WO2019095775A1 - 一种接口产品的自动插针机 - Google Patents

一种接口产品的自动插针机 Download PDF

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Publication number
WO2019095775A1
WO2019095775A1 PCT/CN2018/102594 CN2018102594W WO2019095775A1 WO 2019095775 A1 WO2019095775 A1 WO 2019095775A1 CN 2018102594 W CN2018102594 W CN 2018102594W WO 2019095775 A1 WO2019095775 A1 WO 2019095775A1
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Prior art keywords
block
needle
pin
feeding
cylinder
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PCT/CN2018/102594
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English (en)
French (fr)
Inventor
刘晓蔚
邓君
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东莞理工学院
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Application filed by 东莞理工学院 filed Critical 东莞理工学院
Priority to JP2019515975A priority Critical patent/JP6772372B2/ja
Publication of WO2019095775A1 publication Critical patent/WO2019095775A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

Definitions

  • the invention relates to the field of processing equipment for electronic products, in particular to an automatic pin insertion machine for an interface product.
  • the object of the present invention is to provide an automatic pin insertion machine for an interface product, which adopts a conveying trough as a carrier for product transportation, and at the same time, the product is conveyed by the displacement device to the cylinder and the feeding block, and is disposed on the outer side of the conveying trough.
  • the pin mechanism that cooperates with the product achieves a good pinning effect through the pin device and the needle pressing device, realizes automatic operation, greatly improves production efficiency, and does not need to save the handling process.
  • an automatic pin insertion machine for an interface product comprising a rack and a power distribution control box, wherein the rack is provided with a transport slot (9), The central portion of the conveying trough (9) is hollow, and the hollow portion is uniformly provided with a feeding block (13), and the feeding blocks (13) are all disposed on the feeding movable block (12), and the feeding is performed.
  • the movable block (12) is connected to the feed cylinder (11), and the upper portion of the feed block (13) is a rotary block that can only rotate to the right, and the left front side of the transport slot (9) is provided with a shift
  • the device (3) is provided with a pin mechanism cooperated therewith, the shifting device (3) comprising a shifting seat (16) arranged on the frame, the shifting seat (16) being arranged There is a shifting left and right movable cylinder (17), and the shifting left and right movable cylinders (17) are connected with a shifting front and rear movable cylinders (18), and the shifting front and rear movable cylinders (18) are provided with a penetrating transporting groove ( 9) and a displacement clamping block (19) cooperating with the product (14), the pin mechanism comprising a pin device (4) cooperating with the needle feeding device (5) and a needle pin on the right side of the pin device Device (6), said feeding A cylinder (11), horizontal shifting moving cylinder (17), the movable cylinder (18) before
  • the rear side of the conveying trough (9) is provided with two sets of pinting mechanisms
  • the front side of the conveying trough (9) is provided with two sets of shifting devices (3) respectively matched with the two sets of pinting mechanisms.
  • the needle feeding device (5) comprises a needle feeding motor (42) and a needle feeding cylinder (43) which are arranged on the frame and cooperate with each other, and the needle feeding cylinder (43) is equipped with a needle feeding roller
  • the other end of the needle feed chute (44) cooperates with a pin groove (45) on the pin holder (41) of the pin device (4), and the pin groove (45)
  • the other side is provided with a pin block (46) that cooperates therewith, and the pin block (46) is connected with a pin link (47) for controlling its front and rear movement, the pin link (47) ) is connected to the pin crank (48), and the drive unit of the pin feed motor (42) and the pin crank (48) is connected to the power distribution control box.
  • the pin slot (45) and the mating side of the pin block (46) are disposed above the mating block (49), and the press block (49) is disposed on the press block (50), the press material lifting block (50) is connected with a pressing material link (51), and the pressing material connecting rod (51) is connected with a pressing material crank (52), the pressing material crank
  • the drive unit of (52) is connected to the power distribution control box.
  • the pin crank (48) and the binder crank (52) are both disposed on the crank shaft (53), and the crank shaft (53) is connected with a crank motor (54), the crank motor (54) Connect to the power distribution control box.
  • the needle pressing device (6) includes a needle holder (55) disposed on the frame, and the needle holder (55) is provided with a needle cylinder (56) placed forward and backward.
  • the front side of the needle cylinder (56) is provided with a needle moving block (57), and the needle moving block (57) is provided with a matching pressing head (58) which cooperates with the insertion needle, and the needle pressing activity
  • the block (57) cooperates with a pinch slide (59) provided on the presser seat (55), and the pinch cylinder (56) is connected to the power distribution control box.
  • the left end of the conveying trough (9) is provided with a feeding trough (15) matched thereto, and the right end is provided with a discharging trough (7) matched thereto, and the feeding trough (15) is connected with vibration
  • the discharge tray (1), the discharge chute (7) is arranged to be inclined downward, and the vibrating discharge tray (1) is connected to the distribution control box.
  • the feeding trough (15) and the trough (9) are staggered back and forth, and a transfer device (2) is disposed between them, and the transfer device (2) includes a transfer base provided on the frame.
  • the transfer base (21) is provided with a transfer movable cylinder (22)
  • the transfer active cylinder (22) is connected with a transfer movable block (23)
  • the rotary movable block (23) is connected a transfer block (24) that cooperates with the product (14) and interfaces with the feed chute (15) and the trough (9), and the transfer block (24) is opened below the feed block (13)
  • the mating engagement slot, the transfer active cylinder (22) is connected to the power distribution control box.
  • the front and rear sides of the right side of the conveying trough (9) are provided with detecting means (10) for cooperating with the product (14), and the detecting device (10) comprises a detecting seat disposed on the frame ( 26), the detecting seat (26) is provided with a detecting cylinder (27), and the detecting cylinder (27) is provided with a matching CCD detector (28) and a docking block (29), and the docking block (29) Cooperating with the trough (9) and starting with a detection port that cooperates with the CCD detector (28), the detection cylinder (27) and the CCD detector (28) are connected to the distribution control box.
  • the right side of the detecting device (10) is provided with a waste discharging device (8) matched with a conveying groove (9), and the waste discharging device (8) includes waste discharging device disposed on the frame.
  • a cylinder (30) the waste discharge cylinder (30) is connected with a waste discharge suction cup (31) matched with the product (14) in the conveying tank (9), and the rack is provided with the waste discharge
  • the suction chute (31) cooperates with the discharge chute (32), and the bottom of the discharge chute (32) is connected with a discharge outlet (33), the waste discharge cylinder (30) and the waste discharge suction cup (31) Connect to the power distribution control box.
  • the conveying trough is used as the carrier for product transportation, and the product is conveyed by the shifting device to feed the cylinder and the feeding block, and the pinting mechanism matched with the product is arranged outside the trough, through the pin device and the pressure
  • the needle device achieves a good pinning effect, enables automated operation, and greatly improves production efficiency without eliminating the need for handling.
  • the design of the two sets of pinning mechanism can correspond to the stepping pins of two different parts of the product to prevent interference and further improve the effect of the pin.
  • the structure of the needle feeding device and the needle insertion device is simple and ingenious, and the pin device adopts a crank and a connecting rod to realize the reciprocating motion, and the amplitude of the reciprocating motion is determined to prevent the occurrence of too many or too few pins.
  • the design of the pressing block of the pressing block can press the subsequent needle belt when the pin is inserted, so that it does not have a chain effect, further improve the pinning effect, and at the same time control the lifting by the crank and the connecting rod, the pressure can be prevented The material is too large and the insertion needle is crushed.
  • the binder crank and the pin crank are connected to the same crank shaft, and the pressing position and the pin step can be coordinated by setting the starting position to improve the precision of the fitting.
  • the needle pressing device has a simple structure and convenient operation, and the needle inserted into the pin device can be accurately pressed into the product, so that the insertion depth can reach the required value, and the precision of the pin is improved.
  • the transfer device has a simple structure and convenient operation, and the design of the matching groove can be well matched with the feeding block, and can achieve good feeding and prevent interference when feeding.
  • the design of the detecting device is simple in structure and convenient in operation, and can detect the quality of the pin, thereby ensuring the yield of the interface product after the pin is inserted.
  • the waste unloading device has a simple structure, adopts a suction cup for picking and discharging, and can transport the waste to a designated place through the discharge chute and the discharge outlet, which facilitates collection and reuse of waste.
  • FIG. 1 is a perspective view of an automatic pin insertion machine for an interface product.
  • Figure 2 is a perspective view of the conveying portion.
  • Figure 3 is a perspective view of the transfer device.
  • FIG. 4 is a perspective view of the detecting device.
  • Figure 5 is a perspective view of the waste discharge device.
  • Fig. 6 is a perspective view showing the cooperation of the needle feeding device and the pin device.
  • Figure 7 is a perspective view of the crankshaft.
  • Figure 8 is a perspective view of the needle pressing device.
  • the text mark shown in the figure is: 1, vibrating discharge tray; 2, transfer device; 3, shifting device; 4, pin device; 5, needle feeding device; 6, needle device; 7, discharge trough 8, waste discharge device; 9, conveyor; 10, detection device; 11, feed cylinder; 12, feed activity block; 13, feed block; 14, product; 15, feed trough; Position; 17, shift left and right movable cylinder; 18, shift front and rear cylinder; 19, shift clamping block; 21, transfer seat; 22, transfer active cylinder; 23, transfer active block; 24, transfer card block; , matching groove; 26, detection seat; 27, detection cylinder; 28, CCD detector; 29, docking block; 30, waste discharge cylinder; 31, waste discharge suction cup; 32, discharge slide; 33, discharge Outlet; 41, pin holder; 42, needle feeding motor; 43, needle feeding cylinder; 44, needle feeding chute; 45, pin slot; 46, pin block; 47, pin connecting rod; 48, pin Crank; 49, pressing block; 50, pressing material lifting block; 51, pressing material connecting rod; 52, pressing material crank; 53, crank shaft; 54, crank motor; 55,
  • the specific structure of the present invention is an automatic pin insertion machine for an interface product, which comprises a rack and a power distribution control box, and the rack is provided with a transport slot 9).
  • the central portion of the conveying trough 9 is hollow, and the hollow portion is uniformly provided with the feeding block 13, and the feeding blocks 13 are all disposed on the feeding movable block 12, and the feeding movable block 12 is connected to
  • the cylinder 11 is inserted into the cylinder 11, and the upper portion of the feeding block 13 is a rotating block that can only rotate to the right.
  • the left side of the conveying groove 9 is provided with a shifting device 3, and the rear side is provided with a pin mechanism matched thereto.
  • the shifting device 3 includes a shifting seat 16 disposed on the frame.
  • the shifting seat 16 is provided with a shifting left and right movable cylinders 17, and the shifting left and right movable cylinders 17 are connected before and after shifting.
  • the movable cylinder 18 is provided with a displacement clamping block 19 that penetrates into the conveying groove 9 and cooperates with the product 14, and the pin mechanism includes a pin device that cooperates with the needle feeding device 5. 4 and the needle pressing device 6 on the right side of the pin device, the feeding cylinder 11, the displacement left and right movable cylinder 17, and the movement before and after the shift Cylinder 18, pin means 4, 5 and needle feeding apparatus 6 is connected to the needle pressure distribution control box.
  • the rear side of the conveying groove 9 is provided with two sets of pinting mechanisms
  • the front side of the conveying groove 9 is provided with two sets of shifting devices 3 respectively matched with the two sets of pinting mechanisms.
  • the needle feeding device 5 includes a needle feeding motor 42 and a needle feeding cylinder 43 which are arranged on the frame and cooperate with each other.
  • the needle feeding cylinder 43 is matched with a needle feeding slide 44, and the needle feeding needle is provided.
  • the other end of the slide 44 is engaged with the pin groove 45 of the pin holder 41 of the pin device 4, and the other side of the pin groove 45 is provided with a pin block 46 matched thereto, the pin
  • the block 46 is connected to a pin link 47 for controlling its front and rear movement, the pin link 47 is connected to the pin crank 48, and the pin feed motor 42 and the drive member of the pin crank 48 are connected to the power distribution control. box.
  • the pin slot 45 and the mating side of the pin block 46 are disposed with a pressing block 49 disposed thereon, and the pressing block 49 is disposed on the press lifting block 50, the pressing material
  • the lifting block 50 is connected with a pressing link 51, and the pressing link 51 is connected with a pressing crank 52, and the driving member of the pressing crank 52 is connected to the power distribution control box.
  • the pin crank 48 and the binder crank 52 are both disposed on the crank shaft 53.
  • the crank shaft 53 is connected with a crank motor 54 connected to the power distribution control box.
  • the needle pressing device 6 includes a needle holder 55 disposed on the frame, and the needle holder 55 is provided with a needle cylinder 56 placed forward and backward, and the front of the needle cylinder 56
  • the pressing needle movable block 57 is disposed on the side, and the pressing needle movable block 57 is provided with a matching pressing head 58 matched with the insertion needle, and the pressing needle movable block 57 cooperates with the pressing needle sliding rail 59 provided on the pressing needle holder 55.
  • the needle cylinder 56 is connected to a power distribution control box.
  • the left end of the conveying trough 9 is provided with a feeding trough 15 matched thereto, and the right end is provided with a discharging trough 7 matched thereto, and the feeding trough 15 is connected with a vibrating discharge tray 1
  • the discharge chute 7 is disposed obliquely downward, and the vibrating discharge tray 1 is connected to a power distribution control box.
  • the feeding trough 15 and the trough 9 are staggered back and forth, and a transfer device 2 is disposed between them, and the transfer device 2 includes a transfer base 21 on a set rack, and the transfer seat 21 There is disposed a transfer movable cylinder 22, and the transfer movable cylinder 22 is connected with a transfer movable block 23, and the rotary movable block 23 is connected with a transfer block that cooperates with the product 14 and interfaces with the feed groove 15 and the transfer groove 9. 24, below the transfer block 24, a mating slot is provided for mating with the feed block 13, and the transfer movable cylinder 22 is connected to the power distribution control box.
  • the front and rear sides of the right side of the conveying trough 9 are provided with a detecting device 10 that cooperates with the product 14, and the detecting device 10 includes a detecting seat 26 disposed on the frame, the detecting seat 26 A detecting cylinder 27 is disposed, and the detecting cylinder 27 is provided with a CCD detector 28 and a docking block 29 which cooperate with each other, and the docking block 29 cooperates with the conveying groove 9 and starts a detecting port which cooperates with the CCD detector 28.
  • the detection cylinder 27 and the CCD detector 28 are connected to a power distribution control box.
  • the right side of the detecting device 10 is provided with a waste discharging device 8 matched with a conveying groove 9, and the waste discharging device 8 includes a waste discharging cylinder 30 disposed on the frame, the waste product
  • the discharge cylinder 30 is connected with a waste discharge suction cup 31 which cooperates with the product 14 in the conveying tank 9, and the rack is provided with a discharge chute 32 which cooperates with the waste discharge suction cup 31, and the bottom of the discharge chute 32 is connected.
  • the interface product 14 is first placed in the vibrating discharge tray 1, and then the needle roll is placed on the delivery syringe 43, and then one end of the needle is dropped along the needle-feeding slide 44 by the needle-feeding motor 42. The end portion is then threaded into the pinch slot 45, after which the vibrating discharge tray 1 is controlled by the power distribution control box to allow the product 14 to pass from the feed slot 15 into the transfer block 24, and then through the transfer active cylinder 22, the transfer card block 24 is moved backward and docked with the transport slot 9, and then the feed block 13 is moved to the right by the feed cylinder 11, and the product 14 is fed into the transport slot 9 at a position to cooperate with the shifting device 3.
  • the needle When all the pins are completed, the needle is transported to the inspection station, and the CCD detector 28 is used.
  • the product 14 is tested, and if it is qualified, it is directly conveyed and sent out from the discharge tank 7. If it is unqualified, when it is transported to the waste discharge station, the waste discharge cylinder 30 is controlled to drive the waste discharge suction cup 31 to move into contact with the product 14 and The product is adsorbed, and then the product 14 is removed from the transfer tank 9, after which the waste discharge suction cup 31 is stopped, and the waste is sent out from the discharge outlet 33 along the discharge chute 32.

Abstract

本发明涉及一种接口产品的自动插针机，它包括机架和配电控制箱，机架上设置有输送槽，其空心的部位设置有给进块，给进块设置在给进活动块上，给进活动块连接到给进气缸，输送槽的左部前侧设置有移位装置，后侧设置有插针机构，移位装置包括设置在机架上的移位座，移位座上设置有移位左右活动气缸，移位左右活动气缸连接有移位前后活动气缸，移位前后活动气缸设置有穿入输送槽且与产品配合的移位夹持块，插针机构包括与送针装置配合的插针装置和插针装置右侧的压针装置；本发明通过移位装置配合给进气缸和给进块实现产品的输送，通过插针装置和压针装置实现良好的插针效果，实现了自动化操作，大大提高了生产效率，同时无需省去了搬运过程。

Description

一种接口产品的自动插针机 技术领域
本发明涉及电子产品的加工设备领域，尤其涉及一种接口产品的自动插针机。
背景技术
随着电子化程度的推进，各类电子产品的应用也越来越广泛，其中必不可少的一类为接口产品，接口产品在生产的过程中需要进行插针处理。
现有的接口产品的插针大多都是采用半自动化操作，需要人工进行取放产品，有些设备甚至需要人工放置插入针，这样耗费了大量的人力劳作，耗费了大量的生产工时，插针效率低下，同时需要对产品进行转运，进一步增加了整个插针工序的工时。
实用新型内容
本发明的目的是提供一种接口产品的自动插针机，采用输送槽作为产品输送的载体，同时通过移位装置配合给进气缸和给进块实现产品的输送，在输送槽的外侧设置有与产品配合的插针机构，通过插针装置和压针装置实现良好的插针效果，实现了自动化操作，大大提高了生产效率，同时无需省去了搬运过程。
为了实现以上目的，本发明采用的技术方案为：一种接口产品的自动插针机，它包括机架和配电控制箱，所述的机架上设置有输送槽(9)，所述的输送槽(9)中部为空心，且空心的部位均匀的设置有 给进块(13)，所述的给进块(13)均设置在给进活动块(12)上，所述的给进活动块(12)连接到给进气缸(11)，且给进块(13)的上部为只能向右旋转的转块，所述的输送槽(9)的左部前侧设置有移位装置(3)，后侧设置有与其配合的插针机构，所述的移位装置(3)包括设置在机架上的移位座(16)，所述的移位座(16)上设置有移位左右活动气缸(17)，所述的移位左右活动气缸(17)连接有移位前后活动气缸(18)，所述的移位前后活动气缸(18)设置有穿入输送槽(9)且与产品(14)配合的移位夹持块(19)，所述的插针机构包括与送针装置(5)配合的插针装置(4)和插针装置右侧的压针装置(6)，所述的给进气缸(11)、移位左右活动气缸(17)、移位前后活动气缸(18)、插针装置(4)、送针装置(5)和压针装置(6)连接到配电控制箱。
进一步的，所述的输送槽(9)的后侧设置有两组插针机构，且输送槽(9)的前侧设置与两组插针机构分别配合的两组移位装置(3)。
进一步的，所述的送针装置(5)包括设置在机架上且相互配合的送针电机(42)和送针筒(43)，所述的送针筒(43)配合有送针滑道(44)，所述的送针滑道(44)的另一端与插针装置(4)的插针座(41)上的接针槽(45)配合，所述的接针槽(45)的另一侧设置有与其配合的插针块(46)，所述的插针块(46)连接有控制其前后活动的插针连杆(47)，所述的插针连杆(47)连接到插针曲柄(48)，所述的送针电机(42)和插针曲柄(48)的驱动部件连接有配电控制箱。
进一步的，所述的接针槽(45)与插针块(46)配合侧的上方设置有与其配合的压料块(49)，所述的压料块(49)设置在压料升降块(50)上，所述的压料升降块(50)连接有压料连杆(51)，所述的压料连杆(51)连接有压料曲柄(52)，所述的压料曲柄(52)的驱动部件连接到配电控制箱。
进一步的，所述的插针曲柄(48)和压料曲柄(52)均设置在曲柄轴(53)上，所述的曲柄轴(53)连接有曲柄电机(54)，所述的曲柄电机(54)连接到配电控制箱。
进一步的，所述的压针装置(6)包括设置在机架上的压针座(55)，所述的压针座(55)上设置有前后摆放的压针气缸(56)，所述的压针气缸(56)的前侧设置有压针活动块(57)，所述的压针活动块(57)上设置有与插入针配合的配合压头(58)，且压针活动块(57)与压针座(55)上设置的压针滑轨(59)配合，所述的压针气缸(56)连接到配电控制箱。
进一步的，所述的输送槽(9)的左端设置有与其配合的进料槽(15)、右端设置有与其配合的出料槽(7)，所述的进料槽(15)连接有振动出料盘(1)，所述的出料槽(7)为向下倾斜设置，所述的振动出料盘(1)连接到配电控制箱。
进一步的，所述的进料槽(15)和输送槽(9)前后错开设置，且它们之间设置有转送装置(2)，所述的转送装置(2)包括设置机架上的转送座(21)，所述的转送座(21)上设置有转送活动气缸(22)，所述的转送活动气缸(22)连接有转送活动块(23)，所述的转动活 动块(23)连接有与产品(14)配合且与进料槽(15)和输送槽(9)对接的转送卡块(24)，所述的转送卡块(24)的下方开设有与给进块(13)配合的配合槽，所述的转送活动气缸(22)连接到配电控制箱。
进一步的，所述的输送槽(9)的右部前后两侧设置有与产品(14)配合的检测装置(10)，所述的检测装置(10)包括设置在机架上的检测座(26)，所述的检测座(26)上设置有检测气缸(27)，所述的检测气缸(27)上设置有相互配合的CCD检测器(28)和对接块(29)，且对接块(29)与输送槽(9)配合，并开始有与CCD检测器(28)配合的检测口，所述的检测气缸(27)和CCD检测器(28)连接到配电控制箱。
进一步的，所述的检测装置(10)的右侧设置有输送槽(9)配合的废品卸料装置(8)，所述的废品卸料装置(8)包括设置在机架上的废品卸料气缸(30)，所述的废品卸料气缸(30)连接有与输送槽(9)内的产品(14)配合的废品卸料吸盘(31)，且机架上设置有与废品卸料吸盘(31)配合的卸料滑道(32)，卸料滑道(32)的底部连接有卸料出口(33)，所述的废品卸料气缸(30)和废品卸料吸盘(31)连接到配电控制箱。
本发明的有益效果为：
1、采用输送槽作为产品输送的载体，同时通过移位装置配合给进气缸和给进块实现产品的输送，在输送槽的外侧设置有与产品配合的插针机构，通过插针装置和压针装置实现良好的插针效果，实现了 自动化操作，大大提高了生产效率，同时无需省去了搬运过程。
2、两组插针机构的设计，可以对应产品两个不同部位的分步插针，防止产生干涉，进一步提高插针的效果。
3、送针装置和插针装置的结构简单，配合巧妙，且插针装置采用曲柄和连杆来实现往复运动，往复运动的幅度确定，防止插针过多或过少的情况发生。
4、压料块压料升降块的设计，可以在插针的时候压住后续的针带，使其不产生连锁影响，进一步提高插针效果，同时通过曲柄和连杆控制升降，可以防止压料幅度过大，压坏插入针。
5、压料曲柄和插针曲柄连接到同一个曲柄轴上，可以通过设定起始位置使压料和插针步骤协调配合，提高配合的精度。
6、压针装置的结构简单，操作方便，可以将插针装置插入的针精准的压入到产品中，使插入深度能够达到所需的值，提高了插针的精准性。
7、进料槽和出料槽的设计，配合振动出料盘，极大的方便了产品的上料和出料，进一步提高插针的效率。
8、转送装置的结构简单，操作方便，且配合的槽的设计，可以很好的与给进块配合，可以实现良好的给进，防止在给进的时候发生干涉。
9、检测装置的设计，结构简单，操作方便，可以检测插针的好坏，进而保证插针后的接口产品的良品率。
10、废品卸料装置的结构简单，采用吸盘进行取放料，同时通过 卸料滑道和卸料出口可以将废品输送到指定的地方，方便了废品的收集和再利用。
附图说明
图1为一种接口产品的自动插针机的立体示意图。
图2为输送部分的立体示意图。
图3为转送装置的立体示意图。
图4为检测装置的立体示意图。
图5为废品卸料装置的立体示意图。
图6为送针装置与插针装置的配合立体示意图。
图7为曲柄轴的立体示意图。
图8为压针装置的立体示意图。
图中所示文字标注表示为：1、振动出料盘；2、转送装置；3、移位装置；4、插针装置；5、送针装置；6、压针装置；7、出料槽；8、废品卸料装置；9、输送槽；10、检测装置；11、给进气缸；12、给进活动块；13、给进块；14、产品；15、进料槽；16、移位座；17、移位左右活动气缸；18、移位前后气缸；19、移位夹持块；21、转送座；22、转送活动气缸；23、转送活动块；24、转送卡块；25、配合槽；26、检测座；27、检测气缸；28、CCD检测器；29、对接块；30、废品卸料气缸；31、废品卸料吸盘；32、卸料滑道；33、卸料出口；41、插针座；42、送针电机；43、送针筒；44、送针滑道；45、接针槽；46、插针块；47、插针连杆；48、插针曲柄；49、压料块；50、压料升降块；51、压料连杆；52、压料曲柄；53、曲柄轴；54、曲柄 电机；55、压针座；56、压针气缸；57、压针活动块；58、配合压头；59、压针滑轨。
具体实施方式
为了使本领域技术人员更好地理解本发明的技术方案，下面结合附图对本发明进行详细描述，本部分的描述仅是示范性和解释性，不应对本发明的保护范围有任何的限制作用。
如图1-图8所示，本发明的具体结构为：一种接口产品的自动插针机，它包括机架和配电控制箱，所述的机架上设置有输送槽9)，所述的输送槽9中部为空心，且空心的部位均匀的设置有给进块13，所述的给进块13均设置在给进活动块12上，所述的给进活动块12连接到给进气缸11，且给进块13的上部为只能向右旋转的转块，所述的输送槽9的左部前侧设置有移位装置3，后侧设置有与其配合的插针机构，所述的移位装置3包括设置在机架上的移位座16，所述的移位座16上设置有移位左右活动气缸17，所述的移位左右活动气缸17连接有移位前后活动气缸18，所述的移位前后活动气缸18设置有穿入输送槽9且与产品14配合的移位夹持块19，所述的插针机构包括与送针装置5配合的插针装置4和插针装置右侧的压针装置6，所述的给进气缸11、移位左右活动气缸17、移位前后活动气缸18、插针装置4、送针装置5和压针装置6连接到配电控制箱。
优选的，所述的输送槽9的后侧设置有两组插针机构，且输送槽9的前侧设置与两组插针机构分别配合的两组移位装置3。
优选的，所述的送针装置5包括设置在机架上且相互配合的送针 电机42和送针筒43，所述的送针筒43配合有送针滑道44，所述的送针滑道44的另一端与插针装置4的插针座41上的接针槽45配合，所述的接针槽45的另一侧设置有与其配合的插针块46，所述的插针块46连接有控制其前后活动的插针连杆47，所述的插针连杆47连接到插针曲柄48，所述的送针电机42和插针曲柄48的驱动部件连接有配电控制箱。
优选的，所述的接针槽45与插针块46配合侧的上方设置有与其配合的压料块49，所述的压料块49设置在压料升降块50上，所述的压料升降块50连接有压料连杆51，所述的压料连杆51连接有压料曲柄52，所述的压料曲柄52的驱动部件连接到配电控制箱。
优选的，所述的插针曲柄48和压料曲柄52均设置在曲柄轴53上，所述的曲柄轴53连接有曲柄电机54，所述的曲柄电机54连接到配电控制箱。
优选的，所述的压针装置6包括设置在机架上的压针座55，所述的压针座55上设置有前后摆放的压针气缸56，所述的压针气缸56的前侧设置有压针活动块57，所述的压针活动块57上设置有与插入针配合的配合压头58，且压针活动块57与压针座55上设置的压针滑轨59配合，所述的压针气缸56连接到配电控制箱。
优选的，所述的输送槽9的左端设置有与其配合的进料槽15、右端设置有与其配合的出料槽7，所述的进料槽15连接有振动出料盘1，所述的出料槽7为向下倾斜设置，所述的振动出料盘1连接到配电控制箱。
优选的，所述的进料槽15和输送槽9前后错开设置，且它们之间设置有转送装置2，所述的转送装置2包括设置机架上的转送座21，所述的转送座21上设置有转送活动气缸22，所述的转送活动气缸22连接有转送活动块23，所述的转动活动块23连接有与产品14配合且与进料槽15和输送槽9对接的转送卡块24，所述的转送卡块24的下方开设有与给进块13配合的配合槽，所述的转送活动气缸22连接到配电控制箱。
优选的，所述的输送槽9的右部前后两侧设置有与产品14配合的检测装置10，所述的检测装置10包括设置在机架上的检测座26，所述的检测座26上设置有检测气缸27，所述的检测气缸27上设置有相互配合的CCD检测器28和对接块29，且对接块29与输送槽9配合，并开始有与CCD检测器28配合的检测口，所述的检测气缸27和CCD检测器28连接到配电控制箱。
优选的，所述的检测装置10的右侧设置有输送槽9配合的废品卸料装置8，所述的废品卸料装置8包括设置在机架上的废品卸料气缸30，所述的废品卸料气缸30连接有与输送槽9内的产品14配合的废品卸料吸盘31，且机架上设置有与废品卸料吸盘31配合的卸料滑道32，卸料滑道32的底部连接有卸料出口33，所述的废品卸料气缸30和废品卸料吸盘31连接到配电控制箱。
具体使用时，先将接口产品14放入振动出料盘1中，然后将针卷放在送针筒43上，之后通过送针电机42使针卷的一端沿着送针滑道44落下，然后使其端部穿入到接针槽45中，之后通过配电控制箱 控制振动出料盘1工作，使产品14从进料槽15进入到转送卡块24中，然后再通过转送活动气缸22带动转送卡块24向后移动并与输送槽9对接，之后通过给进气缸11带动给进块13向右移动，进而将产品14给进到输送槽9内与移位装置3配合的位置，通过移位前后活动气缸18带动移位夹持块19夹住产品14，再通过移位左右活动气缸17使产品14向右移动，并越过一个给进块13，之后持续如此操作，后一个产品14将前一个产品14向右推动一格，当产品14位于插针工位时，通过曲柄电机54带动曲柄轴53转动，进而使插针块46将针插入到产品14中，然后继续输送，当产品14位于压针工位时，通过压针气缸56带动配合压头58将针完全压入产品14中，完成一部分针的插入，后一部分的插入与前一部分一致，当全部插针完后，输送到检测工位，通过CCD检测器28对产品14进行检测，如合格，直接输送并从出料槽7送出，如不合格，输送至废品卸料工位时，会控制废品卸料气缸30带动废品卸料吸盘31移动接触产品14并将产品吸附住，然后再使产品14离开输送槽9，之后使废品卸料吸盘31停止吸附，废品沿着卸料滑道32从卸料出口33送出。
需要说明的是，在本文中，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
本文中应用了具体个例对本发明的原理及实施方式进行了阐述， 以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式，应当指出，由于文字表达的有限性，而客观上存在无限的具体结构，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进、润饰或变化，也可以将上述技术特征以适当的方式进行组合；这些改进润饰、变化或组合，或未经改进将发明的构思和技术方案直接应用于其它场合的，均应视为本发明的保护范围。

Claims (10)

  1. 一种接口产品的自动插针机，它包括机架和配电控制箱，其特征在于，所述的机架上设置有输送槽(9)，所述的输送槽(9)中部为空心，且空心的部位均匀的设置有给进块(13)，所述的给进块(13)均设置在给进活动块(12)上，所述的给进活动块(12)连接到给进气缸(11)，且给进块(13)的上部为只能向右旋转的转块，所述的输送槽(9)的左部前侧设置有移位装置(3)，后侧设置有与其配合的插针机构，所述的移位装置(3)包括设置在机架上的移位座(16)，所述的移位座(16)上设置有移位左右活动气缸(17)，所述的移位左右活动气缸(17)连接有移位前后活动气缸(18)，所述的移位前后活动气缸(18)设置有穿入输送槽(9)且与产品(14)配合的移位夹持块(19)，所述的插针机构包括与送针装置(5)配合的插针装置(4)和插针装置右侧的压针装置(6)，所述的给进气缸(11)、移位左右活动气缸(17)、移位前后活动气缸(18)、插针装置(4)、送针装置(5)和压针装置(6)连接到配电控制箱。
  2. 根据权利要求1所述的一种接口产品的自动插针机，其特征在于，所述的输送槽(9)的后侧设置有两组插针机构，且输送槽(9)的前侧设置与两组插针机构分别配合的两组移位装置(3)。
  3. 根据权利要求1或2所述的一种接口产品的自动插针机，其特征在于，所述的送针装置(5)包括设置在机架上且相互配合的送针电机(42)和送针筒(43)，所述的送针筒(43)配合有送针滑道(44)，所述的送针滑道(44)的另一端与插针装置(4)的插针座(41)上 的接针槽(45)配合，所述的接针槽(45)的另一侧设置有与其配合的插针块(46)，所述的插针块(46)连接有控制其前后活动的插针连杆(47)，所述的插针连杆(47)连接到插针曲柄(48)，所述的送针电机(42)和插针曲柄(48)的驱动部件连接有配电控制箱。
  4. 根据权利要求3所述的一种接口产品的自动插针机，其特征在于，所述的接针槽(45)与插针块(46)配合侧的上方设置有与其配合的压料块(49)，所述的压料块(49)设置在压料升降块(50)上，所述的压料升降块(50)连接有压料连杆(51)，所述的压料连杆(51)连接有压料曲柄(52)，所述的压料曲柄(52)的驱动部件连接到配电控制箱。
  5. 根据权利要求4所述的一种接口产品的自动插针机，其特征在于，所述的插针曲柄(48)和压料曲柄(52)均设置在曲柄轴(53)上，所述的曲柄轴(53)连接有曲柄电机(54)，所述的曲柄电机(54)连接到配电控制箱。
  6. 根据权利要求1所述的一种接口产品的自动插针机，其特征在于，所述的压针装置(6)包括设置在机架上的压针座(55)，所述的压针座(55)上设置有前后摆放的压针气缸(56)，所述的压针气缸(56)的前侧设置有压针活动块(57)，所述的压针活动块(57)上设置有与插入针配合的配合压头(58)，且压针活动块(57)与压针座(55)上设置的压针滑轨(59)配合，所述的压针气缸(56)连接到配电控制箱。
  7. 根据权利要求1所述的一种接口产品的自动插针机，其特征在于， 所述的输送槽(9)的左端设置有与其配合的进料槽(15)、右端设置有与其配合的出料槽(7)，所述的进料槽(15)连接有振动出料盘(1)，所述的出料槽(7)为向下倾斜设置，所述的振动出料盘(1)连接到配电控制箱。
  8. 根据权利要求7所述的一种接口产品的自动插针机，其特征在于，所述的进料槽(15)和输送槽(9)前后错开设置，且它们之间设置有转送装置(2)，所述的转送装置(2)包括设置机架上的转送座(21)，所述的转送座(21)上设置有转送活动气缸(22)，所述的转送活动气缸(22)连接有转送活动块(23)，所述的转动活动块(23)连接有与产品(14)配合且与进料槽(15)和输送槽(9)对接的转送卡块(24)，所述的转送卡块(24)的下方开设有与给进块(13)配合的配合槽，所述的转送活动气缸(22)连接到配电控制箱。
  9. 根据权利要求1所述的一种接口产品的自动插针机，其特征在于，所述的输送槽(9)的右部前后两侧设置有与产品(14)配合的检测装置(10)，所述的检测装置(10)包括设置在机架上的检测座(26)，所述的检测座(26)上设置有检测气缸(27)，所述的检测气缸(27)上设置有相互配合的CCD检测器(28)和对接块(29)，且对接块(29)与输送槽(9)配合，并开始有与CCD检测器(28)配合的检测口，所述的检测气缸(27)和CCD检测器(28)连接到配电控制箱。
  10. 根据权利要求9所述的一种接口产品的自动插针机，其特征在于，所述的检测装置(10)的右侧设置有输送槽(9)配合的废品卸料装置(8)，所述的废品卸料装置(8)包括设置在机架上的废品卸料气 缸(30)，所述的废品卸料气缸(30)连接有与输送槽(9)内的产品(14)配合的废品卸料吸盘(31)，且机架上设置有与废品卸料吸盘(31)配合的卸料滑道(32)，卸料滑道(32)的底部连接有卸料出口(33)，所述的废品卸料气缸(30)和废品卸料吸盘(31)连接到配电控制箱。
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