WO2019178999A1 - 一种横编织机 - Google Patents

一种横编织机 Download PDF

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Publication number
WO2019178999A1
WO2019178999A1 PCT/CN2018/098430 CN2018098430W WO2019178999A1 WO 2019178999 A1 WO2019178999 A1 WO 2019178999A1 CN 2018098430 W CN2018098430 W CN 2018098430W WO 2019178999 A1 WO2019178999 A1 WO 2019178999A1
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WO
WIPO (PCT)
Prior art keywords
triangle
needle
assembly
head assembly
driving device
Prior art date
Application number
PCT/CN2018/098430
Other languages
English (en)
French (fr)
Inventor
兰善兵
兰永亮
Original Assignee
浙江睿丰智能科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=62810188&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2019178999(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by 浙江睿丰智能科技有限公司 filed Critical 浙江睿丰智能科技有限公司
Priority to MYPI2019000168A priority Critical patent/MY194012A/en
Priority to KR1020197003367A priority patent/KR102180132B1/ko
Publication of WO2019178999A1 publication Critical patent/WO2019178999A1/zh

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
    • D04B15/68—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
    • D04B15/70—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used in flat-bed knitting machines
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/20—Needle bars
    • D04B15/22—Driving devices therefor
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/32—Cam systems or assemblies for operating knitting instruments
    • D04B15/36—Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/38—Devices for supplying, feeding, or guiding threads to needles
    • D04B15/54—Thread guides
    • D04B15/56—Thread guides for flat-bed knitting machines
    • D04B15/565—Associated thread-clamping or thread-severing devices
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/94—Driving-gear not otherwise provided for
    • D04B15/96—Driving-gear not otherwise provided for in flat-bed knitting machines

Definitions

  • the invention relates to a horizontal knitting machine and belongs to the technical field of knitting machinery.
  • the transmission mechanism uses a motor to drive a plurality of functional components to realize the knitting of gloves, socks and the like. Since it adopts a multi-loop mechanical transmission, the transmission has zero parts, various components, complicated structure, and knitting system. The huge energy consumption leads to excessive energy consumption, the production cost is greatly increased, and the problems of low transmission efficiency, slow knitting speed, and difficulty in maintenance and debugging during the use of the machine greatly affect the economic benefits of the enterprise.
  • the present invention provides a horizontal knitting machine.
  • the design structure is simpler, lighter and more flexible, the running load is light, the energy consumption is greatly reduced, the transmission efficiency and the knitting efficiency are greatly improved, and the maintenance and debugging is simple and convenient. Greatly improve the economic benefits of enterprises.
  • the present invention adopts the following technical solutions:
  • a horizontal knitting machine comprises a main frame, a needle selection system, a slide rail assembly, a machine head component, a shuttle component, a yarn cutting device and a finger pointing system
  • the needle selection system comprises a roller mechanism
  • the two rollers of the roller mechanism are connected by a screw rod
  • a separate drive unit is provided for transmission.
  • a slide rail assembly is arranged above the needle selection system, and a head unit is arranged on the slide rail assembly.
  • the head unit includes a front head assembly and a rear head assembly, a front head assembly and a rear head The front and rear components are connected to each other, and the rear head assembly is connected to a separate driving device to realize horizontal reciprocating motion.
  • the front head assembly is connected to the rear head assembly through the head connecting device, and the head connecting device is used to realize the front head assembly and the rear head assembly.
  • the head connecting device is used to realize the front head assembly and the rear head assembly. Synchronous movement, the upper end of the head part is equipped with a shuttle assembly, and the shuttle assembly is intermittently driven by the head part to stop or reciprocate the shuttle assembly, and the yarn cutting device is connected with an independent driving device for driving, and the finger pointing system includes a fork knife part and a scissors
  • the component, the fork knife component and the scissors component are arranged up and down, and the fork knife component is connected to the independent driving device through the rack and pinion to move the fork knife, the scissors Scissors members moved drive means connected to a separate rack and pinion.
  • the main frame is provided with a left base and a right base, and a needle selection system is arranged between the left base and the right base, the slide rail assembly is mounted on the left base and the right base, and the front head assembly and The rear head assembly is symmetrically or asymmetrically arranged, and the right lower end of the right base is provided with a motor seat.
  • the front side of the motor base is provided with a control operation panel, the motor base is provided with a fixed adjustment plate, and the fixed adjustment plate is provided with a drive.
  • the driving device of the rear head assembly, the rear side of the left base and the right base are provided with a synchronous belt transmission device arranged in parallel, and the driving device drives the synchronous belt transmission device to adjust the synchronization on the driving device through the adjusting screw on the fixed adjusting plate.
  • the rear head assembly With the tension of the transmission, the rear head assembly is fixedly connected with the timing belt of the timing belt transmission through the clamping block, and the driving device drives the rear head assembly to reciprocate through the timing belt transmission, and the left side of the left base is provided with a shearing
  • the yarn device has an oil pan on the left lower end of the left base, and a U-shaped groove structure on the left side of the oil pan, the U-shaped groove structure is used for the elastic thread crossing, and the left base above the oil pan
  • On the index system, fork Member disposed above the scissor member, the drip pan is provided with a first shield, a second shield is provided with a motor seat, the rear side of the main frame is provided with bobbin.
  • the needle selection system comprises a roller mechanism and a needle bed.
  • the needle bed is arranged at an upper end of the roller mechanism, and the needle bed is matched with the roller mechanism.
  • the roller mechanism comprises a driving device, a screw rod and two rollers arranged symmetrically in front and rear, and the two rollers are arranged on the left.
  • the two ends of the drum are provided with limiting blocks, the limiting block is used for adjusting the axial mounting position of the drum, and the driving device is disposed at the lower left end of the right base, and is driven.
  • the device is connected to the screw through the gear set, and the two ends of the screw are respectively connected with two rollers symmetrically arranged in front and rear, and the driving device drives the two rollers to rotate through the screw; the roller is provided with evenly distributed transverse grooves and annular grooves, and the transverse grooves are used for installation and insertion.
  • High-selection needle bar or low-selection needle bar the needle bed is evenly distributed with a plurality of needle grooves corresponding to the annular groove, pins and knitting needles are distributed in the needle groove, and the lower end of the needle groove is fixedly fixed with a plurality of needle jacks corresponding to the annular groove .
  • the yarn cutting device comprises a driving device and a driving shaft, wherein the driving shaft is provided with a reduction gear, the driving device drives the driving shaft through the reduction gear, and a fixed shaft is arranged on one side parallel to the driving shaft, and the movable shaft is axially connected.
  • first swing arm for hooking yarn and a second swing arm for shearing
  • the first swing arm and the second swing arm have a tree-shaped structure
  • the side of the reduction gear is provided with a centrifugal wheel, a centrifugal wheel and a first swing arm
  • the split end cooperates to realize the up and down swing of the first swing arm
  • a cam is arranged on one side of the reduction gear on the drive shaft, and the cam cooperates with the split end of the second swing arm to realize the up and down swing of the second swing arm.
  • the fork knife component comprises a driving device, a rack and a fork knife, and the driving device drives the rack by a gear connection to realize horizontal reciprocating motion of the rack, one end of the rack is connected with the fork knife, and the rack belt drives the fork knife to complete the moving motion;
  • the scissors comprises a driving device, a rack and a scissors, and the driving device drives the rack through the gear connection to realize the horizontal reciprocating motion of the rack.
  • One end of the rack is connected with the scissors, and the rack drives the scissors to complete the moving action.
  • the slide rail assembly comprises two upper and lower symmetrical slide bars and two lower slide rails, and the upper slide rail and the lower slide rail are respectively mounted on the support slots of the left base and the right base respectively, and the upper slide bar and the lower rail are disposed between
  • the organic head member, the upper slider and the lower rail are used to position the head member parallel to the reciprocating motion of the needle bed.
  • the front head assembly includes a front cover plate, and a front fixing plate is disposed on the inner side of the front cover plate, and the front fixing plate is sequentially installed along the line direction to be provided with a needle triangle, a Zhongshan triangle, a seam triangle, a density triangle and a minute.
  • the triangle is located above the needle triangle, the Zhongshan triangle and the seam triangle.
  • the upper fixed triangle is arranged above the upper fixed triangle. The height of the triangle is lower than other triangles.
  • the triangle of the sub-finger is the same, the triangle of the triangle and the triangle of the seam are integrated, the thickness of the seam triangle is smaller than the thickness of the triangle of the Zhongshan; the triangle of the finger is fixed to the front fixing plate by screw adjustment; the back side of the rubber triangle is provided with a spring, after the triangle is opened The side is also provided with a spring like the rubber triangle, the needle triangle and the rubber triangle are moved up and down in the card cavity perpendicular to the fixed plate, and the remaining triangles are fixedly arranged on the fixed plate, and the triangular surface of the rubber band is sequentially provided with a slope.
  • the rear head assembly includes a rear cover, a back cover
  • the rear fixing plate is arranged in the direction of the incoming line to be provided with a dividing triangle, a needle triangle, a Zhongshan triangle and a density triangle, and an upper fixed triangle is arranged above the needle triangle and the Zhongshan triangle.
  • the elastic triangle is arranged above the fixed triangle, and the seamless triangle is arranged on the rear head assembly.
  • the remaining triangles of the rear head assembly and the same triangle corresponding to the front head assembly have the same structure and installation manner; the front cover and the back cover
  • the upper end of the plate is provided with an eyebrow plate, one end of the eyebrow plate is connected with the front and rear cover plates, and the other end of the eyebrow plate is provided with a settling track of varying height, and the top end of the needle bed is provided with a settlement seat, and a plurality of settlements are arranged in the settlement seat.
  • the sinker is provided with an eyebrow plate, one end of the eyebrow plate is connected with the front and rear cover plates, and the other end of the eyebrow plate is provided with a settling track of varying height, and the top end of the needle bed is provided with a settlement seat, and a plurality of settlements are arranged in the settlement seat.
  • the head connecting device comprises a front head connecting rod, a rear head connecting rod and a fixed connecting block, and one end of the front head connecting rod and the rear head connecting rod is fixed by a fixed connecting block, and the front head connecting rod is another One end is connected with the front cover, and the other end of the rear connecting rod is connected with the rear cover.
  • the head connecting device is used for driving the front head assembly to synchronously reciprocate together with the rear head assembly.
  • the left and right ends of the left base and the right base are respectively provided with a set of support blocks corresponding to the left and right, and a guide bar is arranged between the corresponding support blocks of each group, and the shuttle is provided with a shuttle assembly and a shuttle assembly
  • the utility model comprises a main yarn feeder, the main yarn feeder is located on the guide rod at the front end, the main yarn feeder comprises a main yarn feeder seat, the main yarn feeder seat is provided with a rotating rod, and the middle of the rotating rod is rotatably connected with the main yarn feeder seat by a screw, and the rotating rod is One end is rotatably connected with an active rod, and the other end of the rotating rod is rotatably connected with a clutch head, and the other end of the active rod is connected with an electromagnet device, and the electromagnet device attracts the active rod, thereby engaging the clutch head with the head member.
  • the support block of the rear end of the left base is provided with an elastic wire control device, and the elastic wire control device comprises an elastic frame, and a driving device is arranged on one side of the elastic frame, and the other side of the elastic frame is provided
  • the driving wheel is connected with the driving driving wheel, and the upper end of the driving wheel is provided with a driven wheel.
  • the driven wheel is provided with a spring tensioning device.
  • the spring tensioning device presses the driven wheel against the driving wheel, and the driving wheel rotates the driven wheel to take the initiative.
  • One side of the wheel and the driven wheel is provided with a wire clamp one, and the other side is provided with a wire clamp 2, and the elastic wire passes through the wire clamp and enters between the driving wheel and the driven wheel, and then passes through the line. Clip two, through the speed control of the driving wheel to achieve the transmission control of the rubber band.
  • the needle selection system is provided with a sloping blanking plate below, and a blanking device is arranged at the lower end of the blanking plate.
  • the blanking device comprises a front fixed cover plate, and the front fixed cover plate is arranged on the front side of the main frame, and the front fixed cover plate There is a reserved slot, and a reserved receiving frame is arranged in the reserved slot.
  • the receiving frame is connected with the inner side of the front fixed cover through a connecting rod, and a limiting plate is arranged on the side of the connecting rod.
  • a horizontal knitting machine comprising a main frame, a left base and a right base are arranged on the main frame, a needle selection system is arranged between the left base and the right base, and a slide rail assembly is arranged above the needle selection system
  • the slide rail assembly is mounted on the left base and the right base.
  • the slide rail assembly is provided with a head part.
  • the head part includes a front head assembly and a rear head assembly, and the front head assembly and the rear head assembly are symmetrically front and rear.
  • the right side of the right base is provided with a motor seat
  • the front side of the motor seat is provided with a control operation panel
  • the motor seat is provided with a fixed adjustment plate
  • the fixed adjustment plate is provided with a driving device
  • the left base is The rear side of the right base is provided with a synchronous belt transmission device arranged in parallel
  • the driving device drives the synchronous belt transmission device
  • the tension of the timing belt transmission device on the driving device is adjusted by adjusting the adjusting screw on the adjusting plate, and the rear head assembly passes through the clamp.
  • the block is fixedly connected with the timing belt of the synchronous belt transmission device, and the driving device drives the rear head assembly to reciprocate through the synchronous belt transmission device, and the front head assembly is connected to the rear head assembly through the head connecting device to realize the front and rear heads.
  • Synchronous reciprocating movement of the assembly the shuttle assembly is mounted on the upper end of the head part, and the shuttle assembly is intermittently driven by the head part to stop or reciprocate the shuttle assembly, and the yarn cutting device is arranged on the lower right side of the left base, and the left base is The left side of the left side is provided with an oil pan, and the left side of the oil pan is a U-shaped groove structure.
  • the U-shaped groove structure is used for the elastic thread crossing line, and the left base above the oil pan is provided with a finger pointing system.
  • the index finger system includes a fork knife component and a scissors component, the fork knife component and the scissors component are disposed above and below, the fork knife component is disposed above the scissors component, and the fork knife component and the scissors component are respectively connected with an independent driving device for driving, the fork knife component and The scissors parts are independent of each other and cooperate with each other.
  • the fork knife parts complete the finger-dividing action first, and the scissors cooperate to complete the yarn-cutting action.
  • the first oil shield is arranged on the oil pan, and the second protective cover is arranged on the motor seat, and the rear side of the main frame is provided. Cable rack.
  • the design structure is simpler, lighter and more flexible, the running load is light, the energy consumption is greatly reduced, the transmission efficiency and the knitting efficiency are greatly improved, the maintenance and debugging is simple and convenient, and the economic benefit of the enterprise is greatly improved.
  • the needle selection system comprises a roller mechanism and a needle bed.
  • the needle bed is arranged at the upper end of the roller mechanism, and the needle bed is matched with the roller mechanism.
  • the roller mechanism comprises a driving device, a screw rod and two rollers arranged symmetrically in front and rear, and the two rollers are arranged on the left base.
  • the two ends of the drum are provided with limiting blocks, the limiting block is used for adjusting the axial mounting position of the drum, and the driving device is arranged at the lower left end of the right base, the driving device
  • the screw rod is connected through the gear set, and the two ends of the screw rod are respectively connected with two rollers symmetrically arranged in front and rear, and the driving device drives the two rollers to rotate through the screw rod; as shown in the figure, the drum is provided with evenly distributed transverse grooves and annular grooves, and the transverse grooves
  • a high-selection needle bar or a low-selection needle bar with a length of indefinite insertion is arranged, and a plurality of needle grooves corresponding to the annular groove are evenly distributed on the needle bed, pins and knitting needles are distributed in the needle groove, and a plurality of lower ends of the needle groove are fixedly fixed.
  • the needle jack piece corresponding to the annular groove when no needle bar is inserted in the transverse groove, the needle jack is pressed into the annular groove, and the needle jack is in the non-working state, and the setting of the limit block can be Adjusting help ensure smooth press the needle jack into the annular groove, when the lateral groove is provided with needle selection bar, the needle bar is selected from the jack axially rotated from the top, drive pin jack achieve crochet operation.
  • the mode of the needle selection drive is simpler and more direct, the running load is light, the energy consumption is greatly reduced, and the needle selection efficiency is greatly improved.
  • Figure 1 is a perspective structural view of the present invention
  • Figure 2 is a perspective structural view of another perspective of the present invention.
  • Figure 3 is a perspective view of the needle selection system of the present invention.
  • Figure 4 is a partial perspective view of the present invention
  • Figure 5 is a perspective view of the yarn cutting system of the present invention.
  • Figure 6 is an enlarged view of A of Figure 1 of the present invention.
  • Figure 7 is a perspective view of the front head assembly of the present invention.
  • Figure 8 is a perspective view of the rubber band triangle of the present invention.
  • Figure 9 is a perspective view of the rear head assembly of the present invention.
  • Figure 10 is a perspective view of the main yarn feeder of the present invention.
  • Figure 11 is a perspective view of the elastic wire control device of the present invention.
  • Figure 12 is a perspective view of the entire body of the present invention.
  • Figure 13 is a perspective view of the blanking device of the present invention.
  • Figure 14 is a schematic view of a jack needle of the present invention.
  • a horizontal knitting machine includes a main frame 1.
  • the main frame 1 is provided with a left base 11 and a right base 12, and a needle is arranged between the left base 11 and the right base 12.
  • the system 2 has a slide rail assembly 13 disposed above the needle selection system 2.
  • the slide rail assembly 13 is mounted on the left base 11 and the right base 12.
  • the slide rail assembly 13 is provided with a head unit 3, and the head unit 3 includes
  • the front head assembly 31 and the rear head assembly 32, the front head assembly 31 and the rear head assembly 32 are symmetrically or asymmetrically disposed, and the right lower end of the right base 12 is provided with a motor base 122, in combination with FIG. 12, the motor base
  • the front side of the 122 is provided with a control operation panel 124.
  • the motor base 122 is provided with a fixed adjustment plate 123.
  • the fixed adjustment plate 123 is provided with a driving device 14, and the rear side of the left base 11 and the right base 12 are arranged in parallel.
  • the timing belt transmission 321 drives the connection timing belt transmission 321 to adjust the tension of the timing belt transmission 321 on the driving device by fixing the adjusting screw on the adjusting plate 123.
  • the rear head assembly 32 passes through the clamping block 322 and the timing belt.
  • the timing belt of the transmission 321 is fixedly connected, and the driving device 14 is driven by the timing belt transmission 321
  • the head assembly 32 reciprocates, and the front head assembly 31 is connected to the rear head assembly 32 through the head connecting device 33 to realize synchronous reciprocating movement of the front and rear head assemblies.
  • the upper end of the head member 3 is mounted with a shuttle assembly 4, a shuttle The assembly 4 is intermittently driven by the head member 3 to stop or reciprocate the shuttle assembly.
  • the right side of the left base 11 is provided with a yarn cutting device 5, and the left bottom end of the left base 11 is provided with an oil pan 111 for oil connection.
  • the left side of the disk 111 is a U-shaped groove structure, and the U-shaped groove structure is used for the elastic thread crossing.
  • the left base 11 above the oil pan 111 is provided with a finger pointing system 6, and the index finger system 6 includes a fork knife.
  • the member 61 and the scissors member 62, the fork knife member 61 and the scissors member 62 are disposed above and below, the fork knife member 61 is disposed above the scissors member 62, and the fork knife member 61 and the scissors member 62 are respectively connected and provided with independent driving devices 14 for driving.
  • the knife member 61 and the scissors member 62 are independent of each other and cooperate with each other.
  • the fork knife member 61 performs the finger-dividing action first, and the scissors cooperate to complete the yarn-cutting action.
  • the oil pan 111 is provided with a first shield 1111, and the motor seat 122 is provided with a first Two protective cover 1222, the rear side of the main frame 1 is provided with a line 17.
  • the design structure is simpler, lighter and more flexible, the running load is light, the energy consumption is greatly reduced, the transmission efficiency and the knitting efficiency are greatly improved, the maintenance and debugging is simple and convenient, and the economic benefit of the enterprise is greatly improved.
  • the needle selection system 2 includes a roller mechanism and a needle bed 24, the needle bed 24 is disposed at the upper end of the roller mechanism, and the needle bed 24 is fitted with the roller mechanism, and the roller mechanism includes a driving device 14, a screw 21, and
  • the two rollers 22 are symmetrically disposed, and the two rollers 22 are disposed on the two opposite shafts 16 of the lower end between the left base 11 and the right base 12.
  • the two ends of the drum 22 are provided with a limiting block 18, and the limiting block 18 is used for adjusting
  • the driving device 14 is disposed at the lower left end of the right base 12, and the driving device 14 is connected to the screw rod 21 through the gear set 23.
  • the two ends of the screw rod 21 are respectively connected to the two rollers 22 symmetrically disposed before and after driving.
  • the device 14 drives the two rollers 22 to rotate by the screw rod 21; as shown in FIG. 14, the drum 22 is provided with a uniformly distributed transverse groove 221 and an annular groove 222, and the transverse groove 221 is installed and inserted into the length of the high-selection needle bar according to actual needs. Or a low-selection needle bar, the needle bed 24 is evenly distributed with a plurality of needle grooves 241 corresponding to the annular groove 222.
  • the needle groove 241 is provided with pins 243 and knitting needles, and the lower end of the needle groove 241 is fixedly disposed with a plurality of corresponding grooves.
  • Needle plate 242 when there is no needle selector in the transverse groove 221 When entering, the needle jack 242 is pressed into the annular groove 222. At this time, the needle jack 242 is in an inoperative state, and the setting of the limiting block 18 can help to ensure that the needle jack 242 is smoothly pressed into the annular groove 222.
  • the needle selection rod When the needle selection rod is disposed in the transverse groove 221, the needle selection rod axially rotates the needle jack 242 to lift up, and the needle jack piece 242 drives the stitch 243 to realize the crochet action.
  • the mode of the needle selection drive is simpler and more direct, the running load is light, the energy consumption is greatly reduced, and the needle selection efficiency is greatly improved.
  • the yarn cutting device 5 includes a driving device 14 and a driving shaft 51.
  • the driving shaft 51 is provided with a reduction gear 52.
  • the driving device 14 drives the driving shaft 51 through the reduction gear 52, and the side parallel to the driving shaft 51.
  • a fixed shaft 53 is disposed, and a first swing arm 54 for hooking yarn and a second swing arm 55 for shearing are axially movably connected to the fixed shaft 53, and the first swing arm 54 and the second swing arm 55 are in a tree shape.
  • the side of the reduction gear 52 is provided with a centrifugal wheel 56.
  • the centrifugal wheel 56 cooperates with the first swing arm 54 to realize the up-and-down swing of the first swing arm 54 and is disposed on one side of the reduction gear 52 of the drive shaft 51.
  • the cam 57 and the cam 57 cooperate with the second swing arm 55 to realize the up-and-down swing of the second swing arm 55.
  • the fork knife member 61 includes a driving device 14, a rack 63 and a fork knife.
  • the driving device 14 drives the rack 63 through a gear connection to realize horizontal reciprocation of the rack 63.
  • One end of the rack 63 is connected to the fork knife.
  • the rack 63 drives the fork knife to complete the movement to the target position.
  • the scissor member 62 includes a driving device 14, a rack 63 and scissors.
  • the driving device 14 drives the rack 63 through a gear connection to realize horizontal reciprocation of the rack 63.
  • One end of the rack 63 is connected to the scissors, and the rack 63 drives the scissors to move to the target. The action of the position.
  • the slide rail assembly 13 includes two upper slide bars 131 and two lower slide rails 132.
  • the upper slide bar 131 and the lower slide rail 132 are vertically mounted on the support slots 121 of the left base 11 and the right base 12, respectively.
  • Upper, upper head slider 131 and lower rail 132 are provided with a head member 3, and upper slide rod 131 and lower rail 132 are used for positioning the head member 3 in a direction parallel to the reciprocating motion of the needle bed 24, preventing the head member 3 from being reciprocated. An offset has occurred.
  • the front head assembly 31 includes a front cover 311 , and a front fixing plate 312 is disposed on the inner side of the front cover 311 .
  • the front fixing plate 312 is sequentially mounted along the line direction to be provided with a needle triangle 313 and a Zhongshan triangle. 314, the slit triangle 315, the density triangle 316 and the minute triangle 317, the upper fixing triangle 318 is arranged above the needle triangle 313, the Zhongshan triangle 314 and the slit triangle 315, and the elastic triangle 319 is arranged above the upper fixing triangle 318.
  • the positional triangle 317 is set at a lower position than the other triangles, and the position of the slit triangle 315 is the same as that of the index triangle 317.
  • the Zhongshan triangle 314 and the slit triangle 315 are integrated, and the thickness of the slit triangle 315 is smaller than the thickness of the Zhongshan triangle 314.
  • the needle is pulled from the needle triangle 313, and the needle and the slit triangle 315 do not work.
  • the needle is raised by the high needle selector, and the thread is along the slit at the same time.
  • the orbital operation of the triangle 315 realizes two-way needle-starting and completes the slit movement; the finger-trigger triangle 317 is fixed on the front fixing plate 312 by screw adjustment, and the dividing triangle 317 has the same principle as the slit triangle 315, and is used when the finger-pointing action is required.
  • the knitting needle is raised to perform the indexing work; in combination with Fig. 8, the rear side of the rubber triangle 319 is provided with a spring 3191, and the rear side of the needle triangle 313 is also provided with a spring 3191, a needle triangle 313 and an elastic band.
  • the triangle 319 moves up and down in the card cavity perpendicular to the fixed plate, and the remaining triangles are fixedly disposed on the fixed plate.
  • the surface of the rubber triangle 319 is sequentially provided with a slope 3192, a first plane 3193 and a second plane 3194, and the first plane 3193 There is also a transitional slope 3192 between the second plane 3194.
  • the ramp 3192 can play a buffering transition for the stitches to prevent the stitches from being damaged.
  • the second plane 3194 is lower in height than the first plane 3193.
  • the rubber triangle 319 is in an inoperative state, and the second plane 3194 is set to prevent the rubber triangle 319 from being erroneously activated due to the slight unevenness of the stitches, when the stitches completely pass the elastic triangle At 319, the stitches do not press the rubber triangle 319, and the rubber triangle 319 bounces upwards, and is in working condition, completing the rubber band preparation work of the gloves, socks and the like.
  • the rear head assembly 32 includes a rear cover plate 321 , and a rear fixing plate 322 is disposed on the inner side of the rear cover plate 321 .
  • the rear fixing plate 322 is sequentially mounted along the line direction to be provided with a finger triangle 317 and a needle.
  • the triangle 313, the Zhongshan triangle 314 and the density triangle 316, the upper fixing triangle 318 is arranged above the needle triangle 313 and the Zhongshan triangle 314, the elastic triangle 319 is arranged above the upper fixing triangle 318, and the seamless joint on the rear head assembly 32
  • the triangles 315, the remaining triangles of the rear handpiece assembly 32 and the same triangles corresponding to the front handpiece assembly 31 are identical in construction and mounting.
  • the head connecting device 33 includes a front head connecting rod 331, a rear head connecting rod 332 and a fixed connecting block 333, and one ends of the front head connecting rod 331 and the rear head connecting rod 332 pass through.
  • the fixed connection block 333 is fixed, the other end of the front head connecting rod 331 is connected to the front cover 311, and the other end of the rear head connecting rod 332 is connected with the rear cover 321 to realize the rear head assembly 32 to drive the front head assembly 31. Synchronize reciprocating motion together.
  • the upper end of the front cover 311 and the rear cover 321 are provided with a brow plate 34.
  • One end of the brow plate 34 is connected to the front and rear cover plates 321, and the other end of the brow plate 34 is provided with a settling track 341 of varying height.
  • the top of the needle bed 24 is provided with a settlement seat 25.
  • the settling seat 25 is provided with a plurality of settled sheets 251 which are distributed and distributed.
  • the sinker 251 realizes a sedimentation function by the height-changing settling track 341.
  • a front and rear ends of the left base 11 and the right base 12 are respectively provided with a pair of left and right corresponding support blocks 41, and guide bars 42 are arranged between the corresponding support blocks 41 of each group.
  • 42 is provided with a shuttle assembly 4, as shown in Fig. 10, the shuttle assembly 4 comprises a main yarn feeder 43, the main yarn feeder 43 is located on the front end of the guide rod 42, the main yarn feeder 43 comprises a main yarn feeder seat 431, the main yarn feeder seat
  • the 431 is provided with a rotating rod 432.
  • the rotating rod 432 is rotatably connected to the main yarn feeder 43 by a screw.
  • One end of the rotating rod 432 is rotatably connected with an active rod 433, and the other end of the rotating rod 432 is rotatably connected with a clutching head 434.
  • the other end of the active rod 433 is connected with an electromagnet device 435.
  • the electromagnet device 435 attracts the active rod 433, and then the clutch head 434 is interlocked, so that the clutch head 434 is engaged with the head member 3, so that the head member 3 drives the main unit.
  • the yarn feeder 43 reciprocates in parallel, and intermittent interlocking of the main yarn feeder 43 and the head member 3 is realized by the start-stop electromagnet device 435.
  • the support block 41 on the upper rear end of the left base 11 is provided with an elastic wire control device 7, and the elastic wire control device 7 includes an elastic frame 71, and a driving device 14 is disposed on one side of the elastic frame 71.
  • the other side of the elastic frame 71 is provided with a driving wheel 72.
  • the driving device 14 is connected to the driving driving wheel 72.
  • the upper end of the driving wheel 72 is provided with a driven wheel 73.
  • the driven wheel 73 is provided with a spring tensioning device 74, and the spring tensioning device 74, the driven wheel 73 is pressed against the driving wheel 72, the driving wheel 72 is linked to rotate the driven wheel 73, and the side of the driving wheel 72 and the driven wheel 73 is provided with a wire clamp 75 on one side and a line on the other side. After the clamp 76, the elastic rib line passes through the line clamp 75, enters between the driving wheel 72 and the driven wheel 73, and then passes through the line clamp 276, and realizes the transmission control of the elastic rib line by the rotation speed control of the driving wheel 72.
  • the needle removing system 8 is provided with a sloping blanking plate 8 at the lower end, and a blanking device 81 is disposed at the lower end of the blanking plate 8.
  • the blanking device 81 includes a front fixed cover 811 and a front fixed cover 811.
  • the front fixed cover 811 is provided with a reserved slot 812.
  • the reserved slot 812 is provided with a movable receiving frame 813.
  • the receiving frame 813 is connected to the inner side of the front fixed cover 811.
  • the rod 814 is connected, and the receiving frame 813 is rotated and moved on the front fixed cover 811 by the connecting rod 814 to realize the opening and closing of the blanking device 81.
  • the connecting rod 814 is provided with a limiting plate 815 on the side thereof, and the limiting plate 815 is for preventing the blanking device. 81 activities fell beyond the limit.
  • the knitting process of the present invention is that the yarn is first guided by the shuttle assembly (the yarn guiding device), then enters the head part, and the head part is moved to the needle bed position of the needle to be woven, starting
  • the little finger of the woven glove is firstly made by the high-selection needle bar, and then the unidirectional needle-punching small finger is made by the low-selection needle bar.
  • the finger-finger system and the yarn-cutting device cooperate to perform the indexing.
  • the knitting ring finger, middle finger, index finger, four-finger palm, thumb, and five-finger palm are sequentially completed, and then the rubber band is used to knit the glove, and finally, if the product glove needs to be locked, Then, the one-way needle-punching glove is locked, and then the thread-cutting device is cut by the yarn-cutting device. If the product glove does not need to be seamed, the yarn is cut directly by the yarn-cutting device, and the knitting of one glove is completed, and the glove passes through the blanking plate. Into the blanking device.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

公开了一种横编织机，其包括主机架（1）、选针系统（2）、滑轨组件（13）、机头部件（3）、梭子组件（4）、剪纱装置（5）和分指系统（6），选针系统（2）包括滚筒机构，滚筒机构的两滚筒（22）是通过丝杆（21）连接独立的驱动装置（14）进行传动，选针系统的上方设有滑轨组件（13），滑轨组件（13）上设有机头部件（3），机头部件（3）包括前机头组件（31）和后机头组件（32），后机头组件（32）连接一独立的驱动装置（14）实现水平往复运动，前机头组件（31）通过机头连接装置（33）连接后机头组件（32），机头部件（3）的上端安装有梭子组件（4），梭子组件（4）通过机头部件（3）间歇带动，剪纱装置（5）连接独立的驱动装置（14）进行驱动，分指系统（6）包括叉刀部件（61）和剪刀部件（62）。该横编织机结构简单，轻便灵活，运行负载轻，能源消耗降低，传动和编织效率得到提高，维修调试方便。

Description

一种横编织机 技术领域
本发明涉及一种横编织机，属于针织机械技术领域。
背景技术
现有的横编织机，其传动机构多采用一个电机带动多个功能构件实现手套、袜子等物品的编织，由于它采用的是多环机械传动，其传动零、部件繁多，结构复杂，编织系统庞大导致能源消耗过大，生产成本大大增加，且机器在使用过程中出现传动效率低、编织速度慢、维修调试难度大等等问题，十分影响企业的经济效益。
发明内容
为解决上述问题，本发明提供了一种横编织机，该设计结构更加简单，轻便灵活，运行负载轻，能源消耗大大降低，传动效率和编织效率得到极大的提高，维修调试简单方便，极大的提升了企业的经济效益。
为实现上述目的，本发明采用如下技术方案：
一种横编织机，包括主机架、选针系统、滑轨组件、机头部件、梭子部件、剪纱装置和分指系统，选针系统包括滚筒机构，滚筒机构的两滚筒是通过丝杆连接独立的驱动装置进行传动，选针系统的上方设有滑轨组件，滑轨组件上设有机头部件，机头部件包括前机头组件和后机头组件，前机头组件和后机头组件前后设置，后机头组件连接一独立的驱动装置实现水平往复运动，前机头组件通过机头连接装置连接后机头组件，机头连接装置用于实现前机头组件与后机头组件同步运动，机头部件的上端安装有梭子组件，梭子组件通过机头部件间歇带动，实现梭子组件停止或往复运动，剪纱装置连接独立的驱动装置进行驱动，分指系统包括叉刀部件和剪刀部件，叉刀部件与剪刀部件上下设置，叉刀部件通过齿轮齿条连接独立的驱动装置进行叉刀的移动，剪刀部件通过齿轮齿条连接独立的驱动装置进行剪刀的移动。
所述的主机架上设有左基座和右基座，左基座与右基座之间设有选针系统，滑轨组件安装于左基座与右基座上，前机头组件和后机头组件前后对称或非对称设置，右基座的右侧下端设有马达座，马达座的前侧设有控制操作面板，马达座上设有固定调节板，固定调节板上设有驱动后机头组件的驱动装置，左基座与右基座的后侧设有平行设置的同步带传动装置，驱动装置驱动连接同步带传动装置，通过固定调节板上的调节螺杆调节驱动装置上同步带传动装置的张力，后机 头组件通过夹块与同步带传动装置的同步带固定连接，驱动装置通过同步带传动装置带动后机头组件进行往复运动，左基座的右侧下方设有剪纱装置，左基座的左侧下端设有接油盘，接油盘的左侧为U形槽结构，该U形槽结构用于橡筋线过线使用，接油盘上方的左基座上设有分指系统，叉刀部件设于剪刀部件上方，接油盘上设有第一防护罩，马达座上设有第二防护罩，主机架后侧设有线架。
所述的选针系统包括滚筒机构和针床，针床设于滚筒机构上端，针床与滚筒机构配合安装，滚筒机构包括驱动装置、丝杆和前后对称设置的两滚筒，两滚筒设于左基座和右基座之间下端相对称的两转轴上，滚筒两端设有限位块，限位块用于调节滚筒轴向的安装位置，驱动装置设于右基座的左侧下端，驱动装置通过齿轮组连接丝杆，丝杆两端分别连接前后对称设置的两滚筒，驱动装置通过丝杆带动两滚筒旋转；滚筒上设有均匀分布的横向槽和环形槽，横向槽用于安装插入高选针棒或低选针棒，针床上均匀分布若干与环形槽对应的针槽，针槽内分布有针脚和织针，针槽下端旋转固定设有若干与环形槽对应分布的挺针片。
所述的剪纱装置包括驱动装置和主动轴，主动轴上设有减速齿轮，驱动装置通过减速齿轮驱动主动轴，与主动轴平行方向的一侧设有固定轴，固定轴上轴向活动连接有勾纱用的第一摆臂和剪纱用的第二摆臂，第一摆臂和第二摆臂为树杈形结构，减速齿轮一侧设有离心轮，离心轮与第一摆臂分杈端配合，实现第一摆臂的上下摆动，在主动轴上减速齿轮的一侧设有凸轮，凸轮与第二摆臂分杈端配合，实现第二摆臂的上下摆动。
所述的叉刀部件包括驱动装置、齿条和叉刀，驱动装置通过齿轮连接驱动齿条，实现齿条水平往复运动，齿条的一端连接叉刀，齿条带动叉刀完成移动动作；剪刀部件包括驱动装置、齿条和剪刀，驱动装置通过齿轮连接驱动齿条，实现齿条水平往复运动，齿条的一端连接剪刀，齿条带动剪刀完成移动动作。
所述的滑轨组件包括前后对称的两上滑杆与两下滑轨，上滑杆与下滑轨分别上下安装于左基座与右基座的支撑槽上，上滑杆与下滑轨之间设有机头部件，上滑杆与下滑轨用于定位其机头部件平行于针床往复运动的方向。
所述的前机头组件包括前盖板，前盖板内侧设有前固定板，前固定板上沿进线方向依次配合安装设有起针三角、中山三角、缝口三角、密度三角和分指三角，起针三角、中山三角和缝口三角的上方设有上固定三角，上固定三角的上方设有橡筋三角，分指三角设置位置高度低于其他三角，缝口三角设置位置高度与分指三角相同，中山三角与缝口三角为一体结构，缝口三角厚度小于中山三角厚度； 分指三角通过螺丝调节固定于前固定板上；橡筋三角后侧设有弹簧，起针三角后侧同橡筋三角一样也设有弹簧，起针三角和橡筋三角在垂直于固定板的卡腔内上下活动，其余三角均为固定设置在固定板上，橡筋三角表面依次设有斜坡、第一平面和第二平面，第一平面与第二平面之间还设有过渡的斜坡，第二平面高度低于第一平面；后机头组件包括后盖板，后盖板内侧设有后固定板，后固定板上沿进线方向依次配合安装设有分指三角、起针三角、中山三角和密度三角，起针三角和中山三角的上方设有上固定三角，上固定三角的上方设有橡筋三角，后机头组件上无缝口三角，后机头组件的其余三角与前机头组件对应的相同三角其结构和安装方式都相同；前盖板和后盖板的上端设有眉板，眉板一端与前、后盖板连接，眉板的另一端设有高度变化的沉降轨道，针床的顶端设有沉降座，沉降座内设有若干均与分布的沉降片。
所述的机头连接装置包括前机头连接杆、后机头连接杆和固定连接块，前机头连接杆和后机头连接杆的一端通过固定连接块固定，前机头连接杆的另一端与前盖板连接，后机头连接杆的另一端与后盖板连接，机头连接装置用于后机头组件带动前机头组件一起同步往复运动。
所述的左基座和右基座上方的前后两端，各设有一组左右对应的支撑块，每组左右对应的支撑块之间设有导杆，导杆上设有梭子组件，梭子组件包括主纱嘴，主纱嘴位于前端的导杆上，主纱嘴包括主纱嘴座，主纱嘴座上设有转杆，转杆中间通过螺丝与主纱嘴座旋转连接，转杆的一端与一主动杆旋转连接，转杆的另一端与一离合刀头旋转连接，主动杆的另一端连接设有电磁铁装置，电磁铁装置吸引主动杆，进而联动离合刀头与机头部件契合。
所述的左基座上后端的支撑块上设有橡筋线控制装置，橡筋线控制装置包括橡筋架，橡筋架上一侧设有驱动装置，橡筋架的另一侧设有主动轮，驱动装置连接驱动主动轮，主动轮上端设有从动轮，从动轮上设有弹簧张紧装置，弹簧张紧装置使从动轮压紧于主动轮上，主动轮联动从动轮转动，主动轮与从动轮压紧处的一侧设有过线夹一，另一侧设有过线夹二，橡筋线通过过线夹一后，进入主动轮与从动轮之间，再通过过线夹二，通过主动轮的转速控制来实现橡筋线的输送控制。
所述的选针系统下方设有倾斜的落料板，落料板下端设有落料装置，落料装置包括前固定盖板，前固定盖板设于主机架前侧，前固定盖板上设有预留槽，预留槽内设有可活动的收料框，收料框与前固定盖板内侧通过一连接杆连接，连 接杆侧边设有限位板。
本发明具有如下有益效果：
1、一种横编织机，包括主机架，主机架上设有左基座和右基座，左基座与右基座之间设有选针系统，选针系统的上方设有滑轨组件，滑轨组件安装于左基座与右基座上，滑轨组件上设有机头部件，机头部件包括前机头组件和后机头组件，前机头组件和后机头组件前后对称或非对称设置，右基座的右侧下端设有马达座，马达座的前侧设有控制操作面板，马达座上设有固定调节板，固定调节板上设有驱动装置，左基座与右基座的后侧设有平行设置的同步带传动装置，驱动装置驱动连接同步带传动装置，通过固定调节板上的调节螺杆调节驱动装置上同步带传动装置的张力，后机头组件通过夹块与同步带传动装置的同步带固定连接，驱动装置通过同步带传动装置带动后机头组件进行往复运动，前机头组件通过机头连接装置连接后机头组件，实现前、后机头组件的同步往复运动，机头部件的上端安装有梭子组件，梭子组件通过机头部件间歇带动，实现梭子组件停止或往复运动，左基座的右侧下方设有剪纱装置，左基座的左侧下端设有接油盘，接油盘的左侧为U形槽结构，该U形槽结构是为橡筋线过线使用，接油盘上方的左基座上设有分指系统，分指系统包括叉刀部件和剪刀部件，叉刀部件与剪刀部件上下设置，叉刀部件设于剪刀部件上方，叉刀部件和剪刀部件各自连接设有独立的驱动装置进行驱动，叉刀部件和剪刀部件相互独立，相互配合，叉刀部件先完成分指动作，剪刀配合完成剪纱动作，接油盘上设有第一防护罩，马达座上设有第二防护罩，主机架后侧设有线架。该设计结构更加简单，轻便灵活，运行负载轻，能源消耗大大降低，传动效率和编织效率得到极大的提高，维修调试简单方便，极大的提升了企业的经济效益。
2、选针系统包括滚筒机构和针床，针床设于滚筒机构上端，针床与滚筒机构配合安装，滚筒机构包括驱动装置、丝杆和前后对称设置的两滚筒，两滚筒设于左基座和右基座之间下端相对称的两转轴上，滚筒两端设有限位块，限位块用于调节滚筒轴向的安装位置，驱动装置设于右基座的左侧下端，驱动装置通过齿轮组连接丝杆，丝杆两端分别连接前后对称设置的两滚筒，驱动装置通过丝杆带动两滚筒旋转；结合图所示，滚筒上设有均匀分布的横向槽和环形槽，横向槽内根据实际需要安装插入长短不定的高选针棒或低选针棒，针床上均匀分布若干与环形槽对应的针槽，针槽内分布有针脚和织针，针槽下端旋转固定设有若干与环形槽对应分布的挺针片，当横向槽内无选针棒插入时，挺针片被压入环形槽内， 此时挺针片处于不工作状态，限位块的设置能够帮助调节，保证挺针片顺利的压入环形槽内，当横向槽内设有选针棒时，选针棒将挺针片轴向旋转顶起，挺针片带动针脚，实现钩针动作。滚筒选针传动的方式更加简单、直接，运行负载轻，能源消耗大大降低，选针效率得到极大的提高。
附图说明
图1为本发明的立体结构图；
图2为本发明另一视角的立体结构图；
图3为本发明选针系统的立体图；
图4为本发明的局部立体图
图5为本发明剪纱系统的立体图；
图6为本发明图1中A的放大图；
图7为本发明前机头组件的立体图；
图8为本发明橡筋三角的立体图；
图9为本发明后机头组件的立体图；
图10为本发明主纱嘴的立体图；
图11为本发明橡筋线控制装置的立体图；
图12为本发明整体的立体图；
图13为本发明落料装置的立体图；
图14为本发明挺针片的示意图。
图中标号：1、主机架；11、左基座；12、右基座；2、选针系统；13、滑轨组件；3、机头部件；121、支撑槽；31、前机头组件；32、后机头组件；122、马达座；124、控制操作面板；123、固定调节板；14、驱动装置；321、同步带传动装置；322、夹块；33、机头连接装置；4、梭子组件；5、剪纱装置；111、接油盘；1111、第一防护罩；1222、第二防护罩；6、分指系统；61、叉刀部件；62、剪刀部件；17、线架；21、丝杆；22、滚筒；221、横向槽；222、环形槽；24、针床；241、针槽；242、挺针片；243、针脚；16、转轴；18、限位块；23、齿轮组；51、主动轴；52、减速齿轮；53、固定轴；54、第一摆臂；55、第二摆臂；56、离心轮；57、凸轮；63、齿条；131、上滑杆；132、下滑轨；311、前盖板；312、前固定板；313、起针三角；314、中山三角；315、缝口三角；316、密度三角；317、分指三角；318、上固定三角；319、橡筋三角；3191、弹簧；3192、斜坡；3193、第一平面；3194、第二平面；321、后盖板；322、后固定板； 331、前机头连接杆；332、后机头连接杆；333、固定连接块；34、眉板；341、沉降轨道；25、沉降座；251、沉降片；41、支撑块；42、导杆；43、主纱嘴；431、主纱嘴座；432、转杆；433、主动杆；434、离合刀头；435、电磁铁装置；7、橡筋线控制装置；71、橡筋架；72、主动轮；73、从动轮；74、弹簧张紧装置；75、过线夹一；76、过线夹二；8、落料板；81、落料装置；811、前固定盖板；812、预留槽；813、收料框；814、连接杆；815、限位板。
具体实施方式
通过下面的实施方式可以更详细的解释本发明：
如图1、2所示的一种横编织机，包括主机架1，主机架1上设有左基座11和右基座12，左基座11与右基座12之间设有选针系统2，选针系统2的上方设有滑轨组件13，滑轨组件13安装于左基座11与右基座12上，滑轨组件13上设有机头部件3，机头部件3包括前机头组件31和后机头组件32，前机头组件31和后机头组件32前后对称或非对称设置，右基座12的右侧下端设有马达座122，结合图12，马达座122的前侧设有控制操作面板124，马达座122上设有固定调节板123，固定调节板123上设有驱动装置14，左基座11与右基座12的后侧设有平行设置的同步带传动装置321，驱动装置14驱动连接同步带传动装置321，通过固定调节板123上的调节螺杆调节驱动装置上同步带传动装置321的张力，后机头组件32通过夹块322与同步带传动装置321的同步带固定连接，驱动装置14通过同步带传动装置321带动后机头组件32进行往复运动，前机头组件31通过机头连接装置33连接后机头组件32，实现前、后机头组件的同步往复运动，机头部件3的上端安装有梭子组件4，梭子组件4通过机头部件3间歇带动，实现梭子组件停止或往复运动，左基座11的右侧下方设有剪纱装置5，左基座11的左侧下端设有接油盘111，接油盘111的左侧为U形槽结构，该U形槽结构是为橡筋线过线使用，接油盘111上方的左基座11上设有分指系统6，分指系统6包括叉刀部件61和剪刀部件62，叉刀部件61与剪刀部件62上下设置，叉刀部件61设于剪刀部件62上方，叉刀部件61和剪刀部件62各自连接设有独立的驱动装置14进行驱动，叉刀部件61和剪刀部件62相互独立，相互配合，叉刀部件61先完成分指动作，剪刀配合完成剪纱动作，接油盘111上设有第一防护罩1111，马达座122上设有第二防护罩1222，主机架1后侧设有线架17。该设计结构更加简单，轻便灵活，运行负载轻，能源消耗大大降低，传动效率和编织效率得到极大的提高，维修调试简单方便，极大的提升了企业的经济效 益。
结合图3和图4所示，选针系统2包括滚筒机构和针床24，针床24设于滚筒机构上端，针床24与滚筒机构配合安装，滚筒机构包括驱动装置14、丝杆21和前后对称设置的两滚筒22，两滚筒22设于左基座11和右基座12之间下端相对称的两转轴16上，滚筒22两端设有限位块18，限位块18用于调节滚筒22轴向的安装位置，驱动装置14设于右基座12的左侧下端，驱动装置14通过齿轮组23连接丝杆21，丝杆21两端分别连接前后对称设置的两滚筒22，驱动装置14通过丝杆21带动两滚筒22旋转；结合图14所示，滚筒22上设有均匀分布的横向槽221和环形槽222，横向槽221内根据实际需要安装插入长短不定的高选针棒或低选针棒，针床24上均匀分布若干与环形槽222对应的针槽241，针槽241内分布有针脚243和织针，针槽241下端旋转固定设有若干与环形槽对应分布的挺针片242，当横向槽221内无选针棒插入时，挺针片242被压入环形槽222内，此时挺针片242处于不工作状态，限位块18的设置能够帮助调节，保证挺针片242顺利的压入环形槽222内，当横向槽221内设有选针棒时，选针棒将挺针片242轴向旋转顶起，挺针片242带动针脚243，实现钩针动作。滚筒选针传动的方式更加简单、直接，运行负载轻，能源消耗大大降低，选针效率得到极大的提高。
结合图5所示，剪纱装置5包括驱动装置14和主动轴51，主动轴51上设有减速齿轮52，驱动装置14通过减速齿轮52驱动主动轴51，与主动轴51平行方向的一侧设有固定轴53，固定轴53上轴向活动连接有勾纱用的第一摆臂54和剪纱用的第二摆臂55，第一摆臂54和第二摆臂55为树杈形结构，减速齿轮52一侧设有离心轮56，离心轮56与第一摆臂54分杈端配合，实现第一摆臂54的上下摆动，在主动轴51上减速齿轮52的一侧设有凸轮57，凸轮57与第二摆臂55分杈端配合，实现第二摆臂55的上下摆动，工作时，第一摆臂54勾纱时，第二摆臂55张开准备剪纱，当第一摆臂54完成勾纱时，第二摆臂55进行剪纱。
结合图6所示，叉刀部件61包括驱动装置14、齿条63和叉刀，驱动装置14通过齿轮连接驱动齿条63，实现齿条63水平往复运动，齿条63的一端连接叉刀，齿条63带动叉刀完成移动至目标位置的动作。
剪刀部件62包括驱动装置14、齿条63和剪刀，驱动装置14通过齿轮连接驱动齿条63，实现齿条63水平往复运动，齿条63的一端连接剪刀，齿条63带动剪刀完成移动至目标位置的动作。
结合图4所示，滑轨组件13包括前后对称的两上滑杆131与两下滑轨132，上滑杆131与下滑轨132分别上下安装于左基座11与右基座12的支撑槽121上，上滑杆131与下滑轨132之间设有机头部件3，上滑杆131与下滑轨132用于定位其机头部件3平行于针床24往复运动的方向，防止机头部件3发生偏移。
结合图7所示，前机头组件31包括前盖板311，前盖板311内侧设有前固定板312，前固定板312上沿进线方向依次配合安装设有起针三角313、中山三角314、缝口三角315、密度三角316和分指三角317，起针三角313、中山三角314和缝口三角315的上方设有上固定三角318，上固定三角318的上方设有橡筋三角319，分指三角317设置位置高度低于其他三角，缝口三角315设置位置高度与分指三角317相同，中山三角314与缝口三角315为一体结构，缝口三角315厚度小于中山三角314厚度，一般状态下从起针三角313处单向起针，此时织针与缝口三角315不起作用，当需要缝口动作时，用高的选针棒将针脚提高，织线同时沿缝口三角315的轨道运行，实现双向起针，完成缝口动作；分指三角317通过螺丝调节固定于前固定板312上，分指三角317与缝口三角315原理相同，当需要分指动作时用高的选针棒将织针提高，进行分指工作；结合图8，橡筋三角319后侧设有弹簧3191，起针三角313后侧同橡筋三角319一样也设有弹簧3191，起针三角313和橡筋三角319在垂直于固定板的卡腔内上下活动，其余三角均为固定设置在固定板上，橡筋三角319表面依次设有斜坡3192、第一平面3193和第二平面3194，第一平面3193与第二平面3194之间还设有过渡的斜坡3192，当针脚通过时，斜坡3192可以为针脚起到缓冲过渡的作用，防止针脚弯折损坏，第二平面3194高度低于第一平面3193，当针脚压住第一平面3193时，橡筋三角319处于非工作状态，第二平面3194的设置是为了防止由于针脚有细微的高低不平导致橡筋三角319错误启动，当针脚完全通过橡筋三角319时，针脚不压住橡筋三角319，橡筋三角319向上弹起，处于工作状态，完成手套、袜子等物品罗口的橡筋编制工作。
结合图9所示，后机头组件32包括后盖板321，后盖板321内侧设有后固定板322，后固定板322上沿进线方向依次配合安装设有分指三角317、起针三角313、中山三角314和密度三角316，起针三角313和中山三角314的上方设有上固定三角318，上固定三角318的上方设有橡筋三角319，后机头组件32上无缝口三角315，后机头组件32的其余三角与前机头组件31对应的相同三角其结构和安装方式都相同。
结合图7、图9所示，机头连接装置33包括前机头连接杆331、后机头连接杆332和固定连接块333，前机头连接杆331和后机头连接杆332的一端通过固定连接块333固定，前机头连接杆331的另一端与前盖板311连接，后机头连接杆332的另一端与后盖板321连接，实现后机头组件32带动前机头组件31一起同步往复运动。
结合图4所示，前盖板311和后盖板321的上端设有眉板34，眉板34一端与前、后盖板321连接，眉板34的另一端设有高度变化的沉降轨道341，针床24的顶端设有沉降座25，沉降座25内设有若干均与分布的沉降片251，沉降片251通过高度变化的沉降轨道341实现沉降功能。
如图4所示，左基座11和右基座12上方的前后两端，各设有一组左右对应的支撑块41，每组左右对应的支撑块41之间设有导杆42，导杆42上设有梭子组件4，结合图10所示，梭子组件4包括主纱嘴43，主纱嘴43位于前端的导杆42上，主纱嘴43包括主纱嘴座431，主纱嘴座431上设有转杆432，转杆432中间通过螺丝与主纱嘴43座旋转连接，转杆432的一端与一主动杆433旋转连接，转杆432的另一端与一离合刀头434旋转连接，主动杆433的另一端连接设有电磁铁装置435，电磁铁装置435吸引主动杆433，进而联动离合刀头434，使离合刀头434与机头部件3契合，实现机头部件3带动主纱嘴43平行往复运动，通过启停电磁铁装置435实现主纱嘴43与机头部件3的间歇联动。
结合图11所示，左基座11上后端的支撑块41上设有橡筋线控制装置7，橡筋线控制装置7包括橡筋架71，橡筋架71上一侧设有驱动装置14，橡筋架71的另一侧设有主动轮72，驱动装置14连接驱动主动轮72，主动轮72上端设有从动轮73，从动轮73上设有弹簧张紧装置74，弹簧张紧装置74使从动轮73压紧于主动轮72上，主动轮72联动从动轮73转动，主动轮72与从动轮73压紧处的一侧设有过线夹一75，另一侧设有过线夹二76，橡筋线通过过线夹一75后，进入主动轮72与从动轮73之间，再通过过线夹二76，通过主动轮72的转速控制来实现橡筋线的输送控制。
结合图12、13所示，选针系统2下方设有倾斜的落料板8，落料板8下端设有落料装置81，落料装置81包括前固定盖板811，前固定盖板811设于主机架1前侧，前固定盖板811上设有预留槽812，预留槽812内设有可活动的收料框813，收料框813与前固定盖板811内侧通过一连接杆814连接，收料框813通过连接杆814在前固定盖板811上旋转活动实现落料装置81的开合，连接杆 814侧边设有限位板815，限位板815为了防止落料装置81活动超过限定范围发生掉落。
以编织全指手套为例，本发明的编织过程为纱线先通过梭子组件(导纱装置)导纱，然后进入机头部件，机头部件移动至所需编织的针床针板位置，开始编织手套的小拇指，首先通过高选针棒进行双向起针缝口，然后通过低选针棒进行单向起针编织小拇指，小拇指编织完成后，通过分指系统和剪纱装置配合进行分指，之后与小拇指编织的过程相同，依次完成编织无名指，中指，食指，四指掌部，大拇指，五指掌部，然后使用橡筋线编织手套罗口部，最后如果该产品手套需要进行锁边，则进行单向起针手套锁边，再通过剪纱装置剪断线头，如果该产品手套不需要进行锁边，则直接通过剪纱装置剪断线头，完成一只手套的编织，手套通过落料板掉入落料装置。

Claims (10)

  1. 一种横编织机，包括主机架、选针系统、滑轨组件、机头部件、梭子部件、剪纱装置和分指系统，其特征在于：选针系统包括滚筒机构，滚筒机构的两滚筒是通过丝杆连接独立的驱动装置进行传动，选针系统的上方设有滑轨组件，滑轨组件上设有机头部件，机头部件包括前机头组件和后机头组件，前机头组件和后机头组件前后设置，后机头组件连接一独立的驱动装置实现水平往复运动，前机头组件通过机头连接装置连接后机头组件，机头连接装置用于实现前机头组件与后机头组件同步运动，机头部件的上端安装有梭子组件，梭子组件通过机头部件间歇带动，实现梭子组件停止或往复运动，剪纱装置连接独立的驱动装置进行驱动，分指系统包括叉刀部件和剪刀部件，叉刀部件与剪刀部件上下设置，叉刀部件通过齿轮齿条连接独立的驱动装置进行叉刀的移动，剪刀部件通过齿轮齿条连接独立的驱动装置进行剪刀的移动。
  2. 根据权利要求1所述的一种横编织机，其特征在于：主机架上设有左基座和右基座，左基座与右基座之间设有选针系统，滑轨组件安装于左基座与右基座上，前机头组件和后机头组件前后对称或非对称设置，右基座的右侧下端设有马达座，马达座的前侧设有控制操作面板，马达座上设有固定调节板，固定调节板上设有驱动后机头组件的驱动装置，左基座与右基座的后侧设有平行设置的同步带传动装置，驱动装置驱动连接同步带传动装置，通过固定调节板上的调节螺杆调节驱动装置上同步带传动装置的张力，后机头组件通过夹块与同步带传动装置的同步带固定连接，驱动装置通过同步带传动装置带动后机头组件进行往复运动，左基座的右侧下方设有剪纱装置，左基座的左侧下端设有接油盘，接油盘的左侧为U形槽结构，该U形槽结构用于橡筋线过线使用，接油盘上方的左基座上设有分指系统，叉刀部件设于剪刀部件上方，接油盘上设有第一防护罩，马达座上设有第二防护罩，主机架后侧设有线架。
  3. 根据权利要求2所述的一种横编织机，其特征在于：选针系统包括滚筒机构和针床，针床设于滚筒机构上端，针床与滚筒机构配合安装，滚筒机构包括驱动装置、丝杆和前后对称设置的两滚筒，两滚筒设于左基座和右基座之间下端相对称的两转轴上，滚筒两端设有限位块，限位块用于调节滚筒轴向的安装位置，驱动装置设于右基座的左侧下端，驱动装置通过齿轮组连接丝杆，丝杆两端分别连接前后对称设置的两滚筒，驱动装置通过丝杆带动两滚筒旋转；滚筒上设有均匀分布的横向槽和环形槽，横向槽用于安装插入高选针棒或低选针棒，针床上均匀分布若干与环形槽对应的针槽，针槽内分布有针脚和织针，针槽下端旋转固定 设有若干与环形槽对应分布的挺针片。
  4. 根据权利要求2所述的一种横编织机，其特征在于：剪纱装置包括驱动装置和主动轴，主动轴上设有减速齿轮，驱动装置通过减速齿轮驱动主动轴，与主动轴平行方向的一侧设有固定轴，固定轴上轴向活动连接有勾纱用的第一摆臂和剪纱用的第二摆臂，第一摆臂和第二摆臂为树杈形结构，减速齿轮一侧设有离心轮，离心轮与第一摆臂分杈端配合，实现第一摆臂的上下摆动，在主动轴上减速齿轮的一侧设有凸轮，凸轮与第二摆臂分杈端配合，实现第二摆臂的上下摆动；叉刀部件包括驱动装置、齿条和叉刀，驱动装置通过齿轮连接驱动齿条，实现齿条水平往复运动，齿条的一端连接叉刀，齿条带动叉刀完成移动动作；剪刀部件包括驱动装置、齿条和剪刀，驱动装置通过齿轮连接驱动齿条，实现齿条水平往复运动，齿条的一端连接剪刀，齿条带动剪刀完成移动动作。
  5. 根据权利要求2所述的一种横编织机，其特征在于：滑轨组件包括前后对称的两上滑杆与两下滑轨，上滑杆与下滑轨分别上下安装于左基座与右基座的支撑槽上，上滑杆与下滑轨之间设有机头部件，上滑杆与下滑轨用于定位其机头部件平行于针床往复运动的方向。
  6. 根据权利要求2所述的一种横编织机，其特征在于：前机头组件包括前盖板，前盖板内侧设有前固定板，前固定板上沿进线方向依次配合安装设有起针三角、中山三角、缝口三角、密度三角和分指三角，起针三角、中山三角和缝口三角的上方设有上固定三角，上固定三角的上方设有橡筋三角，分指三角设置位置高度低于其他三角，缝口三角设置位置高度与分指三角相同，中山三角与缝口三角为一体结构，缝口三角厚度小于中山三角厚度；分指三角通过螺丝调节固定于前固定板上；橡筋三角后侧设有弹簧，起针三角后侧同橡筋三角一样也设有弹簧，起针三角和橡筋三角在垂直于固定板的卡腔内上下活动，其余三角均为固定设置在固定板上，橡筋三角表面依次设有斜坡、第一平面和第二平面，第一平面与第二平面之间还设有过渡的斜坡，第二平面高度低于第一平面；后机头组件包括后盖板，后盖板内侧设有后固定板，后固定板上沿进线方向依次配合安装设有分指三角、起针三角、中山三角和密度三角，起针三角和中山三角的上方设有上固定三角，上固定三角的上方设有橡筋三角，后机头组件上无缝口三角，后机头组件的其余三角与前机头组件对应的相同三角其结构和安装方式都相同；前盖板和后盖板的上端设有眉板，眉板一端与前、后盖板连接，眉板的另一端设有高度变化的沉降轨道，针床的顶端设有沉降座，沉降座内设有若干均与分布的沉降片。
  7. 根据权利要求2所述的一种横编织机，其特征在于：机头连接装置包括前机头连接杆、后机头连接杆和固定连接块，前机头连接杆和后机头连接杆的一端通过固定连接块固定，前机头连接杆的另一端与前盖板连接，后机头连接杆的另一端与后盖板连接，机头连接装置用于后机头组件带动前机头组件一起同步往复运动。
  8. 根据权利要求2所述的一种横编织机，其特征在于：左基座和右基座上方的前后两端，各设有一组左右对应的支撑块，每组左右对应的支撑块之间设有导杆，导杆上设有梭子组件，梭子组件包括主纱嘴，主纱嘴位于前端的导杆上，主纱嘴包括主纱嘴座，主纱嘴座上设有转杆，转杆中间通过螺丝与主纱嘴座旋转连接，转杆的一端与一主动杆旋转连接，转杆的另一端与一离合刀头旋转连接，主动杆的另一端连接设有电磁铁装置，电磁铁装置吸引主动杆，进而联动离合刀头与机头部件契合。
  9. 根据权利要求2所述的一种横编织机，其特征在于：左基座上后端的支撑块上设有橡筋线控制装置，橡筋线控制装置包括橡筋架，橡筋架上一侧设有驱动装置，橡筋架的另一侧设有主动轮，驱动装置连接驱动主动轮，主动轮上端设有从动轮，从动轮上设有弹簧张紧装置，弹簧张紧装置使从动轮压紧于主动轮上，主动轮联动从动轮转动，主动轮与从动轮压紧处的一侧设有过线夹一，另一侧设有过线夹二，橡筋线通过过线夹一后，进入主动轮与从动轮之间，再通过过线夹二，通过主动轮的转速控制来实现橡筋线的输送控制。
  10. 根据权利要求2所述的一种横编织机，其特征在于：选针系统下方设有倾斜的落料板，落料板下端设有落料装置，落料装置包括前固定盖板，前固定盖板设于主机架前侧，前固定盖板上设有预留槽，预留槽内设有可活动的收料框，收料框与前固定盖板内侧通过一连接杆连接，连接杆侧边设有限位板。
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CN118308828A (zh) * 2024-06-06 2024-07-09 石狮元德鞋业有限公司 一种电脑针织横机

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MY194012A (en) 2022-11-07
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