin is preferably 1.5 ⁇ m or more, and more preferably 2 to 5 ⁇ m. In particular, when Tmin is 2 ⁇ m or more, the ultraviolet shielding function is improved as described later. On the other hand, if Tmin is greater than 5 ⁇ m, it may be difficult to increase YA described later to 70% or more.
- the mounting angle from the vertical is reduced (for example, within 30 degrees) and installed as shown in FIG.
- the incident angle of light incident on the glass laminate from a low solar altitude, such as the morning sun or sunset becomes smaller toward the lower part of the glass laminate.
- the optical path of light passing through the glass laminate becomes smaller toward the lower part.
- the optical path A1 is longer than the optical path A2 at a lower position. Therefore, it is preferable that the thickness of the shielding film 2 is increased toward the lower portion of the glass body 1 so that the shielding rate is made closer to the entire glass laminate. Therefore, the location where Tmax is measured is preferably below the location where Tmin is measured.
- the part which follows the upper side of side glass can be made into the non-lamination area
- the elevating type side glass is concealed so that the region along the upper side is accommodated in the glass run at the most elevated position and is not visible from the outside.
- a non-laminated region 20 can be, for example, a region of 5 to 30 mm from the upper side of the glass body 1.
- region can also be provided also in the side edge accommodated in a glass run.
- the transmittance of light having a wavelength of 400 nm is preferably 10% or less, and more preferably 8% or less. Moreover, it is preferable that the transmittance
- the ultraviolet transmittance of the glass laminate of the present invention is preferably as follows. Tuv400 ⁇ 2.0% (17) Tuv400 is as described above. Further, Tuv400 in the above formula (17) is more preferably 1.0% or less. If Tuv400 is such a value, the ultraviolet shielding effect when the film thickness becomes uniform as described above is particularly increased.
- the transmittance of light having a wavelength of 420 nm is preferably 20% or more, and more preferably 50% or more. This is because, as described above, the transmittance of the ultraviolet light is lowered, but if it exceeds the ultraviolet region, the transmittance of light in the visible light region is rapidly increased, and YA is easily increased. That is, it is for reducing the coloring etc. which obstruct
- the transmittance of light having a wavelength of 420 nm is preferably 85% or less. This is to prevent the human being in the vehicle from being affected and to prevent the interior of the vehicle from being deteriorated, and in particular, to effectively shield the blue light.
- the glass laminate of the present invention has a wavelength W1 where the transmittance of the glass laminate is Tavg * 0.9, and the transmittance of the glass plate is Tavg, when the average transmittance for light with a wavelength of 450 to 800 nm is Tavg. * It is preferable that the difference from the wavelength W2 being 0.1 (hereinafter referred to as a sharp cut) is 22 nm or less. This is as described for the glass plate as described above. In addition, when entering the visible light region, the transmittance increases rapidly, so that YA is easily set to 70% or more as will be described later.
- the transmittance of light having a wavelength of 1500 nm is preferably 35% or less, more preferably 30% or less, and particularly preferably 25% or less.
- Light having a wavelength of 1500 nm indicates light in the near infrared region, particularly in the near infrared region of solar radiation. If the transmittance of such light is 35% or less as described above, the near-infrared ray of sunlight is appropriately shielded, and when this glass laminate is used as an automobile window glass, the temperature inside the vehicle becomes high. Can alleviate being too much.
- the glass laminate of the present invention preferably satisfies the following formula (18) for yellowness YI defined in JIS K7373: 2006 based on transmitted light from a CIE standard C light source. YI ⁇ 10 (18) However, it is more preferable that YI ⁇ 5.
- the yellowness of the glass body is large, the yellowness of the glass laminate also increases, and there is a risk of feeling psychological discomfort such that a person inside the vehicle is irritated looking at the outside of the vehicle.
- the transmittance rapidly increases at a wavelength exceeding 400 nm, and therefore it can be spun that the glass laminate looks yellow.
- the blue light cut rate calculated as the effective radiation intensity reduction rate when passing through the glass laminate is the effective radiation intensity related to the blue light interference function of Annex A of JIS T7330: 2000 Is preferably 35% or more.
- the blue light cut rate here is the ratio of the effective radiant intensity reduced by transmitting the glass laminate to the effective radiant intensity related to retinal damage caused by blue light of sunlight (hereinafter referred to as the effective radiant intensity of sunlight). , Is defined as a value expressed as a percentage. Specifically, it is obtained by the following method.
- the weight function related to the blue light failure function in Appendix A of JIS T7330: 2000 is used.
- the sum of wavelengths from 380 to 550 nm is calculated to determine the effective radiation intensity of sunlight.
- the sum of the products of the spectral transmittance and weight function of the glass laminate at each wavelength in the above wavelength range is calculated, and the effective radiation intensity of the light transmitted through the glass laminate (hereinafter referred to as the effective radiation intensity of the transmitted light).
- the ratio of the effective radiant intensity of the transmitted light to the effective radiant intensity of sunlight is calculated, and the value is subtracted from 1 and converted into a percentage. The percentage thus calculated was defined as the blue light cut rate of the glass laminate.
- this blue light cut rate is high, it is possible to prevent glare without glare when looking outside through the glass laminate. In addition, when the yellowness mentioned above is high, a blue light cut rate will also become large.
- Thermal heat transmission rate One of the performances required for a glass laminate is to reduce the thermal sensation felt by humans on the skin by sunlight transmitted through the glass laminate. In order to describe the relationship between the optical characteristics and the thermal feeling, it is appropriate to evaluate the transmittance with a wavelength of 1100 to 2200 nm. However, in order to evaluate in more detail, the thermal feeling transmittance was defined as follows.
- the feeling of heat felt by humans is based on the results of experiments conducted on 81 subjects.
- SRTF skin sensitivity; sensitivity ratio for thermal feeling
- the SRTF in this wavelength range was determined by experiments on light in the wavelength range of 1350 to 2500 nm, which was performed by replacing the filter from the above light source. This experiment was also conducted by measuring the rise in the temperature of the back of the subject's hand.
- the SRTF in the wavelength region of 1350 to 2500 nm was 3.34.
- the SRTF for a wavelength range of less than 300 nm and a wavelength range of more than 2500 nm may be regarded as substantially zero.
- Table 1 summarizes the skin sensitivity in each wavelength region.
- thermo heat sensation transmittance (Ttf) is defined by the following equation.
- Isun ( ⁇ ) is the spectrum of sunlight in Air mass 1.5 defined in ISO9845-1
- Tglass ( ⁇ ) is the spectral transmittance of the glass laminate
- SR ( ⁇ ) is the skin sensitivity shown in Table 1.
- Tair ( ⁇ ) is the spectral transmittance of the atmosphere, and is 1 here regardless of the wavelength.
- the relationship between the increase in skin temperature due to sunlight transmitted through the glass laminate and the heat and heat transmittance defined by the above formula was evaluated and confirmed as follows.
- the glass laminate is installed approximately halfway between the light source and the back of the subject's hand so that the normal line of the glass surface and the line connecting the light source and the back of the subject's hand form an angle of 30 degrees.
- the rise width of was measured.
- the range of increase in skin temperature was the result of experiments conducted on 111 subjects. As a result, it was confirmed that there was a good correlation between the increase in skin temperature and the heat and heat transmittance.
- Durability of glass laminate As the durability performance of the glass laminate of the present invention, it is preferable to have the following wear resistance and light resistance (ultraviolet light resistance).
- the abrasion resistance of the glass laminate of the present invention can be evaluated by an abrasion test based on JIS R3221. That is, when the surface of the shielding film is worn 1000 times with a load of 500 g by a Taber abrasion tester (for example, 5050 ABRA manufactured by TABER INDUSTRIES), the shielding film does not peel from the glass body, and this abrasion test is performed.
- the haze ratio afterwards is preferably 5% or less.
- HZ-1S manufactured by Suga Test Instruments Co., Ltd. can be used.
- Light resistance (UV resistance)> Light resistance (ultraviolet light resistance) can be evaluated by the following test. That is, using an ultraviolet irradiation device (EYE SUPER UV TESTER SUV-W13) manufactured by Iwasaki Electric Co., Ltd., applying the conditions of wavelength 295 to 450 nm, illuminance 76 mW / cm 2 , black panel temperature 83 ° C., humidity 50% RH, 100 The surface on which the shielding film of the glass laminate was not formed was irradiated with ultraviolet rays for a time. And it is preferable that the difference of Tuv400 of the glass laminated body before and behind irradiation is 2% or less.
- the attachment angle from the vertical differs depending on the attachment position.
- the mounting angle is preferably 30 degrees or less, and when it is used as a windshield or rear glass, it is preferably larger than 30 degrees.
- the attachment angle is defined as an angle ⁇ formed by a straight line K connecting the centers of the upper and lower sides of the glass laminate and a perpendicular N from the horizontal plane when the automobile is installed on the horizontal plane. be able to.
- the glass laminate according to this embodiment can obtain the following effects.
- the glass body 1 which concerns on this embodiment is curving, depending on the incident angle of the sunlight which is parallel light
- the optical path length of the sunlight which passes the glass body 1 differs. That is, as shown in FIG. 11, when the incidence of sunlight is nearly horizontal, the optical path length L1 of the light beam 1 incident on the upper portion of the glass body 1 is larger than the optical path length L2 of the light beam 2 incident on the lower portion of the glass body 1. become longer.
- the optical path length L3 of the light beam 3 incident on the upper portion of the glass body 1 is greater than the optical path length L4 of the light beam 4 incident on the lower portion of the glass body 1. Is also shortened.
- the optical path lengths L1 to L4 of the light passing through the glass body 1 change depending on the incident angle of sunlight.
- the light transmittance YA needs to be a predetermined value or more over the entire glass body 1.
- the film thickness of the shielding film 2 can be made close to uniform, and thereby the variation in YA can also be suppressed.
- YA is 70% or more over the entire glass laminate. Therefore, it is preferable to use this glass laminate for a windshield (windshield) or a side glass of a front door.
- the radius of curvature of the glass body 1 is 10000 mm or less, or when the mounting angle of the glass laminate is 30 degrees or less, the difference between the optical path lengths L1 to L4 and S1 to S4 described above can be suppressed, so YA is reduced. It becomes easy to make it 70% or more.
- the difference between the optical path lengths S3 and S4 of the shielding film 2 tends to be large.
- the minimum value Tmin of the thickness of the glass body 1 or the thickness of the shielding film 2 is increased (for example, the thickness of the glass body 1 is 2.5 mm or more, or the initial value Tmin is 1.5 ⁇ m). If it is). Therefore, in such a case, it is advantageous to configure the glass laminate as in this embodiment.
- the glass laminate of this embodiment is advantageous. It is.
- the shielding film 2 is formed by apply
- the shielding film 2 is formed by applying a film forming solution to the base material sheet.
- an adhesive can be apply
- the above-described film-forming solution is applied to a transparent resin sheet material such as polyethylene or polyethylene terephthalate to form a shielding film.
- a transparent resin sheet material such as polyethylene or polyethylene terephthalate
- this sheet material is affixed on the surface of a glass body with an acrylic adhesive and a silicone type adhesive agent, for example. Also by this, the glass laminated body of this invention can be formed.
- the shielding film 2 may not be applied to the entire surface of the glass body, and may be applied to a necessary part.
- the shielding film 2 can also have antifogging performance. Thereby, an anti-fogging performance can be provided together with an ultraviolet shielding function. Therefore, dew condensation etc. can be prevented even under a situation where the window glass such as rainy weather is likely to be clouded, and a view through the window glass can be secured.
- the shielding film 2 can contain a water-absorbing resin.
- the water absorbent resin polyethylene glycol, polyether resin, polyurethane resin, starch resin, cellulose resin, acrylic resin, epoxy resin, polyester polyol, hydroxyalkyl cellulose, polyvinyl alcohol, polyvinyl pyrrolidone, A polyvinyl acetal resin, polyvinyl acetate, etc. are mentioned.
- hydroxyalkyl cellulose preferred are hydroxyalkyl cellulose, polyvinyl alcohol, polyvinyl pyrrolidone, polyvinyl acetal resin, polyvinyl acetate, epoxy resin and polyurethane resin, and more preferred are polyvinyl acetal resin, epoxy resin and polyurethane resin. Among them, polyvinyl acetal resin is particularly preferable.
- the content of the water-absorbing resin based on the weight of the shielding film 2 is preferably 50% by weight or more, more preferably 60% by weight or more, and particularly preferably 65% by weight or more from the viewpoints of film hardness, water absorption and antifogging properties. And is 95% by weight or less, more preferably 90% by weight or less, and particularly preferably 85% by weight or less.
- the surface of the shielding film 2 can be made hydrophilic by subjecting it to a hydrophilic treatment. Thereby, it is possible to prevent the water generated by condensation on the surface of the shielding film 2 from becoming a continuous film covering the surface of the film and hindering the visibility.
- the antifogging film in addition to providing the shielding film with an antifogging function, can be laminated on the surface of the shielding film opposite to the glass body.
- the antifogging film will be described below.
- the antifogging film is not particularly limited as long as the antifogging effect of the glass body 1 is exhibited, and a known film can be used.
- the antifogging film has a hydrophilic type in which water generated from water vapor is formed on the surface as a water film, a water absorption type that absorbs water vapor, and a water repellent type that repels water droplets generated from water vapor.
- the anti-fogging film can also be applied. Below, the example of a water absorption type anti-fogging film
- the organic-inorganic composite antifogging film is a single layer film formed on the surface of a glass plate or a multilayer film laminated.
- the organic / inorganic composite antifogging film contains an organic substance and an inorganic oxide.
- the organic substance includes a water absorbent resin, and the inorganic oxide includes a silica component.
- the organic-inorganic composite antifogging film may contain an ultraviolet absorber and / or an infrared absorber.
- each component will be described.
- Water absorbent resin The water absorbent resin is as described above.
- the inorganic oxide is, for example, an oxide of at least one element selected from Si, Ti, Zr, Ta, Nb, Nd, La, Ce, and Sn, and includes at least an Si oxide (silica).
- the organic-inorganic composite antifogging film is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, further preferably 0.2 parts by weight or more, particularly preferably 100 parts by weight of the water-absorbing resin.
- the inorganic oxide is a component necessary for ensuring the strength of the organic-inorganic composite antifogging film, in particular, the wear resistance. However, when the content thereof increases, the antifogging property of the organic-inorganic composite antifogging film decreases. .
- the organic-inorganic composite antifogging film may further contain inorganic oxide fine particles as at least a part of the inorganic oxide.
- the inorganic oxide constituting the inorganic oxide fine particles is, for example, an oxide of at least one element selected from Si, Ti, Zr, Ta, Nb, Nd, La, Ce and Sn, preferably silica fine particles. is there.
- the silica fine particles can be introduced into the organic-inorganic composite antifogging film by adding, for example, colloidal silica.
- the inorganic oxide fine particles are excellent in the action of transmitting stress applied to the organic-inorganic composite antifogging film to an article supporting the organic-inorganic composite antifogging film, and have high hardness. Therefore, the addition of inorganic oxide fine particles is advantageous from the viewpoint of improving the wear resistance of the organic-inorganic composite antifogging film.
- inorganic oxide fine particles when inorganic oxide fine particles are added to the organic-inorganic composite antifogging film, fine voids are formed at sites where the fine particles are in contact or close to each other, and water vapor is easily taken into the film from the voids. For this reason, the addition of inorganic oxide fine particles may sometimes have an advantageous effect on improving the antifogging property.
- the inorganic oxide fine particles can be supplied to the organic-inorganic composite antifogging film by adding the preformed inorganic oxide fine particles to the coating liquid for forming the organic-inorganic composite antifogging film.
- the average particle size of the inorganic oxide fine particles is preferably 1 to 20 nm, and more preferably 5 to 20 nm.
- the average particle diameter of the inorganic oxide fine particles is described in the state of primary particles. The average particle size of the inorganic oxide fine particles is determined by measuring the particle sizes of 50 fine particles arbitrarily selected by observation using a scanning electron microscope and adopting the average value.
- the inorganic oxide fine particles are preferably 0 to 50 parts by weight, more preferably 2 to 30 parts by weight, still more preferably 5 to 25 parts by weight, and particularly preferably 10 to 20 parts by weight with respect to 100 parts by weight of the water absorbent resin. It is good to add so that it may become a part.
- a metal compound having a hydrolyzable group (hydrolyzable metal compound) or a hydrolyzate thereof is used to form an organic-inorganic composite antifogging film. It may be added to the coating solution.
- a silicon compound having a hydrolyzable group represented by the following formula (I) is preferable.
- the silica contained in the inorganic oxide preferably contains a silicon compound having a hydrolyzable group or silica derived from the hydrolyzate thereof.
- the silicon compound having a hydrolyzable group represented by the formula (I) may be used alone or in combination of two or more.
- a silica compound bonded with a siloxane bond, in which an organic metal is directly bonded to a part of the silicon, is also included in silica.
- R in the formula (I) is a hydrocarbon group having 1 to 3 carbon atoms in which a hydrogen atom may be substituted with a reactive functional group.
- the hydrocarbon group having 1 to 3 carbon atoms includes an alkyl group having 1 to 3 carbon atoms (methyl group, ethyl group, n-propyl group, isopropyl group) and an alkenyl group having 2 to 3 carbon atoms (vinyl group, allyl group). , Propenyl group) and the like.
- the reactive functional group is preferably at least one selected from an oxyglycidyl group and an amino group.
- Hydrolyzable metal compounds with reactive functional groups strongly bond organic water-absorbing resin and inorganic oxide silica, contributing to improvements in wear resistance and hardness of organic-inorganic composite anti-fogging films Can do.
- X in the formula (I) is a hydrolyzable group or a halogen atom.
- the hydrolyzable group include at least one selected from an alkoxyl group, an acetoxy group, an alkenyloxy group, and an amino group.
- the alkoxyl group include an alkoxyl group having 1 to 4 carbon atoms (methoxy group, ethoxy group, propoxy group, butoxy group) and the like.
- an alkoxyl group is preferable, and an alkoxyl group having 1 to 4 carbon atoms is more preferable.
- An example of the halogen atom is chlorine.
- M in the formula (I) is an integer of 0 to 2, preferably an integer of 0 to 1.
- a preferred specific example of the silicon compound having a hydrolyzable group represented by the formula (I) is a silicon alkoxide in which X in the formula (I) is an alkoxyl group.
- Specific examples of the tetrafunctional silicon alkoxide include tetramethoxysilane and tetraethoxysilane. Silicon alkoxides may be used alone or in combination of two or more, and when two or more types are used in combination, the main component of silicon alkoxide is more preferably tetrafunctional silicon alkoxide.
- the trifunctional silicon alkoxide having no reactive functional group include methyltriethoxysilane, ethyltriethoxysilane, n-propyltriethoxysilane, and the like.
- trifunctional silicon alkoxide having a reactive functional group examples include glycidoxyalkyltrialkoxysilane (3-glycidoxypropyltrimethoxysilane, etc.), aminoalkyltrialkoxysilane (3-aminopropyltriethoxysilane, etc.). ) And the like.
- Silicon alkoxides having reactive functional groups are sometimes referred to as silane coupling agents.
- Specific examples of the bifunctional silicon alkoxide in which at least one of R has a reactive functional group include glycidoxyalkylalkyldialkoxysilane (3-glycidoxypropylmethyldimethoxysilane and the like), aminoalkylalkyldialkoxysilane [N -2- (aminoethyl) -3-aminopropylmethyldimethoxysilane etc.] and the like.
- the organic-inorganic composite antifogging film may include a crosslinked structure derived from at least one crosslinking agent selected from an organic boron compound, an organic titanium compound, and an organic zirconium compound.
- the introduction of a crosslinked structure improves the wear resistance and water resistance of the organic-inorganic composite antifogging film. From another viewpoint, the introduction of the crosslinked structure facilitates improving the durability of the organic-inorganic composite antifogging film without deteriorating the antifogging performance.
- the type of the crosslinking agent is not particularly limited as long as it can crosslink the water-absorbing resin to be used.
- the organic titanium compound is, for example, at least one selected from titanium alkoxide, titanium chelate compound, and titanium acylate.
- the titanium alkoxide is, for example, tetratetraisopropoxide, titanium tetra-n-butoxide, or titanium tetraoctoxide.
- the titanium chelate compound include titanium acetylacetonate, titanium ethylacetoacetate, titanium octylene glycol, titanium triethanolamine, and titanium lactate.
- the titanium lactate may be an ammonium salt (titanium lactate ammonium).
- the titanium acylate is, for example, titanium stearate.
- Preferred organic titanium compounds are titanium chelate compounds, especially titanium lactate.
- a preferable crosslinking agent is an organic titanium compound, particularly titanium lactate.
- the additive may be a surfactant, a surface conditioner, a slip property imparting agent, a leveling agent, an antifoaming agent, a preservative, and the like.
- the above-described antifogging film is a water-absorbing type mainly composed of a water-absorbing resin, but a hydrophilic type can also be employed.
- the hydrophilic type has a hydrophilic resin as a main component, and a known one, for example, an antifogging film described in JP-A-2011-213555 can be used. Specifically, it is as follows.
- the antifogging film has a double chain type anionic interface having two carbon chains each having 6 or more carbon atoms as a main component and branched from the hydrophilic group.
- an activator and a polyol compound are included, and it is preferable that the silicon oxide includes silicon oxide fine particles and a silicon oxide component generated by a hydrolysis reaction and a condensation polymerization reaction of silicon alkoxide.
- the “closed hole” is a hole that is not open on the film surface.
- the “main component” means the most abundant component as usual, and specifically refers to a component occupying 50% by mass or more.
- the “polyol compound” is a polyhydric alcohol such as diol or triol.
- Such a hydrophilic type antifogging film is formed by applying a solution for forming an antifogging film containing silicon alkoxide and silicon oxide fine particles to form a coating film, and drying the coating film to form an antifogging film. By doing so, it can be obtained.
- the antifogging film forming solution is at least 1) a double-chain anionic surfactant, 2) a polyol compound, 3) silicon oxide fine particles (silica fine particles), and 4) at least a part thereof is silicon tetraalkoxide. It can be prepared by mixing silicon alkoxide, 5) water, 6) organic solvent, and 7) hydrolysis catalyst.
- the hydrophilic type anti-fogging film is not limited to this.
- the film thickness of the organic-inorganic composite antifogging film may be appropriately adjusted according to the required antifogging characteristics and the like.
- the film thickness of the organic / inorganic composite antifogging film is preferably 1 to 20 ⁇ m, more preferably 2 to 15 ⁇ m, and further preferably 3 to 10 ⁇ m.
- membrane mentioned above is an example, and an ultraviolet absorber or an infrared absorber is not essential.
- other known antifogging films can be used.
- various kinds of antifogging films described in JP 2014-14802 A and JP 2001-146585 A can be used.
- a functional film having a refractive index smaller than that of the shielding film 2 can be laminated on the surface opposite to the surface in contact with the glass body 1. As a result, the amount of reflected light is reduced, and reflection can be suppressed.
- a functional film for example, the above-described antifogging film can be employed.
- Another means for imparting visibility ensuring performance to the glass laminate is, for example, to further form a visibility ensuring film (see-through film) on the shielding film 2.
- membrane can also be laminated
- FIG. For example, when the glass body 1 is a laminated glass, a visibility ensuring film
- the visual line securing film is a water-repellent film having no water absorption, there is an effect that visibility is ensured even after condensation.
- the visibility ensuring film includes a water repellent group and a metal oxide component.
- membrane may further contain the other functional component as needed, for example, may further contain resin.
- the resin imparts flexibility to the film and contributes to improvement of hydrophobic uniformity. However, if the content of the resin is too high, the strength of the film may be reduced. Therefore, the visibility ensuring film may not contain any resin in some cases.
- the visibility ensuring film preferably does not contain a resin when it is formed on the surface of a glass plate that can slide with other members as the window glass is opened and closed. A typical window glass that slides with another member is a vehicle door glass.
- the water repellent group makes the surface of the visibility ensuring film hydrophobic, and makes the surface hard to condense water vapor.
- the water-repellent group contributes to ensuring the straightness of incident light even if water droplets are formed on the surface of the visibility ensuring film, depending on the type.
- a water-repellent group suitable for ensuring straightness of light is a linear alkyl group having 3 to 9, preferably 4 to 8, particularly 5 to 8, especially 5 to 7 carbon atoms.
- the area where water drops formed by condensation of the same amount of water vapor on the surface of the film cover the film tends to be smaller as the contact angle of water on the surface increases.
- the smaller the area covered by water droplets the smaller the extent to which light incident on the film is scattered.
- the visibility ensuring film in which the contact angle of water is increased due to the presence of the water repellent group is less likely to form water droplets on the surface, and the area covered by the water droplets is relatively small even when the water droplets are formed. This is advantageous in maintaining the straightness of transmitted light.
- the straightness of transmitted light has an influence on the uniformity of hydrophobicity as well as the hydrophobicity indicated by the contact angle of water. This is because, on the surface where the hydrophobicity of the film surface is not uniform and hydrophilic spots are scattered, water droplets are formed starting from water vapor adsorbed on the hydrophilic spots. Therefore, it is preferable that the water-repellent group is oriented on the film surface so that the film surface is uniformly hydrophobic.
- a water repellent group suitable for existing on the film surface in a highly oriented state arranged in the same direction is a linear alkyl group having a certain number of carbon atoms. However, a long straight-chain alkyl group having too many carbon atoms is difficult to achieve high orientation because the straight-chain alkyl group is easily bent in the middle.
- a perfluoroalkyl group is used, stronger hydrophobicity can be realized.
- the perfluoroalkyl group is a rigid functional group whose crystallinity is remarkably increased particularly when the number of carbon atoms is large, it tends to exist in a polycrystalline orientation on the film surface. For this reason, a locally low hydrophobic portion tends to occur on the film surface. From the viewpoint of ensuring hydrophobic uniformity, a linear alkyl group having the above-described number of carbon atoms is more suitable than a perfluoroalkyl group.
- a metal compound having a water repellent group water repellent group-containing metal compound
- a metal compound having a water repellent group and a hydrolyzable functional group or a halogen atom water repellent group-containing hydrolyzable metal compound
- the water repellent group may be derived from a water repellent group-containing hydrolyzable metal compound.
- the water repellent group-containing hydrolyzable metal compound is preferably a water repellent group-containing hydrolyzable silicon compound represented by the following formula (I).
- R is a water repellent group, specifically a linear alkyl group having 3 to 9 carbon atoms
- Y is a hydrolyzable functional group or a halogen atom
- m is an integer of 1 to 3.
- the hydrolyzable functional group is, for example, at least one selected from an alkoxyl group, an acetoxy group, an alkenyloxy group, and an amino group, preferably an alkoxy group, particularly an alkoxy group having 1 to 4 carbon atoms.
- An alkenyloxy group is, for example, an isopropenoxy group.
- the halogen atom is preferably chlorine.
- the functional groups exemplified here can also be used as “hydrolyzable functional groups” described below.
- m is preferably 1 or 2.
- the compound represented by formula (I) supplies the component represented by the following formula (II) when hydrolysis and polycondensation have completely proceeded.
- R and m are as described above.
- the compound represented by the formula (II) actually forms a network structure in which silicon atoms are bonded to each other through oxygen atoms in the visibility ensuring film.
- the compound represented by the formula (I) is hydrolyzed or partially hydrolyzed, and further, at least partly polycondensed to alternately connect silicon atoms and oxygen atoms, and three-dimensionally.
- a network structure of spreading siloxane bonds Si—O—Si
- a water repellent group R is connected to silicon atoms included in the network structure.
- the water repellent group R is fixed to the network structure of the siloxane bond through the bond R—Si. This structure is advantageous in uniformly dispersing the water repellent group R in the film.
- the network structure may contain a silica component supplied from a silicon compound (for example, tetraalkoxysilane, silane coupling agent) other than the water repellent group-containing hydrolyzable silicon compound represented by the formula (I).
- a silica component supplied from a silicon compound for example, tetraalkoxysilane, silane coupling agent
- a hydrolyzable functional group or a halogen atom-containing silicon compound water repellent group-free hydrolyzable silicon compound
- a network structure of siloxane bonds including silicon atoms bonded to water repellent groups and silicon atoms not bonded to water repellent groups can be formed. With such a structure, it becomes easy to adjust the water repellent group content and the metal oxide component content in the visibility ensuring film independently of each other.
- the water repellent group is added to such an extent that the contact angle of water on the surface of the visibility ensuring film is 85 degrees or more, preferably 90 degrees or more, more preferably 95 degrees or more.
- the contact angle of water a value measured by dropping a 4 mg water droplet on the surface of the membrane is adopted.
- the upper limit of the contact angle of water is not particularly limited, but is, for example, 105 degrees or less, and further 103 degrees or less. It is preferable that the water repellent group is uniformly contained in the visibility ensuring film so that the contact angle of water is in the above range in all regions of the surface of the visibility ensuring film.
- membrane is 1 mass part or more with respect to 100 mass parts of metal oxide components, Preferably it is 3 mass parts or more, More preferably, it is in the range of 4 mass parts or more, and 50 mass parts or less, It is preferable to include a water-repellent group so that it is preferably within a range of 30 parts by mass or less, more preferably 20 parts by mass or less, and in some cases 15 parts by mass or less.
- the visibility ensuring film contains a metal oxide component.
- the metal oxide component is, for example, an oxide component of at least one element selected from Si, Ti, Zr, Ta, Nb, Nd, La, Ce and Sn, and preferably an Si oxide component (silica component) ).
- the metal oxide component may be a hydrolyzable metal compound or a metal oxide component derived from the hydrolyzate added to the coating liquid for forming the visibility ensuring film.
- the hydrolyzable metal compound has a) a metal compound having a water repellent group and a hydrolyzable functional group or a halogen atom (water repellent group-containing hydrolyzable metal compound), and b) a water repellent group. It is at least one selected from a metal compound having a hydrolyzable functional group or a halogen atom (a water-repellent group-free hydrolyzable metal compound).
- the metal oxide component derived from a) and / or b) is an oxide of metal atoms constituting the hydrolyzable metal compound.
- the metal oxide component includes a metal oxide component derived from the metal oxide fine particles added to the coating solution for forming the visibility ensuring film, and a hydrolyzable metal compound or a metal oxide component added to the coating solution. And a metal oxide component derived from the hydrolyzate.
- the hydrolyzable metal compound is at least one selected from a) and b) above.
- the b), that is, the hydrolyzable metal compound having no water repellent group may contain at least one selected from tetraalkoxysilane and a silane coupling agent.
- the metal oxide fine particles and the above b) will be described except for the above-described a).
- the visibility ensuring film may further include metal oxide fine particles as at least a part of the metal oxide component.
- the metal oxide constituting the metal oxide fine particles is, for example, an oxide of at least one element selected from Si, Ti, Zr, Ta, Nb, Nd, La, Ce and Sn, preferably silica fine particles. is there.
- Silica fine particles can be introduced into the film, for example, by adding colloidal silica.
- the metal oxide fine particles have an excellent effect of transmitting the stress applied to the visibility ensuring film to the transparent article (glass laminate) that supports the film, and have high hardness. Therefore, the addition of metal oxide fine particles is advantageous from the viewpoint of improving the wear resistance and scratch resistance of the visibility ensuring film.
- the metal oxide fine particles can be supplied to the visibility ensuring film by adding the metal oxide fine particles formed in advance to the coating liquid for forming the visibility ensuring film.
- the metal oxide fine particles can cause a hydrophilic spot on the surface of the film, it is desirable that the metal oxide fine particles should not be added to the film unless there are circumstances to improve the wear resistance and the like. That is, it is preferable to use the visibility ensuring film in a form that does not include metal oxide fine particles unless there is a particular situation where the wear resistance or the like should be emphasized.
- the preferable average particle diameter of the metal oxide fine particles is 1 to 20 nm, particularly 5 to 20 nm.
- the average particle diameter of the metal oxide fine particles is described in the state of primary particles.
- the average particle diameter of the metal oxide fine particles is determined by measuring the particle diameters of 50 fine particles arbitrarily selected by observation using a scanning electron microscope and adopting the average value. If the content of the metal oxide fine particles is excessive, the film may become cloudy.
- membrane may contain the metal oxide component derived from the hydrolysable metal compound (water repellent group non-containing hydrolyzable compound) which does not have a water repellent group.
- a preferred hydrolyzable metal compound containing no water repellent group is a hydrolyzable silicon compound having no water repellent group.
- the hydrolyzable silicon compound having no water repellent group is, for example, at least one silicon compound selected from silicon alkoxide, chlorosilane, acetoxysilane, alkenyloxysilane and aminosilane (however, having no water repellent group), Silicon alkoxide having no water repellent group is preferred.
- An example of alkenyloxysilane is isopropenoxysilane.
- the hydrolyzable silicon compound having no water repellent group may be a compound represented by the following formula (III).
- SiY 4 (III) As described above, Y is a hydrolyzable functional group, and is preferably at least one selected from an alkoxyl group, an acetoxy group, an alkenyloxy group, an amino group, and a halogen atom.
- the water repellent group-free hydrolyzable metal compound is hydrolyzed or partially hydrolyzed, and further, at least a part thereof is polycondensed to supply a metal oxide component in which a metal atom and an oxygen atom are bonded.
- This component firmly bonds the metal oxide fine particles and the resin, and can contribute to improvement of the wear resistance, hardness, water resistance, etc. of the visibility ensuring film.
- a preferred example of the hydrolyzable silicon compound having no water repellent group is tetraalkoxysilane, more specifically, tetraalkoxysilane having an alkoxy group having 1 to 4 carbon atoms.
- Tetraalkoxysilanes include, for example, tetramethoxysilane, tetraethoxysilane, tetra-n-propoxysilane, tetraisopropoxysilane, tetra-n-butoxysilane, tetraisobutoxysilane, tetra-sec-butoxysilane, and tetra-tert- It is at least one selected from butoxysilane.
- the hydrophobicity of the visibility ensuring film may be lowered.
- Resin is an optional component in the visibility ensuring film, but when added, in order to prevent the wear resistance of the film from deteriorating, it exceeds 0 parts by mass and 50 parts by mass or less with respect to 100 parts by mass of the metal oxide component. It is preferable to add in the range.
- a preferable blending amount of the resin is, for example, 1 part by mass or more, further 5 parts by mass or more, particularly 10 parts by mass or more, 40 parts by mass or less, further 35 parts by mass or less, particularly 30 parts by mass with respect to 100 parts by mass of the metal oxide component. It is below mass parts. Addition of a large amount of resin is desirable to avoid a hydrophilic spot formed on the surface of the film.
- the kind of resin is not specifically limited, In order to prevent formation of a hydrophilic spot, it is preferable to avoid resin with high water absorption.
- the degree of butyralization degree of acetalization
- the degree of butyralization is preferably 50 mol% or more, particularly 55 mol% or more, and more preferably 60 mol% or more.
- the upper limit of the degree of butyralization is not particularly limited, but may be 85 mol% or less.
- Additives may be glycols, surfactants, leveling agents, ultraviolet absorbers, colorants, antifoaming agents, preservatives, and the like.
- the thickness of the visibility ensuring film is preferably 3 to 70 nm, preferably 5 to 50 nm, more preferably 7 to 45 m, and particularly 10 to 40 nm.
- the visibility ensuring film can be formed by applying a coating liquid on a glass laminate such as a transparent substrate and drying the applied coating liquid.
- the drying of the working solution may be accompanied by heating.
- Conventionally known materials and methods may be used as the solvent used for preparing the coating liquid and the coating method.
- the relative humidity of the atmosphere it is preferable to maintain the relative humidity of the atmosphere at less than 40%, more preferably 30% or less. Keeping the relative humidity low can prevent the film from absorbing excessive moisture from the atmosphere. If a large amount of moisture is absorbed from the atmosphere, the water remaining in the membrane matrix may reduce the strength of the membrane.
- the drying process of the coating liquid includes an air drying process and a heating drying process with heating.
- the air drying step is preferably performed by exposing the coating liquid to an atmosphere in which the relative humidity is kept below 40%, and further 30% or less.
- the air drying process can be performed as a non-heating process, in other words, at room temperature.
- Appropriate heating temperature in the heating and drying step is 300 ° C. or less, for example, 100 to 200 ° C., and the heating time is 1 minute to 1 hour.
- a glass laminate according to Example 1 was prepared as follows.
- UV absorber 2 As a UV absorber 2,2 ', 4,4'-tetrahydroxyxybenzophenone (BASF, UVINUL 3050) 6.000 parts by mass, tetraethoxysilane (Tama Chemical Industries) 17.622 parts by mass, 13.312 parts by mass of 3-glycidoxypropyl polymethoxylane (KBM-403, manufactured by Shin-Etsu Chemical Co., Ltd.) 2.5 parts by mass of ITO fine particle dispersion (Mitsubishi Materials Electronics Chemicals, Ltd.) containing 40% by mass of fine particles of indium tin oxide, 0.218 parts by mass of polypropylene glycol (Kishida Chemical, PPG700) Concentrated nitric acid (manufactured by Futaba Chemical, concentration of 60% by mass) As a solvent, 42.028 parts by mass of ethanol and 28.125 parts by mass of water (however, ethanol and water include a dispersion medium of fine particle dispersion and water contained in concentrated nitric acid
- a UV cut green glass made by Nippon Sheet Glass, thickness 3.4 mm
- a film forming solution sprayed from a nozzle was applied along the right side, the upper side, and the left side in this order. At this time, the film-forming solution applied along the upper side was laminated on the entire glass body while flowing downward.
- Examples 1 and 2 and a comparative example having different film thicknesses were prepared. For Examples 1 and 2, adjustment was performed by blowing air or the like so that the film thickness of the shielding film satisfied the above formula (16).
- Example 2 The results of Example 2 are as follows.
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Abstract
La présente invention concerne un stratifié de verre qui est installé dans une automobile et qui comporte: un corps en verre incurvé qui contient au moins une plaque en verre; et un film de blocage qui est apposé en couche sur au moins une surface du corps en verre, et qui est capable de bloquer les rayons UV. Le corps en verre présente une transmittance de lumière visible YA d'au moins 70% telle que déterminée à l'aide de l'illuminant normalisé CIE A. La relation entre l'épaisseur de film maximale Tmax et l'épaisseur de film minimale Tmin du film de blocage satisfait 1 ≤ Tmax/Tmin < 5.
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JP2016084276A (ja) * | 2015-12-21 | 2016-05-19 | 旭硝子株式会社 | 被膜付き自動車用窓ガラス |
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